FIGURE 1-1. TRAVEL STATION SUSPENSION SEATS

Transcription

1 FIGURE -. TRAVEL STATION SUSPENSION SEATS NO. NO. DESCRIPTION MACHINE PLATFORM, Operator MOUNTING, Dual Foot Switch SWITCH, Foot w/packard Connection CAPSCREW, Hex Head 3/8 x LOCKNUT, Hex 3/ LOCKWASHER, # SCREW, Round Head Machine #0 x ½ PEDAL, Air Brake CAPSCREW, HH 5/6 x LOCKNUT, Hex 5/ PEDESTAL, Seat GROMMET WASHER, Wrought, 3/ LOCKWASHER, 3/ WASHER, SAE 5/ * PLATFORM, Operator (Grate-Lock) VALVE, Air Brake Foot Control... 8*. HARNESS, Footswitch... 9A SEAT (KAB Suspension) RH Pivoting Arm LH Pivoting Arm SEATBELT w/retractor... 9B SEAT (Seats Inc.)... JAN/03 (965008/45/95) *Not Illustrated 5A--, Rev. A, Page

2 FIGURE -3-. OPERATOR STATION Curtains MARCH/03(965056/96503) 5F--3-, Page

3 I H G F E D C B A 7 NO DWG SHEET NO. / ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. PRE-ASSEMBLED WINDOW UNIT (98500) ITEM NO. 3 PART NUMBER OR MATERIAL QTY. REQ. 0 D T L. BILL OF MATERIALS PART NAME FRAME, WINDOW REAR FIXED WINDOW, POLYCARBONATE ANGLE, RETAINING DWG SIZE CAPSCREW, SOCKET HEAD #0-4 x / A FT LOCKWASHER #0 GASKET, RUBBER WINDOW AS VIEWED FROM INSIDE SECTION A-A 3 4 TYPICAL RETAINING ANGLE SHOWN W/HARDWARE 5 I H G F E D C B A A MF - REV NEW ISSUE CHANGE MKS -Sep-0 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION ± /8.X ±.06.XX ±.03.XXX ± MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D ASSEMBLY:- /4 NordcoTM TIE PLUGGER (NETP) INSTALL, REAR WINDOWS DWG THIRD ANGLE PROJECTION SHEET OF -

4 I H G F E D C B A 7 NO DWG STEPS: SHEET NO. / ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. WINDOW UNITS INSTALLED ITEM NO. 3 4 PART NUMBER OR MATERIAL QTY. REQ. 7 8 D T L. BILL OF MATERIALS PART NAME ANGLE, REAR WINDOW MTG x7 ANGLE, REAR WINDOW MTG x WINDOW, PRE-ASSEMBLED CAPSCREW, HEX HEAD 3/8 X DWG SIZE WASHER, FLAT 3/8 ALL DIMENSIONS ARE REFERENCE HEX LOCKNUT 3/8-6 UNC ZINC PLATED USE DWG FOR INSTALLATION OF MOUNTING ANGLES (ITEMS, ). 6. Either window may be install first.. Windows are not symmetrical 3 TOP OF BOTH REAR CANOPY POSTS. REFERENCE ONLY. (.3) WINDOW DISTANCE FROM REAR CANOPY POSTS 6 and will only install one way as shown. 3. Do not fully tighten 5 the locknuts until both windows are installed. TYPICAL FASTENER ARRANGEMENT 5 (Small adjustments may be necessary.) (0.5) WINDOW ASSY - TOP (.5) (.6) 3 (.87) 3 3 WINDOW ASSY - BOTTOM (0.5) (.5) AS VIEWED FROM REAR OF MACHINE I H G F E D C B A REAR CURTAIN MOUNTING BOTTOM CORNER HOLES MF - REV NEW ISSUE CHANGE MKS 4-Sep-0 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION ± /8.X ±.06.XX ±.03.XXX ± MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D ASSEMBLY:- /4 NordcoTM TIE PLUGGER (NETP) INSTALL, REAR WINDOWS DWG RH SIDE VIEW THIRD ANGLE PROJECTION SHEET OF -

5 I H G F E D C B A NO DWG SHEET NO. /4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. B A ITEM NO PART NUMBER OR MATERIAL QTY. REQ BILL OF MATERIALS PART NAME FRAME, WINDSHIELD, STATIONARY, LH FRAME, WINDSHIELD PIVOTING RH PANE, SAFETY GLASS MOULDING, WINDOW RUBBER CHANNEL ANGLE, RETAINER WINDSHIELD MOUNT, ISOLATOR RUBBER PIECE TAB, VIBRATION MNT BRACKET, VIBRATION MNT. BRACKET, VIBRATION MNT. LATCH, T-HANDLE RUBBER TAB, WINDSHIELD HOLDDOWN TAB, WINDSHIELD HOLDDOWN STRIP, RUBBER SELF-ADHESIVE MOTOR, WIPER WINDSHIELD 4V CCW KIT, WINDSHIELD WIPER SHAFT MTG. ARM, PANTOGRAPH WINDSHIELD WIPER 6" BLADE, WINDSHIELD WIPER 4" FLEX BOX, SWITCH WINDSHIELD WIPER CAPSCREW, HEX HEAD /4 X / CAPSCREW, HEX HEAD /4 X CAPSCREW, HEX HEAD 3/8 X 7/8 CAPSCREW, HEX HEAD 3/8 X CAPSCREW, HEX HEAD 3/8 X -/4 CAPSCREW, HEX HEAD 3/8 X -/4 CAPSCREW, SOCKET HD #0-4 X / LG. HEAVY HEX NUT 3/8-6 UNC HEX NUT, /4-0 UNC WASHER, SAE /4 WASHER, FLAT 3/8 WASHER, SAE / LOCKWASHER, #0 LOCKWASHER, /4 LOCKWASHER, 3/8 COTTER PIN.5 X.00 CLEVIS PIN.50 X.75 CLAMP, WIRE #6 RUBBER LINED HARNESS, WIPER MOTOR, NETP DWG Y/N YES YES NO NO YES NO YES YES YES NO YES YES NO YES YES YES NO YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO YES B A I H G F E D C B A MF A - REV NO CHANGES THIS SHEET NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D NTS ASSEMBLY:- NordcoTM TIE PLUGGER DWG THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS SHEET OF 4 A

6 I H G F E D C B A NO DWG SHEET NO. /4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC C C D D SECTION A-A MOUNTING HARDWARE SUPPLIED WITH ITEM / CANOPY POST 6 4 TYP 3/6 CANOPY POST MOUNTING HARDWARE SUPPLIED WITH ITEM 0 SECTION C-C SCALE / I H G F E D C B A SECTION D-D SCALE / MF A - REV NO CHANGES THIS SHEET NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D NTS ASSEMBLY:- NordcoTM TIE PLUGGER DWG THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS SHEET OF 4 A

7 I NO DWG G H SHEET NO. 3/4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. F D E C B LEFT HAND WINDSHIELD ASSEMBLY A RIGHT HAND WINDSHIELD ASSEMBLY CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES A MF I H G F E D REV NO SHEET THIS SHEET ARADLOFF NEW ISSUE ARADLOFF NONE 4SEP DVANERT 05JUN MAY DRAWN BY: DATE: CHANGE C CHECKED BY: DATE: APPROVED BY: DATE: E.C.O. # FRACTION.X.XX.XXX 50 / MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- B THIRD ANGLE PROJECTION Nordco TM PRODUCT: TIE PLUGGER DESCRIPTION: INSTALL, WINDSHIELDS & WIPERS SIZE D SCALE DRAWING CODE NUMBER REV. NTS DWG A ASSEMBLY: SHEET 3 A OF 4

8 I H G F E D C B A NO DWG SHEET NO. 4/4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC WHITE GROUND BROWN SLOW 5 86 GREEN FAST YELLOW PARK SECTION B-B MACHINE FINISH 50 UNLESS OTHERWISE STATED D NTS DWG A I H G F E D C B A MF A - REV YELLOW WAS BLACK GREEN WAS RED BROWN WAS GREEN NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX.00 PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. ASSEMBLY:- NordcoTM TIE PLUGGER THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS SHEET 4 OF 4

9 FIGURE -. AXLE S/N and Above MARCH/03 (96506) *Not Illustrated 5A--, Rev. A, Page

10 FIGURE -. AXLE S/N and Above HUB, Wheel STUD, Wheel -/ AXLE 3-Inch WHEEL, Demountable 6-inch BEARING, Pillow Block WASHER, Wheel NUT, Axle -/ RING, Insulator BUSHING, Non-Metallic (spacer) RING, Retainer NUT, Wheel Stud -/ CAPSCREW, Hex Head ¾ x WASHER, SAE 3/ LOCKNUT, Hex 3/4-0 UNC, Heavy Duty PIN, Cotter 3/8 x STRIP, Non-Metallic RING, Insulator w/flat COLLAR,Split KEY PLATE, Anti-Rotation... 4 * SPACER... 6 The following items allow for insulation by-pass: CAPSCREW, Hex Head 3/8 x / WIRE, Insulation By-Pass LOCKWASHER, / WASHER, SAE / NUT, Hex ¼-0... MARCH/03 (96506) *Not Illustrated 5A--, Rev. A, Page

11 FIGURE -3-A. CRAWLER ASSEMBLY Crawler Tower Mounting S/N 5005 and Above NO. NO. DESCRIPTION MACHINE TOWER, Crawler Support BUSHING COVER, Tower CAPSCREW, HH 5/6 x ¾ LOCKWASHER, 5/6... 6A CAPSCREW, HH ¾-0 x (GR8) B CAPSCREW, HH ¾-0 x -/ (GR8) LOCKWASHER ¾ CYLINDER, Up/Down Seal Kit PIN, Clevis WASHER, Wrought -/ PIN, Cotter PLATE, Key Retainer * KEY, External LOCKWASHER 5/ CAPSCREW, 5/6 x LOCKWASHER / CAPSCREW, HH ½ x -/ SWITCH, Prox (S/N 5005 & Above) CAPSCREW, SC #0 x WASHER, SAE 3/ * 3040 LOCKNUT, # See Figure -3-A for Crawler Assembly See next page for Cylinder Lockups. Torque This Item MARCH/03 (965003/965005) *Not Illustrated 5A--3-A, Rev. B, Page

12 FIGURE -3-A. CRAWLER ASSEMBLY Crawler Tower Mounting S/N 5005 and Above NO. NO. DESCRIPTION MACHINE A BAR, RH Manual Lockup... B BAR, LH Manual Lockup SPRING, Compression WASHER, Wrought ½ PIN, Spring PIN, Clevis PIN, Cotter CYLINDER, Air (Lockup) PIN, Clevis PIN, Cotter * WASHER, SAE ¼... 8 MARCH/03 (965003/965005) *Not Illustrated 5A--3-A, Rev. B, Page

13 FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE A CRAWLER, RH (Nachi Drivegear)... B CRAWLER, LH (Nachi Drivegear) BUSHING, SPACER SPACER WASHER CAPSCREW, HH ¾ x LOCKWASHER, ¾ TOWER, Shaft Support CAP, Tower CAPSCREW, HH ½-3 x 3-/ LOCKWASHER, ½ TUBE, Remote Greasing FITTING, Grease CRAWLER GUARD ASSY (Option) MOUNTING, Front Sweep GUARD, Rubber MOUNTING, Rear Sweep A GUARD, RH Track Guard (Front)... 3B GUARD, LH Track Guard (Front)... 4A GUARD, RH Track Guard (Rear)... 4B GUARD, LH Track Guard (Rear) CAPSCREW, HH 3/8 x WASHER, SAE 3/ LOCKWASHER, 3/ See next page for crawler breakdown. APR/006 (965003) *Not Illustrated 5A--3-A, Page

14 FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE A RH Crawler... REF B LH Crawler... REF A RH Side Frame... REF B LH Side Frame... REF Gear Drive Motor... 4 M0 x 35 Screw M0 Washer Sprocket... 7 M0 x 45 Screw (Apply Loctite Blue 6) Track Roller Unit Roller Body Bushing, Roller Seals... 9 M x 45 Screw... 0 M Washer Idler Unit... Cover... 3 M8 x 6 Screw Chain with Shoes... See next page for idler breakdown. APR/006 (965003) *Not Illustrated 5A--3-A, Page

15 FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N and Above NO. NO. DESCRIPTION MACHINE 9650 Idler Unit Idler Bushing Bracket Shaft Seal Spring Pin 0 x O-Ring Plug Sliding Block Fastener Unit Coupling Screw Spring Washer Grease Nipple Seal Screw... APR/006 (965003) *Not Illustrated 5A--3-A, Page 3

16 FIGURE 4-. AIR BRAKES FRAME, Floating Axle CANNISTER, Brake (See Also Item #5) PIN, Brake Lever Pivot BLOCK, Brake Lever Guide LEVER, Brake HEAD, Cobra Brake SHOE, Brake PIN, Clevis x 3-/ WASHER, SAE PIN, Cotter 3/6 x ¾ CAPSCREW, Hex Head ½ x 4-/ LOCKNUT, ½ FITTING, Grease / CAPSCREW, Hex Head 3/8 x LOCKNUT, Hex 3/ WASHER, Wrought 5/ NUT, Hex 5/ NUT, Hex Jam 5/ BUSHING PIN, Floating Frame Pivot END, Rod LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x SHAFT, Rod End Pivot... 5* GASKET, Brake Cannister... 6* WASHER, Bronze Thrust... 7* GUARD, Brake... 4 Assemblies per machine, One Floating Axle MARCH/03 (965007/7) *Not Illustrated 5A-4-, Rev. A, Page

17 FIGURE 5-. PROPULSION Dual Axle Drive A MOUNTING, Motor (Engine End)... B MOUNTING, Motor (Operator End) SPROCKET, Split Single KEY, Sq. ¾ x 5-/ MOTOR, Hydraulic (CharLynn 6000) SENSOR, Speed KIT, Rear Seal Repair KIT, Shaft Seal Repair LOCKWASHER, ½ CAPSCREW, Hex Head ½ x SETSCREW, SQ. ¾ x NUT, Hex ¾ SPROCKET Bushing Spring Lockwasher Capscrew ½-3 x -3/ KEY, ½ x -/ EYE, Rod PIN, Motor Mounting Pivot LOCKWASHER, 5/ CAPSCREW, Hex Head 5/6 x FITTING, Grease... 9A* CHAIN, Propulsion (Engine End)... 9B* CHAIN, Propulsion (Operator End)... 0* TUBE, Propulsion Motor (RH)... * TUBE, Propulsion Motor (LH)... Apply Never Seize to this item. APR/006 (96507) *Not Illustrated 5A-5-, Page

18 FIGURE 6-. FRAME ACCESSORIES Battery Hinged Box with/prop MARCH/03 ( ) 5A-06--, Rev. C, Page

19 FIGURE 6-. CANOPY, LIGHTS & HORNS S/N CANOPY CAPSCREW, Hex Head / x WASHER, SAE / LOCKNUT, Hex / GROMMET, Lamp LIGHT, Marker A HORN, Low Tone... 7B HORN, High Tone... 8A ALARM, Backup -48V DC... 8B ALARM, Backup Smart -48V... 9A LIGHT, Travel 4 x 6 Halogen B LIGHT, Travel 4 x 6 Halogen (BNSF) VALVE, Pneumatic Solenoid HORN, Dual Air Trumpet FLASHER, Brake Light LIGHT, Work LIGHT, Strobe Bulb... 6* 3300 HARNESS, Canopy... The following kit is available: Canopy Reinforcement Kit APR/006 (965009/36/47/0) *Not Illustrated 5A-6-, Rev. A, Page

20 FIGURE 6-A. CANOPY, LIGHTS & HORNS S/N and Above CANOPY CAPSCREW, Hex Head / x WASHER, SAE / LOCKNUT, Hex / GROMMET, Lamp LIGHT, Marker A HORN, Low Tone... 7B HORN, High Tone... 8A ALARM, Backup -48V DC... 8B ALARM, Backup Smart -48V... 9A LIGHT, Travel 4 x 6 Halogen B LIGHT, Travel 4 x 6 Halogen (BNSF) VALVE, Pneumatic Solenoid HORN, Dual Air Trumpet FLASHER, Brake Light LIGHT, Work LIGHT, Strobe Bulb... 6* 3300 HARNESS, Canopy... JAN/0 (965009/36/47/0) *Not Illustrated 5A-6-A, Page

21 FIGURE 6-3. PIVOTING STEPS Step, Pivoting Pin, Step Pivot Lockwasher, 5/ Capscrew, HH 5/6 x -/4... APR/006 (P/O965007) *Not Illustrated 5A-6-3, Page

22 FIGURE 6-4. HITCHES Mitten Style Bolt-On Hitch Hole Reinforced Bolt-On Hitch Hole Bolt-On Hitch HH Capscrew. ¾ x Locknut, ¾ SAE ¾ Washer * D-Handle Hitch Pin (Optional)... 8* Pin Chain Mounting... APR/006 (965090/9/9) *Not Illustrated 5A-6-4, Page

23 FIGURE 7. ENGINES Cross Reference List by S/N MARCH/03 This Parts Sheet contains Multiple Pages 5A-7, Page of

24 FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES956 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail CONSUMABLES/WEAR ITEMS: Primary Fuel Filter Final Fuel Filter Oil Filter R346 Serpentine Belt Coolant Filter Element Primary Air Filter Safety Air Filter John Deere 4045 Tier Amp Circuit Breaker Amp Alternator... 6 Contact Nordco Drive Assembly 805CA Oil Drain Valve Engine Enclosure Harness Engine Harness Air Compressor... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Primary Fuel RE Filter Final Fuel Filter RE Oil Filter RE Serpentine Belt R50357 N/A N/A Coolant Filter NF Primary Air Filter P Safety Air Filter P This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page of 3

25 FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page of 3

26 FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page 3 of 3

27 FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES hp@00 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail CONSUMABLES/WEAR ITEMS: Primary Fuel Filter Final Fuel Filter Oil Filter R346 Serpentine Belt Coolant Filter Element Primary Air Filter Safety Air Filter John Deere 4045 Tier Amp Circuit Breaker Amp Alternator... 6 Contact Nordco Drive Assembly 805CA Oil Drain Valve... 8 Contact Nordco Engine Enclosure Harness Engine Harness Air Compressor... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Primary Fuel RE Filter Final Fuel Filter RE Oil Filter RE Serpentine Belt R50357 N/A N/A Coolant Filter NF Primary Air Filter P Safety Air Filter P This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page of 3

28 FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page of 3

29 FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page 3 of 3

30 FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES hp@00 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail John Deere 4045 Tier Amp Circuit Breaker Amp Alternator... 6 Contact Nordco Drive Assembly 805CA Oil Drain Valve... 8 Contact Nordco Engine Enclosure Harness Engine Harness Air Compressor... CONSUMABLES/WEAR ITEMS: Final Fuel Filter Oil Filter R346 Serpentine Belt Coolant Filter Element Primary Air Filter Safety (Secondary) Air Filter... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Final Fuel Filter RE5868 FIL Oil Filter RE FIL Serpentine Belt R346 N/A N/A Coolant Filter NF Primary Air Filter P7784 FIL Safety Air Filter P FIL This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page of 3

31 FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page of 3

32 FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page 3 of 3

33 FIGURE 7--. ENGINE PUMP DRIVE JOHN DEERE ENGINE ADAPTER, Engine ADAPTER, Pump ASSY, Shaft and Hub PLATE, Drive O-Ring... 6* BOLT, Adapter... 4 MARCH/03 *Not Illustrated 5A-7--, Page

34 FIGURE 7-3A. GENERATOR 0 kw 0 Volt Serial # GENERATOR (0kW) PULLEY, 8-/ Double V-Belt BUSHING LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x -/ BELT, Type 5V x GUARD, Generator Belt LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ¾ END, Rod CAPSCREW, Hex Head 5/8 x WASHER, Wrought 5/ LOCKWASHER, 5/ NUT, Heavy Duty 5/ * CAPSCREW, Hex Head 5/8 x -/ Washer, WRT 5/ Washer, Lock 5/ NUT, Hex 5/ Note: kw Generator no longer available. MAR/0 (965000) *Not Illustrated 5A-7-3A, Page

35 FIGURE 7-3B. GENERATOR 0 kw 0 Volt Serial # & Above MAY/0 5A-7-3B, Page

36 FIGURE PUMP 45 GPM DUAL AXLE DRIVE PUMP, Hydraulic 45 Gpm (Sauer Series 45) VALVE, Destroke COIL, Destroke Valve (4V) VALVE, Check Inline ADAPTER FLANGE LOCKWASHER, 3/ CAPSCREW, HH 3/8 x 3-3/4 Grade NIPPLE FLANGE KIT LOCKWASHER, ½ CAPSCREW, Hex Head ½ x -/ HOSE, Suction x CLAMP, Hose NIPPLE, Combination ELBOW BUSHING, Hex Reducing FLANGE, -/ THD (3000 Psi) ADAPTER... 8* WASHER, SAE ½... 9* WASHER, Wrought ¼... 0* LOCKWASHER, ¼... * TEE, Swivel... APR/006 ( /03/099) *Not Illustrated 5A-7-4-, Page

37 FIGURE 8-. HYDRAULIC TANK 60 Gallon S/N MAR/0 (965004) *Not Illustrated 5A-8- Rev B, Page

38 FIGURE 8-. HYDRAULIC TANK 60 Gallon S/N TANK, Hydraulic Oil COVER... --* PLUG, Pipe ½ NPT Square Head PLUG, Pipe NPT Square Head... --* PLUG, Pipe ¾ NPT Square Head LOCKWASHER, 3/ CAPSCREW, HH 3/8 x PAD, Vibration Isolator WASHER, Wrought ½ CAPSCREW, Hex Head ½ x LOCKNUT, Hex ½ STRAINER, Suction (Locking) ELEMENT GASKET KIT, O-Ring Locking Device KIT, Suction Strainer Seal FLANGE, -/ THD (3000 Psi) WASHER, Wrought 7/ LOCKWASHER, 7/ CAPSCREW, Hex Head 7/6 x -/ FILTER, Return... 0* ELEMENT, 7 Micron SWITCH, Pressure... ALFT503.. GASKET WASHER, Wrought 5/ LOCKWASHER, 5/ CAPSCREW, Hex Head 5/6 x -/ GAUGE, Liquid Level w/thermometer FILLER/BREATHER... 8A BREATHER, Spin-On (Red)(Opt)... 8B BREATHER W/Relief Valve (White)(Opt) COVER, Filler Hole GASKET, Filler Hold Cover TEE, Pipe ¾ NIPPLE, ¾ x BUSHING, Hex NIPPLE, Hex VALVE, Ball ADAPTER ELBOW, Swivel ELBOW PIPE U-BOLT LOCKWASHER, ¼ NUT, Hex ¼ DISCONNECT, Quick CAP, Dust SCREW, Rd Hd Machine #0-4 x 5/ The following are not illstrustrated but are part of the remote drain assy, at the bottom of the tank: ADAPTER... 5 See Piping. HOSE ADAPTER BUSHING x ¾ TEE, Pipe NIPPLE BRACKET, Remote Drain WASHER, SAE 3/ LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ½... MAR/0 (965004) *Not Illustrated 5A-8- Rev B, Page

39 FIGURE 8-A. HYDRAULIC TANK 60 Gallon S/N and Above MAR/0 (96503) *Not Illustrated 5A-8-A, Page

40 FIGURE 8-A. HYDRAULIC TANK 60 Gallon S/N and Above TANK, Hydraulic Oil COVER... --* PLUG, Pipe ½ NPT Square Head PLUG, Pipe NPT Square Head... --* PLUG, Pipe ¾ NPT Square Head LOCKWASHER, 3/ CAPSCREW, HH 3/8 x PAD, Vibration Isolator WASHER, Wrought ½ CAPSCREW, Hex Head ½ x LOCKNUT, Hex ½ STRAINER, Suction (Locking) ELEMENT GASKET KIT, O-Ring Locking Device KIT, Suction Strainer Seal FLANGE, -/ THD (3000 Psi) WASHER, Wrought 7/ LOCKWASHER, 7/ CAPSCREW, Hex Head 7/6 x -/ FILTER, Return... 0* ELEMENT, 7 Micron SWITCH, Pressure... ALFT503.. GASKET WASHER, Wrought 5/ LOCKWASHER, 5/ CAPSCREW, Hex Head 5/6 x -/ GAUGE, Liquid Level w/thermometer FILLER/BREATHER... 8A BREATHER, Spin-On (Red)(Opt)... 8B BREATHER W/Relief Valve (White)(Opt) COVER, Filler Hole GASKET, Filler Hold Cover TEE, Pipe ¾ NIPPLE, ¾ x BUSHING, Hex NIPPLE, Hex VALVE, Ball ADAPTER ELBOW, Swivel ELBOW PIPE U-BOLT LOCKWASHER, ¼ NUT, Hex ¼ DISCONNECT, Quick CAP, Dust SCREW, Rd Hd Machine #0-4 x 5/ The following are not illstrustrated but are part of the remote drain assy, at the bottom of the tank: ADAPTER... 5 See Piping. HOSE ADAPTER BUSHING x ¾ TEE, Pipe NIPPLE BRACKET, Remote Drain WASHER, SAE 3/ LOCKWASHER, 3/ CAPSCREW, Hex Head 3/8 x ½... MAR/0 (96503) *Not Illustrated 5A-8-A, Page

41 FIGURE 0-A. FUEL TANK 3 Gallon S/N MAR/0 (965003) *Not Illustrated 5A-0-A, Rev. A, Page

42 FIGURE 0-A. FUEL TANK 3 Gallon S/N TANK, Fuel BRACKET, Fuel Filler Guide... 3 HE48003XXXX3HXX. HOSE,.5 ID X 3 LG... 4A TUBE, Fuel Filler (S/N )... 5A NECK, Fuel Filler... 4B TUBE, Fuel Filler (S/N & Above)... 5B NECK, Fuel Filler... 6B PLUG, Square Hd STRAINER, Fuel SCREW, Sheet Metal #6 x ½ CAP, Fuel Filler CLAMP, Hose Tee-Bolt WASHER, Wrought WASHER, Lock CPSCR, HX.5 X CPSCR, HX.5 X SENDER, Fuel Level Gauge CPSCR, HX X ELBOW, X ½ MP ELBOW, 90 DEG.56-8 X 3/8 MP... 9 HE808JCJC3EBX. HOSE,/ x HE608JCJC3EBX. HOSE, 3/8 x ADAPTER, ADAPTER, TUBE, Assy Fuel ½ OD 3 LG TUBE, Assy Fuel 3/8 OD 3 LG ELBOW, 90 DEG 8 Flare/-8 Flare ELBOW, REDUCER, 37 DEG Flare REDUCER, 37 DEG Flare CLAMP, Double Stack Tube SCREW, Rd Hd Machine #0-3 x ¾ CLAMP, Hose Tee-Bolt MAR/0 (965003) *Not Illustrated 5A-0-A, Rev. A, Page

43 FIGURE 0-B. FUEL TANK 30 Gallon S/N & Above MAR/0 (965003) *Not Illustrated 5B-0-, Page

44 FIGURE 0-B. FUEL TANK 30 Gallon S/N & Above TANK, Fuel BRACKET, Fuel Filler Guide... 3 HE48003XXXX3HXX. HOSE,.5 ID X 3 LG TUBE, Fuel Filler STRAINER, Fuel SCREW, Sheet Metal #6 x ½ CAP, Fuel Filler CLAMP, Hose Tee-Bolt WASHER, Wrought WASHER, Lock CPSCR, HX.5 X CPSCR, HX.5 X WASHER, Lock SENDER, Fuel Level Gauge CPSCR, HX X 3-/ ELBOW, X ½ MP ELBOW, 90 DEG.56-8 X 3/8 MP... 8 HE608JCJC3EBX. HOSE, 3/8 x HE808JCJC3EBX HOSE,/ x ADAPTER, ADAPTER, TUBE, Assy Fuel ½ OD 3 LG TUBE, Assy Fuel 3/8 OD 3 LG ELBOW, 90 DEG 8 Flare/-8 Flare ELBOW, REDUCER, 37 DEG Flare REDUCER, 37 DEG Flare SCREW, Rd Hd Machine #0-3 x ¾ CLAMP, Hose Tee-Bolt MAR/0 (965003) *Not Illustrated 5B-0-, Page

45 FIGURE -. GUIDE WHEELS Left and Right A SUPPORT, RH Guide Wheel... B SUPPORT, LH Guide Wheel BUSHING CYLINDER, Guide Wheel Seal Kit PIN, Clevis.75 x WASHER, SAE 3/ PIN, Cotter.5 x SHAFT, Guide Wheel Mounting WASHER, -/4 ID Thrust WHEEL, Guide ROD EYE SHAFT, Guide Wheel Axle LOCKWASHER, 5/ CAPSCREW, Hex Head 5/6 x 3/ GREASE FITTING WASHER, SAE 5/ LOCKWASHER, 5/ CAPSCREW, Hex Head 5/8 x GREASE FITTING BEARING, Needle PIN, Clevis.75 x GREASE FITTING... See next page for cylinder lockups Torque This Item MARCH/03 (965004/55) *Not Illustrated 5A--, Rev. A, Page

46 FIGURE -. GUIDE WHEELS Left and Right NO. NO. DESCRIPTION MACHINE BAR, LH Manual Lockup SPRING, Compression WASHER, Wrought ½ PIN, Spring PIN, Clevis PIN, Cotter CYLINDER, Air (Lockup) PIN, Clevis PIN, Cotter * WASHER, SAE ¼... 8 MARCH/03 (965004/55) *Not Illustrated 5A--, Rev. A, Page

47 FIGURE 3-. GUN BOOM TELESCOPING (Option) APR/006 (965009) *Not Illustrated 5A-3-, Page

48 FIGURE 3-. GUN BOOM TELESCOPING (Option) SUPPORT, Boom BRACKET, Bolt-On Hose Support MOUNTING, LH Bulkhead MOUNTING, RH Bulkhead CAPSCREW, HH /4 x 3/ LOCKWASHER, ¼ PIN, Clevis.5 x 3-/ PIN, Cotter BOOM, Telescoping PIN, Clevis.375 x WASHER, SAE 3/ ROLLER, Crowned Track LOCKNUT, Hex 5/ PIN, Latch PIN, Coil Spring.5x SPRING, Compression WASHER PLATE, Spring Retainer CAPSCREW, Hex Head /4 x -/ LOCKWASHER, / LANYARD, Boom RING, Split LOCKWASHER, Internal Tooth 3/ ADAPTER, Bulkhead TROLLEY, 4-Wheel LOCKNUT, Hex / HOOK, S-.50 x BRACKET, Troller Spacer Bar BALANCER, Gun CHAIN, Storage LINK, Threaded Connecting SNAP, Spring... 35* CABLE, Microfast... 36* CABLE, Microfast PIN, Spring 3/6 x -/ SPRING, Compression PIN, Hitch BRACKET, Boom Pin CAPSCREW, HH 5/6 x -3/ WASHER, SAE 5/6...8 APR/006 (965009) *Not Illustrated 5A-3-, Page

49 FIGURE 3-3. DISPENSING GUN DISPENSING GUN ASSEMBLY ARM GRIP VALVE ASSEMBLY (See 3-3-) NUT TUBE, Mixing ELBOW VALVE, Ball NIPPLE, Hex VALVE, Check CAPSCREW, Socket Head TEE, Swivel SWIVEL... 3 See Note. MOUNT, Valve... 4 See Note. TUBE... 5 See Note. TUBE... 6* BOX, Gun Electrical... 7* BAR, Electrical Box Support... Note : Contact Nordco Parts Sales for part number information. APR/006 (965009) *Not Illustrated 5A-3-3, Page

50 FIGURE DISPENSING GUN VALVE APR/006 (965009) *Not Illustrated 5A-3-3-, Page

51 FIGURE DISPENSING GUN VALVE CAP, Air End HOUSING, Piston PISTON, Air SHAFT, Fluid BODY, Rear Seal BODY, Inlet BODY, Front Seal BODY, Flush CAP, Liquid End ADAPTER, Hose Barb O-RING O-RING SEAL, Urethane U-Cup O-RING VALVE, Check UNION NUT, Mixing Tube CYLINDER, Spring Air CAPSCREW, Soc Head #0-4 x -/" CAPSCREW, Soc Head #0-3 x 5/8" CAPSCREW, Soc Head #6-3 x 3/6" CAPSCREW, Soc Head #0-4 x 3/4" CAPSCREW, Soc Head #0-4 x -/4" PIN, Dowel /8 x 3/8"... 5* PIN, Roll (Inserts into #6)... APR/006 (965009) *Not Illustrated 5A-3-3-, Page

52 FIGURE 5-. CHEMICAL PUMPS BRACKET, Pump Mounting WASHER, Wrought / LOCKWASHER, / CAPSCREW, Hex Head /4 x 5/ WASHER, Wrought 7/ LOCKWASHER 7/ CAPSCREW, Hex Head 7/6 x 3/ PUMP, Iso/Resin COVER, Pump Oil Cup MOTOR, Hydraulic Power PUMP, Lower End ,, RETAINER, ¾ Shaft REPAIR KIT, Pump REPAIR KIT, Lower End Pump CAPSCREW, Hex Head 3/8 x -/ WASHER, SAE 3/ LOCKWASHER, 3/ NUT, Hex 3/ COVER, Chemical Pump Oil Reservoir ADAPTER, 9/6-8 x / ELBOW, Swivel 9/ BUSHING ELBOW SWIVEL ADAPTER, Female STRAINER, Y-Type ADAPTER NIPPLE, Hex VALVE, High Pressure Ball HANDLE, Locking ADAPTER, MXF COUPLER, FXF... APR/006 ( ) *Not Illustrated 5A-5-, Page

53 FIGURE 5-A. CHEMICAL HEATER MANIFOLD, Two Station WASHER, SAE / LOCKWASHER, / CAPSCREW, Hex Head /4 x -/ PLUG PLUG HEATER, ISO/RESIN ELEMENT, Thermocouple THERMOSTAT, Heater ELEMENT, Heater ADAPTER...6 HOSE ELBOW, Swivel ADAPTER, Swivel 3/ VALVE, High Pressure Ball HANDLE, Locking ADAPTER, 3/4-6 x 3/ HOSE KIT, Rain Guard COVER, Rain Guard CAPSCREW, HH ¼-0 x 3-/ LOCKNUT, ¼ CAPSCREW, HH 5/6 x LOCKWASHER, 5/6... APR/006 ( ) *Not Illustrated 5A-5-, Page

54 FIGURE 5-3. FLUSH PUMP AND TANK BRACKET, FlushTank PUMP, Water KIT, Air Motor Service KIT, Lower Pump Service KIT, Lower Ball Check COVER, Flush Pump Oil Reservoir BUSHING ADAPTER 9/6-8 x 3/ ELBOW NIPPLE, Hex REGULATOR, Air PIPE PLUG GAUGE, Pressure (0-60 psi) BUSHING... * 9830 ELBOW, /8 NPT LOCKWASHER, SAE 3/ CAPSCREW, Hex Head 3/8 x -/ NUT, Hex 3/ TANK, Flush (Purge) CAPSCREW, HH ¼ x 7/ WASHER, SAE ¼ LOCKWASHER, ¼... 4 The rectangular tank is no longer available for purchase. Modifications need to be made to item if your bracket does not include the hole at A as shown. Purchase the following kit, which includes the tank and instructions for modifying the bracket KIT, Purge Tank Replacement... APR/006 ( ) *Not Illustrated 5A-5-3, Page

55 FIGURE 5-4. SPLASH GUARD Option NO. NO. DESCRIPTION MACHINE 8964 ANGLE, Guard Mtg (5.8 ) ANGLE, Guard Mtg. (53 ) FLAT, Bolting FLAT, Bolting (5-/ ) GUARD, Splash CAPSCREW, HH 3/8-6 x -3/ CAPSCREW, HH 3/8-6 x WASHER, SAE 3/ LOCKNUT, 3/ APR/006 ( ) *Not Illustrated 5A-5-4, Page

56 FIGURE -A. TURNTABLE S/N and Above TURNTABLE, Rail to Rail CYLINDER, Turntable Seal Kit BRACKET, Turntable Locator SWITCH, Proximity (Strokemaster) CAPSCREW, HH 3/4-0 x 3-/ (G8) LOCKWASHER, 3/ LOCKNUT, Hex 3/ CAPSCREW, Socket Head.63 x LOCKNUT, 5/ * CABLE, Prox MANIFOLD, Turntable (Dual Valve) PLAQUE, Turntable SCREW, Drive #6 x PIN, Snap Safety LANYARD, Locking Pin BAR, Lockpin Storage BLOCK, Manifold (No valves) VALVE, Directional Control (Manual Pull) KIT, Seal VALVE, Pilot Check KIT, Seal VALVE, Directional KIT, Seal... * PLUG, Orifice... * CAPSCREW, HH 5/6 x * LOCKWASHER, 5/ * COUPLING, Male to Female... APR/006 (965096) *Not Illustrated 5A--A, Page

57 FIGURE 3-. AWNING JAN/03 (96500) *Not Illustrated 5A-3-, Rev. A, Page

58 FIGURE 3-. AWNING Bracket, Mounting Awning RH Bracket, Mounting Awning LH Bracket, Mounting Awning RH Bracket, Mounting Awning LH Tube, Support Awning Lower Tube, Support Awning Upper Canopy, Awning Retractable Hood, Protective Awning Hood, Protective Awning (Side) Bracket, Protective Hood Bracket, Wall Mount Tube, Installation Awning End Cap, Take-Up Roll Roll, Take-Up Awning Arm, Guide Extension Awning Bracket, Guide Arm/Install Tube Transmission, Manual Crank Crank Arm, Manual Channel, Front Awning End Cap, Front Channel Awning Bracket, Front Channel/Guide Arm Bracket, Take-Up Roll/Install Tube Lanyard, Lockpin Lockpin 3/8 x Clevis Pin 3/8 x -5/ Cotter /8 x ¾ * Bar, Awing Mtg (Pivot Arms Hole Flat)... 8* 703 Channel, Mtg (Pivot Arms)... Note: Items 8 through include mounting hardware. JAN/03 (96500) *Not Illustrated 5A-3-, Rev. A, Page

59 FIGURE 4-. BUMPERS Bumper, Dock Capscrew, HH ½ x -3/ Washer, SAE ½ Lockwasher, ½...6 The following items are for machines equipped with optional 6-ft tow bar: Locknut, ½ Mounting, Towbar Bumper (Horizontal) Capscrew, HH ½ x -/ Mounting, Towbar Bumper (Vertical) Pin, Locking (with Lanyard)... APR/006 (965096) *Not Illustrated 5A-4-, Page

60 FIGURE 4-. BUMPER BARS BRACKET, Stop PIN, Clevis x WASHER, Wrought PIN, Cotter,.88 x SWITCH, Proximity FITTING, Grease PIN, Coil Spring /8 x SPRING, Extension... 9* LOCKWASHER, Internal Tooth 3/4... APR/006 (P/O ) *Not Illustrated 5A-4-, Page

61 FIGURE 4-3. JACKSTANDS Jackstand Tube, Removable Jackstand Base, Removable Jackstand Pin, Locking (with Hairpin Cotter) Cotter, Hairpin Pin, Clevis Cotter, Hairpin Pin, Locking (with Lanyard)... The removable jackstand should be stored in the Operator s station when not in use. Lock the stand In place with item 8. APR/006 ( ) *Not Illustrated 5A-4-3, Page

62 FIGURE 5-. CURTAINS Tracks and Brackets NO. NO. DESCRIPTION MACHINE BRACKET, Curtain Track CAPSCREW, HH 5/6 x WASHER, SAE 5/ LOCKNUT, 5/ PLATE, Track Mounting CAPSCREW, HH 3/8 x LOCKNUT, Hex 3/ TRACK, Curtain Roller TRACK, Curtain Roller TRACK, Curtain Roller 90 Curved TRACK, Curtain Roller TRACK, Curtain Roller BRACKET, Curtain Track CAPSCREW, HH 5/6 x WASHER, SAE 5/ HOOK, Curtain...3 APR/006 (965043/8/93) *Not Illustrated 5A-5-, Page

63 FIGURE 5-. CURTAINS Sides and Rear NO. NO. DESCRIPTION MACHINE 8750 CURTAIN, Left Side/Rear WINDOW, Replaceable Rear Velcro...AR Velcro...AR CURTAIN, Right Side/Rear WINDOW, Replaceable Rear Velcro...AR Velcro...AR APR/006 (965043/8/93) *Not Illustrated 5A-5-, Page

64 FIGURE 5-3. CURTAINS Front NO. NO. DESCRIPTION MACHINE CURTAIN, Front Sliding Velcro...AR CURTAIN, Front Fixed Velcro...AR MOUNTING, Fixed Curtain CAPSCREW, HH 3/8 x LOCKNUT, 3/ APR/006 (965043/8/93) *Not Illustrated 5A-5-3, Page