SQUARE SHOOTER PARTS BOOK SS-1048

Transcription

1 SQUARE SHOOTER PARTS BOOK SS-048 DATE: CUMMINS B3.9-C-ll0 TURBO ENGINE OR OPTIONAL JOHN DEERE POWERTECH 4045T TURBO ENGINE INTERMEDIATE DROP TRANSMISSION REXROTH HYDRAULIC PUMP DAVID BROWN SECTIONAL MAIN VALVE DAVID BROWN 4-WAY CONTROLLER Serial Number:'--- TEREX HANDLERS 455 N. Superior Ave., Baraga, MI PH: (906) ; FAX: (906) 'INTERNEf: ~-... _ , ~~...

2 INDEX / STANDARD EQUIPMENT SS-048 SQUARE SHOOTER PAGE DESCRIPTION DRAWING SEAL KITS / SS-048 SQUARE SHOOTER... Pl-8 LUBE CHART... P FILTER GUIDE... Pl-44 4 DECALS... Pl-55 5 GENERAL ASSEMBLy... P OPERATOR'S COMPARTMENT ASSEMBLy... P POWER TRAIN ASSEMBLy... P ENGINE and PUMP ASSY / CUMMINS B3.9-C-O... P BOOM ASSEMBLY... P STABILIZER ASSEMBLY... P4-490 LIFT COpy ASSEMBLY... P4-436 FOOT BRAKE ASSEMBLY... P PARKING BRAKE ASSEMBLY... Pl-68 4 HAND BRAKE ASSEMBLy... P4-5 TRANSMISSION CONTROL ASSEMBLy... P3-7 6 ACCELERATOR ASSEMBLY... P ACCELERATOR ASSEMBLY / PEDAL END... PI-07 8 ENGINE ENCLOSURE ASSEMBLY... P EXHAUST ASSEMBLy... P AIR CLEANER ASSEMBLY... P4-746 PUMP DRIVE ASSEMBLY... P4-747 DRIVESHAFT ASSEMBLY / FRONT... PI-9 3 DRIVESHAFT ASSEMBLY / REAR... Pl-0 4 TIRE & WHEEL ASSEMBLY... P3-5 5 ELECTRIC SCHEMATIC... P WIRING DIAGRAM... P INSTRUMENT PANEL ASSEMBLY... P HYDRAULIC SCHEMATIC... P CIRCUIT / PUMP / OIL RESERVOIR... P CIRCUIT / LIFT-TILT... P CIRCUIT / BOOM... P CIRCUIT / 4-WAY CONTROLLER... P CIRCUIT / AUTO-CONTROLLER... P CIRCUIT / STEERING... P CIRCUIT / SWAy... P CIRCUIT / FRONT STABILIZER... P CIRCUIT / REAR AXLE LOCK-UP... P CIRCUIT / PRESSURE SWITCH... P CIRCUIT / BRAKE... P CIRCUIT / OIL COOLER... P CIRCUIT / FUEL... P FUEL TANK & BATTERY BOX ASSEMBLy... P STARTER RELAY / SENDER ASSEMBLy... P SENDER ASSEMBLY... P CYLINDER / LIFT / P CYLINDER / TILT / P CYLINDER / BOOM / P CYLINDER / SWAY-REAR LOCK / P4-0 9 '~~~'~~.-~~... -.'- 49 CYLINDER / STABILIZER / P4-0 ~~... - ~ro~""---con'tiwt:'3rc)'ck;~~sembty~:~~~:.::':~~~.:~:'~~::::::~::~~~.;~:-~::::~:~>'p4':r(y~)"9~~ ~=-~'~""~' '_"'''o"', ~-ici'

3 INDEX / STANDARD EQUIPMENT SS-048 SQUARE SHOOTER PAGE DESCRIPTION DRAWING 5 LOGIC BLOCK ASSEMBLY... P4-9 5 MOTION VALVE / BASE TILT CYLINDER... P MOTION VALVE / HEAD TILT CYLINDER... P MOTION VALVE / BOOM CYLINDER... P MOTION VALVE / BASE LIFT CYLINDER... P DUAL PILOT CHECK VALVE / P3-I00 57 BOOM BY-PASS VALVE / P ORBITRAL ASSEMBLY / PI-I SELECTOR VALVE / STEERING / P PRESSURE FILTER ASSEMBLY / P RETURN FILTER ASSEMBLY / PI-I060 6 BRAKE VALVE ASSEMBLY / PI HYDRAULIC PUMP ASSEMBLY / P WAY CONTROLLER ASSEMBLY / Pl MAIN VALVE ASSEMBLY / P4-08 INDEX / OPTIONAL EQUIPMENT SS-048 SQUARE SHOOTER PAGE DESCRIPTION DRAWING 70 CAB ASSEMBLY / SLIDING WINDOW... P CAB DOOR ASSEMBLY... P SLIDING WINDOW ASSEMBLY... P FORK FRAME / ROTATE ASSEMBLy... P ROTATE CYLINDER / P DUAL PILOT CHECK VALVE... P CIRCUIT / FORK ROTATE... P ELECTRIC VALVE / 4-WAY... P HOSE ROLLER ASSEMBLY... P3-67 JOHN DEERE 4045T ENGINE OPTIONS 79 ENGINE and PUMP ASSEMBLY / JD-4045T... P ACCELERATOR ASSEMBLY / JD-4045T... P ENGINE ENCLOSURE ASSEMBLY / JD-4045T... P EXHAUST ASSEMBLY / JD-4045T... P AIR CLEANER ASSEMBLY / JD-4045T... P PUMP DRIVE ASSEMBLY / JD-4045T... P CIRCUIT / OIL COOLER / JD-4045T... P CIRCUIT / FUEL / JD-4045T... P SENDER ASSEMBLY / JD-4045T... P STARTER RELAY / SENDER ASSEMBLY / JD-4045T... P

4 MAN~UFACl'UKER PART DESCRIPTION SEALKlT LKDC-XDN CARTRIDGE /NORMALLY CLOSED LODC-XDN CARTRIDGE/NORMALLY OPEN CSAB-XXN CARTRIDGE / SHUTTLE PPDB-LNN CARTRIDGE / REDUCING RELIEVING PPDB-LQN CARTRIDGE / REDUCING RELIEVING PBFB-FAN CARTRIDGE / REDUCING CKCB-XCN CARTRIDGE / PILOT CHECK CXDA-XAN CARTRIDGE/ CHECK CXDA-XCN CARTRIDGE/CHECK NFCC-LCN CARTRIDGE /NEEDLE CKCD-XAN CARTRIDGE / PILOT CHECK CKCD-XCN CARTRIDGE / PILOT CHECK CBCA-LHN CARTRIDGE / COUNTERBALANCE CBEA-LHN CARTRIDGE / COUNTERBALANCE PPDB-LAN CARTRIDGE / REDUCING RELIEVING CAEA-LHN CARTRIDGE / COUNTERBALANCE NFCC-LDN CARTRIDGE/NEEDLE CKED-XCN CARTRIDGE /PILOT CHECK CSAD-XXN CARTRIDGE / SHUTTLE C5S CARTRIDGE / DROP BLOCK C34S CARTRIDGE / ELECTRIC / SWAY & SQ. SHOOT PTS CARTRIDGE /MODULAR CONTROL CYLINDER / SWAY-REAR LOCK / P CYLINDER / LIFT / P CYLINDER / TILT / P CYLINDER / BOOM / P CYLINDER / ROTATE / P CYLINDER / STABILIZER / P CYLINDER/ STEERING BRAKE ACTUATOR ORBITRAL / STEERING ~::--~-~~::::-.-- ~~~--- -:.-::-~-:-:-----::--=3E*L~mS::..::.::=:.==::.~.::-:.-~:~=-.:~---~ ::::~DRA::w'fNGc..:.~::::..::;~:.:.::.:::;::== == SS-048 SQUARE SHOOTER Pl-8

5 ~ ~ ~ ~... ~ l, GREASE WITH BOOM FULLY EXTENDED / LOCATION OF LARGE BOOM GREASE POINTS SHOWN / MIDDLE BOOM GREASE POINTS SIMILAR LOCATION / TYPICAL K (BEHIND COVER) tn " "Cf I: ~ ;. o i; ~ Ii 00!.' th,0$ c:::~ ~d) ~~ 0 ::Of i I I~ EXPLODED VIEW OF POWER TRAIN ASSEMBLY EXPLODED VIEW OF FRONT 8 REAR AXLE ASSEMBLIES VIEW OF lin Copy ASSEMBLY ~ ~! it ttl tr:!,?o :' l,j Ni' I [,, I

6 SOUA RF SHOOTFR FIL TER GUIDE DESCRIPTION PART NO. APPLICATION. HYDRAULIC PRESSURE FILTER ELEMENT SS-84 I SS-048. HYDRAULIC RETURN FILTER ELEMENT ALL 3. ENGINE OIL FILTER I JOHN DEERE... SEE TABLE I... ALL 4. ENGINE OIL FILTER I CUMMINS ALL 5. ENGINE FUEL FILTER... SEE TABLE II... ALL 6. AIR CLEANER ELEMENT SS-84 w/john DEERE NON-TURBO 7. AIR CLEANER ELEMENT I INNER SS-84 I SS-048 w/cummins TURBO SS-84 I SS-l 048 w/john DEERE TURBO 8. AIR CLEANER ELEMENT I OUTER SS-84 I SS-048 w/cummins TURBO SS-84 I SS-048 w/john DEERE TURBO 9. TRANSMISSION OIL FILTER SS-84 I SS HYDRAULIC RESERVOIR BREATHER ALL wlbreather ONLY. HYDRAULIC RESERVOIR FILLER-BREATHER ALL wlfiller BREA mer TABLE I ENGINE TYPE JOHN DEERE JOHN DEERE ENGINE TYPE JOHN DEERE JOHN DEERE CUMMINS 4BT 3.9 ENGINE SERIAL AND BEFORE AND UP TABLE II ENGINE SERIAL AND BEFORE AND UP AND UP ENGINE OIL FILTER PART ENGINE FUEL FILTER PART wi PETCOCK w/o PETCOCK

7 ITEM DESCRIPTION DECAL / LOAD CHART / SS DECAL / SQUARE SHOOTER / 40 INCH DECAL / SQUARE SHOOTER / 7 INCH DECAL / SS DECAL / STEERING SELECTOR DECAL / DIESEL FUEL 7-59 DECAL / HYDRAULIC OIL LEVEL DECAL / 4-WAY CONTROL(SQ.SH.) DECAL /4-WAY CONTROL (STD.) DECAL / TRANSMISSION CONTROLS DECAL / TRANSMISSION OIL DECAL / FUSE HOLDER DECAL / A DECAL / B DECAL / C DECAL / D DECAL / E DECAL / MADE IN USA DECAL / REAR AXLE STABILIZERS DECAL / STABILIZER WARNING 3-8 DECAL / WARNING DECAL / HYDRAULIC OIL ONLY DECAL / PARKING BRAKE DECAL / ELECTRIC HAZARD DECAL / SWAY CONTROL DECAL / NOT A MAN-LIFT DECAL / BEFORE OPERATING DECAL / BATTERY COMPARTMENT DECAL / COOLING SYSTEM DECAL / HOT EXHAUST DECAL / PINCH POINT AREA DECAL / MACHINE STABILITY DECAL / USE THE SEAT BELT DECAL / NO RIDERS DECAL / HYDRAULIC SYSTEM DECAL / AXLE DIFFERENTIAL LOCK DECAL / TEREX CROWN / SMALL DECAL / TEREX CROWN / MEDIUM DECAL / TEREX CROWN / LARGE DECAL / TURBO / WHITE LETTERS FULL DECAL SHT.I ITEMS MARKED DECAL KIT (ITEMS THRU 40) (*) (*) (*) (*) (*) (*) (*) (*) REQD 4 4 (*) DECALS NOT SOLD SEPARATELY ~-O=~-D='KK =-W-"""I'"'N"'I7'u'====--=--:-:t-=----.=-----,--,,=-:c" =ryoc)\l:.s-,- Pl-55 SS-048 SQUARE SHOOTER --PAGE'

8 II' lit ~ll n ::0 il! Ii l il 'I, :: :: I' ii: (OPPOSITE SIDE) 44,30,3,3 9 9,40,4,43,4,5,40,4,43 I, CI.l ~. I '... CI.l J6'.' ~ttj oo~ CI.l~ :)' c:::,: ~~ Gjt.!b ~I.i Ot! Oti' ",>il 45,48,47,6,43,4,40,3,, 37,36,35, 8 37,36,35,0 4,39,40,4 ~ ~! r. I: I': "'f IL'. 38,36,35,9,8 ~ ~~ ~~ ~~ o, I f ~f ~~ -f ~r w, J i Ii ~l : I-I ,5 8,35,36,37,38

9 ITEM P DESCRIPTION MAIN FRAME WELDMENT CANOPY WELDMENT FORK FRAME I 48 WIDE REAR PANEL (COMPO STYLE) SIDE PANEL I RH (COMPO STYLE) SIDE PANEL I LH (COMPO STYLE) GLASS I REAR WINDOW CYLINDER I TILT CYLINDER I LIFT CYLINDER I BOOM CYLINDER I SWAY CYLINDER I REAR LOCK-UP CYLINDER I STABILIZER TIRE and WHEEL ASSY I RH I FORK TINE I 48 LG. CROSS SHAFT I HEAD LIFT CYLINDER COLLAR I HEAD LIFT CYLINDER PIN I BASE LIFT CYLINDER PIN I BASE BOOM CYLINDER PIN I HEAD TILT CYLINDER PIN I BASE TILT CYLINDER PIN I HEAD SWAY CYLINDER PIN I BASE SWAY CYLINDER PIN I HEAD LOCK-UP CYLINDER PIN I BASE LOCK-UP CYLINDER RETAINER I PIN PIN I FORK FRAME PIN I FORK TINE COLLAR I FORK TINE PIN SAFETY GLASS I ROOF CAPSCREW 4 NC x LG. FLATWASHER /4 STABILIZER ASSEMBLY CAPSCREW NC x 5 LG. HEX NUT NC LOCKW ASHER CAPSCREW / NC x 3 3/4 LG. CAPSCREW NC x 4 / LG. CAPSCREW 3/8 NC x 3/4 LG. LOCKW ASHER 3/8 FLATW ASHER 3/8 CAPSCREW 3/8 NC x 3/4 LG. HEX NUT 3/8 NC MIRROR CONVEX CAPSCREW 3/8 NC x 3 LG. RUBBER / REAR WINDOW CAPSCREW 5/6 NC x 3/4 LG. LOCKWASHER 5/6 GLASS / WINDSHIELD RUBBER WINDSHIELD TIRE and WHEEL ASSY / LH / REQD ","--" P4-433 _._A A '" "A-I, V' " SS-048 SQUARE SHOOTER """- --D J\r-:t::' ' " '--, A.~~- SA

10 l: 0\ Ii B 7 SEE INSTRUMENT PANEL ASSEMBLY 0 '"til tr ~! CI.l ~! CI.l 0!.. ~! o ~,.J:>. CI.li cod CI.l oi ~~! ~~l CI.l ~! := tr: o!!. o~i ~~I ~ CI.l,. tr: ~i ~i i SEE FOOT BRAKE ASSEMBLY 3,,6,5,30,9 8,8,7,6,5,4,3,, 0,9,7,6 SEE ACCELERATOR ASSEMBLY 3 9,0,,,3 SEE TRANSMISSION CONTROL ASSEMBLY t II ~o SEE PARKING BRAKE ASSEMBLY o 4,8,6,,,3,4,5,6 ~ -~ 00 00

11 ITEM DESCRIPTION REQD 7--0 STEERnNG ORBITRAL 7--0 STEERING COLUMN STEERnNG WHEEL HORN BUTTON KIT NUT / STEERING WHEEL CAPSCREW 3/8 NC x LG LOCKW ASHER 3/ FLATWASHER 3/ CONTROLLER / 4-WAY CARRIAGE BOLT /4 NC x LG LOCKW ASHER / FLATWASHER HEX NUT /4 NC SELECTOR VALVE / STEERnNG CAPS CREW 56 NC x 3/4 LG LOCKWASHER 5/ SEAT CAPSCREW 3/8 NC x 3/4 LG HEX NUT 56 NC SEAT BELT SEAT SUPPORT SEAT MOUNT CAPSCREW 56 NC x LG CAPSCREW 56 NC x 4 LG LOCKW ASHER 5/ HEX NUT 5/6 NC LEVEL GAGE CAPSCREW 5/6 NC x 3/4 LG SWITCH / DIFF.LOCK MOUNT / DIFF.LOCK CAPSCREW 4 NC x 3/4 LG HOURMETER

12 Ii, ~, '-l I]' ~~ m ::0 Ii 'f: If l'f " I!", 00 I 00 I I" ~,- ~ Iii! 00 ~. 7,8,3,9,5,6,7,4,6,33,34 i~i J II' tc )ii ~ I rill!, () "i I :: ~ Mi, O~4! I, 'I' il"'" :i, o i~ a li II, II r~r :, ~ d;l ~i tr.i! ::0 C)i! t-c Ii ~II,... II ~I! 00 Ij, i: H'!: I: :!' if,5,6,7,4,6,33,34,9,0 0

13 ITEM DESCRIPTION REQD P4-743 ENGINE and PUMP ASSEMBL Y TRANSMISSION ASSEMBLY AXLE ASSEMBLY / REAR MOUNT I TRANSMISSION DRIVES HAFT I FRONT DRIVESHAFT I REAR MOUNT I REAR LOCK-UP CYL. / RH MOUNT / REAR LOCK-UP CYL. / LH PIN / REAR AXLE PIVOT PIN / FRONT AXLE PIVOT CAP S CREW 3/4 NF x 3 LG RUBBER MOUNT / ENGINE GREASE HOSE / 04 x 04 x LG CAP S CREW 3/4 NC x LG CAP S CREW 5/8 NF x 4 LG LOCKWASHER 5/ HEX NUT 5/8 NF CAP SCREW 3/4 NF x 3/4 LG LOCKWASHER 3/ HEX NUT 3/4 NF CAPSCREW NC x 5 LG LOCKWASHER HEX NUT NC CAPS CREW 3/8 NC x LG CAPSCREW 3/8 NF x 3/4 LG LOCKWASHER 3/ STARWASHER 3/ FITTING / 0 NPT x 04 nc FITTING / 0 NPT x 04 JIC M-BH LUBE FITTING /8 NPT STR LUBE FITTING 8 NPT CAPSCREW 3/8 NF x LG FLATWASHER 5/ HEX NUT 3/8 NC AXLE ASSEMBLY / FRONT CAPS CREW 0mm x.5 x 40mm LG. U LOCKWASHER 0mm -;';-'~---"'" D:R:XWm~-"<--~"'r="" ~-'~"'" ~-'~h~"~~~'"'-"~~~'power~train"'assembly""'"'''''"''-~''''''-~--~-~'~~'''''~page""~-"'o~'''''''''''~~~- P4-788 SS-048 wi CUMMINS B3.9-C-0 TURBO 7A

14 36,8,9,5 9,36,8 6 ~ CUMMINS 83.9-C 4,0,3,4,5 3,33,34,35, 8,9,30,3 _=0' 00'.00;,"",'.-... _~_;-'O"F~ ~~-----'-"'""""'"''''E~'~.'t-ssEMB'LY''~'... ~'.. ~~-R.~.c--.=...-.""'J)R\.~~==g.-.3'o_'O"~"' 8 SS-048 wi CUMMINS B3.9-C-0 TURBO NUMsER P4-743 '-.'~~'-'~-"

15 ITEM P DESCRIPTION ENGINE ASSY I CUMMINS B3.9-C-I0 DRIVESHAFT ASSEMBLY I PUMP MOUNT I PUMP PUMP ASSEMBLY RADIATOR RADIATOR HOSE I UPPER RADIATOR HOSE I LOWER ADJUSTING ROD I UPPER RADIATOR MT. CENTER BONDED RUBBER MOUNT CLAMP I RADIATOR HOSE I 3/4 CLAMP I RADIATOR HOSE I MOUNT I RADIATOR SUPPORTING CAPSCREW NC x 3/4 LG. SELF LOCKING NUT NC CAPS CREW 5/6 NC x 3/4 LG. HEX NUT 5/6 NC SPACER I FAN I (wi ENGINE) SELF LOCKING NUT 3/8 NC FAN (wi ENGINE) CAPSCREW NC x 3/4 LG. CAPSCREW mm x.75 x 50mm LG. LOCKW ASHER mm FLATW ASHER LOCKW ASHER / HEX NUT NC ENGINE MOUNT I RH ENGINE MOUNT I LH FAN GUARD I IN.FAN CAPSCREW 5/6 NC x LG. LOCKW ASHER 5/6 FLATWASHER 5/6 CAPSCREW 5/8 NF x 3/4 LG. RUBBER PAD PLATE SELF LOCKING NUT 5/8 NF WASHER I CENTER BONDED RUBBER MT. CLAMP I RADIATOR HOSE I 4 REQD P '.. SS-048 wi CUMMINS B3.9-C-0 TURBO.. ".. '-'... 8A

16 NOTES

17 I ~~ ~~. i : '"d! ~i... ' oi:>-i wil VI : it I ~! II II II :. d 'I en!\ en... I 'I o ' ~ tell 00 Oi l) ~! ~~I G ~I ~~! o A! 0"': ~ Ij II I! VIEW OF REAR ROLLERS MOUNTED TO MIDDLE BOOM SEE PAGE (9C) VIEW OF REAR ROLLERS MOUNTED TO SMALL BOOM SEE PAGE (90) VIEW OF REAR ROLLERS. SMALL & MIDDLE BOOMS SEE PAGE (9F) VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT SEE PAGE (9J) VIEW OF BOOM CYLINDER BASE END & HEAD SUPPORT SEE PAGE (9G) VIEW OF COPY CHAIN & IDLER SPROCKET SEE PAGE (9B) VIEW OF EXTENSION CHAINS, ROLLERS & SPRINGS SEE PAGE (9A) VIEW OF FRONT ROLLERS SUPPORTING MIDDLE BOOM SEE PAGE (9H) VIEW Ot FRONT ROLLERS SUPPORTING SMALL BOOM SEE PAGE (9) I ~i! ~l,\ ~ II Ii 'I \0 il : ii VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT SEE PAGE (9J) VIEW OF BOOM COpy GEARS & SPROCKETS SEE PAGE (9E)

18 SMALL 800M VIEW OF EXTENSION CHAINS, ROLLERS & SPRINGS BOOM-"]\~"' 'o-----drawin'cr===='=-'--- ~==-=--= 9A SS-048 SQUARE SHOOTER P4-435

19 LARGE BOOM a RETRACTION CHAIN MIDDLE BOOM VIEW OF COPY CHAIN &. IDLER SPROCKET

20 LARGE BOOM VIEW OF REAR ROLLERS MOUNTED TO MIDDLE BOOM -- -~ -----~~-- A-ci ---- ~----~~~~ ==BOO:rvf-~AsSEMBtY---O'-='-=-,O:, " nu\vrng-----=-::c=:--= m 9C SS-048 SQUARE SHOOTER P "'"-'==-:'--~:

21 LARGE BOOM VIEW OF REAR ROLLERS MOUNTED TO SMALL BOOM, '-',,-== =nr\wm ,--,-.. =="..:=-c:: :-:==tjo~a~s'em'bl~=:-=-=c,--=~c:-::-=-~" --.,. PJjE"~"==:'=-C'=". == P4-435 SS-048 SQUARE SHOOTER 9D

22 LARGE BOOM VIEW OF BOOM COPY GEARS & SPROCKETS "-=c~ "'="~'=''''~~''''''''PAtJE''="~n. CT~~~~~~~"';"'Z""'=""'~m:l'~t~~'S'SEMBty~'~~~~""'OC'~~"~C~~"'" ''':)taw'n'g~~==-''''~~''''"-~'~~' c ""'S~,,,,,,,.,"Oc:., 9E SS-048 SQUARE SHOOTER P4-435

23 I ~ -~ w VI LARGE BOOM RETRACTION CHAIN EXTENSION CHAINS til t i til I... o ~~, 00 til i til ::t: =, o o ", ~ ~ II :O~oTo~OTo~oTo~oTo~oTo~oTo~OTo~OTO: MIDDLE BOOM SMALL BOOM - r :;d VIEW OF REAR ROLLERS SMALL & MIDDLE BOOMS

24 SMALL (3) BOOM '--( LARGE BOOM MIDDLE BOOM VIEW OF BOOM CYLINDER BASE END & HEAD SUPPORT... _-_ _._---._ ,-- _.- -"--- -'~----'-p]\un~--~ '-~--~-_soom~a"ssembly ~,~,,'..,.-.. _c_.. --DRAWING~ "- ~-----" ~-- --~-.---, 90 SS-048 SQUARE SHOOTER P4-435

25 SMALL BOOM MIDDLE BOOM LARGE BOOM VIEW OF FRONT ROLLERS SUPPORTING MIDDLE BOOM DRAWING P4-435 BOOM ASSEMBLY SS-048 SQUARE SHOOTER PAGE 9H

26 MIDDLE BOOM SMALL BOOM VIEW OF FRONT ROLLERS SUPPORTING SMALL BOOM

27 LARGE 800M VIEW OF BOOM PIVOT PIN & LIFT CYLINDER TOP SHAFT -;----"=-~-- --=t>ltawtnu'~""=~~",,"='"<>-~------~~ '''''o-,",=±±':;--,,-~---,-~,,-,'''''-cc-:c''-~''3bbm-~"assembly=~='=-.0" ""--'=='==="=-0-_-,=,=~_5- -'~PAGE ~=="""""'o=~~ -- P4-435 SS-048 SQUARE SHOOTER 9J

28 ITEM l B B B B B B B 30-0l3-3 -0l DESCRIPTION LARGE BOOM MIDDLE BOOM SMALL BOOM BOOM CYLINDER GEAR / TEETH () GEAR / 8 TEETH () GEAR / 8 TEETH () RACK () SPROCKET / 35 TEETH () SPROCKET / IDLER () PIN / RACK DRIVE () PIN / COPY SPROCKET () PIN / S-BOOM / REAR-TOP PIN / M-BOOM / REAR-BOT PIN M-BOOM / FRONT-BOT PIN / L-BOOM / FRONT-BOT PIN / M-BOOM / REAR-TOP PIN / FRONT CHAIN SHEAVE PIN / LEAF CHAIN CROSS SHAFT / MAIN PIVOT CROSS SHAFT / HEAD LIFT CYLINDER COLLAR ROLLER / M-BOOM / REAR-TOP ROLLER / S-BOOM / REAR-TOP ROLLER / M-BOOM / REAR-BOT ROLLER / M-BOOM / FRONT -BOT ROLLER / L-BOOM / FRONT-BOT SHEAVE / CHAIN / FRONT SHEAVE / HOSE LEAF CHAIN / RETRACTION LEAF CHAIN / EXTENSION CHAIN / COpy / #40 () CHAIN ANCHOR / ADmSTABLE CHAIN ANCHOR / BOLT -ON CHAIN ANCHOR / PINNED NEEDLE BEARING /.500 ID BEARING / BRONZE FLANGE () BEARING / BRONZE FLANGE () THRUST WASHER 3.50 x.50 x.88 THRUST WASHER 5.00 x 3.00 x.50 THRUST WASHER 4.00 x.00 x.88 THRUST WASHER 3.50 x.50 x.5 MANIFOLD BLOCK COVER / REAR ACCESS GUARD / TILT VALVE GUIDE / RACK () SELF-LOCKING NUT NF FLATWASHER / WEAR PAD / BOOM SUPPORT / BOOM CYLINDER BRONZE BUSHING / SMALL BOOM CAPSCREW NC x 3/4 LG. REQD """"~'=.w... ~~~~:t6e---' ~-... ~"~"~~"''''''>~~'''''''''''''''~~~~MBt-y~>',.,~""~.<=~~~ ~~'fr_~'fr..o"o~' ~RAwrnG'""'="'"'===""''''''='~''''~ '."..,,-.. ~,=~~~~" 9K SS-048 SQUARE SHOOTER P4-435

29 ITEM B DESCRIPTION HEX NUT 3/8 NC LOCKW ASHER 3/8 SETSCREW 3/8 NC x 3/4 LG. CAPSCREW 3/4 NF x 8 / LG. HEX NUT 3/4 NF LOCKW ASHER 3/4 CAPSCREW SH 5/6 NC x 4 () HEX NUT 56 NC () LOCKW ASHER 5/6 () CAPSCREW NC x 4 LG. CAPSCREW 3/8 NC x 3/4 LG. CAPSCREW NC x 5 LG. CAPSCREW 3/8 NC x 3 LG. PIN / BASE BOOM CYLINDER CAPSCREW 3/4 NF x LG. COTTER PIN 3/3 x 3/4 LG. SELF-LOCKING NUT - THD. SPRING / COMPRESSION FLATW ASHER.0 MOUNT / IDLER SPROCKET () CAPS CREW 5/8 NF x 3 3/4 LG. () HEX NUT 5/8 NF () CONNECTING LINK / WITH CLIP () CAPS CREW 3/8 NC x LG. (4) FLATW ASHER 3/8 LOCKW ASHER / KEY / WOODRUFF 36 x (4) THRUST WASHER () BEARING / BRONZE () COLLAR () CAPSCREW 3/4 NF x 6 LG. BRONZE BUSHING / LARGE BOOM CAPSCREW 3/8 NC x LG. WASHER HEX NUT NC SHIM / 36 CLAMP / HOSE CAPSCREW 3/8 NC x 4 LG. SPACER / MANIFOLD BLOCK ROLLER / S-BOOM / REAR-BOT PIN / S-BOOM / REAR-BOT THRUST WASHER 3.00 x.00 x.88 NEEDLE BEARING /.000 ID SETSCREW 5/8 NC x LG. CAPS CREW 3/8 NC x 3/4 LG. CAPSCREW 3/8 NC x 3 LG. LUBE FITTING /8 NPT STR LUBE FITTING 4-8 STR SETSCREW 5/8 NC x 5/8 LG. THRUST WASHER 4.00 x.00 x.5 EDGING x 4 7/8 LG. REQD ' u~w~v P :;..;; :: ;,; H'JUM }\:"i:"it<.mki r SS-048 SQUARE SHOOTER =ER 9L

30 ,..,.! O!I ~- ~ ~Ii: I -~ 00. en. I ~ ~'I ~ ~ft ~ f' I y---b -cfi'k':w I I~ I ~i I -.a::. \0 o J\- 6 IBy JB~7. "i ': "9 0 ~\ \ _.-I 3

31 ITEM DESCRIPTION REQD 4-44 STABILIZER FRAME 4-66 STABILIZER ARM STABILIZER PAD STABILIZER CYLINDER () PIN / FRONT AXLE PNOT () PIN / ARM to STABILIZER FRAME PIN / ARM to PAD PIN / BASE STABILIZER CYLINDER PIN / HEAD STABILIZER CYLINDER TENSION BUSHING.50 ID (4) TENSION BUSHING.00 ID (4) CAPS CREW 3/4 NF x 3 LG. (8) HEX NUT 3/4 NF (8) LOCKW ASHER 3/4 (8) CAPSCREW NC x 3 3/4 LG HEX NUT NC LOCKW ASHER CAPSCREW 3/8 NC x 3 LG HEX NUT 3/8 NC LOCKW ASHER 3/ HOSE / 04 x 04 x 8 LG HOSE / 04 x x 7 LG FITTING / 0 NPT x 04 TIC M-BH HEX NUT NC () LUBE FITTING 8 NPT STR LUBE FITTING 8 NPT STR FITTING / 0 NPT x 04 TIC STR 8-4 BRONZE BUSHING CAPS CREW NC x 5 LG. () LOCKWASHER / (). _... ~~,;;..~ ~ ~.. " "STImILIZER ASSEMBL-Tu. P4-490 SS-048 SQUARE SHOOTER..-coc-,'~ r=pkgf loa

32 SEE NEXT PAGE FOR THIS AREA l"'oc'''''rl~'~''',.a -.~~""- ~,--~ -~"'-C~""",~~---,"~,J;:;~~ ",*S~L '"~i'",=~c~~"--~~"'~'",,d'"," -'=)~G'~~"7",""_-''''''''''~=='~ ~~~~~"'"-" ' QUARE SHOOTER P4-436

33 * PRE-SET AUTO-CONTROLLER ASSEMBLY SS-048 SQUARE SHOOTER

34 -~ _ -~DRA ITEM DESCRIPTION REQD I SHAFT / LOWER COPY 4-07 LOWER SLIDE LINEAR BEARING / LOWER SLIDE BRONZE BUSHING.50 ID x.6 LG O-RING OD x 3/ SNAP RING SNAP RING 8-00 SPACER WIPER ID CAP WELDMENT UPPER SLIDE -035 BRONZE BUSHING UPPER COPY SHAFT RACK BEARING / INNER RACE HAIR PIN COTTER PIN/YOKE LIFT COPY SHAFT DOWEL 3/8 x LG BRAKE SLEEVE BRAKE HOUSING SPRING / CENTERING SUPPORT TUBE WIPER ID MOUNT / AUTO CONTROLLER ROCKER ARM SPACER PLATE / MODIFIED BRONZE BUSHING.50 ID x.00 LG CAPSCREW 3/8 NC x LG LOCKW ASHER 3/ CAPSCREW NC x 4 LG LOCKW ASHER CAPSCREW 3/8 NC x LG CAPSCREW 3/8 NC x 3/4 LG CAPS CREW / 5 MM x 0 MM LG CONTROLLER/AUTO CAPSCREW 3/8 NC x 4 LG DOWEL 56 x LG CAPSCREW 5/8 NF x 3 LG LOCKW ASHER 5/ LUBE FmING 8 NPT STR LUBE FITTING /8 NPT LUBE FITTING 8 NPT HEX NUT 3/8 NC ASSEMBLY(ITEMS 5,6,7,35,36,38) PA-GE-:: ~ --lib '~ER.. --_.----.~ ~:~-- L4:Fr: {)P AS SEMBLY..;~~~~~--=--..::::::.:::-- --_ _. WING--~... --~ ~ SS-048 SQUARE SHOOTER P4-I436

35 NOTES ~-.:~:~==:-=~-~=f:;~ ~:=~-~:;::::;:;;;;::==::;:;:=.:::;:;:~====::===~-==:-:: -~~---:..;::=~~------~---~:-.-::==-. :~:;.;:"_. ~~C~~"_~ '-~--:=:=:=-~:-:-::';-~--=-:----=-;:--==~"~--A---GE-~.~=-:~~. ~-.:---'-:-=-': ~---.. =~-I: ~_-c IIC

36 rl i~--j ( :i I, i!! :i ~!:"::=:j=::=::=::=::=::=::=::.i:=::=::i i! : " I I, 'I ' :i I, :i I, :i I, :i I: 9,0,5 6,3,4./ i i I! : / i :i '!: i f'r==-=-==;----~----~----~----~----.=-----.=-----.=-----==( L " L--Jl ~ --( [ I : if, /.. ::=::=::J::=::=::=::===<:,.f '. II \.. ::i 5 ITEM DESCRIPTION REQD ACTUATOR/BRAKE 3-48 PEDAL / BRAKE LUBE FITTING 4-8 THD. / YOKE/BRAKE PUSH ROD 6-7 PIN / BRAKE PEDAL CLEVIS PIN x LG COTTERPIN 5/3 xl LG CAPSCREW 3/8 NC x 4 LG LOCKW ASHER 3/ HEX NUT NF CAPS CREW 5/6 NC x 3/4 LG LOCKWASHER 5/ HEXNUT 5/6 NC HEX NUT 3/8 NC MOUNT/BRAKE PEDAL

37 nrl I I I " /,I,' I I I J! j! - -ru--j; ]] ~ I -- I " 6,9,4 0, 7,8 "---~-- ~-----~,,4 5 3,4,5 ITEM DESCRIPTION REQD HAND BRAKE ASSY CABLE / PARKING BRAKE CAPS CREW 5/6 NC xl LG. 4 LOCKW ASHER 56 6 HEXNUT 5/6NC 4 MOUNT / DISC BRAKE CABLE CLEVIS PIN 3/8 x 3/4 LG. COTTER PIN 5/3 x LG. CLIP / CABLE MOUNTING CAPSCREW 5/8 NF x 4 LG. SELF LOCKING JAM NUT 5/8 NF PIN / PARKING BRAKE SPRING SPRING / PARKING BRAKE SNAP RING / PARKING BRAKE CALIPER BRAKE ASSEMBL Y CAPSCREW 5/6 NC x 3/4 LG. BRAKE LEVER MODIFICA non ci""'c=~'~ ~G""'-"". "-. ",,,,,,,"_CC' '~~~~'~~"'P~'-'BR:A:KE"" :A:'8SE~ ~'='"'~'"""""~~ r"'p'\:ge~~--"~""" """,,, PI-68 SS-84 & SS-048 3

38 6 ITEM DESCRIPTION REQD HAND BRAKE ASSEMBLY SWITCHKIT () CAPSCREW 4 NC x 3/4 LG. () CLAMP () CLAMP BASE () CLEVIS PIN 5/6 x /4 LG. SS () SPACER () WASHER () CAPSCREW 5/6 NC x LG. () HEX NUT 5/6 NC () LOCKWASHER 5/6 () COTTER PIN 8 x 3/4 LG. () PALNUT () STARWASHER 4 () HEX NUT 4 NC () O-RING (SWITCH SEAL)

39 7 n / I I I 3 -+-_...:,3R~D ND ST +----$- I I ITEM DESCRIPTION TRANSMISSION CONTROL ASSEMBLY TRANSMISSION SHIFTING KIT CONTROL CABLE STUD 3/8 NC x 5 LG. LOCKW ASHER 3/8 HEX NUT 3/8 NC SHIFTING KNOB / TRANSMISSION REQD 4 4 4

40 5, , ITEM DESCRIPTION REQD -8 ACCELERATOR LEVER CABLE I ACCELERATOR 3-8 MOUNT I ACCELERATOR CABLE U-BOLT wi NUTS CAPS CREW 6mm x.00 x mm LG LOCKWASHER 6mm 7-04 MOUNT I ACCELERATOR SPRING YOKE wi CLEVIS PIN & COTTER PIN CAPSCREW mm x.75 x 5mm LG LOCKWASHER mm JAM NUT 4-8 (wi CABLE) SPRING / RETURN S-HOOK, L,,-~.k'-- emp-.- =-~--""':A.~~~~t.y-~r~~5:9-e~-~~~- 3~DRPl:wm(J=-=~ ~-~= "~~~ -=~= SS-636C, SS-644C, SS-84, & SS-048. P4-789

41 ITEM DESCRIPTION REQD PEDAL I ACCELERATOR CABLE I ACCELERATOR LINKAGE I ACCELERATOR U-BOLT WI NUTS YOKE WI CLEVIS PIN & COITER PIN JAM NUT /4-8 WI CABLE LUBE FIITING I 4-8 STR CAPSCREW 4 NC x LG LOCKW ASHER SHIM I AS REQD Pl-07 SS-84 & SS-048

42 0 9 5,, 4 ITEM DESCRIPTION REQD TOP FRONT COVER / FRONT HOUSING TOP REAR COVER / FRONT HOUSING SIDE PLATE / RH / FRONT HOUSING SIDE PLATE / LH / FRONT HOUSING SIDE SCREEN / RH / FRONT HOUSING SIDE SCREEN / LH / FRONT HOUSING TOP COVER / MIDDLE HOUSING SIDE PLATE / RH / MIDDLE HOUSING SIDE PLATE / LH / MIDDLE HOUSING TOP COVER / REAR HOUSING SIDE PLATE / RH / REAR HOUSING SIDE PLATE / LH / REAR HOUSING ACCESS COVER / FRONT HOUSING BODY BOLT 56 NC x 3/4 LG. FLATW ASHER 3/8 EDGING 4 x 6 3/4 LG. EDGING /4 x 9 LG. EDGING 4 x /4 LG. EDGING 4 x 8 LG. EDGING /4 x 33 5/8 LG. CAPSCREW 3/8 NC x 3/4 LG. LOCKW ASHER 3/8 ENGINE ENCLOSURE ASSY(ITEMS -3) PAG-R----, ENGINE--E-NGbQSURRASS--Y-/---GQMro--S'I'YLE- SS-048 w/ CUMMINS B3.9-C-I0 TURBO I)RAWlNG

43 " ---' '0-._~.- ~ _.._._._ J , ( ') 9,0,,5,6,7,8,9,0 A (-----'-----') 9,0,,5,6,7,8,9, ITEM l DESCRIPTION MUFFLER EXHAUST PIPE / MUFFLER END TAILPIPE EXHAUST PIPE / ENGINE END MUFFLER CLAMP 3 IN. MUFFLER CLAMP 3 4 EXHAUST ELBOW (with engine) V-CLAMP / EXH.ELBOW (with engine) CAPSCREW 3/8 NC x LG. FLATWASHER 3/8 LOCKW ASHER 3/8 GASKET / EXHAUST CAPSCREW 3/8 NC x /4 LG. HEX NUT 3/8 NC CLAMP BRACKET / EXHAUST / 3 IN. BASE / EXHAUST BRACKET FLEX JOINT / EXHAUST FLATW ASHER 4 SELF LOCKING NUT /4 NC CAPSCREW 4 NC x LG. EXHAUST BRACKET ASSY (ITEMS 5-0) REQD _ DR\WfN6~===~= ~-;.. ~ ".. ~~- ~~~-~=--- -~==--=-~-~-=:=~:=~=~XHAUST- l\ssembl_y~~-~"~'-.::~~:-~m;~~,~;,-~.~~~~~ ; ~ -pkge-;.. - -".:...-~,-~~.--, P4-745 SS-048 w/ CUMMINS B3.9-C-l0 TURBO 9

44 ~~ ENGINE ENCLOSURE / TO - CUMMINS 83.9-C ENGINE I : /-:..::" - J,'" ' "-,", _i--j, R H '' ,' i-=========-~' ----_._ '---'-- ITEM DESCRIPTION AIR CLEANER ASSEMBLY HOOD MOUNTING BAND HUMP REDUCER T-HOSE CLAMP () (with engine) CLAMP / WORM / 3 IN. CLAMP / WORM / 3 AIR INLET PIPE STRAIGHT HUMP HOSE (with engine) O-RING COVER ASSEMBLY FILTER / PRIMARY FILTER / SAFETY WING NUT / FILTER ( REQ.) BODY BOLT 56 NC x 3/4 LG. WING NUT / COVER ASSEMBL Y DUST EJECTOR REQD 4

45 I.L_ I J 9 3 I r-c::s 9 V r- +- r I I I I ~ ~J 'J--~ ~--~ ITEM DESCRIPTION REQD 3-53 DRIVE FLANGE I ENGINE SIDE FLEXIBLE COUPLING DRIVE FLANGE DRIVE SHAFT I PUMP CAPSCREW SH NC x /4 LG CAPSCREW NC x LG LOCKWASHER / KEY 56 SQ. x LG SETSCREW 3/8 NC x 3/4 LG SCREW 4 =t="j~~.~~""",-",-"""",,,,~ -~~-~"""'~Us4P""DRf;V~~~~ '" -<".~~'.. "'~.' "","",,'." 3o=pA'ei~"~="'~"""~'~',... " P4-747 SS-048 wi CUMMINS B3.9-C-lI0 TURBO

46 ---J' , 6 f 3,4,5 E ~~~~~~ =~~-r l ITEM DESCRIPTION REQD CROSS & BEARING ASSEMBLY SLIP YOKE RETAINING CAP RETAINING WASHER FELT WASHER SLIP YOKE ASSEMBLY TIJBE WELDMENT CROSS & BEARING ASSEMBLY DRIVESHAFT ASSY (ITEMS THRU 8) ~"~""'''''~~'~A~~'''''"~~ ~-- ~'j"""'~."o=i",,"c~-~-=.~r:i EgHA:F'l'j'?\SSEMBh c+'f're'm'f'--~""'"-"'~-'c","",=",,,, ~-ij~win6"-"""~~g~~"?~=c~",,"-,"i c ~'~L~-~~~ SS-048 SQUARE SHOOTER Pl-9

47 6 ---"---- r 3,4,5 7 8 ITEM DESCRIPTION REQD CROSS & BEARING ASSEMBLY SLIP YOKE RETAINING CAP RETAINING WASHER FELT WASHER SLIP YOKE ASSEMBLY TUBE WELDMENT CROSS & BEARING ASSEMBLY DRIVESHAFT ASSY (ITEMS THRU 8)

48 ITEM DESCRIPTION REQD WHEEL VAL VB STEM / AIR-CHLORIDE-FOAM TIRE TIRE & WHEEL ASSY / RH TIRE & WHEEL ASSY / LH 4.00 x 4 TIRE / SPICER 350 AXLE

49 ~ FUSE I 30 AMP RED (+) BATIERY ( ) VOLT o H ALTERNATOR I CHARGE... - : H CONTACT I STARTER STARTER MOTOR H CONTACT I STARTER RELAY COIL / STARTER H CONTROL SWITCH / FUSED - 6 BROWN - TAIL LIGHT 6 YELLOW - L..j CONTROL SWITCH / FUSED HEAD LIGHT - - H IGNITION SWITCH / START NEUTRAL START SWITCH...-~ COIL / STARTER RELAY r DIODE ~ PUSHBUTTON / OESTROKE COIL / PUMP DESTROKE CONTROL SWITCH SOLENOID / DIFF. LOCK GREEN / WHITE - H IGNITION SWITCH / IGN FUEL SOLENOID RED r/ - DIODE ~WARNING ALTERNATOR / FIELD IGNITION SWITCH / ACC BRAKE HANDLE LIGHT I PARKING BRAKE H FUSE / 5 AMP - I 6 GRAY f-- Y SWITCH I 6 YELLOW n BACK-UP LIGHT PRESSURE SWITCH / REVERSE BACK UP ALARM PRESSURE SWITCH / BRAKES 6 GRAY BRAKE LIGHT HOURMETER PUSHBUTION / SQUARE SHOOT COIL / SQUARE SHOOT RELAY ---i RED - CONTACT / SQUARE SHOOT RELAY SOLENOID / SQUARE SHOOT ~ FUSE / 5 AMP 6 BLUE 6 BLACK W CONTACT / HORN RELAY HORN 6 GREEN - COIL / HORN RELAY HORN BUTION - BLACK ~ FUSE / 5 AMP SWAY CONTROL SOLENOID / SWAY LEFT WHITE - H SWAY CONTROL SOLENOID / SWAY RIGHT 6 YELLOW - GAUGE / VOLT GAUGE / FUEL SENDER 6 BROWN - - ~ GAUGE / TRANS OIL TEMP SENDER 0 6 GREEN tl!h - GAUGE / TRANS OIL PSI SENDER CD -H GAUGE / ENGINE WATER TEMP Y GAUGE I ENGINE OIL PSI 6 BLUE SENDER 6 GRAY - SENDER - - ~ FUSE / 5 AMP 6 BROWN ~ ~ H ~ ---i CONTROL SWITCH GRAY SOLENOID / ROTATE LEFT CONTROL SWITCH BLUE SOLENOID / ROTATE RIGHT - CONTROL SWITCH BROWN -:- RH STABILIZER / DOWN CONTROL SWITCH YELLOW -:- RH STABILIZER I UP ORANGE -:- CONTROL SWITCH LH STABILIZER / DOWN CONTROL SWITCH PURPLE -:- LH STABILIZER / UP - -=:'BUWIN6--~-- ~.~ ~:::..- ::...-:::=~-=:;:;:;~=::...~ ~ ~:::::.::::gleefrfe:=sehemk'ie:::::,,:::--- : - :'-=- ::~::::'=~"::"::'-~PAGE==':=::::'~::::' ~-" " ~ P4-453 SS-048 SQUARE SHOOTER 5

50 -<-<-;---["'..,----"---- ~ ~ ~I I I,RONT AXLE Dirt LOCK ~I~ RED IZl 00 I... ~ 00 IZl 0 ~ ::t: o IZl I',' ~,."' tl' i ~! I i I II ' WHT... ~I~ ~~ ~ ~ RED ~ BRAKE SWITCH ~ 6 YE~ ~I; ~I~ ~I~I~ CI!i:ICIC ~3t~~ CONIDID FOR USE WITH LIGHT PACKAGE RED ONLY ~~~ ~ i :i ~j 0;;, ~!!I H- i! II '\ BACK-UP HORN HORN < HORN RELAY 4 T ~ II> HOURMETER STABILIZER VALVES WHT / WHITE RED / RED BLK / BLACK BLU / BLUE YEL / YELLOW BRN / BROWN GRN / GREEN ORN / ORANGE GRY / GRAY

51 ITEM B B DESCRIPTION GAGE I FUEL GAGE / ENGINE OIL PRESSURE GAGE / VOLTMETER GAGE I ENGINE WATER TEMP. GAGE / TRANSMISSION OIL PRESSURE GAGE / TRANSMISSION OIL TEMP. SWITCH / IGNITION / KEY FUSE HOLDER / MAIN / IGNITION SWITCH / HEADLIGHTS SWITCH / SWAY-ROTATE-STABILIZERS HEADLIGHT LIGHT / WARNING RELAY / SQUARE SHOOT SENDER / TRANS OIL PRESSURE SENDER / TRANS OIL TEMP. SWITCH / NEUTRAL START PRESSURE SWITCH / REV. FUSE HOLDER / OPTIONAL / ROTATE FUSE HOLDER / GAGES / SWAY SENDER / ENGINE OIL PRESSURE SENDER / ENGINE WATER TEMP. RELAY / STARTER FUSE / 0 AMP HOURMETER BATTERY / VOLT LIGHT / BACK-UP LIGHT / TAIL-BRAKE BACK-UP ALARM COIL / SQ.SHOOT - SWAY CONTROL SWITCH / DIFF.LOCK PRESSURE SWITCH / BRAKE LIGHT HORN RELAY / HORN FUSE HOLDER / SQ. SHOOT / BRAKE HARNESS / MAIN POWER / VALVE HARNESS / INSTRUMENT PANEL HARNESS / TRANSMISSION HARNESS / ENGINE SENDER / FUEL BATTERY CABLE / RED BATTERY CABLE / BLACK DIODE / PUMP DESTROKE CAPS CREW /4 NC x / LG. LOCKW ASHER 4 CAPSCREW 56 NC x LG. LOCKWASHER 56 FUSE HOLDER / HORN DIODE / ALTERNATOR PUSHBUTTON / PUMP DESTROKE HARNESS I PUMP DESTROKE REQD "c,~~~ -"'~wmtr~~~--"=-"".~~ ~'''"--'~~--~~~'''"''''''''~-~~A~d;-'''-~'-''''''-~~='''"''"'' J_ --'--'-. ~A'\JE"-~c-"-"&~-,,,,,,"-=,,"--.J~ P4-80 SS-048 SQUARE SHOOTER 6A

52 ITEM DESCRIPTION REQD 5-86 HARNESS I STABILIZER VALVE 5-3 GROUND HARNESS I STABILIZER VALVE HARNESS I CONTROLLER RELIEF VALVE I CONTROLLER RELIEF SWITCH I PARKING BRAKE ~'~c'""''''''.'''-p-ag&''''''''"'-'''' ~"'~~"_~~~'~"±;cc? ~~~~I~ ",tr~~~~""""~""""~=,,,,c"'~="~"'" ; "'f)rrwfn' r~ L""='~'""",,,";"''''''''~'''''''''''."'.. c.c,c~~ Sc", - 6B SS-048 SQUARE SHOOTER P4-80

53 NOTES ~""~"",c","."",,,,,,,,,,",,,, '~~"~""",,,,-fu+ ""~_".~~--. ",.... ~"""~. ~_~S~""-=~~~",~"",,,,,,,,,,~~~~"~~-"",~~,,","""' '=""" ~ ",,'~"'=""'='~.~ ~'~-""'~~~~'Z6t;' = ~,"

54 i i I ~ 6,30,3,3,33,34 ~ trjl * * :;0, I, ,3 0,4 (ZltZl (ZlH 3 *,3 5 ~~-J)\\~6-))I\~~--)A ~ t,3 ~~ ~~ 4 I/~"' ~"" - /~""I ~ ~.-L- 6 ~ ~,5,35 36,-/ '---= /' '--~ ~ -- 0 (Zl,4,5 5 > tzl \ I ~~ :;0' trj~ r:: KI I...,....,. I 38~ \@) (@) ~\ \ ~ l"-- ;6,7 5 H r ~ :;o~ i I (Q)I "' j;; I V '" 8 9,, I *(39) FUSE HOLDER w/plug

55 ITEM DESCRIPTION REQD 3-7- INSTRUMENT PANEL -06 GAGE COVER GAGE / FUEL GAGE / ENGINE OIL PRESSURE GAGE / TRANS. OIL TEMP GAGE / ENGINE WATER TEMP GAGE / VOLTMETER GAGE / TRANS. OIL PRESSURE HOLDER / JOYSTICK RELAY / BRK. LIGHT HOLDER / MAIN POWER / IGNITION HOLDER / HORN HOLDER / GAGES / SWAY FUSE / 5 AMP FUSE / 30 AMP SWITCH / SWAY CONTROL LIGHT / WARNING SWITCH / PUSHBUTTON SEAL RING / GAGE DECAL / SWAY CONTROL DECAL / BRAKE-ON DECAL / PUMP-OFF LOCKW ASHER CAPSCREW 4 NC x / LG CAPSCREW /4 NC x 3/4 LG NUT 4 NC HOLDER / STABILIZERS FUSE / 5 AMP SWITCH / IGNITION KEY 9-47 MOUNT / KEY SWITCH MOUNT PLASTIC CLAMP MACHINE SCREW #0-3 x / LG HEX NUT # HEX NUT #8-3 SS CAPS CREW /4 NC x LG SWITCH / STABILIZER DECAL RH STABILIZER DECAL / LH STABILIZER FUSE HOLDER wlplug (UNIVERSAL)

56 I tj '4 d t:c I I mi' ~ II BOOM I un TILT I CONTROlS AXLE WHEEL END BllAKES I I t j CZl. I " CZl~..-" o ~~ CZl~ ~~ ~~ ~.. CZli ~~ ~ Ii Ii r--, I n I I I I ~i I 3~.--" -" ~...@ I, i ~ T ~~ ~~ '-::::/ JI REAR AXlE LOCK-UP '"d: ~; I., -: ~I Vl! 0\' I ROTATE CYliNOER

57 ITEM DESCRIPTION REQD CYLINDER I TILT CYLINDER / LIFT CYLINDER I BOOM CYLINDER / SWAY CYLINDER I STEERING STEERING SELECTOR STEERING ORBITRAL VALVE ASSEMBLY I 3 SECTION CONTROLLER I 4-WAY CONTROLLER I AUTO () VALVE I DUAL CHECK VALVE I MOTION I BOOM VALVE I MOTION I HEAD TILT VALVE / MOTION / BASE TILT VALVE / BOOM BY-PASS LOGIC BLOCK ASSEMBLY CONTROL BLOCK ASSEMBLY ACCUMULATOR / BRAKE ACTUATOR / BRAKE PRESSURE SWITCH / BRAKE LIGHT FILLER-BREATHER / 3 PSI SIGHT GAGE / OIL RESERVOIR FILTER / RETIJRN GAGE / RETIJRN FILTER ELEMENT / RETURN FILTER PUMP ASSEMBLY FILTER / PRESSURE ELEMENT / PRESSURE FILTER VALVE / DUAL CHECK VALVE IELECTRIC 4-WAY /ROTATE CYLINDER / ROTATE / 3.00 BORE RESTRICTOR FITTING RESTRICTOR PLUG (.060) VALVE / MOTION / LIFT VALVE / TILT LIMITER CYLINDER / STEERING HOSE REEL / ROTATE OIL RESERVOIR CARTRIDGE / CHECK CARTRIDGE / NEEDLE VALVE / SECTION I STABILIZER CYLINDER / STABILIZER VALVE / MOTION / STABILIZER RESTRICTOR PLUG (.08) CARTRIDGE / COUNTERBALANCE CARTRIDGE / NORMALLY OPEN CARTRIDGE / NEEDLE CARTRIDGE / COUNTERBALANCE CARTRIDGE / PILOT CHECK CARTRIDGE / COUNTERBALANCE CARTRIDGE / CHECK CARTRIDGE / CHECK 3 ~~""~, "~,,~--,,~, ~-~ ~~ ~~,~-,~~ -, ~,~ ~~-~- ~~--, ~- ~ --~ " ~" ~,~ -~~-~, -- ~--, ~,~~,- ~~~ '''- "- ' ~. ~ - -~~~----~ HYDR.A':tjLieSCHEMATIC' -~-~ ~- ---~~-~~ page-----.~- - --~' ~ SS-048 SQUARE SHOOTER 8A

58 ITEM DESCRIPTION REQD CARTRIDGE / COUNTERBALANCE CARTRIDGE / PILOT CHECK CARTRIDGE / PILOT CHECK CARTRIDGE / NORMALLY CLOSED CARTRIDGE / NORMALLY CLOSED CARTRIDGE / NORMALLY CLOSED CARTRIDGE / NORMALLY OPEN CARTRIDGE / NORMALLY OPEN CARTRIDGE / NORMALLY OPEN CARTRIDGE / SHUTTLE CARTRIDGE / PILOT CHECK CARTRIDGE / PILOT CHECK CARTRIDGE / CHECK CARTRIDGE / REDUCING CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / NORMALLY CLOSED CARTRIDGE / NORMALLY CLOSED CARTRIDGE / NORMALLY OPEN SOLENOID VAL VB ASSEMBLY SOLENOID VAL VB ASSEMBLY SOLENOID VAL VB ASSEMBLY CARTRIDGE / NEEDLE VAL VB / SINGLE PILOT OPER. CHECK BLOCK ASSEMBLY / REAR LOCK-UP STACKING KIT CARTRIDGE / MODULAR CONTROL CYLINDER / REAR LOCK-UP CARTRIDGE / PILOT CHECK CARTRIDGE / REDUCING-RELIEVING CARTRIDGE / SHUTTLE VAL VB / CONTROLLER RELIEF CARTRIDGE / NORMALLY OPEN SOLENOID VAL VB ASSEMBLY CARTRIDGE / NORMALLY CLOSED

59 NOTES

60 ---~~." 38,39, IfII ~,J 6,6,63,9,49 3, LB"~ oot 00' ~! 0 ~i. OO~.,'l"C 00' 0 0 ~i, 54,55 56,57,58 48 " / > / / / / / / / / / < / v 0, 49, v _-!-I nnl _ 4 5,6,7,-U 7 ~ 0 TO (T) PORT -\7i;J;J~D!SSSSMMSSSSSi!SSB AUT 0. CONTROLLER 5 ~ ~l.!.ii til ' l I

61 ---.--~ "_.- ITEM DESCRIPTION REQD FITTING I 0 NPT x 0 OR STR FITIING I 0 OR x 6 JIC FITTING I 6 OR x 0 JIC FITIING I 0 NPT COUPLING FITIING / 0 NPT x 8 LG. NIPPLE FITTING I 6 OR x 6 JIC FITIING I OR x JIC RN-TEE FITIING I F. x 0 M. JIC REDUCER FITIING I 08 OR x 08 JIC OIL RESERVOIR FITIING I 6 NPT FLUSH PLUG FITIING I 08 NPT x 08 JIC RN-TEE FITTING / 0 OR x 0 JIC STR FITIING I SUCTION FITTING I 08 x 04 JIC RED.- EXP. 6 - SUCTION ELBOW I 4 ID x T-HOSE CLAMP O-RING I SUCTION FITIING TANK NIPPLE I NPT x 8 8 LG SPLIT FLANGE HALF O-RING / PRESSURE SIDE PUMP ASSEMBLY ACCESS COVER ASSY I OIL RESERVOIR CONTROL BLOCK ASSEMBLY MOUNT / CONTROL BLOCK CAPSCREW 5/6 NC x 3/4 LG LOCKWASHER 5/ CAPSCREW 3/8 NC x 3/4 LG LOCKWASHER 3/ VALVE ASSEMBLY / 3 SECTION MOUNT I PRESSURE FILTER PRESSURE FILTER ELEMENT I PRESSURE FILTER CAPSCREW 3/8 NC x LG LOCKW ASHER 3/ CAPSCREW 3/8 NC x /4 LG HEX NUT 3/8 NC FILTER I RETURN GAGE I RETURN FILTER ELEMENT I RETURN FILTER CAPSCREW NC x LG LOCKW ASHER / HOSE I 08 x 0 x 30 LG HOSE I 0 x 0-90 x 4 LG HOSE I 6 x 6 x 8 LG HOSE / x 6-90 SF x 35 LG HOSE I 08 x 0 x 44 LG FILLER-BREATHER I 3 PSI CAPSCREW 3/8 NC x /4 LG LOCKW ASHER 3/ HOSE PROTECTOR FITIING I 0 JIC SW-RN-TEE - - nn A..TThTr:' CIRGUIIJ=PUMP-J :OIL~=~o:=="" f=mue--- - =- --P A SS-048 SQUARE SHOOTER

62 ITEM DESCRIPTION REQD SIGHT GAGE CAPSCREW 3/8 NC x LG LOCKWASHER 3/ COVER PLATE 4 SINGLE HOSE (5) CLAMP HALF SET (5) CAPSCREW 4 NC x LG. (0) CLAMP / RESERVOIR CAPSCREW 3/8 NC x / LG FLAT RD. SOCKET SCREW 3/8 NC x 3/4 LG ADAPTER PLATE / MAIN VALVE FLATWASHER 3/8 3 I I! - 9Ir --PAGE -_.- -. ~~'-l-elt---=--rfiser )fr--=",,-----= ~~-=-"" _. -.- SS-048 SQUARE SHOOTER P4-457

63 ;i L b ~~ ~ :, ~r~! 'I...-li ~{....:..+, 'I -i:>t' v,: '4 Ij I 56 LIFT CYLINDERS ,49, ,46,45 0 'i '\ C/J!I f(!i... ;.h o ~i.4 ~~. (u C/JC,0 d.:l c:: 'T"] t::!f ~~ C/J~ :I::;4-. o~ ~~ tii!) ~i it 58 59,47, ~.~\ ~ 35 ~~~I"I~ I Y:tl ~ ~ TO GAGE PORT G ,3,4 5 5 \ 6 p8 '\ "'" 9 38 ~... ~ ,,3 37 ~~ tii II :;0 'I I Wi'~ 0,\ " il MAIN VALVE ASSEMBLY 4 40 "

64 «<-3tJP;- - < ITEM DESCRIPTION REQD FITTING / 06 OR x 04 TIC VALVE / MOTION / BASE TILT CAPS CREW SH 3/8 NC x 3/4 LG LOCKW ASHER 3/8 HI-COLLAR FITTING / 06 OR x 04 TIC HOSE / 04 x x 30 LG HOSE / 04 x 04 x 3 LG CYLINDER / TILT FITTING / 06 OR x 04 TIC HOSE /06 x 06 x 0LG VALVE / MOTION / HEAD TILT CAPSCREW SH 3/8 NC x 3/4 LG LOCKW ASHER 3/8 HI-COLLAR FITTING I 08 OR x 08 TIC FITIING / 08 OR x 08 TIC FITIING / 06 OR x 04 TIC FITIING / 06 OR x 06 TIC HOSE / 08 x 08 x 405 LG HOSE / 08 x 08 x 405 LG FITIING / 08 OR x 08 TIC MANIFOLD BLOCK FITTING / 08 OR x 08 TIC STR HOSE I 08 x 0 x 75 LG FITIING I 0 nc BH-UNION STR HOSE / 0 x 0-90 x 68 LG HOSE / 0 x 0-90 x 68 LG FITTING / 0 nc SW-BR-TEE FITIING / 0 OR x 0 TIC SW VALVE / TILT LIMITER FITTING / 06 OR x 04 TIC STR HOSE / 04 x x 7 LG FITTING / 0 OR x 0 TIC FITIING / 08 OR x 0 TIC STR FITIING / 08 OR x 0 nc VALVE / DUAL CHECK HOSE / 0 x 0-90 x LG HOSE / 0 x 0 x LG HOSE / 0 x 0-90 x LG FITIING / 0 OR x 0 nc FITIING / 0 JIC SW-RUN-TEE FITIING / OR x 0 TIC STR FITTING / OR x 0 TIC LOOP CLAMP 5/8 (MODIFIED) HOSE / 0 x 0 x 90LG CAPSCREW 5/6 NC x 3 3/4 LG COVER PLATE / 5/8 HOSE CLAMP CLAMP HALF SET / 5/8 TWIN HOSE CAPS CREW 56 NC x 3/4 LG COVER PLATE / HOSE CLAMP HOSE / 04 x 04 x 54 LG FITTING / 06 OR x 04 TIC VALVE / MOTION / LIFT PAGP T"lD A UTn..Tr'" < < ~~LIET TII.;f,. _ _.. "'L<'~ SS-048 SQUARE SHOOTER «<-~-«< -- ~P~~438 --

65 ITEM DESCRIPTION REQD CAPSCREW SH 3/8 NC x 3/4 LG LOCKW ASHER 3/8 HI-COLLAR CLAMP HALF SET / TWIN HOSE CYLINDER I LIFT HOSE / 04 x 04 x 8.5 LG FITTING I 06 OR HEX HEAD PLUG CAPSCREW 56 NC x LG frglm'f t-l-lff-' illi' --==--=--=~=-rod_l\::>t-:ge"----~----"-== SS-048 SQUARE SHOOTER 30B

66 4,37,38,3, ,37,33,3, ~--, MAIN VALVE ASSEMBLY 7-9 z CONTROL BLOCK ASSEMBLY

67 ITEM DESCRIPTION REQD CYLINDER / BOOM VALVE / MOTION / BOOM CAPSCREW SH 3/8 NC x 3/4 LG LOCKW ASHER 3/8 HI-COLLAR FITIING / 06 OR x 04 JIC FITIING / 0 OR x 0 JIC FITIING / 06 OR x 04 JIC STR FITIING / 0 OR x 0 JIC HOSE / 04 x 04 x 3 LG HOSE / 04 x 04 x 3 LG HOSE / 0 x 0 x 6 LG HOSE / 0 x 0 x 48 LG FITIING / 0 JIC BH UNION CLAMP HALF SET / 5/8 TWIN HOSE FITIING / 06 OR HEX HD PLUG HOSE / 0 x 0-90 x 60 LG HOSE / 0 x 0 x 90 LG FITIING / 0 OR x 0 JIC LONG STR VALVE / BOOM BY-PASS CAPSCREW 4 NC x 3/4 LG LOCKW ASHER FITIING / 06 OR x 04 JIC STR FITIING / 0 OR x 0 JIC FITIING / OR x 0 JIC HOSE / 0 x 0 x 6 LG FITIING / 06 OR x 04 JIC HOSE / 04 x x 7 LG HOSE / 04 x 04 x LG HOSE / 04 x 04 x 8 LG HOSE / 04 x 04 x 3 LG HOSE / 04 x x 30 LG HOSE / 04 x 04 x 38 LG CAPSCREW 56 NC x 3 3/4 LG LOGIC BLOCK HOSE / 04 x 04 x LG FLATWASHER COVER PLATE / 5/8 HOSE CLAMP, CAPSCREW 56 NC x LG FITIING / OR x 0 JIC CONTROL BLOCK FITIING / 06 OR x 04 JIC 45

68 4 BOOM OUT 8 PLACES) 44 3 LIFT DOWN 8 TI CONTROL BLOCK ASSEMBLY - -R 7 IXXMMXMXXXXXXXX\XXXXI ~!!0!! AXLE DIFF. LOCK "-TANK

69 ITEM DESCRIPTION REQD FITTING / 06 OR x 04 JIC STR FITTING / 06 OR x 06 JIC RN-TEE FITTING / 06 JIC CROSS FITTING / 06 OR x 04 JIC FITTING / 06 OR x 06 JIC STR FITTING / NPT REDUCER FITTING / 06 NPT x 06 JIC M-R-TEE HOSE / 04 x 04 x 38 LG HOSE / 06 x 06 x LG HOSE / 06 x 06 x 8 LG HOSE / 06 x 06 x 68 LG HOSE / 04 x 04 x 38 LG HOSE / 04 x 04 x 38 LG HOSE / 04 x 04 x 38 LG HOSE 04 x 04 x 38 LG HOSE 04 x 04 x 9LG HOSE 06 x 06 x 8 LG CONTROLLER / 4-WAY LOGIC BLOCK CONTROL BLOCK FITTING 08 OR x 06 JIC STR FITTING / 06 OR x 04 JIC ACTUATOR BRAKE FITTING / 04 JIC PLUG HOSE 04 x 04 x 43 LG FITTING / 06 OR x 04 JIC RN-TEE FITTING / 06 OR x 06 JIC SW VALVE ASSY. CONTROLLER RELIEF DIN CONNECTOR HOSE 06 x 06 x 3 LG HOSE / 04 x x 7 LG FITTING 06 OR x 06 JIC HOSE / 04 x 04 x 65 LG FITTING 04 OR x 04 JIC VALVE ASSY. / DIFF. LOCK CAPSCREW 4 NC x 3/4 LG FLATWASHER / LOCKWASHER COIL DIN CARTRIDGE NORMALLY OPEN CARTRIDGE ELECTRIC VALVE BODY CONTROLLER RELIEF VALVE BODY DIFF. LOCK HOSE 04 x x 3 LG ~,: " ' DRAWING Nuivim' '. "i>4-4~~"'''' F==-,=~"~,,",,,,,",,<;l~~!J!I6-L,i:~~YjQm~Q~~--~, v-~racge="~'''''''3}\'~ " SS-048 SQUARE SHOOTER "'-'~.c"~