TM Trailer Sales, Inc. - Your Lowboy Dealer - Model 345D Trailer Parts Manual

Transcription

1 Model 345D Trailer Parts Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ F /2010

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3 Table of Contents 1 Instructions for Ordering Parts 2 Illustrated Parts List GENERAL ASSEMBLY HITCH ASSEMBLY, PINTLE RIGID HYDRAULIC ASSEMBLY CYLINDER, HYDRAULIC 4 X CYLINDER, HYDRAULIC 4 X 20-1/ VALVE ASSEMBLY - 3 SPOOL, NO REMOTE VALVE ASSEMBLY - 3 SPOOL, REMOTE VALVE, THREE STACK VALVE, THREE STACK SOLENOID ELECTRICAL ASSEMBLY UNDERCARRIAGE ASSY - SPRING RIDE GREASE HOSE LOCATION, P/N, AND LENGTH SUSPENSION ASSEMBLY - SPRING RIDE UNDERCARRIAGE ASSY - AIR RIDE GREASE HOSE LOCATION, P/N, AND LENGTH AIR CONTROL KIT AIR BRAKE SYSTEM SUSPENSION HANGER RLU AXLE AND BRAKE ASSEMBLY ABS BRAKE KIT OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY AIR SYSTEM, MAIN WINCH INSTALLATION ,000# WINCH ITEMS ,000# WINCH ITEMS WINCH MOTOR ASSEMBLY WINCH CABLE ROLLER GUIDE (OPTION) DECAL INSTALLATION F Edition i

4 EXTENSION INSTALLATION (OPTION) ENGINE DRIVE, 27HP DUAL HYDRAULIC PLUMBING (OPTION) ACCESSORIES W/O ENGINE DRIVE AIR OUTLET ACCESSORY (OPTION) HYD. INSTALL. DOCK LEVEL W/ E-CHAIN (OPTION) DOCK LEVELER ASSEMBLY (OPTION) LEG ITEMS, DOCK LEVELER W/ LOCK VALVE DOCK LEVELER VALVE WINCH OPENING COVER ASSEMBLY (OPTION) WINCH ASSEMBLY, 4" WEBBING SLIDING (OPTION) JACK INSTALLATION, 12K, 5FT HITCH (OPTION) JACKSTAND ASSEMBLY (OPTION) SAND PAD INSTALLATION (OPTION) STEEL DOOR TOOLBOX INSTALLATION (OPTION) AIR DIGITAL SCALE (OPTION) SPARE TIRE CARRIER ASSEMBLY (OPTION) ENGINE PACKAGE STAND INSTALLATION (OPTION) ROLLER, SLOPE SINGLE CORNER (OPTION) HITCH LOCK INSTALLATION (OPTION) Numerical Index ii F Edition

5 Chapter 1 Instructions for Ordering Parts ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER PHONE NO.: OR OR FAX NO.: ORDER ONLINE: companystore.landoll.com IDENTIFICATION PLATE The identification plate, which lists the model number and serial number, is located on the front of the frame (See Figure 1-1.) SERIAL NUMBER NOMENCLATURE The serial number for the 345D trailer is located on the identification plate. Mfg by / Fabrique Par: Date Mfd: GVWR/ PNEU: Landoll Corporation 1900 North Street Marysville, KS Type/Type De Vehicule: Trailer/Rem Axle Tire/PNEU size Rim/Jante Cold Tire PSI GAWR/PNBE Inter Rear SGL/Dual: V.I.N. / N. I. V. This vehicle conforms to all applicable standards prescribed under the Canadian Motor Vehicle Safety Regulations in effect on the date of manufacture. /Ce Vehicule est conforme a toutes les normes quilue sont du Canada en Vigueur a la date de sa fabrication. This vehicle conforms to all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) in effect on the date of manufacture shown above. 345d id plate location Figure 1-1: Identification Plate and Location 1-1

6 INSTRUCTIONS FOR ORDERING PARTS Page Intentionally Blank 1-2 F Edition

7 Illustrated Parts List d gen assy a 2 GENERAL ASSEMBLY Figure 2-1: General Assembly ITEM PAGE NO. DESCRIPTION QTY HITCH ASSEMBLY, PINTLE RIGID HYDRAULIC ASSEMBLIES ELECTRICAL ASSEMBLIES UNDERCARRIAGE/SUSPENSION ASSEMBLIES - SPRING RIDE UNDERCARRIAGE ASSEMBLIES - AIR RIDE ; AIR BRAKE SYSTEM SUSPENSION HANGER ASSEMBLY AXLE AND BRAKE ASSEMBLIES HUB AND DRUM ASSEMBLIES AIR SYSTEM WINCH ASSEMBLIES DECAL INSTALLATION EXTENSION INSTALLATION (OPTION) ENGINE DRIVE, 27 HP ; MISCELLANEOUS ASSEMBLIES (OPTION) DOCK LEVELER ASSEMBLIES (OPTION) HITCH LOCK AND JACK INSTALLATIONS (OPTION) PARKING STAND SL LOCK HITCH PIN HUBODOMETER/BRACKET (OPTION)(NO PARTS BREAKDOWN) 2-1

8 Figure 2-2: Hitch Assembly, Pintle Rigid 2-2 F Edition

9 HITCH ASSEMBLY, PINTLE RIGID ITEM PART NO. DESCRIPTION QTY HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE INV PLATE HITCH ASSY, PINTLE RIGID 7 W/ GR8 CHAIN AND CONN SCREW, HEX HEAD CAP 3/4-10 X 3 GR NUT, HEX 3/4-10 GR CHAIN, 1/2 X 36 GRD CHAIN, 1/2 X 36 GR CHAIN LINK, CONNECTING 1/ CHAIN LINK, CONNECTING 1/2 GR PINTLE EYE NUT, HEX 3/4-10 GR HINGE TUBE HITCH ASSEMBLY, 7FT FT HITCH ASSEMBLY FT HITCH ASSEMBLY HITCH WELDMENT 5 INVERT FRONT PLATE HOOK, EYE W/ LATCH ASSEMBLY HOOK, CLEVIS 1/2 CHAIN W/ LATCH GR SCREW, HEX HEAD CAP 3/4-10 X 2-1/2 GR WASHER, SPLIT LOCK 3/

10 m143149p B B Figure 2-3: Hydraulic Assembly (1 of 3) 2-4 F Edition

11 37 TO RETURN m143149p2 WINCH/HOSE ASSEMBLY 9 RIGHT SIDE 3-SPOOL VALVE TO PRESSURE RIGHT SIDE 3-SPOOL VALVE A A SECTION B-B LEFT SIDE 3 SPOOL VALVE SECTION A-A Figure 2-4: Hydraulic Assembly (2 of 3) 2-5

12 m Figure 2-5: Hydraulic Assembly (3 of 3) 2-6 F Edition

13 HYDRAULIC ASSEMBLY ITEM PART NO. DESCRIPTION QTY HYDRAULIC ELECTRICAL AIR HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X NUT HEX LOCK 3/4-10 GRB PIN, COTTER 3/16 X 2-1/ SCREW HEX HEAD CAP 3/4-10 X 2-1/4 GR TIE STRAP, PLASTIC 3/16 X 14 (NOT SHOWN) WASHER FLAT 3/ CYLINDER 4 X 20-1/4 (7 ) (SEE PAGE 2-9) CARTRIDGE, POWER BEYOND PRESSURE HARNESS ASSEMBLY REF VALVE ASSEMBLY 3-SPOOL NO REMOTE (SEE PAGE 2-11) VALVE ASSEMBLY 3-SPOOL REMOTE (SEE PAGE 2-13) FRAME WELDMENT REF COUPLER, MALE/FEMALE HOSE ASSEMBLY 1/2 X S ADAPTER, 45 o S ADAPTER REF S ADAPTER TEE S ADAPTER, TEE S ADAPTER 90 o BRACKET CYLINDER MOUNT CYLINDER ASSEMBLY, STD LOAD ANGLE (INCL ITEMS 40-46) TEE 37 FLARE HITCH ASSEMBLY REF PIN, CYLINDER ROD END A PIN, CYLINDER BUTT END A PIN, UNDERCARRIAGE CYLINDER WASHER, STEP WINCH ASSEMBLY REF TEE, SWIVEL NUT BRANCH S ADAPTER CYLINDER, HYD 4 X 126 O-RING (SEE PAGE 2-8) BRACKET ASSY CYL TRUNNION PIN, CYL BUTT END PIN, COTTER 3/16X2-1/ SCREW, HEX HEAD CAP 1/2-13 X 6 GR NUT, HEX LOCK 1/2-13 GRB FITTING, GREASE 1/

14 m CYLINDER, HYDRAULIC 4 X 126 Figure 2-6: Cylinder, Hydraulic 4 X 126 ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 4 X 126 (STD LOAD ANGLE) BUTT AND TUBE ASSEMBLY PISTON ROD PISTON GLAND SPACER LOCKNUT (1-1/4-12) O-RING O-RING O-RING BU-WASHER BU-WASHER U-CUP SQ. RETAINING RING WIPER SAE ORB PLUG BU-WASHER INSTALLATION RING (NOT SHOWN) WIPER (NOT SHOWN) PACKING KIT (INCL ITEMS 7-14) F Edition

15 m Figure 2-7: Cylinder, Hydraulic 4 X 20-1/4 CYLINDER, HYDRAULIC 4 X 20-1/4 ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 4 X 20-1/ PISTON ROD ASSEMBLY BUTT & TUBE ASSEMBLY PISTON GLAND LOCKNUT SHIPPING PLUG O-RING O-RING O-RING BU-WASHER BEARING RING CROWN SEAL U-CUP WIPER GREASE ZERK WARNING DECAL (NOT SHOWN) PLAIN DECAL (NOT SHOWN) PACKING KIT (INCLUDES ITEMS 7-14) 2-9

16 m Figure 2-8: Valve Assembly - 3 Spool, No Remote 2-10 F Edition

17 VALVE ASSEMBLY - 3 SPOOL, NO REMOTE ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY - 3 SPOOL NO REMOTE VALVE HANDLE, RH FORMED VALVE HANDLE, LH FORMED VALVE HANDLE, CENTER FORMED VALVE, 3 STACK (SEE PAGE 2-14) SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/8N WASHER, SPLIT LOCK 3/ S ADAPTER S ADAPTER, HANDLE, PLASTIC BLACK HANDLE, PLASTIC RED MOUNT WELDMENT, VALVE

18 m Figure 2-9: Valve Assembly - 3 Spool, Remote 2-12 F Edition

19 VALVE ASSEMBLY - 3 SPOOL, REMOTE ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY - 3 SPOOL REMOTE ADAPTER, VALVE HANDLE, RH FORMED VALVE HANDLE, LH FORMED VALVE HANDLE, CENTER FORMED ADAPTER, STRAIGHT LONG VALVE, 3 STACK SOLENOID (SEE PAGE 2-15) SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/8N WASHER, SPLIT LOCK 3/ S ADAPTER, HANDLE, PLASTIC BLACK HANDLE, PLASTIC RED MOUNT WELDMENT, VALVE

20 m VALVE, THREE STACK Figure 2-10: Three Stack Valve ITEM PART NO. DESCRIPTION QTY VALVE, THREE STACK INLET SECTION KIT VALVE SECTION KIT OUTLET SECTION KIT TIEROD KIT SEAL KIT FOR INLET SECTION SEAL KIT FOR OUTLET SECTION O-RING SEAL KIT FOR BETWEEN SECTIONS SEAL KIT FOR SOLENOID WORK SECTION F Edition

21 m Figure 2-11: Three Stack Valve VALVE, THREE STACK SOLENOID 3 ITEM PART NO. DESCRIPTION QTY VALVE, THREE STACK SOLENOID INLET SECTION KIT VALVE SECTION KIT VALVE SECTION KIT OUTLET SECTION KIT TIEROD KIT COIL CARTRIDGE COIL CARTRIDGE ASSEMBLY (INCL ITEMS 6 & 7) SEAL KIT FOR INLET SECTION SEAL KIT FOR OUTLET SECTION O-RING SEAL KIT FOR BETWEEN SECTIONS SEAL KIT FOR SOLENOID WORK SECTION

22 d elect Figure 2-12: Electrical Assembly F Edition

23 ELECTRICAL ASSEMBLY ITEM PART NO. DESCRIPTION QTY TIE WRAPS (NOT SHOWN) AR * RECEIVER SUBASSEMBLY, KAR-TECH REF * TRANSMITTER, 6 FUNCTION REF POUCH, TRANSMITTER REF HARNESS ASSEMBLY, KAR-TECH REF HARNESS, 7 WAY RECEPTACLE HARNESS, BED MAIN HARNESS, E-CHAIN HARNESS, BUMPER HARNESS, MARKER FRONT CORNER HARNESS, MARKER FRONT BED LIGHT, RED LED 2.5 CL/MARKER LIGHT, YELLOW LED 2.5 CL/MARKER GROMMET, 2.5 SURFACE MOUNT LIGHT, YEL AUX TURN LIGHT, RED LED OVAL STT GROMMET, OVAL LIGHT, RED LED RECT CLEARANCE GROMMET, RECT LIGHT, CLEAR LED LICENSE BRACKET, LIGHT LICENSE LIGHT, YELLOW LED ABS HARNESS, ABS LAMP CLAMP, HARNESS (NOT SHOWN) AR DECAL, 6 FUNCTION WINCH, TILT, AXLE REF HARNESS EXTENSION 48" SCREW, HEX HEAD CAP 5/16-18 X 1 GR WASHER, FLAT 5/16W NUT, HEX LOCK 5/ NUT, FLANGE 3/8-16 AR CLAMP, HOSE AR * ITEM 26 (DECAL) MUST BE PURCHASED WITH THE PURCHASE OF EITHER P/N (RECEIVER/TRANSMITTER) OR (TRANSMITTER) 2-17

24 m145681p A 22 A SECTION A-A Figure 2-13: Undercarriage Assembly - Spring Ride (1 of 2) 2-18 F Edition

25 SEE DETAIL A m145681p DETAIL A C C SECTION B-B SECTION C-C B B Figure 2-14: Undercarriage Assembly - Spring Ride (2 of 2) 2-19

26 UNDERCARRIAGE ASSY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY U/C ASSEMBLY SPRING 102" CAPSCREW, HEX HEAD 5/8-18 X 5-1/ RETAINER, 5/8-18 X 4-1/2 HEX HEAD BOLT, 7/8-14 X 5-1/ LOCKNUT, HEX CENTER 5/ SPRING, ROLLER EQUALIZER TRANS NUT, FLANGE LOCK 3/ NUT, HEX LOCK 3/8-16 GRB NUT, HEX 1/4-20 GRB SCREW, HEX HEAD CAP 3/4-10 X 1-3/4 GR SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR SCREW, RD HEAD SQ NECK 1/4-20 X 3/4 GR TIE STRAP, PLASTIC.18 X 14 (NOT SHOWN) AR WASHER, FLAT 1/ WASHER, FLAT 3/ WASHER, SPLIT LOCK 1/ ELBOW, BRASS PIPE STREET NUT, HEX 2-12 GRB NUT, LOCK 7/ WASHER, FLAT 7/8 HARDENED ADAPTER SUSPENSION ASSEMBLY, SPRING REAR (SEE PAGE 2-23) BUMPER WELDMENT, E/P ELBOW ST, * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X NUT, 7/ DECAL, GREASE TRAILER U/C CAM FOLLOWER 1-1/2 DIA MOD GREASE REF SUSPENSION WELDMENT S/R BRAKE, ABS TANDEM S/R (SEE PAGE 2-31) CLAMP ADAPTER, STRAIGHT S ADAPTER, ELBOW S ADAPTER, SWIVEL S NIPPLE, HEX CAM FOLLOWER 4" FLAP MUD 21IN SUPPORT E-CHAIN LINK END MOUNTING BRACKET WITH HOLE END MOUNTING BRACKET WITH PIN CLAMP, MUD FLAP SUSPENSION ASSEMBLY /2 (SEE PAGE 2-23) TANK, AIR TRAY CAT-TRACK F Edition

27 UNDERCARRIAGE ASSY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY. 46 RRT159X0.5 TUBE, RD 1.0 X 11/16 X 1/2 REF WASHER 3/4 MIL-CARB FL SA&A BUSHING, STEP DIAGNOSTIC CABLE REF NUT, HEX 5/8-18 GRB REF * SEE TABLE BELOW FOR HOSE LOCATIONS GREASE HOSE LOCATION, P/N, AND LENGTH ITEM HOSE LOCATION RIGHT LEFT LENGTH 25 TO REAR SLACK TO REAR INNER CAMSHAFT " TO REAR OUTER CAMSHAFT " 26 TO FRONT INNER CAMSHAFT " TO FRONT SLACK " TO FRONT OUTER CAMSHAFT " 27 TO FRONT FOLLOWER " HOLD DOWN FOLLOWER " 28 TO REAR FOLLOWER " 2-21

28 Figure 2-15: Suspension Assembly - Spring Ride 2-22 F Edition

29 SUSPENSION ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUSPENSION ASSEMBLY, SPRING REAR SUSPENSION ASSY S/R /2 SPG CTR AXLE 70-1/2 12-1/4X7-1/2 BRAKE SPG25K (SEE PAGE 2-35) SPRING, MONO LEAF HI ARCH ADJUSTABLE TORQUE ARM RIGID TORQUE ARM BOLT, 7/8-14 X 5-1/4 GR LOCKNUT, 7/ BOTTOM PLATE, SINGLE LEAF U-BOLT, 3/4 X AXLE SEAT, 1" HIGH SINGLE LEAF DELRIN LINER, SINGLE LEAF 4 11 T7292 WASHER, 7/ LOCKNUT, 3/ WASHER KIT, AXLE SPRING ATTACH. PARTS (INCL. ITEMS 3-13) 2-23

30 m143037p SECTION A-A A A Figure 2-16: Undercarriage Assembly - Air Ride (1 of 3) 2-24 F Edition

31 m143037p Figure 2-17: Undercarriage Assembly - Air Ride (2 of 3) 2-25

32 SEE DETAIL A m143037p DETAIL A 52 C C SECTION B-B SECTION C-C B B Figure 2-18: Undercarriage Assembly - Air Ride (3 of 3) 2-26 F Edition

33 UNDERCARRIAGE ASSY - AIR RIDE ITEM PART NO. DESCRIPTION QTY UNDERCARRIAGE ASSY A/R 102 W/O D/L BRACKET CAM FOLLOWER 1-1/2 REF CAM FOLLOWER 4" AIR CONTROL KIT (SEE PAGE 2-29) AXLE WELDMENT D2212-SPG (FOR PARTS BREAKDOWNS, SEE PAGES 2-33 AND 2-35) BRAKE PROTECTION VALVE REF BRAKE, ABS TANDEM A/R (SEE PAGE 2-31) BUMPER WELDMENT E/P BUSHINGS STEP CLAMP CLAMP MUD FLAP DIAGNOSTIC CABLE WITH SWITCH ECU/VALVE ASSEMBLY 4S/2M REF FITTING, AIR FITTING, AIR FITTING, AIR UNION TEE FITTING, AIR UNION TEE 3/ B61 FRAME UNION REF FLAP MUD 21IN S NIPPLE, HEX NUT HEX 1/4-20 GRB NUT, HEX 2-12 GRB NUT, HEX 5/8-18 GRB REF NUT 3/8-16 FLANGE LOCK NUT, HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/4-10 X 1-3/4 GR SCREW HEX HEAD CAP 3/8-16 X 1-3/4 GR SCREW, RD HEAD SQ NECK 1/4-20 X 3/4 GR SUPPORT E-CHAIN LINK END MOUNTING BRACKET WITH HOLE END MOUNTING BRACKET WITH PIN SUSPENSION WELDMENT 102 A/R SUSPENSION ADJ. RLU (SEE PAGE 2-33) TANK AIR 9.5X PORTS TRAY CAT-TRACK 1 34 RRT159X0.5 TUBE ROUND 1 X 11/16 X 1/2 REF TUBING, NYLON 1/ TUBING, NYLON 3/ WASHER 3/4 MIL-CARB FL 345A WASHER FLAT 1/ WASHER FLAT 3/ WASHER SPLIT LOCK 1/ TIE STRAP PLASTIC.18 X 14 (NOT SHOWN) AR ELBOW, BRASS PIPE STREET ADAPTER ELBOW ST,

34 UNDERCARRIAGE ASSY - AIR RIDE ITEM PART NO. DESCRIPTION QTY. 46 * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X NUT, 7/ DECAL, GREASE TRAILER U/C CAM FOLLOWER 1-1/2 DIA MOD GREASE NUT, HEX 1/4-20 GRB ADAPTER, STRAIGHT S ADAPTER, ELBOW S ADAPTER, SWIVEL 1 * SEE TABLE BELOW FOR HOSE LOCATIONS GREASE HOSE LOCATION, P/N, AND LENGTH ITEM HOSE LOCATION RIGHT LEFT LENGTH 46 TO REAR SLACK TO REAR INNER CAMSHAFT " TO REAR OUTER CAMSHAFT " 47 TO FRONT INNER CAMSHAFT " TO FRONT SLACK " TO FRONT OUTER CAMSHAFT " 48 TO FRONT FOLLOWER " HOLD DOWN FOLLOWER " 49 TO REAR FOLLOWER " 2-28 F Edition

35 AIR CONTROL KIT Figure 2-19: Air Control Kit ITEM PART NO. DESCRIPTION QTY AIR CONTROL KIT HEIGHT CONTROL VALVE AIR PRESSURE PROTECTION VALVE & FILTER SRK-167 KIT (ADJ. LINK ASSEMBLY) CAP SCREW 1/4-20 X 3/ LOCK NUT 1/ DECAL (OPERATING)

36 TO SERVICE PORT TO EMERGENCY PORT m Figure 2-20: Air Brake System 2-30 F Edition

37 AIR BRAKE SYSTEM ITEM PART NO. DESCRIPTION QTY BRAKE ABS TANDEM AXLE A/R FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR BRANCH TEE FITTING, BRASS PIPE 3/ FITTING, BRASS PLUG HEX HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE ABRASION SLEEVE X 2 AR NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 1/ PLUG, PIPE 1/ PLUG, PIPE 3/ SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TUBING, NYLON 3/8 AR TUBING, NYLON 1/2 AR WASHER, FLAT 3/8N HOSE, AIR 3/8 X ABS BRAKE KIT WABCO 4S/2M (SEE PAGE 2-37) TUBING NYLON 5/8 AR BUSHING 1/2 X 3/ S ADAPTER, S ADAPTER, HOSE, AIR 3/8 X HOSE, AIR 3/8 X B61 FRAME, UNION D4 COCK, DRAIN AIR TANK VALVE, TASK 4 PORT

38 Figure 2-21: Suspension Hanger Assembly RLU F Edition

39 SUSPENSION HANGER RLU-228 ITEM PART NO. DESCRIPTION QTY SUSPENSION, ADJ. RLU (INCL ITEMS 1-19) SUSPENSION, BEAM. RLU-228 (INCL ITEMS 20-28) WASHER, FLAT AIR SPRING ASSEMBLY SHOCK ALIGN BUSH ASSEMBLY (CONSISTS OF:) ROD BOLT ALIGN BLOCK ALIGN BLOCK NUT, HEX 3/4-16 GRB WASHER, LOCK 3/4" NUT, HEX 1/ WASHER, SPLIT LOCK 1/2" SCREW, HEX HEAD CAP 3/4-10 X 3-1/ LOCK NUT, 3/4" SQUARE NUT 3/ LOCK NUT 1-1/ ANCHOR, RIDE HEIGHT CONTROL VALVE (NOT SHOWN) LITERATURE INSTRUCTIONS (NOT SHOWN) LITERATURE SPEC (NOT SHOWN) LITERATURE FORM 864 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) FASTENER KIT (INCL. 1, 4-11, 13, 15) FLAT WASHER EQUALIZING BEAM ASSEMBLY LH RUBBER BUSHING (FRONT PIVOT) RUBBER BUSHING (AXLE CONNECTION) AXLE ADAPTER ASSEMBLY EQUALIZING BEAM ASSEMBLY RH HEX HEAD CAP SCREW 1-1/8-7 X 8-1/ SAFETY STRAP LOCK NUT 1-1/ ALIGNMENT BLOCK ASSEMBLY (INCL. 1, 4-5, 13, 22) (ONE PER SIDE) NOTE: QUANTITIES LISTED ARE PER AXLE. 2-33

40 Figure 2-22: Axle and Brake Assembly 2-34 F Edition

41 AXLE AND BRAKE ASSEMBLY ITEM PART NO. DESCRIPTION QTY AXLE 70.5", X 7.5 SPG BK 25K (INCL. ITEMS 1-23) 2 1A* D-2H12 BEAM W/ BRACKETS 1 **K BRAKE SHOE HDWR KIT (ITEMS 2, 3, 5, 6, 6A, 7, & 8) ** BUSHING -SPIDER ANCHOR PIN 4 ** ANCHOR PIN SHOE AND LINING ASSEMBLY 4 4A LINING - BRAKE BLOCK CAM 4 4B LINING - BRAKE BLOCK ANCHOR 4 K BRAKE BLOCK KIT (ITEMS 4A AND 4B) 4 ** ROLLER 4 ** PIN ROLLER 4 **6A RETAINING PIN ROLLER 4 ** SPRING - SHOE RETRACTOR 2 ** RETAINER PIN - RETRACTOR SPRING 4 ** KEEPER SPRING 4 ***K CAMSHAFT REPAIR KIT (ITEMS 10-15, & 22) *** WASHER - CAMSHAFT D 2 *** GREASE SEAL 4 *** BUSHING - CAMSHAFT SPIDER 2 *** WASHER - CAMSHAFT 2 ***13A WASHER- CAMSHAFT END 2 *** RETAINER - CAMSHAFT 2 ***14A RETAINER - CAMSHAFT END 2 ** BUSHING - CAMSHAFT SUPPORT CAMSHAFT LH 70.5" AXLE CAMSHAFT RH 70.5" AXLE SLACK ADJUSTER - AUTOMATIC CLEVIS MOUNTING KIT NUT - INNER SPINDLE BEARING LOCKWASHER - INDEXING LOCKWASHER - TAB NUT - OUTER SPINDLE 2 *** GREASE FITTING 45 o AIR CHAMBER ASSEMBLY SENSOR BLOCK RETAINER CLIP ABS SENSOR, 90 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER, AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH ** THESE PARTS ARE AVAILABLE AS PART OF BRAKE SHOE REPAIR KIT LISTED. *** THESE PARTS ARE AVAILABLE AS PART OF CAMSHAFT REPAIR KIT LISTED. NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE

42 3 Figure 2-23: Brake Kit, Rockwell ABS 4S/2M ma F Edition

43 ABS BRAKE KIT ITEM PART NO. DESCRIPTION QTY ABS BRAKE KIT 4S/2M ECU/VALVE ASSEMBLY SENSOR EXTENSION CABLE 6FT POWER/DIAGNOSTIC CABLE 4.0M/3.0M

44 Figure 2-24: Outboard Hub and Drum Assembly 2-38 F Edition

45 OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE OUTBOARD MOUNTED BRAKE DRUM HUB IRON 80 TH TONER RING FLANGE NUT STUD CAP HUB GASKET OIL CAP SEAL WASHER SPLIT LOCK 5/ SCREW HEX HEAD CAP 5/16-18 X 3/4 GR WHEEL, ALUM PILOT MOUNT 17.5 X 6.75 (8 BOLT) WHEEL, DISC PILOT MOUNT 17.5 X 6.75 (8 BOLT) WHEEL, ALUM PILOT MOUNT 17.5 X 6.75 (8 BOLT) 1 (NOT SHOWN) 16 TR573 VALVE STEM - STEEL WHEEL (NOT SHOWN) VALVE STEM TR543C - ALUMINUM WHEEL (NOT SHOWN) VALVE, EXTENSION, STEM 3 (USED W/ 12-1/4 BRAKES) 1 (NOT SHOWN) 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH THE HUB. IT SHOULD NEVER BE SOLD SEPARATELY. 2-39

46 Figure 2-25: Air System, Main 2-40 F Edition

47 AIR SYSTEM, MAIN ITEM PART NO. DESCRIPTION QTY GLAD HAND RED AIR GLAD HAND BLUE AIR B61-6 TAG EMERGENCY LINE B61-7 TAG SERVICE LINE HOSE, AIR 1/2X102 WITH.50 ENDS FITTING, AIR FEMALE CONN 1/2 X 1/ FITTING, BRASS PIPE REDUCER COUPLING 1/2 TO 3/ NYLON TUBING, 3/8 AR NYLON TUBING, 1/2 AR FITTING, AIR 1/2X1/ PLUG, PIPE 1/ FITTING, AIR 90 3/8X3/ SCREW, HEX HEAD CAP 5/16-18 X 1-1/ NUT, HEX LOCK GRB 5/ WASHER, FLAT 5/ FITTING, AIR 1-14 ANCHOR COUPLING FITTING, BRASS PLUG HEX 3/ FITTING, AIR MALE RUN TEE 1/2 X 3/ S FITTING, AIR 90 3/8X1/ HOSE CLAMP NUT, FLANGE LOCK 3/ VALVE AIR RELAY FAST AIR BAL (NO PARTS BREAKDOWN) S REDUCER 1/2 X 3/ FITTING, AIR 3/8 X 3/

48 Figure 2-26: Winch Installation 2-42 F Edition

49 WINCH INSTALLATION ITEM PART NO. DESCRIPTION QTY WINCH INSTALLATION, 12,000 LB (ITEMS 4-10) WINCH INSTALLATION, 12,000 LB (ITEMS 4-10) WINCH INSTALLATION, 20,000 LB (ITEMS 4-10) TIE DOWN INST., WINCH D-RING OPT.(ITEMS 7-8, 11) WINCH ASSY, 12,000 LB PARKER(ITEMS 18-30) WINCH ASSY, 20,000 LB(ITEMS 18-30) CHAIN LINK CONNECTING 1/ CHAIN 1/2 X 36 GR HCGHT500 1/2 CLEVIS GRAB HOOK SCREW, HEX HEAD CAP 1/2-13X1-1/2 GR NUT, HEX LOCK 1/2-13 GRB S ADAPTER, #10 O-RING #8 TUBE HOSE ASSEMBLY, 1/2 X 50 ( ) HOSE ASSEMBLY, 1/2 X 62 (128607) HOSE ASSEMBLY, 1/2 X 68 (110910) TIE DOWN, WINCH SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR NUT, HEX LOCK 1/2-13 GRB CABLE, 1/2 W/ LOOP 85 (12K) CABLE, 5/8 X 60 (20K) WINCH, WORM GEAR (12K) (SEE PAGE 2-45) WINCH, WORM GEAR (20K) (SEE PAGE 2-48) MOTOR, HYDRAULIC (12K) (SEE PAGE 2-51) MOTOR, HYDRAULIC (20K) (SEE PAGE 2-51) WINCH TENSIONER WELDMENT (12K) WINCH TENSIONER WELDMENT (20K) SPRING COMP LEVEL WIND NUT, HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR WASHER, FLAT 3/ SCREW, HEX HEAD CAP 1/2-13 X 5-1/2 GR5 (12K) SCREW, HEX HEAD CAP 1/2-13 X 6 GR5 (20K) WASHER, FLAT 1/ SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR WASHER, SPLIT LOCK 1/ DECAL, WARNING, WINCH (NOT SHOWN)

50 Figure 2-27: 12,000# Winch Items 2-44 F Edition

51 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH ASSEMBLY 12K WORM HOUSING ASSEMBLY(INCLUDES ITEM 18) COVER ASSY WORM HOUSING(INCLUDES ITEM 19) HOUSING SAFETY BRAKE CONTAINER BEARING LEG ASSEMBLY BEARING(INCLUDES ITEM 47) DRUM CABLE DRUM SHAFT CABLE SHAFT WORM GEAR WORM LEFT HAND WORM LEFT HAND SLIDING CLUTCH ANGLE BASE THRUST WASHER BRAKE DRAG SPACER WORM BUSHING (NOT SHOWN) BUSHING (NOT SHOWN) PLUG PIPE PLUG PIPE (NOT SHOWN) SEAL GREASE KEY WORM GEAR CONE BEARING CUP BEARING GASKET BAND BRAKE WORM HOUSING COVER GASKET RETAINER RING KEY WORM KEY CLUTCH SETSCREW FITTING GREASE PLUG PIPE FITTING GREASE CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK BUSHING (NOT SHOWN) BEARING CONTAINER GASKET BRAKE DRUM KEY DRUM BRAKE SCREWSET CAPSCREW JAM NUT BRAKE BAND SPRING RETAINER RING

52 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY SHIFTER SHAFT SHIFTER HANDLE ROLL PIN ROLL PIN SPRING ROLL PIN SHIFTER FORK CAPSCREW KEY COUPLING HALF (WORM SHAFT) ROLLER CHAIN MOTOR ADAPTER COUPLING HALF (MOTOR SHAFT) SPRING SPACER SPACER F Edition

53 Figure 2-28: 20,000# Winch Items 2-47

54 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH 20,000# W/BOLT-ON ANGLES WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SLIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE CAPSCREW F Edition

55 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLLPIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE DRAG BRAKE SPRING DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE -AMU7-16F (NOT SHOWN) PLATE WARNING (NOT SHOWN) SCREW DRIVE (NOT SHOWN) SCREW SET INSERT THREAD LOCKWASHER CAPSCREW

56 Figure 2-29: Winch Motor Assembly 2-50 F Edition

57 WINCH MOTOR ASSEMBLY ITEM PART NO. DESCRIPTION QTY MOTOR, HYDRAULIC (20K WINCH) MOTOR, HYDRAULIC (12K WINCH) SEAL DUST BACK-UP RING SEAL LIP ROTARY VALVE CHECK VALVE BALL IGR ASSY (20K WINCH) IGR ASSY (12K WINCH) SNAP RING SQUARE RING SEAL PLUG, VENT W/O-RING BOLT, HEX (20K WINCH) BOLT, HEX (12K WINCH) KEY, WOODRUFF SHAFT (20K WINCH) SHAFT (12K WINCH) 1 15 M110AB-4 BODY/BEARING ASSY (20K WINCH) 1 PA BODY/BEARING ASSY (12K WINCH) 1 17 M110C-1 COVER/BEARING ASSY SNAP RING SHAFT COMMUTATOR PLATE SEAL KIT BODY SEAL KIT BODY VITON

58 Figure 2-30: Winch Cable Roller Guide (Option) WINCH CABLE ROLLER GUIDE (OPTION) ITEM PART NO. DESCRIPTION QTY GUIDE INSTALLATION, WINCH CABLE 12K GUIDE INSTALLATION, WINCH CABLE 20K FITTING, GRS 1/4-28 STR SHORT SCREW, HEX HEAD CAP 3/8-16 X 3/4 GR WASHER, SPLIT LOCK 3/ PIN, CABLE GUIDE ROLLER PLATE, CABLE GUIDE LOCK BRACKET WLDMT, 12K ROLLER BRACKET WLDMT, 20K ROLLER ROLLER, WINCH CABLE GUIDE SCREW, HEX HEAD CAP 1/2-13 X 2 GR NUT, HEX LOCK 1/2-13 GRB F Edition

59 ILLUSTRATED PARTS LIST 5 1 om 4 9 er.c 7 6 bo y de al lo w w w w rl ow bo 18 y D ea l er 15 -Y ou c le rs al es, In 25 TM Tr ai 31 Figure 2-31: Decals 2-53

60 ILLUSTRATED PARTS LIST w DETAIL B CURB SIDE er 6 14 SEE DETAIL B rl ow bo y D ea l 19 w DETAIL A STREET SIDE.lo 11 -w 14 w bo y de al er.c om In TM Tr ai le rs al es, SEE DETAIL A c. -Y ou 7 FRONT VIEW m Figure 2-32: Decal Installation 2-54 F Edition

61 DECAL INSTALLATION ITEM PART NO. DESCRIPTION QTY DECAL INSTALLATION 345 BLK/LT REFLECTIVE DECAL INSTALLATION 345 WHT/DK REFLECTIVE DECALS WHITE, 345 DUAL CONTROL REFLECTIVE DECALS BLACK, 345 DUAL CONTROL REFLECTIVE DECAL, PATENT TRAILERS DECAL, WARNING WINCH REF WARNING LAMP LABEL, ABS DECAL, D 5 REFLECTIVE DECAL, LANDOLL 5 REFLECTIVE DECAL, HWY L 7 REFLECTIVE DECAL, CHEVRON LEFT REFLECTIVE DECAL, CHEVRON RIGHT REFLECTIVE DECAL, BOW-TIE 6 WHITE REFLECTIVE DECAL, BOW-TIE 6 BLACK REFLECTIVE DECAL, POWDER COATED REFLECTIVE DECAL, 345 REFLECTIVE DECAL, WINCH WARNING *1, DECAL, CONCENTRATED LOAD 30,000 LBS DECAL, CAUTION *1, DECAL, TOLL FREE NUMBER *1, DECAL, TIRE CHANGING PROCEDURE DECAL, TORQUE SPEC 8-10 STUD HUB REF DECAL, 2" REFLEXITE TAPE AR DECAL, OPERATION 2-AXLE *1, DECAL, INSTRUCTION CONTROL *1, INFORMATION FOR TRAILER VIN RIVET, BLIND.156 X 1/2 GRIP DECAL, BUMPER DECAL, DANGER/OPER DK LEVEL DECAL, ENERGY BUMPER CERTIFICATION DECAL, ENERGY BUMPER WARNING DECAL, DANGER PLANK (SEE PAGE 2-57 FOR LOCATION) REF DECAL, ENGINE CONTROLS (SEE PAGE 2-62 FOR LOCATION) REF DECAL, GREASE TRAILER U/C DECAL, SELECTOR DK LEVEL 1 * 1ST QUANTITY USED W/ P/N S AND ; 2ND QUANTITY USED W/ P/N S AND

62 mb CATCH ASSEMBLY DETAIL SEE CATCH ASSEMBLY DETAIL BRACKET DETAIL FLAG HOLDER ASSEMBLY Figure 2-33: Extension Installation 2-56 F Edition

63 EXTENSION INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY EXTENSION INSTALLATION 345 PULLOUTS EXTENSION INSTALLATION, REAR PIN, SLIDE LOCK 16 3 CO SPRING, COMPRESSION ( ) WASHER, FLAT 1/ ROLL PIN 1/8 X ROLL PIN 1/4 X EXTENSION, LEFT HAND PULL-OUT 28/ 3 TUBE EXTENSION, RIGHT HAND PULL-OUT 28/ 3 TUBE EXTENSION, LEFT HAND PULL-OUT EXTENSION, RIGHT HAND PULL-OUT EXTENSION, LEFT HAND PULL-OUT EXTENSION, RIGHT HAND PULL-OUT EXTENSION, LEFT HAND PULL-OUT 36/ 3 TUBE EXTENSION, RIGHT HAND PULL-OUT 36/3 TUBE EXTENSION, LEFT HAND PULL-OUT EXTENSION, RIGHT HAND PULL-OUT DECAL, 2" REFLEXITE TAPE (NOT SHOWN) AR BRACKET, FLAG HOLDER PTL RETAINING PIN, MUD FLAP NUT, WING 1/ DECAL, DANGER PLANK SCREW, HEX HEAD CAP 1/2-13 X 4-1/2 GR PIN, P/O EXT LOCK (148194) SPRING, COMPRESSION P/O EXT LOCK (148194) PIN, SPRING SLOTTED 3/16 X 1-1/2 (148194)

64 62 m123166p / /8 18 STANDS 3600 RPM 12 GPM 2500 PSI 30 GAL RESERVOIR Figure 2-34: Engine Drive, 20 HP (1 of 4) 2-58 F Edition

65 m123166p PRIOR TO ASSEMBLY, COAT PUMP SHAFT W/ ANTI-SEIZE LUBRICANT 48 MUFFLER KIT INCLUDED W/ ENGINE MOTOR - BASE ASSEMBLY REMOVE AND DISCARD INSTALLED THROTTLE AND CHOKE CONTROLS. REMOVE AND RETAIN KEYSWITCH FOR INSTALLATION. PLACE W/ STEEL SIDE FACING DOWN Figure 2-35: Engine Drive, 20 HP (2 of 4) 2-59

66 BASE - DOOR ASSEMBLY PLACE W/ RUBBER SIDE OUT m123166p3 26 Figure 2-36: Engine Drive, 20 HP (3 of 4) 2-60 F Edition

67 14 m123166p FUEL SYSTEM INSTALLATION Figure 2-37: Engine Drive, 20 HP (4 of 4) 2-61

68 ENGINE DRIVE, 27HP ITEM PART NO. DESCRIPTION QTY ENGINE DRIVE, 27HP TANK, FUEL PLASTIC PIN, DOOR HINGE DECAL, ENG PKG INSTRUCTIONS MOUNT, ENGINE ISOLATOR, KOHLER CH LATCH, FOLDING T LOCKABLE SEAL, SPONGE RUBBER TRIM MOUNT WELDMENT, ENG PKG 25 HP HYD TANK WELDMENT ENGINE KOHLER 27 HP PUMP MOUNT KOHLER IGNITION SWITCH PUMP, HYDRAULIC HINGE, BASE MOUNT MOUNT, DOOR WELDMENT FITTING, FITTING, HINGE, DOOR EXHAUST EXT WELDMENT HOSE VALVE, HYDR PRESSURE RELIEF S PLUG, O-RING CLAMP, HOSE RETURN LINE FILTER FILTER ELEMENT FITTING, BR 90 BARB HOSE, 1/4 LOW PRESSURE FUEL LINE COUPLER FLAT FACE MALE NOSE NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 3/8-16 X 2 GR COUPLER, FLAT FACE FEMALE BODY SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 3/8W WASHER, FLAT 1/2W WASHER, SPLIT LOCK 1/ S ELBOW, COUPLER, DUST CAP MALE S ADAPTER S ADAPTER, S ADAPTER, TEE S ADAPTER, X BATTERY 12V BATTERY CLAMP BRACKET CABLE, THROTTLE DECAL, ENGINE CONTROL FILLER-BREATHER-STRAINER ASSEMBLY CLAMP, MUFFLER F Edition

69 ENGINE DRIVE, 27HP ITEM PART NO. DESCRIPTION QTY HOSE, 1-1/4 SUCTION CABLE ASSEMBLY, BATTERY POSITIVE CABLE ASSEMBLY, BATTERY NEGATIVE S ADAPTER, BULKHEAD COUPLER, DUST FEMALE CLAMP, HOSE ISOLATOR, KOHLER 25 HP MOUNT ADAPTER NUT, HEAVY HEX 1/4-20 GR PLATE, MOTOR FRONT 25 HP HARNESS, ENG PKG IGNITION (NOT SHOWN) SCREW, HEX HEAD CAP 3/8-16 X 4 GR HOSE ASSEMBLY 3/8 X COVER WELDMENT HOSE ASSEMBLY 3/4 X HOSE ASSEMBLY 3/8 X PLUG, PIPE 3/ NUT, HEX LOCK GRA NUT, HEX LOCK 1/4-20 GRB WASHER, SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 3 GR WASHER, FLAT 1/4W SCREW, RD HEAD CAP X 3/ WASHER, FLAT 3/ LATCH, FLEXIBLE DRAW, LEVER ASSIST /8P COUPL PIPE COUPLING 3/8 BLACK REPLACEMENT MUFFLER KIT FUEL FILTER

70 Figure 2-38: Dual Hydraulic Plumbing (Option) DUAL HYDRAULIC PLUMBING (OPTION) ITEM PART NO. DESCRIPTION QTY DUAL HYDRAULIC PLUMBING HOSE, 1/2 X COUPLER, FLAT FACE MALE NOSE COUPLER, FLAT FACE FEMALE BODY F Edition

71 Figure 2-39: Accessories w/o Engine Drive ACCESSORIES W/O ENGINE DRIVE ITEM PART NO. DESCRIPTION QTY ACCESSORY W/O ENGINE DRIVE ACCESSORY W/O ENGINE DRIVE COVER, ENGINE AIR INTAKE TOOLBOX, BOTTOM TOOLBOX, BOTTOM SCREW, HEX HEAD CAP 3/8-16 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR WASHER, FLAT 3/ WASHER, SPLIT LOCK 3/ NUT, HEX 3/ COVER WELDMENT, ENGINE DRIVE PIN, COVER ACCESS ENGINE PIN, COTTER 5/32 X 1-1/

72 3m Figure 2-40: Air Outlet Accessory (Option) 2-66 F Edition

73 AIR OUTLET ACCESSORY (OPTION) ITEM PART NO. DESCRIPTION QTY AIR OUTLET ACCESSORY W/O REMOTE AIR OUTLET ACCESSORY W/ REMOTE PIPE PLUG 1/ BULKHEAD COUPLING 1 3 A6760S SHUTOFF VALVE TUBING, NYLON 3/ FITTING, AIR 90 *1, BRAKE PROTECTION VALVE *1, FITTING, BRS PIPE HEX *1, FITTING, AIR *-, FITTING, STREET TEE *-, CLAMP CONDUIT STEEL 1/2 13 * FIRST QUANTITY LISTED IS FOR P/N ; SECOND QUANTITY LISTED IS FOR P/N

74 Figure 2-41: Hydraulic Installation Dock Level w/ E-Chain 2-68 F Edition

75 HYD. INSTALL. DOCK LEVEL W/ E-CHAIN (OPTION) ITEM PART NO. DESCRIPTION QTY HYDRAULIC INSTALL. DOCK LEVELER W/ E-CHAIN MOUNT, FLOW REGULATOR HOSE ASSEMBLY 1/2 X 30-1/ VALVE, HYD SELECTOR, 3 WAY NUT, HEX LOCK 5/16-18 GRB WASHER, FLAT 5/ S ADAPTER, HOSE ASSEMBLY 1/2 X S ADAPTER, REGULATOR, FLOW 1/2 BYPASS ONLY SCREW, HEX HEAD CAP 5/16-18 X 2-1/2 GR HOSE ASSEMBLY 3/8 X S ELBOW, HOSE ASSEMBLY 3/8 X HOSE ASSEMBLY 1/2 X S ADAPTER, TEE S ADAPTER, TEE HOSE CLAMP (USED W/ DOCK LEV.)(NOT SHOWN) HOSE CLAMP (USED W/O DOCK LEV.)(NOT SHOWN) S ADAPTER, SCREW, BUTTON HEAD CAP M6 X 14mm WASHER, FLAT 1/ WASHER, SPLIT LOCK 1/

76 Figure 2-42: Dock Leveler Assembly 2-70 F Edition

77 DOCK LEVELER ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY DOCK LEVELER ASSEMBLY A/R 60K MOUNT WELDMENT, DOCK LEVEL HD CYLINDER, HYD D/L 4 X 15 (SEE PAGE 2-73) SCREW, HEX HEAD CAP 5/8-11 X 1 GR WASHER, SPLIT LOCK 5/ VALVE, DOUBLE SPOOL (SEE PAGE 2-75) VALVE, DOUBLE SPOOL SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/ NUT, FLANGE LOCK 3/ HOSE CLAMP HOSE ASSEMBLY 1/4 X HOSE ASSEMBLY 1/4 X S ADAPTER, S ADAPTER, STR S ADAPTER, 45 REF ADAPTER, HYD HOSE ASSEMBLY 3/8 X SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2N NUT, HEX LOCK 1/2-13 GRB BRACKET, BOLT ON DOCK LEVEL SHIELD, D/L VALVE R SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR WASHER, SPLIT LOCK 1/ WASHER, FLAT 1/2W WASHER, FLAT 5/8N ADAPTER, HOSE, ABRASION SLEEVE X 2-7/8 (NOT SHOWN)

78 dckleg2a Figure 2-43: Dock Leveler Leg Assembly w/ Lock Valve 2-72 F Edition

79 LEG ITEMS, DOCK LEVELER W/ LOCK VALVE ITEM PART NO. DESCRIPTION QTY COMPLETE ASSY LEG CYL (60,000# CAP. 4.00" BORE) :1 LOCK VALVE ASSY 1 1A :1 LOCK VALVE BODY 1 1B O-RING 2 1C PILOT OPERATED CHECK VALVE 2 1D RETAINING PLUG 1 1E HEX PLUG HOLLOW #02 SAE 5 1F POPPET 1 1G SPRING 1 1H BACK-UP WASHER 2 1J HEX PLUG HOLLOW #04 SAE 1 2 NSS*,** O-RING 1 3 NSS*,** BACK-UP WASHER 2 4 NSS*,** O-RING 1 5 NSS*,** BACK-UP WASHER 1 6 NSS** SNAP RING 2" ROD 1 7 NSS** O-RING SCREW HEX HEAD CAP LOCK WASHER SCREW HEX HEAD CAP CYLINDER HEAD RETAINER 1 12 NSS** RETAINING RING 1 13 NSS** OIL SEAL 1 14 NSS** ROD SEAL 1 15 NSS** O-RING 1 16 NSS** BACK-UP WASHER CYLINDER HEAD 1 18 *** PISTON ROD 1 19 *** WELL TUBE 1 20 NSS** WEAR RING GREASE FITTING 1 22 NSS** PISTON SEAL 1 23 NSS** O-RING 1 24 NSS** BACK-UP WASHER 2 25 NSS** WEAR RING SNAP RING 1 27 *** PISTON 1 28 *** CYLINDER TUBE 1 29 NSS** NYLON BALL 1 30 NSS** SET SCREW SPLIT COLLAR ASSY (60,000 LB.)(NOT SHOWN) SPLIT COLLAR HALF (60,000 LB.) LEG COLLAR MOUNTING KIT( INCL. THE FOLLOWING:) SCREW, HEX HEAD CAP 1/2-20 X 2 GR NUT, HEX LOCK 1/ SPACER, SPLIT COLLAR 4 * - ITEMS ARE CONTAINED IN THE LOCK VALVE REPAIR KIT (NSS) ** - ITEMS ARE CONTAINED IN LEG REPAIR KIT (4.00" BORE) (NSS). *** STATE MODEL NUMBER AND PART DESCRIPTION WHEN ORDERING. NSS: NOT SOLD SEPARATELY 2-73

80 Figure 2-44: Dock Leveler Valve 2-74 F Edition

81 DOCK LEVELER VALVE (Before 01/15/2014) ITEM PART NO. DESCRIPTION QTY DOUBLE SPOOL STACK VALVE-PARALLEL NUT MOUNTING BRACKET WASHER OUTLET SECTION (INCLUDES SEALS) OUTLET SEAL KIT MYLAR SHIM (BETWEEN SECTIONS) O-RING O-RING INLET SECTION (INCLUDES SEALS) INLET SEAL KIT TIE ROD VALVE SECTION VALVE SECTION SEAL KIT (INCL ITEMS 5, 6, 7, & 11) O-RING SPRING CAP SPRING SHAFT SPRING GUIDE SPRING CLOSED CENTER PLUG HANDLE KIT BANKING KIT (INCLUDES ITEMS 1, 2, 3, & 9) SEAL KIT FOR

82 Figure 2-45: Dock Leveler Valve (After 01/15/2014) 2-76 F Edition

83 DOCK LEVELER VALVE (After 01/15/2014) ITEM PART NO. DESCRIPTION QTY DOUBLE SPOOL STACK VALVE-PARALLEL, SPOOL POSITIONER SPRING CENTER RELIEF VALVE ASSEMBLY SPOOL OPERATOR HANDLE SEAL KIT

84 Figure 2-46: Winch Opening Cover Assembly (Option) WINCH OPENING COVER ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY COVER, WINCH OPENING ASSEMBLY NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR WASHER, FLAT 1/2W COVER, WINCH OPENING F Edition

85 m Figure 2-47: Winch Assembly, 4 Webbing Sliding (Option) WINCH ASSEMBLY, 4" WEBBING SLIDING (OPTION) ITEM PART NO. DESCRIPTION QTY WINCH ASSEMBLY, 4" WEBBING SLIDING SCREW, HEX HEAD CAP 1/4-20 X 2 GR WINCH WEBBING SLIDE MOD CLAMP, SLIDING WEB WINCH NUT, HEX LOCK 1/4-20 GRB

86 Figure 2-48: Jack Installation, 12K, 5 Hitch Dock Level w/ E-Chain 2-80 F Edition

87 JACK INSTALLATION, 12K, 5FT HITCH (OPTION) ITEM PART NO. DESCRIPTION QTY JACK INSTALLATION, 12K, 5 HITCH HITCH ASSEMBLY 5 FT REF BRACKET, INSTALLATION 12K JACK REF JACK WELDMENT 12K, 5 HITCH (SEE PAGE 2-81) U-BOLT, RIGID GAUGE WHEEL NUT, HEX LOCK 5/8-11 GRB NUT, HEX LOCK 3/4-10 GRB WASHER, FLAT 5/8W WASHER, FLAT 3/4W SCREW, HEX HEAD CAP 3/4-10 X 1-1/2 GR

88 Figure 2-49: Jackstand Assembly Dock Level w/ E-Chain 2-82 F Edition

89 JACKSTAND ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY JACK DROPLEG W/ CRANK (HAMMERBLOW P/N ) PLUNGER KIT, W/ J PIN (INCL PLUNGER PIN, SPRING, WASHER, AND 3/16 X 1 COTTER PIN) GEAR KIT, STYLE III JACKS CONSISTS OF THE FOLLOWING: 2A WEAR PLATE 22 GAGE 2B BEVEL GEAR LARGE 18 TEETH 2C WEAR PLATE 7 GAGE 2D BEVEL PINION GEAR SMALL 12 TEETH 2E /4" X 1-1/2" GROOVE PIN 2F SERVICE BULLETIN (NOT SHOWN) SCREW & NUT REPLACEMENT KIT (CONSISTS OF THE FOLLOWING:) 3A SCREW AND NUT ASSEMBLY 3B " O.D. BEARING 3C SPLIT BUSHING 3D BEARING SEAT 3E RETAINING PIN 3F SERVICE BULLETIN (NOT SHOWN) INNER RAM AND STANDARD DROP LEG ASSEMBLY (INCLUDES DROP LEG W/ BASE AND LIFT HANDLE, INNER RAM W/ NEW CAM-LOCK HOUSING AND J PIN) CRANK ASSEMBLY FOR SIDEWIND SIDE MOUNT CRANK HANDLE NARROW VERT CLEVIS W/ RD CORN /8" X 2-1/2" PLATED HEX BOLT /8" PLATED LOCKNUT /8" PLATED WASHER HANDLE CLIP (NOT SHOWN) SQUARE GEARBOX COVER COVER SCREW BASE PLATE LIFT HANDLE NEW STYLE (CENTERED) CROSS SHAFT, STYLE III SLEEVE BEARING ON CROSS SHAFT 2-83

90 Figure 2-50: Sand Pad Installation (Option) SAND PAD INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY SAND PAD INSTALLATION PARKING STAND REF PIN, SAND PAD SAND PAD WELDMENT PIN, COTTER 1/4 X F Edition

91 m Figure 2-51: Steel Door Toolbox Installation (Option) STEEL DOOR TOOLBOX INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY STEEL DOOR TOOLBOX INSTALLATION NUT, HEX LOCK 1/ SCREW, HEX HEAD CAP 1/2-13 X 1 GR SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2W SCREW, SET LOCK 5/16-18 X 3/ TOOLBOX WELDMENT LATCH FOLDING T LOCKABLE SEAL SPONGE RUBBER TRIM BAR BACKUP TOOLBOX MOUNTING NUT, HEAVY HEX 1/4-20 GR DOOR WELDMENT STEEL TOOLBOX BRACKET, WELDMENT TOOLBOX MOUNTING TOOLBOX LATCH SHIELD 1 14 RPRB59004X3H BAR, ROUND 3/4 X 3-1/2 NYLATRON

92 m AIR DIGITAL SCALE (OPTION) Figure 2-52: Air Digital Scale (Option) ITEM PART NO. DESCRIPTION QTY SCALE, AIR DIGITAL (TRAVELING AXLE) SENSOR ASSEMBLY, 5V 3/8" BRASS CABLE, AW5800, 2 PART SENSOR 50' CABLE, AW5800 TRAILER POWER BLUNT CUT 15' CABLE, AW5800, TRAILER SCALE INTERFACE 2" HARDWARE KIT, AW TRAILER SCALE AW NYLON TIE 7" T-50 NYLON (NOT SHOWN) MANUAL, TRAILER SCALE AW5800 (NOT SHOWN) DECAL, AW5800 TRAILER SIDE-M (NOT SHOWN) F Edition

93 m Figure 2-53: Spare Tire Carrier Assembly (Option) SPARE TIRE CARRIER ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY SPARE TIRE CARRIER ASSEMBLY (OPTION) NUT, FLANGE PREVAILING TORQUE 3/ FRAME WELDMENT REF CARRIER WELDMENT, SPARE TIRE NUT, HEX LOCK 5/8-11 GRB SCREW, HEX HEAD CAP 5/8-11 X 1-1/2 GR WASHER, FLAT 3/4W TIRE AND PILOT WHEEL ASSEMBLY REF

94 m Figure 2-54: Engine Package Stand Installation (Option) ENGINE PACKAGE STAND INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY ENGINE PACKAGE STAND INSTALLATION SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR ENGINE PACKAGE, 27 HP U/D REF FRAME WELDMENT REF MOUNT WELDMENT, ENGINE PACKAGE NUT, HEX LOCK 1/2-13 GRB WASHER, FLAT 1/2W F Edition

95 m Figure 2-55: Roller, Slope Single Corner (Option) ROLLER, SLOPE SINGLE CORNER (OPTION) ITEM PART NO. DESCRIPTION QTY ROLLER, SLOPE SINGLE CORNER ZERK FITTING, 1/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 3-1/2 GR WASHER, FLAT 1/2W ROD, ROLLER ROLLER WELDMENT, CABLE

96 Figure 2-56: Hitch Lock Installation (Option) HITCH LOCK INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY HITCH LOCK INSTALLATION NUT, HEX 5/8-11 GR SL LOCK, HITCH PIN 1 X 5-1/ SHAFT, TILT LOCK MOUNT WELDMENT, UPPER MOUNT WELDMENT, LOWER TUBE WELDMENT, TILT LOCK SCREW, HEX HEAD CAP 5/8-11 X 1-3/4 GR SCREW, HEX HEAD CAP 5/8-11 X 2 GR WASHER, SPLIT LOCK 5/ F Edition

97 Numerics , Chapter 3 Numerical Index

98 NUMERICAL INDEX , , SL , , , , , , , F Edition

99 NUMERICAL INDEX , , , , , ,

100 NUMERICAL INDEX , , , , , , , F Edition

101 NUMERICAL INDEX , , 2-52, , , , , , , , , ,

102 NUMERICAL INDEX , , , , , , , 2-27, , , , 2-20, 2-27, 2-41, , 2-63, , 2-41, , 2-27, 2-31, 2-43, , 2-43, 2-52, 2-62, 2-71, 2-76, 2-83, 2-86, , , , 2-27, F Edition

103 NUMERICAL INDEX , , , , 2-27, , , 2-13, 2-65, , 2-62, , 2-27, , , 2-62, 2-71, , 2-76, , , , 2-17, 2-20, ,

104 NUMERICAL INDEX , , , 2-31, 2-41, , , 2-27, 2-63, , 2-41, , 2-13, 2-31, , 2-27, 2-62, 2-65, , 2-57, 2-62, 2-71, 2-76, 2-83, 2-86, , 2-79, , 2-27, 2-62, , 2-13, 2-52, , 2-43, 2-63, , , , , S S , S , S S S S S S , 2-62, S , S S S S , S , S S S S , S S S , S S , F Edition

105 NUMERICAL INDEX , 2-20, 2-27, 2-41, 2-69, S , X /8P COUPL , , , , ,

106 NUMERICAL INDEX , , , , SL , , , , , , , , , , , , , F Edition

107 NUMERICAL INDEX , , , , PTL B , B B D , , , , , HCGHT , S , 2-29,

108 NUMERICAL INDEX A A6760S C CO D D-2H H HM HM HM HM K K K K M M110AB M110C P PA R RPRB59004X3H RRT159X , 2-27 T T TR F Edition

109

110 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 345D Trailer Parts Manual Re-Order Part Number F LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ Copyright Landoll Corporation "All rights reserved, including the right to reproduce this material or portions thereof in any form" F /2010