AMERICAN-LINCOLN TECHNOLOGY

Transcription

1 AMERICAN-LINCOLN TECHNOLOGY OPERATOR'S MANUAL INSTRUCTION BOOK AND PARTS LIST 3366/ POWER SWEEPER Beginning with Serial No READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine. Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina. All directions given in this book are as seen from the operator's position at the rear of the machine. ISO 9001 U L # FILE A2287 For new books, write to: Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio Part no American-Lincoln Technology Printed in the U.S.A.

2 TABLE OF CONTENTS - CHAPTER 2 Driver Compartment Frame, Broom Door, & Flaps Control Panel & Horn Hopper Lid & Filter System Hopper Lift System (Variable Dump) Hopper Lift System (Low Dump) Steering Gear & Rear Drive System Forward/Reverse Control Brake & Front Wheel Assembly Brake Control Linkage Main Broom Lift Mechanism Main Broom Side Broom Auxiliary Pump & Fittings Main Pump & Fittings Impeller & Fittings Control Valve & Fittings (Variable Dump) Control Valve & Fittings (Low Dump) Rear Drive Motor & Fittings Main Broom Motor & Fittings Side Broom Motor & Fittings Lift, Rotation & Dump Cylinders w/ Fittings (Variable Dump) Dump Cylinders w/ Fittings Lift Cylinder Lock-out Valve & Fittings Auxiliary Manifold & Fittings Return Manifold Assembly (Variable Dump) Return Manifold Assembly (Low Dump) Hydraulic Oil Cooler Hydraulic Reservoir & Fittings Engine Cover Ford 425EFI Gas/LP Engine (Fan, Mounts, Brackets) Ford 425EFI Gas/LP Engine (Exhaust Systems) Ford 425EFI GAS Engine (Fuel System) Ford 425EFI GAS Engine (Fuel System continued) Ford 425EFI LP Engine (Fuel System) Ford 425EFI LP Engine (Fuel System continued) LPTank System Air Cleaner Assembly (all models) Mitsubishi S4Q2 Diesel Engine (Fan, Brackets, Throttle) Mitsubishi S4Q2 Diesel Engine (Exhaust System) Mitsubishi S4Q2 Diesel Engine (Fuel System) Radiator & Shroud (Gas/LP) Radiator & Shroud (Diesel) Fuel Tank (Gas/Diesel) CE Kit Decals Instrument Panel Hydraulic Hose System (Variable Dump) Hydraulic Hose System (Common to Variable & Low Dumps) Hydraulic Hose System (Low Dump) Hydraulic Schematic (Variable Dump) Hydraulic Schematic (Low Dump) Machine Harness Routing Ford 425EFI (Frame Side) Harness Routing Mitsubishi S4Q2 (Frame Side) Harness Routing Electrical Schematic (Gas/LP/Diesel) Connection Diagram (Gas/LP/Diesel) American-Lincoln 2-1

3 DRIVER COMPARTMENT - PARTS LIST Weights Flat Washer,.875 x.515 x Nut, Hex Fiber Insert 1/ Fastener 1/4 Turn Switch Bracket Flat Washer,.562 x.265 x Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 HHC Nut, Hex MS # Lock Washer, Helical Spring #8 Med Hopper Switch Screw, #10-24 x.500 THM Seat Deck Panel Lock Washer, 1/ Screw, 1/4-20 x.750 THM Lock Washer, Helical Spring 1/2 Med Screw, 1/2-13 x HHC Carriage Bolt, 1/4-20 x Cover Retainer Washer Battery Access Door Nut, Hex 1/4-20 x.437 x Operator s Compartment Battery Hold Down Bracket Battery (Gas/LP) Battery (Diesel) Receptacle Edging Screw, 1/4-20 x 1.50 HHC Hose Clamp Spacer,.312 x.250 x Screw, 1/2-13 x HHC 1 C American-Lincoln

4 DRIVER COMPARTMENT - EXPLODED VIEW C0105A American-Lincoln 2-3

5 FRAME, BROOM DOOR, & FLAPS - PARTS LIST Screw, 1/4-20 x Lock Washer, 1/4 Int Headlight Bracket Frame Broom Door Latch Broom Chamber Door (L.H.) Lock Washer, Helical Spring #8 Med Screw, #8-32 x.500 T/C RH Broom Chamber Door Inner Flap Broom Door Flap Clamping Plate Screw, 3/8-16 x HHC Lock Washer, Helical Spring 3/8 Med Flat Washer,.750 x.390 x Front Skirt Screw, 1/4-20 x.750 HHC Lock Washer, Helical Spring 1/4 Med Flat Washer, x.265 x Flaps, Wheel Well Clamp, Wheel Well Flap Screw, 1/2-13 x HHC Nut, Hex, 1/4-20 x.437 x Plate, Broom Flap Clamping Rear Broom Flap Broom Flap Deflector (Rear) Rear Broom Flap Flat Washer, 9/16 I.D Screw, 1/4-20 x HHC Flat Washer,.625 x.281 x Broom Chamber Door (R.H.) Broom Chamber Seal Flap, Broom Door Nut, Hex 1/2-13 x.750 x Carriage Bolt, 1/4-20 x Nut, 1/4-20 Fiber Lock Lock Washer, Helical Spring 1/2 Med Hinge, Plated Latch 2 C0106/2-04 Broom Door Flaps Kit: American-Lincoln

6 FRAME, BROOM DOOR, & FLAPS - EXPLODED VIEW C-0106/9608 American-Lincoln 2-5

7 CONTROL PANEL & HORN - PARTS LIST Instrument Housing Flat Washer,.562 x.265 x Clip Screw, 1/4-20 x.750 HHC Kickboard Panel Lock Washer, Helical Spring 1/4 Med Face Plate, Instrument Compartment Face Plate, MB Control/Throttle (Diesel) Face Plate, MB Control/Throttle (Gas/LP) Screw, #10-24 x.500 THM Nut, Hex MS #10-24 x.375 x Lock Washer, Helical Spring #10 Med Backing Plate - Brush Control Lever Horn Screw, 5/16-18 x.750 HHC Lock Washer, Helical Spring 5/16 Med Nut, Hex 5/16-18 x.500 x Wrench, 3/4-9/ Screw, #10-16 x.500 T/F RH Screw, #10-24 x Nut, Hex 1/4-20 x.437 x Flat Washer,.500 x.218 x Knob (Diesel) Bracket Nut, Hex Fiber Insert # Clevis Assembly Throttle Lever (Diesel) Nut, Hex #10-24 Fiber Lock Rod End (Diesel) Nut, #10-32 Hex Nut, 1/4-18 Fiber Lock Flat Washer,.625 x.281 x Clamp Bracket, Cable Switch Body & Actuator-1 piece (Gas/LP) 1 36 REF Check Engine Light 1 (comes w/engine assembly) C0107ecp/ American-Lincoln

8 CONTROL PANEL & HORN - EXPLODED VIEW 8 (GAS/LP) 8 (DIESEL) C0107ecp/4-04 American-Lincoln 2-7

9 HOPPER LID & FILTER SYSTEM - PARTS LIST Hopper Lid (Lower) Screw, 3/8-16 x BHS Lock Washer, Helical Spring 3/8 Med Spacer Cover (Upper) Latch - Low Profile Push Button Setscrew, 1/4-20 x.250 HS-CP (Nylok) Shaker Weight Shaker Motor Latch Arm Stud Nut, Hex Jam 1/2-13 x.750 x Rocker Pivot Rod Rocker Plate Shaker Frame Latch Rocker Plate Pad Flat Washer,.562 x.274 x Nut, Hex Fiber Insert 1/ Shaker Frame Panel Filter POLY Panel Filter Option Screw, 1/4-20 x.750 HHC Lock Washer, Helical Spring 1/4 Med Air Flow Deflector Panel Edging, Right Side Support Deflector Pivot Hopper Stop Bracket Flat Washer,.750 x.390 x Frame Lock Bracket Screw, 1/4-20 x.750 BHS Hopper Hopper Side Flap Clamp Hopper Side Flap Nut, Fiber Lock # Screw, x.625 BHS Primary Deflector Flap Strap - Primary Deflector Flap Screw, 1/4-18 x.750 HHC Lock Washer, Helical Spring 5/16 Med Bottom Hopper Flap Clamp Hopper Flap - Upper Hopper Flap - Lower Upper & Lower Flaps Kit Screw, 1/4-20 x.625 HHC Blower Mating Plate Frame Mounting Bracket (R.H.) Center Frame Mounting Bracket Frame Mounting Bracket (L.H.) Flat Washer,.687 x.343 x Nut, Hex Fiber Insert 5/ Setscrew Collar,.750 x.378 x Shaker Motor Cover Bulb Seal Gasket Hopper Lid Latch Bracket Nut-Hex 3/ Blower Gasket Screw, 3/ C-0115/ American-Lincoln

10 5 6 HOPPER LID & FILTER SYSTEM - EXPLODED VIEW C0115/ American-Lincoln

11 HOPPER LIFT SYSTEM (VARIABLE DUMP) - PARTS LIST Hopper Dump Pin Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 HHC Hopper Pivot Pin Pivot Pin Half Clamp Arm Pivot Bracket Assembly Lock Washer, Helical Spring 3/8 Med Screw, 3/8-16 x HHC Pin (Upper) Lubrication Fitting, 45 1/8 NPT Flat Washer, x.562 x Lock Washer, Helical Spring 1/2 Med Screw, 1/2-13 x HHC Pin (Arm Pivot) Sleeve Bearing, x x Lift Cylinder Seal Kit for Lift Cylinder Lower Arm Sleeve Bearing, x x Clevis, Dump Cylinder Lock Washer, Helical Spring #10 Med Switch Lift Arm Lockout Clip, Screw, #10-24 x.750 RHM Nut, Hex Hvy. Jam 1/2-13 x.875 x Stud, 1/2-13 UNF-2A Stop Pad Dump Cylinder Seal Kit for Dump Cylinder Screw, 1/2-13 x HHM Rotation Cylinder Seal Kit for Rotation Cylinder Cotter Pin,.187 x Hopper Rotate Pin Bushing, Screw, 1/4-13 x HHC Flat Washer,.500 x.218 x Nut, Hex MS #10-24 x.375 x Rotate Cylinder Bracket Spring Screw, 5/16-18 x.625 HHC Lock Washer, Helical Spring 5/16 Med Flat Washer,.687 x.343 x Rubber Pad Nut, Hex 1/ Pin (Lower) Shim Adjustable Lift Arm Bracket Washer Washer, 3/8 Lock Screw- 3/8-16 x.75 HHC 2 C-0183/ American-Lincoln

12 HOPPER LIFT SYSTEM (VARIABLE DUMP) - EXPLODED VIEW C-0183/ American-Lincoln 2-11

13 HOPPER LIFT SYSTEM (LOW DUMP) - PARTS LIST Hopper Dump Pin Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 HHC Plug Button, Low Dump Cylinder Seal Kit for Low Dump Cylinder Low Dump Lintel Edging Pin Screw, 3/8-16 x HHC Decal, Warning Pinch Point Ref Nut, Hex 1/2-13 x.750 x Screw, 1/2-13 x HHC Flat Washer, 1/ Clevis Lock Washer, Helical Spring 1/2 Med Flat Washer,.750 x.390 x Lock Washer, Helical Spring 3/8 Med Nut, Hex 3/8-16 x.562 x Decal, Warning Service Precaution Ref Hopper Stop Nut, Hex Jam 1/2-13 x.875 x Low Dump Hopper Stop Bracket Nut, Hex 1/ Flat Washer, 5/ Sleeve Bearing, x x Lock Washer, 5/ Screw, 5/16-18 x 5/ Low Dump Mounting Bracket Hopper Pivot Pin Edging Ty-Rap 2 P-4874/ American-Lincoln

14 HOPPER LIFT SYSTEM (LOW DUMP) - EXPLODED VIEW P-4874/ American-Lincoln 2-13

15 STEERING GEAR & REAR DRIVE SYSTEM - PARTS LIST Steering Wheel Cap Steering Column Assembly Nut, Hex 5/ Cylinder Straight Fitting Fitting, (Red) Power Steering Unit Straight Fitting Flat Washer, 3/4 ID Lock Washer, 3/4 ID Screw, 3/4-10 x HHC Gr Lock Washer, 5/16 Helical Spring Lock Washer, 3/8 Helical Spring Screw, 3/8-16 x.750 HHC Steering Wheel Steering Unit Housing Screw, 5/16-18 x.750 HHC Bracket, Power Steering Unit Mount Collar & Setscrew, Screw, 3/8-16 x HHC Cylinder Pivot Weldment Nut, Hex 3/ Nut, Hex Slotted 1 x Fitting, 90<198> Elbow #4 SAE to #4 ORS Pin Cotter Steering Arm Screw, 1/2-13 x 1.25 HHC Lock Washer, 1/2 ID Bearing Race Bearing Pivot Plate Fitting, Swivel Thrust Bearing Lube Fitting Hydraulic Motor 1 36a Key 1 36b Castle Nut Shaft Seal Kit for Hydraulic Motor Motor Seal Kit for Hydraulic Motor Set Screw, 1/4-20 x.38 HS-KCP Wheel, Pneumatic Dia Hub Assy., Rear Wheel Hub ONLY Studs ONLY Lug Nut - 1/ Rear Wheel Yoke Lock Washer, 1/4 ID Fitting, Reducer/Expander Fitting, 45 #4 SAE - #4 ORS Nut, Hex 1/ Screw, 1/2-13 x HHC Nut, Hex 1/ Lock Washer, 3/8 Int/Ext Bracket Flat Washer, 3/ Screw, 1/4-20 x Flat Washer, 5/16 ID Screw, 5/16-18 x HHC Cotter Pin x NS Ty-Rap Hose Clamp, 13/16 ID Bracket U-Bolt 1/ Fitting - Lube 90º Bearing Seal Bearing Seal 1 C-0116/ American-Lincoln

16 STEERING GEAR & REAR DRIVE SYSTEM - EXPLODED VIEW b a 36 C0116/ American-Lincoln 2-15

17 FORWARD/REVERSE CONTROL - PARTS LIST KEY NO. PART NO. DESCRIPTION QTY Forward/Reverse Pedal Carriage Bolt, 5/16-18 x Forward/Reverse Pedal Bracket Nut, Hex Fiber Insert # Clevis Nut, Hex Jam 1/4-28 x.437 x Screw, #10-24 x.625 x.375 SH Carriage Bolt, 5/16-18 x Forward/Reverse Cable Mount. Bracket Flat Washer,.687 x.343 x Lock Washer, Helical Spring 5/16 Med Nut, Hex 5/16-18 x.50 x Plastic Tie Wrap Control Cable Screw, 1/4-20 x.500 HHC Hydroback Bracket (FORD 413) Rod End, 1/ Screw, 1/4-20 x HHC Transmission Arm Spacer Nut, Hex Fiber Insert 1/ Transmission Arm Weldment Screw, 5/16-18 x HHC Flat Washer,.875 x.375 x Nut, Hex Lock 3/8-24 x.562 x Transmission Plate Pump - Piston, 1.24 C.I.R Pump Assembly Kit Nut, Hex 1/2-13 x.750 x Lock Washer, Helical Spring 1/2 Med Hydroback Bracket (FORD 423) Pump - Auxiliary, 1.20 C.I.R Centering Control Flat Washer, x.531 x Screw, 1/2-13 x HHC Rod, 1/4-28 x Screw, 3/8-16 x HHC Screw, 5/16-18 x.500 HHC Lock Washer, Helical Spring 3/8 Med Flat Washer,.750 x.390 x Pump Mounting Plate (FORD 411/413) Nut, Hex 1/4-20 x.437 x Lock Washer, 1/4 Int Isolator Lock Washer, Helical Spring 5/ Screw- ¼ x 20 x.75 HHC (Ford 423 Diesel) Washer- ¼ Int. Lock (Ford 423 Diesel) Nut- ¼ x 20 Hex. (Ford 423 Diesel) Bracket (Ford 423) Insulating Sleeve 1 P5060ecp/ American-Lincoln

18 1 2 3 FORWARD/REVERSE CONTROL - EXPLODED VIEW P5060ecp/ American-Lincoln 2-17

19 BRAKE & FRONT WHEEL ASSEMBLY - PARTS LIST Front Wheel Axle Spacer Lockwasher - ½ Screw - ½ - 20 x 2.00 SHCS Thrust Washer Axle Nut Cotter Oin 3/16 x 1 3/ Cap - Front Axle Spring Bearing - Cup Bearing Cone Bearing Cone (sealed) Hub - Front Wheel Front Wheel (215 Pneumatic Demount) 2 * Tire x 9 Pneumatic * Flap-Pneumatic 9.00 x 6.7 Pneumatic * Tube-Inner 6.00 x 9 Pneumatic * Rim Assembly Stud - ½ -20 w/tapered Head 10 C-0138a/9703 Service Parts 2-18 American-Lincoln

20 BRAKE & FRONT WHEEL ASSEMBLY - EXPLODED VIEW FRAME C-0138a/ American-Lincoln 2-19

21 BRAKE CONTROL LINKAGE - PARTS LIST Brake Pedal Pivot Shaft Screw, 5/16-18 x.625 HHC Setscrew Collar, x.750 x Lock Washer, Helical Spring 5/16 Med Screw, 5/16-18 x.750 HHC Pivot Shaft Bracket Lock Washer, Helical Spring 1/4 Med Clevis Nut, Hex Jam 1/4-28 x.437 x Pull Rod Yoke Pin Assembly Parking Cable Brake Pedal Bracket (Right Hand) Nut, Hex Fiber Insert 1/ Lock Washer, Helical Spring 3/8 Med Screw, 3/8-16 x.750 HHC Nut, Hex Fiber Insert 3/ Brake Linkage Weldment Flat Washer,.750 x.390 x Nut, Hex 3/8-16 x.562 x Screw, 3/8-16 x HHC Pulley Pulley Bracket Spacer, Lever Mounting Screw, 5/16-18 x HHC Parking Brake Lever Brake Pedal Screw, 1/2-13 x HHC Nut, 5/16-18, Fiber Lock Pulley Bushing Screw, 3/8-16 x HHC Brake Pedal Bracket (Left Hand) Spacer,.500 x.327 x.780 (Part of #28) Flat Washer,.687 x.343 x Screw, 5/16-18 x.875 HHC Flat Washer,.875 x.390 x Screw, 3/8-16 x HHC P-4593/ American-Lincoln

22 BRAKE CONTROL LINKAGE - EXPLODED VIEW FRAME BACKBONE DRIVERS COMPARTMENT FRAME P-4593/9512 American-Lincoln 2-21

23 MAIN BROOM LIFT MECHANISM - PARTS LIST Main Broom Pivot Bracket Rod - Linkage (Main Broom) Flat Washer, 3/4 I.D Shaft Lubrication Fitting, 45 1/8 NPT Pivot Block Screw, 3/8-16 x HHC Pivot Tube Spacer Nut, Hex Fiber Insert 3/ Lever Knob Cotter Pin, x Lock Washer, Helical Spring 5/16 Med Nut, Hex 5/16-18 x.500 x Rod End Nut, Hex Jam 1/2-20 x.750 x Control Rod Lift Linkage Rod MPB Rod End # WF Clevis Pin # 1/2-1 3/4 - E&E Lift Linkage Wing Nut, 3/4-10 Thread Torque Knob Spacer Pivot Pin Spacer,.78 x Pivot Shaft Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 HHC Screw, 5/16-18 x C-0117/ American-Lincoln

24 MAIN BROOM LIFT MECHANISM - EXPLODED VIEW C-0117/9602 American-Lincoln 2-23

25 MAIN BROOM - PARTS LIST Broom Arm Weldment Screw, 3/8-16 x.500 HSHC Idler - Main Broom Ball Bearing Retaining Ring, Int Flat Washer, 3/4 (Series W) Lock Washer, Helical Spring 3/4 Light Screw, 3/4-10 x HHC Locking Hub Plate Screw, 3/8-16 x.750 HHC Lock Washer, Helical Spring 3/8 Med Drive Hub Drive Broom Arm Screw, 1/4-20 x.625 HSHC Lock Washer, Helical Spring 1/4 Med Woodruff Key,.25 x 1 (#15) Hydraulic Motor Ref Nut, Hex 5/16-18 x.500 x Lock Washer, Helical Spring 5/16 Med Flat Washer,.687 x.343 x Edging Flange Bearing, x Carriage Bolt, 5/16-18 x Screw, 3/8-16 x HHC Broom Chamber Gasket 4 26 See Page 155 for Broom Options Main Broom Lift Frame Elbow Fitting - 90 St. Thd Straight Fitting - SAE #4 to ORS #4 1 C-0118/ American-Lincoln

26 MAIN BROOM - EXPLODED VIEW 29 C-0118/ American-Lincoln 2-25

27 SIDE BROOM - PARTS LIST Side Broom Arm (R.H.) Screw, 1/2-13 x HHC Side Broom Adjustment Bracket Screw, 3/8-16 x HHC Flat Washer, x.562 x Motor Mounting Bracket Screw, 5/16-18 x.750 HHC Lock Washer, Helical Spring 3/8 Med Screw, 1/2-13 x HHC Cable, R.H. Side Broom Screw, 5/16-18 x HHC Screw, 3/8-16 x HHC Nut, Hex Fiber Insert 5/ Nut, Hex fiber Insert 1/ Side Broom Motor 1 15a Woodruff Key,.250 x (#15) Ref Nut - 3/8-16 Hex Flat Washer, 3/ Screw, 1/4-20 x.875 HHC Lock Washer, Helical Spring 1/4 Med Side Broom, Nylon Side Broom Flange Screw - 5/16-18 x Flat Washer,.687 x.343 x Lock Washer, Helical Spring 5/16 Med Nut, Hex 5/16-18 x.500 x Fitting - 90 Elbow Reducer Fitting Nut, Hex 3/ Side Broom Pivot Bracket Shaft - Broom Pivot R.H Lock Washer, 1/2 I.D Nut, 1/2-13 Hex Screw, 1/4-20 x.750 HHC Pivot Block (Side Broom) Lubrication Fitting, 45 1/8 NPT Lever Screw, 3/8-16 x HHC Nut, Hex Fiber Insert 3/ Knob Side Broom Guard Screw, 5/16-18 x HHC 1 C-0119/ American-Lincoln

28 SIDE BROOM - EXPLODED VIEW LINTEL SIDE FROM C PORT HOPPER CONTROL VALVE TO RETURN MANIFOLD C0119/ American-Lincoln 2-27

29 AUXILIARY PUMP & FITTINGS C0122 C Fitting, Straight Auxiliary Pump 1 NS Pump Assembly Kit Main Pump ORFS 90 Elbow, 1 5/16-12 to 1 3/ ORFS Run Tee, 13/ ORFS Cap, #8 ORS American-Lincoln

30 MAIN PUMP & FITTINGS TO RETURN FILTER-OUT PORT NOTE: WHEN REPLACING MAIN PUMP(ITEM #12) RELIEF VALVES(ITEM #7) NEED TO BE INSTALLED IN NEW PUMP. MAIN PUMP( ) DOES NOT INCLUDE RELIEF VALVES. TO MANIFOLD VALVE REMOVE CAP (10) AND INSTALL PRESSURE GAUGE, WITH DUMP VALVE HELD IN RETURN POSITION, PRESSURE SHOULD BE 2200±50 P.S.I. WITH BROOM ON, PRESSURE SHOULD BE LESS THAN 2550 P.S.I. 6 TO TOP PORT OF DRIVE MOTOR C0114/ TO RESERVOIR TO RETURN MANIFOLD TO BOTTOM PORT OF DRIVE MOTOR ORFS 90 Elbow 9/ ORFS Boss Reducer, 3/4-16 x 9/ ORFS 90 Elbow, 1 1/16-12 to 13/ ORFS Boss Reducer, 9/16-18 to 7/ Fitting, 90 Elbow Fitting, 90 Elbow Relief Valve Kit Fitting, 90 Elbow Fitting Straight Fitting Cap Fitting Tee Main Pump Auxiliary Pump 1 NS Pump Assembly Kit 1 C-0114/9710 American-Lincoln 2-29

31 IMPELLER & FITTINGS - PARTS LIST Screw, 5/16-18 x HHM Fitting, Special 90 Elbow Flat Washer, x.265 x ORFS 90 Elbow, (Modified) Fitting Return Filter Spacer Carriage Bolt, 1/4-20 x Fitting Flat Washer,.687 x.343 x Lock Washer, Helical Spring 5/16 Med Nut, 5/16-18 x.50 x.265 Hex Replacement Filter Element Elbow Hydraulic Motor Seal Kit for Hydraulic Motor Key,.125 x.750 SQ Clamp, Hose Bracket, Lower Impeller Impeller Shroud Impeller Screw, 5/16-18 x HHC 4 21* Insert, 1/ Flat Washer,.625 x.375 x Nut, 3/8-24 Fiber Insert Hex Gasket, Shroud Blower Throat Duct Lock Washer, Helical Spring 1/4 Med Nut, Hex 1/4-20 x.437 x Gasket 1 29* Bracket Flat Washer,.625 x.281 x Hose, Blower Exhaust Band Clamp 5 1/ Blower Exhaust Box Duct Insulation, Side Insulation, Front Bracket, Upper Impeller Insulation, Blower Box (Top) Insulation, Blower Box (Bottom) Carriage Bolt, 5/16-18 x Flat Washer, 5/ * Screw, 1/4-20 x.63 1 *GAS & LP ONLY C0123ecp/ American-Lincoln

32 IMPELLER & FITTINGS - EXPLODED VIEW C-0123ecp American-Lincoln 2-31

33 CONTROL VALVE & FITTINGS (VARIABLE DUMP) A C B D FROM AUXILIARY "H" PORT TO RETURN MANIFOLD TO SWIVEL TEE AT LOCK-OUT VALVE TO DUMP CYLINDER FRONT PORT TO SIDE BROOM (REAR PORT) C0184 TO DUMP CYLINDER TO ROTATE CYLINDER Screw, #10-24 x.750 BLTS Elbow, #4 SAE to #4 ORS Swivel Tee, #4 ORS ORFS 90 Elbow, #4 SAE to #4 ORS Elbow, #6 SAE to #4 ORS ORFS Boss Reducer, #6 SAE to #4 SAE ORFS Connector, #6 SAE to #4 ORS Nut, Hex Fiber Insert # Spacer Hopper Control Valve Valve Lever Knob Control Valve Lever (L.H.) Control Valve Lever (R.H.) Lock Washer, Helical Spring 1/4 Med Nut, Hex 1/4-20 x.437 x Screw, 1/4-20 x HHC Reducer, #8 SAE - #6 SAE Edging Fitting, Tee Linkage 2 C-0184/ American-Lincoln

34 CONTROL VALVE & FITTINGS (LOW DUMP) P / C A B D TO SIDE BROOM SHUT OFF VALVE TO RESERVOIR FROM MANIFOLD VALVE TO TEE FITTING ON TOP PORT OF DUMP CYLINDER TO TEE FITTING ON BOTTOM PORT OF DUMP CYLINDER Fitting 45 Elbow #4 SAE - #4 ORS Fitting 90 Elbow #6 SAE - #4 ORS Reducer #6 SAE Lever - L.H Tee - #4 ORS Hopper Control Valve Knob Lever - R.H Lock Washer - 1/4 Helical Spring Nut, Hex 1/4-20 x.437 x Linkage Screw, #10-24 x.750 BHS Screw, #10-24 x.625 BHS Nut, Hex Fiber Insert # Spacer Screw, 1/4-20 x HHC Reducer, #8 SAE - #6 SAE 2 P /9512 American-Lincoln 2-33

35 REAR DRIVE MOTOR & FITTINGS C0113 C Hydraulic Motor 1 NS Motor Seal Kit 1 NS Shaft Seal Kit Fitting Adapter Swivel Fitting American-Lincoln

36 MAIN BROOM MOTOR & FITTINGS C0112. C Hydraulic Motor 1 NS Motor Seal Kit ORFS 90 Elbow, 3/4-16 to 13/ ORFS Connector, 7/16-20 to 9/ American-Lincoln 2-35

37 SIDE BROOM MOTOR & FITTINGS 1 2 TO RETURN MANIFOLD TO CONTROL VALVE "C" PORT C-0111/ C Hydraulic Motor 1 NS Motor Seal Kit ORFS Boss Reducer, 7/8-14 to 9/ ORFS 90 Elbow, 9/ Side Broom Shut-Off Valve ORFS Swivel Nut Branch Tee, #4 ORS Cartridge for Shut-Off Valve American-Lincoln

38 LIFT, ROTATION & DUMP CYLINDERS W/ FITTINGS (VARIABLE DUMP) C-0110/9508 C-0110 C Lift Cylinder Dump Cylinder Rotation Cylinder ORFS Connector, 7/16-20 to 9/ ORFS 90 Elbow, 7/16-20 to 9/ ORFS Union Tee, 9/ NS Lift Cylinder Seal Kit 1 NS Dump Cylinder Seal Kit 1 NS Rotation Cylinder Seal Kit 1 American-Lincoln 2-37

39 DUMP CYLINDERS W/ FITTINGS (LOW DUMP) TO "B" PORT ON CONTROL VALVE TO "A" PORT ON CONTROL VALVE P-4908/9508 P Dump Cylinder Seal Kit for Low Dump Cylinder ORFS 90 Elbow, 7/16-20 to 9/ ORFS Union Tee, 9/ American-Lincoln

40 LIFT CYLINDER LOCK-OUT VALVE & FITTINGS TO HOPPER CONTROL VALVE "D" PORT TO RETURN MANIFOLD 2 TO LEFT LIFT CYLINDER BOTTOM PORT 3 4 C-0185/ TO RIGHT LIFT CYLINDER BOTTOM PORT C Tee, Swivel #4 ORS ORFS Boss Reducer, 9/16-18 to 7/ ORFS Connector, 7/16-18 to 9/ ORFS Branch Tee, 7/16-20 x (2) 9/ Screw, 1/4-20 x HHC Nut, Hex Fiber Insert 1/ Bracket Flat Washer,.625 x.281 x Hopper Lock Valve Orifice Disc 1 American-Lincoln 2-39

41 AUXILIARY MANIFOLD & FITTINGS CENTER WALL 5 TO HOPPER CONTROL VALVE IN PORT B S P H B TO RETURN MANIFOLD TO BLOWER MOTOR IN PORT A FROM AUX. PUMP OUT PORT TO STEERING CONTROL VALVE P PORT C Auxiliary Manifold Coil ORFS 90<198> Elbow, 3/4-16 / 13/ ORFS 90<198> Elbow, 7/16-20 / 9/ Fitting ORFS Nut, 13/ Lock Washer, Helical Spring 1/4 Med Nut, Hex 1/ Elbow 45<198> #4 SAE - ORS American-Lincoln

42 RETURN MANIFOLD ASSEMBLY (VARIABLE DUMP) C Screw, 1/4-20 x Return Manifold Lock Washer, Helical Spring 1/4 Med Nut, Hex 1/4-20 x.437 x ORFS 90 Elbow, 7/16-20 to 9/ Elbow, O-ring Swivel Tee Fitting, Reducer SAE # Fitting, Reducer Elbow Run Tee, O-ring Clamp Edging Fitting, Straight #8 SAE - #8 ORS Fitting, Reducer #8 - #6 SAE 1 C-0126 American-Lincoln 2-41

43 RETURN MANIFOLD ASSEMBLY (LOW DUMP) C Screw, 1/4-20 x HHC Return Manifold Lock Washer, 1/4 Split Nut, Hex 1/ <198> Elbow, O-ring <198> Elbow, O-ring Fitting, Strt O-ring Fitting, Reducer SAE # <198> Elbow, Edging Hose Clamp, 13/16 to 1 1/2 1 C American-Lincoln

44 TO RETURN FILTER FROM MAIN BROOM HYDRAULIC OIL COOLER RADIATOR P4382a Oil Cooler Clip Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x HHC 2 P American-Lincoln 2-43

45 HYDRAULIC RESERVOIR & FITTINGS - PARTS LIST C Hydraulic Reservoir Filler Cap Assembly Strainer Sight Glass Strap Hose Clamp, Lock Washer, 1/ Pipe Plug, 1/2 NPT Screw, 1/4-20 x HHC Nut, 1/4-20 Fiber Lock Carriage Bolt, 1/4-20 x Fitting Strt, #4 SAE - #4 ORS Adapter, 3/4 ORS x 3/4 NPT 45 Elbow Reducer, #12 Ste - 3/4 NPT Pipe Nipple, 3/4 NPT Screw, #10-24 x.500 T/C HH Hose Clamp, 13/ Clamp Screw, 5/16-18 x HHC Lock Washer, 5/ Nut, Hex 5/ Carriage Bolt, 1/4-20 x American-Lincoln

46 HYDRAULIC RESERVOIR & FITTINGS - EXPLODED VIEW c0128\9609 American-Lincoln 2-45

47 ENGINE COVER - PARTS LIST Engine Cover Weldment Edging, Engine Compartment Seal Screw, 3/8-16 x 1.00 HHC Lock Washer, Helical Spring 3/8 Med Flat Washer,.875 x.375 x Carriage Bolt, 5/16-18 x Engine Cover Hinge Flat Washer, 5/16 x Lock Washer, Helical Spring 5/ Nut, Hex 5/ Rotary Latch Screw, #10-24 x.625 BHS Edging, Engine Compartment Seal Lever Return Spring Screw, #10-24 x.750 THM Striker Latch Pin Latch Release Lever Insert, #10-24 Thin Nylon Lever Cover Nut, Hex Fibre Lock # Nut, Hex 1/ Lock Washer, Helical Spring 1/ Screw, 1/4-20 x HHC Hand Hole Edging Engine Cover Stop Nut, Hex Fiber Lock 1/ Screw, 1/4-20 x 1.75 HHC 2 C0187ecp/ American-Lincoln

48 ENGINE COVER - EXPLODED VIEW C0187/ American-Lincoln 2-47

49 FORD 425EFI GAS & LP ENGINES (FAN, MOUNTS, BRACKETS) Engine, Ford 425 EFI Gas Engine, Ford 425 EFI Gas (Export Only) Engine, Ford 425 EFI LP Engine, Ford 425 EFI LP (Export Only) 1 2~ Coupling, Engine Screw, M8 x 1.25 x 15mm HHC 8.8 Blox Housing. Flywheel (Cast Iron) Lock Washer, 3/8 Helical Spring Bolt, 3/8-16 x 1.25 Hex Head Screw, M10 x 1.5 x 30mm HHC Bracket, Engine Mount Bracket, Engine Mount Bracket, Engine Mount Bracket, Engine Mount Spacer, Snubbing Washer Isolator, Engine Mount (Red Dot) Spacer, Engine Mount Spacer, Engine Mount Rear Spacer, Engine Mount Rear Lock Washer, 1/ Screw, 1/2-20 x 1.75 Hex Head Screw, 1/2-20 x Flat Washer, x.531 x Bolt, 1/2-13 x 3.5 LG Hex Lock Washer, 7/16 Med Lock Washer, 5/ Screw, M10 x 1.5 x 50mm HHC Screw, M8 x 1.25 x 20mm Nut, 1/2-13 Elastic Lock Fan, Ford 425EFI Breeza 1 C2188/6-04 ~Comes w/engine Assembly 2-48 American-Lincoln

50 FORD 425EFI GAS & LP ENGINES (FAN, MOUNTS, BRACKETS) C2188/ American-Lincoln 2-49

51 FORD 425EFI GAS ENGINE (EXHAUST SYSTEM) 1* Tube, Exhaust 1 2*~ Catalytic Converter 1 3* Tube, Exhaust 1 4* Muffler 1 5* Clamp, 3 Muffler Clamp, 1.50 Muffler Bracket, Muffler Hanger Hanger, Muffler Bolt, 3/8-16 x 1.25 Hex Head Hex Nut, 3/8-16 Stop Washer, 25/64 ID x 3/4 OD 1 12< Pipe, Exhaust 1 13< Muffler 1 14* Tail Pipe 1 *North America Only <Export Only ~Comes w/engine Assy. C2188-1PP/ American-Lincoln

52 FORD 425EFI GAS ENGINE (EXHAUST SYSTEM) C2188-1PP/6-04 American-Lincoln 2-51

53 FORD 425EFI GAS ENGINE (FUEL SYSTEM) Bracket, Cable Carriage Bolt, x Flat Washer,.687 x.344 x Lock Washer, 3/8 Helical Spring Nut, 5/16-18 Hex Insulating Sleeve Clamp, Cable Hinge Door, Lintel Latch 1 11~ EPM with Calibration 1 12~ EPM with Calibration Screw, 1/4-20 x 1.75 HHC Washer,,625 x.281 x Nut, 1/4-20 Fiber Insert Screw, 1/4-20 x.875 Hex Head Bolt, 1/4-20 x 3/4 Fin. Hex Head Lock Washer, 1/4 Helical Spring 2 C2188-2/6-04 ~Comes with Engine Assembly 2-52 American-Lincoln

54 FORD 425EFI GAS ENGINE (FUEL SYSTEM) C American-Lincoln 2-53

55 FORD 425EFI GAS ENGINE (FUEL SYSTEM con t) Bracket, Fuel Pump 1 2~ Bracket, Fuel Pump 1 3~ Bracket, HP Fuel Filter 1 4~ Pump, Fuel Injector 1 5~ Filter, HP Fuel w/bypass 1 6~ Clamp, Cushioned Clamp, 1.75 ID 1 7~ Filter, Fuel Hose, HP Fuel Hose, Gasoline Fuel (25 ) Bolt, 1/4-20 x.75 Fin. Hex Head Cap Screw, 1/4-20 x 1.25 Hex Head Washer,,625 x.281 x Nut, 1/4-20 Fiber Insert Hose, Fuel Hose, Fuel Hose, Fuel Clamp, Hose Clamp, Hose 5 C2188-3PP/7-04 ~Comes with Engine Assy American-Lincoln

56 FORD 425EFI GAS ENGINE (FUEL SYSTEM con t) C2188-3PP American-Lincoln 2-55

57 FORD 425EFI LP ENGINE (FUEL SYSTEM) Bracket, Cable Carriage Bolt, x Flat Washer,.687 x.344 x Lock Washer, 3/8 Helical Spring Nut, 5/16-18 Hex Insulating Sleeve Clamp, Cable Hinge Door, Lintel Latch Screw, 1/4-20 x 1.75 HHC Bolt, 1/4-20 x 3/4 long Fin. Hex Head Washer,.625 x.281 x Nut, 1/4-20Fiber Insert 7 C2189/ American-Lincoln

58 FORD 425EFI LP ENGINE (FUEL SYSTEM) C2189 American-Lincoln 2-57

59 FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA) 1~ EPM with Calibration 1 2~ EPM with Calibration Screw, 1/4-20 x 1.75 HHC Washer,,625 x.281 x Nut, 1/4-20 Fiber Insert Bolt, 1/4-20 x.75 Fin. Hex Head Bracket, LP Regulator 1 8~ LP Regulator Bracket, Megajector 1 10~ Megajector Screw, #10-24 x.38 RHMS Fitting, 3/8 NPT x 5/8 90 Hose 2 13~ Valve, LP Safety Fitting, 1/4 NPT 90 Brass Street Elbow Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee Switch, Oil Pressure Hose, LP Heater Hose, LP Hose, LP Clamp, Wittek #10P Insert, 1/4-20 Threaded Lock Washer, 1/4 Helical Spring Screw, M6 x 1.0 x 12mm HHC Nut, 5/16-18 Hex Screw, 5/16-18 x 1.0 Hex Head Nut, 5/16-18 Fiber Insert Hex Clamp, Cable 1 C2189-1/3-04 ~Comes w/engine Assy American-Lincoln

60 FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA) C American-Lincoln 2-59

61 FORD 425EFI LP ENGINE (FUEL SYSTEM - CE & EX MODELS) Clamp, Hose Fitting, 3/8 NPT x 5/8 90 Hose Fitting, 1/2 NPT x 5/8 Barb Str Fitting, 1/4 NPT Hex Nipple 1 5* Fitting, 1/4 NPT 90 Street Elbow (Brass) 1 6* Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee 1 7~ Fitting, 1/8 NPT x 1/4 Hose Barb 90 Elbow Ref 8< Fitting, 3/8 Hose Barb x 1/8 NPT 1 9< Fitting, 3/8 Tube x 1/4 NPT, 90 Elbow (SS) 2 10< Fitting, 3/8 Tube x 1/4 NPT, 90 Union (SS) 1 11< Flat Washer,.687 x.344 x Clamp, Hose Clamp, Wittek #10P 6 14< Hose, 1/4 ID Vapor (44 ) 1 15* Hose, 5/8 ID Heater (60 ) 2 16* Hose, LP High Pressure (88 ) 1 17* Hose, 1/4 ID LP Low Pressure (59 ) 1 18< Hose, 5/8 ID LP Low Pressure (48 ) 1 19< Hose, 5/8 ID LP Low Pressure (50 ) Hose, LP (89 ) 1 21<~ LP Regulator Ref 22< Relay, Lektron Safety 1 23< Screw, 5/16-18 x 1.5 HHC 1 24< Spacer 6 25* Switch, Oil Pressure 1 26< Tube, LP High Pressure 1 27< Bolt, 1/4-20 x 1/2 Fin. Hex Head 2 28< Clamp, Hose 4 29< Plug, Fuel Gauge 1 30< Tube, LP High Pressure 1 31~ Valve, LP Safety Valve Kit, LP Safety 1 33< Lock Washer, 5/ < Bolt, 1/4-20 x 1.5 Hex Head 2 35< Clamp, Cable Washer,.625 x.281 x Lock Washer, 1/4 Helical Spring 6 C2189-2PP/ American-Lincoln

62 FORD 425EFI LP ENGINE (FUEL SYSTEM - CE & EX MODELS) C2189-2PP American-Lincoln 2-61

63 LP TANK SYSTEM - PARTS LIST Lock Washer, Helical Spring1/4 Med Screw, ¼-20 x.500 HHC Rear Retainer Bracket, Tapped LP Tank Bumper, LP Tank Stop Lock Washer, Helical Spring ½ Med 5 8~ REF Light, Check Engine (Gas/LP) Hole Plug (Diesel) Tank Support 2 10* Fitting, ¼ NPT x 3/8 SAE Str. 1 11* Fitting, Bulk Head Plus Hardware Wall, Seat Compartment Retainer, LP Tank Flat Washer, 5/ Screw, 5/16-18 x Thumb 2 16* Fitting (comes with LP tank) 1 17* Coupling 1 18* Fitting, ¼ NPT x 3/8 SAE 90 elbow 2 19* Hose, Tank to Relief Valve 1 20* Fitting, ¼ NPT x ¼ FM 45 Elbow 1 21* Relief Valve 1 22* Plastic Cap Screw, ½-13 x HHC Lock Washer, 3/ Bumper, LP Tank Stop Latch, Bumper Flat Washer,.562 x.265 x Screw, ¼-20 x.750 HHC Bracket, Locating Pin Hose, 88, Engine to Relief Valve (FORD) Ref Clamp, LP Hose Clamp, Cable Grommet Screw, ¼-20 x 1.00 HHC Nut, Hex ¼-20 x.437 x Kit, Low LP Indicator Light Nut, 1/ *All Parts without a number are contained in LP Kit Number ~Comes with Engine Assembly P4787/ American-Lincoln

64 American-Lincoln 2-63 LP TANK SYSTEM- EXPLODED VIEW CENTER WALL SEAT PEDESTAL DRIVE COMPARTMENT FLOOR FRAME TO ENGINE P4787/ F

65 AIR CLEANER ASSY. (GAS, LP & DIESEL) - PARTS LIST Clamp, Air Cleaner Air Cleaner Filter, Dust Bowl Elbow, 1/8 NPT Nipple, 1/8 NPT Close Filter Service Indicator 20 WC Hose, Intake Hose, Intake Edging Clamp, Hose Plate, Filter Assy Carriage Bolt, 1/4-20 x Screw, 1/4-20 x.63 Cap Lock Washer, 1/4 Helical Spring Nut, 1/4-20 Hex Hose, Intake 1 C2197/ American-Lincoln

66 AIR CLEANER ASSY. (GAS, LP & DIESEL) - EXPLODED VIEW C2197/2-04 American-Lincoln 2-65

67 MITSUBISHI S4Q2 DIESEL ENGINE (FAN, BRACKETS, THROTTLE) Engine Assy., Mitsubishi S4Q2 Diesel Spacer, S4Q2 Engine Fan Fan, S4Q2 Engine Coupling, Engine Casting, Pump Plate Screw, M8 x 1.25 x 15mm 8.8 Blox Lock Washer, M10 Helical Spring Screw, M10 x 1.25 x 30mm HHC Bracket, Engine Mount Bracket, Engine Mount Bracket, Engine Mount Bracket, Engine Mount Isolator, Engine Mount (Red Dot) Washer, 1.25 ID x 2.00 OD x Spacer, Snubbing Washer Screw, 1/2-13 x 3.5 LG SS Nut, 1/2-13 Elastic Lock Washer, 25/64 ID x 3/4 OD Plain Screw, M12 x 1.75 x 25mm HHC Screw, M10 x 1.25 x 20mm HHC Bracket, Forward/Reverse Bracket,Throttle Clamp, Conduit Cable, Throttle (80 ) Connector, Ball Joint Arm, Throttle Wire, Ground to Frame Bolt, 3/8-16 Fin. Hex Head Lock Washer, 3/8 Int./Ext. Tooth Nut, 3/8-16 Hex Carriage Bolt, x 1 GR 5 ZN Lock Washer, 5/ Nut, 5/16-18 Hex Screw, #10-24 x.63 BHS Flat Washer,.500 x.219 x Nut, #10-24 Elastic Stop Screw, M6 x1.0 x 12mm HHC Nut, Nut, 1/4-28 Fiber Insert Screw, M8 x 1.25 x 55mm HHC 4 C2187/ American-Lincoln

68 MITSUBISHI S4Q2 DIESEL ENGINE (FAN, BRACKETS, THROTTLE) C2187/2-04 American-Lincoln 2-67

69 MITSUBISHI S4Q2 DIESEL ENGINE (EXHAUST SYSTEM) Tube, Exhaust Muffler Clamp, 1/4 Muffler Hanger, Muffler 1 C2187-1/ American-Lincoln