EN-0800 (Replaces ) Eaton. Medium Duty Piston Pump. Parts Information. Model Servo Controlled Piston Pump v-04

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1 Eaton Medium Duty Piston Pump EN-0800 (Replaces ) Parts Information Model Servo Controlled Piston Pump v-04

2 Parts Drawing Pump drawn below is typical of a righthand rotation with porting out the left side of pump Serial Code and Product Number Location Shaft assembly for rear pump of tandem

3 Parts Drawing K K1-3 Assembly for Front pump of Tandem K1-1 K1-4 K1-2 K Assembly for single pump or rear pump of tandem K2 35 K Inner Gerotor and 11 tooth Coupler Valve Plate Identification Note "V" notch locations Lefthand Rotation Righthand Rotation 3

4 Parts List Item Part No. Qty. Description Jam Nut Retaining Ring Seal Washer Cap Screw, #10-24, 25,4 mm [1.0 in.] Long 8 1 Rotating Kit Assembly (parts list on page 6) Servo Piston Assembly (parts list on page 6) Servo Piston Follower Cover Plate Cover Plate Gasket Housing Gasket Control Housing Gasket Cover Plate Swashplate Thrust Race Thrust Bearing 21 1 Relief Valve for Port "A" (parts list on page 7) , 2,95 mm Dia. x 23,47 mm I.D. [.116 in. Dia. x.924 in. I.D.] 22 1 Relief Valve for Port "B" (parts list on page 7) , 2,95 mm Dia. x 23,47 mm I.D. [.116 in. Dia. x.924 in. I.D.] Cap Screw, 3/8-16, 57,2 mm [2.25 in.] Long Cap Screw, 3/8-16, 88,9 mm [3.5 in.] Long Cap Screw, 3/8-16, 101,6 mm [4.0 in.] Long Cap Screw 27 1 Valve Plate, 2.48 in 3 /r Righthand (CW) Rotation Lefthand (CCW) Rotation 28 1 Housing Assembly (Identification on page 7) Housing (Identification on page 7) Bearing (press fit) Plug Sub-Assembly , 1,63 mm Dia. x 6,1 mm I.D. [.064 in. Dia. x.239 in. I.D.] Cradle Sub-Assembly Dowel Pin Bushing Cap Screw, Button Head Cap Screw Seal Sub-Assembly 29 1 Endcover Assembly (Identification on page 8) Bearing (press fit) Roll Pin Key 31 1 Drive Shaft (Identification on page 9) tooth, 16/32 DP - w/ 41 tooth, 48/96 DP (Tandem Front Pump) tooth, 48/96 DP - w/ 11 tooth, 16/32 DP (Tandem Rear Pump) tooth, 48/96 DP - w/ 9 tooth, 16/32 DP (Tandem Rear Pump) tooth, 16/32 DP - w/ 9 tooth, 16/32 DP (Single Pump) tooth, 16/32 DP - w/ 9 tooth, 16/32 DP (Single Pump) tooth, 16/32 DP - w/ 11 tooth, 16/32 DP (Single Pump) [1.00] Dia. Str., w/ keyway - w/ 9 tooth,16/32 DP (Single Pump) ,1.59 mm Dia. x mm I.D. [.0625 in. Dia. x 3.25 in. I.D.] Molded O-ring Nut Cap Screw, 3/8-16, 25,4 mm [1.0 in.] Long Lockwasher Washer 4

5 Parts List Item Part No. Qty. Description Plug , 2,21 mm Dia. x 16,36 mm I.D. [.087 in. Dia. x.644 in. I.D.] Plug , 2,21 mm Dia. x 16,36 mm I.D. [.087 in. Dia. x.644 in. I.D.] Plug , 2,95 mm Dia. x 23,47 mm I.D. [.116 in. Dia. x.924 in. I.D.] Plug , 2,95 mm Dia. x 23,47 mm I.D. [.116 in. Dia. x.924 in. I.D.] 42 1 Key Used with 9 tooth internal spline through shafts Used on 11 tooth drive coupler with 12,7 mm [.5 in.] width gerotor Used on 11 tooth drive coupler with 6,35 mm [.25 in.] width gerotor Shaft Seal, Standard Shaft Seal, Viton Cover Plate Spacer 46 1 Charge Pump Adapter Assembly (parts list & ID. on Page 10 &11) Control Arm 48 1 Servo Control Assembly (parts list & ID. on Page 12 &16) 49 1 Inner Ring Gerotor (match displacement with Item 46 & 50) ,9 cm 3 /r [.42 in 3 /r] displacement, 6,35 mm [.25 in.] width ,8 cm 3 /r [.84 in 3 /r] displacement, 12,7 mm [.5 in.] width ,9 cm 3 /r [.42 in 3 /r] displacement (used with Item 55 coupler) ,8 cm 3 /r [.84 in 3 /r] displacement (used with Item 55 coupler) 50 1 Outer Ring Gerotor (match displacement with Item 46 & 49) ,9 cm 3 /r [.42 in 3 /r] displacement, 6,35 mm [.25 in.] width ,8 cm 3 /r [.84 in 3 /r] displacement, 12,7 mm [.5 in.] width 51 1 Supply Orifice (orifice chart on page 17) 52 1 Control Valve Orifice (orifice chart on page 17) 53 1 Control Valve Orifice (orifice chart on page 17) Coupler, 11 tooth Retaining Ring, (used with Item 55) 57 1 Bypass Valve Bypass Valve Actuator Plug (selected when bypass valve is not required) , 2,21 mm Dia. x 16,36 mm I.D. [.087 in. Dia. x.644 in. I.D.] Washer Washer Washer Kits K Tandem Servo Piston Pump Mounting Kit K Coupler, 41 tooth + K , 1,59 mm Dia. x 101,6 mm I.D. [.0625 in. Dia. x 4 in. I.D.] K Cap Screw, 1/2-13, 31,75 mm [1.25 in.] Long K Washer K Gear Pump Mounting Kit Includes Items 32 and 35 K Washer K Cover Plate Kit for "A" SAE Flange Series 82-2 Mount Includes Items 32, 35, and Seal Repair Kit for single pump (Two required for tandem units) Seal Repair Kit for single pump with Viton shaft seal (Two required for tandem units). Legend Refer to specific Item parts list. + Parts included in Seal Repair kit. 5

6 Item 8 - Rotating Kit Assembly Item 9 - Servo Piston Assembly Item 8 Rotating Kit Assembly 8-1 Item Part No. Qty. Description ,6 cm 3 /r [2.48 in 3 /r] ,2 cm 3 /r [3.00 in 3 /r] 8-1 NSS 9 Piston Assembly 8-2 NSS 1 Shoe Retainer 8-3 NSS 1 Shoe Retainer Pivot 8-4 NSS 1 Retainer 8-5 NSS 1 Cylinder Barrel 8-6 NSS 3 Pins 8-7 NSS 2 Washer 8-8 NSS 1 Spring 8-9 NSS 9-1 NSS - Not Sold Separately Note: Do not disassemble servo piston assembly. 9-3 Item 9 Servo Piston Assembly Item Part No. Qty. Description Servo Piston Assy. 9-1 NSS 1 Servo Piston 9-2 NSS 1 Servo Piston Bolt 9-3 NSS 2 Spring Retainer 9-4 NSS 1 Spring Stop 9-5 NSS 1 Spring 9-6 NSS 1 Nut 9-7 NSS 1 Jam Nut 9-8 NSS (Loctited) NSS - Not Sold Separately 6

7 Item 21 or 22 - Relief Valve S/A Item 28 - Housing Identification Item 21 or 22 Internal Relief Valve Settings Available Part Number bar [PSI] [2000] [2500] [3000] [3500] [4000] [4500] [5000] Dash Number Stamped here for Valve Pressure Setting Identification Example: 500 x 10 = [5000 PSI] 345 bar Item 28 Housing Identification "A" Auxiliary Port "C" Drain Port "B" Auxiliary Port "D" Drain Port "E" Drain Port Housing Assy. Housing Item Part No. Item Part No. Qty. Port Machined A, B, C, D A, B, C, D, E A, B, E 7

8 Item 29 - Endcover Assembly Identification Parts List Item Part No. Qty. Description 29 Chart Below 1 Endcover Assembly Bearing (press fit) Roll Pin Item 29 - Endcover Assembly Part Number Identification Item 29 Endcover Assembly Rear Mounting Support Hole Part Number Rear "B" Mount with Hole (no gerotor charge adapter) None Accepts Gerotor Charge Pump with Hole Adapter with "A" Mount None Rear "A" Mount with Hole (no gerotor change adapter) None Support Hole Port "A" Accepts Charge Adapter Port "A" Support Hole 2 Bolt SAE "B" or "A" Rear Mounting Port "B" Port "B"

9 Item 31 - Drive Shaft Identification Input Drive Part Number Where Used Output Drive 15 Tooth 41 Tooth 41 Tooth 15 Tooth 15 Tooth (Tandem Front Pump) (Tandem Rear Pump) (Tandem Rear Pump) (Single Pump) (Single Pump) (Single Pump) 41 Tooth 11 Tooth 11 Tooth 9 Tooth Internal 9 Tooth Internal 9 Tooth Internal 1 in. Keyed 9

10 Item 46 - Charge Pump Adapter Assembly Bearing Gerotor Ring Pocket Bushing Gerotor Pocket Depth Displacement Depth of Pocket cm 3 /r [in 3 /r] mm [in.] 6,9 [.42] 6,35 [.25] 13,8 [.84] 12,7 [.50] Charge Pump Suction Port Righthand Rotation Adapter Shown Item Part No. Qty. Description 46 See Chart 1 Assembly, Charge Pump Adapter 46-1 NSS 1 Charge Pump Adapter Bearing (press fit), Used w/9 tooth output shaft Bushing (press fit), Used w/11 tooth output shaft Plug ƒ Shims Spring Poppet ƒ - Shim as required NSS - Not sold separately 10

11 Item 46 - Charge Pump Adapter Identification Open Path Lefthand Rotation Charge Relief Valve Suction Port Open Path Righthand Rotation Charge Return Port Charge Outlet Port Detail B Detail D Detail C Detail D Detail C Detail B Open Path Charge Return Port Charge Outlet Port Open Path Suction Port Charge Relief Valve Adapter, Item 46, Identification Chart Charg harge Pump Routing Charge Relieved to Case Remote Filter and Charge Relieved to Case Shaf haft Rotatio otation Righthand Lefthand Righthand Lefthand 9 Tooth Output Shaft 11 Tooth Output Shaft Refer 6,9 cm 3 / r 13,8 cm 3 / r 6,9 cm 3 / r to t 3 [.42 in /r] 3 [.84 in /r] 3 [.42 in /r] Detai etail Displacemen isplacement Displacemen isplacement Displacemen isplacement 13,8 cm 3 / r 3 [.84 in /r] Displacemen isplacement B & D B & D B & C B & C

12 Item 48 - Servo Controller Assemblies Wide Band Neutral Spool Identification Mark Destroke Valve Option (press fit) 0 Neutral Lockout Switch Option A 9-2B 9-2C Neutral Detent Option

13 Item 48 - Servo Controllers - Parts List Index of Controllers AA with No Additinal Features 13 Page AD with Destroke Valve AE with Neutral Detent & Wide Band Neutral AF with Neutral Detent, Destroke Valve & Wide Band Neutral AG with Wide Band Neutral AH with Destroke Valve & Wide Band Neutral AR with Neutral Lockout, Destroke Valve & Wide Band Neutral AS with Neutral Lockout & Wide Band Neutral AL with High Gain Control AA Headed Pin (press fit) AD AE I tem Part No. Qty Description AA Assembly with no additional features Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Standard Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal I tem Part No. Qty Description AD Assembly with Destroke Valve Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Standard Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) O-ring AE 1 Destroke Valve Assy Manifold Destroke Valve w/12 VDC coil, Weatherpak Conn. 9-2A B Back-up Washer 9-2C Lock Washer Cap Screw I tem Part No. Qty Description AE Assembly with Neutral Detent & Wide Band Neutral Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) Ball Plunger Nut, Seal 13

14 Item 48 - Servo Controllers - Parts List AF AH I tem Part No. Qty Description AG Assembly with Wide Band Neutral Spool Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal I tem Part No. Qty Description AH Assembly with Wide Band Neutral & Destroke Valve Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) O-ring AE 1 Destroke Valve Assy Manifold Destroke Valve w/12 VDC coil, Weatherpak Conn. 9-2A B Back-up Washer 9-2C Lock Washer Cap Screw AG I tem Part No. Qty Description AF Assembly with Neutral Detent, Destroke valve & Wide Band Neutral Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) O-ring AE 1 Destroke Valve Assy Manifold Destroke Valve - w/12 VDC coil, Weatherpak Conn. 9-2A B Back-up Washer 9-2C Lock Washer Cap Screw Ball Plunger Nut, Seal Headed Pin (press fit)

15 Item 48 - Servo Controllers - Parts List AR AS I tem Part No. Qty Description AR Assembly with Neutral Lockout, Destroke valve & Wide Band Neutral Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) O-ring AE 1 Destroke Valve Assy Manifold Destroke Valve - w/12 VDC coil, Weatherpak Conn A B Back-up Washer + 9-2C Lock Washer Cap Screw Adapter Assy, Neutral Lockout Ball Pin 7 1 #10-32, Set Screw Neutral Lockout Switch Assy. I tem Part No. Qty Description AS Assembly with Neutral Lockout & Wide Band Neutral Control Housing Plug Spring Retainer Spool Centering Spring Valve Spool - Wide Band Neutral Feedback Link Dowel Pin Bell Crank Input Shaft Wiper Seal Headed Pin (press fit) Adapter Assy., Neutral Lockout Ball Pin 7 1 #10-32, Set Screw Neutral Lockout Switch Assy. 15

16 Item 48 - High - Gain Servo Control Assembly - Parts List AL I tem Part No. Qty Description AL Assembly with High Gain Servo Control Control Housing Plug Valve Spool - High Gain Feedback Link Weldment Input Control Shaft Wiper Seal Plug + Included in Seal Repair Kit High Gain AL Assembly 16

17 Item 51, 52, or 53 - Orifice Sizes Available Item 51,52, or 53 Orifice Sizes Available Part Number Hole Dia. mm [inches] ,53 [.021] ,71 [.028] ,91 [.036] ,02 [.040] ,12 [.044] ,22 [.048] ,32 [.052] ,45 [.057] ,65 [.065] ,85 [.073] ,38 [.094] ,59 [.102] XX Last two digits of dash number stamped on face of orifice. 17

18 18

19 19

20 Each order must include the following information. 1. Product and/or Part Number 2. Serial Number Code 3. Part Name 4. Quantity Identification Numbers - Servo Control Piston Pump Stamped on each units mounting flange. A - Product Number Discription = Single Piston Pump = Tandem Piston Pump = Single Piston Pump with Gear Pump = Tandem Piston Pumps with Gear Pump B - Sequential Numbering C - Design Code Number Single Pump - Product Number: A B C Tandem Pumps - Product Number: A B C Revision level of parts list. Last two digits of year built. ( 91 for 1991 etc.) Serial Number Code: B JB Testers Initials Day of Month (two digits) Month (two digits) Eaton Hydraulics Highway 5 Eden Prairie, MN Telephone: Fax: New Lane, Havant Hampshire PO9 2NB England Telephone: (44) Fax: (44) ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg. No. 24 ISO-9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS Quality System Certified Products in this catalog are manufactured in an ISO-9001-certified site EN-0800 Copyright Eaton Corporation, 2000 All rights reserved. Printed in U.S.A

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