MODEL 330A SEMITRAILER PARTS LIST MANUAL

Transcription

1 MODEL 330A SEMITRAILER PARTS LIST MANUAL 1900 North Street Marysville, KS (785) F /99

2

3 ILLUSTRATED PARTS LIST 1 Figure 1-1 General Assembly GENERAL ASSEMBLY ITEM PAGE NO. DESCRIPTION QTY FIFTH WHEEL ASSEMBLY ; HYDRAULIC ASSEMBLIES ELECTRICAL ASSEMBLIES UNDERCARRIAGE & SUSPENSION - SPRING RIDE UNDERCARRIAGE & SUSPENSION - AIR RIDE AXLE AND BRAKE ASSEMBLY AIR BRAKE SYSTEM HUB AND DRUM ASSEMBLY AIR SYSTEM WINCH ASSEMBLIES DECAL INSTALLATION HYDRAULIC WET KIT ASSEMBLY (OPTIONAL) AUXILIARY ENGINE ASSEMBLIES (OPTIONAL) ;1-82;1-85;1-88 MISCELLANEOUS OPTIONS LANDING GEAR, CRANK ASSEMBLY LANDING GEAR, PIN DROP SL LOCK HITCH PIN BOX MANUAL STORAGE HOSE CLAMP 4-1/

4 Figure 1-2 Fifth Wheel Assembly FIFTH WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION QTY HITCH INST. 30 PIN TRL HITCH INST. 30 PIN TRL HITCH PLATE KING PIN HITCH ASSY CONTAINER HAULER SPRING PIN SLOTTED 3/8 X HINGE PIN FIFTH WHEEL TUBE WLDMT INNER FIFTH WHEEL TUBE INNER HINGE FIFTH WHEEL SCREW, HEX HEAD CAP 3/4-10 X 2-1/2 GR NUT, HEX LOCK 3/4-10 GRB FITTING GRS STR SHORT 1/

5 Figure 1-3 Hydraulic System 1-3

6 1-4 Figure 1-4 Hydraulic System - Std. Load Angle Option

7 Figure 1-5 Hydraulic System - Low Load Angle Option 1-5

8 HYDRAULIC SYSTEM ITEM PART NO. DESCRIPTION QTY HYDRAULIC INSTALLATION CONTROLS (ITEMS 1-10) HITCH INSTALLATION - 42 TRAILER (ITEMS 11-23) HITCH INSTALLATION - 48 TRAILER (ITEMS 11-23) HYDR. INST. U/C 330 SLA (ITEMS 24-47) HYDR. INST. U/C 330 LLA (ITEMS 24-47) WINCH INSTALLATION 12K/20K (ITEMS 76-78) 1 S21F-6 COUPLER, 3/4 MALE HALF (BEFORE 7/98) COUPLER, FLAT FACE MALE (AFTER 7/98) COUPLER, DUST CAP MALE S ADAPTER BULKHEAD 3/4 NPT (BEFORE 7/98) ADAPTER BULKHEAD 12JIC-12ORING (AFTER 7/98) 2 3 S25F-6 COUPLER 3/4 PRESSURE FRONT (BEFORE 7/98) COUPLER, FLAT FACE FEMALE (AFTER 7/98) COUPLER, DUST CAP FEMALE HOSE ASSEMBLY HOSE ASSEMBLY HOSE CLAMP REF NUT FLANGE LOCK 3/ VALVE ASSY 3 SPOOL (STD ASSEMBLY) (SEE PAGE 1-11) VALVE ASSY 3 SPOOL (SGL REMOTE) (SEE PAGE 1-11) VALVE ASSY 3 SPOOL (DUAL REMOTE)(SEE PAGE 1-11) VALVE ASSY 3 SPOOL (TRPL REMOTE) SEE PAGE 1-11) SCREW, HEX HEAD CAP 3/8-16 GR SHIELD, CONTROL VALVE CYLINDER HYDR 4X42 (SEE PAGE 1-8) PIN CYL ROD END PIN COTTER 3/16 X 2-1/ PIN CYLINDER BUTT END S ADAPTER S ADAPTER TEE S ADAPTER TEE HOSE ASSEMBLY HOSE ASSEMBLY 24 STR HOSE ASSEMBLY (42 ) HOSE ASSEMBLY (48 ) HOSE ASSEMBLY HOSE ASSEMBLY (42 ) HOSE ASSEMBLY (48 ) VALVE RESTRICTOR 3/64-ONE WAY 2 (DIRECT REPLACEMENT) HOSE ASSEMBLY (STD LOAD ANGLE) HOSE ASSEMBLY (LOW LOAD ANGLE) HOSE ASSEMBLY (STD LOAD ANGLE) HOSE ASSEMBLY (LOW LOAD ANGLE) CYLINDER ASSY (STD LOAD ANGLE)(ITEMS 69-75) HOSE CLAMP (LOW LOAD ANGLE) NUT FLANGE LOCK 3/8-16 (LOW LOAD ANGLE) S ADAPTER 90 (STD LOAD ANGLE) 2 30 TY244MX TY-WRAP (STD LOAD ANGLE) (NOT SHOWN) BRACKET CYL MOUNT (STD LOAD ANGLE) SCREW HEX HEAD CAP 3/4-10 GR WASHER STEP NUT HEX LOCK 3/4-10 GRB PIN UNDERCARRIAGE CYLINDER PIN COTTER 3/16 X 2-1/ CYLINDER ASSY (LOW LOAD ANGLE)(ITEMS 48-68) 1 1-6

9 HYDRAULIC SYSTEM ITEM PART NO. DESCRIPTION QTY BRACKET WLDMT CYL TRUN (LOW LOAD ANGLE) U BOLT CYL SUPPORT (LOW LOAD ANGLE) /2-13 HFN NUT 1/2-13 GR2 2,4* WASHER FLAT 1/2 W 4,8* NUT HEX LOCK 1/2-13 GRB 2,4* RUBBER BUMPER CYLINDER (LOW LOAD ANGLE) HOSE HYDRAULIC 1/2 X16 (LOW LOAD ANGLE) WASHER FLAT 3/4W U-BOLT 7-5/8 X 10 (STD LOAD ANGLE) HOSE 1/2 AIR BRAKE X 20 (STD LOAD ANGLE) HYDRAULIC CYLINDER WELDMENT CYLINDER HYD 4 X 126 (SEE PAGE 1-9) CYLINDER TRUNNION ASSEMBLY NYLATRON BEARING PIN CYLINDER BUTT END PIN COTTER 3/16 X 2-1/ BUSHING SCREW HEX HEAD CAP 5/8-11 X 8 GR WASHER FLAT 5/8W NUT HEX LOCK 5/8-11 GRB FITTING CAP PLASTIC TAPERED 1/ S ADAPTER TEE HOSE ASSEMBLY S ADAPTER HOSE ASSEMBLY TIE STRAP PLASTIC (NOT SHOWN) S ADAPTER TEE HOSE ASSEMBLY HOSE ASSEMBLY S ADAPTER CYL HYD 4X126 O-RING (SEE PAGE 1-9) BRKT ASSY CYLINDER TRUNNION PIN CYLINDER BUTT END PIN COTTER 3/16 X 2-1/ SCREW HEX HEAD CAP 1/2-13 X 6 GR NUT HEX LOCK 1/2-13 GRB FITTING GREASE 1/ WINCH ASSEMBLY 12,000 LB (SEE PAGE 1-51) WINCH ASSEMBLY 20,000 LB (SEE PAGE 1-51) S ADAPTER HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY VALVE 3-SPOOL (SEE PAGE 1-17) REF MOUNT WELDMENT, VALVE REF SCREW, HEX HEAD CAP 3/8-16 X 2 GR5 REF S ADAPTER 90 REF S ADAPTER 45 REF * THE FIRST QUANTITY LISTED IS FOR THE STANDARD LOAD ANGLE, THE SECOND QUANTITY IS FOR THE LOW LOAD ANGLE. NOTE: IF ONLY ONE QUANTITY IS LISTED, QUANTITY APPLIES TO BOTH STD AND LOW LOAD ANGLE UNLESS OTHERWISE DESIGNATED IN THE DESCRIPTION. 1-7

10 Figure 1-6 Trailer Tilt Cylinder Assembly TRAILER TILT CYLINDER ITEM PART NO. DESCRIPTION QTY CYL. HYDR 4"X42" (TILT CYLINDER) CYL. HYDR 4"X42"(LOW LOAD CYL FOR UNDERCARRIAGE) 1 1 * BUTT AND TUBE ASSEMBLY 1 1A * BUTT AND TUBE ASSEMBLY (ALTERED PER ) PISTON ROD LOCKNUT (1-1/4-12) PISTON GLAND RETAINER SQUARE WIRE 1 6 PMCK-AD-460 PACKING KIT A\R (CONTAINS ALL NECESSARY SEALS AND O-RINGS) * PART NOT SOLD SEPARATELY. REQUIRES PURCHASE OF ENTIRE ASSEMBLY. 1-8

11 Figure 1-7 Undercarriage Slide Cylinder Assembly UNDERCARRIAGE SLIDE CYLINDER ITEM PART NO. DESCRIPTION QTY CYL. HYDR. 4"X126" (STANDARD LOAD ANGLE) CYL. HYDR. 4"X126" (LOW LOAD ANGLE) 1 1A * BUTT AND TUBE ASSEMBLY 1 1B * BUTT AND TUBE ASSEMBLY (ALTERED PER ) PISTON ROD PISTON GLAND RING SQUARE RETAINING SPACER LOCKNUT PISTON RING 1 7 PMCK-AD-461 PACKING KIT 1 (CONTAINS ALL NECESSARY SEALS AND O-RINGS) * PART NOT SOLD SEPARATELY, REQUIRES PURCHASE OF ENTIRE ASSEMBLY. 1-9

12 1-10 Figure 1-8 Valve Assembly, Three Spool

13 VALVE ASSEMBLY THREE SPOOL ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY * 3-SPOOL STANDARD VALVE ASSEMBLY * 3-SPOOL REMOTE 2ND SPOOL VALVE ASSEMBLY * 3-SPOOL REMOTE 2ND/3RD SPOOL VALVE ASSEMBLY * 3-SPOOL REMOTE 3 SPOOLS MOUNT WELDMENT VALVE VALVE 3-SPL 2500 PSI (SEE PAGE 1-17) SCREW HEX HEAD CAP 3/8-16 GR NUT FLANGE LOCK 3/ S ADAPTER S ADAPTER CAP MODIFIED VALVE SPOOL ADAPTER AIR CYLINDER SPACER MALE-FEMALE MOUNT AIR CYLINDER VALVE CYLINDER AIR FITTING AIR NB TUBING NYLON FLEX CA-2-2 CONNECTOR NB TUBING NYLON FLEX VALVE PNEU MANF- 2 STATION (NO PARTS BREAKDOWN) VALVE PNEU MANF- 4 STATION (NO PARTS BREAKDOWN) SCREW MACH FLSTR 6-32X1-1/ WASHER FLAT # NUT HEX LOCK W/NYLON # VALVE PNEU 4-WAY, 3-POS (SEE PAGE 1-14) VALVE BLANK STATION COVER FITTING AIR FITTING BRASS PLUG HEX BREATHER PNEUMATIC EXHAUST

14 1-12 Figure 1-9 Pneumatic Remote

15 PNEUMATIC REMOTE (OPTIONAL) ITEM PART NO. DESCRIPTION QTY SINGLE DUAL TRIPLE CONTROL, REMOTE WINCH * CONTROL, REMOTE WINCH/TILT * CONTROL, REMOTE WINCH/TILT, U/C * MOUNT WLDMT VALVE HYD PNEUM VALVE 3-SPOOL 2500 PSI (SEE PAGE 1-17) SCREW HEX HEAD CAP 3/8-16 GR NUT FLANGE LOCK 3/ S ADAPTER S ADAPTER CAP MODIFIED VALVE SPOOL ADAPTER AIR CYLINDER SPACER MALE-FEMALE MOUNT AIR CYLINDER VALVE CYLINDER AIR 1-1/16 BORE X 1 STR (NO PARTS BREAKDOWN) FITTING AIR 90 1/8TB X 1/8NPT NB TUBING NYLON FLEX 1/8 OD X 18" CA-2-2 CONNECTOR NB TUBING NYLON FLEX 1/8 OD X 12" VALVE PNEU. MANF - 2 STATION (NO PARTS BREAKDOWN) VALVE PNEU. MANF - 4 STATION (NO PARTS BREAKDOWN) SCREW MACH FLSTR 6-32 X 1-1/ WASHER FLAT # NUT HEX LOCK # VALVE PNEUMATIC 4-WAY 3-POS (SEE PAGE 1-14) VALVE BLANK STATION COVER (NO PARTS BREAKDOWN) FITTING AIR 1/4X1/4 45 M/ELB FITTING BRASS PLUG HEX 1/4NPT BREATHER PNEUMATIC EXH 1/4NPT NYLON TUBING 1/4 OD FITTING AIR 90 1/4 TUBE X 1/4 NPT VALVE AND FILTER PRESSURE FITTING BRS PIPE CL NIP 1/ FITTING AIR ANCHOR CPLG 1/4 NPT FITTING AIR BR TEE 1/2T X 1/4P

16 Figure 1-10 Pneumatic Valve PNEUMATIC VALVE ITEM PART NO. DESCRIPTION QTY VALVE PNEUMATIC 4-WAY 3-POS SPOOL 1 2 A OPERATOR 1 3 A BODY 1 4 AB CAP XX COIL LABEL MODEL NUMBER 2 7 A SERVICE KIT (Contains all necessary tee seals, o-rings, spring and plunger, and gasket) 1-14

17 Figure 1-11 Slope Roller 90 Drop Deck SLOPE ROLLER 90o DROP DECK (OPTIONAL) ITEM PART NO. DESCRIPTION QTY ROLLER ASSEMBLY SLOPE ROLLER WELDMENT CABLE - UPPER DECK ZERK FITTING 1/ ROD ROLLER SCREW HEX HEAD CAP 1/2-13 X 3-1/2 GR WASHER FLAT 1/ NUT HEX LOCK 1/2-13 GRB 4 COVER PLATE INSTALLATION - UPPER DECK ROLLER (OPTIONAL) COVER PLATE INST. - UPPER DECK ROLLER SCREW RD HEAD SQ NECK 1/2-13 X 1-1/ COVER UPPER DECK ROLLER NUT HEX LOCK 1/2-13 GRB 8 COVER PLATE INSTALLATION - CORNER ROLLER (OPTIONAL) COVER PLATE INSTL. - CORNER ROLLER PLATE CABLE WEAR WASHER FLAT 1/2 N SCREW RDHD SQNK 1/2-13X1-1/ NUT HEX LOCK 1/2-13 GRB

18 1-16 Figure 1-12 Three Spool Valve

19 THREE SPOOL VALVE ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY 1 1V1703 VALVE HANDLE 3 2 2A CAP SCREW (TIGHTEN TO 7-11 FT. LBS) 9 3 4Z4306 BRACKET HANDLE 3 4 1A0711 WASHER 0-RING SPOOL 6 5 2A SEAL SPOOL 6 6 1V0090 *SPOOL 4-WAY 3 7 1R0017 RELIEF ASSEMBLY ( PSI) PSI) 1 8 1V0360 HOUSING VALVE 1 9 1V0081 POPPET LOAD CHECK A0757 SPRING LOAD CHECK V1725 PLUG LOAD CHECK A0709 SPACER END A0291 WASHER STOP A0744 SPRING CENTERING A0292 COLLAR STOP 3 16** 2A CAPSCREW (TIGHTEN TO 7-11 FT. LBS) 12 17** 1A0294 CAP END A0290 WASHER CENTERING SPRING V0208 ADAPTER ASSEMBLY REMOTE POWER BEYOND 1 (CONTAINS ALL NECESSARY O-RING) 20 2A GROMMET RUBBER (BOTTOM OUTLET) V1701 PIN KIT A PLUG CONVERSION 1 23** CAP MODIFIED VALVE SPOOL 1 24** ADAPTER SWIVEL SPACER MOUNT AIR CYLINDER VALVE SCREW HEX CAP 1/4-20 GR CYLINDER AIR FITTING AIR CA-2-2 CONNECTOR 1 * SOLD AS MATCHED SET ONLY. ** ITEMS 23 AND 24 REPLACE ITEMS 16 AND 17 WHEN REMOTE OPTION IS USED. 1-17

20 1-18 Figure 1-13 Electrical System

21 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY ELECTRICAL INSTL ELECTRICAL INST. REMOTE NUT HEX LOCK 5/16-18 GRB W-2-3 RUBBER BOOT R REFLECTOR LAMP RED S-7 RECEPTACLE 7 PIN GROMMET MOUNT Y REFLECTOR LAMP YELLOW HARNESS ASSY FRONT MAIN HARNESS ASSY REAR MAIN CABLE ASSY Y LIGHT TURN AND CLEARANCE W/ GROMMET GROMMET 9/ TIE STRAP PLASTIC (NOT SHOWN) HARNESS ASSY BULKHEAD LIGHT LAMP HALOGEN RECT. QUARTZ HARNESS ASSY BULKHEAD LIGHT HARNESS LIGHT WORK & COURTESY GROMMET MOUNT R LIGHT STOP TURN TAIL R LAMP GROMMET LICENSE LAMP BRACKET GROMMET LAMP HARNESS WIRE U/C REAR WASHER SPLIT LOCK # SCREW ROUND HEAD MACH #10-24X3/ HOSE CLAMP *5, NUT FLANGE LOCK 3/8-16 *16, HOSE CLAMP LIGHT COURTESY TRUCKLITE GROMMET HARNESS POWER JUMPER HARNESS FRONT REMOTE SCREW HEX HEAD CAP 5/16-18 X 1-1/4 GR RECEPTACLE 7 PIN (FOR REMOTE ONLY) GROMMET SWITCH REMOTE CONTROL ASSY (SINGLE REMOTE) CONTROL REMOTE WINCH/TILT (DUAL REMOTE) CONTROL REMOTE WINCH/UC CONTROL REMOTE TILT/UC CONTROL REMOTE WINCH/TILT/UC 1 (SEE PAGE FOR WIRED REMOTE OPTIONS) SEALANT ELECTRICAL DOW CORNING(NOT SHOWN) AR NUT HEX 1/4-20 GRB SCREW HEX HEAD CAP 1/4-20 GR DIAGNOSTIC CABLE W/ SWITCH (SEE PAGE 1-43) WASHER SPLIT LOCK 1/ HARNESS ABS LAMP LAMP ABS 2.5 DIA AMBER POWER CABLE 4 COND. (SEE PAGE 1-43) ECU/VALVE ASSEMBLY (SEE PAGE 1-43) 1 * THE FIRST QUANTITY IS FOR THE 42, THE SECOND QUANTITY IS FOR THE

22 1-20 Figure 1-14 Wired Remote Control

23 WIRED REMOTE CONTROL, SINGLE ITEM PART NO. DESCRIPTION QTY SWITCH REMOTE CONTROL ASSEMBLY PUSH BUTTON STATION SHORT RING NUT FOR BUTTON 1 A 9001-BW70YU CONTROL STATION SQD(CONTACT BLKS INCL) 1 B 9001-B256 REVERSE LEGEND 1 C 9001-B255 FORWARD LEGEND 1 2 DB-10 STRAIN RELIEF CORD CONN THREE CONDUCTOR WIRE P8 TRAILER CONN PLUG 1 WIRED REMOTE CONTROL, DUAL ITEM PART NO. DESCRIPTION QTY CONTROL DUAL FUNCTION REMOTE ENCLOSURE DUAL REMOTE ELECTRICAL PUSH BUTTON UNITS SHORT RING NUT FOR BUTTON ELECTRICAL CONTACT OPERATOR ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLACK ELECTRICAL CONTACT BLOCK DECAL, WINCH TILT DECAL, REMOTE WINCH TILT DECAL, REMOTE WINCH UNDERCARRIAGE DECAL, REMOTE TILT UNDERCARRIAGE DECAL, REMOTE WINCH WINCH 1 (DECALS NOT SHOWN) (SEE PAGE 1-63) WIRED REMOTE CONTROL, TRIPLE ITEM PART NO. DESCRIPTION QTY CONTROL REMOTE WINCH/TILT UNDERCARRIAGE ENCLOSURE DUAL REMOTE ELECTRICAL CONTACT OPERATOR 3 WAY TALL RING NUT FOR BUTTON ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLUE DECAL, TILT/WINCH/UNDERCARRIAGE DECAL, TILT/WINCH/UNDERCARRIAGE DECAL, WINCH/WINCH/TILT 1 (DECALS NOT SHOWN) (SEE PAGE 1-63) 1-21

24 1-22 Figure 1-15 Undercarriage Assembly - Spring Ride

25 UNDERCARRIAGE ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION SUSPENSION ASSEMBLY S/R (SINGLE AXLE) QTY SUSPENSION ASSEMBLY S/R (TANDEM AXLE) U/C WELDMENT SPRING SINGLE (NOT SHOWN) U/C WELDMENT SPRING DROP DECK (NOT SHOWN) U/C WELDMENT SPRING TANDEM U/C WELDMENT SPRING TNDM DROP DECK (NOT SHOWN) TRAY CAT TRACK SCREW RD HEAD SQ NECK 1/4-20X3/4 GR WASHER FLAT 1/ NUT HEX 1/4-20 GRB SUPPORT E-CHAIN (STANDARD LOAD ANGLE) SUPPORT E-CHAIN (LOW LOAD ANGLE) LINK END MOUNTING BRACKET W/ HOLE END MOUNTING BRACKET W/ PIN SUSPENSION AXLE ASSY SPG 67.5 (SEE PAGE 1-25) SUSPENSION AXLE ASSY SPG 70.5 (SEE PAGE 1-25) TORQUE ARM BOLT 7/8-14 X 5-1/4 *2, HEX HEAD CAP SCREW 5/8-18 X 4-1/2 *-, BRAKE W/O ABS SINGLE (SEE PAGE 1-41) BRAKE W/ ABS SINGLE (STD LOAD)(SEE PAGE 1-37) BRAKE W/ ABS SINGLE (LOW LOAD)(SEE PAGE 1-37) BRAKE W/ ABS TANDEM (STD LOAD)(SEE PAGE 1-39) BRAKE W/ ABS TANDEM (LOW LOAD)(SEE PAGE 1-39) NUT FLANGE LOCK 3/ SPRING ROLLER *2, FLANGED LOCKNUT 7/8-14 *2, TIE STRAP (NOT SHOWN) AR HOLD DOWN UNDERCARRIAGE SCREW HEX HEAD CAP 3/8-16X1-3/4 GR WASHER FLAT 3/8 *16, STEP BUSHING *8, BUMPER WLDMT NUT HEX LOCK 3/8-16 GRB *4, TANK AIR *1, BAR BUMPER E/P TAPPED WASHER SPLIT LOCK 1/ MUD FLAP CLAMP MUD FLAP SCREW HEX HEAD CAP 3/8-16 GR SCREW HEX HEAD CAP 1/4-20X1 GR MOUNT BUMP ENERGY PAK WASHER SPLIT LOCK 3/ SCREW HEX HEAD CAP 3/4-10X1-3/4 GR NUT HEX LOCK 3/4-10 GRB SINGLE NUT HEX 3/4-10 GRB TANDEM BEARING CAMFOLLOWER ZERK FITTING NUT HEX 2-12 GRB HEX HEAD CAP SCREW 5/8-18 X 5-1/ LOCKNUT 5/8-18 *2, WASHER 3/ HARNESS ASSEMBLY E-CHAIN (FOR TRAILERS W/ ABS) HARNESS ASSEMBLY (FOR TRAILERS W/O ABS) CLAMP DIAGNOSTIC CABLE W/ SWITCH (SEE PAGE 1-43) 1 * FIRST QUANTITY IS FOR SINGLE AXLE, SECOND QUANTITY IS FOR TANDEM AXLE. 1-23

26 1-24 Figure 1-16 Single Leaf Spring Suspension (Tandem Axle Shown)

27 SUSPENSION ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUSPENSION AXLE ASSY SPG 67.5 (INCL. ITEMS 8-10, 12-17, 20) SUSPENSION AXLE ASSY SPG 70.5 (INCL. ITEMS 8-10, 12-17, 20) HANGER FRONT REAR HANGER UNDERMOUNT HANGER EQUALIZER (TANDEM AXLE ONLY) ROLLER SPRING HEX HEAD CAP SCREW (TANDEM AXLE ONLY) HEX HEAD CAP SCREW LOCK NUT, HEX TORQUE ARM ADJUSTABLE TORQUE ARM RIGID U-BOLT EQUALIZER BEAM ASSEMBLY (TANDEM AXLE ONLY) BOLT TORQUE ARM 7/8-14 X 5-1/ NUT LOCKING 7/ AXLE SEAT BOTTOM PLATE UNDERSLUNG DELRIN LINER SPRING MONO LEAF HIGH ARCH EQUALIZER BOLT (TANDEM AXLE ONLY) FLANGED LOCK NUT (TANDEM AXLE ONLY) AXLE X 7 SPG BRK 22.5K (SEE PAGE 1-35) AXLE X 7 SPG BRK 22.5K (SEE PAGE 1-35) KIT AXLE SPRING ATTACHING PARTS (INCLUDES ITEMS 8-10,12-16) KIT EQUALIZER ASSEMBLY (TANDEM AXLE ONLY) (INCLUDES ITEMS 3,11,18-19) 1-25

28 1-26 Figure 1-17 Undercarriage Assembly - Air Ride

29 Figure 1-18 Air Ride Suspension System (Tandem) 1-27

30 Figure 1-19 Air Ride Suspension System (Single) UNDERCARRIAGE ASSEMBLY - AIR RIDE ITEM PART NO. DESCRIPTION QTY SUSP ASSY A/R W/ ABS SUSP ASSY A/R D/D W/ ABS SUSP ASSY A/R W/ ABS SUSP ASSY A/R D/D W/ ABS SUSP ASSY A/R ABS-LLA SUSP ASSY A/R D/D-ABS-LLA SUSP ASSY A/R ABS-LLA SUSP ASSY A/R D/D-ABS-LLA SUSP ASSY A/R W/ ABS SUSP ASSY A/R D/D W/ ABS SUSP ASSY A/R W/ ABS SUSP ASSY A/R D/D W/ ABS SUSP ASSY A/R ABS-LLA SUSP ASSY A/R D/D-ABS-LLA SUSP ASSY A/R ABS-LLA SUSP ASSY A/R D/D-ABS-LLA U/C WELDMENT A/R SINGLE U/C WELDMENT A/R SINGLE DROP DECK U/C WELDMENT A/R TANDEM U/C WELDMENT A/R TANDEM DROP DECK TRAY CAT TRACK SCREW RD HEAD SQ NECK 1/4-20X3/4 GR WASHER FLAT 1/ NUT HEX 1/4-20 GRB SUPPORT E-CHAIN (STANDARD LOAD ANGLE) SUPPORT E-CHAIN (LOW LOAD ANGLE) LINK

31 UNDERCARRIAGE ASSEMBLY - AIR RIDE ITEM PART NO. DESCRIPTION QTY END MOUNTING BRACKET W/ HOLE END MOUNTING BRACKET W/ PIN AXLE WLDMT A/R X 7 SPG BRK AXLE WLDMT A/R X 7 SPG BRK 1 (FOR PARTS BREAKDOWNS, SEE PAGES 1-33 AND 1-35) SUSPENSION ADJ RLU (SEE PAGE 1-33) AIR CONTROL SYSTEM (SEE PAGE 1-31) BRAKE W/ ABS SINGLE (STD LOAD) (SEE PAGE 1-37) BRAKE W/ ABS SINGLE (LOW LOAD) (SEE PAGE 1-37) BRAKE W/ ABS TANDEM (STD LOAD) (SEE PAGE 1-39) BRAKE W/ ABS TANDEM (LOW LOAD) (SEE PAGE 1-39) NUT FLANGE LOCK 3/ DIAGNOSTIC CABLE W/ SWITCH(TANDEM)(SEE PAGE 1-43) TIE, STRAP (NOT SHOWN) HOLD DOWN UNDERCARRIAGE SCREW HEX HEAD CAP 3/8-16X1-3/4 GR5 *4, WASHER FLAT 3/8 *16, STEP BUSHING *8, BUMPER WLDMT NUT HEX LOCK 3/8-16 GRB *4, TANK AIR *1, BAR BUMPER E/P TAPPED WASHER SPLIT LOCK 1/ MUD FLAP CLAMP MUD FLAP SCREW HEX HEAD CAP 3/8-16 GR MOUNT BUMP ENERGY PAK WASHER SPLIT LOCK 3/ SCREW HEX HEAD CAP 3/4-10X1-3/4 GR NUT HEX 3/4-10 GRB BEARING CAMFOLLOWER ZERK FITTING NUT HEX 2-12 GRB WASHER 3/ HARNESS ASSEMBLY E-CHAIN (FOR TRAILERS W/ ABS) HARNESS ASSEMBLY E-CHAIN (FOR TRAILERS W/O ABS) SCREW, HEX HEAD CAP 1/4-20 X 1 GR CLAMP FITTING AIR UNION TEE 3/8X3/8X1/4 (TANDEM AXLE) FITTING AIR UNION TEE (SINGLE AXLE) FITTING AIR UNION TEE (TANDEM AXLE) TUBING NYLON 1/4 OD *8, TUBING NYLON (TANDEM AXLE) FITTING AIR 90 (TANDEM AXLE) S NIPPLE HEX FITTING AIR 90 *3,1 * FIRST QUANTITY LISTED IS FOR SINGLE AXLE; SECOND QUANTITY LISTED IS FOR TANDEM AXLE 1-29

32 1-30 Figure 1-20 Air Control Kit

33 AIR CONTROL KIT ITEM PART NO. DESCRIPTION QTY. (SINGLE, TANDEM) AIR CONTROL KIT NEWAY HEIGHT CONTROL VALVE AIR PRESSURE VALVE & FILTER SRK KIT (ADJ. LINK ASSY) CAP SCREW 1/4-20 X 3/ LOCK NUT 1/ DECAL (OPERATING) HEIGHT CONTROL VALVE INSTRUCTIONS

34 1-32 Figure 1-21 Suspension Hanger Assembly

35 SUSPENSION HANGER ASSEMBLY ITEM PAGE/PART NO. DESCRIPTION QTY SUSPENSION, ADJ. RLU (ITEMS 1-19) SUSPENSION BEAM, RLU-228 (ITEMS 20-28) FLAT WASHER AIR SPRING ASSEMBLY SHOCK ALIGN BUSH ASSEMBLY (CONSISTS OF:) ROD BOLT ALIGN BLOCK ALIGN BLOCK /4-16 HEX NUT GRB LOCK WASHER, 3/4" HEX NUT, 1/ LOCK WASHER, 1/2" HEX HEAD CAP SCREW 3/4-10 X 3-1/ LOCK NUT, 3/4" /4-10 SQUARE NUT LOCK NUT 1-1/ ANCHOR, RIDE HEIGHT CONTROL VALVE (NOT SHOWN) LITERATURE INSTRUCTIONS (NOT SHOWN) LITERATURE SPEC (NOT SHOWN) LITERATURE FORM 864 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) FASTENER KIT (INCL. 1, 4-11, 13, 15) FLAT WASHER EQUALIZING BEAM ASSEMBLY LH RUBBER BUSHING (FRONT PIVOT) RUBBER BUSHING (AXLE CONNECTION) AXLE ADAPTER ASSEMBLY EQUALIZING BEAM ASSEMBLY RH HEX HEAD CAP SCREW 1-1/8-7 X 8-1/ SAFETY STRAP LOCK NUT 1-1/8-7 4 NOTE: QUANTITIES LISTED ARE PER AXLE. 1-33

36 1-34 Figure 1-22 Axle and Brake Assembly

37 AXLE ASSEMBLY (DEXTER) ITEM PART NO. DESCRIPTION QTY. AXLE PER AXLE 70.5, 16.5 X 7 SPG BRK 22.5K AXLE 67.5, 16.5 X 7 SPG BRK 22.5K 1 * BEAM W/ BRACKETS 1 2** BUSHING ANCHOR PIN 4 3** PIN ANCHOR BRAKE SHOE AND LINING 4 4A LINING - BRAKE BLOCK CAM 4 4B LINING - BRAKE BLOCK ANCHOR 4 K BRAKE BLOCK KIT(ITEMS 4A,4B, & P/N RIVETS) 2 5** ROLLER KNURLED 4 6** RETAINER ROLLER 4 7** SPRING SHOE RETURN 2 8** RETAINER RETRACTOR SPRING 4 9** SPRING SHOE KEEPER 4 10*** WASHER CAMSHAFT 2 11*** SEAL GREASE 4 12*** BUSHING CAMSHAFT SPIDER 2 13*** WASHER CAMSHAFT (FOR 28 SPLINE CAMSHAFT) 2 14*** RETAINER CAMSHAFT (FOR 28 SPLINE CAMSHAFT) 2 15*** BUSHING CAMSHAFT SUPPORT CAMSHAFT LH 23-7/16 (70.5 TRACK) CAMSHAFT RH 23-7/16 (70.5 TRACK) CAMSHAFT LH 20-3/8 (67.5 TRACK) CAMSHAFT RH 20-3/8 (67.5 TRACK) 1 CAMSHAFT REPAIR KIT (ITEMS 10-15, AND 22) SLACK ADJ AUTOMATIC W/ ASD SNAPNUT (GUNITE) NUT INNER SPINDLE WASHER SPINDLE LOCK WASHER TABBED SPINDLE LOCK NUT OUTER SPINDLE 2 22*** FITTING GREASE CHAMBER AIR BRAKE (MIDLAND) 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH. ** THESE PARTS ARE AVAILABLE AS PART OF BRAKE SHOE HARDWARE KIT P/N K *** THESE PARTS ARE AVAILABLE AS PART OF CAMSHAFT REPAIR KIT P/N K

38 1-36 Figure 1-23 Air Brake System, Single Axle

39 AIR BRAKE SYSTEM, SINGLE AXLE ITEM PART NO. DESCRIPTION QTY BRAKE W/ ABS SINGLE (STD LOAD) BRAKE W/ ABS SINGLE (LOW LOAD) HOSE ABRASION SLEEVE X HOSE AIR 3/8(W/O ABS OR STD LOAD) HOSE AIR 3/8(LOW LOAD) PLUG PIPE 1/ FITTING AIR FITTING AIR FITTING AIR TEE BUSHING 1/2 X 3/ BRAKE KIT ROCKWELL ABS (SEE PAGE 1-43) SCREW HEX HEAD CAP 3/8-16 GR WASHER FLAT 3/ NUT HEX LOCK 3/8-16 GRB FITTING PLUG, BRASS PLUG PIPE 1/ FITTING, BRASS TEE FITTING AIR B61 FRAME UNION VALVE TASK 4 PORT S ADAPTER FITTING AIR HOSE AIR 24" HOSE AIR 42" HARNESS ABS LAMP GROMMET MOUNT ABS LAMP AMBER ELECTRICAL BUTT SPLICE PLUG PIPE 3/ D4 COCK DRAIN AIR TANK TUBING NYLON 1/ TUBING NYLON 3/ TIE STRAP PLASTIC (NOT SHOWN)

40 1-38 Figure 1-24 Air Brake System, Tandem Axle

41 AIR BRAKE SYSTEM, TANDEM AXLE ITEM PART NO. DESCRIPTION QTY BRAKE W/ ABS (STD LOAD) BRAKE W/ ABS (LOAD LOAD) PLUG PIPE 3/ SCREW HEX CAP 3/8-16 X 1-3/4 GR WASHER FLAT 3/ NUT HEX LOCK 3/8-16 GR BRAKE KIT ROCKWELL ABS (SEE PAGE 1-43) 1 6 3/4X1/2BUSH BUSHING FITTING AIR GROMMET MOUNT LIGHT ABS LAMP PLUG PIPE 1/ B61 FRAME UNION FITTING AIR M/RUN TEE FITTING AIR FITTING AIR UNION TEE HARNESS S ADAPTER HOSE AIR 3/8 X 204 (STD LOAD) HOSE AIR 3/8 X 230 (LOW LOAD) TUBING NYLON 1/ FITTING BRASS PIPE M/ BRASS TEE FITTING AIR SUPPORT E-CHAIN (STD LOAD) (NOT SHOWN) REF SUPPORT E-CHAIN (LOW LOAD) (NOT SHOWN) REF FITTING AIR FITTING AIR TEE PLUG PIPE 1/ HOSE AIR 3/8 X HOSE AIR 3/8 X VALVE TASK 4 PORT WASHER SPLIT LOCK 5/ HOSE ABRASION SLEEVE X D4 COCK DRAIN AIR TANK FITTING TUBING NYLON 3/ FITTING, AIR ELECTRICAL BUTT SPLICE (NOT SHOWN) HOSE AIR 3/8 X HOSE AIR 3/8 X TIE STRAP PLASTIC (NOT SHOWN)

42 1-40 Figure 1-25 Air Brake System, w/o ABS

43 AIR BRAKE SYSTEM W/O ABS ITEM PART NO. DESCRIPTION QTY BRAKE W/O ABS SINGLE HOSE ABRASION SLEEVE X S ADAPTER S ADAPTER FITTING AIR TUBING NYLON 1/ TUBING NYLON 3/ HOSE AIR 3/ FITTING BRASS PIPE M/ BRASS TEE FITTING AIR HOSE AIR 3/ D4 COCK DRAIN AIR TANK PLUG PIPE 1/ PLUG PIPE BLACK 3/ VALVE TASK 4 PORT B61 FRAME UNION PLUG PIPE BLACK 3/ FITTING AIR FITTING AIR HOSE AIR 24" VALVE RELAY 2 PORT THIRD AXLE FITTING AIR NUT HEX 5/16-18 GRB WASHER SPLIT LOCK 5/

44 1-42 Figure 1-26 Brake Kit, Meritor WABCO (Rockwell) ABS

45 BRAKE KIT MERITOR WABCO (ROCKWELL) ABS ITEM PART NO. DESCRIPTION QTY BRAKE KIT, ROCKWELL ABS, 4S/2M (TANDEM AXLE) BRAKE KIT, ROCKWELL ABS, 2S/1M (SINGLE AXLE) ECU/VALVE ASSEMBLY ABS RELAY VALVE 1,0* ABS SENSOR CABLE SENSOR EXTENSION CABLE 4,2* ABS SENSOR SPRING CLIP) DIAGNOSTIC CABLE W/SWITCH POWER CABLE 4 COND CONNECTION CABLE FOR ABS RELAY 1,0* WARNNG LAMP LABEL 1 10 INSTALLATION GUIDE (NOT SHOWN) ABS MAINTENANCE MANUAL NO.33 (NOT SHOWN) 1 * THE FIRST QUANTITY LISTED IS FOR P/N THE SECOND QUANTITY LISTED IS FOR P/N

46 1-44 Figure 1-27 Outboard Ball Seat Mount Hub and Drum

47 OUTBOARD BALL SEAT HUB AND DRUM (PRIOR TO 1/99) ITEM PART NO. DESCRIPTION QTY HUB/OB DRUM 16.5 BSN-LH ABS HUB/OB DRUM 16.5 BSN-RH ABS 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE BRAKE DRUM HUB STEEL INNER CAPNUT L.H INNER CAPNUT R.H OUTER CAPNUT L.H OUTER CAPNUT R.H STUD L.H STUD R.H (4009) CAP, HUB (3047) GASKET, OIL CAP SEAL WASHER, SPLIT LOCK 5/ SCREW, HEX HEAD CAP 5/16-18 GR WHEEL, 7.50 X 22.5 BALL SEAT MOUNT DISC 1 16 TR573 VALVE STEM 1 17 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH HUB ONLY. IT SHOULD NEVER BE SOLD SEPARATELY. 1-45

48 1-46 Figure 1-28 Outboard Pilot Mount Hub and Drum

49 OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY HUB/DRUM 10 BOLT 16.5 PILOT ABS HUB AL/CF DRUM 16.5 PILOT ABS HUB/DRUM 16.5 PILOT LONG STUD 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE OUTBOARD MOUNTED BRAKE DRUM B OUTBOARD MOUNTED CENTRIFUSE BRAKE DRUM(ALUM.) HUB 10 STUD HUB 10 STUD BC (ALUM.) NUT FLANGE MM22X STUD R.H. MM22X STUD R.H. 22X1.5 (ALUM.) STUD R.H. 22X1.2 (LONG STUD) (4009) CAP, HUB (3047) GASKET, OIL CAP SEAL WASHER, SPLIT LOCK 5/ SCREW, HEX HEAD CAP 5/16-18 GR WHEEL, DISC PILOT MOUNT 22.5 X 7.50 (10 BOLT) 1 16 TR573 VALVE STEM 1 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH HUB ONLY. IT SHOULD NEVER BE SOLD SEPARATELY. 1-47

50 1-48 Figure 1-29 Air System

51 AIR SYSTEM ITEM PART NO. DESCRIPTION QTY AIR SYSTEM 42 SINGLE OR TANDEM AIR SYSTEM 48 SINGLE AIR SYSTEM 48 TANDEM 1 55B11 GLADHANDN (PRIOR 03/00) GLADHAND RED AIR (AFTER 03/00) GLADHAND BLUE AIR (AFTER 03/00) B61-7 TAG, SERVICE LINE B61-6 TAG, EMERGENCY LINE B61 FRAME UNION NYLON TUBING, 3/8 OD AR FITTING AIR TUBING NYLON 1/2 AR FITTING, AIR FITTING, AIR 45 (48 TANDEM ONLY) FITTING, AIR 45 (48 TANDEM ONLY) FITTING, AIR 45 (48 TANDEM ONLY) FITTING, AIR (48 TANDEM ONLY) VALVE AIR RELAY-FAST AIR BALANCE (48 TANDEM ONLY) WASHER, FLAT 1/4N (48 TANDEM ONLY) NUT, HEX LOCK 1/4-20 (48 TANDEM ONLY) PLUG, PIPE 1/2 (48 TANDEM ONLY) S REDUCER (48 TANDEM ONLY) S FITTING, AIR 45 (48 TANDEM ONLY)

52 1-50 Figure 1-30 Winch Installation

53 WINCH INSTALLATION ITEM PART NO. DESCRIPTION QTY WINCH INSTL 12K W/PARKER MOTOR 42 (INCL 1-9) WINCH INSTL 12K W/PARKER MOTOR 48 (INCL 1-9) WINCH INSTL 20K W/PARKER MOTOR 42 (INCL 1-9) WINCH INSTL 20K W/PARKER MOTOR 48 (INCL 1-9) WINCH INSTL 12K SLOPE (INCL 1-10) WINCH ASSEMBLY 12K PARKER (INCL 10-22) REF WINCH ASSEMBLY 20K PARKER (INCL 10-22) REF NUT HEX LOCK 1/ CABLE 1/2 W/LOOP 60 REF CABLE 1/2 W/LOOP 85 REF CABLE 5/8 W/LOOP 60 REF CABLE 5/8 W/LOOP 85 REF CHAIN LINK CONNECTING 1/ CHAIN 1/2 X 36" GRD HCGHT500 1/2 CLEVIS GRAB HOOK SCREW HEX HEAD CAP 1/2-13 X 1-1/ HOSE CLAMP (NOT SHOWN) NUT FLANGE LOCK 3/ WINCH WORM GEAR 12K (SEE PAGE 1-53) WINCH WORM GEAR 20K (SEE PAGE 1-56) MOTOR HYDRAULIC 12K (SEE PAGE 1-60) MOTOR HYDRAULIC 20K (SEE PAGE 1-60) WINCH TENSIONER WLDMT 12K WINCH TENSIONER WLDMT 20K (BEFORE 10/97) WINCH TENSIONER WLDMT 20K (AFTER 10/97) SPRING COMP LEVEL WIND NUT HEX LOCK 1/2-13 GRB NUT HEX LOCK 3/8-16 GRB SCREW HEX HEAD CAP 3/8-16 GR WASHER FLAT 3/8 N SCREW HEX HEAD CAP 1/2-13 X5-1/2 GR5 12K SCREW HEX HEAD CAP 1/2-13 X 6 GR5 20K WASHER FLAT 1/2W SCREW HEX HEAD CAP 1/2-13 X 1-3/4 GR WASHER SPLIT LOCK 1/ DECAL WARNING WINCH (NOT SHOWN)

54 1-52 Figure ,000# Winch Assembly

55 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH, 12K WORM HOUSING ASSEMBLY (INCLUDES ITEM 18) COVER ASSEMBLY WORM HOUSING (INCLUDES ITEM 19) HOUSING SAFETY BRAKE CONTAINER BEARING LEG ASSEMBLY BEARING (INCLUDES ITEM 47) DRUM CABLE DRUM SHAFT CABLE SHAFT WORM GEAR WORM LEFT HAND WORM LEFT HAND SLIDING CLUTCH ANGLE BASE THRUST RING BRAKE DRAG SPACER WORM BUSHING BUSHING PLUG PIPE PLUG PIPE SEAL GREASE KEY WORM GEAR CONE BEARING CUP BEARING GASKET BAND BRAKE WORM HOUSING COVER GASKET RETAINER RING KEY WORM KEY CLUTCH SET SCREW FITTING GREASE PLUG PIPE FITTING GREASE CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK BUSHING BEARING CONTAINER GASKET KEY DRUM BRAKE SCREWSET CAPSCREW JAM NUT BRAKE BAND SPRING RETAINER RING

56 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY SHIFTER SHAFT SHIFTER HANDLE ROLLPIN ROLL PIN SPRING ROLLPIN SHIFTER FORK CAPSCREW KEY COUPLING HALF (WORM SHAFT) ROLLER CHAIN MOTOR ADAPTER COUPLING HALF (MOTOR SHAFT) SPRING SPACER SPACER

57 Figure ,000# Winch Assembly 1-55

58 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH, 20K WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE CAPSCREW

59 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WASHER LOCK ROLLPIN WASHER LOCK CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLL PIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE SHOE ASSEMBLY DRAG BRAKE DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE - AMU7-16F 1 78* PLATE WARNING 1 79* SCREW DRIVE SCREW SET INSERT THREAD LOCKWASHER (7/8" EXTERNAL TOOTH) CAPSCREW ADAPTER - MOTOR COUPLING HALF-WINCH COUPLING HALF-MOTOR SPACER - CONSTANT ROLLER CHAIN CAPSCREW CAPSCREW (NOT SHOWN) LOCKWASHER LOCKWASHER (NOT SHOWN) SPACER - VARIABLE CAPSCREW SPRING - SPACER 1 NOTE: ITEMS 1 AND 4 INCLUDE BUSHING (ITEM 16); ITEM 2 INCLUDES BUSHING (ITEM 17). 1-57

60

61 WINCH CABLE ROLLER GUIDE (OPTIONAL) ITEM PART NO. DESCRIPTION QTY GUIDE INSTALLATION WINCH CABLE 12K GUIDE INSTALLATION WINCH CABLE 20K FITTING GRS 1/4-28 STR SHORT SCREW HEX HEAD CAP 3/8-16 X 3/4 GR WASHER SPLIT LOCK 3/ PIN CABLE GUIDE ROLLER PLATE CABLE GUIDE LOCK BRACKET WLDMT 12K ROLLER BRACKET WLDMT 20K ROLLER ROLLER WINCH CABLE GUIDE SCREW HEX HEAD CAP 1/2-13 X 2 GR NUT HEX LOCK 1/2-13 GRB GUIDE ASSY WINCH CABLE 12K (INCL. ITEMS 1-7) GUIDE ASSY WINCH CABLE 20K (INCL. ITEMS 1-7) 1 BOLT-ON D-RING (OPTIONAL) TIE DOWN INSTALLATION WINCH D-RING SCREW HEX HEAD CAP 1/2-13 X1-1/2 GR TIE DOWN WINCH NUT HEX LOCK 1/2-13 GR B 6 STOP INSTALLATION, ADJUSTABLE (OPTIONAL) STOP INSTALLATION ADJUSTABLE TUBE WELDMENT TUBE WELDMENT 3-1/ SL LOCK HITCH PIN TUBE INSTALLATION ADJ STOP

62 Figure 1-34 Winch Motor Assembly WINCH MOTOR ASSEMBLY ITEM PART NO. DESCRIPTION QTY MOTOR HYD. (FOR 20K WINCH) MOTOR HYD (FOR 12K WINCH) SEAL DUST BACK-UP RING SEAL, LIP ROTARY VALVE CHECK VALVE BALL IGR, ASSY (FOR 20K WINCH) IGA, ASSY (FOR 12K WINCH) SNAP RING SQUARE RING SEAL PLUG, VENT W/O-RING 7/ BOLTS, HEX 5/16-24 (FOR 20K WINCH) BOLTS, HEX 5/16-24 (FOR 12K WINCH) KEY, WOODRUFF SHAFT, 1.25" 14 TOOTH SPLINE (FOR 20K WINCH) SHAFT, 1" KEYED (FOR 12K WINCH) 1 15 M110AB-4 BODY/BEARING ASSY (FOR 20K WINCH) 1 PA BODY/BEARING ASSY (FOR 12K WINCH) 1 17 M11OC-1 COVER/BEARING ASSY SNAP RING, SHAFT COMMUNTATOR PLATE SEAL KIT, BODY SEAL KIT, BODY, VITON

63 Figure 1-35 Decals 1-61

64 18 Figure 1-36 Decal Placement 1-62

65 DECAL PLACEMENT ITEM PART NO. DESCRIPTION QTY DECAL L WHITE DECAL L BLACK DECAL LANDOLL WHITE DECAL LANDOLL BLACK DECAL HAULOLL WHITE DECAL HAULOLL BLACK DECAL LANDOLL WHITE DECAL LANDOLL BLACK PLATE IDENTIFICATION DECAL PATENT TRAILERS AND TOLL FREE NO DECAL CAUTION DECAL OPERATION DECAL TIRE CHANGING PROCEDURE DECAL CONC LOAD (SINGLE AXLE) DECAL CONC LOAD (TANDEM AXLE) DECAL INSTRUCTION DECAL WARNING WINCH DECAL ENERGY BUMPER CERT DECAL TORQUE SPEC 8-10 STUD HUB DECAL TORQUE SPEC 6-10 STUD HUB DECAL REFLEXITE TAPE RED/WHITE DECAL ENERGY BUMPER WARNING DECAL BUMPER FASTENER SERIAL NUMBER (NOT SHOWN) DECAL 2 X10 REFLEXITE WHITE (NOT SHOWN) DECAL 2 X 12 RELEXITE WHITE (NOT SHOWN) DECAL, WINCH TILT REF DECAL, REMOTE WINCH TILT REF DECAL, REMOTE WINCH UNDERCARRIAGE REF DECAL, REMOTE TILT UNDERCARRIAGE REF DECAL, TILT/WINCH/UNDERCARRIAGE REF DECAL, TILT/WINCH/UNDERCARRIAGE REF DECAL, WINCH/WINCH/TILT REF DECAL, REMOTE WINCH WINCH REF DECAL, 330 BLACK DC 2-1/ DECAL, 330 WHITE DC 2-1/

66 1-64 Figure 1-37 Hydraulic Wet Kit Assembly (Optional)

67 HYDRAULIC WET KIT (OPTIONAL) ITEM PART NO. DESCRIPTION QTY HYDRAULIC WET KIT W/ PTO INSTALLED HYDRAULIC WET KIT W/ PTO NOT INSTALLED HYDRAULIC WET KIT W/O PTO NOT INSTALLED HYDRAULIC GEAR PUMP (SEE PAGE ) BRACKET, HYD TANK MOUNT SUPPORT FILLER BREATHER STRAINER ASSEMBLY SCREW HEX HEAD CAP 3/8-16X1-1/4 GR NUT HEX LOCK GRB /4ST ELL BLACK PIPE ELBOW 90 ST HOSE BARB 1-1/ IDEAL HOSE CLAMP 2 9 C3069X12 NIPPLE HEX S ADAPTER RD12D HYD BY PASS SRDD HOSE ASSEMBLY 1 13 S21F-6 COUPLER, 3/4 MALE HALF (BEFORE 7/98) COUPLER, FLAT FACE MALE (AFTER 7/98) 1 14 S25F-6 COUPLER 3/4 PRESSURE FRONT (BEFORE 7/98) COUPLER, FLAT FACE FEMALE (AFTER 7/98) HOSE ASSEMBLY 1/2 X PLUG, BLACK PIPE 1-1/4 SQ HEAD S ADAPTER FILTER, RETURN TANK, HYDRAULIC ELBOW 90, 1-5/16 O-RING 1-1/4 HOSE HOSE ASSEMBLY HOSE 1-1/4 X4-0"SUCTION SCREW HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER SPLIT LOCK 1/ PTO POWER TAKE OFF *1, S ADAPTER, S ELBOW 90 SWIVEL TANK MOUNT PIPE PLUG 3/ PIPE PLUG 1/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR COUPLER, DUST CAP FEMALE COUPLER, DUST CAP MALE ADAPTER ADAPTER 1 * FIRST QUANTITY LISTED IS FOR P/N S AND HYDRAULIC WET KIT W/ PTO; SECOND QUANTITY LISTED IS FOR P/N HYDRAULIC WET KIT W/O PTO. 1-65

68 Figure 1-38 Hydraulic Pump, Wet Kit (Optional) HYDRAULIC PUMP, WET KIT (OPTIONAL) ITEM PART NO. DESCRIPTION QTY HYDRAULIC PUMP ASSEMBLY 1 1 X SEAL SHAFT 1 2 EB COVER SHAFT END 1 3 M 1391-K CHECK 2 4 LB SEAL RING 2 5 Y 1032 BEARING ROLLER 4 6 BA STRIP POCKET SEAL 1 7 AA 1058 PLATE THRUST 2 8 BD 1135M-3-17 GEAR SET SHAFT 1 9 UB GASKET HOUSING 2 10 RA HOUSING 1 11 XA 1603 PORT END 1 12 X WASHER 1 13 X2-25 STUD SEAL KIT 1-66

69 Figure 1-39 Engine Harness Diagram 1-67

70 1-68 Figure 1-40 Auxiliary Engine Package (1 of 2)

71 Figure 1-41 Auxiliary Engine Package (2 of 2) 1-69

72 AUXILIARY ENGINE PACKAGE (OPTIONAL) ITEM PART NO. DESCRIPTION QTY ENGINE DRIVE UNDERSLUNG HP ENGINE DRIVE UNDERSLUNG HP 1 CA-1595 MACHINE MOUNT 40 DROMETER RING TERMINAL TIE STRAP PLASTIC A/R PLUG PIPE BLACK PIPE BUSHING 1-1/4 X 3/ FILTER RETURN LINE FILTER ELEMENT WIRE RED 14AWG 6FT WIRE GREEN 14AWG 6FT WIRE WHITE 14AWG 6FT NUT HEX LOCK 1/2-13 GRB SCREW HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER FLAT 1/ HOSE PRESS FUEL 1/ CLAMP HOSE IDEAL RD12D HYDRAULIC BY PASS SRDD GUARD ONAN S ADAPTER S ADAPTER 90 *0, S ADAPTER 90 *0, S ADAPTER PIPE TO TUBE *2, CABLE ASSEMBLY BATTERY (NEG) 2AWG X BATTERY 12 VOLT BATTERY CLAMP BRACKET CABLE THROTTLE CHOKE CABLE FILLER BREATHER STRAINER ASSY CONDUIT PLASTIC FLEX FLEXIBLE COUPLING *1, FLEXIBLE COUPLING *0, ENGINE 20HP ONAN *1, ENGINE 24HP ONAN *0, MOUNT WELDMENT 330 POWER CTR MOUNT BOLT ON STRAP FUEL TANK STRAP 3 GAL FUEL TANK SCREW HEX CAP 3/8-16 X 1-3/4 GR HYDRAULIC TANK 5TH WHEEL BUSHING STEP HOSE ASSEMBLY 3/ HOSE ASSEMBLY 3/ HOSE ASSEMBLY 3/ HOSE ASSEMBLY 3/ KEY WOODRUFF 317/350 *1, HP HYDRAULIC PUMP MOUNT SCREW HEX HEAD CAP 1/2-13X1-1/4 GR PUMP HYDRAULIC GEAR 20HP *1, PUMP HYDRAULIC GEAR 24HP *0, MOUNT CHOKE CABLE WLDMT