MODEL 345C TRAILER PARTS LIST

Transcription

1 MODEL 345C TRAILER PARTS LIST 1900 North Street Marysville, KS (785) F /03

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3 ILLUSTRATED PARTS LIST 1 GENERAL ASSEMBLY Figure 1-1 General Assembly ITEM PAGE/PART NO. DESCRIPTION HITCH ASSEMBLY, PINTLE RIGID FLOOR, WOOD (APITONG) HYDRAULIC ASSEMBLIES ELECTRICAL ASSEMBLIES UNDERCARRIAGE ASSEMBLY - SPRING RIDE SUSPENSION ASSEMBLY - SPRING RIDE UNDERCARRIAGE ASSEMBLY - AIR RIDE AIR CONTROL KIT AIR BRAKE SYSTEM SUSPENSION HANGER ASSEMBLY AXLE AND BRAKE ASSEMBLY BRAKE KIT ASSEMBLY HUB AND DRUM ASSEMBLIES AIR SYSTEM WINCH ASSEMBLIES DECAL INSTALLATION EXTENSION INSTALLATION (OPTION) REMOTE CONTROL ASSEMBLIES (OPTION) ENGINE DRIVE, 20HP ;1-78; MISCELLANEOUS ASSEMBLIES (OPTION) DOCK LEVELER ASSEMBLIES (OPTION) HITCH LOCK AND JACK INSTALLATIONS (OPTION) PARKING STAND SL LOCK HITCH PIN HUBODOMETER AND BRACKET (OPTION) (NO PARTS BREAKDOWN) 1-1

4 Figure 1-2 Hitch Assembly, Pintle Rigid 1-2

5 HITCH ASSEMBLY, PINTLE RIGID ITEM PART NO. DESCRIPTION QTY HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE RIGID HITCH ASSEMBLY, PINTLE INV PLATE HITCH ASSY, PINTLE RIGID 7 W/ GR8 CHAIN AND CONN SCREW HEX HEAD CAP 3/4-10X3 GR NUT HEX 3/4-10 GR CHAIN 1/2X36 GRD CHAIN 1/2 X 36 GR CHAIN LINK CONNECTING 1/ CHAIN LINK CONNECTING 1/2 GR PINTLE EYE NUT HEX 3/4-10 GR HINGE TUBE HITCH ASSEMBLY 7FT FT HITCH ASSEMBLY FT HITCH ASSEMBLY HITCH WELDMENT 5 INVERT FRONT PLATE HOOK, EYE W/ LATCH ASSEMBLY HOOK, CLEVIS 1/2 CHAIN W/ LATCH GR SCREW, HEX HEAD CAP 3/4-10X2-1/2 GR WASHER, SPLIT LOCK 3/

6 FLOOR, WOOD (APITONG) Figure 1-3 Floor, Wood (Apitong) ITEM PART NO. DESCRIPTION QTY FLOOR WOOD APITONG FLOOR WOOD APITONG RWD39000 APITONG 1-3/8 X 7.08 AR SCREW TORQUE 5/16 X 3 AR PIN COTTER 5/32X1-1/ WASHER FLAT 3/ HANDLE TOOL COMP 1 1-4

7 Figure 1-4 Hydraulic Assembly 1-5

8 HYDRAULIC ASSEMBLY ITEM PART NO. DESCRIPTION QTY HYDRAULIC ASSEMBLY STANDARD (4 OR 5 ) HYDRAULIC ASSEMBLY REMOTE WINCH (4 OR 5 ) HYDRAULIC ASSEMBLY REMOTE TRI (4 OR 5 ) HYDRAULIC ASSEMBLY REMOTE WINCH/TILT (4 OR 5 ) HYDRAULIC ASSEMBLY STANDARD (7 ) HYDRAULIC ASSEMBLY REMOTE WINCH (7 ) HYDRAULIC ASSEMBLY REMOTE TRI (7 ) HYDRAULIC ASSEMBLY REMOTE WINCH/TILT (7 ) CYL ASSY STD LOAD ANGLE 1 1A CYL HYD 4X126 O-RING (SEE PAGE 1-8) 1 1B BRACKET ASSY CYL TRUNNION 2 1C PIN CYL BUTT END 1 1D PIN COTTER 3/16X2-1/4 1 1E SCREW HEX HEAD CAP 1/2-13X6 GR5 6 1F NUT HEX LOCK 1/2-13 GRB 6 1G FITTING GREASE 1/ BRACKET CYLINDER MOUNT SCREW HEX HEAD CAP 3/4-10X2-1/4 GR WASHER STEP NUT HEX LOCK 3/4-10 GRB WASHER FLAT 3/ Figure 1-5 Hydraulic Assembly

9 HYDRAULIC ASSEMBLY ITEM PART NO. DESCRIPTION QTY PIN UNDERCARRIAGE CYLINDER PIN COTTER 3/16X2-1/ S ADAPTER 90 o S ADAPTER 90 o FLARE 37 o S ADAPTER 45 o VALVE ASSY 3 SPL XT STD (SEE PAGE 1-11) VALVE ASSY 3 SPL XT REM 2ND SPOOL (SEE PAGE 1-11) VALVE ASSY 3 SPL XT REM 3 SPOOLS (SEE PAGE 1-11) VALVE ASSY 3 SPL XT REM 1ST/2ND SPL(SEE PG 1-11) NUT FLANGE LOCK 3/ SCREW HEX HEAD CAP 3/8-16X1-1/ PMC5624 CYLINDER 4X24 (4 OR 5 ) (SEE PAGE 1-9) CYLINDER 4X20-1/4 (7 ) (SEE PAGE 1-9) ** STOP, CYL 4" BORE COUPLER MALE HALF 3/ COUPLER FEMALE HALF 3/ HOSE ASSEMBLY 1/2X164 (4 OR 5 ) HOSE ASSEMBLY 1/2X198 (7 ) HOSE ASSEMBLY 1/2X TEE 37 FLARE HOSE ASSEMBLY 1/2X HOSE ASSEMBLY 1/2X HOSE ASSEMBLY 1/2X HOSE ASSEMBLY 1/2X PIN CYLINDER BUTT END A PIN CYLINDER ROD END A TIE STRAP PLASTIC (NOT SHOWN) FITTING BRASS PIPE 1* VALVE AND FILTER PRESSURE 1* (NO PARTS BREAKDOWN) FITTING AIR 1* NYLON TUBING 3* COUPLER, DUST CAP MALE COUPLER, DUST CAP FEMALE 1 * NOTE: THESE ITEMS ARE USED ON P/N S , , & ONLY. ** NOTE: THIS ITEM USED ON TRAILERS WITH A 7 HITCH. 1-7

10 Figure 1-6 Cylinder, Hydraulic 4 X 126 CYLINDER, HYDRAULIC 4X126 ITEM PART NO. DESCRIPTION QTY CYLINDER, HYDRAULIC 4 X 126 (STD LOAD ANGLE) 1 * BUTT AND TUBE ASSY (ALTERED PER ) PISTON ROD PISTON GLAND SPACER LOCKNUT (1-1/4-12) 1 7 PMCK-AD-461 PACKING KIT 1 (CONTAINS ALL NECESSARY SEALS AND O-RINGS) * PART NOT SOLD SEPARATELY. REQUIRES PURCHASE OF ENTIRE ASSEMBLY. 1-8

11 Figure 1-7 Cylinder, Hydraulic 4 X 24 CYLINDER, HYDRAULIC 4X24 ITEM PART NO. DESCRIPTION QTY PMC5624 CYLINDER, HYDRAULIC 4 X CYLINDER 4X20-1/ PISTON ROD BUTT AND TUBE ASSEMBLY PISTON GLAND LOCKNUT (1/4-12) SNAP RING PISTON RING 1 8 PMCK5600 PACKING KIT (ITEMS 8-14) (CONTAINS ALL NECESSARY SEALS AND O-RINGS) 1-9

12 Figure 1-8 Valve Assembly - 3 Spool 1-10

13 VALVE ASSEMBLY - 3 SPOOL ITEM PAGE/PART NO. DESCRIPTION QTY VALVE ASSEMBLY - 3 SPOOL XT, STD(ITEMS 1-7 ONLY) VALVE ASSEMBLY - 3 SPOOL XT REMOTE 2ND SPOOL VALVE ASSEMBLY - 3 SPOOL XT REMOTE 3 SPOOL VALVE ASSY 3 SPL XT REM 1ST/2ND SPL MOUNT WELDMENT VALVE VALVE 3-SPOOL, 2500 PSI (SEE PAGE 1-13) SCREW, HEX HEAD CAP 3/ NUT FLANGE LOCK 3/ S ADAPTER S ADAPTER CAP MODIFIED VALVE SPOOL *1,2, ADAPTER, AIR CYLINDER *1,2, SPACER, MALE - FEMALE *4,8, MOUNT, AIR CYLINDER, VALVE *1,2, CYLINDER, AIR (NO PARTS BREAKDOWN) *1,2, FITTING, AIR 90 *1,2,3 14 NB TUBING, NYLON FLEX *1,2, CA-2-2 CONNECTOR *3,6,9 16 NB TUBING, NYLON FLEX *1,2, VALVE, PNEUMATIC MANIFOLD - 2 STATION(NO PARTS) *1,1, VALVE, PNEUMATIC MANIFOLD - 4 STATION(NO PARTS) *0,0, SCREW MACHINE FILLISTER #6-32 X 1-1/ WASHER FLAT # NUT, HEX LOCK # VALVE, PNEU 4-WAY, 3-POS(NO PARTS BREAKDOWN) *1,2, VALVE, BLANK STATION COVER(NO PARTS BREAKDOWN) *1,0, FITTING, AIR FITTING PLUG HEX PIPE 1/ BREATHER, PNEUMATIC EXHAUST 2 *NOTE: FIRST QUANTITY LISTED IS FOR PART NUMBER , SECOND QUANTITY LISTED IS FOR PART NUMBER , AND THIRD QUANTITY LISTED IS FOR PART NUM- BER

14 Figure 1-9 Three Spool Valve 1-12

15 VALVE, THREE SPOOL ITEM PAGE/PART NO. DESCRIPTION QTY VALVE ASSEMBLY, COMPLETE THREE SPOOL 1 1V1703 VALVE HANDLE 3 2 2A CAP SCREW (TIGHTEN TO 7-11 FT. - LBS.) 9 3 4Z4306 BRACKET, HANDLE 3 4 1A0711 WASHER, O-RING SPOOL 6 5 2A SEAL, SPOOL 6 6 1V0090 *SPOOL, 4-WAY 3 7 1R0017 RELIEF ASSEMBLY ( PSI) 1 8 1V0360 HOUSING, VALVE 1 9 1V0081 POPPET, LOAD CHECK A0757 SPRING, LOAD CHECK V1725 PLUG, LOAD CHECK A0709 SPACER, END A0291 WASHER, STOP A0744 SPRING, CENTERING A0292 COLLAR, STOP 3 16** 2A CAP SCREW (TIGHTEN TO 7-11 FT.-LBS.) 12 17** 1A0294 CAP, END A0290 WASHER, CENTERING SPRING V0208 ADAPTER ASSEMBLY, REMOTE POWER BEYOND 1 (CONTAINS ALL NECESSARY O-RINGS) 20 2A GROMMET, RUBBER (BOTTOM OUTLET) V1701 PIN KIT A PLUG, CONVERSION 1 23** CAP, MODIFIED, VALVE SPOOL 1 24** ADAPTER, SWIVEL SPACER MOUNT, AIR CYLINDER VALVE SCREW, HEX CAP CYLINDER, AIR FITTING, AIR CA-2-2 CONNECTOR 1 * SOLD AS MATCHED SET ONLY. **ITEMS 23 AND 24 REPLACE ITEMS 16 AND 17 WHEN REMOTE OPTION IS USED. 1-13

16 Figure 1-10 Electrical Assembly 1-14

17 ELECTRICAL ASSEMBLY ITEM PART NO. DESCRIPTION QTY ELECTRICAL ASSEMBLY 7 POLE (ITEMS 1-14) U/C ASSY, SPRING, 102 W/O DOCK LEVEL(ITEMS 15-25) U/C ASSY, SPRING, 102 W/ DOCK LEVEL (ITEMS 15-25) U/C ASSY, A/R, 102 W/O DOCK LEVEL (ITEMS 15-25) U/C ASSY, A/R, 102 W/ DOCK LEVEL (ITEMS 15-25) ELECTRICAL 7-PIN REAR OPTION (ITEMS 26-32, 43) ELECTRICAL COURTESY LIGHT OPTION (ITEMS 33-42) 1 59P8 RECEPTACLE 7 PIN WITH GUARD HARNESS ASSEMBLY FRONT MAIN - 7 POLE ABS HARNESS ASSEMBLY CENTER MAIN ABS CLAMP CONDUIT STEEL 1/ GROMMET MOUNT Y REFLECTOR LAMP YELLOW Y LIGHT TURN AND CLEARANCE R REFLECTOR LAMP RED SCREW ROUND HEAD MACHINE 10-24X3/ WASHER FLAT # WASHER SPLIT LOCK # NUT HEX # HARNESS ASSEMBLY E-CHAIN ABS HARNESS ASSEMBLY, U/C MAIN HARNESS, BUMPER LIGHT STOP TURN TAIL LICENSE LAMP SCREW ROUND HEAD MACHINE #10-24X3/ WASHER SPLIT LOCK # NUT HEX # GROMMET RECT C/MKR LAMP LIGHT RED CLEARANCE MARKER LIGHT, TURN YELLOW W/ GROMMET HARNESS REAR ACC 7-PIN CLAMP CONDUIT STEEL 1/ W-2-3 RUBBER BOOT S-7 RECEPTACLE, 7 PIN SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR WASHER, SPLIT LOCK 5/ NUT, HEX 5/ TOGGLE SWITCH SEALED SPST LIGHT COURTESY DECAL LIGHT VALVE SUPPORT CONDUIT 5/16 PLASTIC FLEX ELECT BUTT SPLICE W/ SEAL RUBBER BOOT FOR ELECT SWITCH SCREW, RD HEAD SQ NECK #10-24 X 3/ WASHER, SPLIT LOCK # NUT, HEX # HARNESS, COURTESY LIGHT WASHER, FLAT 5/

18 Figure 1-11 Winch Light Assembly (Option) 1-16

19 WINCH LIGHT ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY LIGHT, WINCH SINGLE LIGHT, WINCH DUAL NUT HEX LOCK GRB 3/8-16 *1, SCREW HEX HEAD CAP 3/8-16X1 GR5 *1, TIE STRAP PLASTIC 18X14.19 (NOT SHOWN) TOGGLE SWITCH SEALED ELECTRICAL BUTT SPLICE HARNESS ASSEMBLY WINCH LIGHT DECAL WINCH LIGHT RECTANGULAR QUARTZ HALOGEN LAMP *1, 2 *NOTE: 1ST QUANTITY LISTED IS FOR P/N , 2ND QUANTITY LISTED IS FOR P/N

20 Figure 1-12 Electrical Installation - Remote Control (Option) 1-18

21 ELECTRICAL INSTALLATION - REMOTE CONTROL (OPTION) ITEM PART NO. DESCRIPTION QTY ELECTRICAL INSTALLATION, SINGLE REMOTE WINCH ELECT. INST., DUAL REMOTE, WINCH/TILT ELECT. INST., TRIPLE REMOTE, WINCH/TILT/U/C HARNESS POWER JUMPER HARNESS FRONT REMOTE VALVE ASSY 3 SPL XT REM 2ND SPOOL (SEE PAGE 1-11) REF VALVE ASSY 3 SPL XT REM 3 SPOOLS (SEE PAGE 1-11) REF VALVE ASSY 3 SPL XT REM 1ST/2ND SPL(SEE PAGE 1-11) REF RECEPTACLE 7 PIN W-2-3 RUBBER BOOT SCREW HEX HEAD 5/16-18 X 1-1/4 GR NUT HEX 5/16-18 GRB SWITCH REMOTE CONTROL ASSY (SEE PAGE 1-59) CONTROL ELECT DUAL FUNC RMT (SEE PAGE 1-59) CONTROL REMOTE WINCH/TILT/U/C (SEE PAGE 1-59) SEALANT ELECTRICAL DOW CORNING AR WASHER, SPLIT LOCK 5/

22 Figure 1-13 Electrical Remote - Accessory Location (Option) 1-20

23 ELECTRICAL REMOTE - ACCESSORY LOCATION (OPTION) ITEM PART NO. DESCRIPTION QTY ELECTRICAL REMOTE ACC REAR LH OR RH * ELECTRICAL REMOTE ACC FRONT RH * ELECTRICAL REMOTE ACC REAR LH AND RH * ELECTRICAL REMOTE ACC * HARNESS REMOTE REAR HARNESS REMOTE SIDE NUT HEX LOCK 5/16-18 GRB RECEPTACLE 7 PIN W-2-3 RUBBER BOOT SCREW HEX HEAD CAP 5/16-18 X 1-1/4 GR WASHER, FLAT 5/16W

24 Figure 1-14 Undercarriage Assembly - Spring Ride 1-22

25 UNDERCARRIAGE ASSY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY U/C ASSEMBLY SPRING 102" W/O BRACKET U/C ASSEMBLY SPRING 102" W/ BRACKET CAM FOLLOWER 1-1/2 DIA REF 2 RRT159X0.5 TUBE ROUND 1X11/16 X 1/2 REF 3 5/8-18 HFN NUT HEX REF PIN, ROLLER ROLLER, 4 ASSY, FIBERGLIDE UNDERCARRIAGE W/O BRACKET UNDERCARRIAGE W/ BRACKET NUT, HEX JAM 5/ CLAMP MUD FLAP FLAP MUD 21IN NUT FLANGE LOCK 3/ BUSHING, MACHINE BUMPER WELDMENT, E/P RING, RETAINING 2HD DIAGNOSTIC CABLE W/ SWITCH BOLT 7/8-14X5-1/ NUT LOCK 7/ SUSPENSION ASSEMBLY /2 (SEE PAGE 1-25) RETAINER 5/8-18X4-1/2 HEX HEAD LOCKNUT HEX CENTER 5/ SPRING ROLLER EQUALIZER TRANS CAPSCREW HEX HEAD 5/8-18X5-1/ SCREW, SET SQ. HD. CUP POINT 5/8 X ZERK FITTING WASHER 3/4 MIL-CARB FL SA&A SCREW HEX HEAD CAP 3/4-10X1-3/4 GR TANK AIR BUSHINGS STEP SCREW HEX HEAD CAP 3/8-16X1-3/4 GR WASHER FLAT 3/ TRAY CAT-TRACK SUPPORT E-CHAIN LINK END MOUNTING BRACKET WITH HOLE END MOUNTING BRACKET WITH PIN SCREW, RD HEAD SQ NECK 1/4-20 X 3/4 GR WASHER FLAT 1/ NUT HEX 1/4-20 GRB WASHER SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/4-20 X 1 GR CLAMP BRAKE, ABS TANDEM AXLE (NOT SHOWN)(SEE PAGE 1-31) NUT, HEX LOCK 3/8-16 GRB WASHER, FLAT 7/8 HARDENED COVER ROLLER OPENING

26 Figure 1-15 Suspension Assembly - Spring Ride 1-24

27 SUSPENSION ASSEMBLY - SPRING RIDE ITEM PART NO. DESCRIPTION QTY SUSPENSION ASSY S/R /2 SPG CTR AXLE 70-1/2 12-1/4X7-1/2 BRAKE SPG25K(SEE PAGE 1-35) SPRING, MONO LEAF HI ARCH ADJUSTABLE TORQUE ARM RIGID TORQUE ARM BOLT, 7/8-14 X 5-1/4 GR LOCKNUT, 7/ BOTTOM PLATE, SINGLE LEAF U-BOLT, 3/4 X AXLE SEAT, 1" HIGH SINGLE LEAF DELRIN LINER, SINGLE LEAF 4 11 T7292 WASHER, 7/ LOCKNUT, 3/ WASHER KIT, AXLE SPRING ATTACH. PARTS (INCL. ITEMS 3-13) 1-25

28 Figure 1-16 Undercarriage Assembly - Air Ride (1 of 2) 1-26

29 Figure 1-17 Undercarriage Assembly - Air Ride (2 of 2) UNDERCARRIAGE ASSY - AIR RIDE ITEM PART NO. DESCRIPTION QTY UNDERCARRIAGE ASSY A/R 102 W/O D/L BRACKET UNDERCARRIAGE ASSY A/R 102 W/ D/L BRACKET ATTACHMENTS ATTACHMENTS CAM FOLLOWER 1-1/2 REF 2 RRT159 X 0.5 TUBE ROUND 1 X 11/16 X 1/2 REF 3 5/8-18HFN NUT HEX 5/8-18 REF PIN, ROLLER ROLLER, 4 ASSY, FIBERGLIDE SUSPENSION WELDMENT 102 A/R SUSPENSION ADJ. RLU (SEE PAGE 1-33) CLAMP MUD FLAP FLAP MUD 21IN NUT 3/8-16 FLANGE LOCK BUSHING, MACHINE BUMPER WELDMENT E/P DIAGNOSTIC CABLE WITH SWITCH AXLE WELDMENT D2212-SPG (FOR PARTS BREAKDOWNS, SEE PAGES 1-33 AND 1-35) SCREW, SET SQ. HEAD CUP PT. 5/8 X DOCK LEVEL ASSEMBLY A/R 60K W/ BRACKET 1 (NOT SHOWN)(SEE PAGE 1-73) RING, RETAINING 2 HD NUT, HEX JAM 5/

30 UNDERCARRIAGE ASSY - AIR RIDE ITEM PART NO. DESCRIPTION QTY. 22 #242 LOCKTITE LOCTITE BLUE REMOVABLE (NOT SHOWN) AR ZERK FITTING WASHER 3/4 MIL-CARB FL 345A SCREW, HEX HEAD CAP 3/4-10 X 1-3/4 GR TANK AIR 9.5X PORTS BUSHINGS STEP SCREW HEX HEAD CAP 3/8-16X1-3/4 GR WASHER FLAT 3/ TRAY CAT-TRACK SUPPORT E-CHAIN LINK END MOUNTING BRACKET WITH HOLE END MOUNTING BRACKET WITH PIN SCREW, RD HEAD SQ NECK 1/4-20 X 3/4 GR WASHER FLAT 1/ NUT HEX 1/4-20 GRB WASHER SPLIT LOCK 1/ SCREW, HEX HEAD CAP 1/4-20X1 GR CLAMP BRAKE, ABS TAN AXLE (NOT SHOWN)(SEE PAGE 1-31) NUT, HEX LOCK 3/8-16 GRB TUBING, NYLON 3/ AIR CONTROL KIT (SEE PAGE 1-29) TUBING, NYLON 1/ FITTING, AIR FITTING, AIR FITTING, AIR UNION TEE FITTING, AIR UNION TEE 3/ S NIPPLE, HEX COVER ROLLER OPENING

31 AIR CONTROL KIT Figure 1-18 Air Control Kit ITEM PART NO. DESCRIPTION QTY AIR CONTROL KIT HEIGHT CONTROL VALVE AIR PRESSURE PROTECTION VALVE & FILTER SRK-167 KIT (ADJ. LINK ASSEMBLY) CAP SCREW 1/4-20 X 3/ LOCK NUT 1/ DECAL (OPERATING)

32 Figure 1-19 Air Brake System 1-30

33 AIR BRAKE SYSTEM ITEM PART NO. DESCRIPTION QTY BRAKE ABS TANDEM AXLE A/R PLUG PIPE 3/ SCREW, HEX HEAD CAP 3/8-16X1-3/4 GR WASHER FLAT 3/8N NUT HEX LOCK 3/8-16 GRB ABS BRAKE KIT WABCO 4S/2M (SEE PAGE 1-37) BUSHING 1/2 X 3/ FITTING AIR FITTING, AIR LIGHT ABS LAMP PLUG PIPE 1/ B61 FRAME UNION S ADAPTER TUBING NYLON 5/8 AR HARNESS, TAN ABS LAMP S ADAPTER HOSE, AIR 3/8 X TUBING NYLON 1/2 AR FITTING BRASS PIPE 3/ FITTING AIR SUPPORT E-CHAIN (NOT SHOWN) REF FITTING AIR FITTING AIR BRANCH TEE PLUG PIPE 1/ HOSE AIR 3/8 X VALVE TASK 4 PORT HOSE ABRASION SLEEVE X 2 AR 30 56D4 COCK DRAIN AIR TANK FITTING, BRASS PLUG HEX TUBING NYLON 3/8 AR FITTING, AIR HOSE, AIR 3/8 X HOSE AIR 3/8X TIE STRAP PLASTIC (NOT SHOWN)

34 Figure 1-20 Suspension Hanger Assembly RLU

35 SUSPENSION HANGER RLU-228 ITEM PAGE/PART NO. DESCRIPTION QTY SUSPENSION, ADJ. RLU (INCL ITEMS 1-19) SUSPENSION, BEAM. RLU-228(INCL ITEMS 20-28) FLAT WASHER AIR SPRING ASSEMBLY SHOCK ALIGN BUSH ASSEMBLY (CONSISTS OF:) ROD BOLT ALIGN BLOCK ALIGN BLOCK /4-16 HEX NUT GRB LOCK WASHER, 3/4" HEX NUT, 1/ LOCK WASHER, 1/2" HEX HEAD CAP SCREW 3/4-10 X 3-1/ LOCK NUT, 3/4" /4-10 SQUARE NUT LOCK NUT 1-1/ ANCHOR, RIDE HEIGHT CONTROL VALVE (NOT SHOWN) LITERATURE INSTRUCTIONS (NOT SHOWN) LITERATURE SPEC (NOT SHOWN) LITERATURE FORM 864 (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) LITERATURE LABEL (NOT SHOWN) FASTENER KIT (INCL. 1, 4-11, 13, 15) FLAT WASHER EQUALIZING BEAM ASSEMBLY LH RUBBER BUSHING (FRONT PIVOT) RUBBER BUSHING (AXLE CONNECTION) AXLE ADAPTER ASSEMBLY EQUALIZING BEAM ASSEMBLY RH HEX HEAD CAP SCREW 1-1/8-7 X 8-1/ SAFETY STRAP LOCK NUT 1-1/ ALIGNMENT BLOCK ASSEMBLY (INCL. 1, 4-5, 13, 22) (ONE PER SIDE) NOTE: QUANTITIES LISTED ARE PER AXLE. 1-33

36 Figure 1-21 Axle and Brake Assembly 1-34

37 AXLE AND BRAKE ASSEMBLY ITEM PAGE/PART NO. DESCRIPTION QTY AXLE 70.5", X 7.5 SPG BK 25K(INCL. ITEMS 1-23) 2 1A* D-2H12 BEAM W/ BRACKETS 1 **K BRAKE SHOE HDWR KIT (ITEMS 2, 3, 5, 6, 6A, 7, & 8) ** BUSHING -SPIDER ANCHOR PIN 4 ** ANCHOR PIN SHOE AND LINING ASSEMBLY 4 4A LINING -BRAKE BLOCK CAM 4 4B LINING -BRAKE BLOCK ANCHOR 4 K BRAKE BLOCK KIT (ITEMS 4A AND 4B) 4 ** ROLLER 4 ** PIN ROLLER 4 **6A RETAINING PIN ROLLER 4 ** SPRING -SHOE RETRACTOR 2 ** RETAINER PIN - RETRACTOR SPRING 4 ** KEEPER SPRING 4 ***K CAMSHAFT REPAIR KIT (ITEMS 10-15, & 22) *** WASHER -CAMSHAFT D 2 *** GREASE SEAL 4 *** BUSHING -CAMSHAFT SPIDER 2 *** WASHER -CAMSHAFT 2 ***13A WASHER- CAMSHAFT END 2 *** RETAINER - CAMSHAFT 2 ***14A RETAINER - CAMSHAFT END 2 ** BUSHING -CAMSHAFT SUPPORT CAMSHAFT LH 70.5" AXLE CAMSHAFT RH 70.5" AXLE SLACK ADJUSTER - AUTOMATIC CLEVIS MOUNTING KIT NUT - INNER SPINDLE BEARING LOCKWASHER - INDEXING LOCKWASHER - TAB NUT - OUTER SPINDLE 2 *** GREASE FITTING 45 o AIR CHAMBER ASSEMBLY SENSOR BLOCK, LOWER RETAINER CLIP ABS SENSOR, 90 2 * WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER, AND BRACKETS ATTACHED, YOU WILL NEED THE BEAM NUMBER, TRACK LENGTH, BRAKE SIZE, AND CAMSHAFT LENGTH. ** THESE PARTS ARE AVAILABLE AS PART OF BRAKE SHOE REPAIR KIT LISTED. *** THESE PARTS ARE AVAILABLE AS PART OF CAMSHAFT REPAIR KIT LISTED. NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE

38 Figure 1-22 Brake Kit, Rockwell ABS 4S/2M 1-36

39 ABS BRAKE KIT ITEM PART NO. DESCRIPTION QTY ABS BRAKE KIT 4S/2M ECU/VALVE ASSEMBLY SENSOR EXTENSION CABLE 6FT POWER/DIAGNOSTIC CABLE 4.0M/3.0M DIAGNOSTIC SWITCH WARNING LAMP LABEL MAINTENANCE MANUAL MM-0180 (NOT SHOWN) 1-37

40 Figure 1-23 Outboard Hub and Drum Assembly 1-38

41 OUTBOARD PILOT MOUNT HUB AND DRUM ASSEMBLY ITEM PART NO. DESCRIPTION QTY HUB/DRUM 8 BOLT 12-1/4 PILOT, ABS LONG STUD 1 HM INNER BEARING CUP 1 2 HM INNER BEARING CONE 1 3 HM OUTER BEARING CUP 1 4 HM OUTER BEARING CONE OUTBOARD MOUNTED BRAKE DRUM ( T80) HUB IRON 80 TH TONER RING FLANGE NUT STUD (4009) CAP HUB (3067) GASKET OIL CAP SEAL WASHER SPLIT LOCK 5/ SCREW HEX HEAD CAP 5/16-18X3/4 GR WHEEL ALUM PILOT MOUNT 17.5 X 6.75 (8 BOLT) WHEEL DISC PILOT MOUNT 17.5 X 6.75 (8 BOLT) WHEEL ALUM PILOT MOUNT 17.5 X 6.75 (8 BOLT) 1 (NOT SHOWN) 16 TR573 VALVE STEM - STEEL WHEEL (NOT SHOWN) VALVE STEM TR543C - ALUMINUM WHEEL (NOT SHOWN) VALVE, EXTENSION, STEM 3 (USED W/ 12-1/4 BRAKES) 1 (NOT SHOWN) 18 * ABS TONE RING 1 * THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH THE HUB. IT SHOULD NEVER BE SOLD SEPARATELY. 1-39

42 Figure 1-24 Air System, Main 1-40

43 AIR SYSTEM, MAIN ITEM PART NO. DESCRIPTION QTY AIR ASSEMBLY, MAIN GLAD HAND RED AIR GLAD HAND BLUE AIR B61-6 TAG EMERGENCY LINE B61-7 TAG SERVICE LINE HOSE AIR 1/2X102 WITH.50 ENDS FITTING AIR FEMALE CONN 1/2X1/ FITTING BRASS PIPE REDUCER COUPLING 1/2 TO 3/ NYLON TUBING 3/8 AR NYLON TUBING 1/2 AR FITTING AIR 1/2X1/ PLUG PIPE 1/ FITTING AIR 90 3/8X3/ SCREW HEX HEAD CAP 5/16-18X1-1/ NUT HEX LOCK GRB 5/ WASHER FLAT 5/ FITTING AIR 1-14 ANCHOR COUPLING FITTING BRASS PLUG HEX 3/ FITTING AIR MALE RUN TEE 1/2X3/ S FITTING AIR 90 3/8X1/ HOSE CLAMP NUT 3/8-16 FLANGE LOCK VALVE AIR RELAY FAST AIR BAL (NO PARTS 1 BREAKDOWN) S REDUCER 1/2 X 3/ FITTING, AIR 3/8 X 3/

44 Figure 1-25 Winch Installation 1-42

45 WINCH INSTALLATION ITEM PART NO. DESCRIPTION QTY WINCH INSTALLATION, 12,000 LB(ITEMS 4-10) WINCH INSTALLATION, 20,000 LB(ITEMS 4-10) TIE DOWN INST., WINCH D-RING OPT.(ITEMS 11-17) WINCH ASSY, 12,000 LB PARKER(ITEMS 18-30) WINCH ASSY, 20,000 LB(ITEMS 18-30) CHAIN LINK CONNECTING 1/ CHAIN 1/2X36 GR HCGHT500 1/2 CLEVIS GRAB HOOK SCREW HEX HEAD CAP 1/2-13X1-1/2 GR NUT HEX LOCK 1/2-13 GRB S ADAPTER #10 O-RING #8 TUBE HOSE ASSEMBLY 1/2 X 50 (12K) HOSE ASSEMBLY 1/2 X 68 (20K) TIE DOWN WINCH SCREW HEX HEAD CAP 1/2-13X1-1/2 GR NUT HEX LOCK 1/2-13 GRB CABLE 1/2 W/ LOOP 60 (12K) CABLE 1/2 W/ LOOP 85 (12K) CABLE 5/8 X 60 (20K) WINCH WORM GEAR (12K) (SEE PAGE 1-45) WINCH WORM GEAR (20K) (SEE PAGE 1-48) MOTOR, HYDRAULIC (12K) (SEE PAGE 1-51) MOTOR, HYDRAULIC (20K) (SEE PAGE 1-51) WINCH TENSIONER WELDMENT (12K) WINCH TENSIONER WELDMENT (20K) SPRING COMP LEVEL WIND NUT HEX LOCK 3/8-16 GRB SCREW HEX CAP 3/8-16 X 1-1/4 GR WASHER FLAT 3/ SCREW HEX HEAD CAP 1/2-13X5-1/2 GR5 (12K) SCREW, HEX HEAD CAP 1/2-13X6 GR5 (20K) WASHER FLAT 1/ SCREW HEX HEAD CAP 1/2-13X1-3/4 GR WASHER SPLIT LOCK 1/ DECAL, WARNING, WINCH (NOT SHOWN)

46 Figure ,000 # Winch Items 1-44

47 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH ASSEMBLY 12K WORM HOUSING ASSEMBLY(INCLUDES ITEM 18) COVER ASSY WORM HOUSING(INCLUDES ITEM 19) HOUSING SAFETY BRAKE CONTAINER BEARING LEG ASSEMBLY BEARING(INCLUDES ITEM 47) DRUM CABLE DRUM SHAFT CABLE SHAFT WORM GEAR WORM LEFT HAND WORM LEFT HAND SLIDING CLUTCH ANGLE BASE THRUST WASHER BRAKE DRAG SPACER WORM BUSHING (NOT SHOWN) BUSHING (NOT SHOWN) PLUG PIPE PLUG PIPE (NOT SHOWN) SEAL GREASE KEY WORM GEAR CONE BEARING CUP BEARING GASKET BAND BRAKE WORM HOUSING COVER GASKET RETAINER RING KEY WORM KEY CLUTCH SETSCREW FITTING GREASE PLUG PIPE FITTING GREASE CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK CAPSCREW WASHER LOCK BUSHING (NOT SHOWN) BEARING CONTAINER GASKET BRAKE DRUM KEY DRUM BRAKE SCREWSET CAPSCREW JAM NUT BRAKE BAND SPRING RETAINER RING SHIFTER SHAFT

48 12,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY SHIFTER HANDLE ROLL PIN ROLL PIN SPRING ROLL PIN SHIFTER FORK CAPSCREW KEY COUPLING HALF (WORM SHAFT) ROLLER CHAIN MOTOR ADAPTER COUPLING HALF (MOTOR SHAFT) SPRING SPACER SPACER

49 Figure ,000# Winch Items 1-47

50 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY WINCH 20,000# W/BOLT-ON ANGLES WORM HOUSING ASSEMBLY COVER ASSEMBLY WORM HOUSING DRUM CABLE LEG ASSEMBLY BEARING WORM GEAR RIGHT CLUTCH SLIDING DRIVE CLUTCH WORM RIGHT SHAFT WORM SHAFT CABLE DRUM FORK SHIFTER SHAFT SHIFTER HANDLE SHIFTER CONTAINER BEARING COVER WORM BRAKE BUSHING BUSHING RING RETAINING DRUM KEY CABLE KEY WORM SPACER WORM KEY SPROCKET KEY ROTOR ROTOR ASSEMBLY BRAKE ADJUSTING NUT WORM BRAKE O-RING PLUG FILLER WASHER LOCK SPRING ASSEMBLY SAFETY BRAKE PLATE PRESSURE KNOB SHIFTER GASKET GASKET BEARING CONE BEARING CUP SEAL GREASE BRACKET SHIFTER COVER GASKET HOUSING PLUG DRAIN FITTING GREASE PLUG VENT PLUG LEVEL GASKET SPRING SHIFTER KNOB STEM SHIFTER KNOB ANGLE FRONT BASE ANGLE REAR BASE CAPSCREW WASHER LOCK

51 20,000# WINCH ITEMS ITEM PART NO. DESCRIPTION QTY CAPSCREW WASHER LOCK CAPSCREW CAPSCREW PLUG EXPANSION A/R ROLLPIN A/R SCREW ADJUSTING SHOE ASSEMBLY DRAG BRAKE DRAG BRAKE SPRING DISC FRICTION NUT JAM PLUG EXPANSION A/R CAPSCREW SAE PLATE -AMU7-16F (NOT SHOWN) PLATE WARNING (NOT SHOWN) SCREW DRIVE (NOT SHOWN) SCREW SET INSERT THREAD LOCKWASHER CAPSCREW

52 Figure 1-28 Winch Motor Assembly 1-50

53 WINCH MOTOR ASSEMBLY ITEM PART NO. DESCRIPTION QTY MOTOR HYDRAULIC (20K WINCH) MOTOR HYDRAULIC (12K WINCH) SEAL DUST BACK-UP RING SEAL LIP ROTARY VALVE CHECK VALVE BALL IGR ASSY (20K WINCH) IGR ASSY (12K WINCH) SNAP RING SQUARE RING SEAL PLUG VENT W/O-RING BOLTS HEX (20K WINCH) BOLTS HEX (12K WINCH) KEY WOODRUFF SHAFT (20K WINCH) SHAFT (12K WINCH) 1 15 M110AB-4 BODY/BEARING ASSY (20K WINCH) 1 PA BODY/BEARING ASSY (12K WINCH) 1 17 M110C-1 COVER/BEARING ASSY SNAP RING SHAFT COMMUTATOR PLATE SEAL KIT BODY SEAL KIT BODY VITON

54 Figure 1-29 Winch Cable Roller Guide(Option) WINCH CABLE ROLLER GUIDE (OPTION) ITEM PART NO. DESCRIPTION QTY GUIDE INSTALLATION WINCH CABLE 12K GUIDE INSTALLATION WINCH CABLE 20K FITTING GRS 1/4-28 STR SHORT SCREW HEX HEAD CAP 3/8-16 X 3/4 GR WASHER SPLIT LOCK 3/ PIN CABLE GUIDE ROLLER PLATE CABLE GUIDE LOCK BRACKET WLDMT 12K ROLLER BRACKET WLDMT 20K ROLLER ROLLER WINCH CABLE GUIDE SCREW HEX HEAD CAP 1/2-13 X 2 GR NUT HEX LOCK 1/2-13 GRB

55 Figure 1-30 Decals

56 Figure 1-31 Decal Installation 1-54

57 DECAL INSTALLATION ITEM PART NO. DESCRIPTION QTY DECAL INSTALLATION BLACK DECAL INSTALLATION WHITE DECAL, HYD COUPLER DECAL BOW TIE (BLACK) DECAL BOW TIE (WHITE) DECAL INSTRUCTION CONTROL DECAL WINCH WARNING DECAL PATENT TRAILERS DECAL, WINCH LIGHT (SEE PAGE 1-17) DECAL LANDOLL BLACK DECAL LANDOLL WHITE DECAL 345 BLACK DECAL 345 WHITE DECAL TOLL FREE NUMBER DECAL CAUTION DECAL CONCENTRATED LOAD 30,000 LBS DECAL BUMPER DECAL, WARNING WINCH (NOT SHOWN) DECAL 2" REFLEXITE TAPE AR DECAL OPERATION 2-AXLE DECAL TIRE CHANGING PROCEDURE DECAL TORQUE SPEC 8-10 STUD HUB REF DECAL DANGER DECAL ENERGY BUMPER CERTIFICATION DECAL ENERGY BUMPER WARNING DECAL DANGER PLANK REF (SEE PAGE 1-57 FOR LOCATION) DECAL, ENGINE CONTROLS REF (SEE PAGE 1-64 FOR LOCATION) DECAL, FRONT STRIPE WHITE DECAL, FRONT STRIPE BLACK DECAL, REAR STRIPE WHITE DECAL, REAR STRIPE BLACK DECAL, C (BLACK) DECAL, C (WHITE)

58 Figure 1-32 Extension Installation 1-56

59 EXTENSION INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY EXTENSION INSTALLATION 345 PULLOUTS PIN SLIDE LOCK 16 3 CO SPRING COMPRESSION WASHER FLAT 1/ ROLL PIN 1/8X ROLL PIN 1/4X EXTENSION LEFT HAND PULL-OUT 28/ 3 TUBE EXTENSION RIGHT HAND PULL-OUT 28/ 3 TUBE EXTENSION LEFT HAND PULL-OUT EXTENSION RIGHT HAND PULL-OUT EXTENSION LEFT HAND PULL-OUT EXTENSION RIGHT HAND PULL-OUT EXTENSION LEFT HAND PULL-OUT 36/ 3 TUBE EXTENSION RIGHT HAND PULL-OUT 36/3 TUBE EXTENSION LEFT HAND PULL-OUT EXTENSION RIGHT HAND PULL-OUT DECAL 2" REFLEXITE TAPE (NOT SHOWN) AR BRACKET FLAG HOLDER PTL RETAINING PIN MUD FLAP NUT, WING 1/ DECAL DANGER PLANK SCREW, HEX HEAD CAP 1/2-13 X 4-1/2 GR

60 Figure 1-33 Wired Remote Control 1-58

61 WIRED REMOTE CONTROL, SINGLE (OPTION) ITEM PART NO. DESCRIPTION QTY SWITCH REMOTE CONTROL ASSY PUSH BUTTON STATION 1 A 9001-BW70YU CONTROL STATION SQD(CONTACT BLKS INCL) 1 B 9001-B256 REVERSE LEGEND 1 C 9001-B255 FORWARD LEGEND 1 2 DB-10 STRAIN RELIEF CORD CONN THREE CONDUCTOR WIRE P8 TRAILER CONN PLUG 1 WIRED REMOTE CONTROL, DUAL (OPTION) ITEM PART NO. DESCRIPTION QTY CONTROL ELECT DUAL FUNC. RMT ENCLOSURE DUAL REMOTE ELECTRICAL PUSH BUTTON UNITS ELECTRICAL CONTACT OPERATOR ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLACK ELECTRICAL CONTACT BLOCK 2 WIRED REMOTE CONTROL, TRIPLE (OPTION) ITEM PART NO. DESCRIPTION QTY CONTROL REMOTE WINCH/TILT/U/C ENCLOSURE DUAL REMOTE ELECT. CONT. OPER. 3 WAY ELECTRICAL CONTACT BLOCK CONNECTOR CABLE P8 TRAILER CONN PLUG WIRE BLUE

62 Figure 1-34 Radio Remote Control, Triple 1-60

63 RADIO REMOTE CONTROL ASSEMBLY, TRIPLE (OPTION) ITEM PART NO. DESCRIPTION QTY RADIO REMOTE CONTROL, TRIPLE HARNESS, POWER JUMPER 52 (SEE PAGE 1-19) HARNESS ASSEMBLY, SINGLE REMOTE, SOL HARNESS ASSEMBLY, DUAL REMOTE, SOL JUNCTION BOX 7 STUD REMOTE RADIO 7 FUNCTION ELECT. RING NUT, HEX LOCK 1/4-20 GRB NUT, HEX SCREW, HEX HEAD CAP 1/4-20 X 1 GR SCREW, RD HEAD MACH X 3/ WASHER, FLAT 3/ WASHER, FLAT 1/4N WASHER, SPLIT LOCK # WIRE, 16 AWG WHITE AR CONDUIT, 5/16 PLASTIC FLEX AR ELECT. BUTT SPLICE W/ SEAL

64 Figure 1-35 Engine Drive, 20 HP (1 of 2) 1-62

65 Figure 1-36 Engine Drive, 20 HP (2 of 2) 1-63

66 ENGINE DRIVE, 20HP ITEM PART NO. DESCRIPTION QTY ENGINE DRIVE, 20HP * ENGINE DRIVE, 20HP SUB-ASSEMBLY * 1 CA-1595 MACHINE MOUNT 40 DUROMETER RING TERMINAL 3/ TIE STRAP, PLASTIC PLUG, PIPE 1-1/4X11-1/ /4X3/4BUSH BUSHING, BLACK PIPE FILTER, RETURN LINE REPLACEMENT, FILTER ONLY WIRE, RED 14AWG WIRE, GREEN 14AWG WIRE, WHITE 14 AWG NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-1/ WASHER, FLAT 1/ HOSE, 1/4 LOW PRESSURE FUEL CLAMP, HOSE IDEAL RD12D HYD BY PASS SRDD - 1 (NO PARTS BREAKDOWN) GUARD ONAN S ADAPTER 90 3/4 X 1/ S ADAPTER, 90 3/4 X 1/ S ST SWIVEL 1/2-3/ PANEL, ENGINE CONTROLS CABLE ASSEMBLY, BATTERY NEG 66" X BATTERY 12 VOLT DECAL, ENGINE CONTROLS BATTERY CLAMP BRACKET CABLE THROTTLE CABLE, UTILITY CHOKE FILLER BREATHER STRAINER ASSEMBLY CONDUIT 3/8 PLASTIC FLEX FLEXIBLE COUPLING 1-1/8 X 3/ BUSHINGS, STEP ENGINE 20HP ONAN - 1 (CONTACT LOCAL DEALER FOR SERVICE) SUPPORT WELDMENT ENGINE STRAP, 3 GAL FUEL TANK TANK WELDMENT HYD HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 1/2 X HOSE ASSEMBLY 3/4 X KEY, WOODRUFF REF REF MOUNT HYDRAULIC PUMP 20HP PUMP HYDRAULIC (NO PARTS BREAKDOWN) MOUNT CHOKE CABLE WELDMENT IGNITION SWITCH P TANK FUEL 3 GAL PAINT SCREW, HEX HEAD CAP 1/4-20 X 1 GR /16X3/4CS SELF SCREW, HEX HEAD CAP 3/16X3/4 SELF DRILLED

67 ENGINE DRIVE, 20HP ITEM PART NO. DESCRIPTION QTY. 46 3/4NIPPLE NIPPLE, ALL THREAD NUT, FLANGE LOCK 3/ SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR WASHER, FLAT 3/8W ELECT BUTT SPLICE W/ SEAL CABLE ASSEMBLY BATTERY POS 66" MANIFOLD, EXHAUST 20H DOWN ONAN MUFFLER KIT 25HP VALVE SHUT-OFF GAS S ADAPTER 90 # NUT, HEX LOCK 5/16-18 GRB SQ KEY 1/4 X 1/4 X 2 REF REF HOSE ASSEMBLY 3/4X SCREW HEX HEAD CAP 3/8-16 X 1-3/4 GR WASHER SPLIT LOCK 3/8-16 GRB NUT, HEX LOCK 1/4-20 GRB SCREW, HEX HEAD CAP 5/16-18 X 1-1/ WASHER, FLAT 5/16W SEAL, BAR STOCK - NEOPRENE SPONGE - 60" PLUG, PIPE 3/ TAG, ENGINE OIL (NOT SHOWN) WASHER, FLAT 1/ CLAMP, MUFFLER BRACKET WELDMENT, AIR INTAKE 1-73 * COVER WELDMENT ENGINE DRIVE 2-74 * PIN, COVER ACCESS ENGINE 2-75 * PIN, COTTER 5/32 X 1-1/4 4 - * THESE PARTS ARE SHOWN ON PAGE

68 Figure 1-37 Dual Hydraulic Plumbing (Option) DUAL HYDRAULIC PLUMBING (OPTION) ITEM PART NO. DESCRIPTION QTY DUAL HYDRAULIC PLUMBING HOSE, 1/2 X COUPLER, FLAT FACE MALE NOSE COUPLER, FLAT FACE FEMALE BODY

69 Figure 1-38 Accessories w/o Engine Drive ACCESSORIES W/O ENGINE DRIVE ITEM PART NO. DESCRIPTION QTY ACCESSORY W/O ENGINE DRIVE ACCESSORY W/O ENGINE DRIVE COVER, ENGINE AIR INTAKE TOOLBOX BOTTOM TOOLBOX BOTTOM SCREW, HEX HEAD CAP 3/8-16 X 1 GR SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR WASHER, FLAT 3/ WASHER, SPLIT LOCK 3/ NUT, HEX 3/ COVER WELDMENT ENGINE DRIVE PIN, COVER ACCESS ENGINE PIN, COTTER 5/32 X 1-1/

70 Figure 1-39 Air Outlet Accessory (Option) 1-68

71 AIR OUTLET ACCESSORY (OPTION) ITEM PART NO. DESCRIPTION QTY AIR OUTLET ACCESSORY W/O REMOTE AIR OUTLET ACCESSORY W/ REMOTE PIPE PLUG 1/ BULKHEAD COUPLING 1 3 A6760S SHUTOFF VALVE TUBING, NYLON 3/ FITTING, AIR 90 *1, BRAKE PROTECTION VALVE *1, FITTING, BRS PIPE HEX *1, FITTING, AIR *-, FITTING, STREET TEE *-, CLAMP CONDUIT STEEL 1/2 13 * FIRST QUANTITY LISTED IS FOR P/N ; SECOND QUANTITY LISTED IS FOR P/N

72 Figure 1-40 Hydraulic Installation Dock Level w/ E-Chain 1-70

73 HYD. INSTALL. DOCK LEVEL W/ E-CHAIN (OPTION) ITEM PART NO. DESCRIPTION QTY HYDRAULIC INSTALL. DOCK LEVELER W/ E-CHAIN MOUNT, FLOW REGULATOR HOSE ASSEMBLY 1/2 X 30-1/ VALVE, HYD SELECTOR, 3 WAY NUT, HEX LOCK 5/16-18 GRB WASHER, FLAT 5/ S ADAPTER HOSE ASSEMBLY 1/2 X S ADAPTER REGULATOR, FLOW 1/2 BYPASS ONLY SCREW, HEX HEAD CAP 5/16-18 X 2-1/2 GR HOSE ASSEMBLY 3/8 X S ELBOW HOSE ASSEMBLY 3/8 X HOSE ASSEMBLY 1/2 X S ADAPTER, TEE S ADAPTER, TEE HOSE CLAMP (USED W/ DOCK LEV.)(NOT SHOWN) HOSE CLAMP (USED W/O DOCK LEV.)(NOT SHOWN) S ADAPTER SCREW, BUTTON HEAD CAP M6 X 14mm WASHER, FLAT 1/ WASHER, SPLIT LOCK 1/

74 Figure 1-41 Dock Leveler Assembly 1-72

75 DOCK LEVELER ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY DOCK LEVELER ASSEMBLY A/R 60K MOUNT WELDMENT, DOCK LEVEL HD CYLINDER, HYD D/L 4X15(SEE PAGE 1-75) SCREW, HEX HEAD CAP 5/8-11 X 1 GR WASHER, SPLIT LOCK 5/ VALVE, DOUBLE SPOOL (SEE PAGE 1-77) SCREW, HEX HEAD CAP 3/8-16 X 1 GR WASHER, FLAT 3/ NUT, FLANGE LOCK 3/ HOSE CLAMP HOSE ASSEMBLY 1/4 X HOSE ASSEMBLY 1/4 X S ADAPTER, S ADAPTER, STR S ADAPTER, 45 REF HOSE ASSEMBLY 3/8 X SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR WASHER, FLAT 1/2N NUT, HEX LOCK 1/2-13 GRB BRACKET, BOLT ON DOCK LEVEL SHIELD, D/L VALVE R SCREW, HEX HEAD CAP 1/2-13 X 1-1/4 GR WASHER, SPLIT LOCK 1/ WASHER, FLAT 1/2W WASHER, FLAT 5/8N

76 Figure 1-42 Dock Leveler Leg Assembly w/ Lock Valve 1-74

77 LEG ITEMS, DOCK LEVELER W/ LOCK VALVE ITEM PART NO. DESCRIPTION QTY COMPLETE ASSY LEG CYL(60,000# CAP. 4.00" BORE) :1 LOCK VALVE ASSY 1 1A :1 LOCK VALVE BODY 1 1B O-RING 2 1C PILOT OPERATED CHECK VALVE 2 1D RETAINING PLUG 1 1E HEX PLUG HOLLOW #02 SAE 5 1F POPPET 1 1G SPRING 1 1H BACK-UP WASHER 2 1J HEX PLUG HOLLOW #04 SAE 1 2 NSS*,** O-RING 1 3 NSS*,** BACK-UP WASHER 2 4 NSS*,** O-RING 1 5 NSS*,** BACK-UP WASHER 1 6 NSS** SNAP RING 2" ROD 1 7 NSS** O-RING SCREW HEX HEAD CAP LOCK WASHER SCREW HEX HEAD CAP CYLINDER HEAD RETAINER 1 12 NSS** RETAINING RING 1 13 NSS** OIL SEAL 1 14 NSS** ROD SEAL 1 15 NSS** O-RING 1 16 NSS** BACK-UP WASHER CYLINDER HEAD 1 18 *** PISTON ROD 1 19 *** WELL TUBE 1 20 NSS** WEAR RING GREASE FITTING 1 22 NSS** PISTON SEAL 1 23 NSS** O-RING 1 24 NSS** BACK-UP WASHER 2 25 NSS** WEAR RING SNAP RING 1 27 *** PISTON 1 28 *** CYLINDER TUBE 1 29 NSS** NYLON BALL 1 30 NSS** SET SCREW SPLIT COLLAR ASSY (60,000 LB.)(NOT SHOWN) SPLIT COLLAR HALF (60,000 LB.) LEG COLLAR MOUNTING KIT( INCL. THE FOLLOWING:) SCREW, HEX HEAD CAP 1/2-20 X 2 GR NUT, HEX LOCK 1/ SPACER, SPLIT COLLAR 4 * - ITEMS ARE CONTAINED IN THE LOCK VALVE REPAIR KIT (NSS). ** - ITEMS ARE CONTAINED IN LEG REPAIR KIT (4.00" BORE) (NSS). *** STATE MODEL NUMBER AND PART DESCRIPTION WHEN ORDERING. NSS: NOT SOLD SEPARATELY. 1-75

78 Figure 1-43 Dock Leveler Valve 1-76

79 DOCK LEVELER VALVE ITEM PART NO. DESCRIPTION QTY DOUBLE SPOOL STACK VALVE-PARALLEL NUT MOUNTING BRACKET WASHER OUTLET SECTION (INCLUDES SEALS) OUTLET SEAL KIT MYLAR SHIM (BETWEEN SECTIONS) O-RING O-RING INLET SECTION (INCLUDES SEALS) INLET SEAL KIT TIE ROD VALVE SECTION VALVE SECTION SEAL KIT (INCL ITEMS 5, 6, 7, & 11) O-RING SPRING CAP SPRING SHAFT SPRING GUIDE SPRING CLOSED CENTER PLUG HANDLE KIT BANKING KIT (INCLUDES ITEMS 1, 2, 3, & 9) SEAL KIT FOR

80 Figure 1-44 Winch Opening Cover Assembly (Option) WINCH OPENING COVER ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY COVER, WINCH OPENING ASSEMBLY NUT, HEX LOCK 1/2-13 GRB SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR WASHER, FLAT 1/2W COVER, WINCH OPENING

81 Figure 1-45 Hitch Lock Installation (Option) HITCH LOCK INSTALLATION (OPTION) ITEM PART NO. DESCRIPTION QTY HITCH LOCK INSTALLATION NUT HEX 5/8-11 GR SL LOCK HITCH PIN 1X5-1/ SHAFT TILT LOCK MOUNT WELDMENT UPPER MOUNT WELDMENT LOWER TUBE WELDMENT TILT LOCK SCREW HEX HEAD CAP 5/8-11X1-3/4 GR SCREW HEX HEAD CAP 5/8-11X2 GR WASHER SPLIT LOCK 5/

82 Figure 1-46 Jack Installation, 12K, 5' Hitch Dock Level w/ E-Chain 1-80

83 JACK INSTALLATION, 12K, 5FT HITCH (OPTION) ITEM PART NO. DESCRIPTION QTY JACK INSTALLATION, 12K, 5 HITCH HITCH ASSEMBLY 5 FT REF BRACKET, INSTALLATION 12K JACK REF JACK WELDMENT 12K, 5 HITCH (SEE PAGE 1-83) U-BOLT RIGID GAUGE WHEEL NUT, HEX LOCK 5/8-11 GRB NUT, HEX LOCK 3/4-10 GRB WASHER, FLAT 5/8W WASHER, FLAT 3/4W SCREW, HEX HEAD CAP 3/4-10 X 1-1/2 GR

84 Figure 1-47 Jackstand Assembly Dock Level w/ E-Chain 1-82

85 JACKSTAND ASSEMBLY (OPTION) ITEM PART NO. DESCRIPTION QTY JACK DROPLEG W/ CRANK (HAMMERBLOW P/N ) PLUNGER KIT, W/ J PIN (INCL PLUNGER PIN, SPRING, WASHER, AND 3/16 X 1 COTTER PIN) GEAR KIT, STYLE III JACKS CONSISTS OF THE FOLLOWING: 2A WEAR PLATE 22 GAGE 2B BEVEL GEAR LARGE 18 TEETH 2C WEAR PLATE 7 GAGE 2D BEVEL PINION GEAR SMALL 12 TEETH 2E /4" X 1-1/2" GROOVE PIN 2F SERVICE BULLETIN (NOT SHOWN) SCREW & NUT REPLACEMENT KIT CONSISTS OF THE FOLLOWING: 3A SCREW AND NUT ASSEMBLY 3B " O.D. BEARING 3C SPLIT BUSHING 3D BEARING SEAT 3E RETAINING PIN 3F SERVICE BULLETIN (NOT SHOWN) INNER RAM AND STANDARD DROP LEG ASSEMBLY (INCLUDES DROP LEG W/ BASE AND LIFT HANDLE, INNER RAM W/ NEW CAM-LOCK HOUSING AND J PIN) CRANK ASSEMBLY FOR SIDEWIND SIDE MOUNT CRANK HANDLE NARROW VERT CLEVIS W/ RD CORN /8" X 2-1/2" PLATED HEX BOLT /8" PLATED LOCKNUT /8" PLATED WASHER HANDLE CLIP (NOT SHOWN) SQUARE GEARBOX COVER COVER SCREW BASE PLATE LIFT HANDLE NEW STYLE (CENTERED) CROSS SHAFT, STYLE III SLEEVE BEARING ON CROSS SHAFT 1-83