PNEUMATICS PRODUCTS

Transcription

1 PNEUMATICS PRODUCTS Logic eements Position / Detectors Eectropneumatic vaves

2 2 For over 50 years, Crouzet, has estabished a reputation for providing microcontro products, micromotors and position sensors. Read on to discover Crouzet Contro's compete offer of Pneumatic products for industria and exposive atmospheres. Aways one step ahead of market trends and customer requirements, Crouzet is continuay deveoping its range of both standard and customised automation components and soutions to cover a the atest commercia and industria appications and meet the needs expressed by manufacturers of automated equipment and machinery. Throughout the word, Crouzet the adaptation speciaist provides you with technica and industria expertise to ensure seamess integration, whatever the equipment environment or operating requirements of the machine. InnoVista Sensors : your trusted partner of choice to face industria chaenges of today and tomorrow. InnoVista Sensors is a wordwide industria speciaist of sensors, controers and actuators for automated systems. Crouzet offers a wide range of reiabe, efficient and customizabe components dedicated to the Aerospace & Defence, Transportation and Industria market and segments. Thanks to the recognized expertise of its teams and a strong innovation poicy, InnoVista Sensors brings performance enhancing soutions to its customers wordwide. Ecodesign is centra to the company's "Offer Creation Process", the aim of which is to design products and services that correspond as cosey as possibe to customers' requirements and reduce their environmenta impact throughout their ife cyce. Customer satisfaction wi aways be our prime objective. To this end, we rey on standards ISO 9001 and ISO14001 to ensure that our design, industriaisation, manufacturing and commerciaisation processes correspond to our customers' requirements. A Crouzet products are fuy compiant with the RoHS directive

3 3 Expertise for a your appications Crouzet's Pneumatic expertise provides you with an offer to meet a your automation system requirements, incuding systems for exposive atmospheres. The quaity of the Pneumatic components is based on a rigorous organisation which meets a current European and internationa directives, standards and approvas. A our products are fuy compiant with the RoHS directive and embody an ecodesign concept. The Pneumatic offer is the resut of the impementation of Crouzet appications and expertise: v Listening to and anaysing your requirements v Expertise in the associated appications: mechanica, eectronic, sensors, etc. v Prototyping and industriaisation v Tests v Standardisation and certification (IEC, EN, ULCSA, ATEX, etc.) v Equipment which is responsive and effective v Internationa ogistics and after saes support. Crouzet has deveoped broad expertise in ensuring that your specific needs are taken into account. Thanks to this expertise, we are continuousy deveoping our standard products to create soutions taiored to your requirements. Some reevant areas Water treatment, chemica factories, sios, gas storage, ports, refineries, paper industry, paint factories, vehices (if used in ATEX conditions), etc.

4 4 Pneumatic offer for use in industria and exposive atmospheres This guide has been designed to hep you quicky identify the appropriate products for your requirements.most of our pneumatic components are avaiabe in a standard range and a range for use in exposive atmospheres (ATEX): this information is given in the righthand coumn on each page. Industria range The standard range of pneumatic components is designed to meet requirements for industria appications. The operating characteristics (pressure, fow rate, service ife, etc.) have been optimised to best meet these needs. Range for use in exposive atmospheres The range for use in exposive atmospheres has been deveoped specificay for appications requiring compiance with European Directive 94/9/EC, the fu detais of which can be found on pages 30 and 31 of this guide. The user is responsibe for ensuring the compiance of his instaations. A new instaations must be compiant, and repacements in the event of breakdown or maintenance must compy with this directive. of our ATEX components v ATEX products are specificay marked in accordance with the atest versions of harmonised standards v Every product is suppied with a guide specifying the usage restrictions in exposive atmospheres v A copy of the approva certificate can be provided if requested at the time of order v The order entry must state the usage conditions Crouzet states the usage restrictions on acknowedgements of receipt of order, deivery notes and invoices Crouzet has produced a separate cataogue for Pneumatic products for use in exposive atmospheres. This cataogue gives detais of the entire Crouzet range of ATEX pneumatic products aong with associated standards, certifications, directives, markings and order conditions.

5 5 ATEX Directive 94/9/EC: genera information Principes of Directive 94/9/EC: The directive aims to harmonise the egisation of European Union member states in order to ensure free circuation of equipment intended for use in exposive atmospheres (gas and dust). Since 1 Juy 2003, this directive has appied to eectrica, mechanica, hydrauic and pneumatic products. It concerns the assessment of protective devices and systems (manufacturers) as we as the design (design office), instaation (instaers, panebuiders) and maintenance (maintenance depts) of instaations. Definition of an exposive atmosphere: An exposive atmosphere is defined as a mixture of fammabe substances (in the form of gas, vapour, mist or dust) with air under atmospheric conditions in which, after ignition, combustion spreads throughout the entire unburned mixture. Sparks Heat source Appication since 30 June 2003: Manufacturers must offer products, which compy with Directive 94/9/EC and must have a Quaity Contro System that has been approved by a notified body. Users are responsibe for using equipment correcty according to the zones they have defined within their instaations based on the potentia risks. Existing instaations must be brought into conformity with the ATEX Directive before 30 June A new products commissioned must compy with Directive 94/9/ EC. In the event of breakdown, instaed equipment that cannot be repaired must be repaced with equipment compying with Directive 94/9/EC Cassification: Potentiay exposive environments are cassified by zone in compiance with Directive 1999/92/EC. This directive is aimed at users. It detais the minimum requirements for increasing protection of the heath and safety of workers exposed to exposive atmospheres. ATEX Directive 94/9/EC defines categories of equipment and protection systems, which can be used in the corresponding zones. Categories M1 and M2 reate to mines (group I) Categories 1, 2 and 3 reate to other ocations (group II) often referred to as "Surface industries" Oxidiser Oxygen (air contains 21% oxygen) Some reevant areas: Fue Fammabe substances in the form of gas, vapour, mist, dust Documents and recommendations/products: ATEXcertified products must be suppied with an EC decaration of conformity and a user manua. At the time of sae, the saes representatives must check the zone in which the product is to be used. On the order, the customer must inform the manufacturer of the conditions of use. Manufacturers and distributors must ensure that their saes of ATEX products are traceabe (so that customers who have been sod an ATEX product can be ocated in reation to the product's date of manufacture). In the case of an assemby, the product with the owest certification eve determines the eve of the whoe assemby. Sios Water treatment Refineries Paper industry Ports Gas storage Paint factories Vehices (if used in ATEX conditions) Chemica factories

6 6 Equipment definition: Equipment for surface industry Group II Zone Type of atmosphere G = Gas, D = Dust G D G D G D Presence of Exposive atmosphere Category of equipment that can be used as per 94/9/EC dated 23/03/94 Continuous presence (or for ong periods, i.e. more than 1000 hours per year) 1 Intermittent presence (or occasiona, i.e. 10 to 1000 hours per year) 2 Feeting presence (or rare, i.e. 1 to 10 hours per year) 3 Marking exampe: Certified products must incorporate marking specific to Directive 94/9/EC, such as: Crouzet Automatismes SAS 2 rue du Docteur Abe, Vaence, FRANCE Type: Seria no: Year of construction CE 0081 II 1 G Ex ia II C T6 LCIE 02 ATEX 6121 X Max. amb. T: +50 C Expanation of the marking exampe: The CE marking aong with the identification number of the notified body responsibe for monitoring the QCS (0081 = LCIE). CE 0081 II 1 G The symbo indicating that this product can be used in an exposive atmosphere foowed by the equipment group (II = Surface Industries), the category (1 = continuous presence; 2 = intermittent presence; 3 = feeting presence), and the type of exposive atmosphere G = Gas, D = Dust. In affixing this CE marking, the manufacturer decares that the product has been manufactured in compete conformity with the requirements of a the reevant directives. Next ine of the marking specified by the harmonised standards: The CEType Examination Certificate reference (if appropriate). LCIE 02 ATEX 6121 X Max. amb. T: +50 C The ambient operating temperature range. In the event of use in an exposive atmosphere caused by dust, the foowing items are added to the marking: The surface imit temperature T C for use in an exposive atmosphere caused by dust. The IP rating (ony for dust) Ex ia II C T6 X Reference to the operating instructions for the product Temperature Cass corresponding to a max. surface temperature of 85 C Subdivision IIC: incuding hydrogen acetyene in particuar, carbon bisufur Protection method used: intrinsic safety Symbo indicating that the equipment compies with one or more protection methods

7 7 Exampes of appications: Medica mattress Microporous textie Pressure zones Eectrica contro Soenoid vaves Air suppy Contro consoe Textie machine Worked yarn Weaving unit Process contro Yarn processing modues To yarn processing modue Pneumatic soenoid vaves Unprocessed yarn Industria vave Eectronic vave Air suppy Open/cose fow contro Exhaust Pneumatic actuators for quarterturn or proportiona taps and vaves aow open/cose commands and fow rate changes to be automated. The pneumatic actuating cyinder is operated by means of an air distributor vave buit into the vave body and controed by a soenoid vave.

8 8 Marking contro system Semiautomatic resin fiing system, with antidrip contro Automatic assemby system

9 9 Particuar reaizations Component on manifod mastered Soenoid vaves on manifod System for infating Vaves modues on manifod For others configurations, consut us

10 10 Genera summary Pages Manua actuated vaves Position detectors Pressure switches Vacuum Pneumatic ogic components Eectropneumatic contro vaves 57 Mutifuid soenoid vaves Teaching materias 69 72

11 11 MANUAL ACTUATED VALVES

12 12 Push buttons diameter 12 and actuators Features Version Symbo Actuator Vave coor coor back back NC red back back/red back back grey N0 red grey back/red grey NC Push button round Push button doube round NO Operating pressure bar Orifice diameter mm Fow at 6 bars N/mn. Vaves NC : back NO : grey Operating forces (depending on actuator) N Effective trave mm Fuid: dry or ubricated air Pushin connectors for semirigid tubing (NFE 49100) mm Operating temperature C Mechanica ife operations g Ø x Ø x Threaded barre 2 threaded barres

13 13 3position ever manua return position ever spring return Horizonta outputs Vertica outputs Ø x Ø x Ø x Ø x Square ever M3 28,5

14 14 3/2 vaves for manua actuators Ø 22 mm 3/2 vave suppied with screws for fixing the adaptator Vave(s) 3/2 fixed on adaptator (suppied with adaptator not assembed) Adaptator for 3/2 vave on actuators Ø 22 Version Symbo Connection Ø4 Gas 1/8 Connection Ø NC NO NC NO NC + NO NC + NC Operating pressure bar Orifice diameter mm Fow at 6 bars NI/min Contro force N Operating temperature in dry air C Life operations 1.5 x x x x x 10 6 Nonconnectabe exhaust g Principe of operation Ø 22 series NC version Exhaust x , Suppy 2 Output Hoes dried in pane for actuators Ø 22 EN Instaation 46,5 32 Hoes dried for the (optiona) use of a round ug. * > 40 Ø 40 pushbuttons * > 45 for ever type rotary switches

15 15 Actuators Ø 22 mm for manuay operated vaves Push buttons 2positions rotary switches 3positions rotary switches Function Red Green Back Fush push contact Emergency stop pastic Ø Emergency stop Ø 40 mm pushturn Back symmetrica actuator Long ever Back Symbo Position g Ø Ø 40 13,5 2positions rotary switches 3positions rotary switches Function RONIS key 455 removabe in position Back symmetrica actuator Back symmetrica actuator with return Long ever Back Back Long ever, spring to center RONIS key 455 remov. in pos. 0 3 positions with spring to center RONIS key 455 removabe in position 0 3 fixed positions Symbo Position 45 2 x 45 2 x 45 2 x 45 2 x 45 2 x 45 2 x Ø , Ø 29 27, ,5

16 16 Conforms to the Machinery Directive Definition (conforming to EN 574 +A1) A pneumatic 2hand contro device is used with dangerous machinery and requires the simutaneous use of both hands to trigger and maintain machine operation. Such a device must be ocated outside the dangerous zone, so that the operator cannot enter this zone before the machine has come to a compete standsti. A pneumatic 2hand contro device is composed of 2 parts : 2 manua pushbuttons which require the simutaneous use of both hands. A pneumatic reay. Types of 2hand contro devices Requirements I II Type III A B C Use of both hands (simutaneous actuation) Reationship between input signas and output signa Cessation of the output signa Prevention of accidenta operation Prevention of defeat Reinitiation of the output signa Synchronous actuation Use of category 1 (EN 9541) Use of category 3 (EN 9541) Use of category 4 (EN 9541) Category 1 (EN ISO 13849) : Category 3 (EN ISO 13849) : Category 4 (EN ISO 13849): the system shoud use we tried components and principes. the system must be designed so that a singe faut wi not cause the oss of the safety function. the system must be designed so that an accumuation of fauts must not ead to a oss of the safety function. Synchronous action An output signa is ony generated if both contro actuating devices are actuated within 500 ms. Resetting the output signa The reease of a singe contro device interrupts the output signa, but a reset is ony possibe once both contro devices have been reeased.

17 17 Pneumatic reay for twohand contro 100% pneumatic Compies with Machinery Directive and the standard EN 574 +A1 CE Certification typeiiia and IIIB Pneumatic reay for twohand contro EN 574 +A1 cassification III A III B Symbo Operating pressure Orifice diameter Max. deay between input signas Connection Operating temperature Mechanica ife bar mm s C operations g max. Subbase Principe of operation Connections (Typica appication with doubeacting cyinder) max. Semirigid tubing Ø 4 (NFE 49100) Components foow current standards To obtain an output signa it is necessary to give simutaneous input signas 'a' and 'b' with a max. deay of The output signa 's' is ost if one or both of the inputs are removed , M4 Mounted on subbase (See page 55 of Pneumatic cataogue) 32 10,5 125,7 Pb Pa Sb Sa Sb Sb Pb Pb 21, x M4 Depth 10

18 18 Twohand pneumatic safety start modue Conforms to the Machinery Directive and standard EN 574 Incuding pneumatic reay to cassification IIIA or IIIB depending on version Twohand pneumatic safety start modue Pneumatic reay (to EN 574) Type III A Type III B Symbo S S P Operating pressure Orifice diameter Max. deay between input signas Connection Operating temperature Mechanica ife bar mm s C operations g max. Semirigid tubing Ø 4 (NFE 49100) x Connections (Typica appication with doubeacting cyinder) P max. Semirigid tubing Ø 4 (NFE 49100) x P S P 1 S Components foow current standards Suppy via 4 mm pushin fitting Output via 4 mm pushin fitting Fixing viewed from beow

19 19 Pneumatic impuse counters 4, 5, 6 digits with or without reset With or without preseection Totaizer Preseection counter Version Symbo digits no reset to zero digits with manua zero reset digits with manua or pneumatic zero reset Suppy pressure bar Pressure to break bar Pressure to make bar Reset : Minimum pressure bar Reset time ms Circuit pressure bar Signa emitted when preset is reached Operating temperature C g Connection > 0.3 > > 0.3 > > 0.15 > A Output signa P Suppy Y 'Reset to zero' signa Z Input signa Note : the count puse must be removed before the reset puse is appied. The preset vaue can be changed during operation without the counter resetting to zero. Connectors for semirigid tubing Ø 4 (NFE 49100) ,5 22 x 33,3 5,3 Ø 3.2 f/90 2 hoes for M3 screws 24 = = 0000 Ø 4 Ø 3,2 F/90 = 41,5 = = 60,6 24 = 3 = Ø 4 Ø 3,2 F/90 = 41,5 = 23 = = 37 = 41,5 M3

20 20 Indicators and peda vaves Ergonomics Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Pneumatic indicators Ø 22 Peda vave Version NC Symbo Red Green Yeow Bue Operating pressure Pushin connection for semirigid tubing (NFE 49100) Operating temperature Mechanica ife bar mm C operations g Ø Ø x White tube Input Output Red tube Hoes dried for indicators ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

21 21 POSITION DETECTORS

22 22 Pressure decay sensor 100 % pneumatic Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Pressure decay sensor Symbo Operating pressure bar Fow at 6 bars NI/min 200 Tripping point with 6 bar suppy b 0.3 Connection Subbase page 5455 Operating temperature C Mechanica ife operations 10 7 g 25 Connections Without fow restrictor With fow restrictor Signa when cyinder is in Signa when cyinder is out Principe of operation Fitted inine between the cyinder and the contro vave, the sensor wi give an output when the pressure in this ine is exhausted and the cyinder is at end of stroke. For the correct usage of sensors on a faing pressure, it is recommended that the practica cyinder oad is imited to 60% of the theoretica force. Evoution of pressure within a doubeacting cyinder Pressure in the cyinder Circuit pressure Working pressure Pressure difference Operation of the sensor on a fa in pressure Exhaust pressure Cyinder response time Contro vave changeover Cyinder trave time Starting point End of stroke of cyinder Time ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

23 23 Low force position detector 100 % pneumatic Conforme à a nore DIN Forme A Faibe effort d'actionnement < 50 g à 6 bars Pas de consommation permanente d'air comprimé Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Function Symbo NO NC Orifice diameter mm Operating pressure bar Fow at 4 bars NI/min Activation force at 6 bars N Permissibe fuids (air / inert gas) Max/min of fuid C temperatures operating C storage C Mechanica ife at 6 bars operation Response on activation ms time on reease ms Barb connection for semirigid tubing g Principe of operation NC Desactivated < 0, x < 0, x Activated S (2) (1) Operation accessories Uness otherwise requested, fat and roerended evers are suppied oose. 161 A fat R E with roer R DIN Form A 161 A R 25.4 ±0,2 161 E R 24.1 ±0,2 Ø Tota Course trave totae Position Tripping d'action point 16 Rest Position point repos ± R R Ø ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

24 24 Microvave series position detectors 100 % pneumatic Version Features Symbo NO NC Horizonta output Vertica output Rear connection by screw NO NC Operating pressure bar Orifice diameter mm Fow at 6 bars NI/min Operating force at 6 bars N Effective trave mm Pushin connection for semirigid tubing (NFE 49100) mm Ø 4 Ø 4 Ø 4 Operating temperature C Mechanica ife operat. 5 x x x 10 6 g Principe of operation NC NO PFC PA PRT PR Actuation positions : PFC : End of trave position PA : Operating position (max output kv) PRT : Reease position (max. exhaust kv) PR : Rest position o 5,2 11,5 11,5

25 25 Microvave series position detectors 100 % pneumatic Features Version NC Vertica output Symbo Short ever With ba Roer trip With roer Threaded barre Ø 16 Punger Operating pressure bar Orifice diameter mm Fow at 6 bars NI/min Operating force at 6 bars N Effective trave mm Pushin connection for semirigid tubing (NFE 49100) mm Ø 4 Ø 4 Ø 4 Ø 4 Operating temperature C Mechanica ife operat. 5 x x x x 10 6 g Ø x Ba Ø 9 PR PR PR PR Max. fixing capacity 18 mm 2 nuts 21 mm across fat PR PR Actuation positions : PR : Rest position

26 26 "Miniature" series position detectors 100 % pneumatic A meta Part numbers Version NC NO Contro Symbo Pushin connection for semirigid tubing (NFE 49100) Ø 4 sienced exhaust M5 connectabe exhaust Ø 4 connectabe exhaust * Ø 6 connectabe exhaust * Ø 4 sienced exhaust Ø 6 sienced exhaust Simpe punger Lever with pastic roer Lever with roer bearing NC NC NC Lever with oneway trip pastic roer Operating pressure bar Orifice diameter mm Fow at 6 bars NI/min Actuation force at 6 bars N Circuit function : NC Circuit function: NO Connectabe exhaust Operating temperature C Mechanica ife operations g Principe of operation Actuation trave NC NO Vertica attack Simpe punger Exhaust Actuation positions : Poppet PR = PFC = PA = PO = PRT = PA : Operating position (max output kv) PFC : End of trave position PO : Midposition cosed (no exhaust, no outet) PRT : Reease position (max exhaust kv) PR : Rest position * with barb for tube Ø x 4 Materia: body zamak

27 Lever with pastic roer Lever with roer bearing Lever with pastic roer Lever with roer bearing NC NC NO Horizonta actuating 30 cam (other anges of attack are aso possibe, 45 even 90 ). With ever With ever With ever Oneway trip ever PA = PO = PRT = PRT = PO = PA = PA = PO = PRT = ,5 26 PR = PFC = PA = PO = PRT = Horizonta actuating 30 cam (other anges of attack are aso possibe, 45 even 90 ). PR = PR = Materia: body zamak Other configuration on demand 36

28 28 "Compact series position detectors 100 % pneumatic A meta Part numbers Features Version Direct acting Roer punger with unthreaded barre Rotary actuator Righthand rotary head with roer ever (CNOMO) Rotary actuator Programmabe rotary head without ever Rotary actuator Programmabe rotary head without ever Symbo BSP Connection pushin for semirigid tubing mm (NFE 49100) Operating pressure bar Bore diameter mm Fow at 6 bars Nm 3 /h Activation force at 6 bars dan Circuit function: NC Mechanica ife operations Sienced or connectabe (1/8) exhaust Operating temperature C g Accessories Lever with roer pastic bearing Lever with adjustabe pastic roer bearing Adjustabe stee rod ever Ø > / > Ø > / > Principe of operation Exhaust Poppet 2 1 S Vertica attack Detectors with roer punger with unthreaded barre. Horizonta attack Detectors with roer punger with unthreaded barre. PRT PO PA Line of attack PR PRT PO PA PFC The detectors and can operate to both eft and right. Materia: body zamak Other configuration on demand Actuation positions : PA : Operating position (max output kv) PFC : End of trave position PO : Midposition cosed (no exhaust, no outet) PRT : Reease position (max exhaust kv) PR : Rest position

29 29 Rotary actuator Detectors with evers ,1 42,5* 37 3,4 32,5* Ø 11 3 Ø 11,6 29,7 23,5 12, ,5 R = R 120 max. = = , * 25* ,5

30 30 "Adjustabe stop" series position detectors 100 % pneumatic A meta Part numbers Pushin connection for semirigid tubing (NFE 49100) Symbo Barb for tube x Pushin connector for tube Ø 4 Operating pressure bar Orifice diameter mm Fow at 6 bars NI/min Actuation force at 6 bars N Circuit function: NC Max. oad: without shock dan Wi stop a 63 mm Ø cyinder : 6 bar suppy Operating temperature C Mechanica ife operations g Actuation positions PA : Operating position (max output kv) mm PFC : End of trave position mm PO : Midpoint cosed (no exhaust, no outet) PRT : Reease position (max. exhaust kv) mm mm PR : Rest position mm Principe of operation 0, ,4 0 0,9 1,5 3 0,1 8 2, , ,5 3 Exhaust Poppet Back barb Versions PO PA PFC PRT PR With barb Ø Vaues in mm Actuation positions : PA : Operating position (max output kv) PFC : End of trave position PO : Midposition cosed (no exhaust, no outet) PRT : Reease position (max exhaust kv) PR : Rest position Fixing This shoud be as cose as possibe to the punger 17 Across fat 17 Across fat Ø12,5 M12x1 Materia: body zamak

31 31 Position detectors use with reay 100 % pneumatic A meta Low force operation <N 1 Very ow force Version 30 mn References Version Symboe with ba with wire Positive Negative Pushin connection for semirigid tubing mm (NFE 49100) Life at 6 bars operations Actuation force at 6 bars N Fuid used: that deivered by the eak sensor reay.. Operating temperature C g Ø , ,5 Ø , , Operating pressure Sensor consumption for reay suppy at 6 bar The distance between reay and sensor must be ess than 15 m for a tube Ø x 4 mm Connection subbase see pages 54/55 Mechanica ife bar N/ operations Connection Principe of operation Suppied at industria pressure, the reay produces a permanent beed at its input port. A sensor shutting off this beed causes the reay to switch Exhaust Subbase (see page 54/55) Connector Ø 4 17 mm Across fat Connector Ø 4 17 mm Across fat Materia: brass

32 32 Position detectors 100 % pneumatic A meta Gap, proximity, padde Part numbers Detector Symbo de proximité gap gap with paette S P P S Detection distance mm 18 mm gap sensor Suppy pressure bar Minimum output pressure mbar Unimited ife (static component) Operating temperature C Consumption at suppy pressure of: 0.5 b 2.5 b NI/h NI/h Barb connection for semirigid tubing (NFE 49100) mm Operating pressure nozze sensor d. detection 200 mm bar Fow nozze at 2 bars sensor at 2 bars at 2 bars at 6 bars Sensor consumption for reay suppy at 6 bars Principe of operation d. detection 100 mm bar NI/h NI/h N N NI/min g Ø x Ø x Ø x 4 63 Ø x Back barb Back barb 10 max. Connection Suppy Used Back barb Back barb Back barb Encombrements Across fat 17 Across fat 17 Across fat

33 33 Ampiers for mounting on instaation pan Gap sensor Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers Simpe ampifiers (for /401) Sensitive ampifiers (for ) Version Symbo positive negative positive negative Pressure to make mb Operating pressure (nonubricated air) bar Orifice diameter mm Average consumption at 4 bars N/min Permissibe overoad for 1 hour mb Operating temperature C Mechanica ife operations g Connections Used for gaps up to 25 mm. The suppy to the sensor shoud be made via a pressure reguator or oneway fow restrictor (see page 52 Connection subbase x x Back barb x max. Back barb x Principe of operation Simpe ampifiers An output at norma industria pressure is deivered on a ow pressure input. NB: Hysteresis is 20% of the piot pressure. Piot pressure Suppy pressure Pa Positive output Negative output 1 piot 2 suppy 3 output Sensitive ampifiers An output at norma industria pressure is deivered on a very ow pressure input. 5 4 Piot pressure Note: The specifications are given for a suppy pressure of 6 bars, and for detection at the midpoint of the gap. 2 Suppy 1 pressure Pa Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Other information With gap sensors, use an ampifier with negative output if you require a signa on interruption of the jet. ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

34 34 Ampifier with intégra réguator, positive output Setting Fow Fixing rai 35mm wide Part numbers Ampifiers with integra reguator Version Symbo Positive output Pressure to make mb Reduced pressure suppied at port 8 bar Fow through port 8 Nm 3 /h Consumption of ampifier ony NI/h Permissibe overoad for 1 hour mb Operating temperature C Mechanica ife operations g Detectors (see page 28) Nomina range Min. tota consumption for detection (0.5 b reguated pressure) Max. tota consumption for short response time (2.5 b reguated pressure) Min. detectabe dimensions Max. frequency of use nomina sensing distance 2 Force exerted by the jet on the parts to be detected mm NI/h NI/h mm mm Hz N x Proximity Ø Ø x 10 6 Gap Ø Ø 2 Ø x 10 6 Proximity Ø Ø 7 Ø Connection To use with detectors page 32 Principe of operation piot pressure This ampifier is suitabe for providing a suppy to associated sensors. Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Viewed from B Reguated pressure (bar) Viewed from A Adjustabe reguator

35 35 PRESSURE SWITCHES VACUUM

36 36 Pressure switches vacuum (eectrica output) Conform to the Low Votage Directive Can be used without encosure according to IEC 6641 poution group III Part numbers Pressure and vacuum switches Mounting DIN rai DIN rai DIN rai DIN rai Actuators Manua override Symbo Pressure with Pressure without Low pressure without Vacuum without Pneumatic Pushin connection for semirigid mm connection tubing (NFE 49100) Tapped BSP via connector Protection IEC 529 Permissibe fuid: air, inert gases and iquids Adjustment of switching pressure (* adjusted to 0.3) bar Hysteresis at 1 bar bar at 2 bars bar at 4 bars bar at 6 bars bar max. 200 mb max. 250 mb Pressure to break Mechanica ife (operations) Contact rating (V resistive) Wire crosssection mm 2 Operating temperature C g Standard eectrica contact UL and cul approva Ø 4 ext. IP A V V I W2 MH15213 (R) Ø 4 ext. IP A V V I W2 MH15213 (R) Ø 4 ext. IP * A V V I W2 MH15213 (R) Ø 4 ext. IP A V V I W2 MH15213 (R) Operation Eectrica ife Pressure operated Vacuum operated (Crouzet microswitch "V4" ref W2) Eectrica output common normay cosed contact normay open contact Adjustment of switching pressure 1 to 8 bars Number of cyces Resistive circuit Inductive circuit { L c = 5 ms R a cos q = 0.8 Mechanica ife Standard microswitch 5 A / 220 V Manua override Pneumatic indicator Marking tag Pneumatic signa Current in Amps For continuous vacuum appications, pease consut us. Other information On request : Microswitch V4 ref i W2 high current Microswitch V4 ref i W2 ow current

37 Base mounted page 4/14 Pressure without Base mounted page 4/14 Pressure with Base mounted page 4/14 Vacuum without screws M4 Pressure without screws M4 Vacuum without Base mounted page 4/14 Pressure without Base mounted page 4/14 Pressure with Ø 4 ext. IP A V V I W2 MH15213 (R) Ø 4 ext. IP A V V I W2 MH15213 (R) Eectrica connections Ø 4 ext. IP A V V I W2 MH15213 (R) /8 BSP IP A V V I W2 MH15213 (R) 1/8 BSP IP A V V I W2 MH15213 (R) Pressure switch with connector Via subbase IP ± ± A V Via subbase IP ± ± A V Common 4 NO contact 2 NC contact For M4 screws Piot signa ength 24 mm Piot signa

38 38 Adjustabe pressure switches (manostats) (pneumatic output) 100 % pneumatic Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers (and adjustment ranges) Adjustment range Version Accuracy Symbo mb b 2 8 b mb b 2 8 b Positive output 10 % 4 % 4 % Negative output 10 % 4 % 4 % Orifice diameter mm Fow at 4 bars N/min Hysteresis mb b 2 8 b Connection subbase pages 54/55 Operating temperature C Mechanica ife operations g Connections Exampe of pressure threshod adjustment (minireguator manostat) mb 100 mb 320 mb x mb 100 mb 320 mb x Principe of operation The manostats provide an on or off output signa when the input signa reaches a predetermined pressure threshod. Positive output Negative output Output signa Piot Output signa Piot Hysteresis Hysteresis Switching on Switching off Switching on Switching off Other information Pressure switches with eectrica output on request. ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

39 39 Adjustabe vacuum switches (vacuostat) 100 % pneumatic For vacuum 0,1 0,9 Bar Part numbers Symbo Positive output Negative output Eectrica output Adjustment range b Fow at 6 bars N/min Hysteresis mb Connection subbase pages 54/55 Operating temperature C Mechanica ife operations g Connections Exampe of use: Vacuum handing (vacuum generator, vacuum pad, vacuostats) x x x Principe of operation Vacuostats provide an on or off output signa when the input signa reaches a predetermined pressure threshod. Positive output Negative output Output signa Output signa Switching on Switching off Switching on Switching off Hysteresis Vacuum Vacuum Vacuum Hysteresis Vacuum

40 40 Vacuum handing components Sur e principe du Venturi Faciement raccordabe Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers Vacuum generators Subbase mounting Pugin Pugin Pushin connectors for semirigid tubing (NFE 49100) Operating pressure Vacuum pad materia Mae/Femae/Femae (MFF) Femae/Femae/ Femae (FFF) bar g Ø 4 mm Ø 6 mm Detection of the pressure decrease can be achieved by the use of manostats (see pages 38/39) Vacuum (mb) Suction fow Vacuum (mb) Fow Vacuum (mb) Suction fow Fow Vacuum (mb) Vacuum (mb) Suction fow Vacuum (mb) Fow Suppy pressure (bar) Suppy pressure (bar) Suppy pressure (bar) Subbase mounting and pushin connectors Ø 4 mm Pugin ferrue for pushin connector Ø 4 mm ,7 10,7 Ø 4,5 15, ±0, pushin connectors Ø 6 mm 40 14,5 ±0,1 ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

41 41 PNEUMATIC LOGIC COMPONENTS

42 42 Genera characteristics Operating fuid Compressed air or inert gas. Conditions of use Operating pressure 2 at 8 bars (except for specia conditions). Fuid: Fitered air to 50 microns non ubricated. Operating temperature from 5 C to + 50 C (under + 5 C the dew point must be beow 10 C for the appication). For optimum performance, the eements shoud be interconnected by air suppy tubing with an interna diameter at 2.5 mm. Mounting recommendations The eements shoud be mounted and piped in a cean atmosphere in order to prevent any form of poution entering the system. Minimum torque for eement fixing screws: 5 cm/kg. maximum torque for eement fixing screws: 10 cm/kg. common to a eements in the moduar system The characteristics have been obtained with a suppy pressure at 6 bars. The fow in NI/min is the number of itres of air at norma atmospheric pressure obtained with the output open to atmophere and the suppy pressure at 4 bars The consumption in NI/min is the number of itres of free air necessary for the unit to function. kv = the fow coefficient of the equipment. Mechanica ife > 10 7 operations. fow graphs Ø of passage (mm) P. suppy pressure : 4 bars P. suppy pressure: 6 bars Fow (NL/mn) Sequencer modues Operation resuts from the combination of a sequentia cyce. A system comprises individua modues which are joined together by means of a subbase. Each modue has a memory which deivers an output signa and receives an input signa. An indicator on each modue aows the operator to monitor the progress of the cyce and identity quicky and easiy any faut which may occur. Modue with auto reset Operation resuts from the combination of three functions (memory, AND and OR) which constitute each modue. The memory activates the output and gives priority to the reset signa. The AND eement ensures the transition to the next modue but ony if an input signa is present. The OR eement ensures the resetting of a previousy operated modues Function diagram Brake This returns the memory spoo to the reset condition ony when the suppy is ost Shift register The genera principe is to advance the sequencer step by command impuses to the inputs of the even steps, aternating with the command impuses to the inputs of the odd steps. Used for exampe on a transfer machine to shift the information "bad component" coected at a testtest "n" steps further aong the machine to a reject station. Function diagram Auto reset sequencer modue sequencer modue with maintained reset Brake This maintains the memory spoo in position ony when the suppy is ost.

43 43 Sequencer modues 100 % pneumatic Idea for a simpe pneumatic sequence Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Versions sequencer shift register with 'maintain' Reset to zero with 'maintain' Reset to zero Symbo Operating pressure Orifice diameter Fow at 6 bars Operating temperature C Mechanica ife 5 x 10 6 at 6 bars Connection Subbase page 26 bar mm N/min g Minimum pressure to be appied to port to switch the vave suppy pressure (bar) Principe of operation (suppied without ogic eement. For choice of units see pages 46/47) Sequencer modue with maintained reset Shif register with maintained reset 1 Input signa 2 Suppy 3 Output signa 4 Start signa 5 In cyce signa 6 End of cyce signa 7 Reset to zero signa 1 Input signa 2 Suppy 3 Output signa 4 Start signa 5 In cyce signa 6 End of cyce signa 7 Reset to zero signa Mounting pan for sequencer 2 hoes M4 minimum depth 7 mm ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

44 44 Sequencer subbases Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Versions Front connecting (DINomega) Rear connecting (with cips) Subbase (DIN oméga) End bases one pair Diversion base Subbases Rotatabe connectors (fitted) Pressure indicators Operating temperature C g Sequencer connections Front connecting 1 Input port (green port 1) Ø 4 2 Output port (red port 1) Ø 4 3 Input port, cyce start (green port 1) Ø 4 4 Output port, incyce signa (red port 1) Ø 4 5 Output port, cyce end (red port 6) Ø 4 6 Output port, cyce end (red port 6) Ø 4 7 Input port, reset to zero (green port 7) Ø 4 8 Output indicator (red) 9 Input indicator (green) 10 Cyce start indicator at port 4 (green) 11 Incyce indicator at port 5 (red) 12 Input indicator at port 7 (green) 13 End of cyce indicator at port 6 (red) 14 Suppy indicator at port 2 (yeow) 15 Interconnecting ports 16 Fixing screws 17 Engraved arrow to indicate direction of sequence 18 Marking tag 19 Marking tag position 20 Marking tag position 21 Mounting tongue 22 Mounting groove 23 Subbase 24 End bases Front connecting Mounted on Ω rai Subbase End bases one pair Pushin connection for semirigid tube Ø 4 mm (NFE 49100)

45 Subbase (with cips) End bases one pair Rear connecting 1 Input port (marked port 1) 2 Suppy port (Port 2) 3 Output port (Port 3) 4 Cyce start signa port (Port 4) 5 Incyce signa port (Port 5) 6 End of cyce signa port (Port 6) 7 Reset to zero signa port (Port 7) 8 Indicator at suppy port 9 Marking area Rear connecting Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) x N 35 17, Subbase End bases one pair Mounted on stee rod Ø 8 mm ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

46 46 Logic eements Performs "combined" Pneumatic Easy to use Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Functions Version OR AND YES NO On Subbase page 4/144/ Pugin Ø Pugin Ø On Subbase page 4/144/15 Symbo Pushin connection for semirigid Mae/Femae/Femae tubing (NFE 49100) Femae/Femae/Femae Coour Operating pressure bar Orifice diameter mm Fow at 6 bars N/min Pressure indicator Switching time ms Operating temperature C Mechanica ife operations g Piot/pressure curves Bue > Ø 4 mm Bue > Ø 6 mm Bue > Green > P.p : Piot pressure P.a : Suppy pressure Principe of operation Ceue OR The output signa "S" is present when a signa at "a" OR "b" is present: S = a OR b S = a + b Ceue AND The output signa "S" is present ony when signas "a" AND "b" are present simutaneousy: S = a AND b S = a. b Other information See pages 54/55 for mounting pan for ogic eements.

47 Pugin Ø Pugin Ø On subbase page Threshod On subbase page 4/144/ Threshod On subbase page 4/144/ Threshod On subbase page 4/144/15 Ø 4 mm Green > Ø 6 mm Green > Yeow 170 < > Orange 170 < > Light grey 170 < > Dark grey 170 < > P.p (bars) P.p (bars) P.p (bars) P.p (bars) P.a (bars) P.a (bars) P.a (bars) P.a (bars) YES eement The output signa "S" is ony present when the piot is present "a" is present: S = a YES b S = a NOT eement The output signa "s" is present ony if the input signa "a" is NOT present. The output signa is therefore the inverse of the piot signa: S= NOT a S = a If the suppy port is connected to a 2nd input "b", the function obtained is caed inhibition: S = NOT a AND b S = a. b ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

48 48 Memory eement 100 % pneumatic Bistabe pneumatic Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Version Symbo With pressure indicator With pressure indicator and manua override Coour Operating pressure bar Orifice diameter mm Minimum memory piot pressure bar Operating temperature C Fow at 6 bars N/min Connection On subbase page 4/144/15 g Back Back Principe of operation The function is that of a 4/2 vaves. The appearence of signa "X1" causes the dispacement of the side vave. The output port "x" is then put under pressure. This state is remembered unti the arriva of signa "X0". This signa reverses the side vave, the output "x" is put under pressure. This state is ikewise remembered. The output: "x" under pressure indicates that the information in the MEMORY is "X1", "x" under pressure indicates that the information in the MEMORY is "X0" of ogic and memory eements 2 hoes Ø 3.2 depth minimum 2.5 (ocation) Viewed from above ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

49 49 Timers fixed timing Fixed 0.4 s Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Version Positive output Symbo Timing s Operating pressure bar Fow at 6 bars N/min Orifice diameter mm Accuracy % Min. reset time s Connection On subbase page 3637 Operating temperature C Mechanica ife operations g Principe of operation with positive output ± 5 < > Time ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

50 50 Timers (with adjustabe timing) 60 s adjustabe (60 s max.) Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Function positive negative Symbo Timing s Operating pressure bar Fow at 6 bars N/min Orifice diameter mm Accuracy % Min. reset time s Connection On subbase page 4/144/15 Operating temperature C Mechanica ife operations g Accessories Pane mounting adaptator g ± 5 < > Principe The operation of these pneumatic timers is simiar to that of eectronic timers (circuit with capacitor/resistor) ± 5 < > Principe of operation with positive output ± 5 < > ± 5 < > ± 5 < > ± 5 < > with negative output Timing by charging of reservoir Time Time The reservoir fis via the fow restrictor unti the switching point of the timer output is reached (positive or negative). The nonreturn vave aows the reservoir to be emptied rapidy for the next timing. Adaptator L (mm) For pane mounting, a predried hoe Ø 10.5 mm si required ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

51 51 Timers Fixed and adjustabe Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Singe impuse generator Adjustabe frequency generator Fixed Adjustabe Symbo Timing s 0.4 Frequency Hz Operating pressure bar Fow at 6 bars N/min 170 Orifice diameter mm Accuracy % ± 5 Min. reset time s <0.1 Connection On subbase page 4/144/15 Operating temperature C Mechanica ife operations >10 7 g 106 Accessories Pane mounting adaptators (g) Principe of operation Singe impuse generator Adjustabe impuse generator ± 5 < > Frequency generator ± 5 < > Time Time Operating time Periode time Part numbers L (mm) For pane mounting, a predried hoe Ø 10.5 mm si required ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

52 52 Timing Accessories Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Oneway inine fixed fow restritors Oneway adjustabe fow restritor Capacity for timing Fow at 4 bars Nm 3 /h s Ø orifice (mm) 0.3 white 0.4 yeow 0.5 red 0.6 green 0.7 bue 0.8 grey 1 back 0.25 white Symbo Free fow N/min Orifice diameter mm Operating pressure bars Timing s Capacity cm 3 Subbase page 4/144/15 Connection Pushin connection for semimm rigid tubing (NFE 49100) Operating temperature C g Depending on orifice Depending on orifice 1 8 Ø Ø Connections For timing circuit Oneway fow restrictor (1) Reservoir (2) Reay eement (3) page 4/64/7 Subbase page 4/144/15 (2) (1) (3) Principe of operation Oneway Oneway with fixed fow with adjustabe fow Ø Ø 25 Ø ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

53 53 Reguator accessories Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers Minidétenteur Pug eement Inine nonreturn Symbo Operating pressure Fow at 6 bars Adjustabe output pressure Subbase Connection Pushin connection for semi rigid tubing (NFE 49100) bars N/min bar mm g , Ø Ø 11,5 38,5 ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

54 54 Subbases for ogic eements Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Twohand start modue Manostats vacuostats Leak sensor and ampifier reays Logic eements AND Timers Reguator accessories Memory eement Operating temperature C Eectropneumatic miniature soenoid NB: The number indicates the number of components mounted on the subbase Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Fixation rotatabe DIN rai 35 mm rotatabe DIN rai 35 mm Connections eements and reays g Front connecting A B Seector A Singe subbase or end base B Associabe subbase 1 Input port (green port 1) 2 Output port (red port 3) 3 Input/suppy port (yeow port 2) Ø 4 4 Input port integra to subbase 5 Input indicator (green) 6 Output indicator (red) 7 1/4 turn screws 8 Marking tag 9 Arrow indicating fow direction 10 Mounting tongue 11 Mounting groove 12 Seector x A = 27 x N Mounted on Ω ,5 90 Associabe subbases Subbase suppy with inet connection Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

55 55 Twohand start modue Manostats vacuostats Leak sensor and ampifier reays Logic eements AND Timers Reguator accessories Memory eement Operating temperature C Eectropneumatic miniature soenoid Caractéristiques Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Fixation Memory eement subbase, front and rear connecting g rotatabe DIN rai 35 mm 95 1 Input port X1 (green port 1) 2 Input port X0 (green port 1) 3 Output port X (red port 3) 4 Output port X (red port 3) 5 Suppy port (brass port 2) 7 1/4 turn screws 8 Input indicator 9 Output indicator 10 Marking tag 11 Arrow indicating the fow direction rear Rear connection 2 M4 screws 10 rear Cips for rais Ø 8 mm 35 The moduar system eements are fixed with two screws on the subbase. A ocating device on each ogic eement prevents incorrect assemby. The ogic eement is connected via the subbase. This subbase has 3 instant connections for connecting semirigid tubes with outer Ø 4. 1 Input signa 2 Signa port for passive ogic eements, air suppy for active ogic eements. 3 Output signa (for memory /601) Pushin connector Ø 4 Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) ,5 11,5 11,5 = = 2 Ø 4,5 2 Ø 4, DIN rai 35 mm Mounted on stee rod Ø 8 mm 27 ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

56 56 Mounting accessories Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Mounting equipment Suppy manifod 13 outputs Hoe domino Cip domino Bar cips Ø (g) Operating temperature C 8 For mounting on the end of a zinccoated mid stee rod Ø 8 mm on an asymmetrica DIN rai For adjustabe mounting on a zinccoated mid stee rod Ø 8 mm on an asymmetrica DIN rai Packet of 100 pieces Mounted on stee rod Ø 8 mm Ø 4 13 outputs pushin fittings 4 mm Ø 80 Ø 8 Input port 8 mm Ø pushin fitting Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Other information Use Weidmuer pastic abes for marking components part number FW ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

57 57 ELECTROPNEUMATIC CONTROL VALVES

58 58 Miniature soenoid vaves for aternating current Conform to the Low Votage Directive For mounting on subbase or footprint in accordance with CNOMO recommendation E N Part numbers (and votages) Consumption 2.5 VA 2.5 VA 2.5 VA 2.5 VA Votage 24 V a 5060 Hz 48 V a 5060 Hz* 110 V a 5060 Hz 220 V 230 V a 5060 Hz Function Version 3/2 NC Without manua override 3/2 NC With manua override by impuse 3/2 NC With manua override by atching (1/4 turn) Operating pressure Orifice diameter Fow at 6 bars kv Switching time Mechanica ife (operations) Operating temperature Compressed air or inert gas oifree air fitered to 50 µ Duty factor Insuation cass Rotatabe connector 4 positions in 90 steps Degree of with subbase (page 62) protection with connector (page 65) UL and cul approva 15x15 mm footprint according to CNOMO E N bar mm N/min ms C IEC 85 IEC 529 IEC % ED F 35 IP 20 IP 65 MH % ED F 35 IP 20 IP 65 MH % ED F 35 IP 20 IP 65 MH x M3 6 H depth 6 6 min. 9 min. 7,5 min. 26 9,4 ±0,1 Manua override Soenoid vave projecting on this side 9, min. 3,8 1,4 3,8 7,5 min. 2 or 3 Ø 1.6 min 2 max Adjacent side of footprint when vaves mounted in bank 1 Suppy 2 Output 3 Exhaust

59 59 Miniature soenoid vaves for direct current Conform to the Low Votage Directive For mounting on subbase or footprint in accordance with CNOMO recommendation E N Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers (and votages) Consumption 1 W Function Version Votage 24 V c /2 NC Without manua override /2 NC With manua override by impuse /2 NC With maintained manua override /2 NF With maintained manua override Operating pressure Orifice diameter Fow at 6 bars kv Switching time Mechanica ife (operations) Operating temperature Compressed air or inert gas oifree air fitered to 50 µ Duty factor Insuation cass Rotatabe connector 4 positions in 90 steps Degree of with M12 5pin connector protection with connector UL and cul approva 15x15 mm footprint according to CNOMO E N bar mm N/min ms C IEC 85 IEC 529 IEC % ED F 35 IP 65 MH % ED F 35 IP 65 MH % ED F 35 IP 65 MH ,8 25 0, % ED F 35 IP 65 MH x M3 6 H depth 6 6 min. 9 min. 7,5 min. 1 Suppy 2 Output 3 Exhaust Soenoid vave projecting on this side 9, min. 3,8 1,4 3,8 7,5 min. 2 or 3 Ø 1.6 min 2 max Adjacent side of footprint when vaves mounted in bank Encombrement ,4 ±0,1 Manua override 26 9,4 ±0,1 Manua override 42 max. 42 max. 42 max ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

60 60

61 61 Eectropneumatic miniature contro vaves Mounting Miniature soenoid vaves Indicators LED seas LED Vave modues Poppet 3/2 monostabe (17.5 mm) 4/2 monostabe (17.5 mm) Side vave 4/2 bistabe (35 mm) 4/2 monostabe springreturn (35 mm) Subbases For miniature soenoid vaves For vave modues Singe Doube Compete product

62 62 Vave modues Monostabe, bistabe 3/2, 4/2 Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Function 3/2 NC monostabe 3/2 NO monostabe 4/2 monostabe 4/2 bistabe 4/2 monostabe Symbo 14 2 Width mm Working pressure bars Orifice diameter mm Fow at 6 bars with Ø 4 mm subbase (page 63) with Ø 6 mm subbase (page 63) N/min Fow Rate with Ø 4 mm subbase (page 63) kv with Ø 6 mm subbase (page 63) Operating temperature C Switching time for the vave ony ms Mechanica ife operations g x x x ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

63 63 Subbases and end bases for miniature contro vaves Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers Mounting Version Pushin connection for semirigid tubing (NFE 49100) Torque capacity UL and cul approva Mounting Connections Subbases End bases (pair) Intermediate suppy modue Pneumatic Ø 4 mm Ø 6 mm Ø 6 mm Ø 6 mm mm 2 g Cabinet 17.5 mm MM15085 DIN rai 35 mm 55 Cabinet 35 mm MM15085 DIN rai 35 mm 110 Cabinet DIN rai 35 mm Cabinet DIN rai 35 mm Eectrica 2 Pneumatic output 4/2 (NO) 4 Pneumatic output 3/2 or 4/2 (NC) 2 Output at rest (NO) 2 Output at rest * 4 Output at rest * 4 Output operating (NC) Note : Each subbase can accept subbase : 1 reay 3/2 or 4/2, width 17.5 mm subbase : 1 bistabe reay 4/2 (width 35 mm) or 2 reays 3/2 or 4/2 (width 17.5 mm) 02 2 Suppy ports 03 2 Exhaust ports Integra pushin connections Ø 6 mm Degree of protection : IP20 when assembed. A1 Piot signa A2 Common with miniature contro vaves (page 62) + miniature soenoid vaves (page 58) + indicators (page 65) End bases t Earth A1 Operating contro signa (14) A2 Common A1 Rest contro signa (12) A2 Common t Earth Modue Intermediate base LED indicator ,5 17, x (n modue 17,5 + 1) 17,5 77 max. 12,5 Ø 4 Ø 6 ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

64 64 Vaves and soenoids vaves assembed Contact us for Other versions Part numbers Function Subbase with pushin connection for semirigid tubing (NFE 49100) Version Votage 24 VDC (+10% 15%) Symbo 3/2 NC Ø 4 ext. Soenoid vave with manua override by impuse /2 monostabe Ø 4 ext. Soenoid vave with manua override by impuse Operating pressure bar Orifice diameter mm Fow at subbase NL/min 6 bars subbase NL/min KV with subbase with subbase Operating temperature C Switching time of the assemby ms Mechanica ife (operations) at 4 bars Vave position wi be maintained in the event of pressure oss and/or eectrica current oss Mounting x 10 7 DIN rai 35 mm x 10 7 DIN rai 35 mm UL and cul approva Principe of operation g 130 MH MH15085 Antireturn vave to prevent back pressures Common exhaust 3/2 monostabe modue (NC) Eectrica signa Common A2 Piot signa A1 Earth LED indicator Pugin soenoid vave Manua override End bases one pair Intermediate Modue modue LED indicator Common air suppy Pneumatic output 4/2 monostabe modue 4/2 bistabe modue Poppet vave Marking tag Pneumatic indicator Ø 4 End bases not suppied (page 63) Intermediate bases not suppied (page 63) Indicators not suppied (page 65) 5 17,5 17, x (n modue 17,5 + 1) 17,5 77 max. Ø ,5

65 65 Accessories Aso avaiabe in ATEX version for use in potentiay exposive atmospheres in accordance with 94/9/EC Directive Part numbers Visua 24 V 5060 Hz c indicators 48 V 5060 Hz c with anti 110 V 5060 Hz c surge 230 V 5060 Hz (10% +6 %) LED sea Packaging 12 to 24 V DC AC (by 5) (by 10) Exhaust Pugin Ø 6 siencer Pugin Ø 8 Connector for soenoid vave Without manua override Pneumatic With manua override piots by impuse Pushin connection for semirigid tubing Ø 4 mm (NFE 49100) Banking pate Symbo Consumption W Temperature C Connection mm Mounted between the piot soenoid vave and the body of the modue Suppied in mutipes of 5 Suppied in mutipes of 10 Packet of 10 pieces g Instantané Ø 4 ext. 5 3 Connection Mounted by pugging into pushin connector for semirigid tubing (NFE 49100) t Earth Piot signa (4) , ,1 Ø M3 15, , Pg 7 Ø 14 ATEX version products are avaiabe in the foowing catoogues: Pneumatic products for exposive atmospheres or on our website

66 66 Soenoid vaves Reduced "dimensions" Mounted on subbase Part numbers and votages Function Mounting Soenoid vaves 24 V (+10% 15%) with 24 V 50/60 Hz (+10% 15%) manua 48V 50/60 Hz (+10% 15%) override 110 V 50/60 Hz (+10% 15%) by impuse V 50/60 Hz (+10% 15%) Symbo 3/2 NC On subbase (54) Operating pressure bar Orifice diameter mm Fow at 6 bars N/min Rotatabe coi 4 positions in 90 steps Degree of protection (with connector not suppied) (see page 65) IEC 529 Mechanica ife operations Consumption c W ~ VA Operating temperature C g UL and cul approva Principe of operation Connections 12 Pneumatic Eectrica { { IP x MH Suppy 2 Output 1 2 Piot signa t Earth On separate subbase Eectrica connection by connector (see page 65)

67 67 Miniature contro vaves, 17.5 mm Eectropneumatic interface bock Compete bock, ready to insta, consisting of: Preconfigured 8position subbase 6 4/2 monostabe vave modues with 24 Vc piot hoes 2 banking pates (for extension if necessary) 1 connection cabe Part numbers 16 outputs 16 outputs Part numbers Eectrica characteristics Suppy votage 24 Vc ± 10% 24 Vc ± 10% Courant max. absorbé sur e 24 V de SUBD (ma) Courant absorbé par chaque éectrovanne Response time (ms) LED dispay Yes (integrated in the subbase) Yes (integrated in the subbase) Protection against votage surges Yes Yes Eectrica connections Type of cabe Sub D9 AWG 24 wires Sub D9 AWG 24 wires Cabe ength 2 m 2 m Pneumatic characteristics Function 6 4/2 monostabe vave modues ( ) + 2 free positions Whitout Operating pressure bars 3 8 b 3 8 b Fow at 6 bars NL/mim Mechanica ife (operations) 1.5 x x 10 7 Working medium Compressed air or inert gas, 50 µm fitered nonubricated air Compressed aire or inet gaés, 50 µm fitered nonubricated air Pneumatic connections Power suppy connection Pushin connection Ø 8 mm Pushin connection Ø 8 mm Output connections Pushin connection Ø 6 mm Pushin connection Ø 6 mm Connection of common exhaust Pushin connection Ø 8 mm Pushin connection Ø 8 mm Genera characteristics Operating temperature range IEC ( o C) Storage temperature IEC ( C) Protection (IEC/EN 60529) IP 20 IP20 Mounting On DIN rai or via two M5 screws (according to mounting pan) (g) 1350 Comments Other configurations on request On DIN rai or via two M5 screws (according to mounting pan) 960 (mm) Connections Connector wiring ,5 A E EV1... EV6 1 1 EV Commun 0 V Cips femee C 1 Gemeinsam 0 V 2 Cips für Schienen C 2

68 68 Specific isands "for integrators" (suppied in packs of 20) Versions with interfaces 300 NL / mm Configuration 1 Specify the number and type of interfaces (3 / 2 mono 4 / 2 mono 4 / 2 bistabe) see page Specify the votage, the type and method of the contro vave connections, see page: 5859 (Exampe: 24 V DC with manua switch maintained, exit eads). 3 Pease send us your appication specifying your requirements and quantities per year, and we wi respond as soon as possibe. Versions with interfaces 30 NL / mm Configuration 1 Specify the votage, the type and method of the contro vave connections, see page: 5859 (Exampe: 24 V DC with manua switch maintained, exit eads). 2 Pease send us your appication specifying your requirements and quantities per year, and we wi respond as soon as possibe. Deveop customised versions to specifications Crouzet anayses your needs and offers a customised soution.

69 69 MULTIFLUID SOLENOID VALVES

70 70 Standard 2/2 miniature soenoid vaves for fuids and inert gases Autonomous Mounted individuay or in a battery Variabe orientation coi Low power consumption : 1 W Quick to fit together, no toos needed M5 fittings or possibiity of barb Mounting Individua Bank end vaves (1 pair) Intermediate vave Part numbers Orifice Adjustment diameter KV range Power 0.8 mm b 1W NC NC NC Standard features Votage Eectrica connections Fuid connection Manua override + pressure indicator 24V c 2.8 x 0.5 bade terminas (W7D5) at 9.4 mm centres tapped hoes M5 without Genera characteristics Response time Operating temperature Viscosity range Vibration resistance Air fow rate (at 2 bars) Maximum switching rate Individua mounting Bank end/inner vaves Body materia Mechanica ife (operations) UL and cul approva MH Accessories for 2/2 miniature soenoid vaves Connector for soenoid vave (see page 65) Visua indicators 24 V50/60 Hz CC (see page 65) 48 V50/60 Hz AC V50/60 Hz AC V50/60 Hz AC LED sea (see page 65) 1224 V a c Individua max 7.5/8 4.75± bade terminas 2.8 x 0.5 W7D5 3 bade terminas 2.8 x 0.5 W7D5 2 tapped hoes 45 max x 3.2 mm Ø ( M3 x 18 screw) ms 5 C +50 C up to 30 cst up to 5 g N/mn 30 Hz 32.5 g 35 g Gassreinforced poyamide x 10 7 Bank end vaves (1 pair) max /8 = 20 = = 15 = = = = = 30.2 max /8 4.75± max = = = = 15.5 = = 50.5 max Intermediate vave bade terminas 2.8 x 0.5 W7D5 1 x 3.2 mm Ø ( M3 x 20 screw) 9.4±0.1 M3 9.7± ±0.1 M

71 71 Standard 3/2 miniature soenoid vaves for fuids and inert gases Autonomous Mounted individuay or in a battery A connections on one face Sma size Mounting Individua Bank end vaves (1 pair) Intermediate vave Part numbers Orifice Adjustment diameter KV Débit range Power 0.8 mm b 1W 0.8 mm b 2W 1.2 mm b 2W 1.5 mm b 2W Standard features Votage Eectrica connections Fuid connection Manua override Pressure indicator Genera characteristics Response time Operating temperature Viscosity range Vibration resistance Air fow rate (at 2 bars) Maximum switching rate Individua mounting Bank end/inner vaves Body materia Mechanica ife (operations) UL and cul approva MH Accessories for 3/2 miniature soenoid vaves Connector for soenoid vave (see page 5/11) Visua indicators 24 V50/60 Hz DC (see page 65) 48 V50/60 Hz AC V50/60 Hz AC V50/60 Hz AC LED sea (see page 65) Individua NC V a c V c 2.8 x 0.5 bade terminas (W7D5) at 9.4 mm centres tapped hoes M5 by impuse without 5 15 ms 5 C +50 C up to 30 cst up to 5 g N/min 30 Hz 32.5 g 35 g Gassreinforced poyamide x 10 7 Bank end vaves (1 pair) NC Intermediate vave NC bade terminas 2.8 x 0.5 W7D5 Manua override bade terminas 2.8 x 0.5 W7D5 3 bade terminas 2.8 x 0.5 W7D5 Manua override Manua override 26.9 max /8 2 tapped hoes max max / max max / max ± x 3.2 mm Ø ( M3 x 18 screw) 4.75± x 3.2 mm Ø ( M3 x 20 screw) = 15 = = = 9.4±0.1 M = = = = 9.4±0.1 M = =

72 72 TEACHING MATERIALS

73 73 Teaching materias Idea for earning pneumatics For high schoos, coeges and training centres Part numbers Training consoe PUMA 2000 Addon unit (kg) Maintained sequencer subbase assemby 1 reay subbase 1 periphera subbase 1 pate with 8 pushbuttons 1 pate with 8 indicators 1 basic consoe 1 cyinder mounting pate (3 cyinders + contro vaves + position detectors) 2 eectropneumatic interface units 1 pneumoeectrica interface unit

74 74 List of part numbers Industria part no. ATEX part no. Type Pages Pushbutton Pushbutton Pushbutton Mushroom button Mushroom button Mushroom button Symmetrica togge Lever togge Symmetrica togge Lever togge Symmetrica togge Lever togge Key togge Key togge Key togge Adaptor Adaptor Adaptor Adaptor Adaptor Lever Lever Lever Lever Lever Capacity NO Microvave NF Microvave NO Microvave Limit switch Limit switch Limit switch Limit switch NF Microvave NF Microvave Lowforce detector Lowforce detector Specia detector Specia detector Specia detector Specia detector YES eement Vacuum switch Pressure switch Pressure switch Pressure switch Ampifier Ampifier Reay for eak detector YES eement Timer Timer Timer Timer NO eement Vacuum switch Pressure switch Pressure switch Pressure switch Ampifier Ampifier Reay for eak detector NO eement Timer Timer Timer Frequency generator Frequency generator 51 Industria part no. ATEX part no. Type Pages Frequency generator Vacuum switch Pressure switch Pressure switch Ampifier reay Specia detector Specia detector Suppy modue End base LED LED LED LED Subbase Indicator sea Subbase Vave modue Vave modue Vave modue Vave modue Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Vacuum switch Vacuum switch Vacuum switch Pressure switch Pressure switch Vave modue Pneumatic piot Connector Banking pate Accessories Vave modue Vave modue Subbase Subbase Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Miniature soenoid vave Vave modue Vave modue Vave modue Vave modue Vave modue Pugeement OR eement AND eement Memory Memory Fow restrictor Fow restrictor Minireguator Fow restrictor Fow restrictor 52