Parts Catalog Armadillo 9X Sweeper Series

Transcription

1 Parts Catalog Armadillo 9X Sweeper Series Models: 9X & 9XCE PowerBoss, Minuteman International, Inc. A Member of the Hako Group # Rev. G Page 12/16 1

2 PREFACE PREFACE Thank you for your purchase of the new industry standard for sweepers. PowerBoss takes great pride in offering the most dependable, reliable, and best value in industrial power sweepers and scrubbers. We set the standard. Our Customer Service Department would like to hear from you. If you see any errors, omissions or something that needs clarifi cation in this Parts Catalog, please let us know. We are working hard towards continually improving our processes--to benefi t you, our valued customer. Please copy the form below, fi ll out and comment on how you found our manual. Thank you! The PowerBoss Team Name Title: Company Name: Address: Country: Type of equipment or model number: Comments: Please return to: Customer Service Manager PowerBoss, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois USA Phone: tech@powerboss.com Page 2

3 PREFACE This is the Parts Catalog for the PowerBoss Armadillo 9X & 9XCE Sweeper Series. This Catalog covers the Armadillo 9X & 9XCE machine variations beginning December We believe this machine will provide excellent service for many years. However, the best results will be obtained if: The machine is operated with reasonable care. The machine is maintained regularly per the maintenance schedule provided in the User Manual. The machine is maintained with PowerBoss supplied or equivalent parts. All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary. The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the machine, left of the operator and adjacent the main broom adjustment access door. Example I.D Plates: Parts may be ordered by phone, fax, or from any PowerBoss parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block on the next page for future reference. MACHINE DATA Fill out at installation Serial Number: Engine Serial Number: Sales Rep.: Date of Install: All information contained in this catalog is current at the time of printing. PowerBoss, Minuteman International, Inc. reserves the right to make changes at any time without notice. PowerBoss, Minuteman International, Inc., Copyright , Printed in USA. Page 3

4 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Armadillo 9X Series 9X Model No. SW9XKDSL; SW9XKGAS; SW9XKLPG 9X CE Model No. 9XRDSLCE; 9XRLPGCE DIMENSIONS & WEIGHT Length in (267 cm) Width in (152 cm) Height (machine) in (133 cm) Height (with steering wheel).. 58 in (147 cm) Height (with Overhead guard) 81 in (206 cm) Height (with Cab) in (206 cm) Weight (Diesel engine) lb (1855 kg) Weight (Gas & LPG engines) 4070 lb (1846 kg) Minimum U-turn in (280 cm) SWEEPING SYSTEM Productivity ,800 ft²/hr (17,168 m²/hr) Sweep path in (157 cm) Main broom in (122 cm) Side broom in (61 cm) with Dual side broom optional 72 in path optional (183 cm) path Hopper type RTR high dump Hopper volume ft³ (0,59 m³) Hopper load capacity lb (498 kg) Dust control ft² (10,22 m²) High dump in (162 cm) include RTR (Rotary Trash Relocation) dimensions shown in inches (cm) Page 4

5 STANDARD ABBREVIATIONS STANDARD ABBREVIATIONS C-Degrees Celsius F-Degrees Fahrenheit 12V-12 Volts DC AR-Abrasion Resistant ASSY-Assembly ATO-Standard Auto Fuse Type Also called ATC BHSCS-Button Head Screw SS BLK-Black BLT-Belt BR-Brass or Broom or Brush BRM-Broom BRKT-Bracket CB-Curb Broom CCW-Counter Clockwise CI-Cubic Inch CW-Clockwise Rotation CYL-Cylinder DEG-Degrees DIA-Diameter DPDT-Double Pole Double Throw ELEC-Electric ES-Elastic Stop, also Nyloc EXT-Exterior or Extended FI-Fuel Injection FS-Full Size FTG-Fitting FWD-Forward REV-Reverse GAL-US Gallon (3.79 Liters) GOV-Governor HD-Head HD-Heavy Duty HOP-Hopper HSS-High Speed Steel HT-High Temperature HT-Height HYD-Hydraulic ID-Identifi cation ID-Inside Diameter IMP-Impeller INFO-Information INT-Internal or Interior LG-Long LH-Left Hand LPG-Liquefi ed Petroleum Gas LP-Liquefi ed Petroleum M8x1-Indicates Metric threads, 8mm Dia with a 1mm thread pitch MM-Millimeters MNT-Mount MS-MId Size OD-Outside Diameter PLTD-Plated REV-Reverse RH-Right Hand ROT-Rotation RTR-Rotary Trash Relocator SCR-Screw SC-Scrubber SP-Service Part SPDT-Single Pole Double Throw SPST-Single Pole Single Throw SS-Stainless Steel STR-Straight ST-Straight SUB-Sub Assembly THD-Thread THK-Thick THRU-Through UNC-Unifi ed Nat l Coarse Threads UNF-Unifi ed Nat l Fine Threads V1505-Kubota Diesel Engine W/-With WELD-Weldment W/O-Without SP-Zinc Plated Page 5

6 TABLE OF CONTENTS TABLE OF CONTENTS PREFACE TECHNICAL SPECIFICATIONS STANDARD ABBREVIATIONS FRAME ASSEMBLY HYDRAULIC BRAKE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY - CONTINUED BRAKE - 8 ARMA L/H PN BRAKE - 8 ARMA R/H PN STEERING WHEEL, GAUGES & FUSES STEERING COLUMN SIDE BROOM ASSEMBLY - DRIVE MOTOR, ARM, AND MOUNTING SIDE BROOM ASSEMBLY - ADJUSTMENT COMPONENTS ENGINE COVER, SIDE DOOR, LATCH & REAR GRILL REAR DRIVE ASSEMBLY DIRECTIONAL CONTROL LINKAGE ASSEMBLY CONSOLE ASSEMBLY SEAT, FLOOR PAN & TAIL LIGHT LIFT & ROTATION CYLINDERS, HYDRAULIC HOSES RTR SWITCH DETAIL LIFT ARM THIS PAGE IS INTENTIONALLY LEFT BLANK HOPPER - FILTER AND SHAKER MOTOR COMPONENTS HOPPER - COVER AND LATCH COMPONENTS FRONT BUMPER ASSEMBLY BATTERY COMPONENTS ENGINE PAN, HYDRAULIC HOSE RETAINER & LATCH FUEL TANK GASOLINE AND DIESEL HYDRAULIC RESERVOIR ASSEMBLY HYDRAULIC CONTROL VALVE DETAIL IMPELLER ASSEMBLY MAIN BROOM ASSEMBLY SIDE BROOM & MAIN BROOM VACUUM SWITCH TIMER-FILTER SHAKER SEALED GASKET MOUNT ASSEMBLY ENGINE KUBOTA V1505 DIESEL - AIR CLEANER ASSEMBLY ENGINE KUBOTA V1505 DIESEL - FUSE BOX ASSEMBLY ENGINE KUBOTA V1505 DIESEL - FUSE BOX DETAILS ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN Page 6

7 TABLE OF CONTENTS ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND MANIFOLD ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL ENGINE KUBOTA V1505 DIESEL - MOTOR MOUNTING ENGINE KUBOTA V1505 DIESEL - EXHAUST DETAIL ENGINE KUBOTA V1505 DIESEL - RADIATOR DETAIL ENGINE KUBOTA V1505 DIESEL - RADIATOR COOLANT TANK & MOUNT ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSY & MOUNTING BRACKETS ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSY, CLAMPS, HOSES & SENDERS ENGINE KUBOTA V1505 DIESEL, WG1605 GAS & LPG - HYDRAULIC PUMP DETAIL ENGINE KUBOTA WG1605 LPG - AIR CLEANER DETAIL ENGINE KUBOTA WG1605 GAS - AIR CLEANER DETAIL ENGINE KUBOTA WG1605 GAS & LPG ENGINE ASSEMBLY ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-EXHAUST SIDE ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-INTAKE SIDE ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING AIR CLEANER BRACKET ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR MOUNTS ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR ENGINE KUBOTA WG1605 GAS & LPG - EXHAUST DETAIL OPTIONS AND STANDARD CE FEATURES OPTION - LH CURB BROOM KIT ASSEMBLY ( ) OPTION - DUAL CURB BROOM SUB-ASSEMBLY ( ) OPTION - SIDE BROOM LIFT LH ( ) OPTION - RAISE HOPPER, MAIN BROOM SHUT OFF (690100) CE MODELS STANDARD FEATURE OPTION - KEY LATCH (690102) CE MODELS STANDARD FEATURE OPTION - SEAT SWITCH ENGINE SHUT OFF (690147) CE MODELS STANDARD FEATURE OPTION - LOW LP INDICATOR (690148) OPTION - BACKUP ALARM & NEUTRAL SAFETY SWITCH ( P) OPTION - HOPPER PRESSURE BYPASS (690231) HYDRAULIC SCHEMATIC 9X HYDRAULIC SCHEMATIC 9X CE ELECTRICAL SCHEMATIC WITH KUBOTA V DIESEL ELECTRICAL SCHEMATIC WITH KUBOTA WG GAS & LPG WARRANTY Page 7

8 FRAME ASSEMBLY Page 8

9 FRAME ASSEMBLY ARMADILLO 9X ITEM PART NO. REQ D DESCRIPTION M 1 SKIRT-RT REAR 9X, DARK GRAY COUNTERWEIGHT-RH PAINTED P 1 COVER-COUNTER WEIGHT CENTER P 1 COUNTERWEIGHT-LH PAINTED M 1 SKIRT-LH REAR, 9X, DARK GRAY 6A MNT-ENG LOCK 6B SPRING-EXT BRAKE ARM (NOT SHOWN) 6C ARM-ENG LOCK 6D RUBBER CAP 1/2 ID WELDMENT-BATTERY BOX (MODELS W/ENGINE SWING) M 1 WELD-FRAME, TIER 2, RETAINER-HOPPER SIDE SEAL FLAP-RUBBER HOPPER/FRAME SIDE SEAL-FRAME HOPPER HORIZONTAL STRAP-FRAME HOP FLAP PAINTED STRAP-BROOM CORNER FLAP PAINTED FLAP-BROOM CHAMBER CORNER CHAIN-FRAME GROUNDING STRAP-REAR FEED FLAP PAINTED FLAP-REAR FEED ANGLE-REAR FLAP PAINTED FLAP-REAR HOPPER FLAP-MAIN BROOM DOOR HINGE-BROOM DOOR X 3.0' WEATHERSTRIPPING-RUBBER SPONGE M 1 ASSY- BROOM DOOR RH M 1 ASSY- BROOM DOOR LH LATCH-LH BROOM DOOR LATCH-RH BROOM DOOR BOLT-STRIKER BROOM DOOR LATCH M 1 SKIRT-RH SIDE M 1 SKIRT-LH SIDE BAR-HOSE PAN SUPPORT PAN-HOSE STRAP - BROOM DOOR FLAP TIE DOWN-UNIVERSAL, REAR Page 9

10 HYDRAULIC BRAKE ASSEMBLY Page 10

11 HYDRAULIC BRAKE ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION LEVER-HAND BRAKE SPACER-HAND BRAKE ZP SW/A BAR-HAND BRAKE SPACER, ZP SW/A SPACER-THIN HAND BRAKE, ZP NUT-NYLOC 3/ CABLE-CENTER BRAKE, SW/A PULLEY-2.50 DIA, BUSHED, BRAKE PIN-COTTER 3/8 RUE-RING WASHER-FLAT 5/16 IDx.688 ODx.065 THK SLEEVE-HAND BRAKE ZP PIN-CLEVIS 5/16x1-1/4 ZP CABLE-8" PARKING BRAKE (HAND) SCR-HEX,3/8-16x3.00 ZP F'THD PIN-CLEVIS 5/16x7/8 ZP PIN-COTTER 3/8 RUE-RING BAR-BRAKE EQUALIZER ZP SW/A CLEVIS-BRAKE 8MM CYLINDER-BRAKE MASTER, ARMA FTG-REDUCER NAPA # SCR-HEX,3/8-16x1.50 ZP NUT-HEX 3/8-16 ES ZP ROD-BRAKE MASTER CYLINDER, ZP SPRING-PEDAL RETURN WASHER-FENDER 3/ NUT-HEX JAM 3/8-24 ZP CLEVIS-CABLECRAFT AC PIN-COTTER 3/8 RUE-RING CLAMP-3/8 DIA INSULATED HALF (STRAP) PIN-CLEVIS 3/8x1-1/8, ZP WELDMENT - BRAKE BAR, HYD ASSEMBLY-BRAKE LINE CENTER SW/A BRAKE LINE-ARMA RH LONG FTG-TEE HYD BRAKE BRAKE LINE-ARMA LH LONG BRAKE LINE-ARMA LH, SHORT BRAKE LINE-ARMA RH, SHORT Continued On Next Page Page 11

12 HYDRAULIC BRAKE ASSEMBLY - CONTINUED Page 12

13 HYDRAULIC BRAKE ASSEMBLY - CONTINUED ITEM PART NO. REQ'D DESCRIPTION FTG-COUPLING, 3/16" OD HYD BRAKE, BRASS ASSEMBLY-8" HYDRAULIC BRAKE LH ASSEMBLY-8" HYDRAULIC BRAKE RH BEARING-INNER WHEEL SW/A BRAKE-DRUM 8" ARMA PAINTED STUD-WHEEL, 1/2-20x1.75 LG CAP-HUB, 2.44" DIA, ZP NUT-WHEEL LUG, 1/2-20 UNF RIM-FRONT OUTER SW/A PNTD NUT-HEX 7/16-14 ZP WASHER-LOCK 7/16 SPLIT ZP TUBE-TIRE INNER, 650x TIRE-PNEUMATIC 650x RIM-FRONT INNER SW/A PNTD SCR-HEX,1/2-13X1.25 GR 5 ZP NUT-HEX JAM SLOTTED, 1-14 ZP WASHER IDx1.50 ODx.25 THK PIN-COTTER 5/32 DIAx2.00 LG, ZP BEARING-BALL 2.44 ODx1.18 ID SCR-FLT,5/8-11x1.00, SOC ZP PLT-8" BRAKE MOUNT RH&LH BEARING-.88IDx1.00ODx.50LG MOUNT-.88 DIA BEARING, ZP SW/A NUT-FLANGED WIZZ 3/ WASHER-CONICAL SPRING 3/ BLT-HH 3/8-16 X 1.25 STL ZINC PAD-RUBBER BRAKE PEDAL PLT - BRAKE PEDAL PULLEY MOUNT # PULLEY-PLASTIC 2 x.25 GROOVE End of Section Page 13

14 BRAKE - 8 ARMA L/H PN BRAKE - 8 ARMA R/H PN Page 14

15 BRAKE - 8 ARMA L/H PN BRAKE - 8 ARMA R/H PN Item Part no. Qty. Description RETAINER-BRAKE 8" PLATE SPRING-TENSION ASSEMBLY-WHEEL CYLINDER, 8" BRAKE BRAKE SHOE SET-8" LH (SHOWN) BRAKE SHOE SET-8" RH (NOT SHOWN) SPRING-HOLD DOWN ASSEMBLY-MANUAL BRAKE ADJUSTER SPRING-RETURN, 8" BRAKE BRAKE-ASSEMBLY, 8" ARMA LH (ALL PARTS) BRAKE-ASSEMBLY, 8" ARMA RH (ALL PARTS) Page 15

16 STEERING WHEEL, GAUGES & FUSES Page 16

17 STEERING WHEEL, GAUGES & FUSES ITEM PART NO. REQ'D DESCRIPTION DECAL-"FILTER SHAKER" SWITCH MOMENTARY 12V CIRCUIT BREAKER-45 AMP KNOB LEVER 5A WDT - TILT STEERING LOCK 5B NUT-HEX JAM 5/8-11 ZP 5C WSR-FLT M10.5 X 20 X 2 STL P 1 WDT - AM9D TILT STEERING BOX WHEEL-STEERING W/COVER SW DECAL-FRONT PANEL SW/A GAUGE-4 IN 1, 3.50" DIA DECAL-IGNITION SW/A SW-IGNITION, 3-POS, W/STARTER LOCKOUT HARNESS-GAUGE P 1 WELDMENT-GAUGE MOUNT DECAL-"HORN" P 1 COVER - PLT, TILT STEERING, AM9D FUSE BLOCK-ATO, 10 POSITON FUSE-15 AMP AUTOMOTIVE PUSH IN HORN-AUTOMOTIVE 12V STANDARD DECAL-CAUTION ASSY, RUBBER FUSE BOX COVER FUSE-25 AMP STD, AUTO Page 17

18 STEERING COLUMN Page 18

19 STEERING COLUMN ITEM PART NO. REQ'D DESCRIPTION KNOB, LEVER STEERING UNIT RETAINING RING, EXT.50 HD NUT, JAM M STL ZP FTG-STR THD CONNECTOR -4 ORFS TO -6 SA FTG-STR THD CONNECTOR -6 ORFS TO -6 SA 7A FTG-STR THD 45-6 ORFS TO -6 SAE 7B FTG-STR THD 45-6 ORFS TO -6 SAE DUST RING, STEERING DUST RING, STEERING, UPPER BLT-HH 1/4-20 X.87 STL ZINC NUT-FLANGED WIZZ 5/ SHAFT - TILT STEERING PIVOT STEERING WHEEL 14 PART OF COVER, STEERING WHEEL WDT - TILT STEERING LOCK BRKT - TILT STEERING SCR-HEX,5/16-18X1.00 ZP WASHER-CONICAL SPRING 1/ WASHER-CONICAL SPRING 5/ BOLT, M6-100 X 16H WSR-FLT M10.5 X 20 X 2 STL 140HV ZD DIN P 1 WDT - AM9D TILT STEERING BOX P 1 COVER - PLT, TILT STEERING, AM9D HYD HOSE - AUX PUMP TO PS UNIT HYD HOSE - PS UNIT TO ROT ACT P HYD HOSE - PS UNIT TO RESV HYD HOSE - PS UNIT TO ROT ACT P1 Page 19

20 SIDE BROOM ASSEMBLY - DRIVE MOTOR, ARM, AND MOUNTING Page 20

21 SIDE BROOM ASSEMBLY - DRIVE MOTOR, ARM, AND MOUNTING ITEM PART NO. REQ D DESCRIPTION CABLE-SIDE BROOM SPRING-EXT LOOPS-IN-LINE ZP BOLT-HEX, TAP 3/8-16 X 2 ZP WASHER-FLAT 3/8 STANDARD ZP SCR-HEX,3/8-24X4.00 ZP P 1 RH SIDE BROOM MOUNT, AM9D P 1 O/S WELD-RH CURB BROOM ARM, AM9D CLEVIS-5/ SPRING-COMPRESSION, CURB BROOM NUT-HEX 3/8-24 ES ZP MOTOR-HYD CURB BROOM FTG-STR THD ELBOW -8 ORFS TO -10 SAE KEY-SHAFT D-FOSS CB/MB/SC MTRS (REPLACEMENT) SCR-HEX,3/8-16X1.75 ZP WASHER-FENDER 3/ ISOLATOR-RUBBER (.375IDx.81OD) PLATE-GIMBAL SC HD BUMPER-RUBBER 1/4IDx1/8 THK WASHER-FLAT 3/8 STANDARD ZP NUT-NYLOC 3/ SCR-SOCKET HEAD,1/4-20X0.75 NYLOCK WASHER-LOCK 1/4 SPLIT ZP BAR-CURB BROOM RETAINER DRIVE HUB SC BR NUT-NYLOC 1/ BLT-HH 1/4-20 X.75 #5 ZINC SCR-HEX,3/8-16X1.00, GRADE 5, ZP WASHER-LOCK 3/8 SPLIT ZP NUT-HEX 3/8-16 ZP PIN-CLEVIS 5/16 X 1-1/8 ZP WASHER-FLAT 3/8 STANDARD ZP RING-RUE 3/8 COTTER PIN NUT-HEX 5/16-24 ZP SUB-CURB BROOM SUB ASSY (INCLUDES ALL ITEMS, EXCEPT: 1, 4, 8, 13, 30, 31, 33) Page 21

22 SIDE BROOM ASSEMBLY - ADJUSTMENT COMPONENTS Page 22

23 SIDE BROOM ASSEMBLY - ADJUSTMENT COMPONENTS ITEM PART NO. REQ'D DESCRIPTION WELDMENT-PULLEY MOUNT # WELDMENT-SAFETY ARM RETAINER/PULLEY MOUNT PULLEY-PLASTIC φ2", φ.25" GROOVE SCR-SET,1/2-20X NUT-HEX JAM 1/2-20 (NOT SHOWN) PIN-CLEVIS 1/2 X 4-1/ SCR-SET,1/2-20X NUT-HEX JAM 1/2-20 ZP WASHER-FLAT 1/2 STANDARD ZP Page 23

24 ENGINE COVER, SIDE DOOR, LATCH & REAR GRILL PARTS BREAKDOWN Page 24

25 ENGINE COVER, SIDE DOOR, LATCH & REAR GRILL ITEM PART NO. REQ'D DESCRIPTION STUD-BALL 10MM HINGE ENGINE COVER SPACER ENGINE COVER HINGE FRAME SIDE GAS SPRING-8" STROKE HANDLE - RECESSED NYLON INSET ( WALL) M 1 ENGINE COVER 9X, ORANGE INSULATION - ENG COVER BACK INSULATION - ENG COVER LH FRONT PANEL INSULATION - ENG COVER LH BACK PANEL INSULATION - ENG COVER RT 9X INSULATION - ENG COVER TOP 9X PLUG-PLASTIC HOLE, 3/4, 7 GA LATCH-RUBBER SOFT NUT-HEX 5/16-18 ES ' SEAL-TRIM 90 DEG. MOUNT M 1 SIDE DOOR 9X, ORANGE M 1 RADIATOR GUARD 9X, ORANGE LATCH ASSY-#C PLATE-STOP, SIDE DOOR, ARMA PLATED BUMPER-RUBBER 1/4IDx1/8 THK SIDE DOOR STRIKE ARMA SPACER-METAL, SIDE DOOR SW/A HINGE-SIDE DOOR BUMPER-RUBBER, 1.5" DIA, 5/8 THK TAIL LIGHT - 12V COMBINATION ASSY Page 25

26 REAR DRIVE ASSEMBLY Page 26

27 REAR DRIVE ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION ROD END FEM 3/4-16 W/ZERK NUT 3/4-16 JAM FTG-45 DEG STR ELBOW -10 ORFS TO -12 SAE FTG-STR THD CONNECTOR -4 ORFS TO -4 SA FTG-STR THD ELBOW -6 ORFS TO -5 SAE CYL STEERING FORK STEERING CYL SCREW, HHCS, 1/2-13 X 2 GRD WASHER, NORDLOCK (2PC), 1/2 CARBON STEEL NUT, 3/4-10, NYLON LOCKING, LOW PROFILE NUT-NYLOC 1/ NUT-NYLOC 3/8-16 NUT WSR- FLAT.75 X 1.12 X.12 PL BLT-HH 3/8-16 X 2 1/2 # NUT-WHEEL LUG, 1/2-20 UNF BEARING-TAPERED ROL CUP BEARING-TAPERED ROLCONE W/SEAL MOTOR - HYD, 400 SERIES ASSY-TIRE REAR HUB-REAR SW/A, BLACK STUD - WHEEL, 1/2-20X 1.63 (REAR SW/A) SPACER-STEERING FORK SCR-HEX, 1/2-13 X 2.00 ZP PIN-COTTER 5/32 X 2.00 ZP NUT-SLOTTED, 1-20 UNEF SCR-HEX, 3/4-10 X 5.00 ZP P 1 PIN - REAR FORK P 1 WELDMENT-CYL STEERING MOUNT 29 REF 1 WELDMENT- FRAME, AM9D/9X Page 27

28 DIRECTIONAL CONTROL LINKAGE ASSEMBLY Page 28

29 DIRECTIONAL CONTROL LINKAGE ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION PAD-FOOT PEDAL, ANTI-SKID, 2 X PEDAL - FWD/REV, 1-PC BUSHING-PLASTIC FLANGED,.375IDx.50OD PIN-CLEVIS, 3/8x BALL JOINT-3/ NUT-JAM, 3/ ROD-DIRECTIONAL CONTROL, DIESEL QUICK RELEASE- FWD/REV HANDLE-QUICK RELEASE ROD-DIRECTIONAL CONTROL DIESEL MOUNT-DIRECTIONAL CONTROL BUSHING BUSHING-PLASTIC FLANGED,.76IDx.88OD DIRECTIONAL TORQUE TUBE NUT-HEX 3/8-24 ES ZP PIN-COTTER 3/8 RUE-RING WASHER-FLAT 3/8 STANDARD ZP P 1 FLOOR BOARD - UPPER, AM9D ASSY - 9XR FLOORBOARD LEDGE MOUNT - FWD/REV PEDAL Page 29

30 CONSOLE ASSEMBLY Page 30

31 CONSOLE ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION KNOB-MB LIFT ADJ STUD-BALL, GAS SPRING, 5/ GAUGE-HOURMETER, DIGITAL, SNAP (AFTER SN ) BUSHING-PLASTIC 3/8IDx1/2OD HANDLE CONTURED SCR-5/16 ACME THD, WING HEAD, CLIPNUT-5/ RETAINER 5/16 PUSH NUT BOLT CLEVIS WITH PIN AND COTTER PLUG-PLASTIC, 11/16 DIA WELD-PIVOT SB LIFT INSULATION-CONSOLE TOP INSULATION-DRIVER COMP SIDE CABLE- THROTTLE PLUG-CARLING CONTURA SWITCH SPACER-MB LIFT ROD ROD-MAIN BROOM, LOWER WELD-ROD,MAIN BROOM, UPPER, ZP WELD-ROD,SIDE BROOM, UPPER, ZP P 1 WELD-LIFT ARM, MAIN BROOM, ASSY- INDICATOR LIGHT RED W/PACKARDTERMS ASSY- INDICATOR LIGHT RED W/PACKARDTERMS ID PLATE-SERIAL# INFO SWITCH-BASE, DPST CONTURA ROCKER SW-ROCKER CONTURA DPDT ON-OFF NUT-NYLOC 5/ NUT-WING 1/ WASHER-FLAT 3/8 STANDARD ZP WASHER-FENDER 1/2 ZP PIN-CLEVIS 3/8x5-1/2 ZP PIN-COTTER 3/8 RUE-RING PIN-CLEVIS 5/16x1-1/ EDGING-VINYL TRIM 1/8 X 250 (Sold Per Foot) COVER BROOM ADJ, 9X ORANGE M 1 CONSOLE, 9X, ORANGE DECAL-CAUTION, 5x4.50" Page 31

32 SEAT, FLOOR PAN & TAIL LIGHT Page 32

33 SEAT, FLOOR PAN & TAIL LIGHT ITEM PART NO. REQ'D DESCRIPTION BUMPER-RUBBER, 1.5 DIA, 5/8 THK TAIL LIGHT - 12V COMBINATION ASSY FLOOR MAT-SMALL FLOOR MAT-LARGE CAP-FUEL TANK ARM-REST SEAT STD W SEAT BELT RECEIVERS P 1 PANEL-REAR COVER, 9X P 1 MNT-SEAT 9X DARK GRAY P 1 PLATE-ACCESS SEAT CLIP, 9X P 1 FUEL FILL, 9X M 1 CLIP, SEAT 9X, DARK GRAY P 1 HINGE-UNIVERSAL SEAT MNT, 9X P 1 FLOOR BOARD - UPPER P 1 FLOOR BOARD - LOWER Page 33

34 LIFT & ROTATION CYLINDERS, HYDRAULIC HOSES PARTS BREAKDOWN Page 34

35 LIFT & ROTATION CYLINDERS, HYDRAULIC HOSES ITEM PART NO. REQ'D DESCRIPTION BEARING-1.12 ODx1.00 IDx P 1 LIFT ARM-UPPER RH 9X BEARING-THRUST 2.06 IDx3.25 OD BEARING-2.18 ODx2.00 IDx WASHER-HD 3.25 ODx2.00 ID RING-RETAINING, EXT 2.00 DIA CYLINDER-HYD, ROTATION HOPPER LIFT HYD HOSE - NEED VALVE TO ROT CYL HYD HOSE - ROT CYL TO CONT VALVE P 1 HARNESS - LIFT ARM RING-RETAINING, EXT.940 DIA PIN-UPPER LIFT ARM,.998 DIA, FTG-GREASE 3/ ASSEMBLY-DUMP ARM MOUNT M 1 LIFT ARM-HOPPER 9X DARK GRAY PIN, LIFT CYL, ROD END ASSY- SAFETY ARM W/ BALL JOINT PIN-ROTATION CYL,.998 DIA, PIVOT-HOPPER LH ARM-ROTATION (W/PRESSED BEARINGS #28) ARM-HOPPER ROTATION (W/PRESSED BEARINGS #28) SCREW, SHCS 7/16-14 X 1-1/2 STEEL ZINC BEARING-2.18 ODx2.00 IDx WASHER-NORD-LOCK, 7/16, ZP WELD - HOPPER ROTATE STOP NUT-HEX JAM 1/2-20 ES SCR-HEX,1/2-20X1.00 ZP PIN-FRONT ROTATION CYL,.998 DIA, ASSY- BLOCK ROTATION RH PIVOT-HOPPER RH NUT-HEX JAM SLOTTED, WASHER-HD 3.25 ODx1.00 ID PIN-COTTER 1/8 X 2.00 ZP FTG-STR THD ELBOW -4 ORFS TO -4 SAE P 1 LIFT ARM-UPPER LH 9X SCR-SOC,5/16-18X0.50 ZP WASHER-LOCK 5/16 SPLIT ZP WASHER-FENDER 3/8 ZP TOP-ROTATION CYL MNT ARMA SCR-HEX 3/8-16 X 1.00 GR8 ZP ASSY, CYLINDER-HYD HOPPER LIFT FTG-STR THD ELBOW -6 ORFS TO -5 SAE FITTING ORIFICE.047 # CLEVIS-LIFT ARM 1.0 DIA. PIN TD Page 35

36 RTR SWITCH DETAIL LIFT ARM RTR SWITCH DETAIL LIFT ARM ITEM PART NO. REQ D DESCRIPTION MOUNT-WIRE TIE LOW PROFILE GROMMET-RUBBER, 1/2 ID P 1 HARNESS - LIFT ARM, ARMA TIER II B 1 TIE-WIRE BLACK Page 36

37 THIS PAGE IS INTENTIONALLY LEFT BLANK Page 37

38 HOPPER - FILTER AND SHAKER MOTOR COMPONENTS PARTS BREAKDOWN Page 38

39 HOPPER - FILTER AND SHAKER MOTOR COMPONENTS ITEM PART NO. REQ'D DESCRIPTION BRACKET SHAKER MOTOR ASSY, SHAKER MOTOR W/CONNECTOR BAR-FILTER RETAINER ROD-5/16-18x4.63, FILTER TIE DOWN 6A NUT-WING 5/16-18 NYLON INSERT BAR-FILTER SHAKER ISOLATOR-RUBBER,.25IDx1ODx.50THK, SW/A FILTER-POLYESTER HOPPER 9XR (31x24x3.19) NUT-NYLOC 5/ BLT-CARR 5/16-18 X 1 ZINC SCR-FLT,5/16-18X.75,SLT ZP GROMMET-RUBBER, 1/2 ID NUT-U TYPE 5/ BRACKET- FOR SWITCH BALL (# 2 RTR LIGHT ) M 1 HOPPER 9X, DUAL FILTER, ORANGE RIVET-AVDEL 3/16 X P 1 HARNESS - HOPPER, ARMA PLUG-PLASTIC HOLE, 3/4, 7 GA Page 39

40 HOPPER - COVER AND LATCH COMPONENTS Page 40

41 HOPPER - COVER AND LATCH COMPONENTS ITEM PART NO. REQ'D DESCRIPTION SCR-THM 1/4-20 X.75 SS SCR-SHOULDER 5/16 DIA X 1/4 ZP SCR-LEVEL BOLT, 3/8-16x CAP-RUBBER BUMPER, (USED WITH #10 ABOVE) STUD-BALL, GAS SPRING, 5/16-18 THRD,.391 DIA SPRING-GAS 5" STROKE, 14.5" EXTENDED (100 LBF) HINGE-FILTER COVER,, NUT-HEX 5/16-18 ZP NUT-FLANGED WIZZ 3/ NUT-HEX ELASTIC JAM 1/4-20 #8 ZP BAR-FILTER LATCH,, LATCH-RH BROOM DOOR M 1 LID-HOPPER 9X ORANGE WEATHERSTRIPPING-RUBBER SPONGE SCR-HSS 1/2x.31, CLIPNUT-1/4-20 ZP SCR-THMS 1/4-20 X.75 SS SLOTTED WASHER-CONICAL SPRING 5/ NUT-FLANGED WIZZ 5/ FLAP-HOPPER SIDE RETAINER-FLAP HOPPER SIDE FLAP-HOPPER FRONT RETAINER-HOPPER FLAP SEAL-TRIM 90 DEG. MOUNT M 1 HOOD-HOPPER 9X, ORANGE NUT-FLANGE LOCK 7/ BOLT-STRIKER.675 (17.1mm) DIA PLATE HOPPER BACKING DECAL-"POWERBOSS" LOGO Page 41

42 FRONT BUMPER ASSEMBLY FRONT BUMPER ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION HARNESS-FRONT BUMPER HEADLIGHT HEADLIGHT-HALOGEN 12V, FLUSH MOUNT BULB-HALOGEN REPLACEMENT (NOT SHOWN) M 1 BUMPER-FRONT, AM9D DARK GRAY GROMMET-1/2" ID RUBBER BUMPER-RUBBER, 1.50" DIA INSERT-3/8-16 UNC SCR-HEX,1/4-14X3/4 SELF TAP NUT-FLANGED WIZZ 3/ RETAINER, PUSHNUT, 3/8 BOLT, 25/32 OD ZP WASHER-CONICAL SPRING 3/ BLT-HH 3/8-16 X 1.25 STL ZINC SCR-HEX,3/8-16X1.00, GRADE 5, ZP P 2 PLT-MOUNT, BUMPER, AM9D B 1 CABLE TIE-LARGE (BLACK) Page 42

43 BATTERY COMPONENTS BATTERY COMPONENTS ITEM PART NO. REQ'D DESCRIPTION CABLE-BATTERY POSITIVE DIESEL ENGINE HOLD DOWN-BATTERY 2-PIECE CABLE BATTERY NEGATIVE NUT-WING 1/ BATTERY-GAS/LP/DIESEL, 12V, 650 CCA, 125 MIN RESERVE WELD-BATTERY BOX Page 43

44 ENGINE PAN, HYDRAULIC HOSE RETAINER & LATCH PARTS BREAKDOWN Page 44

45 ENGINE PAN, HYDRAULIC HOSE RETAINER & LATCH ITEM PART NO. REQ'D DESCRIPTION WELDMENT-ENGINE PIVOT BEARING-TAPERED ROLCONE W/SEAL BEARING-TAPERED ROL CUP BEARING MOUNT-ENGINE PIVOT FTG-GREASE, φ3/ NUT-HEX JAM, 1 1/4-12 ES COVER-HOSE RETAINER SHORT HOSE RETAINER SW/A WELDMENT-ENGINE CATCH OUTER WELDMENT-ENGINE CATCH INNER LATCH - ENGINE SWING M 1 WELD-ENGINE PAN, Page 45

46 FUEL TANK GASOLINE AND DIESEL Page 46

47 FUEL TANK GASOLINE AND DIESEL ITEM PART NO. REQ'D DESCRIPTION NUT-FLANGED WIZZ CLAMP-HOSE, SS, 2.50 MAX SENDER-FUEL SHORT (5 INCH) GASKET, SENDER 5DSL TANK-FUEL, 7.64 US GAL, 1 5GAS FUEL TANK - GAS ARMA SEAL - #10 BONDED NITRILE WASHER FTG-BRASS NIPPLE, 1/4 NPTx2.0 LG VALVE-MINATURE 1/4 FPT BALL 9DSL FTG-90 3/8 BARBx1/4 NPT 1 9GAS FTG-FUEL HOSE BARB SCR - HEX STANDOFF, 2X 10-32X.50 LG SCR, PPH, X.50, W/O-RING 18-8 SS 12DSL FTG-90 1/4 MPT X 1/4 HOSE BARB 1 12GAS FTG-HOSE BARB 90? 5/16 X 1/4 NPT HOSE-2 ID STRAIGHT RAD FUEL TANK STRAP (NOT SHOWN) Page 47

48 HYDRAULIC RESERVOIR ASSEMBLY Page 48

49 HYDRAULIC RESERVOIR ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION SUB-HYD FILTER SW/9X (FILTER, MOUNT & FITTINGS) FILTER-HYDRUALIC OIL (FILTER ONLY) FTG-ADAPTER, 3/4-16 TO 1/2 OD TUBE (NOT SHOWN) FTG-ADAPTER, 1 1/6-12 EXT TO (NOT SHOWN) FTG-ADAPTER, RUN TEE 1-1/16-12 (NOT SHOWN) FTG-ADAPTER, SWIVEL NUT 90 ELBOW (NOT SHOWN) WELDMENT-HYD FILL TUBE HOSE-1/8 ID EEC-PCV CLAMP-HOSE, SS, 2.50 MAX WORM HOSE-RUBBER, 2.00IDx3.50 LG FTG-90 1/8MPTx1/4 BARB CLAMP-HOSE, SS, 2.50 MAX WORM RESERVOIR-HYDRAULIC, 7.5 US GA STRAINER-HYDRAULIC TM FTG-STR THD ELBOW -16 ORFS TO -20 SAE FTG-PLUG 3/4-16 O RING FTG-STR THD CONNECTOR -8 ORFS TO -8 SA FTG-PLUG 9/16-18 O-RING STEEL FTG-STR THD CONNECTOR -5 ORFS TO -4 SA FTG-45 DEG STR ELBOW -12 ORFS TO -16 SA FTG-STR THD CONNECTOR -6 ORFS TO -5 SA FTG-STR THD CONNECTOR -5 ORFS TO -4 SA DIPSTICK-HYD RESEVOIR ASSEMBLY-HYD OIL FILTER BREATHER SCR-HEX,#10-32X SCR-PAN,#8-32X0.62,SLT Page 49

50 HYDRAULIC CONTROL VALVE DETAIL Page 50

51 HYDRAULIC CONTROL VALVE DETAIL ITEM PART NO. REQ'D DESCRIPTION KNOB-PLASTIC TAPERED #145 BLACK WELD - HANDLE CONT VLV 3 PLTD BEARING-PLASTIC 1/2X3/8X.75 LG P 6 LINK-HYD VLV SW/A PLTD RUE RING-1/4 HEAVY ZP WASHER-FLAT 5/16 IDx.688 ODx.065 THK PIN-CLEVIS 1/4 X 5/8 ZP HANDLE CONT VLV 2 PLTD HANDLE CONT VLV 1 PLTD SCR-CAR,5/16-18X2.75 ZP RING-RET EXT ISOLATOR-RUBBER (.375IDx.81OD) ROD-PIVOT CONTROL VALVE PLTD MNT - HYD. SPOOL VALVE ARMA VALVE-HYD CONTROL 3-SPOOL SW/A FTG - HYD. TEE #8JIC X #10 ORB X #8JIC ORIFICE-BRASS #332,.041 DIA, HYDRAULIC, 3/4-16 THD FTG-TEE SWIVEL RUN #4 JIC ARMA NUT-NYLOC 5/ WASHER-FLAT #8 ZP PIN-CLEVIS 3/16 X 3/4 ZP Page 51

52 IMPELLER ASSEMBLY Page 52

53 IMPELLER ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION MOTOR-HYDRAULIC,.323CI, CCW ROTATION, IMPELLER SEAL KIT IMPELLER MOTOR FTG-STR THD RUN TEE -8 ORFS TO -8 SAE MOUNT-IMPELLER MOTOR ISOLATOR-RUBBER,.375 IDx.81 OD SCR-HEX 3/8-16x1.50" MOUNT-IMPELLER MOTOR, CIRCULAR GASKET-TOP IMPELLAR, ARMA SHROUD-IMPELLER, IMPELLER-8.88" DIA, ARMA BALANCED GASKET-BOTT IMPELLAR, ARMA IMPELLER MOUNT, ARMA ISOLATOR-RUBBER, φ1.5x1" LG, 3/8-16 THREAD CLAMP-HOSE, 4.5" DIA, SS HOSE-IMPELLER, φ4"x7.5" LONG TRANSITION-PLASTIC IMPELLER EXHAUST HOSE-IMPELLER EXHAUST, 3.5"IDx62" LONG FTG-STR THD CONNECTOR -4 ORFS TO -4 SA FTG-STR THD ELBOW -8 ORFS TO -8 SAE Page 53

54 MAIN BROOM ASSEMBLY Page 54

55 MAIN BROOM ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION HANDLE GRIP WELD-ROD,MAIN BROOM, UPPER, 9X,ZP NUT-WING 1/ WASHER-FENDER 1/ KNOB-MAIN BROOOM LIFT ADJUST P 1 WELDMENT-MAIN BROOM PIVOT LIFT ROD-LIFT MAIN BROOM CLEVIS-CABLECRAFT AC RETAINER-MAIN BROOM DRIVER HUB P 1 HUB-MAIN BROOM DRIVE FTG-STR THD ELBOW -8 ORFS TO -8 SAE MOTOR-HYD MAIN BROOM KEY-SHAFT D-FOSS CB/MB/SC MOTORS ' GASKET-MAIN BROOM ARM ' RETAINER-GASKET MAIN BROOM ARM M 1 MAIN BROOM MNT AM9D-M SPACER-MAIN BROOM BUSHING-FL PIN-DOWEL,.375x1.25, SS BEARING-MAIN BROOM HUB-BROOM IDLER SCR-SOCKET, 5/16-18x RING-RETAINING MAIN BROOM MAIN BROOM PLT KNOB-HAND 1/2-13x1-1/2 DOG POINT PLATE-LIFT ARM, MAIN BROOM, ARMA WASHER, FENDER 5/8 X 2 X.125 ZINC SCREW, HHCS 5/8-11 X 0.75 ZINC SPACER-MB LIFT ROD WASHER SR-HELICAL.64 X 1.26 X.06 ZINC RING-NILOS, 2.55 OD WASHER-FLAT 1/2 STANDARD ZP WASHER-LOCK 1/2 SPLIT ZP Page 55

56 SIDE BROOM & MAIN BROOM Page 56

57 SIDE BROOM & MAIN BROOM ITEM PART NO. REQ'D DESCRIPTION MAIN BROOM BROOM-48"HIGH DEN FIBER & WIRE BROOM-48" NYLON BROOM-48" HIGH DENSITY NYLON BROOM-48" NYLON CHEVRON (PATROL) BROOM-48"STIFF NYLON BROOM-48" PROEX & WIRE * 1 BROOM-48 TRIPLE ROW POLY (CHEVRON PATERN) SIDE BROOM * 1 BROOM-SIDE 24" WHITE NYLON BROOM-SIDE 24" DIA. BLACK POLY BROOM-SIDE 26" WHITE NYLON BROOM-SIDE 26" BLACK POLY BROOM-SIDE 26" WIRE * - Standard Broom used on the AM9D-III machine. Main Broom User s Guide Proex & Wire - Slightly encrusted soilage & dusty conditions. High heat. Nylon - General purpose broom with long life bristles. Poly Proex - All purpose broom that stands up well on rough surfaces. High Density Nylon - Highly effective for small particle soilage. Severe dust environments. Crinkle Wire - Stiff bristles for compacted grime, oil, grease or mud. Fair to good broom life. Natural Fiber & Wire - Good all around broom. Good for high heat applications. Side Broom User s Guide Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat. Nylon - Provides longest life. Recommended for tough sweeping jobs. Wire (fl at) - For areas of heavy grease build up or scarifying action. Used in high heat applications. Page 57

58 VACUUM SWITCH VACUUM SWITCH ITEM PART NO. REQ'D DESCRIPTION FTG-NIPPLE 1/8"MPT X 2.00 LG SEALANT-THREADED PIPE, 565 PST CLOG FILTER - PRESSURE SWITCH ASSY SCR-HEX,#10-32X0.50 (Not Shown) NUT-HEX JAM #10-32 ES (Not Shown) Page 58

59 TIMER-FILTER SHAKER SEALED DO NOT TIGHTEN UNTIL ASSY IS MOUNTED TO THE MACHINE TIMER-FILTER SHAKER SEALED ITEM PART NO. REQ'D DESCRIPTION I I BRACKET, TIMER SCR-MC 8-32 X.62 ST PL I NUT - NYLOC 1/ WSR - FLT,.170 X.38 X.32 STL ZINC I ASSY, RELAY - TIMER, W/CONNECTOR NUT - HEX #8-32 ES ZP Page 59

60 GASKET MOUNT ASSEMBLY Page 60

61 GASKET MOUNT ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION GASKET MOUNT SUB 9XV (Includes Items 1-13) ROD-IMPELLER BAFFLE BUSHING-PLASTIC, 3/8 ID X 1/2 OD WELDMENT ROD GASKET MOUNT BAFFLE BALL JOINT-1/ SPRING-EXTENSION, 2.00 LG WELDMENT-GASKET MOUNT, DAMPER-HOPPER SHUTOFF, GASKET-IMPELLER THERMOSTAT ASSEMBLY GROMMET-RUBBER,.25IDx.56ODx.12 GROOVE (Not Shown) KNOB-PLASTIC BALL 1" DIA, BLACK WELD-GASKET MNT SW/A/62E GASKET-IMPELLER Page 61

62 ENGINE KUBOTA V1505 DIESEL - AIR CLEANER ASSEMBLY ENGINE KUBOTA V1505 DIESEL - AIR CLEANER ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION ELEMENT-AIR CLEANER, PRIMARY ELEMENT-AIR CLEANER, SAFETY NUT-WING, DONALDSON AIR CLEANER "ASSEMBLY-DONALDSON HEAVY DUTY AIR CLEANER (Includes Items 1,2&3)" INDICATOR-AIR CLEANER RESTRICTION CLAMP-HOSE, φ2.5" SS HOSE-RAD UPPER 1505 (COOLER) Page 62

63 ENGINE KUBOTA V1505 DIESEL - FUSE BOX ASSEMBLY ENGINE KUBOTA V1505 DIESEL - FUSE BOX ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION ASSY - DIESEL CONTROL BOX SPACER WASHER SCR-HEX,5/16-18X2.0 ZP BRACKET, MTG, WELD, DIESEL CONTROL BOX Page 63

64 ENGINE KUBOTA V1505 DIESEL - FUSE BOX DETAILS DIESEL CONTROL BOX WITH TOP COVER REMOVED Page 64

65 ENGINE KUBOTA V DIESEL CONTROL BOX (748769) ITEM PART NO. REQ'D DESCRIPTION BRACKET, MTG, WELD, DIESEL CONTROL BOX SCR-RHMS 8-32 X.37 ZP SCR-THMS X.37 SS WIRING HARNESS, KUBOTA DSL CONTROL BOX WIRE ASSY, ORANGE WIRE ASSY, YELLOW CIRCUIT BREAKER, 12V 50A MCH 1 MOUNTING PLATE, MACHINED ENCLOSURE W/ METRIC KNOCKOUTS RELAY, 14 VDC 50/30 A CORDGRIP, M25, LIQUID TIGHT CIRCUIT BREAKER, 12V 40A CIRCUIT BREAKER BOOT ASSY, FUSE HOLDER SOCKET, RELAY NUT-NYLOC 8-32 ZP Page 65

66 ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN Page 66

67 ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN ITEM PART NO. QTY DESCRIPTION COVER-THERMOSTAT KUBOTA V THERMOSTAT-KUBOTA V1505 & V GASKET-THERMOSTAT KUBOTA V SENDER-TEMPERATURE 12V KUBOTA V HOUSING-THERMOSTAT KUBOTA V GASKET-WATER FLANGE KUBOTA V PLUG-THERMOSTAT HSG KUBOTA V PIPE-WATER RETURN THERMOSTAT HSG PIPE-WATER KUBOTA V GASKET - KUBOTA V1505 WATER PUMP PUMP - WATER, KUBOTA V PIPE-WATER PUMP KUBOTA V ALTERNATOR-KUBOTA V STAY-DYNAMO COVER-BELT FAN - KUBOTA V1505 ENGINE (SP) SPACER-FAN 10MM KUBOTA V BOLT-PULLEY KUBOTA V PULLEY-ENGINE KUBOTA V BELT-KUBOTA V1505V PAN-OIL KUBOTA V OIL DRAIN ASSY, V DRAIN PLUG GASKET, KUBOTA PLUG-DRAIN (BOTTOM) GASKET-OIL PAN (ALTERNATE) PLUG-DRAIN (SIDE) (ALTERNATE) SEAL, OIL KUBOTA V ENGINE, DSL, DE-RATED - V1505, KUBOTA Page 67

68 ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND MANIFOLD Page 68

69 ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND MANIFOLD ITEM PART NO. QTY DESCRIPTION MANIFOLD-EXHAUST KUBOTA V GASKET-EX-MANIFOLD KUBOTA V GASKET - VALVE COVER KUBOTA V COVER-CYLHEAD KUBOTA V GASKET KUBOTA V NUT-CYLHEAD COVER KUBOTA V O-RING KUBOTA V PLUG-OIL FILLER KUBOTA V COVER, BREATHER KUBOTA V VALVE BREATHER KUBOTA V TUBE BREATHER KUBOTA V MANIFOLD-INLET KUBOTA GASKET INTAKE MANIFOLD KUBOTA V COMP-FLYWHEEL KUBOTA V COUPLING-KUBOTA DIESEL V1505/D BELL HOUSING KUBOTA V1505 DIESEL BOLT-FLYWHEEL KUBOTA V ASSY-COCK DRAIN V FILTER - OIL, 1505/905 KUBOTA DIE STARTER - KUBOTA V1505, 12V FTG-90 EL 1/8 FPT SENDER-OIL PRESSURE 12V FTG-NIPPLE 1/8BPT-1/8NPT BRASS PLATE-REAR END V1505 Page 69

70 ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL Page 70

71 ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL ITEM PART NO. QTY DESCRIPTION INJECTOR-KUBOTA V1505 DIESEL FUEL LINE-KBA 1505 LEAK OFF LINE PIPE INJECTION-KUBOTA V PIPE INJECTION-KUBOTA V PIPE INJECTION-KUBOTA V PIPE INJECTION-KUBOTA V KUBOTA 1505-FUEL PUMP GASKET PUMP - FUEL, KUBOTA V1505 DIESEL GASKET-CONTROL PLATE KUBOTA V PLATE-SPEED CONTROL KUBOTA V BOLT-ADJUSTING SPEED CONTROL KUBOTA HUT-HEX JAM 6MM SHAFT-LEVER STOP SPEED CONTROL KUBOTA LEVER-SPEED CONTROL KUBOTA V LEVER-ENGINE STOP KUBOTA V WASHER-PLAIN 15MM OD X 6MM ID X NUT-HEX LOCK 6MM LEVER-SPEED CONTROL KUBOTA V LEVER-GOVERNOR KUBOTA V MOUNT, FUEL FILTER KUBOTA PNTD FILTER - FUEL KUBOTA DSL (SP) SCR-HEX 10MMX1.25PX20MM ZP WSH-LOCK, 10 MM ZP BRACKET-FUEL FILTER KUBOTA V NUT-FLANGE LOCK 5/ MOUNT-THROTTLE KBA 1505 DSL WASHER CONICAL SPRING 5/ SCR-HEX,5/16-18X1.25 ZP GLOW PLUG KUBOTA V CORD GLOW PLUG KUBOTA V PLUG-ENGINE KUBOTA V KIT-SOLENOID FUEL SHUT-OFF W/ JUMPER COVER HYDRAULIC PUMP-ENGINE KUBOTA V1505 Page 71

72 ENGINE KUBOTA V1505 DIESEL - MOTOR MOUNTING Page 72

73 ENGINE KUBOTA V1505 DIESEL - MOTOR MOUNTING ITEM PART NO. REQ'D DESCRIPTION ENGINE MOUNT, OUTER, AM9D, KUBOTA V ENGINE MOUNT, INNER, AM9D, KUBOTA V ENGINE MOUNT, OUTER, AM9D, KUBOTA V ISOLATOR-RUBBER, 1.24 DIAx1.25 LG ENGINE MOUNT, INNER, AM9D, KUBOTA V BRACKET-HOSE RETAINER, FRONT, KABOTA V1505 DIESEL (NOT SHOWN) BRACKET-HOSE RETAINER, REAR, KABOTA V1505 DIESEL (NOT SHOWN) Page 73

74 ENGINE KUBOTA V1505 DIESEL - EXHAUST DETAIL Page 74

75 ENGINE KUBOTA V1505 DIESEL - EXHAUST DETAIL ITEM PART NO. REQ'D DESCRIPTION CLAMP-EXHAUST 1 1\ MUFFLER-KUBOTA V1505 BOX BLANKET-KUBOTA V1505E BOX EXHAUST 4 EPS STAY MUFFLER EXHAUST-KUBOTA V1505 9X W 4 WASHER-NORD-LOCK, 1/4, 0.53 OD PLT - EXHAUST MNT BRKT BRACKET, UPPER EXHAUST HANGER, 9X/AM9D NUT-HEX 1/ WASHER-LOCK 1/4 SPLIT ISO-CYL, 1 DIA X 3/4 X 1/4-20, SCR-HH 1/4-20 X.50 ZINC WASHER-FLAT 1/4 STANDARD EXHAUST FUNNEL, ARMA BLT-HH 1/4-20 X.75 #5 ZINC WASHER-CONICAL SPRING 1/ NUT-FLANGED WIZZ 1/4-20 STL ZP Page 75

76 ENGINE KUBOTA V1505 DIESEL - RADIATOR DETAIL Page 76

77 ENGINE KUBOTA V1505 DIESEL - RADIATOR DETAIL ITEM PART NO. REQ'D DESCRIPTION FTG-STR THD CONNECTOR -12 ORFS TO -16 S 1A FTG-STR THD CONNECTOR -8 ORFS TO -16 S RADIATOR CAP 3A HOSE, RADIATOR TO OVERFLOW BOTTLE, 21 LENGTH 3B HOSE, OVERFLOW BOTTLE EXIT, 36 LENGTH HYD HOSE - RAD OUT TO RESV MOUNT-RADIATOR HYD W/COOLER HOSE-UPPER RADIATOR, KUBOTA CLAMP-HOSE 1.75 DIA NOMINAL RADIATOR-OIL COOLER, LP/GAS/DSL ASSY, FAN SHROUD, DSL/LP/GAS FTG-RADIATOR HOSE LOWER RADIATOR HOSE, AM9D HYD HOSE - FILTER OUT TO RAD FTG-PLUG, RADIATOR DECAL-WARNING FAN (RAD SHROUD) CLAMP- HOSE.460 (NOT SHOWN - USED WITH ITEMS 3A and 3B ON EACH END) Page 77

78 ENGINE KUBOTA V1505 DIESEL - RADIATOR COOLANT TANK & MOUNT Page 78

79 ENGINE KUBOTA V1505 DIESEL - RADIATOR COOLANT TANK & MOUNT ITEM PART NO. REQ'D DESCRIPTION P-CLAMP, VINYL COVERED, 1/2 DIA CLAMP-CABLE 11/16 DIA CLAMP-SADDLE TYPE 5/16 DIA RESERVOIR ASSY ISOLATOR- CYLINDRICAL, 1 DIA X 3/4 X 1/4-20, BLT-HH 1/4-20 X.75 #5 ZINC NUT-NYLOC 1/4-20 Page 79

80 ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSY & MOUNTING BRACKETS Page 80

81 ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSEMBLY & MOUNTING BRACKETS ITEM PART NO. REQ'D DESCRIPTION CLAMP-SADDLE TYPE 11/16 DIA WASHER-LOCK 1/4 SPLIT RADIATOR-OIL COOLER COMBO ASSY, FAN SHROUD, DSL/LP/GAS PLATE- BASE, RADIATOR MOUNT, AM9D PLT-RADIATOR MNT, RH TOP PLT - RADIATOR MNT, LH TOP PLT - EXHAUST MNT BRKT PLT - EXHAUST MNT, UPPER BRKT PLT - RADIATOR MNT ISOLATOR-BONDED BUSHING BOTTOM RADIATOR ISOLATOR- CYLINDRICAL, 1 DIA X 3/4 X 1/4-20, SCR-CAR,3/8-16X BLT-HH 1/4-20 X 1.00 STL ZINC NUT-HEX 1/ NUT-NYLOC 3/ WASHER-FLAT 1/4 ZP WASHER-FENDER 3/ W 4 WASHER-NORD-LOCK, 1/4, 0.53 OD BRKT, RADIATOR, UPPER ISOLATOR-RAD MNT P-CLAMP, VINYL COVERED, 1/2 DIA NUT-NYLOC 5/16-18 ZP SCR-HH 1/4-20 X.62 PLAIN GR SCR-HH 1/4-20 X.75 ZP A 1 CLAMP-P.75 I.D. 5/16 DIA SCR-HH 5/16-18 X.75 ZP GR 5 Page 81

82 ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSY, CLAMPS, HOSES & SENDERS Page 82

83 ENGINE KUBOTA V1505 DIESEL - RADIATOR ASSEMBLY, CLAMPS, HOSES & SENDERS ITEM PART NO. REQ'D DESCRIPTION CLAMP-HOSE 1/2 NOM CLAMP-HOSE 1.25 NOM ADAPTER, OIL DRAIN - MALE/FEMALE FTG-BRASS,3/8 BARB X 1/4 MALE NPT FTG-BRASS,3/8 BARB X 1/4 FEMALE NPT HOSE-RAD UPPER HOSE-RAD LOWER HOSE - 1/2 ID X 24 PCV OIL DRAIN SENDER-OIL PRESSURE 12V SENDER-TEMPERATURE 12V SCR-HH 1/4-20 X.87 ZP GR WASHER-CONICAL SPRING 3/ PST. Thrd Slnt 50ml (WHITE LOCTITE 565) CLAMP-PIPE, 9/16 DIA, INSULATED Page 83

84 ENGINE KUBOTA V1505 DIESEL, WG1605 GAS & LPG - HYDRAULIC PUMP DETAIL Page 84

85 ENGINE KUBOTA V1505 DIESEL - HYDRAULIC PUMP DETAIL ITEM PART NO. REQ'D DESCRIPTION BLT-CARR 5/16-18 X 1 ZINC FTG-STR ELBOW -10 ORFS TO -12 SAE FTG-45 DEG STR ELBOW -12 ORFS TO -12 SAE FTG-STR THD CONNECTR -16 ORFS TO -16 SAE FTG-STR THD ELBOW -4 ORFS TO -8 SAE FTG-STR THD ELBOW -6 ORFS TO -8 SAE FTG-45 DEG STR THREAD ELBOW -8 ORFS TO FTG-STR THD ELBOW -8 ORFS TO -10 SAE NUT-NYLOC 1/ NUT-NYLOC 5/ NUT-NYLOC 3/ BLT-HH 3/8-16 X 1.25 # BUMPER-RUBBER 1/4 ID X 1/8 THK SPRING-FWD/REV RETURN COUPLING-RUBBER, DIR CONTROL DISC FWD/REV ZP ORING-STATIC SEAL ID SPACER-FWD/REV BRACKET ZP PLATE-DIRECTIONAL CONT PLTD SW/A PUMP-AUX HYDRAULIC (9XR, 9XD,10X,AM9D) PUMP-PISTON, VARIABLE, 1.44 CIR, PROPEL PLATE- FWD/REV SPRING MNT V BRKT-FWD/REV ZP. 9X SCR-HEX,3/8-16X1.75 ZP SCR-HEX,5/16-18X1.50 ZP NUT-HEX 5/16-24 ZP WASHER-FLAT 1/4 STANDARD ZP SCR-HH, 1/4-20X1.75, PART THRD, GR 5, ZP SCR-HH, 5/16-24X1.00 GR 5, ZP WASHER-CONICAL SPRING 3/8 Page 85

86 ENGINE KUBOTA WG1605 LPG - AIR CLEANER DETAIL PARTS BREAKDOWN ENGINE KUBOTA WG1605 LPG - AIR CLEANER DETAIL ITEM PART NO. REQ'D DESCRIPTION COUPLER NECK, THROTTLE BODY - 9X LP INDUCTION HOSE, ENGINE SIDE - 9X LP COUPLER, REDUCER, 2.5 TO X LP TUBE, INDUCTION - 9X LP HOSE, CRANK CASE VENT - 9X GAS/LP INDUCTION HOSE, AIR CLEANER SIDE - 9X CLAMP-HOSE WORM-DRV8-22MM HOSE DIA. 5/ CLAMP-HOSE, SS, 2.50 MAX WORM INDICATOR-AIR CLEANER RESTRICTION AIR CLNR- HEAVY DUTY; CAP, MOUNT, HOUSING CLAMP, W-FOOT, AIR CLEANER, AM9D Page 86

87 ENGINE KUBOTA WG1605 GAS - AIR CLEANER DETAIL THIS END TO THROTTLE BODY ENGINE KUBOTA WG1605 GAS - AIR CLEANER DETAIL ITEM PART NO. REQ'D DESCRIPTION INDUCTION HOSE, ENGINE SIDE - 9X LP COUPLER, REDUCER, 2.5 TO X LP TUBE, INDUCTION - 9X LP HOSE, CRANK CASE VENT - 9X GAS/LP INDUCTION HOSE, AIR CLEANER SIDE - 9X TUBE, INDUCTION, UPPER INDUCTION HOSE, UPPER CLAMP-HOSE WORM-DRV8-22MM HOSE DIA. 5/ CLAMP-HOSE, SS, 2.50 MAX WORM AIR CLNR- HEAVY DUTY; CAP, MOUNT, HOUSING INDICATOR-AIR CLEANER RESTRICTION CLAMP, W-FOOT, AIR CLEANER, AM9D Page 87

88 ENGINE KUBOTA WG1605 GAS & LPG ENGINE ASSEMBLY PARTS BREAKDOWN Page 88

89 ENGINE KUBOTA WG1605 GAS & LPG ENGINE ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION WASHER-FLAT.39 X 1.12 X.1 ZP SCR-HH M X 45 ZP CLASS SCR-HH M X 35 ZP CLASS WASHER-LOCK M8 ZINC SPLIT LOWER RADIATOR HOSE, AM9D BRKT, RADIATOR UPPER - 9X LP/GAS RADIATOR-OIL COOLER, LP/GAS/DSL GROUP, AIR CLEANER - 9X NUT-NYLOC 5/16-18 ZP NUT-NYLOC 3/8-16 ZP SCR-HH 5/16-18 X 1 ZP GR SCR-HH 3/8-16 X 1.25 ZP GR SCR-FHSCS M X 20 ZP ISOLATOR-RUBBER (.375IDx.81OD) CLAMP-HOSE 1.75 DIA NOMINAL NUT-PUSH RETAINER 3/8 BOLT, 25/32 OD ZP HOSE-RAD UPPER 1505 (COOLER) SUB-HYDRAULIC PUMPS ARMA ENGINE, BASE - 9X LP ENGINE, RAW, WG1605, GASOLINE - 9X BLT-CARR 3/8-16 X 1.25 ZP WASHER-FENDER 5/16 X 1.00 ZP WASHER-FENDER 3/8 X 1.25 ZP WASHER-CONICAL SPRING 3/ NUT-NYLOC M6 X 1.0 ZP CLASS WASHER-FLAT M6.6 X 22 X 2 ZP RSRVR-COOLANT OVRFLW Page 89

90 ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-EXHAUST SIDE ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-EXHAUST SIDE ITEM PART NO. REQ'D DESCRIPTION SPACER, ENGINE MOUNT BRACKET, CAT CONV. SUPPORT BRACKET, CAT CONV. OUTER MOUNT - FOOT LEFT REAR MOUNT - FOOT LEFT FRONT ISOLATOR - ENGINE MOUNT Page 90

91 ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-INTAKE SIDE ENGINE KUBOTA WG1605 GAS & LPG - MOUNTS-INTAKE SIDE ITEM PART NO. REQ'D DESCRIPTION SPACER, ENGINE MOUNT BRACKET, CAT CONV. SUPPORT MOUNT - FOOT RIGHT REAR MOUNT - FOOT RIGHT FRONT ISOLATOR, ENGINE MOUNT BRACKET-HOSE HOLDER - REAR P 1 BRACKET - HOSE RETAINER M 1 ENGINE PAN ENGINE - LPG ENGINE - GAS Page 91

92 ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ITEM PART NO. REQ'D DESCRIPTION LOCKWASHER M BOLT M x.25 HH STL ZP (CLEAR) M x 30mm HHCS BOLT-HH 7/16-14 x 2.5 GRADE 5 ZINC WASHER FENDER 1/2 ZP NUT - 7/16-14 ES ZPBRACKET-HOSE RETAINER Page 92

93 ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING FASTENER DETAIL ITEM PART NO. REQ'D DESCRIPTION BOLT M x.25 HH STL ZP (CLEAR) M x 30mm HHCS BOLT-HH 7/16-14 x 2.5 GRADE 5 ZINC HHCS M x 35mm GR 8.8 ZINC WASHER FENDER 1/2 ZP NUT - 7/16-14 ES ZPBRACKET-HOSE RETAINER Page 93

94 ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING AIR CLEANER BRACKET ENGINE KUBOTA WG1605 GAS & LPG - MOUNTING AIR CLEANER BRACKET ITEM PART NO. REQ'D DESCRIPTION BRKT, AIR CLEANER - 9X LP/GAS SCR-HH M X 20 ZP GRADE WASHER-INT LOCK 5/16 ZP WASHER-FLAT M8.4 X 16 X 1.6 ZP Page 94

95 ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR MOUNTS ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR MOUNTS ITEM PART NO. REQ'D DESCRIPTION NUT-NYLOC 3/8-16 ZP WASHER-FENDER M12 X 37 SS NUT-PUSH RETAINER 3/8 BOLT, 25/32 OD ZP ISOLATOR-BONDED BUSHING BOTT RAD BLT-CARR 3/8-16 X 1.25 ZP WASHER-FENDER 3/8 X 1.25 ZP PLATE- RADIATOR MNT PLATE BASE - RADIATOR MNT Page 95

96 ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR Page 96

97 ENGINE KUBOTA WG1605 GAS & LPG - RADIATOR ITEM PART NO. REQ'D DESCRIPTION SCR-HH 1/4-20 X 1.00 ZP GR BLT-CARR 3/8-16 X 2.50 ZP SCR-HH 1/4-20 X.75 ZP P-CLAMP, VINYL COVERED, 1/2 DIA NUT-PUSH RETAINER 3/8 BOLT, 25/32 OD ZP WASHER-FLAT 1/4 ZP WASHER-LOCK 1/4 SPLIT ZP RADIATOR-OIL COOLER COMBO MOUNT, COOLANT OVERFLOW - 9X LP/GAS ASSY, FAN SHROUD, DSL/LP/GAS Page 97

98 ENGINE KUBOTA WG1605 GAS & LPG - EXHAUST DETAIL Page 98

99 ENGINE KUBOTA WG1605 GAS & LPG - EXHAUST DETAIL ITEM PART NO. REQ'D DESCRIPTION SCR-HH M X 40 ZP CLASS NUT-FLANGE WIZZ M ZP WASHER-WAVE.313 ID x.69 OD x.031 THIC WASHER-FLAT M12 ZP WASHER-LOCK M8 ZINC SPLIT PIPE, EXHAUST, PRE-CAT - 9XLP/GAS GASKET, CATALYST, 4 BOLT - 9X LP/GAS CATALYTIC CONVERTER, 9X LP-GAS PIPE, EXHAUST, POST CAT - 9X LP/GAS HEAT SHIELD, CAT. CONVERTER - 9XLP/GAS NUT-HEX M8 X 1.25 ZINC SCR-HH M X 45 ZP CLASS SENSOR, OXYGEN - 9X LP/GAS GASKET-CAT 1605 INLET GASKET, FLANGE, EX MANIFOLD, KUBOTA WASHER-LOCK 1/4 SPLIT ZP SCR-HH M6-1.0 X 16 ZP CLASS SCR-HH M X 25 ZP CLASS WASHER-FLAT M6.4 X 12 X 1.6 ZP WASHER-FLAT M8.4 X 16 X 1.6 ZP Page 99

100 OPTIONS OPTIONS AND STANDARD CE FEATURES OPTION - LH CURB BROOM KIT ASSEMBLY ( ) Page 100

101 OPTIONS OPTION - LH CURB BROOM KIT ASSEMBLY ( ) ITEM PART NO. REQ'D DESCRIPTION BLT-HH 1/4-20 X.87 STL ZINC NUT-NYLOC 1/ NUT-FLANGED WIZZ 5/ NUT-NYLOC 3/ NUT-FLANGED WIZZ 1/4-20 STL ZP BLT-HH 1/4-20 X.75 #5 ZINC BLT-HH 3/8-16 X 1.25 # PULLEY-PLASTIC 2 x.25 GROOVE CLEVIS-5/16 PLTD SW/A PIN-CLEVIS 1/2 X 4-1/2 ZP MNT-DUAL CURB BROOM PNTD ASSY-DUAL CURB BROOM (SEE DETAIL, PAGES 90-91) SWITCH-DOUBLE SCRUB BROOM CABLE-SIDE BROOM, 33 LG, 1/8 D ASSY- SIDE BROOM LIFT LH WELD-PULLEY LH SIDE BROOM COVER-SWITCH, CARLING, BLACK W/LENS CLAMP-P TYPE, 2 DIA SCR-HEX,5/16-18X1.00 ZP NUT-HEX 5/16-24 ZP NUT-HEX JAM 3/8-24 ZP WASHER-FLAT 1/2 STANDARD ZP WASHER-FLAT 3/8 STANDARD ZP WASHER-FLAT 5/16 IDx.688 ODx.065 THK WASHER-FLAT 1/4 STANDARD ZP PIN-CLEVIS 5/16x7/8 ZP PIN-COTTER 5/8 RUE-RING RING-RUE 3/8 COTTER PIN PIN-CLEVIS 5/16 X 1-1/8 ZP SCR-HEX,1/4-20X1.25 ZP CLAMP-HOSE 1-1/8 DIA STEEL VINYL COATE P 1 HARNESS-DUAL CURB BRM, 9X HOSE-LH CB MTR IN TO RT CB OUT 170 (NOT SHOWN) HOSE-LH CB MTR OUT TO IMP TEE 100 (NOT SHOWN) DECAL, LEFT SIDE CURB BROOM - 9X (NOT SHOWN) ASSY - DUAL CURB BROOM Page 101

102 OPTION - DUAL CURB BROOM SUB-ASSEMBLY ( ) OPTIONS Page 102

103 OPTIONS OPTION - DUAL CURB BROOM SUB-ASSEMBLY ( ) ITEM PART NO. REQ'D DESCRIPTION SPRING-EXT LOOPS-IN-LINE ZP PLATE-GIMBAL SC HD SPRING-COMPRESSION, CURB BROOM LH CURB BROOM ARM PNTD LH SIDE BROOM MOUNT PNTD MOTOR-HYD CURB BRM KEY-SHAFT D-FOSS CB/MB/SC MTRS (REPLACEMENT) SCR-HH 3/8-16 X 1.25 ZP GR SCR-HEX,3/8-16X1.00, GRADE 5, ZP SCR-SOCKET HEAD,1/4-20X0.75 ZP NYLOCK NUT-HEX 3/8-16 ZP WASHER-FLAT 3/8 STANDARD ZP WASHER-LOCK 3/8 SPLIT ZP WASHER-LOCK 1/4 SPLIT ZP FTG-STR THD ELBOW -8 ORFS TO -10 SAE SCR-HEX,3/8-24X4.00 ZP NUT-HEX 3/8-24 ES ZP DRIVE HUB SC BR BAR-CURB BROOM RETAINER SCR-HEX,3/8-16X1.75 ZP WASHER-FENDER 3/ ISOLATOR-RUBBER (.375IDx.81OD) WASHER-FLAT 3/8 STANDARD ZP NUT-NYLOC 3/ BUMPER-RUBBER 1/4IDx1/8 THK BLT-HH 1/4-20 X.75 #5 ZINC NUT-NYLOC 1/4-20 Page 103

104 OPTIONS OPTION - SIDE BROOM LIFT LH ( ) Page 104

105 OPTIONS OPTION - SIDE BROOM LIFT LH ( ) ITEM PART NO. REQ'D DESCRIPTION NUT -NYLOC 5 / NUT -NYLOC 1/ NUT WASHER-FLAT.390 X.880 X.062 NYL WASHER-FLAT 5/16 SS BUSHING, SLEEVE, 3/ GRD 9 ZP BUSHING-.499 ID X. 594 DD C X BALL JOINT ADAPTER -CURB BRM ACTUATOR PIN-CLEVIS 1/4 X 1-1/ SPACER -.32 ID X.499 DD x.31 LG SPACER -.28 ID X. 625 DD x. 26 LG PLATE-SUPPORT SB LIFT MOUNT - PIVOT SIDE BROOM PLATE - PIVOT SIDE BROOM ACTUATOR-DUAL BROOM- 12VDC WEATHERPACK SCREW -HHM 1/4-20 X. 875 LG ZP NUT -HE X 1/4-20 ES ZP WASHER-FLAT 3/8 ZP WASHER-FLAT 5/16 X.688 X.065 ZP WASHER-FLAT 1/4 ZP SCREW -HHM 1/4-20 X 1.75 LG ZP BEARING-THRUST.531 ID X 1.00 DD NUT -HEX 3/8-24 ES ZP RUE RING-1/4 HEAVY ZP NUT -HEX JAM 5/16-18 ES ZP /16-18 X 1.25 LG ZP SCREW BH 1/4-20 X 1.25 LG Page 105

106 OPTIONS OPTION - RAISE HOPPER, MAIN BROOM SHUT OFF (690100) CE MODELS STANDARD FEATURE (CONTINUED NEXT PAGE) Page 106

107 OPTIONS OPTION - RAISE HOPPER, MAIN BROOM SHUT OFF (690100) ITEM PART NO. REQ'D DESCRIPTION WASHER.344 ID x.688 OD x.065 THICK STE ASSY VALVE, SOLENOID N/C HYD HOSE - CONT VALVE TO IMP MOTOR FTG-STR THD CONNECTOR -8 ORFS TO -8 SA FTG-STR THD RUN TEE -8 ORFS TO -8 SAE NUT-FLANGED WIZZ 5/ NUT-NYLOC 1/4-20 1/2NUT WSR-FLT #10 (SPECIAL FLAT WASHER) WSR-HELICAL # SCR-IHWH SLOT 10-32X SS BLT-CARR 1/4-20 X 2.50 SS NUT-HEX SS BLT-HH 5/16-18 X 1 #5 ZP " HOSE PROTECTOR (10 PK) SWITCH-COBO W/ AMP CONNECTOR PLT - HOPPER POSITION SWITCH MOUNT WASHER-FLAT 1/4 STANDARD ZP Page 107

108 OPTIONS OPTION - RAISE HOPPER, MAIN BROOM SHUT OFF (690100) - CONTINUED NOTE: IN ORDER TO LOWER THE HOPPER, ITEM 10 (748047) MUST REMAIN PRESSED WHILE CONTROL VALVE LEVER IS OPERATED Page 108

109 OPTIONS OPTION - RAISE HOPPER, MAIN BROOM SHUT OFF (690100) ITEM PART NO. REQ'D DESCRIPTION SPACER,.328 B.498 OD.500,SS HYD HOSE - LIFT CYL TO CONT VALVE E FTG-STR THD CONNECTOR -4 ORFS TO -4 SA FTG-STR THD CONNECTOR -6 ORFS TO -4 SA ASSY, HOPPER RETURN VALVE, 9X CE NUT-NYLOC 1/4-20 1/2NUT WSR-FLT.259 X.50 X BLT-CARR 1/4-20 X 2.00 SS DECAL, HOPPER UNLOCK - 9X CE SECONDHAND OPERATION PUSH BUTTON Page 109

110 OPTIONS OPTION - KEY LATCH (690102) CE MODELS STANDARD FEATURE Page 110

111 OPTIONS OPTION - KEY LATCH (690102) ITEM PART NO. REQ'D DESCRIPTION KEY-LATCH 7MM SQUIRE LATCH-VISE ACTION LARGE, KEYED PAWL-LATCH, 1800/5550 ENG COVER Page 111

112 OPTIONS OPTION - SEAT SWITCH ENGINE SHUT OFF (690147) CE MODELS STANDARD FEATURE Page 112

113 OPTIONS OPTION - SEAT SWITCH ENGINE SHUT OFF (690147) ITEM PART NO. REQ'D DESCRIPTION BLT-HH 1/4-20 X 1.25 STL ZINC FULL THRD NUT-NYLOC 1/ TIMER-RELAY-TRUE OFF 12V 3 SEC DELTA SW - N/O TWIST LOCK GROMMET-RUBBER, 1/2 ID Page 113

114 OPTIONS OPTION - LOW LP INDICATOR (690148) Page 114

115 OPTIONS OPTION - LOW LP INDICATOR (690148) ITEM PART NO. REQ'D DESCRIPTION HARNESS, LOW LP INDICATOR LIGHT ASSY, INDICATOR LAMP, LOW LP TEE, LOW LP INDICATOR SENSOR, LOW LP INDICATOR LABEL, LOW LP INDICATOR 6 REF - MOUNT - LPG SAFTEY VALVE 7 REF - BULKHEAD - 62 LP 9 REF - VALVE - LP RELIEF COVER, SAFETY CAP WIRE TERMINAL 11 REF - WELDMENT - CLIP SEAT 12 REF - WELDMENT - FRAME 9X Page 115

116 OPTIONS OPTION - BACKUP ALARM & NEUTRAL SAFETY SWITCH ( P) Page 116

117 OPTIONS OPTION - BACKUP ALARM & NEUTRAL SAFETY SWITCH ( P) PART NO. REQ'D DESCRIPTION HORN-BACK UP, 97 db(a), 12VDC (NOT SHOWN) FUSE-15 AMP AUTOMOTIVE PUSH IN (NOT SHOWN) CAM-SWITCH, LOWER THRTL POS (NOT SHOWN) CAM-SWITCH, UPPER, BACKUP (NOT SHOWN) HARNESS ASSY, NEUTRAL SAFE (NOT SHOWN) CLAMP-SWITCH ASSY- SWITCH LIMIT, MALE NUT-HEX #5-40 ZP WASHER-MED SPLIT LOCK, #5, ZP SCREW-MACH SLOT ROUND HD 5-40x1-1/4 ZINC SCR-PHMS 5-40 X 0.75 ZP MNT-SWITCH POS, FWD/REV, HARNESS - OPT, BACKUP ALARM, ARMA CONNECTOR-PACKARD 3 PIN MALE Page 117

118 OPTIONS OPTION - HOPPER PRESSURE BYPASS (690231) Page 118

119 OPTIONS OPTION - HOPPER PRESSURE BYPASS (690231) PART NO. REQ'D DESCRIPTION SWITCH-COBO W/ AMP CONNECTOR PLT - HOPPER POSITION SWITCH MOUNT SCR-HH 5/16-18 X 1.00 ZP GR WASHER-CONICAL SPRING 5/ ASSY VALVE, SOLENOID N/C HYD HOSE - PS UNIT TO ROT ACT P HYD HOSE - LIFT CYL TO CONT VALVE E FTG-STR THD CONNECTOR -6 ORFS TO -8 SA FTG-STR THD RUN TEE -6 ORFS TO -8 ORFS T FTG-STR THD RUN TEE -8 ORFS TO -8 SAE FITTING ORIFICE.047 # FITTING NUT-HEX ZP NUT-FLANGED WIZZ 5/16-18 ZP NUT-JAM 1/4-20 ZP NYLOC WASHER-FLAT #10 X.50 ZP WASHER-FLAT 1/4 ZP WASHER-LOCK #10 SPLIT ZP SCR-HH X.75 SS SLOTTED WSH HEAD BLT-CARR 1/4-20 X 2.50 SS HARNESS ASSY, HOPPER SWITCH Page 119

120 WIRING HYDRAULIC SCHEMATIC 9X , Sheet 1 of 3, Rev B, 05/2016 Page 120

121 WIRING , Sheet 2 of 3, Rev B, 05/2016 Page 121

122 , Sheet 3 of 3, Rev B, 05/2016 Page 122

123 HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC 9X CE CE, Rev A, 05/2016, Sheet 1 of 3 Page 123

124 HYDRAULIC SCHEMATIC CE, Rev A, 05/2016, Sheet 2 of 3 Page 124

125 CE, Rev A, 05/2016, Sheet 1 of 3 Page 125

126 ELECTRICAL SCHEMATIC WITH KUBOTA V DIESEL ELECTRICAL SCHEMATIC Page , Rev C, 07/28/2015, Sheet 1 of 4

127 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WITH KUBOTA V DIESEL , Rev C, 07/28/2015, Sheet 2 of 4 Page 127

128 ELECTRICAL SCHEMATIC WITH KUBOTA V DIESEL ELECTRICAL SCHEMATIC , Rev C, 07/28/2015, Sheet 3 of 4 Page 128

129 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WITH KUBOTA V DIESEL , Rev C, 07/28/2015, Sheet 4 of 4 Page 129

130 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WITH KUBOTA WG GAS & LPG Page , Rev A, 07/28/2015, Sheet 1 of 3

131 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WITH KUBOTA WG GAS & LPG , Rev A, 07/28/2015, Sheet 2 of 3 Page 131

132 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WITH KUBOTA WG GAS & LPG Page , Rev A, 07/28/2015, Sheet 3 of 3

133 WARRANTY WARRANTY Revision K Effective December 2015 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement. All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be. PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Travel * Labor Parts Engine Extended Warranty Costs Walk Behind **** Battery Sweepers 90 Days 36 months 12 months N/A N/A - IC Sweepers 90 Days 36 months 12 months Through Eng. Mfg. N/A - Battery Scrubbers 90 Days 24 months 36 months N/A N/A - Riders Battery Scrubbers 90 Days 24 months 36 months or 2000 hr. N/A 36 months parts + 24 labor (or 3000 Hours) 5% IC Sweeper/Scrubbers 82 & Days 6 months 24 months or 2000 hr. 24 months or 3000 hrs** 36 months parts + 24 months labor (or 3000 Hours) days travel 5% I.C. Sweepers 9X, 10X 90 days 6 months 48 months or 3000 hrs. 60 months or 3000 hrs** 48 months parts + 24 months labor (or 3000 Hours) days travel 5% NAUTILUS Scrubber 180 Days 24 months 36 months or 2000 hr. 36 months or 2000 hrs** 48 months parts + 24 months labor (or 3000 Hours) days travel 3% All Rider, I.C. Bumper to Bumper (excluding APEX series) 5000 hr max. 48 months parts, 48 months labor, 180 days travel 8% Exceptions Apex Series Sweeper 90 Days 12 months 12 months or 1000 hr. 12 months or 1000 hrs** 24 months parts + 24 months labor (or 2000 Hours) 5% 6X Sweeper 90 Days 6 months 24 months or 2000 hr. 24 months or 2000 hours** 36 months parts + 24 months labor (or 3000 Hours) day travel 5% Tank Bladders Polyethylene plastic tanks Batteries Chargers Aftermarket Replacement parts Eight years/ no additional labor Ten years/ no additional labor 0 3 months full replacement, 4 12 prorated credit One year replacement Ninety days from date of purchase *Two-Hour Cap Per Service Call **Through Engine Manufacturer. See Section 3 of Warranty Manual for Engine Warranty Exceptions *** Based Upon Dealer s Certification Status: Extended Warranty MUST Be Signed Up Within 30 Days of Delivery to End User (Dealer Has 1Year From Receiving Machine To Sign Up For Extended Warranty) Page 133

134 The Power of Clean PowerBoss Is a Full Line Manufacturer of Sweepers and Scrubbers, for Industrial Facilities. PowerBoss, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois Phone: tech@powerboss.com A Member of the Hako Group