FIGURE 1-1. TRAVEL STATION SUSPENSION SEATS

Transcription

1 FIGURE 1-1. TRAVEL STATION SUSPENSION SEATS NO. NO. DESCRIPTION MACHINE PLATFORM, Operator MOUNTING, Dual Foot Switch SWITCH, Foot w/packard Connection CAPSCREW, Hex Head 3/8 x LOCKNUT, Hex 3/ LOCKWASHER, # SCREW, Round Head Machine #10 x ½ PEDAL, Air Brake CAPSCREW, HH 5/16 x LOCKNUT, Hex 5/ PEDESTAL, Seat GROMMET WASHER, Wrought, 3/ LOCKWASHER, 3/ WASHER, SAE 5/ * PLATFORM, Operator (Grate-Lock) VALVE, Air Brake Foot Control *. HARNESS, Footswitch A SEAT (KAB Suspension) RH Pivoting Arm LH Pivoting Arm SEATBELT w/retractor B SEAT (Seats Inc.)... 2 APR/2006 ( /45/95) *Not Illustrated 51A-1-1, Page 1

2 FIGURE 1-2. TRAVEL STATION NON-SUSPENSION SEATS NO. NO. DESCRIPTION MACHINE PLATFORM, Operator MOUNTING, Dual Foot Switch SWITCH, Foot w/packard Connection CAPSCREW, Hex Head 3/8 x LOCKNUT, Hex 3/ LOCKWASHER, # SCREW, Round Head Machine #10 x ½ PEDAL, Air Brake CAPSCREW, HH 5/16 x LOCKNUT, Hex 5/ PEDESTAL, Seat GROMMET WASHER, Wrought, 3/ LOCKWASHER, 3/ WASHER, SAE 5/ * PLATFORM, Operator (Grate-Lock) VALVE, Air Brake Foot Control *. HARNESS, Footswitch A SEAT (USSC) SEATBELT w/retractor B SEAT (Seats Inc.) C SEAT (Seats Inc.)... 2 APR/2006 ( /07/11/165) *Not Illustrated 51A-1-2, Page 1

3 FIGURE 2-1. AXLE ASSEMBLY S/N THROUGH AXLE, 3 w/keyway BEARING, Axle SPACER SPACER, Insulated WHEEL, Insulated SLEEVE, Insulated Wheel (Phenolic) WASHER, Wheel NUT, Hex 2-1/ PIN, Cotter 3/8 x ADAPTER FITTING, Grease HOSE, ¼ x PLATE, Axle Bolt Lock CAPSCREW, Hex Head ¾ x LOCKWASHER, Extra Duty ¾ LOCKNUT, ¾ * KEY, Sq. ¾ x ¾ x 5-1/ * WASHER, SAE ¾... 4 APR/2006 ( ) *Not Illustrated 51A-2-1, Page 1

4 FIGURE 2-2. AXLE S/N and Above APR/2006 ( ) *Not Illustrated 51A-2-2, Page 1

5 FIGURE 2-2. AXLE S/N and Above HUB, Wheel STUD, Wheel 1-1/ AXLE 3-Inch WHEEL, Demountable 16-inch BEARING, Pillow Block WASHER, Wheel NUT, Axle 2-1/ RING, Insulator BUSHING, Non-Metallic (spacer) RING, Retainer NUT, Wheel Stud 1-1/ CAPSCREW, Hex Head ¾ x WASHER, SAE 3/ LOCKNUT, Hex 3/4-10 UNC, Heavy Duty PIN, Cotter 3/8 x STRIP, Non-Metallic RING, Insulator w/flat COLLAR, Locking KEY PLATE, Anti-Rotation... 4 The following items allow for insulation by-pass: CAPSCREW, Hex Head 3/8 x 1/ WIRE, Insulation By-Pass LOCKWASHER, 1/ WASHER, SAE 1/ NUT, Hex ¼ APR/2006 ( ) *Not Illustrated 51A-2-2, Page 2

6 FIGURE CRAWLER ASSEMBLY Crawler Tower Mounting S/N NO. NO. DESCRIPTION MACHINE TOWER, Crawler Support BUSHING COVER, Tower CAPSCREW, HH 5/16 x ¾ LOCKWASHER, 5/ CAPSCREW, HH ¾-10 x 2 (GR8) LOCKWASHER ¾ CYLINDER, Up/Down Seal Kit PIN, Clevis WASHER, Wrought 1-1/ PIN, Cotter PLATE, Key Retainer * KEY, External LOCKWASHER 5/ CAPSCREW, 5/16 x LOCKWASHER 1/ CAPSCREW, HH ½ x 1-1/ SWITCH, Limit LEVER, Limit Switch CAPSCREW, SC #10 x WASHER, SAE 3/ See Figure for Crawler Assembly (S/N ) and Figure 2-3-2A for S/N and Above. See next page for Lockups. Torque This Item AUG/2012 ( / ) *Not Illustrated 51A-2-3-1, Rev. A, Page 1

7 FIGURE CRAWLER ASSEMBLY Crawler Tower Mounting S/N NO. NO. DESCRIPTION MACHINE 1A BAR, RH Manual Lockup B BAR, LH Manual Lockup SPRING, Compression WASHER, Wrought ½ PIN, Spring PIN, Clevis PIN, Cotter CYLINDER, Air (Lockup) PIN, Clevis PIN, Cotter * WASHER, SAE ¼... 8 AUG/2012 ( / ) *Not Illustrated 51A-2-3-1, Rev. A, Page 2

8 FIGURE CRAWLER ASSEMBLY Crawler and Mounting S/N NO. NO. DESCRIPTION MACHINE 1A CRAWLER, RH (Trasmital Drive)...2 1B CRAWLER, LH (Trasmital Drive) BUSHING, SPACER SPACER WASHER CAPSCREW, HH ¾ x LOCKWASHER, ¾ TOWER, Shaft Support CAP, Tower CAPSCREW, HH ½-13 x 3-1/ LOCKWASHER, ½ TUBE, Remote Greasing FITTING, Grease CRAWLER GUARD ASSY (Option) MOUNTING, Front Sweep GUARD, Rubber MOUNTING, Rear Sweep A GUARD, RH Track Guard (Front) B GUARD, LH Track Guard (Front) A GUARD, RH Track Guard (Rear) B GUARD, LH Track Guard (Rear) CAPSCREW, HH 3/8 x WASHER, SAE 3/ LOCKWASHER, 3/ No breakdown is available for this crawler. APR/2006 ( ) *Not Illustrated 51A-2-3-2, Page 1

9 FIGURE 2-3-2A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE 1A CRAWLER, RH (Nachi Drivegear)...2 1B CRAWLER, LH (Nachi Drivegear) BUSHING, SPACER SPACER WASHER CAPSCREW, HH ¾ x LOCKWASHER, ¾ TOWER, Shaft Support CAP, Tower CAPSCREW, HH ½-13 x 3-1/ LOCKWASHER, ½ TUBE, Remote Greasing FITTING, Grease CRAWLER GUARD ASSY (Option) MOUNTING, Front Sweep GUARD, Rubber MOUNTING, Rear Sweep A GUARD, RH Track Guard (Front) B GUARD, LH Track Guard (Front) A GUARD, RH Track Guard (Rear) B GUARD, LH Track Guard (Rear) CAPSCREW, HH 3/8 x WASHER, SAE 3/ LOCKWASHER, 3/ See next page for crawler breakdown. APR/2006 ( ) *Not Illustrated 51A-2-3-2A, Page 1

10 FIGURE 2-3-2A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE 1A RH Crawler... REF 1B LH Crawler... REF 2A RH Side Frame... REF 2B LH Side Frame... REF Gear Drive Motor M10 x 35 Screw M10 Washer Sprocket M10 x 45 Screw (Apply Loctite Blue 262) Track Roller Unit Roller Body Bushing, Roller Seals M12 x 45 Screw M12 Washer Idler Unit Cover M8 x 16 Screw Chain with Shoes...1 See next page for idler breakdown. APR/2006 ( ) *Not Illustrated 51A-2-3-2A, Page 2

11 FIGURE 2-3-2A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE Idler Unit Idler Bushing Bracket Shaft Seal Spring Pin 10 x O-Ring Plug Sliding Block Fastener Unit Coupling Screw Spring Washer Grease Nipple Seal Screw... 2 APR/2006 ( ) *Not Illustrated 51A-2-3-2A, Page 3

12 FIGURE 4-1. AIR BRAKES FRAME, Floating Axle CANNISTER, Brake (See Also Item #25) PIN, Brake Lever Pivot BLOCK, Brake Lever Guide LEVER, Brake HEAD, Cobra Brake SHOE, Brake PIN, Clevis 1 x 3-1/ WASHER, SAE PIN, Cotter 3/16 x ¾ CAPSCREW, Hex Head ½ x 4-1/ LOCKNUT, ½ FITTING, Grease 1/ CAPSCREW, Hex Head 3/8 x LOCKNUT, Hex 3/ WASHER, Wrought 5/ NUT, Hex 5/ NUT, Hex Jam 5/ BUSHING PIN, Floating Frame Pivot END, Rod LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x SHAFT, Rod End Pivot * GASKET, Brake Cannister Assemblies per machine, One Floating Axle APR/2006 ( /72) *Not Illustrated 51A-4-1, Page 1

13 FIGURE 5-1. PROPULSION Single Axle Drive (Engine End) MOUNTING, Motor (Engine End) SPROCKET, Split Single KEY, Sq. ¾ x 5-1/ A MOTOR, Hydraulic (CharLynn 6000) KIT, Rear Seal Repair KIT, Shaft Seal Repair B MOTOR, Hydraulic (CharLynn 6000) SENSOR, Speed KIT, Rear Seal Repair KIT, Shaft Seal Repair LOCKWASHER, ½ CAPSCREW, Hex Head ½ x SETSCREW, SQ. ¾ x NUT, Hex ¾ SPROCKET Bushing Spring Lockwasher Capscrew ½-13 x 2-3/ KEY, ½ x 2-1/ EYE, Rod PIN, Motor Mounting Pivot LOCKWASHER, 5/ CAPSCREW, Hex Head 5/16 x FITTING, Grease A* CHAIN, Propulsion (Engine End)... 1 Apply Never Seize to this item. APR/2006 ( /200) *Not Illustrated 51A-5-1, Page 1

14 FIGURE 5-2. PROPULSION Dual Axle Drive 1A MOUNTING, Motor (Engine End) B MOUNTING, Motor (Operator End) SPROCKET, Split Single KEY, Sq. ¾ x 5-1/ MOTOR, Hydraulic (CharLynn 6000) SENSOR, Speed KIT, Rear Seal Repair KIT, Shaft Seal Repair LOCKWASHER, ½ CAPSCREW, Hex Head ½ x SETSCREW, SQ. ¾ x NUT, Hex ¾ SPROCKET Bushing Spring Lockwasher Capscrew ½-13 x 2-3/ KEY, ½ x 2-1/ EYE, Rod PIN, Motor Mounting Pivot LOCKWASHER, 5/ CAPSCREW, Hex Head 5/16 x FITTING, Grease A* CHAIN, Propulsion (Engine End) B* CHAIN, Propulsion (Operator End) * TUBE, Propulsion Motor (RH) * TUBE, Propulsion Motor (LH)... 1 Apply Never Seize to this item. APR/2006 ( ) *Not Illustrated 51A-5-2, Page 1

15 FIGURE BATTERIES Hinged Top BOX, Battery (Hinged) BATTERY, N HOLD-DOWN, Adjustable Battery BOLT, Battery Hold-Down WASHER, SAE 3/ LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ¾ BAR, Disconnect Switch Box Support CAPSCREW, Hex Head ¼ x LOCKWASHER, ¼ NUT, Heavy Duty ¼ BOX, Disconnect Switch SWITCH, Battery Disconnect PLAQUE, On/Off GROMMET * CABLE, Battery (12 Pos Red) * CABLE, Battery (38 Neg Blk) * CABLE, Battery (65 Neg Blk) * CABLE, Battery (76 Pos Red) * NUT, Hex 3/ * BOOT, Black Post * BOOT, Red Post... 2 APR/2006 ( ) *Not Illustrated 51A-6-1-1, Page 1

16 FIGURE BATTERIES Two Piece Box BATTERY (12V 204 AMP) BOX, Bottom Battery CAPSCREW, Hex Head 3/8 x 1-1/ WASHER, SAE 3/ NUT, Hex 3/ LOCKWASHER, 3/ BOX, Top Battery HOLD-DOWN, Adjustable Battery BOLT, Battery Hold-Down (w/hardware) GROMMET, Rubber CAPSCREW, Hex Head ¼ x ¾ WASHER, Wrought ¼ LOCKWASHER, ¼ NUT, Hex ¼ BAR, Disconnect Switch Box Support BOX, Battery Switch (Disconnect) SWITCH, Battery Disconnect PLAQUE, Battery On/Off * CABLE, Battery (12 Positive Red) * CABLE, Battery (76 Positive Red) * BOOT, Battery Post (Black) * BOOT, Battery Post (Red) * SCREW, Round Head Machine #10 x ¾ * LOCKNUT, Hex # * CABLE, Battery (38 Negative Black) * WASHER, Wrought ¼ * CABLE, Battery (65 Negative Black)... 1 APR/2006 ( ) *Not Illustrated 51A-6-1-2, Page 1

17 FIGURE 6-2. CANOPY, LIGHTS & HORNS CANOPY CAPSCREW, Hex Head 1/2 x WASHER, SAE 1/ LOCKNUT, Hex 1/ GROMMET, Lamp LIGHT, Marker A HORN, Low Tone B HORN, High Tone A ALARM, Backup 12-48V DC B ALARM, Backup Smart 12-48V A LIGHT, Travel 4 x 6 Halogen B LIGHT, Travel 4 x 6 Halogen (BNSF) VALVE, Pneumatic Solenoid HORN, Dual Air Trumpet FLASHER, Brake Light LIGHT, Work LIGHT, Strobe Bulb * HARNESS, Canopy... 1 The following kit is available: Canopy Reinforcement Kit APR/2006 ( /36/47/101) *Not Illustrated 51A-6-2, Page 1

18 FIGURE 6-3. PIVOTING STEPS Step, Pivoting Pin, Step Pivot Lockwasher, 5/ Capscrew, HH 5/16 x 1-1/ APR/2006 (P/O ) *Not Illustrated 51A-6-3, Page 1

19 FIGURE 6-4. HITCHES Mitten Style Bolt-On Hitch Hole Reinforced Bolt-On Hitch Hole Bolt-On Hitch HH Capscrew. ¾ x Locknut, ¾ SAE ¾ Washer * D-Handle Hitch Pin (Optional) * Pin Chain Mounting... 2 APR/2006 ( /191/192) *Not Illustrated 51A-6-4, Page 1

20 FIGURE ENGINE John Deere 4045D Powertech Tier 1 Engine Standard Configuration ENGINE, 4045D Tier Timer SOLENOID, Engine High Speed ALTERNATOR PACK, Diode SENDING UNIT, Water Temp SENDING UNIT, Oil Pressure * RELAY, Starter RELAY, Power BREAKER, Circuit 100 Amp FILTER, Fuel FILTER, Oil DRIVE ASSEMBLY (Funk) * VALVE, Oil Drain SEPARATOR, Fuel/Water HARNESS, Engine Enclosure STARTER * CAPSCREW, Hex Head 5/8 x * WASHER, SAE 5/ * LOCKNUT, Hex 5/ See Figure 7-2 for breakdown of Drive Assembly APR/2006 ( ) *Not Illustrated 51A-7-1-1, Page 1

21 FIGURE 7-1-1A. ENGINE John Deere 4045D Powertech Tier 2 Engine Standard Configuration ENGINE, 4045D Tier Timer SOLENOID, Engine High Speed ALTERNATOR PACK, Diode SENDING UNIT, Water Temp SENDING UNIT, Oil Pressure * RELAY, Starter RELAY, Power BREAKER, Circuit 100 Amp FILTER, Fuel FILTER, Oil DRIVE ASSEMBLY (Funk) * VALVE, Oil Drain SEPARATOR, Fuel/Water HARNESS, Engine Enclosure STARTER * CAPSCREW, Hex Head 5/8 x * WASHER, SAE 5/ * LOCKNUT, Hex 5/ See Figure 7-2 for breakdown of Drive Assembly APR/2006 ( ) *Not Illustrated 51A-7-1-1A, Page 1

22 FIGURE ENGINE John Deere 4045D Powertech Tier 1 Engine BNSF Configuration ENGINE, 4045D Tier Timer SOLENOID, Engine High Speed ALTERNATOR PACK, Diode SENDING UNIT, Water Temp SENDING UNIT, Oil Pressure * RELAY, Starter RELAY, Power BREAKER, Circuit 100 Amp FILTER, Fuel FILTER, Oil DRIVE ASSEMBLY (Funk) VALVE, Oil Drain SEPARATOR, Fuel/Water HARNESS, Engine Enclosure STARTER (Denso) CAPSCREW, Hex Head 5/8 x WASHER, SAE 5/ LOCKNUT, Hex 5/ * HOLDER, Waterproof In-Line Fuse * FUSE, Glass Tube 5 Amp * BREAKER, 10 Amp Manual Reset * STEWART WARNER GAUGE ASSY * Water Temperature Gauge * Voltmeter Gauge * Fuel Level Gauge * Oil Pressure Gauge * Resistor... 3 See Figure 7-2 for breakdown of Drive Assembly APR/2006 ( ) *Not Illustrated 51A-7-1-2, Page 1

23 FIGURE 7-1-2A. ENGINE John Deere 4045D Powertech Tier 2 Engine BNSF Configuration ENGINE, 4045D Tier Timer SOLENOID, Engine High Speed ALTERNATOR PACK, Diode SENDING UNIT, Water Temp SENDING UNIT, Oil Pressure * RELAY, Starter RELAY, Power BREAKER, Circuit 100 Amp FILTER, Fuel FILTER, Oil DRIVE ASSEMBLY (Funk) VALVE, Oil Drain SEPARATOR, Fuel/Water HARNESS, Engine Enclosure STARTER (Denso) CAPSCREW, Hex Head 5/8 x WASHER, SAE 5/ LOCKNUT, Hex 5/ * HOLDER, Waterproof In-Line Fuse * FUSE, Glass Tube 5 Amp * BREAKER, 10 Amp Manual Reset * STEWART WARNER GAUGE ASSY * Water Temperature Gauge * Voltmeter Gauge * Fuel Level Gauge * Oil Pressure Gauge * Resistor... 3 See Figure 7-2 for breakdown of Drive Assembly APR/2006 ( ) *Not Illustrated 51A-7-1-2A, Page 1

24 FIGURE 7-2. ENGINE PUMP DRIVE 1 YZ ADAPTER, Engine YZ ADAPTER, Pump YZ ASSY, Shaft and Hub YZ PLATE, Drive F O-Ring... 1 APR/2006 *Not Illustrated 51A-7-2, Page 1

25 FIGURE 7-3. GENERATOR 10 kw GENERATOR (10kW) PULLEY, 8-1/2 Double V-Belt BUSHING LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x 1-1/ BELT, Type 5V x GUARD, Generator Belt LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ¾ END, Rod CAPSCREW, Hex Head 5/8 x WASHER, Wrought 5/ LOCKWASHER, 5/ NUT, Heavy Duty 5/ * CAPSCREW, Hex Head 5/8 x 2-1/ * NUT, Hex 5/ Note: 12kW Generator no longer available. APR/2006 ( ) *Not Illustrated 51A-7-3, Page 1

26 FIGURE PUMP 60 GPM S/N Only PUMP, Hydraulic 60 Gpm VALVE, Check ADAPTER FLANGE LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x 3-3/ NIPPLE FLANGE KIT LOCKWASHER, ½ CAPSCREW, Hex Head ½ x 1-1/ HOSE, Suction NIPPLE CLAMP, Hose... 2 APR/2006 *Not Illustrated 51A-7-4-1, Page 1

27 FIGURE PUMP 45 GPM DUAL AXLE DRIVE PUMP, Hydraulic 45 Gpm (Sauer Series 45) VALVE, Destroke COIL, Destroke Valve (24V) VALVE, Check Inline ADAPTER FLANGE LOCKWASHER, 3/ CAPSCREW, HH 3/8 x 3-3/4 Grade NIPPLE FLANGE KIT LOCKWASHER, ½ CAPSCREW, Hex Head ½ x 1-1/ HOSE, Suction 2 x CLAMP, Hose NIPPLE, Combination ELBOW BUSHING, Hex Reducing FLANGE, 2-1/2 THD (3000 Psi) ADAPTER * WASHER, SAE ½ * WASHER, Wrought ¼ * LOCKWASHER, ¼ * TEE, Swivel... 1 APR/2006 ( /0132/0199) *Not Illustrated 51A-7-4-2, Page 1

28 FIGURE PUMP 55 GPM SINGLE AXLE DRIVE PUMP, Hydraulic 45 Gpm (Sauer Series 45) VALVE, Destroke COIL, Destroke Valve (24V) VALVE, Check Inline ADAPTER FLANGE LOCKWASHER, 3/ CAPSCREW, HH 3/8 x 3-3/4 Grade NIPPLE FLANGE KIT LOCKWASHER, ½ CAPSCREW, Hex Head ½ x 1-1/ HOSE, Suction 2 x CLAMP, Hose NIPPLE, Combination ELBOW BUSHING, Hex Reducing FLANGE, 2-1/2 THD (3000 Psi) ADAPTER * WASHER, SAE ½ * WASHER, Wrought ¼ * LOCKWASHER, ¼ * TEE, Swivel... 1 APR/2006 ( /197) *Not Illustrated 51A-7-4-3, Page 1

29 FIGURE 8-1. HYDRAULIC TANK 60 Gallon JAN/2011 ( ) *Not Illustrated 51A-8-1 Rev A, Page 1

30 FIGURE 8-1. HYDRAULIC TANK 60 Gallon TANK, Hydraulic Oil COVER * PLUG, Pipe ½ NPT Square Head PLUG, Pipe 1 NPT Square Head * PLUG, Pipe ¾ NPT Square Head LOCKWASHER, 3/ CAPSCREW, HH 3/8 x PAD, Vibration Isolator WASHER, Wrought ½ CAPSCREW, Hex Head ½ x LOCKNUT, Hex ½ STRAINER, Suction (Locking) ELEMENT GASKET KIT, O-Ring Locking Device KIT, Suction Strainer Seal FLANGE, 2-1/2 THD (3000 Psi) WASHER, Wrought 7/ LOCKWASHER, 7/ CAPSCREW, Hex Head 7/16 x 1-1/ FILTER, Return * ELEMENT, 7 Micron SWITCH, Pressure ALFT503.. GASKET WASHER, Wrought 5/ LOCKWASHER, 5/ CAPSCREW, Hex Head 5/16 x 1-1/ GAUGE, Liquid Level w/thermometer FILLER/BREATHER A BREATHER, Spin-On (Red)(Opt) B BREATHER W/Relief Valve (White)(Opt) COVER, Filler Hole GASKET, Filler Hold Cover TEE, Pipe ¾ NIPPLE, ¾ x BUSHING, Hex NIPPLE, Hex VALVE, Ball ADAPTER ELBOW, Swivel ELBOW PIPE U-BOLT LOCKWASHER, ¼ NUT, Hex ¼ DISCONNECT, Quick CAP, Dust SCREW, Rd Hd Machine #10-24 x 5/ The following are not illstrustrated but are part of the remote drain assy, at the bottom of the tank: ADAPTER See Piping. HOSE ADAPTER BUSHING 1 x ¾ TEE, Pipe NIPPLE BRACKET, Remote Drain WASHER, SAE 3/ LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ½... 2 JAN/2011 ( ) *Not Illustrated 51A-8-1 Rev A, Page 2

31 FIGURE FUEL TANK 30 Gallon S/N APR/2006 ( ) *Not Illustrated 51A-10-1, Page 1

32 FIGURE FUEL TANK 30 Gallon S/N TANK, Fuel BRACKET, Fuel Filler Guide HE48003XXXX3HXX. HOSE, 2.5 ID X 3 LG TUBE, Fuel Filler FILLER/BREATHER SCREW, Rd Hd. Machine #10-24 x ½ STRAINER, Fuel SCREW, Sheet Metal #6 x ½ CAP, Fuel Filler CLAMP, Hose Tee-Bolt WASHER, Wrought WASHER, Lock CPSCR, HX.5 X CPSCR, HX.5 X SENDER, Fuel Level Gauge CPSCR, HX 1 X 3-1/ ELBOW, X ½ MP ELBOW, 90 DEG X 3/8 MP HE8018JCJC3EBX. HOSE,1/2 x HE6028JCJC3EBX. HOSE, 3/8 x ADAPTER, ADAPTER, TUBE, Assy Fuel ½ OD 132 LG TUBE, Assy Fuel 3/8 OD 132 LG ELBOW, 90 DEG 8 Flare/-8 Flare ELBOW, REDUCER, 37 DEG Flare REDUCER, 37 DEG Flare CLAMP, Double Stack Tube SCREW, Rd Hd Machine #10-32 x ¾ CLAMP, Hose Tee-Bolt APR/2006 ( ) *Not Illustrated 51A-10-1, Page 2

33 FIGURE 10-1A. FUEL TANK 31 Gallon S/N and Above APR/2006 ( ) *Not Illustrated 51A-10-1A, Page 1

34 FIGURE 10-1A. FUEL TANK 31 Gallon S/N and Above TANK, Fuel BRACKET, Fuel Filler Guide HE48003XXXX3HXX. HOSE, 2.5 ID X 3 LG A TUBE, Fuel Filler (S/N ) A NECK, Fuel Filler B TUBE, Fuel Filler (S/N & Above) B NECK, Fuel Filler B PLUG, 2 Square Hd STRAINER, Fuel SCREW, Sheet Metal #6 x ½ CAP, Fuel Filler CLAMP, Hose Tee-Bolt WASHER, Wrought WASHER, Lock CPSCR, HX.5 X CPSCR, HX.5 X SENDER, Fuel Level Gauge CPSCR, HX 1 X ELBOW, X ½ MP ELBOW, 90 DEG X 3/8 MP HE8018JCJC3EBX. HOSE,1/2 x HE6028JCJC3EBX. HOSE, 3/8 x ADAPTER, ADAPTER, TUBE, Assy Fuel ½ OD 132 LG TUBE, Assy Fuel 3/8 OD 132 LG ELBOW, 90 DEG 8 Flare/-8 Flare ELBOW, REDUCER, 37 DEG Flare REDUCER, 37 DEG Flare CLAMP, Double Stack Tube SCREW, Rd Hd Machine #10-32 x ¾ CLAMP, Hose Tee-Bolt APR/2006 ( ) *Not Illustrated 51A-10-1A, Page 2

35 FIGURE GUIDE WHEELS Left and Right 1A SUPPORT, RH Guide Wheel...1 1B SUPPORT, LH Guide Wheel BUSHING CYLINDER, Guide Wheel Seal Kit PIN, Clevis.75 x WASHER, SAE 3/ PIN, Cotter.125 x SHAFT, Guide Wheel Mounting WASHER, 1-1/4 ID Thrust WHEEL, Guide ROD EYE SHAFT, Guide Wheel Axle LOCKWASHER, 5/ CAPSCREW, Hex Head 5/16 x 3/ GREASE FITTING WASHER, SAE 5/ LOCKWASHER, 5/ CAPSCREW, Hex Head 5/8 x GREASE FITTING BEARING, Needle PIN, Clevis.75 x GREASE FITTING...1 See next page for lockups APR/2006 ( /55) *Not Illustrated 51A-12-1, Page 1

36 FIGURE GUIDE WHEELS Left and Right NO. NO. DESCRIPTION MACHINE BAR, LH Manual Lockup SPRING, Compression WASHER, Wrought ½ PIN, Spring PIN, Clevis PIN, Cotter CYLINDER, Air (Lockup) PIN, Clevis PIN, Cotter * WASHER, SAE ¼...8 APR/2006 ( /55) *Not Illustrated 51A-12-1, Page 2

37 FIGURE GUN BOOM Standard BOOM, Dispensing Gun SUPPORT, Gun Boom PIN, Spring SPRING, Compression LANYARD, Boom PIN, Hitch w/split Ring End BRACKET, Boom Pin CAPSCREW, Hex Head 3/8 x 1-3/ WASHER, SAE 3/ LOCKNUT, SUPPORT, Chemical Dispensing Hose CAPSCREW, Hex Head 5/16 x 2-1/ LOCKNUT, Hex 5/ WASHER, SAE 5/ BALANCER, Gun RING, Split CHAIN, #2 Double Loop LINK, Threaded Connecting SNAP, Spring CAPSCREW, Hex Head 5/16 x CAPSCREW, Hex Head1/2 x 1-1/4...2 APR/2006 ( ) *Not Illustrated 51A-13-1, Page 1

38 FIGURE GUN BOOM TELESCOPING (Option) APR/2006 ( ) *Not Illustrated 51A-13-2, Page 1

39 FIGURE GUN BOOM TELESCOPING (Option) SUPPORT, Boom BRACKET, Bolt-On Hose Support MOUNTING, LH Bulkhead MOUNTING, RH Bulkhead CAPSCREW, HH 1/4 x 3/ LOCKWASHER, ¼ PIN, Clevis.5 x 3-1/ PIN, Cotter BOOM, Telescoping PIN, Clevis.375 x WASHER, SAE 3/ ROLLER, Crowned Track LOCKNUT, Hex 5/ PIN, Latch PIN, Coil Spring.125x SPRING, Compression WASHER PLATE, Spring Retainer CAPSCREW, Hex Head 1/4 x 1-1/ LOCKWASHER, 1/ LANYARD, Boom RING, Split LOCKWASHER, Internal Tooth 3/ ADAPTER, Bulkhead TROLLEY, 4-Wheel LOCKNUT, Hex 1/ HOOK, S x BRACKET, Troller Spacer Bar BALANCER, Gun CHAIN, Storage LINK, Threaded Connecting SNAP, Spring * CABLE, Microfast * CABLE, Microfast PIN, Spring 3/16 x 1-1/ SPRING, Compression PIN, Hitch BRACKET, Boom Pin CAPSCREW, HH 5/16 x 1-3/ WASHER, SAE 5/ APR/2006 ( ) *Not Illustrated 51A-13-2, Page 2

40 FIGURE DISPENSING GUN DISPENSING GUN ASSEMBLY ARM GRIP VALVE ASSEMBLY (See ) NUT TUBE, Mixing ELBOW VALVE, Ball NIPPLE, Hex VALVE, Check CAPSCREW, Socket Head TEE, Swivel SWIVEL See Note 1. MOUNT, Valve See Note 1. TUBE See Note 1. TUBE * BOX, Gun Electrical * BAR, Electrical Box Support... 1 Note 1: Contact Nordco Parts Sales for part number information. APR/2006 ( ) *Not Illustrated 51A-13-3, Page 1

41 FIGURE DISPENSING GUN VALVE APR/2006 ( ) *Not Illustrated 51A , Page 1

42 FIGURE DISPENSING GUN VALVE CAP, Air End HOUSING, Piston PISTON, Air SHAFT, Fluid BODY, Rear Seal BODY, Inlet BODY, Front Seal BODY, Flush CAP, Liquid End ADAPTER, Hose Barb O-RING O-RING SEAL, Urethane U-Cup O-RING VALVE, Check UNION NUT, Mixing Tube CYLINDER, Spring Air CAPSCREW, Soc Head #10-24 x 1-1/2" CAPSCREW, Soc Head #10-32 x 5/8" CAPSCREW, Soc Head #6-32 x 3/16" CAPSCREW, Soc Head #10-24 x 3/4" CAPSCREW, Soc Head #10-24 x 1-1/4" PIN, Dowel 1/8 x 3/8" * PIN, Roll (Inserts into #6)... 1 APR/2006 ( ) *Not Illustrated 51A , Page 2

43 FIGURE CHEMICAL PUMPS BRACKET, Pump Mounting WASHER, Wrought 1/ LOCKWASHER, 1/ CAPSCREW, Hex Head 1/4 x 5/ WASHER, Wrought 7/ LOCKWASHER 7/ CAPSCREW, Hex Head 7/16 x 3/ PUMP, Iso/Resin COVER, Pump Oil Cup MOTOR, Hydraulic Power PUMP, Lower End ,, RETAINER, ¾ Shaft REPAIR KIT, Pump REPAIR KIT, Lower End Pump CAPSCREW, Hex Head 3/8 x 2-1/ WASHER, SAE 3/ LOCKWASHER, 3/ NUT, Hex 3/ COVER, Chemical Pump Oil Reservoir ADAPTER, 9/16-18 x 1/ ELBOW, Swivel 9/ BUSHING ELBOW SWIVEL ADAPTER, Female STRAINER, Y-Type ADAPTER NIPPLE, Hex VALVE, High Pressure Ball HANDLE, Locking ADAPTER, MXF COUPLER, FXF...1 APR/2006 ( ) *Not Illustrated 51A-15-1, Page 1

44 FIGURE 15-2A. CHEMICAL HEATER MANIFOLD, Two Station WASHER, SAE 1/ LOCKWASHER, 1/ CAPSCREW, Hex Head 1/4 x 2-1/ PLUG PLUG HEATER, ISO/RESIN ELEMENT, Thermocouple THERMOSTAT, Heater ELEMENT, Heater ADAPTER HOSE ELBOW, Swivel ADAPTER, Swivel 3/ VALVE, High Pressure Ball HANDLE, Locking ADAPTER, 3/4-16 x 3/ HOSE KIT, Rain Guard COVER, Rain Guard CAPSCREW, HH ¼-20 x 3-1/ LOCKNUT, ¼ CAPSCREW, HH 5/16 x LOCKWASHER, 5/ APR/2006 ( ) *Not Illustrated 51A-15-2, Page 1

45 FIGURE FLUSH PUMP AND TANK BRACKET, FlushTank PUMP, Water KIT, Air Motor Service KIT, Lower Pump Service KIT, Lower Ball Check COVER, Flush Pump Oil Reservoir BUSHING ADAPTER 9/16-18 x 3/ ELBOW NIPPLE, Hex REGULATOR, Air PIPE PLUG GAUGE, Pressure (0-160 psi) BUSHING * ELBOW, 1/8 NPT LOCKWASHER, SAE 3/ CAPSCREW, Hex Head 3/8 x 1-1/ NUT, Hex 3/ TANK, Flush (Purge) CAPSCREW, HH ¼ x 7/ WASHER, SAE ¼ LOCKWASHER, ¼... 4 The rectangular tank is no longer available for purchase. Modifications need to be made to item 1 if your bracket does not include the hole at A as shown. Purchase the following kit, which includes the tank and instructions for modifying the bracket KIT, Purge Tank Replacement...1 APR/2006 ( ) *Not Illustrated 51A-15-3, Page 1

46 FIGURE SPLASH GUARD Option NO. NO. DESCRIPTION MACHINE ANGLE, Guard Mtg (5.8 ) ANGLE, Guard Mtg. (53 ) FLAT, Bolting FLAT, Bolting (52-1/2 ) GUARD, Splash CAPSCREW, HH 3/8-16 x 1-3/ CAPSCREW, HH 3/8-16 x WASHER, SAE 3/ LOCKNUT, 3/ APR/2006 ( ) *Not Illustrated 51A-15-4, Page 1

47 FIGURE TURNTABLE S/N TURNTABLE, Rail to Rail CYLINDER, Turntable BRACKET, Turntable Locator SWITCH, Turntable Proximity CAPSCREW, Hex Head 3/4-10 x 3-1/2 (G8) LOCKWASHER, 3/ LOCKNUT, Hex 3/ CAPSCREW, Socket Head.63 x LOCKNUT, 5/ The following items are optional: FRAME, Turntable Lockup Support PLUNGER, Detent SPRING, PLATE, Turntable Holdup LOCKWASHER, 5/ CAPSCREW, Hex Head 5/16 x 1-1/ CAPSCREW, Hex Head 3/4 x 2-1/ LOCKWASHER, 3/ NUT, Hex 3/ * LOCKWASHER, Internal Tooth 3/ APR/2006 ( ) *Not Illustrated 51A-21-1, Page 1

48 FIGURE 21-1A. TURNTABLE S/N and Above TURNTABLE, Rail to Rail CYLINDER, Turntable Seal Kit BRACKET, Turntable Locator SWITCH, Proximity (Strokemaster) CAPSCREW, HH 3/4-10 x 3-1/2 (G8) LOCKWASHER, 3/ LOCKNUT, Hex 3/ CAPSCREW, Socket Head.63 x LOCKNUT, 5/ * CABLE, Prox MANIFOLD, Turntable (Dual Valve) PLAQUE, Turntable SCREW, Drive #6 x PIN, Snap Safety LANYARD, Locking Pin BAR, Lockpin Storage BLOCK, Manifold (No valves) VALVE, Directional Control (Manual Pull) KIT, Seal VALVE, Pilot Check KIT, Seal VALVE, Directional KIT, Seal * PLUG, Orifice * CAPSCREW, HH 5/16 x * LOCKWASHER, 5/ * COUPLING, Male to Female...1 APR/2006 ( ) *Not Illustrated 51A-21-1A, Page 1

49 FIGURE AWNING APR/2006 ( ) *Not Illustrated 51A-23-1, Page 1

50 FIGURE AWNING Bracket, Mounting Awning RH Bracket, Mounting Awning LH Bracket, Mounting Awning RH Bracket, Mounting Awning LH Tube, Support Awning Lower Tube, Support Awning Upper Canopy, Awning Retractable Hood, Protective Awning Hood, Protective Awning (Side) Bracket, Protective Hood Bracket, Wall Mount Tube, Installation Awning End Cap, Take-Up Roll Roll, Take-Up Awning Arm, Guide Extension Awning Bracket, Guide Arm/Install Tube Transmission, Manual Crank Crank Arm, Manual Channel, Front Awning End Cap, Front Channel Awning Bracket, Front Channel/Guide Arm Bracket, Take-Up Roll/Install Tube Lanyard, Lockpin Lockpin 3/8 x Clevis Pin 3/8 x 2-5/ Cotter 1/8 x ¾... 4 Note: Items 8 through 22 include mounting hardware. APR/2006 ( ) *Not Illustrated 51A-23-1, Page 2

51 FIGURE BUMPERS Bumper, Dock Capscrew, HH ½ x 2-3/ Washer, SAE ½ Lockwasher, ½...16 The following items are for machines equipped with optional 6-ft tow bar: Locknut, ½ Mounting, Towbar Bumper (Horizontal) Capscrew, HH ½ x 1-1/ Mounting, Towbar Bumper (Vertical) Pin, Locking (with Lanyard)...1 APR/2006 ( ) *Not Illustrated 51A-24-1, Page 1

52 FIGURE BUMPER BARS BRACKET, Stop PIN, Clevis 1 x WASHER, Wrought PIN, Cotter,.188 x SWITCH, Proximity FITTING, Grease PIN, Coil Spring 1/8 x SPRING, Extension * LOCKWASHER, Internal Tooth 3/ APR/2006 (P/O ) *Not Illustrated 51A-24-2, Page 1

53 FIGURE JACKSTANDS Jackstand Tube, Removable Jackstand Base, Removable Jackstand Pin, Locking (with Hairpin Cotter) Cotter, Hairpin Pin, Clevis Cotter, Hairpin Pin, Locking (with Lanyard)... 1 The removable jackstand should be stored in the Operator s station when not in use. Lock the stand In place with item 8. APR/2006 ( ) *Not Illustrated 51A-24-3, Page 1

54 FIGURE CURTAINS Tracks and Brackets NO. NO. DESCRIPTION MACHINE BRACKET, Curtain Track CAPSCREW, HH 5/16 x WASHER, SAE 5/ LOCKNUT, 5/ PLATE, Track Mounting CAPSCREW, HH 3/8 x LOCKNUT, Hex 3/ TRACK, Curtain Roller TRACK, Curtain Roller TRACK, Curtain Roller 90 Curved TRACK, Curtain Roller TRACK, Curtain Roller BRACKET, Curtain Track CAPSCREW, HH 5/16 x WASHER, SAE 5/ HOOK, Curtain...23 APR/2006 ( /182/193) *Not Illustrated 51A-25-1, Page 1

55 FIGURE CURTAINS Sides and Rear NO. NO. DESCRIPTION MACHINE CURTAIN, Left Side/Rear WINDOW, Replaceable Rear Velcro...AR Velcro...AR CURTAIN, Right Side/Rear WINDOW, Replaceable Rear Velcro...AR Velcro...AR APR/2006 ( /182/193) *Not Illustrated 51A-25-2, Page 1

56 FIGURE CURTAINS Front NO. NO. DESCRIPTION MACHINE CURTAIN, Front Sliding Velcro...AR CURTAIN, Front Fixed Velcro...AR MOUNTING, Fixed Curtain CAPSCREW, HH 3/8 x LOCKNUT, 3/ APR/2006 ( /182/193) *Not Illustrated 51A-25-3, Page 1