MODEL 825A/835 SERIES SEMITRAILER PARTS LIST

Transcription

1 MODEL 825A/835 SERIES SEMITRAILER PARTS LIST 1900 North Street Marysville, KS (785) F /03

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3 ILLUSTRATED PARTS LIST 1 GENERAL ASSEMBLY Figure 1-1 General Assembly ITEM PAGE/PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLY BED AND PULL/SWING OUT INSTALLATIONS FRAME AND FLIP AIR RIDE ASSEMBLIES HYDRAULIC ASSEMBLIES ELECTRICAL ASSEMBLY SUSPENSION ASSEMBLIES AXLE AND BRAKE ASSEMBLY AIR CONTROL KIT AIR SYSTEM AIR BRAKE SYSTEMS HUB AND DRUM ASSEMBLY WINCH INSTALLATION DECAL INSTALLATION HYDRAULIC WET KIT ASSEMBLY ;1-59; MISCELLANEOUS OPTIONS 1-1

4 Figure 1-2 Gooseneck Assembly 1-2

5 GOOSENECK ASSEMBLY ITEM PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLY (825A) GOOSENECK ASSEMBLY (835) NUT, HEX LOCK 5/8-11 GRB NUT, HEX LOCK 3/4-10 GRB NUT, HEX 5/8-11 GRB SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/8W *9, WASHER, FLAT 5/8W WASHER, FLAT 3/4W WASHER, SPLIT LOCK 3/ SCREW, HEX HEAD CAP 3/4-10 X 6-1/2 GR BAR, LIFT ARM CONNECTION GOOSENECK WELDMENT (825A) GOOSENECK WELDMENT (835) CARRIER WELDMENT LATCH, WELDMENT G/N LOWER LATCH, WELDMENT G/N UPPER PIN, 1-1/2 X PIN, 1-1/2 X 5-1/ PIN, LOWER G/N LATCH PIN, G/N TO CARRIER PIN, 1-1/2 X 7-3/ WELDMENT, RH CHANNEL, LIFT G/N WELDMENT, LH CHANNEL LIFT G/N WASHER, G/N LIFT ROD, 5/8 THREADED SPRING CLAMP SPRING - COMPRESSION FITTING, GREASE 1/4-28 X 45 *8, SPRING EXTENSION 7/8 X BSL-6-4 RIVET, 3/16 AL X 1/4 GRIP LG *8, LATCH *2, BOX, MANUAL STORAGE HOSE CLAMP, 4-1/ RING, 1-1/2 RETAINING HD PIN, SPRING SLOTTED 1/4 X F-332- MANUAL, MODEL 825A/835 OPERATOR S MOUNT, ADJ STRIKER PLATE *2, NUT, HEX *4, WASHER, SPLIT LOCK #10 *4, SCREW, RD HEAD MACH #10-24 X 3/4 *4, WASHER, FLAT 3/16 *4, COVER INSTALLATION WINCH OPENING 1 (USED IF NO WINCH) (INCL ITEMS 41-43) WINCH INSTALLATION 12K (NOT SHOWN)(SEE PAGE 1-51) WINCH INSTALLATION 20K (NOT SHOWN)(SEE PAGE 1-51) NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR COVER, G/N WINCH OPENING COVER, TOOLBOX SCREW, HEX HEAD CAP 3/8-16 X 1 GR NUT, HEX LOCK 3/ * 1ST QUANTITY SHOWN IS FOR P/N ; 2ND QUANTITY SHOWN IS FOR P/N

6 Figure 1-3 Bed Installation (Trunnion and Gooseneck) 1-4

7 BED INSTALLATION (TRUNNION AND GOOSENECK) ITEM PART NO. DESCRIPTION QTY BED INSTALLATION ALUM. (825A) (ITEMS 1-4) TRUNNION COVER (835) (ITEMS 3, 5-11) SCREW, HEX HEAD CAP 1/2-13 X 2 GR WASHER, FLAT 1/ WASHER, SPLIT LOCK 1/2 *4, BED WELDMENT NUT, FLANGE HEAD SERRATED 3/ SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR SCREW, HEX HEAD CAP 1/2-13 X 1 GR WASHER, FLAT 3/8 W WASHER, FLAT 1/2W COVER, TROUGH 835 FRONT COVER, TRUNNION FORMED 1 * 1ST QUANTITY USED W/ P/N ; 2ND QUANTITY USED W/ P/N

8 Figure 1-4 Pull and Swing Out Installations 1-6

9 PULL AND SWING OUT INSTALLATIONS ITEM PART NO. DESCRIPTION QTY PULL OUT INSTALLATION (ITEMS 1-13) PULL OUT INSTALLATION (ITEMS 1-9, 12-13) SWING-OUT O/R (ITEMS 1, 3-5, 14-16) DETAIL TRAILER 835 STD ASSY (ITEMS 1,3-5,14-18) NUT, WING 1/ ROLL PIN, SLTD 3/16 X 1-1/2 20,22,2* SCREW HEX HEAD CAP 1/2-13 X 1-1/2 GR5 (825) SCREW, HEX HEAD CAP 1/2-13 X 2 (835) WASHER FLAT 1/2W WLDMT, BRACKET FLAG HOLDER (825) HOLDER, FLAG WELDMENT (835) PIN P/O EXT LOCK 20,22* SPRING, COMPRESSION P/O EXT LOCK 20,22,2* PULL OUT ASSEMBLY, RH 8,10* PULL OUT ASSEMBLY, LH 8,10* EXTENSION WLDMT P/O REAR RH EXTENSION WLDMT P/O REAR LH WELDMENT, PULL OUT EXT FRONT LH ** TUBE, PULLOUT FRONT ** STIFFENER PULLOUT FRONT ** PULLOUT, TOP FLANGE FRONT ** SIDE PULLOUT 835 LH 1 ** TUBE, RD 5 OD X 1/4W X WELDMENT, PULL OUT EXT FRONT RH ** TUBE, PULLOUT FRONT ** STIFFENER PULLOUT FRONT ** PULLOUT, TOP FLANGE FRONT ** SIDE PULLOUT 835 RH 1 ** TUBE, RD 5 OD X 1/4W X NUT, HEX LOCK 1/2-13 GRB SCREW, RD HEAD SQ NECK 1/2-13 X OUTRIGGER FOR 10 CHANNEL ROLL PIN, SLOTTED 1/4 X PIN, SLIDE LOCK ROLL PIN, SLOTTED 1/8 X1 2 * 1ST QTY IS FOR P/N ; 2ND QTY IS FOR P/N ; 3RD QTY IS FOR P/N ** FRONT PULLOUT FOR 835 IS IN PIECES FOR CUSTOMER TO WELD TO HAND FIT HIS TRAILER. 1-7

10 Figure 1-5 Frame Assembly - Air Ride Suspension (825A) 1-8

11 FRAME ASSEMBLY - AIR RIDE SUSPENSION (825A) ITEM PART NO. DESCRIPTION QTY FRAME ASSEMBLY TANDEM FRAME ASSEMBLY BVR-TAIL FRAME ASSEMBLY TANDEM FITTING, AIR UNION TEE FITTING, AIR UNION TEE FITTING, AIR 45 EL NUT, FLANGE HEAD SERR 3/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 2 GR WASHER, FLAT 1/2W FRAME WELDMENT W/ RLU FRAME WELDMENT W/ RLU FRAME WELDMENT W/ BVR-TAIL AXLE WELDMENT 2516 SPG 79 FRT AXLE WELDMENT 2516 SPG FRT AXLE WELDMENT 2516 SPG CTR AXLE WELDMENT 2516 SER 79 REAR (FOR AXLE WELDMENT BREAKDOWNS, SEE PAGE 1-31) SUSPENSION FASTENER, RLU (SEE PAGE 1-27) SUSPENSION FASTENER, RLU 250 FMT(SEE PAGE 1-29) BUMPER REAR TRAILER S NIPPLE 1/4 X 1/ MUD FLAP TUBING, NYLON 3/8 AR AIR CONTROL KIT (SEE PAGE 1-33) TUBING, NYLON 1/4 AR FITTING, AIR 90 1 NOTE: SEE PAGES 1-37 AND 1-41 FOR AIR BRAKE SYSTEM. 1-9

12 Figure 1-6 Frame Assembly - Air Ride Suspension (835) 1-10

13 FRAME ASSEMBLY - AIR RIDE SUSPENSION (835) ITEM PART NO. DESCRIPTION QTY FRAME ASSEMBLY FRAME ASSEMBLY DETAIL TRAILER 835 ASSEMBLY AIR RIDE SUSPENSION ASSEMBLY COUPLER, AIR FEMALE FITTING, AIR UNION TEE FITTING, AIR UNION TEE FITTING, AIR 45 EL NUT, FLANGE HEAD SERR 3/ S ADAPTER, HYD NIPPLE SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR FITTING, AIR FITTING, AIR TEE CLAMP, MUD FLAP FRAME WELDMENT BED AXLE WELDMENT 2516 SPG 79 FRT AXLE WELDMENT 2516 SPG CTR 1 (FOR AXLE WELDMENT BREAKDOWNS, SEE PAGE 1-31) SUSPENSION FASTENER, RLU (SEE PAGE 1-27) SUSPENSION FASTENER, RLU 250 FMT(SEE PAGE 1-29) WASHER, FLAT 3/8W S NIPPLE 3/4 X 1/ MUD FLAP TUBING, NYLON 3/8 AR AIR CONTROL KIT (SEE PAGE 1-33) TUBING, NYLON 1/4 AR FITTING, AIR 90 1 NOTE: SEE PAGES 1-37 AND 1-41 FOR AIR BRAKE SYSTEM. 1-11

14 Figure 1-7 Flip Assembly - Air Ride Suspension 1-12

15 FLIP ASSEMBLY - AIR RIDE SUSPENSION ITEM PART NO. DESCRIPTION QTY FLIP ASSEMBLY SPREAD FLIP ASSEMBLY SPREAD FITTING, AIR FITTING AIR M/RUN TEE FITTING, AIR NUT, HEX LOCK 3/8-16 GRB SPRING PIN, SLOTTED 3/8 X SCREW, HEX HEAD CAP 3/8-16 X 1-1/ TUBING, NYLON 3/8 AR WASHER, FLAT 3/8W PIN, FLIP PIN WELDMENT FLIP LOWER FLIP WELDMENT FLIP WELDMENT 72 SPREAD AXLE WELDMENT 2516 SER 79 REAR 1 (FOR AXLE WELDMENT BREAKDOWN, SEE PAGE 1-31) SWIVEL COUPLER AIR MALE MUD FLAP CLAMP MUD FLAP PTL RETAINING PIN MUD FLAP SUSPENSION FASTENER RLU (SEE PAGE 1-27) HOSE, AIR 3/8 X 24 (60) HOSE, AIR 3/8 X 38 (72)

16 Figure 1-8 Hydraulic System (825A) 1-14

17 HYDRAULIC SYSTEM (825A) ITEM PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLY COUPLER FLAT FACE MALE NOSE COUPLER FLAT FACE FEMALE BODY COUPLER DUST CAP MALE COUPLER DUST CAP FEMALE ADAPTER BULKHEAD VALVE, HYDRAULIC PRESSURE RELIEF HOSE CLAMP S ADAPTER S ELBOW S ADAPTER TEE SWIVEL S ADAPTER TEE S ADAPTER S ADAPTER, CYLINDER HYDRAULIC 6 X 30 WLDMT (SEE PAGE 1-19) VALVE 3 SPOOL 2500 PSI (SEE PAGE 1-21) HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 3/4 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 3/4 X HOSE ASSEMBLY 3/4 X NUT, FLANGE HEAD SERRATED 3/ SCREW, HEX HEAD CAP 3/8-16 X 2 GR PLUG, O-RING 3/ NUT, HEX LOCK 1/ SCREW, HEX HEAD CAP 1/4-20 X 2 GR VALVE RESTRICTOR (USED W/ ENG PKG HYD ONLY)

18 Figure 1-9 Hydraulic System (835) 1-16

19 HYDRAULIC SYSTEM (835) ITEM PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLY PLUG, O-RING 3/ HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 3/4 X HOSE ASSEMBLY 3/4 X NUT, FLANGE HEAD SERRATED 3/ NUT, HEX LOCK 1/ SCREW, HEX HEAD CAP 1/4-20 X 2 GR SCREW, HEX HEAD CAP 3/8-16 X 2 GR HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X COUPLER FLAT FACE MALE NOSE COUPLER FLAT FACE FEMALE BODY COUPLER DUST CAP MALE COUPLER DUST CAP FEMALE ADAPTER BULKHEAD VALVE, HYDRAULIC PRESSURE RELIEF HOSE ASSEMBLY 3/4 X S ADAPTER S ELBOW S ADAPTER TEE SWIVEL S ADAPTER TEE S ADAPTER S ADAPTER, CYLINDER HYDRAULIC 6 X 30 WLDMT (SEE PAGE 1-19) VALVE 3 SPOOL 2500 PSI (SEE PAGE 1-21) HOSE CLAMP VALVE RESTRICTOR (USED W/ ENG PKG HYD ONLY) 2 (NOT SHOWN) HOSE ASSEMBLY 1/2 X WASHER, LOCKING INT. TOOTH 1-1/

20 Figure 1-10 Cylinder 6 X

21 CYLINDER 6X30 ITEM PART NO. DESCRIPTION QTY CYLINDER HYDRAULIC 6 X PISTON ROD ASSEMBLY BUTT AND TUBE ASSEMBLY PISTON GLAND GLAND CUP NUT, LOCK SET SCREW NYLON LOCK 1 9* O-RING 1 10* O-RING 1 11* BU-WASHER 1 12* CROWN SEAL 1 13* BEARING RING 1 14* U-CUP 1 15* WIPER 1 16 PMCK PACKING KIT (CONTAINS ITEMS 9 THRU 15) * PARTS AVAILABLE IN PACKING KIT ONLY. 1-19

22 Figure 1-11 Three Spool Valve 1-20

23 THREE SPOOL VALVE ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY, COMPLETE THREE SPOOL 1 1V1703 VALVE HANDLE 3 2 2A CAP SCREW (TIGHTEN TO 7-11 FT. LBS) 9 3 4Z4306 BRACKET HANDLE 3 4 1A0711 WASHER 0-RING SPOOL 6 5 2A SEAL SPOOL 6 6 * *SPOOL 4-WAY 3 7 1R0017 RELIEF ASSEMBLY ( PSI) PSI) 1 8 * HOUSING VALVE 1 9 1V0081 POPPET LOAD CHECK A0757 SPRING LOAD CHECK V1725 PLUG LOAD CHECK A0709 SPACER END A0291 WASHER STOP A0744 SPRING CENTERING A0292 COLLAR STOP A CAPSCREW (TIGHTEN TO 7-11 FT. LBS) A0294 CAP END A0290 WASHER CENTERING SPRING V0208 ADAPTER ASSEMBLY REMOTE POWER BEYOND 1 (CONTAINS ALL NECESSARY O-RINGS) 20 2A GROMMET RUBBER (BOTTOM OUTLET) V1701 PIN KIT A PLUG CONVERSION 1 2V0010 SEAL KIT 1 * SOLD AS MATCHED SET ONLY. 1-21

24 Figure 1-12 Electrical System 1-22

25 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY CF FIRE HOSE (PRIOR 10/99) NUT, HEX LOCK 1/4-20 GRB NUT, HEX LOCK 5/16-18 GRB NUT HEX NUT, HEX 1/ SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR SCREW ROUND HEAD MACHINE X 3/ WASHER FLAT 1/ WASHER SPLIT LOCK NO WASHER SPLIT LOCK 1/ DIAGNOSTIC CABLE W/ SWITCH (PRIOR 02/01) DIAGNOSTIC CABLE (AFTER 02/01) Y REFLECTOR LAMP YELLOW LIGHT, YELLOW LED CLEARANCE R REFLECTOR LAMP RED LIGHT, RED LED CLEARANCE GROMMET MOUNT GROMMET MOUNT 3" CABLE ASSEMBLY, DECK TO G/N HARNESS CENTER TURN, ABS HARNESS, ABS POWER HARNESS BUMPER HARNESS FRONT G/N LICENSE LAMP (COMPLETE) CONDUIT 3/8 PLASTIC FLEX POLE ELECTRICAL FEMALE CONNECTOR WIRE HARNESS, FRONT MAIN DECK LIGHT, ABS LAMP AMBER Y LIGHT, TURN SIGNAL AMBER LIGHT, LED REAR TURN YELLOW R TAIL LAMP 4" LIGHT, LED STOP-TURN MARKER YELLOW S-7 RECEPTACLE 7 PIN W-2-3 RUBBER BOOT Y LAMP TRAILER CENTER TURN INDICATOR GROMMET TRUCK-LITE LIGHT JUNCTION BOX 7 STUD ECU/VALVE ASSEMBLY (PRIOR 02/01) ECU/VALVE ASSEMBLY (AFTER 02/01) WASHER, FLAT 5/16W

26 Figure 1-13 Flip Axle Electrical System (835) 1-24

27 FLIP AXLE ELECTRICAL SYSTEM (835) ITEM PART NO. DESCRIPTION QTY FLIP ASSY SPREAD FLIP ASSY SPREAD NUT, HEX # SCREW, RD HEAD SQ NECK #10-24 X 3/ WASHER, SPLIT LOCK # R REFLECTOR LAMP RED GROMMET MOUNT GROMMET MOUNT HARNESS, BUMPER LICENSE LAMP WIRE HARNESS, EXT FLIP AXLE Y LIGHT, AMBER TURN SIGNAL R LIGHT 4 STOP TURN TAIL CONDUIT, PLASTIC FLEX (NOT SHOWN) AR FIRE HOSE (NOT SHOWN) AR 1-25

28 Figure 1-14 Suspension, Fastener RLU

29 SUSPENSION HANGER RLU ITEM PART NO. DESCRIPTION QTY SUSPENSION, FASTENER RLU SUSPENSION, BEAM RLU (ITEMS 23-28) SCREW HEX HEAD CAP 3/4-10 X 3-1/2(UPR SHK BRKT) SCREW HEX HEAD CAP 3/4-10 X 4 GR5(LWR SHK BRKT) NUT, HEX LOCK 3/4-10 GRB (UPR/LWR SHCK BRACKET) NUT, HEX GRB (UPPER AIR SPRING) WASHER LOCK.78 (UPPER AIR SPRING) NUT, HEX 1/2-13 GRB (LOWER AIR SPRING) WASHER, SPLIT LOCK 1/2 (LOWER AIR SPRING) NUT, HEX LOCK 1-1/8-7 GRC (FRAME BRACKET) WASHER, FLAT ALIGNMENT BLOCK ASSEMBLY (FRAME BRACKET) ALIGNMENT BLOCK NON-WELD (FRAME BRACKET) SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 (UPR AIR SPG) SHOCK AIR SPRING LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE FORM 684 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) U-BOLT X 11 GR BEAM EQUALIZING ASSY W/ AXLE ADAPTER RH BEAM EQUALIZING ASSY W/ AXLE ADAPTER LH WASHER FLAT NUT, HEX LOCK GRC LITERATURE AXLE WELDING (NOT SHOWN) FASTENER KIT (INCL. ITEMS 1-22)

30 Figure 1-15 Suspension Fastener, AR-80-9 FMT 1-28

31 SUSPENSION HANGER RLU 250 FMT ITEM PART NO. DESCRIPTION QTY SUSPENSION, FASTENER RLU 250 FMT SUSPENSION, BEAM RLU 250 FMT (INCL ITEMS 23-28) SCREW HEX HEAD CAP 3/4-10 X 3-1/2(UPR SHK BRKT) SCREW HEX HEAD CAP 3/4-10 X 4 GR5(LWR SHK BRKT) NUT, HEX LOCK GRB (UPR/LWR SHCK BRACKET) NUT, HEX GRB (UPPER AIR SPRING) WASHER, LOCK.78(UPR AIR SPG/LWR SHOCK BRKT) NUT, HEX 1/2-13 GRB (LOWER AIR SPRING) WASHER, SPLIT LOCK 1/2 GRB (LOWER AIR SPRING) LOCK NUT GRC WEAR WASHER ALIGNMENT BLOCK ASSEMBLY (PIVOT) ALIGNMENT BLOCK NON-WELD (PIVOT) SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 (UPR AIR SPG) SHOCK AIR SPRING LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) U-BOLT X 11 GR * BEAM EQUALIZING W/ ADAPTERS RH NON-WELD 1 25 * BEAM EQUALIZING W/ ADAPTERS LH WASHER FLAT NUT, HEX LOCK GRC LITERATURE AXLE WELDING (NOT SHOWN) FASTENER KIT (INCL. ITEMS 1-21) 1 * FOR 835 TRAILER, THE SHOCK MOUNT ON BEAMS GET MODIFIED PER PRINT , USING THE FOLLOWING PARTS GUSSET RLU250 SHOCK FRONT GUSSET RLU250 SHOCK REAR BRACKET, SHOCK MOUNT 2 RRRCF502 X 1.75 BAR, ROUND 3/8 X 1-3/

32 ILLUSTRATED PARTS LIST /2 X A 14A TYPE I RH 4 TYPE II LH VIEWED FROM HEAD END A 14A NOTE: RH DOES NOT NECESSARILY CORRESPOND W/ RH SIDE OF TRAILER m Figure 1-16 Axle and Brake Assembly 1-30

33 AXLE AND BRAKE ITEMS (DEXTER) (16-1/2 x 7 ) ILLUSTRATED PARTS LIST ITEM PART NO. REFERENCE NO. DESCRIPTION QTY AXLE 79 TRK, 16.5 X 7 SPG BRK 25K AXLE 79 TRK, 16.5 X 7 SER BRK 25K AXLE 79 TRK, 16.5 X 7 SPG BRK 25K TIS AXLE 79 TRK, 16.5 X 7 SER BRK 25K TIS 1A* D-2H16 BEAM W/ BRACKETS 1 **K **K BRAKE SHOE HARDWARE KIT (ITEMS 2, 3, 5, 6, 7, 8, & 9) 2** BUSHING, SPIDER ANCHOR PIN 4 3** PIN, ANCHOR SHOE AND LINING ASSEMBLY 4 4A LINING - BRAKE BLOCK CAM 2 4B LINING - BRAKE BLOCK ANCHOR K BRAKE BLOCK KIT 4 5** ROLLER 4 6** RETAINER, ROLLER 4 7** SPRING, SHOE RETRACTOR 2 8** RETAINER PIN RETRACTOR SPRING 4 9** KEEPER SPRING ***K CAMSHAFT REPAIR KIT (ITEMS 10-15, & 22) 10*** WASHER CAMSHAFT 2 11*** SEAL GREASE 4 12*** BUSHING CAMSHAFT SPIDER 2 13A*** WASHER CAMSHAFT END 2 14A*** RETAINER, CAMSHAFT END 2 15*** BUSHING CAMSHAFT SUPPORT CAMSHAFT, 25" LH CAMSHAFT, 25" RH SLACK ADJUSTER, AUTOMATIC NUT, INNER SPINDLE WASHER, SPINDLE LOCK WASHER, TABBED SPINDLE LOCK NUT, OUTER SPINDLE 2 22*** FITTING, GREASE AIR CHAMBER, SPRING BRAKE AIR CHAMBER, SERVICE BRAKE SENSOR BLOCK RETAINER CLIP ABS SENSOR, 90 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPID ER, AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH. ** THESE PARTS ARE AVAILABLE AS PART OF THE BRAKE SHOE REPAIR KIT LISTED *** THESE PARTS ARE AVAILABLE AS PART OF THE CAMSHAFT REPAIR KIT LISTED NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE

34 Figure 1-17 Air Control Kit 1-32

35 AIR CONTROL KIT (USED W/ RLU-250 SUSPENSION) ITEM PART NO. DESCRIPTION QTY AIR CONTROL KIT NEWAY HEIGHT CONTROL VALVE AIR PRESSURE PROTECTION VALVE & FILTER SRK KIT (ADJ. LINK ASSY) SCREW, HEX HEAD CAP 1/4-20 X 3/4 GR NUT, HEX LOCK 1/4-20 GRB DECAL (OPERATING) HEIGHT CONTROL INSTRUCTIONS (NOT SHOWN)

36 Figure 1-18 Air System 1-34

37 AIR SYSTEM ITEM PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLY (825A) FRAME ASSEMBLY (825A) AIR BRAKE ASSEMBLY (835) GOOSENECK ASSEMBLY (835) FITTING, BRS PIPE ADAPTER FITTING AIR 1/ FITTING AIR FITTING AIR FITTING AIR FITTING AIR FITTING, AIR PIPE TEE, 3/ FITTING, AIR BRASS TEE FITTING, BRASS PIPE TEE FITTING BRASS PIPE CL NIP 1/ FITTING, AIR ANCHOR COUPLING 1/ FITTING, BRASS PLUG HEX 3/ NUT, FLANGE HEAD SERR 3/ NUT HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR VALVE, AIR PUSH BUTTON CLAMP CYLINDER, AIR 1-3/4 BORE GLADHAND RED AIR B61 FRAME UNION B61-6 TAG EMER LINE B61-7 TAG SERVICE LINE BRAKE PROTECTION VALVE NYLON TUBING 3/8 AR HOSE AIR TUBING NYLON 1/4 AR GLADHAND BLUE AIR GLADHAND DUMMY FITTING, AIR S REDUCER 1/2 X 3/ S ADAPTER 45 3/8 X 3/ TIE WIRE 22 PLASTIC (NOT SHOWN) HOSE, AIR FITTING AIR CABLE ASSEMBLY, DECK TO G/N REF GLADHAND W/ SHUTOFF (EMERGENCY) GLADHAND W/ SHUTOFF (SERVICE) FITTING, AIR 90 2 NOTE: ON 6/2/01; ITEMS REPLACED ITEMS 6, 19, & 27 WHERE G/N CONNECTS TO TRAILER. IF RE- PLACEMENT PARTS NEEDED AT THIS LOCATION, USE ITEMS REMOVE ITEM 28 WHEN USING ITEMS

38 Figure 1-19 Air Brake System (825A) 1-36

39 AIR BRAKE SYSTEM (825A) ITEM PART NO. DESCRIPTION QTY FRAME ASSEMBLY FITTING, AIR HOSE, AIR 3/8 X FITTING, AIR 45 W/ ELBOW 1/ FITTING, AIR BR TEE 3/ NUT, FLANGE HEAD SERR 3/ NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 3/ PLUG, PIPE 1/ PLUG, PIPE 3/ TIE WIRE 22 PLASTIC (NOT SHOWN) SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TUBING, NYLON 3/8 AR WASHER, FLAT 3/8W ECU/VALVE ASSEMBLY FITTING, AIR /4X1/2BUSH BUSHING BLACK PIPE CLAMP, HOSE HOSE, AIR 3/8 X S NIPPLE, HEX HOSE, AIR 3/8 X AIR TANK TUBING, NYLON 1/2 AR 29 56D4 COCK, DRAIN AIR TANK VALVE TASK 4 PORT BUSHING, STEP ABS MAINTENANCE MANUAL NO.33 (NOT SHOWN)

40 Figure 1-20 Air Brake System (835) 1-38

41 AIR BRAKE SYSTEM (835) ITEM PART NO. DESCRIPTION QTY AIR BRAKE ASSEMBLY * SENSOR EXTENSION CABLE REF ABS KIT WABCO 4S/2M (SEE PAGE 1-43) TUBING, NYLON 5/8 AR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR UNION TEE FITTING, AIR 45 W/ ELBOW 3/ FITTING, AIR 45 W/ ELBOW 1/ FITTING, AIR BR TEE 3/ HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE, AIR 3/8 X NUT, FLANGE HEAD SERR 3/ NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 3/ PLUG, PIPE 1/ SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TIE WIRE 22 PLASTIC (NOT SHOWN) AR TUBING, NYLON 3/8 AR TUBING, NYLON 1/2 AR WASHER, FLAT 3/8W BUSHING, BLACK PIPE S ADAPTER, HYD NIPPLE 3/ S NIPPLE, HEX CONDUIT, PLASTIC FLEX 3/8 (NOT SHOWN) COUPLER, AIR FEMALE 3/ AIR TANK REF 40 56D4 COCK, DRAIN AIR TANK VALVE TASK 4 PORT BUSHING, STEP CLAMP, HOSE 1 * PART OF ABS KIT, P/N (SEE PAGE 1-43). 1-39

42 Figure 1-21 Air Brake System - Flip Axle (835) 1-40

43 AIR BRAKE SYSTEM - FLIP AXLE (835) ITEM PART NO. DESCRIPTION QTY FLIP ASSY SPREAD FLIP ASSY SPREAD HOSE, AIR 3/8 X 42 (60) HOSE, AIR 3/8 X 54 (72) HOSE, AIR 3/8 X 54 (60) HOSE, AIR 3/8 X 72 (72) NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 1/ SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR WASHER, FLAT 3/8W SWIVEL, COUPLER, AIR MALE AIR TANK D4 COCK, DRAIN AIR TANK BUSHING, STEP TIE STRAP, PLASTIC (NOT SHOWN) AR 1-41

44 Figure 1-22 Brake Kit, (Rockwell) ABS 1-42

45 BRAKE KIT (ROCKWELL) ABS ITEM PART NO. DESCRIPTION QTY BRAKE KIT, ROCKWELL ABS, 4S/2M ECU/VALVE ASSEMBLY SENSOR EXTENSION CABLE POWER/DIAGNOSTIC CABLE(SWITCH NOT INCL.) WARNING LAMP LABEL 1 5 INSTALLATION GUIDE (NOT SHOWN) ABS MAINTENANCE MANUAL (NOT SHOWN) DIAGNOSTIC SWITCH

46 Figure 1-23 Outboard Pilot Mount Hub and Drum 1-44

47 OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY HUB/DRUM 10 BOLT 16.5 PILOT ABS LONG STUD 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE (66884) OUTBOARD MOUNTED BRAKE DRUM ( T) HUB W/ STUDS NUT FLANGE MM22X STUD R.H. 22X1.2 (103783) (4009) CAP, HUB (3067) GASKET, OIL CAP SEAL WASHER, SPLIT LOCK 5/ SCREW, HEX HEAD CAP 5/16-18 GR WHEEL, POLISHED ALUM PILOT MNT 22.5 X 7.50 (10 BOLT) WHEEL, PILOT MNT 22.5 X 8.25, PP(10 BOLT) (ALUM COLOR.) WHEEL, MACHINED ALUM PILOT MNT 22.5 X 7.50(10 BOLT) WHEEL, DISC PILOT MNT 22.5 X 8.25 (10 BOLT)(STD. STEEL) 1 (NOT SHOWN) 16 TR573 VALVE STEM (NOT SHOWN) 1 TR545D VALVE STEM (ALUM.) (NOT SHOWN) 1 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH HUB ONLY. IT SHOULD NEVER BE SOLD SEPARATELY. 1-45

48 Figure 1-24 Manual Air Height Control Assembly (Option) 1-46

49 MANUAL AIR HEIGHT CONTROL ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY CONTROL ASSEMBLY, AIR R/L 1 * FITTING, AIR UNION TEE 1/4 (NOT SHOWN) 1 2 ** NUT, HEX LOCK 5/16-18 GRB (NOT SHOWN) 3 3 ** SCREW, HEX HEAD CAP 5/16-18 X 1 GR (NOT SHOWN) NYLON TUBING 1/4 AR 5 ** WASHER, FLAT 5/16 (NOT SHOWN) FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR PIPE TEE 1/ FITTING, BRASS PIPE NUT, HEX LOCK 5/16-18 GRB SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR SCREW, RD HEAD MACH #10-24 X 3/ NUT, HEX LOCK PLATE, MOUNTING AIR LIFT KIT AIR CONTROL KIT MANUAL (INCL ITEMS 17-21) VALVE, MANUALLY OPERATED KNOB FOR PILOT VALVE AIR GAUGE HAND CONTROL VALVE DECAL (NOT SHOWN) HANDLE REPLACEMENT MANUAL HEIGHT CONTROL 1 * USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO AIR RIDE SYSTEM ** USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO THE TRAILER FRAME 1-47

50 Figure 1-25 Scale-o-matic Installation (Option) 1-48

51 SUSPENSION SCALE-O-MATIC ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY. B INSTALLATION SCALE-O-MATIC FITTING AIR M/RUN TEE SCREW HEX HEAD CAP 1/4-20 X 1-1/ NYLON TUBING 1/4 AR WASHER FLAT 1/4N WASHER SPLIT LOCK 1/ SCALE-O-MATIC, 25,000 LB. CAP

52 Figure 1-26 Winch Installation 1-50

53 WINCH INSTALLATION ITEM PART NO. DESCRIPTION QTY WINCH INSTALLATION, 825 G/N 12K WINCH INSTALLATION, 825 G/N 20K HOSE ASSEMBLY 1/2 X NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/ DECAL, WARNING BRADEN (NOT SHOWN) ANCHOR WELDMENT HOOK, G/N CONNECT REAR PLATE (WELDED TO G/N) 2 (NOT SHOWN) S ADAPTER, #10 O-RING S ADAPTER, 45, #8 O-RING (CONNECTS TO VALVE) CHAIN LINK CONNECTING 1/ CHAIN 1/2 X DECAL, WARNING WINCH (NOT SHOWN) WINCH ASSEMBLY 12,000 LB (INCL ITEMS 15-27) WINCH ASSEMBLY 20,000 LB (INCL ITEMS 15-27) NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR SCREW, HEX HEAD CAP 1/2-13 X 5-1/2 GR5 (12K) SCREW, HEX HEAD CAP 1/2-13 X 6 GR5 (20K) WASHER, FLAT 3/8N WASHER, FLAT 1/2W WASHER, SPLIT LOCK 1/ DECAL, WARNING BRADEN (NOT SHOWN) WINCH TENSIONER WLDMT 12K WINCH TENSIONER 20K BRADEN SPRING MOTOR, HYDRAULIC 12,000 LB (SEE PAGE 1-58) MOTOR, HYDRAULIC 20,000 LB (SEE PAGE 1-58) SPRING COMP LEVEL WIND WINCH WORM GEAR 12,000 LB (SEE PAGE 1-53) WINCH WORM GEAR 20,000 LB (SEE PAGE 1-56) HCGHT500 CLEVIS GRAB HOOK CABLE, 1/2 W/ LOOP 85FT CABLE, 5/8 W/ LOOP 85FT

54 Figure ,000# Winch Assembly 1-52

55 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH ASSY 12K WORM HOUSING ASSY (INCLUDES ITEM 18) COVER ASSY WORM HOUSING (INCL ITEM 19) HOUSING SAFETY BRAKE CONTAINER BEARING LEG ASSEMBLY BEARING (INCLUDES ITEM 47) DRUM CABLE DRUM SHAFT CABLE SHAFT WORM GEAR WORM LEFT HAND WORM LEFT HAND SLIDING CLUTCH ANGLE BASE THRUST RING BRAKE DRAG SPACER WORM BUSHING BUSHING PLUG PIPE PLUG PIPE SEAL GREASE KEY WORM GEAR CONE BEARING CUP BEARING GASKET BAND BRAKE WORM HOUSING COVER GASKET RETAINER RING KEY WORM KEY CLUTCH SETSCREW FITTING GREASE PLUG PIPE FITTING GREASE CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK BUSHING BEARING CONTAINER GASKET KEY DRUM BRAKE SETSCREW CAPSCREW JAM NUT BRAKE BAND SPRING RETAINER RING SHIFTER SHAFT

56 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY SHIFTER HANDLE ROLLPIN ROLLPIN SPRING ROLLPIN SHIFTER FORK CAPSCREW KEY COUPLING HALF (WORM SHAFT) ROLLER CHAIN MOTOR ADAPTER COUPLING HALF (MOTOR SHAFT) SPRING SPACER SPACER

57 Figure ,000# Winch Assembly 1-55

58 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH 20000# W/BOLT-ON ANGLES WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SLIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE CAPSCREW WASHER LOCK WASHER LOCK

59 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLLPIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE SHOE ASSEMBLY DRAG BRAKE DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE-AMU7-16F (NOT SHOWN) PLATE WARNING (NOT SHOWN) SCREW DRIVE (NOT SHOWN) SCREW SET INSERT THREAD LOCKWASHER CAPSCREW ADAPTER - MOTOR COUPLING HALF-WINCH COUPLING HALF-MOTOR SPACER - CONSTANT ROLLER CHAIN CAPSCREW CAPSCREW (NOT SHOWN) LOCKWASHER (NOT SHOWN) LOCKWASHER SPACER - VARIABLE CAPSCREW (NOT SHOWN) SPRING - SPACER

60 WINCH MOTOR ASSEMBLY Figure 1-29 Winch Motor Assembly ITEM PART NO. DESCRIPTION QTY MOTOR HYD. (FOR 20K WINCH) MOTOR HYD (FOR 12K WINCH) SEAL DUST BACK-UP RING SEAL, LIP ROTARY VALVE CHECK VALVE BALL IGR, ASSY (FOR 20K WINCH) IGA, ASSY (FOR 12K WINCH) SNAP RING SQUARE RING SEAL PLUG, VENT W/O-RING 7/ BOLTS, HEX 5/16-24 (FOR 20K WINCH) BOLTS, HEX 5/16-24 (FOR 12K WINCH) KEY, WOODRUFF SHAFT, 1.25" 14 TOOTH SPLINE (FOR 20K WINCH) SHAFT, 1" KEYED (FOR 12K WINCH) 1 15 M110AB-4 BODY/BEARING ASSY (FOR 20K WINCH) 1 PA BODY/BEARING ASSY (FOR 12K WINCH) 1 17 M11OC-1 COVER/BEARING ASSY SNAP RING, SHAFT COMMUNTATOR PLATE SEAL KIT, BODY SEAL KIT, BODY, VITON

61 Figure 1-30 Bolt-On D-Ring Assembly (Option) BOLT-ON D-RING ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY D-RING ASSEMBLY, BOLT-ON NUT HEX LOCK 1/2-13 GR B SCREW HEX HEAD CAP 1/2-13 X1-3/4 GR MOUNT, TIE DOWN TIE DOWN, WINCH

62 Figure 1-31 Decals

63 DECAL PLACEMENT Figure 1-32 Decal Placement ITEM PART NO. DESCRIPTION DECALS, BLK/LIGHT 825 TRL QTY DECALS, WHT/DARK 825 TRL DECALS, BLK/LIGHT 835 TRL DECALS, WHT/DARK 835 TRL DECAL, BOW TIE (BLACK) DC DECAL, BOW TIE (WHITE) DC DECAL, LANDOLL (BLACK) DC DECAL, LANDOLL (WHITE) DC DECAL, 825 (BLACK) DECAL, 825 (WHITE) DECAL, 835 (BLACK) DECAL, 835 (WHITE) DECAL, A 5 (WHITE) DECAL, A 5 (BLACK) DECAL, CAUTION 50K/16FT CONC DECAL, CAUTION 70K/16FT CONC DECAL, TORQUE SPEC 8-10 STUD HUB DECAL, PATENT DECAL, 2" REFLEXITE TAPE RED/WHITE DECAL, HAULOLL (BLACK) DECAL, HAULOLL (WHITE) DECAL, 10,000 LB. ALUMINUM BED DECAL, 825 DETACH PROCEDURE DECAL, 825 HOOKUP PROCEDURE DECAL, 825 CONTROLS DECAL, HYDRAULIC COUPLER DECAL, DANGER PINCHING DECAL, WARNING AIR LINE DECAL, 2 X 12 REFL. WHITE (BULKHEAD)(NOT SHOWN) DECAL, 2 X 10 REFL. WHITE (BULKHEAD)(NOT SHOWN) DECAL, WARNING TIE DOWN (FLIP WLDMT) (NOT SHOWN) 1-61

64 Figure 1-33 Hydraulic Wet Kit Assembly (Option) 1-62

65 HYDRAULIC WET KIT (OPTION) ITEM PART NO. DESCRIPTION QTY HYDRAULIC WET KIT W/ PTO INSTALLED HYDRAULIC WET KIT W/ PTO NOT INSTALLED HYDRAULIC GEAR PUMP (SEE PAGE 1-65) BRACKET, HYDRAULIC TANK MOUNT SUPPORT FILLER, BREATHER STRAINER SCREW HEX HEAD CAP 3/8-16 X 1-1/ NUT HEX LOCK 3/8-16 GRB /4ST ELL PIPE ELBOW HOSE, BARB CLAMP, HOSE 2 9 C3069X12 NIPPLE HEX S ADAPTER RD12D HYDRAULIC BY-PASS SRDD HOSE 3/4 X COUPLER FLAT FACE MALE NOSE COUPLER FLAT FACE FEMALE BODY HOSE 1/2 X PLUG, BLACK PIPE S ADAPTER FILTER, RETURN TANK HYDRAULIC ELBOW HOSE ASSEMBLY 1/2 X HOSE 1-1/4 X 4 SUCTION SCREW HEX HEAD CAP 1/2-13 X 1-1/ WASHER SPLIT LOCK 1/ PTO POWER TAKEOFF S ADAPTER S ELBOW 90 SWIVEL TANK MOUNT PIPE PLUG 3/ PIPE PLUG 1/ NUT HEX LOCK 1/2-13 GRB SCREW HEX HEAD CAP 1/2-13 X 1-1/ COUPLER DUST CAP FEMALE COUPLER DUST CAP MALE ADAPTER #12 TUBE/ #16 O-RING ADAPTER

66 Figure 1-34 Hydraulic Pump, Wet Kit (Option) 1-64

67 HYDRAULIC PUMP, WET KIT (OPTION) ITEM PART NO. DESCRIPTION QTY HYDRAULIC PUMP ASSEMBLY 1 1 X SEAL SHAFT 1 2 EB COVER SHAFT END 1 3 M 1391-K CHECK 2 4 LB SEAL RING 2 5 Y 1032 BEARING ROLLER 4 6 BA STRIP POCKET SEAL 1 7 AA 1058 PLATE THRUST 2 8 BD 1135M-3-17 GEAR SET SHAFT 1 9 UB GASKET HOUSING 2 10 RA HOUSING 1 11 XA 1603 PORT END 1 12 X WASHER 1 13 X2-25 STUD SEAL KIT 1-65

68 Figure 1-35 Bulkhead and Chain Rack Installation (Option) 1-66

69 BULKHEAD AND CHAIN RACK INSTALLATION(OPTION) ITEM PART NO. DESCRIPTION QTY. B BULKHEAD CHAIN RACK INSTALLATION (ITEMS 1-4) BULKHEAD INSTALLATION (ITEMS 5-13) BULKHEAD INSTALLATION 2 POSITION (ITEMS 14-19) RACK INSTALLATION BHD FRT MOUNT (ITEMS 20-24) CHAIN HANGER LOCKING CHANNEL WLDMT WASHER, FLAT 3/ WASHER, SPLIT LOCK 3/ SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR BULKHEAD WELDMENT 48 X BULKHEAD WELDMENT 16 X PIN, HITCH LEVEL LINK NUT HEX LOCK 1/2-13 GRB WASHER FLAT 1/2W SPACER, BULKHEAD 48" SCREW HEX CAP 1/2-13 X 4 GR SCREW HEX CAP 1/2-13 X 1-1/2 GR BAR SIDE, BULKHEAD 48" COTTER PIN 1/4 X BULKHEAD WELDMENT 16/24 X SUPPORT WELDMENT, BULKHEAD PIN SUPPORT, BULKHEAD COTTER PIN 1/2 X HAIRPIN 1/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 5 GR WASHER, FLAT 1/2W RACK WELDMENT, BULKHEAD MOUNT SCREW, HEX HEAD CAP 1/2-13 X 1 GR

70 Figure 1-36 Ramp Assembly (Option) 1-68

71 RAMP ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY RAMP ASSEMBLY 5.5 FT ALUM TRUN RAMP ASSEMBLY 5.5 FT ALUM 1 CO SPRING COMPRESSION NUT, HEX 1/ PIN, SPRING, SLOTTED 2 X 3/ SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2W RAMP WELDMENT 5.5 ALUM LOCK PIN RAMPS LT HOOK WELDMENT RT HOOK WELDMENT ANCHOR WELDMENT RAMP SLOPE (110749) PIN, LYNCH (110749) RAMP WELDMENT FRONT PULLOUT FILLER

72 Figure 1-37 Engine Installation Front Mount (Option) 1-70

73 ENGINE INSTALLATION FRONT MOUNT (OPTION) ITEM PART NO. DESCRIPTION QTY ENGINE INSTALLATION FRONT MOUNT NUT, HEX LOCK 1-8 GRB SCREW, HEX HEAD CAP 1-8 X 6 GR GOOSENECK ASSEMBLY REF COUPLER FLAT FACE MALE NOSE COUPLER FLAT FACE FEMALE BODY MOUNT WELDMENT 11 HP FRONT ENGINE S ADAPTER S ADAPTER HOSE ASSEMBLY RETURN LINE FILTER REF HOSE ASSEMBLY VALVE, HYDR PRESSURE RELIEF LW S ADAPTER STRAIGHT S ELBOW 90 REF S ELBOW TANK WELDMENT 5.5 GAL W/ ENG MOUNT REF 17 3/4NIPPLE NIPPLE, ALL THREAD 3/ VALVE, RESTRICTOR (NOT SHOWN) (SEE PAGE 1-17)

74 Figure HP Honda Engine Drive Installation (Option) (1 of 2) 1-72

75 Figure HP Honda Engine Drive Installation (Option) (2 of 2) 1-73

76 42-11 HP HONDA ENGINE DRIVE INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY HP HONDA ENGINE DRIVE INSTALLATION FILLER BREATHER STRAINER ASSEMBLY TANK WELDMENT SHIELD WELDMENT SCREW, HEX HEAD CAP 3/8-16 X 1 GR PLUG, PIPE 3/ HOSE ASSEMBLY COUPLING ASSEMBLY PUMP MOUNT WELDMENT S ADAPTER PUMP, HYDRAULIC WASHER, FLAT 3/8W NUT, HEX LOCK 5/ SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR S ADAPTER HOSE ASSEMBLY SCREW, HEX HEAD CAP 5/16-24 X 1-1/2 GR WASHER, FLAT 5/ SCREW, HEX HEAD CAP 1/2-13 X 1 GR SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR CA-1595 MACHINE MOUNT 40 DUROMETER NUT, HEX LOCK 1/2-13 GRB NUT, HEX LOCK 3/8-16 GRB ELBOW, STR 3/ /16-18 X 2 HHCS SCREW, HEX HEAD CAP 5/16-18 X 2 GR NUT, HEX LOCK 1/4-20 GRB HARNESS, WIRING SWITCH ASSEMBLY, STARTER PLATE, CLAMP PLATE MOUNTING ENGINE CONTROLS THROTTLE CABLE S ADAPTER CAP NUT /4-20 X 1-1/4 CB SCREW, RD HEAD SQ NECK 1/4-20 X 1-1/ NUT, HEX 1/ SCREW, RD HEAD SQ NECK 5/16-18 X 1-1/4 GR NUT, HEX 5/ FUEL SOLENOID 12V DC SCREW RD HEAD MACH #10-32 X 5/ WASHER, FLAT # WASHER SPLIT LOCK # HOSE BARB ELECT. BUTT SPLICE RETURN LINE FILTER S ADAPTER, ANCHOR BOLT BATTERY BATTERY CABLE ASSEMBLY HOLD DOWN BATTERY ENGINE, 11HP HONDA

77 42-11 HP HONDA ENGINE DRIVE INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY HOSE ASSEMBLY GROMMET 1 (NOT SHOWN) MOUNT FUEL SOLENOID CONDUIT, FLEX PLASTIC 3/ STRAIN RELIEF CONN 1/ HOSE FUEL LINE CLAMP, HOSE 4 58 #242 LOCKTITE LOCKTITE 242 AR WASHER, FLAT 1/ BAR, 4 HOLE MOUNT WASHER, FLAT 1/2W KEY, STEEL PORTABLE CORD TRIM-LOK 3/16 X /4-20WN WING NUT, 1/ COVER, ENG ACCESS COVER, HYD ACCESS HOSE ASSEMBLY 1/ ADAPTER 1 70 STP-164 BULLET CONNECTOR, FEMALE FUSE, 20A FUSE HOLDER DIODE 6 AMP TERMINAL TERMINAL VALVE, RESTRICTOR ONE WAY

78 Figure 1-40 Front Mount Engine Cover Installation (Option) 1-76

79 FRONT MOUNT ENGINE COVER INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY COVER, INSTALLATION 11 HP FRONT MOUNT NUT, HEX LOCK GRA NUT, HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 3/8-16 X 1 GR SCREW, RD HEAD MACH #10-24 X 3/ WASHER FLAT # WASHER, FLAT 3/8N ENGINE INSTALLATION FRONT MOUNT (SEE PAGE 1-71) REF COVER WELDMENT 11HP NYLON SHOULDER WASHER BRACKET, LATCHING LATCH, BATTERY COVER RUBBER GROMMET SEAL, BAR STOCK NEOPRENE SPNG BRACKET, HOOD STRAP CABLE, VINYL COATED 1/8 X CLAMP, 1/8 WIRE ROPE MOUNT KIT, ENG PKG 825 DECK HOSE ASSEMBLY, 1/2 X 42 (NOT SHOWN) 1 (REPLACES ITEM 68 PAGE 1-75) NUT, HEX LOCK 1-8 GRB SCREW, HEX HEAD CAP 1-8 X 6 GR HOSE ASSEMBLY, 3/4 X 52 (NOT SHOWN) 1 (REPLACES ITEM 6 PAGE 1-74) MOUNT WELDMENT ENG PKG 825 DECK

80 Figure 1-41 Miscellaneous Options 1-78

81 MISCELLANEOUS OPTIONS ITEM PART NO. DESCRIPTION QTY BANNER/FLAG KIT WIDE/OVS LS BANNER WIDE/OVERSIZE LOAD FLAG, OVERWIDTH HYDRAULIC CONVERSION KIT, BALL TO FLAT COUPLER,FLAT FACE MALE NOSE COUPLER, FLAT FACE FEMALE NOSE COUPLER DUST CAP MALE COUPLER DUST CAP FEMALE S INTERNAL PIPE O-RING BOSS DECAL HYD COUPLER LIGHT PACKAGE TWO MAG. STROBES ELECTRICAL, DC-Y ADAPTER STROBE, LIGHT - MAGNETIC BASE STRAP, RATCHET ASSEMBLY (NO PARTS BREAKDOWN) SUPPORT, HEADER WELDMENT CARRIER WELDMENT 825 REF RACK WELDMENT CHAIN/BINDER TRAY CHAIN 825 CARRIER SCALE INSTALLATION, AIR WEIGH HOSE, CF FIRE (NOT SHOWN) NUT, HEX LOCK 1/ SCREW, HEX HEAD CAP 1/4-20 X 1-1/4 GR TIE STRAP, PLASTIC (NOT SHOWN) WASHER, FLAT 1/4W CONNECTOR (NOT SHOWN) FRAME WELDMENT SCALE, AIR DIGITAL TERMINAL RING (NOT SHOWN) 1-79

82 NOTES: 1-80

83 NUMERICAL INDEX 2 PART PAGE #242 LOCKTITE (4009) (3067) /4-20 X 1-1/4 CB 74 1/4-20WN PART PAGE R R Y PART PAGE