MODEL 325C/326C/327C/329C SEMITRAILER PARTS MANUAL

Transcription

1 MODEL 325C/326C/327C/329C SEMITRAILER PARTS MANUAL 1900 North Street Marysville, KS (785) F /07

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3 ILLUSTRATED PARTS LIST gen assembly 3 Figure 1-1 General Assembly GENERAL ASSEMBLY ITEM PAGE/PART NO. DESCRIPTION QTY GOOSENECK ASSEMBLIES FRAME AND GREASE ASSEMBLIES LOCK ASSEMBLY AIR RIDE PLUMBING INSTALLATIONS SUSPENSION ASSEMBLIES AXLE AND BRAKE ASSEMBLY HUB AND DRUM ASSEMBLY ELECTRICAL ASSEMBLIES AIR BRAKE SYSTEM ASSEMBLIES BOOM TROUGH COVER INSTALLATION (NOT SHOWN) SWING-OUT OUTRIGGER INSTALLATION RAMP INSTALLATION (NOT SHOWN) DECAL INSTALLATION MISCELLANEOUS OPTION (NOT SHOWN) 15 B WHEEL COVER (NOT SHOWN) 1-1

4 SEE DETAIL A m p1 Figure 1-2 Gooseneck Assembly (1 of 5) 1-2

5 FRONT VIEW (P/N S , , & ) 10-7, 13 G/N, & 13 G/N W/ FLIP m p1a DETAIL A Figure 1-3 Gooseneck Assembly (2 of 5) 1-3

6 m p2 Figure 1-4 Gooseneck Assembly (3 of 5) 1-4

7 C C SECTION C - C 3m p3 Figure 1-5 Gooseneck Assembly (4 of 5) 1-5

8 FRONT VIEW (P/N ) 13 GOOSENECK W/ BED m TOP VIEW (P/N ) 13 GOOSENECK W/ BED Figure 1-6 Gooseneck Assembly (5 of 5) 1-6

9 GOOSENECK ASSEMBLY ITEM PART NO. DESCRIPTION GOOSENECK ASSEMBLY 10'-7" (326C) GOOSENECK ASSEMBLY 13' (325C) GOOSENECK ASSEMBLY 13' W/ BED (327C) GOOSENECK ASSEMBLY 13' W/ FLIP (329C) GOOSENECK WELDMENT (146951) GOOSENECK WELDMENT (147962) GOOSENECK WELDMENT (146949) GOOSENECK WELDMENT (147427) PIN, LIFT ARM DETACH COTTER PIN, 1/4 X NECK LIFT ARM ASSEMBLY CARRIER LOAD 102 (146951) CARRIER LOAD 102 ( & ) CARRIER LOAD (147427) ZERK FITTING 1/ PIN END WELDMENT (146951, , & ) PIN WELDMENT, LOAD BEAM (147427) WASHER, SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/2-13 X 1 GR PLATE, LOAD BEAM PIN CAP (146951, , & ) WASHER, 3-1/2 X 11/16 X 3/8 (147427) WASHER, FLAT 1/2W SPACER WLDMT, LOAD BLOCK (146951, , & ) SPACER WELDMENT, LOAD BLOCK (147427) LOAD BLOCK WELDMENT HANDLE WELDMENT LOAD BLOCK TRIP NUT, HEX LOCK 1/2-13 GRB PIN WELDMENT, LOAD BLOCK MOUNT LH PIN WELDMENT, LOAD BLOCK MOUNT RH FITTING, GREASE 1/4-28 X ROD ASSEMBLY, LOAD BLOCK ADJUST PIN, ASSEMBLY, YOKE SCREW, HEX HEAD CAP 5/8-11 X 3 GR WASHER, SPLIT LOCK 5/ SCREW, HEX HEAD CAP 5/8-11 X 1 GR5 (147427) GLADHAND RED AIR GLADHAND BLUE AIR 26 55B61-7 TAG SERVICE LINE 27 55B61-6 TAG EMER LINE 28 55B61 FRAME UNION FITTING AIR NYLON TUBING 3/ COUPLER, NIPPLE MALE 3/ COUPLER, MALE 3/ FITTING AIR CABLE ASSEMBLY, 13' G/N SCREW, HEX HEAD CAP 5/16-18 X 1-1/ WASHER, SPLIT LOCK #10 (147962) 1-7

10 GOOSENECK ASSEMBLY ITEM PART NO. DESCRIPTION WASHER, SPLIT LOCK 5/16 (146951, , & ) NUT, HEX 5/16-18 GRB GROMMET CLAMP NUT HEX LOCK 3/8-16 GRB 42 59S-7 7 PIN RECEPTACLE 43 59W-2-3 RUBBER BOOT COUPLER FLAT FACE FEMALE BODY WASHER, LOCKING INTERNAL TOOTH ADAPTER BULKHEAD COUPLER FLAT FACE MALE NOSE SCREW, RD HEAD MACH #10-24 X 3/4 (146951) (NOT SHOWN) NUT, HEX (NOT SHOWN) (146951) HOSE ASSEMBLY 1/2 X 108 (146951) HOSE ASSEMBLY 1/2 X 136 (147962, , & ) HOSE ASSEMBLY 3/4 X 120 (146951) HOSE ASSEMBLY 3/4 X 145 (147962, , & ) S ADAPTER VALVE 2 SPOOL (SEE PAGE 1-11) SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, SPLIT LOCK 3/ S ADAPTER, WASHER, SPLIT LOCK #10 (146951) S ADAPTER CYLINDER, TIE ROD 4 X 10 (SEE PAGE 1-12) (146951) CYLINDER, HYD 4 X 16 (SEE PAGE 1-13) (147962, , & ) S ADAPTER HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X 24 (146951) HOSE ASSEMBLY 1/2 X 32 (147962, , & ) HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X CYLINDER HYDRAULIC 8 X 8 (SEE PAGES 1-14 & 1-15) (146951) CYLINDER HYDRAULIC 9 X 8 (SEE PAGES 1-16 & 1-17) ( & ) CYLINDER HYDRAULIC 10 X 8 (SEE PAGES 1-18 & 1-19) (147427) ROD, BOTTOM CYLINDER MOUNT (146951) PIN, BOTTOM CYLINDER MOUNT (147962, , & ) 68 1/4 X 3 COTTER PIN PIN, ROD END S ADAPTER TEE TIE, STRAP PLASTIC HANDLE, HYD VALVE (146951, , & ) HANDLE WELDMENT, LOAD BLOCK TRIP (147962) 1-8

11 GOOSENECK ASSEMBLY ITEM PART NO. DESCRIPTION BALL, KNOB 3/8-24 X 1/ WASHER, FLAT # GROMMET (147962) COVER WELDMENT (147962) SCREW, HEX HEAD CAP 3/8-16 X 2 GR5 (147962) WASHER, FLAT 3/8W (147962) YOKE, END ADJUST RH (147962) PIN ASSEMBLY, YOKE 3/8 (147962) PIVOT BAR, VALVE HANDLE (147962) PIN, PIVOT BAR (147962) BRACKET WELDMENT, VALVE HANDLE (147962) SCREW, HEX HEAD CAP 1/4-20 X 1 GR5 (147962) WASHER, FLAT 1/4(147962) BRACKET WELDMENT, VALVE HANDLE (147962) PIN, VALVE HANDLE (147962) WASHER, FLAT 3/16 (147962) COTTER PIN 1/16 X 1 (147962) COTTER PIN 1/8 X HANDLE, HYDRAULIC VALVE (147962) TUBE ASSEMBLY, MANUAL STORAGE HOSE CLAMP, 4-1/ COUPLER DUST CAP MALE COUPLER DUST CAP FEMALE WASHER, FLAT 5/16W SPACER, CYLINDER ( AND -6) NUT, HEX LOCK 1/4-20 GRB (147962) HANDLE EXTENSION WELDMENT (147962) SCREW, SET SOCKET HEAD 3/8-16 X 1/2 (147962) SCREW, TORQUE 5/16 X 3-1/2 (NOT SHOWN) (147962) 103 RWD39000 WOOD, APITONG (NOT SHOWN) (147962) BUSHING, CYL PIN (147427) 1-9

12 A 5B SIDE OUTLET OPEN CENTER TOP OUTLET WORK PORTS 5D 5C 2 5E 5F 3 5G 5H 1 TOP INLET SIDE INLET INLET RELIEF 4 5 3m Figure 1-7 Two Spool Valve 1-10

13 TWO SPOOL VALVE ITEM PART NO. DESCRIPTION QTY VALVE, 2 SPOOL SECTIONAL 1 SVI15 INLET SECTION (2500 PSI) 1 2 SVE21 OUTLET SECTION (OPEN CENTER) 1 3 SVH1BA2AB WORK SECTION, INLET SIDE 1 ("B" PORT = 1500 PSI, "A" PORT PLUGGED) 1 SVJ1BA2AC WORK SECTION, OUTLET SIDE 1 ("B" PORT = 500 PSI, "A" PORT PLUGGED) TIE ROD KIT HANDLE ASSEMBLY 5A KNOB 2 5B HANDLE ASSEMBLY 2 5C CLEVIS ASSEMBLY 2 5D SCREW, HEX SLOTTED CAP 4 5E PIN, COTTER 6 5F PIN, CLEVIS 4 5G PIN, SWIVEL CLEVIS 2 5H LINKAGE, CLEVIS SWIVEL SCREW, HEX SLOTTED CAP COVER, SPOOL END SEAL, SPOOL OUTER SPOOL SPRING SEAL, SPOOL INNER GASKET, SPOOL END COVER

14 m Figure x 10 Tie Rod Cylinder 4 X 10 TIE ROD CYLINDER ITEM PART NO. DESCRIPTION QTY X 10 TIE ROD CYLINDER FULL HAIR PIN CLIP CLEVIS PIN ANCHOR GLAND BACK-UP WASHER O-RING TUBE PISTON ROD LOCK NUT PISTON O-RING BACK-UP WASHER O-RING ROD GLAND 13 9/16UNC TIE ROD NUT U-CUP SEAL TIE ROD WIPER SEAL PISTON ROD CLEVIS ASSEMBLY /4-16 STEEL PLUG W/ O-RING SEAL KIT (INCL ITEMS 4-5, 9-11, 14, & 16) 1-12

15 mb Figure x 16 Hydraulic Cylinder 4 X 16 HYDRAULIC CYLINDER ITEM PART NO. DESCRIPTION QTY X 16 HYDRAULIC CYLINDER PISTON ROD TUBE TIEROD ASSEMBLY BUTT GLAND ASSEMBLY PISTON CLEVIS ASSEMBLY LOCKNUT CLEVIS PIN PLASTIC PLUG PORT PLUG CROWN SEAL O-RING O-RING BU-WASHER U-CUP WIPER BEARING RING ROLL PIN WARNING DECAL (NOT SHOWN) PMCK-SAE PACKING KIT (INCL ITEMS 13-18) 1-13

16 m hsi Figure x 8 Hydraulic Cylinder (Hydraulic Services) 8 X 8 HYDRAULIC CYLINDER (HYDRAULIC SERVICES) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER A1 TUBE ASSEMBLY C1 PISTON D1 GLAND, ROD E1 CAP, HEAD A1 TUBE ASSEMBLY 1 SK 1897 SEAL KIT 1 (CONTAINS ALL NECESSARY O-RINGS AND SEALS) 1-14

17 m pr Figure x 8 Hydraulic Cylinder (Prince) 8 X 8 HYDRAULIC CYLINDER (PRINCE) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER PISTON ROD ASSEMBLY BUTT AND TUBE ASSEMBLY LOCKNUT (2-12) PISTON GLAND WEAR RING CROWN SEAL O-RING O-RING BU-WASHER U-CUP WIPER ZERK PORT PLUG PMCK-AH-261 PACKING KIT (INCL ITEMS 9-15) 1-15

18 m hsi Figure x 8 Hydraulic Cylinder (Hydraulic Services) 9 X 8 HYDRAULIC CYLINDER (HYDRAULIC SERVICES) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER A1 TUBE ASSEMBLY C1 PISTON D1 GLAND, ROD E1 CAP, HEAD A1 TUBE ASSEMBLY 1 SK 3367 SEAL KIT 1 (CONTAINS ALL NECESSARY O-RINGS AND SEALS) 1-16

19 m pr Figure x 8 Hydraulic Cylinder (Prince) 9 X 8 HYDRAULIC CYLINDER (PRINCE) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER BUTT & TUBE ASSEMBLY PISTON ROD ASSEMBLY PORT PLUG LOCKNUT PISTON GLAND GREASE ZERK BEARING RING CROWN SEAL O-RING O-RING BU-WASHER U-CUP WIPER PMCK-AF-857 PACKING KIT 1-17

20 m hsi Figure x 8 Hydraulic Cylinder (Hydraulic Services) 10 X 8 HYDRAULIC CYLINDER (HYDRAULIC SERVICES) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER A1 TUBE ASSEMBLY C1 PISTON D1 GLAND, ROD E1 CAP, HEAD A1 TUBE ASSEMBLY 1 SK 2331 SEAL KIT 1 (CONTAINS ALL NECESSARY O-RINGS AND SEALS) 1-18

21 m pr Figure x 8 Hydraulic Cylinder (Prince) 10 X 8 HYDRAULIC CYLINDER (PRINCE) ITEM PART NO. DESCRIPTION QTY X 8 HYDRAULIC CYLINDER PISTON ROD ASSEMBLY BUTT & TUBE ASSEMBLY PISTON GLAND PORT PLUG LOCKNUT SOCKET HD SETSCREW O-RING O-RING O-RING BEARING RING U-CUP TEFLON SEAL BU-WASHER WIPER ZERK PMCK AG-891 PACKING KIT 1-19

22 frame assembly Figure 1-16 Frame Assembly, Air Ride (325C, 326C, 327C, 329C) 1-20

23 FRAME ASSEMBLY, A/R (325C, 326C, 327C, 329C) ITEM PART NO. DESCRIPTION QTY FRAME ASSEMBLY 1 B DETAIL (ITEMS 2-14) 1 B DETAIL (ITEMS 2-14) SPRING PIN, SLOT TYPE 1/4 X ROLL PIN 1/4 X NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 3/4-10 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR SCREW, HEX HEAD CAP 3/4-10 X 2 GR WASHER, FLAT 3/8W 8 8 1/2 W R CLAMP CLAMP, WIRE 1/ RELEASE HANDLE (102" WIDE) RELEASE HANDLE (96" WIDE) RELEASE HANDLE (108" WIDE) RELEASE HANDLE (BEAM BED & DROP SIDE) PTL RETAINING PIN, MUD FLAP FITTING, GREASE 1/8-27 (NOT SHOWN) LOCK ASSEMBLY (SEE PAGE 1-31) MUD FLAP SPRING CLAMP, MUD FLAP DECK, WOOD AIR RIDE PLUMBING INSTALLATION (SEE PAGE 1-33) AIR RIDE PLUMBING INSTALLATION (SEE PAGE 1-33) SUSPENSION, AIR RLU250 (INCL ITEMS 18-19) SUSPENSION, AIR RLU250 (INCL ITEMS 18-19) SUSPENSION FASTENER, RLU (SEE PAGE 1-45) SUSPENSION FASTENER, RLU 250 FMT (SEE PAGE 1-47) AXLE WELDMENT 2516 SPG 79 FRT AXLE WELDMENT 2516 SPG CTR AXLE WELDMENT 2516 SER 79 REAR 1 (FOR AXLE WELDMENT BREAKDOWNS, SEE PAGE 1-51) ELECTRICAL SYSTEM LED (SEE PAGE 1-55) FRAME WELDMENT, A/R AIR BRAKE SYSTEM, ABS (325C & 327C) (SEE PAGE 1-59) AIR BRAKE SYSTEM, ABS (326C) (SEE PAGE 1-61) AIR BRAKE SYSTEM, ABS (329C) (SEE PAGE 1-63) GREASE SYSTEM (325C) (SEE PAGE 1-28) GREASE SYSTEM (327C) (SEE PAGE 1-28) GREASE SYSTEM (329C) (SEE PAGE 1-28) GREASE SYSTEM (326C) (SEE PAGE 1-25)

24 frame assembly Figure 1-17 Frame Assembly, Spring Ride (326C) 1-22

25 FRAME ASSEMBLY, SPRING RIDE (326C) ITEM PART NO. DESCRIPTION QTY FRAME ASSEMBLY 1 B DETAIL DETACH (ITEMS 2-14) NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 3/4-10 GRB SPRING PIN, SLOT TYPE 1/4 X SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR SCREW, HEX HEAD CAP 3/4-10 X 2 GR WASHER, FLAT 3/8W 8 8 1/2 W R CLAMP CLAMP, WIRE 1/ BAR, ROUND 1/2 X 45-5/ LOCK ASSEMBLY (SEE PAGE 1-31) MUD FLAP SPRING CLAMP, MUD FLAP PTL RETAINING PIN MUD FLAP DECK, WOOD AIR BRAKE SYSTEM, ABS (SEE PAGE 1-61) SUPENSION, SPRING RIDE ( ) (INCL ITEMS 19-20) SUSPENSION, SPRING FRONT (SEE PAGE 1-49) SUSPENSION, SPRING REAR (SEE PAGE 1-49) FRAME WELDMENT (326) ELECTRICAL SYSTEM LED (SEE PAGE 1-55) GREASE SYSTEM (326C) (SEE PAGE 1-25)

26 SLACK ADJUSTER DETAIL A INNER CAMSHAFT DETAIL B 12 OUTER CAMSHAFT DETAIL C SEE DETAIL A SEE DETAIL C SEE DETAIL B SEE DETAIL D 8 2 m LEFT DECAL RIGHT DECAL DETAIL D Figure 1-18 Grease System - Tandem Axle (326C) 1-24

27 GREASE SYSTEM - TANDEM AXLE (326C) ITEM PART NO. DESCRIPTION QTY GREASE SYSTEM (326C) NUT, FLANGE LOCK 3/ SCREW, HEX HEAD CAP 3/8-16 X 1 GR ELBOW, BRASS PIPE STR ELBOW, * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X * HOSE ASSEMBLY, GREASE 1/4 X NUT, HEX JAM 7/16-20 GRB DECAL, GREASE TRAILER U/C BRACKET, BULKHEAD GREASE HOSE ADAPTER, STRAIGHT S ADAPTER, ELBOW 8 * SEE TABLES BELOW FOR HOSE LOCATIONS GREASE HOSE LOCATION, P/N, & LENGTH (326C) ITEM HOSE LOCATION RIGHT LEFT LENGTH 5 TO REAR INNER CAMSHAFT " 5 TO REAR OUTER CAMSHAFT " 5 TO REAR SLACK " 6 TO FRONT OUTER CAMSHAFT " 7 TO FRONT INNER CAMSHAFT " 7 TO FRONT SLACK " 1-25

28 14 13 DETAIL A DETAIL B DETAIL C m P1 9 2 DETAIL D Figure 1-19 Grease System - Triple Axle (325C, 327C, 329C) (1 of 2) 1-26

29 SLACK ADJUSTER DETAIL A INNER CAMSHAFT DETAIL B 14 OUTER CAMSHAFT DETAIL C LEFT DECAL DETAIL D RIGHT DECAL m P2 Figure 1-20 Grease System - Triple Axle (325C, 327C, 329C) (2 of 2) 1-27

30 GREASE SYSTEM - TRIPLE AXLE (325C, 327C, 329C) ITEM PART NO. DESCRIPTION QTY GREASE SYSTEM (325C) GREASE SYSTEM (327C) GREASE SYSTEM (329C) NUT, FLANGE LOCK 3/ SCREW, HEX HEAD CAP 3/8-16 X 1 GR ELBOW, BRASS PIPE STR ELBOW, 90 5 * HOSE ASSEMBLY, GREASE 1/4 X 60 6 * HOSE ASSEMBLY, GREASE 1/4 X 102 (146954) * HOSE ASSEMBLY, GREASE 1/4 X 118 (147956) * HOSE ASSEMBLY, GREASE 1/4 X 126 (147429) 7 * HOSE ASSEMBLY, GREASE 1/4 X 118 ( & ) * HOSE ASSEMBLY, GREASE 1/4 X 126 (147429) 8 * HOSE ASSEMBLY, GREASE 1/4 X 156 (146954) * HOSE ASSEMBLY, GREASE 1/4 X 172 (147956) * HOSE ASSEMBLY, GREASE 1/4 X 180 (147429) NUT, HEX JAM 7/16-20 GRB DECAL, GREASE TRAILER U/C 11 * HOSE ASSEMBLY, GREASE 1/4 X 172 (146954) * HOSE ASSEMBLY, GREASE 1/4 X 180 ( & ) BRACKET, BULKHEAD GREASE HOSE ADAPTER, STRAIGHT S ADAPTER, ELBOW 15 * HOSE ASSEMBLY, GREASE 1/4 X 180 ( & ) * HOSE ASSEMBLY, GREASE 1/4 X 172 (146954) * SEE TABLES ON NEXT PAGE FOR HOSE LOCATIONS 1-28

31 GREASE HOSE LOCATION, P/N, & LENGTH (147956)(325C) ITEM HOSE LOCATION RIGHT LEFT LENGTH 5 TO REAR INNER CAMSHAFT " 5 TO REAR OUTER CAMSHAFT " 5 TO REAR SLACK " 6 TO CENTER SLACK " 6 TO CENTER INNER CAMSHAFT " 7 TO CENTER OUTER CAMSHAFT " 8 TO FRONT OUTER CAMSHAFT " 11 TO FRONT INNER CAMSHAFT " 15 TO FRONT SLACK " GREASE HOSE LOCATION, P/N, & LENGTH (146954)(327C) ITEM HOSE LOCATION RIGHT LEFT LENGTH 5 TO REAR INNER CAMSHAFT " 5 TO REAR OUTER CAMSHAFT " 5 TO REAR SLACK " 6 TO CENTER SLACK " 6 TO CENTER INNER CAMSHAFT " 7 TO CENTER OUTER CAMSHAFT " 8 TO FRONT OUTER CAMSHAFT " 11 TO FRONT INNER CAMSHAFT " 15 TO FRONT SLACK " GREASE HOSE LOCATION, P/N, & LENGTH (147429)(329C) ITEM HOSE LOCATION RIGHT LEFT LENGTH 5 TO REAR INNER CAMSHAFT " 5 TO REAR OUTER CAMSHAFT " 5 TO REAR SLACK " 6 TO CENTER SLACK " 6 TO CENTER INNER CAMSHAFT " 7 TO CENTER OUTER CAMSHAFT " 8 TO FRONT OUTER CAMSHAFT " 11 TO FRONT INNER CAMSHAFT " 15 TO FRONT SLACK " 1-29

32 m Figure 1-21 Lock Assembly 1-30

33 LOCK ASSEMBLY ITEM PART NO. DESCRIPTION QTY LOCK ASSEMBLY RELEASE BAR WELDMENT SCREW, HEX HEAD CAP 5/8-18 X 1.75 GR WASHER, CAM PLATE ROLLER, CAM CAM PLATE 1 6 XA-1704 LOCK JAWS YOKE WELDMENT LOCK WELDMENT PIN, LOCK REF PIN, COTTER 1/4 X /2-20 ESNA NUT, LOCK 1/2-20 ESNA WASHER, FLAT 1/2W /4-16 ESNA NUT, LOCK 3/4-16 ESNA WASHER, FLAT 3/4W BUSHING, RUBBER SPRING SHAFT, YOKE BUSHING, CAM 1 19 XA-3542-R LOCK, SECONDARY RH 1 20 XB-2149 SPRING, TORSION ROLL PIN 1/2 X 2-3/ /2-20 X 1-3/4CS SCREW, HEX HEAD CAP 1/2-20 X 1-3/ FITTING, 1/8-27 X 2-5/

34 AIR SPRING AIR SPRING AIR SPRING AIR SPRING AIR SPRING 8 2 AIR SPRING EXHAUST OUT TO AIR BAGS IN AIR SUPPLY m Figure 1-22 Air Ride Plumbing Installation 1-32

35 AIR RIDE PLUMBING INSTALLATION ITEM PART NO. DESCRIPTION QTY AIR RIDE PLUMBING INSTALLATION (325C, 327C, 329C) AIR RIDE PLUMBING INSTALLATION (326C) FITTING, AIR *6, FITTING, AIR FITTING, AIR UNION TEE 3/8 *4, FITTING, AIR UNION TEE TUBING, NYLON 1/4 AR TUBING, NYLON 3/8 AR AIR CONTROL KIT (SEE PAGE 1-35) S NIPPLE 1/4 X 1/ AIR TANK REF * 1ST QUANTITY IS FOR P/N ; 2ND QUANTITY IS FOR P/N

36 1-34 Figure 1-23 Air Control Kit

37 AIR CONTROL KIT (USED W/ RLU-250 SUSPENSION) ITEM PART NO. DESCRIPTION QTY AIR CONTROL KIT NEWAY HEIGHT CONTROL VALVE AIR PRESSURE PROTECTION VALVE & FILTER SRK KIT (ADJ. LINK ASSY) SCREW, HEX HEAD CAP 1/4-20 X 3/4 GR NUT, HEX LOCK 1/4-20 GRB DECAL (OPERATING) HEIGHT CONTROL INSTRUCTIONS (NOT SHOWN)

38 3 LIFT BAG PRESSURE CONTROL REAR AIR BAGS CONTROL EXHAUST 10 7 DETAIL A 11 FRONT AND MIDDLE AIR BAGS 4 3 EXHAUST PRESSURE 2 12 CONTROL 13 SEE DETAIL A m Figure 1-24 Axle Lift Control Assembly 1-36

39 AXLE LIFT CONTROL ASSEMBLY ITEM PART NO. DESCRIPTION QTY AXLE LIFT CONTROL ASSEMBLY FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR TEE FITTING, AIR TEE FITTING, AIR BR TEE NUT, HEX LOCK # SCREW, RD HEAD MACH #10-24 X 3/ TUBING, NYLON AR PILOT VALVE REF VALVE, AIR RIDE CONTROL REF AIR RIDE PLUMBING INSTALLATION (SEE PAGE 1-33) REF AIR CONTROL KIT FOR LIFT AXLE (INCL ITEMS 11 & 12)

40 1-38 Figure 1-25 Manual Air Height Control Assembly (Option)

41 MANUAL AIR HEIGHT CONTROL ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY CONTROL ASSEMBLY, AIR R/L 1 * FITTING, AIR UNION TEE 1/4 (NOT SHOWN) 1 2 ** NUT, HEX LOCK 5/16-18 GRB (NOT SHOWN) 3 3 ** SCREW, HEX HEAD CAP 5/16-18 X 1 GR (NOT SHOWN) NYLON TUBING 1/4 AR 5 ** WASHER, FLAT 5/16 (NOT SHOWN) FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR PIPE TEE 1/ FITTING, BRASS PIPE NUT, HEX LOCK 5/16-18 GRB SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR SCREW, RD HEAD MACH #10-24 X 3/ NUT, HEX LOCK PLATE, MOUNTING AIR LIFT KIT AIR CONTROL KIT MANUAL (INCL ITEMS 17-21) VALVE, MANUALLY OPERATED KNOB FOR PILOT VALVE AIR GAUGE HAND CONTROL VALVE DECAL (NOT SHOWN) HANDLE REPLACEMENT MANUAL HEIGHT CONTROL 1 * USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO AIR RIDE SYSTEM ** USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO THE TRAILER FRAME 1-39

42 LIFT BAG EXHAUST 13 FRONT AND MIDDLE AIR BAGS PRESSURE CONTROL EXHAUST CONTROL REAR AIR BAGS CONTROL 11 PRESSURE 6 SEE DETAIL A DETAIL A m Figure 1-26 Axle Lift & R/L Control Assembly 1-40

43 AXLE LIFT & R/L CONTROL ASSEMBLY ITEM PART NO. DESCRIPTION QTY AXLE LIFT CONTROL ASSEMBLY FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR TEE FITTING, AIR BR TEE NUT, HEX LOCK # NUT, HEX LOCK 5/16-18 GRB SCREW, HEX HEAD CAP 5/16-18 X 1 GR SCREW, RD HEAD MACH #10-24 X 3/ TUBING, NYLON AR WASHER, FLAT 5/16W PILOT VALVE REF VALVE, AIR RIDE CONTROL REF AIR RIDE PLUMBING INSTALLATION (SEE PAGE 1-33) REF CONTROL ASSEMBLY, AIR R/L AIR CONTROL KIT FOR LIFT AXLE (INCL ITEMS 13 & 14)

44 m Figure 1-27 Rear Suspension Lift Modification 1-42

45 REAR SUSPENSION LIFT MODIFICATION ITEM PART NO. DESCRIPTION QTY REAR SUSPENSION LIFT MODIFICATION FRAME WELDMENT REF REAR SUSPENSION AIR LIFT ASSEMBLY (INCL ITEMS 5-13) REAR X-MEMBER BRACE FOR REAR SUSPENSION LIFT BEAM LIFT BRACKET BRACKET LIFT ASSEMBLY AIR SPRING PLATE, AIR SPRING MOUNTING AXLE BRACKET CHAIN FASTENER KIT VALVE REGULATOR ASSEMBLY (NOT SHOWN) 1 13 XM CENTER BAG LIFT LITERATURE KIT (NOT SHOWN)

46 1-44 Figure 1-28 Suspension, Fastener RLU

47 SUSPENSION HANGER RLU ITEM PART NO. DESCRIPTION QTY SUSPENSION, FASTENER RLU SUSPENSION, BEAM RLU (ITEMS 23-28) SCREW HEX HEAD CAP 3/4-10 X 3-1/2 (UPR SHK BRKT) SCREW HEX HEAD CAP 3/4-10 X 4 GR5 (LWR SHK BRKT) NUT, HEX LOCK 3/4-10 GRB (UPR/LWR SHCK BRACKET) NUT, HEX GRB (UPPER AIR SPRING) WASHER LOCK.78 (UPPER AIR SPRING) NUT, HEX 1/2-13 GRB (LOWER AIR SPRING) WASHER, SPLIT LOCK 1/2 (LOWER AIR SPRING) NUT, HEX LOCK 1-1/8-7 GRC (FRAME BRACKET) WASHER, FLAT ALIGNMENT BLOCK ASSEMBLY (FRAME BRACKET) ALIGNMENT BLOCK NON-WELD (FRAME BRACKET) SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 (UPR AIR SPG) SHOCK AIR SPRING LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE FORM 684 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) U-BOLT X 11 GR BEAM EQUALIZING ASSY W/ AXLE ADAPTER RH BEAM EQUALIZING ASSY W/ AXLE ADAPTER LH WASHER FLAT NUT, HEX LOCK GRC LITERATURE AXLE WELDING (NOT SHOWN) FASTENER KIT (INCL. ITEMS 1-22)

48 1-46 Figure 1-29 Suspension Fastener, AR-80-9 FMT

49 SUSPENSION HANGER RLU 250 FMT ITEM PART NO. DESCRIPTION QTY SUSPENSION, FASTENER RLU 250 FMT SUSPENSION, BEAM RLU 250 FMT (INCL ITEMS 23-28) SCREW HEX HEAD CAP 3/4-10 X 3-1/2 (UPR SHK BRKT) SCREW HEX HEAD CAP 3/4-10 X 4 GR5 (LWR SHK BRKT) NUT, HEX LOCK GRB (UPR/LWR SHCK BRACKET) NUT, HEX GRB (UPPER AIR SPRING) WASHER, LOCK.78 (UPR AIR SPG/LWR SHOCK BRKT) NUT, HEX 1/2-13 GRB (LOWER AIR SPRING) WASHER, SPLIT LOCK 1/2 GRB (LOWER AIR SPRING) LOCK NUT GRC WEAR WASHER ALIGNMENT BLOCK ASSEMBLY (PIVOT) ALIGNMENT BLOCK NON-WELD (PIVOT) SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 (UPR AIR SPG) SHOCK AIR SPRING LITERATURE SPECIFICATIONS NS (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) U-BOLT X 11 GR BEAM EQUALIZING W/ ADAPTERS RH NON-WELD BEAM EQUALIZING W/ ADAPTERS LH WASHER FLAT NUT, HEX LOCK GRC LITERATURE AXLE WELDING (NOT SHOWN) FASTENER KIT (INCL. ITEMS 1-21)

50 m Figure 1-30 Spring Ride Suspension System 1-48

51 SUSPENSION ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUSP. ASSEMBLY SPRING (ITEMS 1-10) SUSP. ASSEMBLY SPRING (ITEMS 1-10) KIT SUSPENSION ATTACHING PARTS (ITEMS 1-2, 11-17) BOLT TORQUE ARM 7/8-14 X 5-1/ FLANGED LOCKNUT 7/ TORQUE ARM RIGID U-BOLT 13" DELRIN LINER BOTTOM PLATE UNDERSLUNG AXLE SEAT TORQUE ARM ADJUSTABLE AXLE X 7 SPG BRK 25K (SEE PAGE 1-51) SPRING, MONO LEAF HI ARCH ROLLER SPRING HEX HEAD CAP SCREW (TANDEM AXLE ONLY) HEX HEAD CAP SCREW LOCK NUT, HEX EQUALIZER BEAM ASSEMBLY (TANDEM AXLE ONLY) EQUALIZER BOLT (TANDEM AXLE ONLY) FLANGED LOCK NUT (TANDEM AXLE ONLY) KIT AXLE SPRING ATTACHING PARTS (INCLUDES ITEMS 1-8) 1-49

52 1-50 Figure 1-31 Axle and Brake Assembly

53 AXLE ASSEMBLY (DEXTER) ITEM PART NO. DESCRIPTION QTY. PER AXLE AXLE 79 TRK, 16.5 X 7 SPG BRK 25K AXLE 79 TRK, 16.5 X 7 SER BRK 25K 1 *D-2H16 BEAM 1 **K BRAKE SHOE HDWR KIT (ITEMS 2, 3, 5, 6, 7, 8, & 9) 2** BUSHING - SPIDER ANCHOR PIN 4 3** ANCHOR PIN SHOE AND LINING ASSEMBLY 4 4A LINING - BRAKE BLOCK CAM 4 4B LINING - BRAKE BLOCK ANCHOR 4 K BRAKE BLOCK KIT 2 (ITEMS 4A,4B, & P/N RIVETS) 5** ROLLER 4 6** RETAINER - ROLLER 4 7** SPRING - SHOE RETRACTOR 2 8** RETAINER PIN - RETRACTOR SPRING 4 9** SPRING - SHOE KEEPER 4 ***K CAMSHAFT REPAIR KIT (ITEMS 10-15, & 22) 10*** WASHER - CAMSHAFT 2 11*** GREASE SEAL 4 12*** BUSHING - CAMSHAFT SPIDER 2 13A*** WASHER - CAMSHAFT END 2 14A*** RETAINER CAMSHAFT END 2 15*** BUSHING - CAMSHAFT SUPPORT CAMSHAFT, 25 LH CAMSHAFT, 25 RH SLACK ADJUSTER - AUTOMATIC NUT - INNER SPINDLE BEARING LOCKWASHER - INDEXING LOCKWASHER - TAB NUT - OUTER SPINDLE 2 22*** GREASE FITTING 45 o AIR CHAMBER ASSEMBLY - SPRING BRAKE AIR CHAMBER ASSEMBLY - SERVICE BRAKE SENSOR BLOCK RETAINER CLIP ABS SENSOR 90 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH. ** THESE PARTS ARE AVAILABLE AS PART OF BRAKE SHOE HARDWARE KIT LISTED. *** THESE PARTS ARE AVAILABLE AS PART OF CAMSHAFT REPAIR KIT P/N LISTED. NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE

54 1-52 Figure 1-32 Outboard Pilot Mount Hub and Drum

55 OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE (66884) OUTBOARD MOUNTED BRAKE DRUM ( T) HUB W/ STUDS NUT FLANGE MM22X STUD R.H. 22X (4009) CAP, HUB (3067) GASKET, OIL CAP SEAL WASHER, SPLIT LOCK 5/ SCREW, HEX HEAD CAP 5/16-18 GR WHEEL, POLISHED ALUM PILOT MNT 22.5 X 7.50 (10 BOLT) WHEEL, PILOT MNT 22.5 X 8.25, PP(10 BOLT) (ALUM COLOR.) WHEEL, MACHINED ALUM PILOT MNT 22.5 X 7.50(10 BOLT) WHEEL, DISC PILOT MNT 22.5 X 8.25 (10 BOLT)(STD. STEEL) WHEEL, ALUMINUM PILOT 22.5 X 8.25 (10 BOLT) 1 (NOT SHOWN) 16 TR573 VALVE STEM (NOT SHOWN) 1 TR545D VALVE STEM (ALUM.) (NOT SHOWN) 1 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH HUB ONLY. IT SHOULD NEVER BE SOLD SEPARATELY. 1-53

56 BLUE WHITE BLACK YELLOW BROWN GREEN RED TIRE INFLATION ABS & AIR WEIGH m Figure 1-33 Electrical System 1-54

57 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY ELECTRICAL SYSTEM GROMMET GROMMET NUT HEX SCREW, RD HEAD MACH X 3/ WASHER SPLIT LOCK NO SHIELD, ABS LIGHT HARNESS, 7 WAY RECEPTACLE HARNESS, FRONT MAIN HARNESS, BED MAIN HARNESS, E-CHAIN HARNESS, MARKER FRONT CORNER HARNESS, MARKER FRONT BED LIGHT, RED LED 2.5 CL/MARKER LIGHT, YELLOW LED 2.5 CL/MARKER *4, GROMMET, 2.5 SURFACE MOUNT *7, GROMMET, 2.5 RECESSED MOUNT LIGHT, YEL AUX TURN GROMMET, OVAL LIGHT, CLEAR LED LICENSE BRACKET, LIGHT LICENSE LIGHT, YELLOW LED ABS DUMMY PLUG MALE/FEM BULLET REF MARKER LAMP PIGTAIL HARNESS LIGHT RED LED 4" S/T/T GROMMET, 4" ROUND HARNESS, 7 WAY RECP REAR HARNESS, 7 WAY PLUG G/N HARNESS, BUMPER CF FIRE HOSE (NOT SHOWN) AR * 1ST QUANTITY IS NEEDED FOR ALL TRAILERS; 2ND QUANTITY INCLUDES PARTS NEEDED IF G/N HAS ATTACHED BED. 1-55

58 m Figure 1-34 Strobe Bumper Mount Light Installation STROBE BUMPER MOUNT LIGHT INSTALLATION ITEM PART NO. DESCRIPTION QTY STROBE BUMPER MOUNT LIGHT INSTALLATION DECAL, ON/OFF LIGHT HARNESS, REAR MOD REF HARNESS ASSEMBLY, REAR 4 WAY RECEPTACLE REF HARNESS JUMPER STROBE LIGHT HARNESS JUMPER, SYNC STROBE SWITCH ASSEMBLY, STROBE LIGHT LIGHT, STROBE LIGHT, STROBE POLE ELECTRICAL FEMALE CONNECTOR REF ADAPTER, PLUG

59 m132547a Figure 1-35 Battery Backup Bumper Strobe Light BATTERY BACKUP BUMPER STROBE LIGHT ITEM PART NO. DESCRIPTION QTY BATTERY BACKUP BUMPER STROBE LIGHT HARNESS, JUMPER STROBE LIGHT REF DIODE, ZENOR 20 V 5 WATT TERMINAL FEMALE SLIP ON BATTERY BRAKE-AWAY ELECTRICAL BUTT SPLICE ELECTRICAL ADAPTER CHAIR WIRE, 14 AWG WHITE AR 1-57

60 SEE DETAIL C FRONT OF TRAILER SEE DETAIL B 12 SEE DETAIL A m DETAIL A 30 DETAIL B 23 DETAIL C 14 Figure 1-36 Air Brake System (325C and 327C) 1-58

61 AIR BRAKE SYSTEM, ABS (325C AND 327C) ITEM PART NO. DESCRIPTION QTY AIR BRAKE SYSTEM, ABS FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR UNION TEE FITTING, AIR 45 W/ ELBOW 1/ FITTING, AIR BR TEE 3/ FITTING, AIR GROMMET (NOT SHOWN) HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE, AIR 3/8 X NUT, FLANGE HEAD SERR 3/ NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 3/ PLUG, PIPE 1/ PLUG, PIPE 3/ SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TUBING, NYLON 3/8 AR TUBING, NYLON 1/2 AR WASHER, FLAT 1/4W WASHER, FLAT 3/8W DIAGNOSTIC CABLE W/ SWITCH, ABS NUT, HEX LOCK 1/4-20 GRB ABS KIT, 4S/2M TRI/SPREAD (SEE PAGE 1-65) ABS MAINTENANCE MANUAL NO.33 (NOT SHOWN) TUBING NYLON 5/ SWIVEL BUSHING, STEEL S NIPPLE, HEX COUPLER, AIR FEMALE COUPLER, AIR MALE HOSE, AIR 3/8 X AIR TANK D4 COCK, DRAIN AIR TANK VALVE TASK 4 PORT BUSHING, STEP

62 m Figure 1-37 Air Brake System (326C) 1-60

63 AIR BRAKE SYSTEM, ABS (326C) ITEM PART NO. DESCRIPTION QTY AIR BRAKE SYSTEM, ABS FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR 45 W/ ELBOW 1/ FITTING, AIR BR TEE 3/ FITTING, AIR HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE, AIR 3/8 X HOSE, AIR 3/8 X NUT, FLANGE HEAD SERR 3/ NUT, HEX 1/4-20 GRB NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 3/ PLUG, PIPE 1/ SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TUBING, NYLON 3/8 AR TUBING, NYLON 1/2 AR WASHER, FLAT 3/8W ABS KIT, WABCO 4S/2M ABS MAINTENANCE MANUAL (NOT SHOWN) DIAGNOSTIC CABLE BLINK LIGHT REF TUBING NYLON 5/8 AR SWIVEL BUSHING, STEEL S NIPPLE, HEX COUPLER, AIR FEMALE COUPLER, AIR MALE HOSE, AIR 3/8 X AIR TANK D4 COCK, DRAIN AIR TANK VALVE TASK 4 PORT BUSHING, STEP

64 EMERGENCY/ SUPPLY SERVICE/ CONTROL FRONT OF TRAILER YE1 7 2 BU1 18 ABS SENSOR ABS SENSOR YE2 BU2 ABS SENSOR ABS SENSOR m air brake p Figure 1-38 Air Brake System (329C) 1-62

65 AIR BRAKE SYSTEM, ABS (329C) ITEM PART NO. DESCRIPTION QTY AIR BRAKE SYSTEM, ABS FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR UNION TEE FITTING, AIR 45 W/ ELBOW 1/ FITTING, AIR BR TEE 3/ FITTING, AIR HOSE, AIR 3/8 X HOSE, AIR 3/8 X NUT, FLANGE HEAD SERR 3/ NUT, HEX LOCK 1/4-20 GRB NUT, HEX LOCK 3/8-16 GRB PLUG, PIPE 3/ PLUG, PIPE 1/ PLUG, PIPE 3/ SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TUBING, NYLON 3/8 AR TUBING, NYLON 1/2 AR WASHER, FLAT 1/4W WASHER, FLAT 3/8W HOSE, AIR 3/8 X ABS KIT, 4S/2M TRI/SPREAD (SEE PAGE 1-65) ABS MAINTENANCE MANUAL NO.33 (NOT SHOWN) DIAGNOSTIC CABLE BLINK LIGHT REF AXLE WELDMENT 2516 SPG 79 REF AXLE WELDMENT RLU 250 D2516-SPG-79 REF AXLE WELDMENT RLU 250 D SER-79 REF (FOR AXLE WELDMENT BREAKDOWNS, SEE PAGE 1-51) TUBING NYLON 5/8 AR SWIVEL BUSHING, STEEL S NIPPLE, HEX COUPLER, AIR FEMALE COUPLER, AIR MALE HOSE, AIR 3/8 X AIR TANK D4 COCK, DRAIN AIR TANK VALVE TASK 4 PORT BUSHING, STEP

66 1-64 Figure 1-39 Brake Kit, (Rockwell) ABS

67 BRAKE KIT (ROCKWELL) ABS ITEM PART NO. DESCRIPTION QTY BRAKE KIT, ROCKWELL ABS, 4S/2M ECU/VALVE ASSEMBLY SENSOR EXTENSION CABLE POWER/DIAGNOSTIC CABLE (SWITCH NOT INCL.) DIAGNOSTIC SWITCH

68 USED ON 329 MODELS m Figure 1-40 Boom Trough Cover Installation 1-66

69 BOOM TROUGH COVER INSTALLATION ITEM PART NO. DESCRIPTION BOOM TROUGH COVER INSTALLATION (325C) COVER BOOM TROUGH INSTALLATION (326C) BOOM TROUGH COVER INSTALLATION (327C) BOOM TROUGH COVER INSTALLATION (327C) BOOM TROUGH COVER INSTALLATION (329C) BOOM TROUGH COVER INSTALLATION (329C) TUBE, SUPPORT TROUGH COVER (USED ON , , , ) COVER, FRONT SECT (USED ON , , , ) COVER, BOOM TROUGH FRONT (131764) COVER, BOOM TROUGH FRONT (137540) FRAME WELDMENT COVER SECTION (140447) COVER BOOM TROUGH (130877) COVER BOOM TROUGH (112961) COVER BOOM TROUGH (139328) COVER BOOM TROUGH REAR (131763) COVER BOOM TROUGH REAR (137540) NUT, HEX LOCK 1/2-13 GRB NUT, CAGED WELD-ON 1/ SCREW, HEX HEAD CAP 1/2-13 X 4-1/2 GR5 (USED ON , , , & ) SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5 (USED ON & ) WASHER, FLAT 1/2W WASHER, SPLIT LOCK 1/2 1-67

70 m Figure 1-41 Swing Out Outrigger Installation 1-68

71 SWING OUT OUTRIGGER INSTALLATION ITEM PART NO. DESCRIPTION QTY SWING OUT OUTRIGGER SWING OUT OUTRIGGER SWING OUT OUTRIGGER SWING OUT OUTRIGGER NUT, HEX LOCK 1/2-13 GRB NUT, WING 1/ PIN, HAIR 1/ SCREW, HEX HEAD CAP 1/2-13 X 2 GR SCREW, RD HEAD SQ NECK 1/2-13 X WASHER FLAT 1/2W HOLDER, FLAG WELDMENT OUTRIGGER FOR 10 CHANNEL FRONT OUTRIGGER WELDMENT ROLL PIN 3/8 X 1-1/ CLIP, OUTRIGGER STAY SPRING 1/16 X 2-3/ WASHER, FLAT 1/ COTTER PIN 1/8 X

72 B B B m Figure 1-42 Ramp Installation 1-70

73 RAMP INSTALLATION ITEM PART NO. DESCRIPTION QTY. B RAMP APPROACH, DROP DECK B RAMP APPROACH, 30" B RAMP APPROACH, WOOD FILLED RAMP INSTALLATION, DOUBLE RAMP WELDMENT, DOUBLE FLIP, FRONT RAMP WELDMENT, DOUBLE FLIP, BACK PIN, 1-1/2 X 21-1/ PIN, COTTER 1/4 X 2-1/2 5 RRT346X TUBE, ROUND 2-1/2 X 1-5/8 X 18-7/ SPRING, TORSION 7 5/16-18 X 1-1/2EB EYE BOLT 5/16-18 X 1-1/ NUT, HEX 5/ SNAP, DOUBLE END CHAIN, CROP SHIELD ADJUSTMENT NUT, HEX LOCK 5/16-18 GRB WASHER, FLAT 5/16W SCREW, HEX HEAD CAP 5/16-18 X 1-1/2 GR CHAIN LIMIT ROW CROP RAMP WELDMENT APPROACH RAMP, APPROACH WELDMENT RAMP, APPROACH WOOD FILLED SCREW, HEX HEAD CAP 3/8-16 X 2 GR NUT, HEX LOCK 3/8-16 GRB 1-71

74 Figure 1-43 Decals 1-72

75 decal inst Figure 1-44 Decal Placement DECAL PLACEMENT ITEM PART NO. DESCRIPTION QTY WARNING LAMP LABEL ABS DECAL, PULL TO RELEASE DECAL, CONCENTRATED LOAD 100M LBS DECAL, CAUTION 70K/16FT CONC DECAL, CONCENTRATED LOAD 100M LBS DECAL, 2" REFLEXITE TAPE RED/WHITE DECAL, ON/OFF LIGHT DECAL, HYDRAULIC COUPLER DECAL, WARNING AIR LINE DECAL, TAPERED STRIPE (BLACK) DECAL, TAPERED STRIPE (WHITE) DECAL, TAPERED STRIPE (BLACK) DECAL, TAPERED STRIPE (WHITE) DECAL, LANDOLL (BLACK) DECAL, LANDOLL (WHITE) DECAL, 324 LIFT CONTROLS/BLACK DECAL, 324 LIFT CONTROLS/WHITE INSTRUCTIONS, 324/325 DETACH (BLACK) INSTRUCTIONS, 324/325 DETACH (WHITE) 1-73

76 7 6 m Figure 1-45 Air Weigh Scale Installation (Option) 1-74

77 AIR WEIGH SCALE INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY SCALE INSTALLATION, AIR WEIGH NUT, HEX LOCK 1/4-20 GRB SCREW, HEX HEAD CAP 1/4-20 X 1-1/4 GR TIE STRAP, PLASTIC (NOT SHOWN) WASHER, FLAT 1/4W CONNECTOR (NOT SHOWN) FRAME WELDMENT REF SCALE, AIR DIGITAL (RIGID AXLE) TERMINAL HOSE, CF FIRE (NOT SHOWN) AR 1-75

78 m Figure 1-46 Winch Installation, 20K(10'-7" G/N) (Option) 1-76

79 WINCH INSTALLATION, 20K (10'-7" G/N) (OPTION) ITEM PART NO. DESCRIPTION QTY WINCH INSTALLATION, 20K (10'-7" G/N) NUT, FLANGE LOCK 3/ NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR HOSE ASSEMBLY 1/2 X 96 (NOT SHOWN) GOOSENECK, MOD WINCH BRACKET VALVE, MOD ADD 3RD SPOOL (SEE PAGE 1-85) CLAMP S ADAPTER S ADAPTER, S ADAPTER, CABLE ASSEMBLY 5/8" REF CHAIN LINK CONNECTING 1/ CHAIN, 1/2 X HANDLE, HYD. VALVE REF WINCH ASSEMBLY, 20K (SEE PAGE 1-79) HANDLE, VALVE HOSE 1/2 X 96 (NOT SHOWN) HCGHT500 HOOK, CLEVIS GRAB 1/ KNOB

80 m Figure 1-47 Winch Assembly, 20K(Option) 1-78

81 WINCH ASSEMBLY, 20K (OPTION) ITEM PART NO. DESCRIPTION QTY WINCH ASSEMBLY, 20K NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR SCREW, HEX HEAD CAP 1/2-13 X 6 GR WASHER, FLAT 3/8N WASHER, FLAT 1/2W WASHER, SPLIT LOCK 1/ DECAL, WARNING BRADEN WINCH WINCH TENSIONER, 20K BRADEN SPRING MOTOR, HYD 12.9 CU. IN./ REV (SEE PAGE 1-72) SPRING, COMPRESSION WINCH, WORM GEAR 20,000 LB (SEE PAGE 1-81)

82 1-80 Figure ,000 Lb. Winch Assembly (Option)

83 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH, 20K WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE

84 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY CAPSCREW WASHER LOCK ROLL PIN WASHER LOCK CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLL PIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE SHOE ASSEMBLY DRAG BRAKE DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE - AMU7-16F 1 78* PLATE WARNING 1 79* SCREW DRIVE SCREW SET INSERT THREAD LOCKWASHER (7/8" EXTERNAL TOOTH) CAPSCREW ADAPTER - MOTOR COUPLING HALF-WINCH COUPLING HALF-MOTOR SPACER - CONSTANT ROLLER CHAIN CAPSCREW CAPSCREW (NOT SHOWN) LOCKWASHER LOCKWASHER (NOT SHOWN) SPACER - VARIABLE CAPSCREW SPRING - SPACER