Model 342 Chain Drive Semitrailer Parts Manual

Transcription

1 Model 342 Chain Drive Semitrailer Parts Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ F /2012

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3 Table of Contents 1 Instructions for Ordering Parts 2 Illustrated Parts List GENERAL ASSEMBLY DECAL PLACEMENT FIFTH WHEEL HITCH ASSEMBLY, MECHANICAL PARKING STANDS LANDING GEAR ASSEMBLY, 2 DROP LEG HYDRAULIC SYSTEM TRAILER TILT CYLINDER X 108 HYDRAULIC CYLINDER X 117 HYDRAULIC CYLINDER (CARLSON) VALVE ASSEMBLY, THREE SPOOL THREE STACK VALVE ELECTRICAL SYSTEM AIR SYSTEM AIR BRAKE SYSTEM, SINGLE AXLE BRAKE KIT, ABS UNDERCARRIAGE ASSEMBLY - SPRING RIDE UNDERCARRIAGE ASSEMBLY - GREASE SYSTEM AXLE ASSEMBLY HYDRUALIC BRAKE PARTS - DEXTER (12-1/4 X 5 ) AIR BRAKE PARTS - DEXTER (12-1/4 X 5 ) K GENERAL DUTY HUB AND DRUM ASSEMBLY GEARBOX ASSEMBLY (CHAIN DRIVE MODEL) GEARBOX ITEMS WINCH ITEMS - 12M (WARN) CONTAINER LOAD CHAIN ASSEMBLY (OPTION) CHAIN CONNECT/ CONTAINER ASSEMBLY CONTAINER PUSHER ASSEMBLY CHAIN AND HOOK ASSEMBLY F Edition i

4 HOLD-DOWN REAR CONTAINER ASSEMBLY STRAP RATCHET 4 X LOAD BINDER 3/8 RATCHET STYLE (OPTION) CONTAINER LOCK-DOWN PINS HP GAS ENGINE PACKAGE (OPTION) HP GAS ENGINE PACKAGE, UPPER DECK (OPTION) TOOLBOX INSTALLATION (OPTION) TOOLBOX INSTALLATION (OPTION) TOOLBOX INSTALLATION (OPTION) LADDER ASSEMBLY, STOR-AWAY SHORT (OPTION) STROBE LIGHT AND WORK LIGHT Numerical Index ii F Edition

5 Chapter 1 Instructions for Ordering Parts ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER ** Repair parts must be ordered through an Authorized Dealer ** PHONE NO.: OR OR FAX NO.: ORDER ONLINE: companystore.landoll.com IDENTIFICATION PLATE The identification plate, which lists the model number and serial number, is located on the front of the frame (See Figure 1-1.) SERIAL NUMBER NOMENCLATURE The serial number for the 342 semitrailer is located on the identification plate. Mfg by / Fabrique Par: Date Mfd: GVWR/ PNEU: Landoll Corporation 1900 North Street Marysville, KS Type/Type De Vehicule: Trailer/Rem Axle Tire/PNEU size Rim/Jante Cold Tire PSI GAWR/PNBE Inter Rear SGL/Dual: V.I.N. / N. I. V. 342 chain id plate location This vehicle conforms to all applicable standards prescribed under the Canadian Motor Vehicle Safety Regulations in effect on the date of manufacture. /Ce Vehicule est conforme a toutes les normes quilue sont du Canada en Vigueur a la date de sa fabrication. This vehicle conforms to all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) in effect on the date of manufacture shown above. Figure 1-1: Identification Plate and Location 1-1

6 INSTRUCTIONS FOR ORDERING PARTS Page Intentionally Blank 1-2 F Edition

7 Illustrated Parts List chain drive gen assy GENERAL ASSEMBLY Figure 2-1: General Assembly ITEM PAGE NO. DESCRIPTION QTY DECAL INSTALLATION HYDRAULIC TILT AND PARKING STAND ASSEMBLIES HYDRAULIC ASSEMBLIES (NOT SHOWN) ELECTRICAL ASSEMBLIES AIR SYSTEM ASSEMBLIES AIR BRAKE SYSTEM UNDERCARRIAGE ASSEMBLY, SPRING RIDE SUSPENSION AXLE AND BRAKE ASSEMBLY HUB AND DRUM ASSEMBLY GEARBOX ASSEMBLIES MISCELLANEOUS CONTAINER AND PUSHER ASSEMBLIES AUXILIARY ENGINE ASSEMBLIES (OPTION) (NOT SHOWN) TOOLBOX ASSEMBLIES LADDER ASSEMBLY (OPTION) (NOT SHOWN)

8 er.c 6 om 5 11 bo y de al w w 13 w.lo w 12 D ea l er 16 rl TM Tr ai le rs al es, In c. -Y ou ow bo y 17 Figure 2-2: Decals 2-2 F Edition

9 , 7 6 m FRONT VIEW DECAL PLACEMENT SEE DETAIL A Figure 2-3: Decal Placement DETAIL A ITEM PART NO. DESCRIPTION QTY DECAL INSTALLATION, 342 BLACK DECAL INSTALLATION, 342 WHITE WARNING LAMP LABEL, ABS DECAL, TAPERED STRIPE RH REFLECTIVE (NOT SHOWN) DECAL, TAPERED STRIPE LH REFLECTIVE DECAL, LANDOLL REFLECTIVE DECAL, HWY L REFLECTIVE DECAL, POWDER COATED REFLECTIVE DECAL, BOW TIE WHITE DECAL, BOW TIE BLACK INFORMATION FOR TRL VIN RIVET, BLIND.156 X 1/2 GRIP DECAL, 342 REFLECTIVE DECAL, CAUTION DECAL, INSTRUCTION CONTROLS DECAL, OPERATION 1 AXLE TB DECAL, TIRE CHANGING PROCEDURE DECAL, TORQUE SPEC 8-10 STUD HUB DECAL, REFLEXITE TAPE RED/WHITE AR DECAL, HYDRAULIC COUPLER DECAL, ENERGY BUMPER CERT DECAL, ENERGY BUMPER WARNING DECAL, BUMPER DECAL, GREASE TRAILER DECAL, DANGER ELECTROCUTION

10 m Figure 2-4: Fifth Wheel Hitch Assembly, F Edition

11 FIFTH WHEEL HITCH ASSEMBLY, 2 ITEM PART NO. DESCRIPTION QTY FIFTH WHEEL HITCH ASSEMBLY, FITTING, GREASE 1/ NUT, HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 3/8-16 X 2 GR SCREW, HEX HEAD CAP 1/2-13 X 1 GR WASHER, FLAT 3/8W WASHER, SPLIT LOCK 1/ RING, RETAINING 1.25 HD PLATE, SLIDE SHIM, HITCH SLIDE HITCH, INNER 5TH WHL WELDMENT FRAME WELDMENT, 342 G/N REF PIN, PIVOT 5TH WHEEL ANCHOR PIN, PIVOT 5TH WHEEL PIN, CYLINDER BUTT HITCH PIN, CYLINDER ROD HITCH HITCH WELDMENT, 5TH WHEEL HOSE ASSEMBLY, 1/2 X S ADAPTER, CYLINDER, HYDRAULIC TILT (SEE PAGE 2-10) VALVE, RESTRICTOR 1 2-5

12 mb MECHANICAL PARKING STANDS 2 1 Figure 2-5: Mechanical Parking Stands ITEM PART NO. DESCRIPTION QTY. B MECHANICAL PARKING STANDS 1 346SL LOCK HITCH PIN PARKING STAND, LEFT F Edition

13 m Figure 2-6: Landing Gear Assembly, 2 Drop Leg LANDING GEAR ASSEMBLY, 2 DROP LEG ITEM PART NO. DESCRIPTION QTY LANDING GEAR ASSEMBLY 2 DROP LEG NUT, HEX LOCK 3/4-10 GRC NUT, HEX LOCK 3/8-16 GRB SCREW, HEX HEAD CAP 3/4-10 X 3 GR SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR SCREW, HEX HEAD CAP 3/8-16 X 2 GR SCREW, HEX HEAD CAP 3/8-16 X 2-1/4 GR SCREW, HEX HEAD CAP 3/8-16 X 2-1/2 GR WASHER, FLAT 3/8W WASHER, FLAT 3/4W SCREW, HEX HEAD CAP 3/4-10 X 2-1/4 GR FRAME WELDMENT, 342 G/N REF CROSS-SHAFT LANDING GEAR TUBE WELDMENT, HANDLE EXTENSION PLATE, HANDLE BRACE CLIP WELDMENT, JACK HANDLE HANDLE REF JACK, 12,000 LB. DROPLEG WELDMENT

14 TO TILT CYLINDER TOP PORT BOTTOM TOP.lo w BOTTOM PORT 1 TO CHAIN DRIVE w TOP BOTTOM 16 de 13 bo y SEE DETAIL B TOP BOTTOM al 3 6 om 7 TOP PORT 29 8 RETURN 19 er.c PRESSURE BOTTOM PORT SEE DETAIL A -w w ea l er 5 18 ow bo y D 16 rl c. -Y ou 17 es, In DETAIL A Tr TM m hydraulic 2 23 ai le rs 27 al DETAIL B HYDRAULIC SCHEMATIC Figure 2-7: Hydraulic System 2-8 F Edition

15 HYDRAULIC SYSTEM ITEM PART NO. DESCRIPTION QTY HYDRAULIC ELECTRICAL AIR REF HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X WASHER, LOCKING INT TOOTH 1-1/ HOSE ASSEMBLY 1/2 X COUPLER, FLAT FACE MALE COUPLER, DUST CAP MALE ADAPTER, BULKHEAD 12JIC-12ORING COUPLER, FLAT FACE FEMALE COUPLER, DUST CAP FEMALE VALVE ASSEMBLY 3 SPOOL (SEE PAGE 2-15) CYLINDER, HYDRAULIC 3 X 108 (30 ) (SEE PAGE 2-11) CYLINDER, HYDRAULIC 3 X 117 (31-1/2 ) (SEE PAGE 2-13) HOSE ASSEMBLY 3/4 X S ADAPTER S ADAPTER, NUT, FLANGE LOCK 3/ SCREW, HEX HEAD CAP 3/8-16 X 1 GR SHIELD, CONTROL VALVE CYLINDER, HYDRAULIC 4X42 (SEE PAGE 2-10) REF TY-WRAP (STD LOAD ANGLE) (NOT SHOWN) U-BOLT, BALL HITCH NUT, HEX JAM 1-1/ NUT, HEX LOCK 1/2-13 GRB NUT, HEX 1/2-13 GRB WASHER, FLAT 1/2N SCREW, HEX HEAD CAP 5/8-11 X 2 GR NUT, HEX 5/8-11 GRB WASHER, FLAT 5/8W SPACER, HYDRAULIC COUPLER TRIM, /8 BLK FINE PEBBLE 5 2-9

16 m TRAILER TILT CYLINDER Figure 2-8: Trailer Tilt Cylinder Assembly ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 4"X 42" (TILT CYLINDER) PISTON ROD BUTT AND TUBE ASSEMBLY LOCKNUT (1-1/4-12) PISTON GLAND PISTON RING O-RING O-RING BU-WASHER RETAINER SQUARE WIRE U-CUP WIPER BU-WASHER SAE ORB PLUG 2 * INSTALLATION RING (NOT SHOWN) 1 * O-RING (NOT SHOWN) 1 * BU-WASHER (NOT SHOWN) 2 * SNAP RING (NOT SHOWN) PACKING KIT (INCL ITEMS 6-13, 15-18) * INCLUDED W/ REPLACEMENT PACKING KIT ONLY F Edition

17 m X 108 HYDRAULIC CYLINDER Figure 2-9: 3 X 108 Hydraulic Cylinder ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 3" X 108" PISTON ROD BUTT AND TUBE ASSEMBLY PISTON GLAND SPACER LOCKNUT (1-1/4-12) PORT PLUGS SQ. RETAINING RING O-RING O-RING O-RING BU-WASHER CROWN SEAL BEARING RING DX BUSHING U-CUP WIPER SQUARE WIRE TAPE INSTALLATION RING (PACKING KIT ONLY) PACKING KIT (INCL ITEMS 8-17, 19)

18 m carlson Figure 2-10: 3 X 117 Hydraulic Cylinder (Carlson) F Edition

19 3 X 117 HYDRAULIC CYLINDER (CARLSON) ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 3" X 117" BARREL ASSEMBLY /4 ROD X 3/4 RETAINER WR/TFE PISTON POLY-U PISTON /4 LOCK NUT SEAL KIT

20 Figure 2-11: Valve Assembly, Three Spool m F Edition

21 VALVE ASSEMBLY, THREE SPOOL ITEM PART NO. DESCRIPTION QTY VALVE ASSEMBLY VALVE, 3 STACK 2ND MOTOR SOL (SEE PAGE 2-17) ADAPTER VALVE HANDLE, RH FORMED VALVE HANDLE, LH FORMED VALVE HANDLE, CENTER FORMED ADAPTER, STR SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/8N WASHER, SPLIT LOCK 3/ S ADAPTER HANDLE, PLASTIC BLACK HANDLE, PLASTIC RED MOUNT WELDMENT, VALVE

22 m Figure 2-12: Three Spool Valve 2-16 F Edition

23 THREE STACK VALVE ITEM PART NO. DESCRIPTION QTY THREE STACK VALVE INLET SECTION KIT VALVE SECTION KIT VALVE SECTION KIT VALVE SECTION KIT OUTLET SECTION KIT TIEROD KIT COIL CARTRIDGE COIL CARTRIDGE ASSEMBLY (INCL ITEMS 7 & 8) SEAL KIT FOR INLET SECTION SEAL KIT FOR OUTLET SECTION O-RING SEAL KIT FOR BETWEEN SECTIONS SEAL KIT FOR SOLENOID WORK SECTION PRESSURE REDUCING CARTRIDGE IN UTILITY SECTION (149529) PRESSURE BUILD UP CARTRIDGE IN OUTLET SECTION (142483) 2-17

24 m electrical SEE DETAIL A DETAIL A Figure 2-13: Electrical System WHITE (GROUND) BLACK (CLEARANCE) YELLOW (LH TURN) RED (BRAKE) WIRING CODE BLUE (+HOT) BROWN (TAIL) GREEN (RH TURN) 2-18 F Edition

25 ELECTRICAL SYSTEM ITEM PART NO. DESCRIPTION QTY HYDRAULIC ELECTRICAL AIR REF UNDERCARRIAGE ASSEMBLY REF HARNESS, 7 COND. RECEPTACLE MAIN HARNESS, MAIN W/ CTR BREAK-OUT HARNESS, E-CHAIN HARNESS, BUMPER HARNESS, MARKER FRONT CORNER HARNESS, MARKER FRONT BED HARNESS ASSEMBLY, KAR-TECH HARNESS ASSEMBLY, BULKHEAD LIGHT EXT LIGHT, YELLOW LED 2.5 CL/MARKER GROMMET, 2.5 SURFACE MOUNT LIGHT, RED LED OVAL STT GROMMET, OVAL LIGHT, RED LED RECTANGLE CLEARANCE GROMMET, RECTANGLE LIGHT, CLEAR LED LICENSE BRACKET, LIGHT LICENSE LIGHT, YELLOW LED ABS HARNESS, ABS LAMP CLAMP, HARNESS (NOT SHOWN) RECEIVER/ TRANSMITTER MACRO KARTEK SL AX 1 (INCL ITEMS 38-41) NUT, FLANGE 3/8-16 AR CLAMP, HOSE AR MANUAL HOLDER SCREW, HEX HEAD CAP 5/16-18 X 1 GR WASHER, FLAT 5/16W NUT, HEX LOCK 5/16-18 GRB SCREW, RD HEAD SQ NECK X 3/ WASHER, FLAT # NUT, HEX LOCK GROMMET, 2.5 RECESSED MOUNT LIGHT, YELLOW MID-TURN NUT, HEX LOCK 1/4-20 GRB SCREW, HEX HEAD CAP 1/4-20 X 1 GR WASHER, FLAT 1/ MARKER LAMP PIGTAIL HARNESS LIGHT, RED LED 2 CL/MARKER GROMMET, MOUNT 2-5/ MACRO TRANSMITTER W/ DECAL MINI AND MACRO RECEIVER, 6 FUNCTION W/ TEACH BUTTON CAR CHARGER 12V TO MICRO USB (NOT SHOWN) WALL CHARGER 120V TO MICRO USB (NOT SHOWN)

26 m air Figure 2-14: Air System 2-20 F Edition

27 AIR SYSTEM ITEM PART NO. DESCRIPTION QTY HYDRAULIC ELECTRICAL AIR REF FITTING, AIR FITTING, AIR FITTING, AIR FITTING, AIR NYLON TUBING, 3/8 OD AR TUBING NYLON 1/2 AR GLADHAND RED AIR GLADHAND BLUE AIR B61-7 TAG, SERVICE LINE B61-6 TAG, EMERGENCY LINE B61 FRAME UNION

28 SERVICE/ CONTROL ABS SENSOR BU1 EMERGENCY/ SUPPLY Figure 2-15: Air Brake System, Single Axle ABS SENSOR YE1 m brake F Edition

29 AIR BRAKE SYSTEM, SINGLE AXLE ITEM PART NO. DESCRIPTION QTY BRAKE W/ ABS SINGLE (STD LOAD) FITTING AIR FITTING AIR FITTING AIR FITTING, BRASS TEE HOSE AIR 3/8 X HOSE AIR 3/8 X 38" NUT, HEX LOCK 3/8-16 GRB PLUG PIPE 3/ PLUG PIPE 1/ PLUG PIPE 3/ SCREW, HEX HEAD CAP 3/8-16 X 1-3/4 GR TIE STRAP PLASTIC (NOT SHOWN) TUBING NYLON 3/8 AR WASHER, FLAT 3/8N WASHER, FLAT 3/8W HOSE, AIR 3/8 X BRAKE KIT ROCKWELL ABS (SEE PAGE 2-25) TUBING, NYLON 5/8 AR BUSHING 1/2 X 3/ AXLE, 15K 78 TRACK AIR BRAKE (SEE PAGE 2-31) TANK, AIR 8 X S NIPPLE, HEX S ADAPTER S ADAPTER D4 COCK DRAIN AIR TANK VALVE TASK 4 PORT STEP BUSHING

30 3 Figure 2-16: Brake Kit, Meritor WABCO (Rockwell) ABS ma F Edition

31 BRAKE KIT, ABS ITEM PART NO. DESCRIPTION QTY BRAKE KIT, ROCKWELL ABS, 2S/1M (SINGLE AXLE) ECU/VALVE ASSEMBLY 2S/1M (114585) SENSOR EXTENSION CABLE 4,2* POWER CABLE 1 *THE FIRST QUANTITY LISTED IS FOR P/N (TANDEM AXLE). THE SECOND QUANTITY LISTED IS FOR P/N (SINGLE AXLE) 2-25

32 31 er.c om al 4 bo y de w 28 w 29.lo 3 w 7 -w y D ea l er 5 bo ow rl 1 ou TM Tr ai le rs al es, In c. -Y Figure 2-17: Undercarriage Assembly - Spring Ride Single Axle 2-26 F Edition

33 UNDERCARRIAGE ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY UNDERCARRIAGE ASSEMBLY NUT FLANGE LOCK 3/ NUT, HEX LOCK 3/4-10 GRC NUT, HEX LOCK 3/4-10 GRB NUT HEX 1/4-20 GRB ROLL PIN, SLOTTED 3/8 X SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 3/4-10 X 2 GR SCREW RD HEAD SQ NECK 1/4-20 X 3/4 GR TIE STRAP, PLASTIC (NOT SHOWN) AR WASHER FLAT 1/ WASHER FLAT 3/ WASHER SPLIT LOCK 1/ SCREW, HEX HEAD CAP 3/4-10 X 2-1/4 GR NUT, HEX LOCK 1-1/4-7 GRB BUMPER WELDMENT AXLE, 15K 78 TRACK AIR BRAKE (SEE PAGE 2-31) KIT, HARDWARE 15K (SEE PAGE 2-31) UNDERCARRIAGE WELDMENT PIN, ROLLER U/C ROLLER TUBE HOLD-DOWN U/C S ADAPTER, ELBOW *4, MUD FLAP SUPPORT E-CHAIN (BEFORE ) LINK (BEFORE ) SUPPORT, E-CHAIN, 34 LINKS 3838 (AFTER ) CLAMP MUD FLAP TRAY CAT TRACK WASHER 3/ BRACKET WLDMT, E-CHAIN LH (AFTER ) BRACKET WLDMT, E-CHAIN RH (AFTER ) ZP BRACKET, E-CHAIN LH (AFTER ) ZP BRACKET, E-CHAIN RH (AFTER ) FIELD INSTALLATON KIT (ITEM 24 & 28-31)

34 m grease Figure 2-18: Undercarriage Assembly - Grease System F Edition

35 UNDERCARRIAGE ASSEMBLY - GREASE SYSTEM ITEM PART NO. DESCRIPTION QTY UNDERCARRIAGE ASSEMBLY ROLL PIN, SLOTTED 3/8 X NUT, HEX LOCK 1-1/4-7 GRB ELBOW, BRASS PIPE STREET AXLE, 15K 78 TRACK AIR BRAKE (SEE PAGE 2-31) ADAPTER, HOSE ASSEMBLY, GREASE 1/4 X HOSE ASSEMBLY, GREASE 1/4 X HOSE ASSEMBLY, GREASE 1/4 X NUT, 7/ DECAL, GREASE TRAILER U/C ADAPTER, STRAIGHT PIN, ROLLER U/C ROLLER TUBE ADAPTER, STRAIGHT S ADAPTER, ELBOW

36 Figure 2-19: Axle Assembly 2-30 F Edition

37 AXLE ASSEMBLY ITEM PART NO. REFERENCE NO. DESCRIPTION QTY AXLE 78TK, 15K AIR BRAKE HAP SUSPENSION KIT (INCLUDES HANGERS AND HARDWARE) (NOT SHOWN) HARDWARE KIT, 15K (INCL. ITEMS 9-12) HANGERS, AXLE 15K (INCL. ITEMS 13 & 14) HUB AND DRUM ASSEMBLY (SEE PAGE 2-37) HYDRAULIC BRAKE PARTS /4 X 5 (SEE 1 PAGE 2-33) AIR BRAKE PARTS /4 X 5 (SEE PAGE 2-35) SLIPPER SPRING U-BOLT WASHER, FLAT NUT, LOCK TIE PLATE AXLE, 15K 78 TRACK AIR BRAKE (ITEMS 1-7) SPRING EYE BOLT LOCK NUT LOCK NUT 1/ KEEPER BOLT FRONT HANGER (NOT SHOWN) REAR HANGER (NOT SHOWN)

38 Figure 2-20: Hydraulic Brake Parts - Dexter (12-1/4 x 5 ) 2-32 F Edition

39 HYDRUALIC BRAKE PARTS - DEXTER (12-1/4 X 5 ) ITEM PART NO. DESCRIPTION QTY DUST COVER RETAINER 1 3 K LH SHOE AND LINING KIT 1 K RH SHOE AND LINING KIT SHOE HOLDDOWN SCREW ADJUSTER CABLE 1 6 K WHEEL CYLINDER KIT CYLINDER PUSH ROD SPIDER ASSEMBLY RETRACTOR SPRING LH ADJUSTER LEVER RH ADJUSTER LEVER LH ADJUSTER LEVER SPRING RH ADJUSTER LEVER SPRING CABLE ATTACHMENT BRACKET FSA EXTENSION SPRING ADJUSTER CLIP - BARREL END LH ADJUSTER ASSEMBLY RH ADJUSTER ASSEMBLY BRAKE MOUNTING BOLT BRAKE MOUNTING NUT PISTON STOP ADJUSTER CLIP - THREAD END 1 NOTE: PART NUMBERS ON THIS PAGE ARE DEXTER PART NUMBERS AND CAN BE PURCHASED FROM YOUR LOCAL DEXTER SUPPLIER. LANDOLL CORPORATION DOES NOT STOCK THESE REPLACEMENT PARTS. 2-33

40 Figure 2-21: Air Brake Parts - Dexter (12-1/4 X 5 ) 2-34 F Edition

41 AIR BRAKE PARTS - DEXTER (12-1/4 X 5 ) ITEM PART NO. REFERENCE NO. DESCRIPTION QTY. K K BRAKE SHOE REPAIR KIT (ITEMS 1-8) K BRAKE BLOCK KIT (ITEMS 9, 10, & 11) K K CAMSHAFT REPAIR KIT (ITEMS 12-20) BUSHING, SPIDER ANCHOR PIN ANCHOR PIN ROLLER ROLLER PIN ROLLER PIN RETAINER RETRACTOR SPRING RETAINER PIN SHOE KEEPER SPRING LINING, BRAKE BLOCK ANCHOR LINING, BRAKE BLOCK CAM RIVET D WASHER, CAMSHAFT SEAL, GREASE BUSHING, CAMSHAFT WASHER, CAMSHAFT SPIDER END WASHER, CAMSHAFT 28 SPLINE RETAINER, CAMSHAFT RETAINER, CASHAFT END BUSHING, CAMSHAFT SUPPORT FITTING, GREASE CAMSHAFT, 22-5/16 LH CAMSHAFT, 22-5/16 RH SHOE AND LINING ASSEMBLY SLACK ADJUSTER, AUTOMATIC AIR CHAMBER, W/ HARDWARE AIR CHAMBER, W/ SPRING BRAKE AIR CHAMBER BRACKET PLATE, CAMSHAFT SUPPORT BRACKET PLATE, CAMPSHAFT RETAINER BOLT, RETAINER PLATE LOCK WASHER NUT BRAKE SPIDER ABS RETAINER CLIP ABS LOWER SENSOR MOUNTING BLOCK ABS SENSOR ABS TONE RING IN DRUM ABS UPPER SINSOR MOUNTING BLOCK MOUNTING SCREW UPPER BLOCK

42 Figure 2-22: 15K General Duty Hub and Drum Assembly 2-36 F Edition

43 15K GENERAL DUTY HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY AXLE, 15K 78 TRACK UNITIZED OIL SEAL INNER BEARING CONE INNER BEARING CUP BRAKE DRUM - ABS WHEEL MOUNTING STUD HUB W/ CUPS AND STUDS OUTER BEARING CUP OUTER BEARING CONE SPINDLE WASHER SPINDLE NUT TANG WASHER OIL CAP O-RING OIL CAP OIL CAP PLUG FLANGE NUT WHEEL DISC PILOT MOUNT 17.5 X DRUM MOUNTING SCREW TIRE 215/75R 17.5 DOUBLE COIN (NOT SHOWN) TIRE 235/75R 17.5 DOUBLE COIN (NOT SHOWN) 1 20 TR573 VALVE STEM (NOT SHOWN HUB AND DRUM ASSEMBLY (ITEMS 5 & 7) 2-37

44 m Figure 2-23: Gearbox Assembly (Chain Drive Model) F Edition

45 GEARBOX ASSEMBLY (CHAIN DRIVE MODEL) ITEM PART NO. DESCRIPTION QTY GEARBOX ASSEMBLY (30 ) GEARBOX ASSEMBLY (31-1/2 ) GEARBOX, BRADEN (SEE PAGE 2-40) MOTOR FOR BRADEN GEARBOX SEAL KIT FOR MOTOR SQUARE ROD, 5/8 X 3-3/ WASHER, KEEPER CHAIN GEAR SCREW, 12 PT 1/2-13 X 1-1/ BRACKET WELDMENT, SUPPORT PULLEY COVERPLATE PULLEY CL BUSHING, CHAIN SPROCKET 1/2 LG CHAIN, 1/2 X 45 GR7 (30 ) CHAIN, 1/2 X 48 GR7 (31-1/2 ) SPLICE, CHAIN 1/ ROD WELDMENT 7/8-9 X FITTING, GREASE 1/ NUT, HEX LOCK 3/4-10 GRB NUT, HEX 7/8-9 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR SCREW, HEX HEAD CAP 5/8-11 X 1-1/2 GR SCREW, 12 PT 3/4-10 X 4-1/ S ADAPTER WASHER, FLAT 3/4W WASHER, SPLIT LOCK 1/ WASHER, SPLIT LOCK 5/ SET SCREW, SOCKET HEAD 3/8-16 X 1/ SCREW, HEX SOCKET CTSK 1/4-20 X 3/ PAD, UHWM CHAIN RUB BAR NUT, HEX LOCK 1/

46 GEARBOX ITEMS Figure 2-24: Gearbox Items ITEM PART NO. DESCRIPTION QTY GEARBOX WORM HOUSING BUSHING WORM HOUSING COVER BUSHING THRUST WASHER SEAL RELIEF/VENT SEAL O-RING SHIM GASKET BEARING CUP BEARING CONE WORM GEAR (30:1 UT12C) WORM F Edition

47 WINCH ITEMS - 12M (WARN) Figure 2-25: Winch items - 12M (WARN) ITEM PART NO. DESCRIPTION QTY WINCH, 12M WARN W/LW & RMTC MOTOR HYD 5.0CL BRAKE ASSEMBLY DRUM SUPPORT, MOTOR DRUM SUPPORT, GEAR END DRIVE SHAFT, HEX END HSG ASSY AIR GEAR RING SPRING EXTENSION, TENSIONER CARRIER, STAGE 2 M CARRIER, STAGE GEAR, 15T DRUM ASSEMBLY TIE ROD GASKET, RING GEAR

48 m Figure 2-26: Container Load Chain Assembly (Option) CONTAINER LOAD CHAIN ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY CONTAINER LOAD CHAIN ASSEMBLY CHAIN, 1/2 X 87" GR CHAIN LINK, CONNECTING 1/ PLATE, CONTAINER CONNECT F Edition

49 m Figure 2-27: Chain Connect/ Container Assembly (Option) CHAIN CONNECT/ CONTAINER ASSEMBLY ITEM PART NO. DESCRIPTION QTY CHAIN CONNECT/ CONTAINER ASSEMBLY CHAIN SHORTENER LINK 1/ CHAIN 1/2 GR HCGHT500 HOOK CLEVIS GRAB 1/

50 m CONTAINER PUSHER ASSEMBLY 1 Figure 2-28: Container Pusher Assembly (Option) ITEM PART NO. DESCRIPTION QTY CONTAINER PUSHER ASSEMBLY CHAIN SHORTENER LINK 1/ PUSHER, CONTAINER UNLOAD F Edition

51 m CHAIN AND HOOK ASSEMBLY 1 Figure 2-29: Chain and Hook Assembly (Option) ITEM PART NO. DESCRIPTION QTY CHAIN AND HOOK ASSEMBLY CHAIN 1/2 GR HCGHT500 HOOK, CLEVIS GRAB 1/

52 m Figure 2-30: Hold-Down Rear Container Assembly (Option) HOLD-DOWN REAR CONTAINER ASSEMBLY 4 2 ITEM PART NO. DESCRIPTION QTY HOLD-DOWN REAR CONTAINER CL HOLD-DOWN REAR CONTAINER CL CONNECTOR, CONTAINER REAR PULL LH CONNECTOR, CONTAINER REAR PULL RH CHAIN, 3/8 X 6 GR7 (167408) CHAIN, 3/8 X 12-1/2 GR7 (169394) CHAIN LINK, CONNECTING 3/ F Edition

53 m18115 STRAP RATCHET 4 X 30 1 Figure 2-31: Strap Ratchet 4 x 30 (Option) ITEM PART NO. DESCRIPTION QTY STRAP RATCHET 4 X

54 m Figure 2-32: Load Binder 3/8 Ratchet Style (Option) LOAD BINDER 3/8 RATCHET STYLE (OPTION) 1 ITEM PART NO. DESCRIPTION QTY LOAD BINDER 3/8 RATCH STYLE F Edition

55 m SEE DETAIL A SEE DETAIL B SEE DETAIL C CONTAINER LOCK-DOWN PINS DETAIL A DETAIL B DETAIL C Figure 2-33: Container Lock-Down Pins (Option) 3 4 ITEM PART NO. DESCRIPTION QTY PINS, CONTAINER LOCK-DOWN PIN WELDMENT, HOLD-DOWN LF PIN WELDMENT, HOLD-DOWN LR PIN WELDMENT, HOLD-DOWN RF PIN WELDMENT, HOLD-DOWN RR PTL PIN, MUD FLAP

56 m Figure 2-34: Engine Package, Front Mount F Edition

57 27HP GAS ENGINE PACKAGE (OPTION) ITEM PART NO. DESCRIPTION QTY HP GAS ENGINE PACKAGE NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR SCREW, RD HEAD SQ NECK 1/2-13 X 2-1/2 GR WASHER, FLAT 3/8W WASHER, FLAT 1/2W HP GAS ENGINE PACKAGE (SEE PAGE 2-56) BRACKET, ENGINE DRIVE RH BRACKET, ENGINE DRIVE RH SPACER, ENGINE DRIVE HOSE ASSEMBLY 3/4 X FUEL FILTER KOHLER, S (NOT SHOWN)

58 62 m123166p / /8 18 STANDS 3600 RPM 12 GPM 2500 PSI 30 GAL RESERVOIR Figure 2-35: Engine Package, Front Mount (1 of 4) 2-52 F Edition

59 m123166p PRIOR TO ASSEMBLY, COAT PUMP SHAFT W/ ANTI-SEIZE LUBRICANT 48 MUFFLER KIT INCLUDED W/ ENGINE MOTOR - BASE ASSEMBLY Figure 2-36: Engine Package, Front Mount (2 of 4) REMOVE AND DISCARD INSTALLED THROTTLE AND CHOKE CONTROLS. REMOVE AND RETAIN KEYSWITCH FOR INSTALLATION. PLACE W/ STEEL SIDE FACING DOWN

60 BASE - DOOR ASSEMBLY Figure 2-37: Engine Package, Front Mount (3 of 4) PLACE W/ RUBBER SIDE OUT m123166p F Edition

61 m123166p STANDARD PLUMBING ASSEMBLY Figure 2-38: Engine Package, Front Mount (4 of 4) 80 FUEL SYSTEM INSTALLATION CONTROLS AND DECALS 38 STANDARD TANK ASSEMBLY 2-55

62 27 HP GAS ENGINE PACKAGE, UPPER DECK (OPTION) ITEM PART NO. DESCRIPTION QTY HP GAS ENGINE PACKAGE TANK, FUEL PLASTIC 6 GAL LOW PERM PIN, DOOR HINGE DECAL, ENGINE PACKAGE INSTRUCTIONS MOUNT, ENGINE ISOLATOR, KOHLER CH LATCH, FOLDING T LOCKABLE SEAL, SPONGE RUBBER TRIM MOUNT WELDMENT, ENGINE PACKAGE 25 HP HYDRAULIC TANK WELDMENT ENGINE, KOHLER 27 HP PUMP MOUNT KOHLER IGNITION SWITCH PUMP, HYDRAULIC HINGE, BASE MOUNT MOUNT, DOOR WELDMENT FITTING, FITTING, HINGE, DOOR EXHAUST EXT WELDMENT HOSE VALVE, HYDRAULIC PRESSURE RELIEF S PLUG, O-RING CLAMP, HOSE RETURN LINE FILTER FILTER ELEMENT FITTING, BR 90 BARB HOSE, 1/4 LOW PRESSURE FUEL LINE COUPLER FLAT FACE MALE NOSE NUT, HEX LOCK 3/8-16 GRB NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR SCREW, HEX HEAD CAP 3/8-16 X 2 GR COUPLER, FLAT FACE FEMALE BODY SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 3/8W WASHER, FLAT 1/2W WASHER, SPLIT LOCK 1/ S ELBOW, COUPLER, DUST CAP MALE S ADAPTER S ADAPTER, S ADAPTER, TEE S ADAPTER, X BATTERY 12V BATTERY CLAMP BRACKET CABLE, THROTTLE DECAL, ENGINE CONTROL FILLER-BREATHER-STRAINER ASSEMBLY CLAMP, MUFFLER F Edition

63 27 HP GAS ENGINE PACKAGE, UPPER DECK (OPTION) ITEM PART NO. DESCRIPTION QTY HOSE, 1-1/4 SUCTION CABLE ASSEMBLY, BATTERY POSITIVE CABLE ASSEMBLY, BATTERY NEGATIVE S ADAPTER, BULKHEAD COUPLER, DUST FEMALE CLAMP, HOSE ISOLATOR, KOHLER 25 HP MOUNT ADAPTER NUT, HEAVY HEX 1/4-20 GR PLATE, MOTOR FRONT 25 HP HARNESS, ENGINE PACKAGE IGNITION (NOT SHOWN) SCREW, HEX HEAD CAP 3/8-16 X 4 GR HOSE ASSEMBLY 3/8 X COVER WELDMENT HOSE ASSEMBLY 3/4 X HOSE ASSEMBLY 3/8 X PLUG, PIPE 3/ NUT, HEX LOCK GRA WASHER, SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR SCREW, HEX HEAD CAP 1/2-13 X 3 GR SCREW, RD HEAD CAP X 3/ WASHER, FLAT 3/ LATCH, FLEXIBLE DRAW, LEVER ASSIST /8P COUPL PIPE COUPLING 3/8 BLACK REPLACEMENT MUFFLER KIT FUEL FILTER HOSE, FUEL 1/4 LOW PERM CARB FITTING FITTING FITTING FITTING FUEL HOSE 3/16 ID U-BOLT, FENDER MOUNT CARBON CANISTER, FUEL TANK COUPLER, FUEL TANK

64 m Figure 2-39: Tool Box Installation (Option) F Edition

65 TOOLBOX INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY TOOLBOX INSTALLATION 42 X 28 X NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1 GR SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2W SCREW, SET LOCK 5/16-18 X 3/ TOOLBOX WELDMENT LATCH FOLDING T LOCKABLE SEAL, SPONGE RUBBER TRIM BAR, BACKUP TOOLBOX MOUNTING NUT, HEAVY HEX 1/4-20 GR DOOR WELDMENT STEEL 42 X 28 X BRACKET, WELDMENT TOOLBOX MOUNTING TOOLBOX LATCH SHIELD 1 14 RPRB59004X3H BAR, ROUND 3/4 X 3-1/2 NYLATRON

66 m Figure 2-40: Tool Box Installation (Option) 2-60 F Edition

67 TOOLBOX INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY STEEL DOOR TOOLBOX INSTALLATION NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1 GR SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2W SCREW, SET LOCK 5/16-18 X 3/ TOOLBOX WELDMENT LATCH FOLDING T LOCKABLE SEAL, SPONGE RUBBER TRIM BAR, BACKUP TOOLBOX MOUNTING NUT, HEAVY HEX 1/4-20 GR DOOR WELDMENT STEEL TOOLBOX BRACKET, WELDMENT TOOLBOX MOUNTING TOOLBOX LATCH SHIELD 1 14 RPRB59004X3H BAR, ROUND 3/4 X 3-1/2 NYLATRON

68 m Figure 2-41: Tool Box Installation (Option) 2-62 F Edition

69 TOOLBOX INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY TOOLBOX ASSEMBLY, 24 X 24 X NUT, HEX LOCK 5/8-11 GRB SCREW, HEX HEAD CAP 5/8-11 X 2-3/4 GR WASHER, FLAT 5/8W LATCH FOLDING T LOCKABLE NUT, HEAVY HEX 1/4-20 GR HINGE, TOOL BOX DOOR SEAL, FLEXIBLE SELF-GRIPPING AR TOOLBOX WELDMENT 24 X 24 X LID, TOOLBOX 24 X

70 SEE DETAIL A m DETAIL A Figure 2-42: Ladder Assembly, Stow-Away Short (Option) F Edition

71 LADDER ASSEMBLY, STOR-AWAY SHORT (OPTION) ITEM PART NO. DESCRIPTION QTY LADDER ASSEMBLY, STOR-AWAY SHORT NUT, HEX LOCK 5/16-18 GRB NUT, HEX LOCK 1/2-13 GRB NUT, HEX LOCK 5/8-11 GRB SCREW, HEX HEAD CAP 1/2-1 X 2 GR SCREW, HEX HEAD CAP 5/8-11 X 1-1/2 GR SCREW, HEX HEAD CAP 3/4-10 X 3 GR WASHER, FLAT 1/2W PIN, P/O EXT LOCK SPRING, COMPRESSION P/O EXT LOCK SCREW, HEX HEAD CAP 5/16-18 X 2-1/4 GR ROLL PIN, SLOTTED 1/8 X 1-1/ SPACER, 1 OD X 1/2 ID X FRAME WELDMENT REF LADDER WELDMENT, SHORT HANDLE, STOWABLE LADDER LADDER MOUNT WELDMENT

72 Figure 2-43: Strobe Light and Work Light 2-66 F Edition

73 STROBE LIGHT AND WORK LIGHT ITEM PART NO. DESCRIPTION QTY STROBE LIGHT AND WORK LIGHT INSTALLATION STROBE LIGHT WITH DEUTSH CONNECTOR WASHER, FLAT 1/ NUT, HEX LOCK 1/2-13 GRB LIGHT LED WHITE FLOOD LAMP GROMMET HARNESS, 60 BRANCH WORK LIGHT SCREW, HEX HEAD CAP, 1/2-13 X 1-1/2 GR TOGGLE SWITCH RUBBER BOOT FOR ELECTRICAL SWITCH HARNESS JUMPER T-POWER HARNESS ASSEMBLY BULHEAD LIGHT EXTENSION

74 2-68 F Edition

75 Notes: 2-69

76 2-70 F Edition

77 Numerics Chapter 3 Numerical Index , , , , , , ,

78 NUMERICAL INDEX , , 2-59, 2-61, , 2-59, , , 2-59, 2-61, , , , , , F Edition

79 NUMERICAL INDEX , , 2-27, 2-29, , ,

80 NUMERICAL INDEX , , , 2-19, , , , , 2-7, 2-23, 2-51, , 2-51, 2-56, 2-59, 2-61, 2-65, , , , , F Edition

81 NUMERICAL INDEX , , , , , 2-51, , 2-7, , 2-59, , , 2-59, 2-61, , , 2-23, 2-27, , ,

82 NUMERICAL INDEX , 2-19, , , , , , 2-7, 2-23, 2-27, 2-51, , 2-56, 2-59, 2-61, 2-65, , , , , 2-39, S F Edition

83 NUMERICAL INDEX S , S S S S S S S S , S S S S X /8P COUPL , 2-43, , 2-9, , SL PTL B B B D HCGHT , S B B

84 NUMERICAL INDEX K K K K K K R RPRB59004X3H , 2-61 T TR F Edition

85

86 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001registration at all Landoll manufacturing facilities. Model 342 Chain Drive Semitrailer Parts Manual Re-Order Part Number F LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ Copyright Landoll Corporation All rights reserved, including the right to reproduce this material or portions thereof in any form F /2012