235D (Parts Manual) MM331 Home Find... Go To..

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1 35D MM33

2 This manual is furnished with each new TENNANT Model 35D. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard accessories. The tabbed instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The tabbed parts section consists of the Standard Model Parts; Options; Hydraulic Components; Engine Parts, Diesel; and Cross Reference sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care. D The machine is maintained regularly -- per the maintenance instructions provided. D The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. The telephone numbers, telex numbers, mailing addresses, and locations of those outlets are listed in the Customer Documents section of the manual. MACHINE DATA Please fill out at time of installation. Machine Serial Number -- Engine Serial Number -- Sales Representative -- Customer Number -- Date of Installation -- Manual Number -- MM33 Revision: 03 Published: Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain, Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT COMPANY, Minneapolis, Minnesota, U.S.A. Acknowledgments: Technical information and/or illustrations supplied by Kubota Ltd. Copyright 993, 99, 995 Tennant Company, Printed in U.S.A.

3 CONTENTS STANDARD MODEL PARTS SECTION 5 Page ORDERING REPAIR PARTS Fig. -- Recommended General Maintenance Items Fig. -- Replacement Brushes Fig Main Frame Group Fig. -- Seat and Shrouds Group Fig Front Wheel and Brake Group Fig Hopper Lift Arms Group Fig Hopper Middle and Cover Group Fig Hopper Bottom Group Fig Hopper Headlights and Access Door Group Fig Hopper Filter and Shaker Motor Group Fig. -- Hopper Dump Door and Actuator Group Fig. -- Vacuum Fan Control Group Fig Vacuum Fan Assembly Fig. -- Main Brush Drive Group Fig Main Brush Idler Group Fig Side Brush Group Fig Hydraulic Lift Cylinder and Filter Group Fig Pump Group Fig Control Valve and Throttle Group Fig Hydraulic Reservoir Group Fig. -- Rear Drive Wheel Group Fig. -- Hydraulic Hoses Group Fig Steering Wheel Group Fig. -- Directional Pedal Group Fig Speed Limiter Group Fig Engine Group Fig Fuel Tank and Line Group Fig Control Panel Group Fig Wire Harness Group Fig Labels Group NOTE: SECTION 5, STANDARD MODEL PARTS, lists repair parts for a standard diesel model machine. This section also contains parts common to all models of the machine. 35 MM33 (3-93) 5-

4 STANDARD MODEL PARTS 5-35 MM33 (3-93)

5 The components used in this machine have been carefully selected for performance and safety. Use only TENNANT specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with TENNANT part numbers to the TENNANT, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS STANDARD MODEL PARTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINN USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric.. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 35 MM33 (3-93) 5-3

6 STANDARD MODEL PARTS Fig. - Recommended General Maintenance Items TENNANT Machine Key Part No. Serial Number Description Qty ( ) Maintenance Kit, 00 Hour, Diesel 877 ( ) Element, Pre--Cleaner ( ) Element, Air Cleaner 8798 ( ) Gasket Kit, Breather 8799 ( ) Gasket, Breather ( ) Element, Breather ( ) Hose, Rubber, 5.5 in (0 mm) 8509 ( ) Hose, Fuel Line, in (80 mm) ( ) Hose, Rubber, in (305 mm) ( ) Hose, Rubber, 9 in (735 mm) ( ) Filter, Engine Oil ( ) Hydraulic Fluid, (5/0), 5 gal (8.9 L) ( ) Element, Hydraulic Filter 869 ( ) Element, Diesel Fuel Filter ( ) Maintenance Kit, Hopper 8705 ( ) Seal, Hopper Halves 877 ( ) Seal, Hopper Cover ( ) Seal, Access Door 6898 ( ) Adhesive, oz (30 ml) 8706 ( ) Lip, Hopper Rear ( ) Retainer, Hopper Lip 87 ( ) Seal, Dump Door 873 ( ) Spacer, Seal ( ) Cord, Sponge ( ) Wrap, Dump Door Seal ( ) Retainer, Hopper Seal 876 ( ) Seal, Dump Door Top 8765 ( ) Retainer, Seal 8767 ( ) Retainer, Door Seal 333 ( ) Screw, Hex, Nylon Lock ( ) Maintenance Kit, Rear Skirt 8797 ( ) Flap, Recirculation 8799 ( ) Seal, Rear Brush Wrap ( ) Angle, Recirculation Flap 8706 ( ) Retainer, Rear Seal 39 ( ) Screw, Hex, Nylon Lock ( ) Maintenance Kit, Seals 8765 ( ) Seal, Brush Lift Handle 876 ( ) Retainer, Brush Lift Seal 878 ( ) Seal, Hopper Top 8780 ( ) Retainer, Hopper Top Seal 87 ( ) Skirt, Lower, L.H ( ) Retainer, Lower Skirt ( ) Retainer, Skirt, L.H. 878 ( ) Seal, Hopper, L.H. 878 ( ) Retainer, Felt Seal 39 ( ) Screw, Hex, Nylon Lock 8775 ( ) Skirt, Lower, R.H ( ) Retainer, Lower Seal 8783 ( ) Seal, Hopper, R.H. 878 ( ) Retainer, Felt Seal ( ) Seal, Foam Rubber 8735 ( ) Seal, Foam Rubber 35 MM33 (3-9)

7 Fig. - Recommended General Maintenance Items STANDARD MODEL PARTS TENNANT Machine Key Part No. Serial Number Description Qty ( ) Seal, Foam Rubber 6898 ( ) Adhesive, oz (30 ml) 7069 ( ) Sleeve, Vacuum Fan Tube Fig. - Replacement Brushes 0356 TENNANT Machine Key Part No. Serial Number Description Qty. 879 ( ) Side Brush, Polypropylene 870 ( ) Side Brush, Nylon ( ) Main Brush, Single Row, Polyester ( ) Main Brush, 8 Double Row, Proex and Wire 8733 ( ) Main Brush, 8 Double Row, Polyester ( ) Main Brush, 8 Double Row, Polypropylene 35 MM33 (3-93) 5-5

8 STANDARD MODEL PARTS Fig. 3 - Main Frame Group MM33 (3-9)

9 STANDARD MODEL PARTS Fig. 3 - Main Frame Group 036 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Frame, Main 878 ( ) Seal, Hopper Top ( ) Retainer, Seal 39 ( ) Screw, Nylon Hex ( ) Retainer, Felt Seal ( ) Seal, Hopper, L.H ( ) Seal, Hopper, R.H ( ) Door Assembly, Brush, R.H ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber 8773 ( ) Seal, Foam Rubber 8776 ( ) Retainer, Lower Seal ( ) Skirt, Lower, R.H. 876 ( ) Retainer, Seal ( ) Seal, Brush Lift Handle 6 87 ( ) Skirt, Lower, L.H ( ) Retainer, Lower Skirt ( ) Nut, Nylon Lock ( ) Door Assembly, Brush, L.H ( ) Seal, Foam Rubber 8735 ( ) Seal, Foam Rubber 8797 ( ) Flap, Recirculation ( ) Angle, Recirculation Flap 8799 ( ) Seal, Rear ( ) Retainer, Rear Seal ( ) Chain, Link ( ) Retainer, Skirt, L.H ( ) Seal, Foam 35 MM33 (3-93) 5-7

10 STANDARD MODEL PARTS Main Frame Fig. - Seat and Shrouds Group MM33 (3-9)

11 STANDARD MODEL PARTS Fig. - Seat and Shrouds Group TENNANT Machine Key Part No. Serial Number Description Qty. 83 ( ) Seat Assembly 6875 ( ) Pouch, Operator s Manual, 3.6 in (35 mm) 8790 (006-- ) Pouch, Operator s Manual, 7.5 in (90 mm) ( ) Latch, Shroud ( ) Molding, Rigid 5 35 ( ) Washer, Nylon ( ) Spring, Torsion ( ) Shroud ( ) Insulation, Foam ( ) Insulation, Foam ( ) Bumper, Rubber ( ) Lanyard Assembly ( ) Tie Down, Cable ( ) Tie, Cable ( ) Clamp, Cable ( ) Taillight Assembly 8798 ( ) Bulb 8799 ( ) Socket Assembly ( ) Bracket, Seat Support ( ) Plate, Cover 35 MM33 (3-9) 5-9

12 STANDARD MODEL PARTS Main Frame Fig. 5 - Front Wheel and Brake Group MM33 (3-93)

13 STANDARD MODEL PARTS Fig. 5 - Front Wheel and Brake Group 0377 TENNANT Machine Key Part No. Serial Number Description Qty. 869 ( ) Cap, Hub ( ) Nut, Slotted ( ) Washer, Thrust 8753 ( ) Wheel Assembly ( ) Tire, Solid ( ) Bearing, Ball ( ) Screw, Socket ( ) Shaft, Front Wheel ( ) Hub, Front Wheel ( ) Pin, Roll 8770 ( ) Rod, Brake 335 ( ) Spring, Tension ( ) Clevis, Adjustable 605 ( ) Pin, Clevis ( ) Shaft, Brake ( ) Pad ( ) Sleeve ( ) Lever, Brake ( ) Arm, Extension 0 00 ( ) Pin, Clevis 87 ( ) Brake Assembly ( ) Shoes, Brake (Set for Wheel) ( ) Springs, Brake (Set for Wheel) ( ) Clip 35 MM33 (3-93) 5-

14 STANDARD MODEL PARTS Main Frame Fig. 6 - Hopper Lift Arms Group 5-35 MM33 (3-93)

15 STANDARD MODEL PARTS Fig. 6 - Hopper Lift Arms Group 0370 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Arm and Decal Assembly, Lift 879 ( ) Pin, Pivot ( ) Arm, Prop 8705 ( ) Bearing, Self--Aligning ( ) Spacer ( ) Spacer ( ) Pin, Pivot ( ) Ring, Retaining ( ) Grommet 0 87 ( ) Clip, Spring 876 ( ) Bearing, Flange 87 ( ) Washer, Belleville ( ) Spring, Tension 8666 ( ) Screw, Hex ( ) Bearing, Journal 35 MM33 (3-93) 5-3

16 STANDARD MODEL PARTS 3 5 Hopper Back Front Plate Hopper Bottom 5- Fig. 7 - Hopper Middle and Cover Group 35 MM33 (3-93)

17 STANDARD MODEL PARTS Fig. 7 - Hopper Middle and Cover Group 0368 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cover, Hopper ( ) Latch, Tension ( ) Seal, Hopper Cover 870 ( ) Hopper, Middle ( ) Strike, Hopper Cover ( ) Seal ( ) Retainer, Seal ( ) Retainer, Door Seal ( ) Seal, Dump Door ( ) Baffle, Debris, L.H ( ) Baffle, Debris, R.H. 873 ( ) Plate, Pivot, L.H ( ) Plate, Pivot, R.H. 333 ( ) Screw, Nylon Hex ( ) Washer, Nylon 6 35 MM33 (3-93) 5-5

18 STANDARD MODEL PARTS Hopper Middle Fig. 8 - Hopper Bottom Group MM33 (3-93)

19 STANDARD MODEL PARTS Fig. 8 - Hopper Bottom Group 0367 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Plate, Hopper Bottom 8703 ( ) Angle, Support ( ) Hopper, Bottom 8706 ( ) Angle, Bottom Support ( ) Plate, Front ( ) Angle, Stiffener ( ) Lip, Rear ( ) Retainer, Lip ( ) Bumper, Front ( ) Washer, Nylon ( ) Deflector, Hopper, R.H ( ) Deflector, Hopper, L.H. 35 MM33 ( -9) 5-7

20 STANDARD MODEL PARTS 8 9 Hopper Middle Fig. 9 - Hopper Headlights and Access Door Group 0367 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Mount, Headlight 8730 ( ) Lamp ( ) Guard, Headlight ( ) Latch, Door ( ) Door, Access ( ) Seal, Access Door ( ) Clamp, Cable ( ) Grommet, Rubber ( ) Grommet, Rubber MM33 (3-93)

21 STANDARD MODEL PARTS Hopper Middle Fig. 0 - Hopper Filter and Shaker Motor Group 0368 TENNANT Machine Key Part No. Serial Number Description Qty. 5 ( ) Motor, Shaker 8707 ( ) Bracket, Shaker Filter ( ) Clamp, Cable 8709 ( ) Bracket, Shaker Mount ( ) Bracket, Shaker Mount 5 53 ( ) Isolator, Vibration ( ) Weight, Eccentric ( ) Screw, Hex ( ) Screw, Nylon Set ( ) Thermostat ( ) Filter Assembly ( ) Filter Assembly 8708 ( ) Plate, Mount ( ) Strip, Seal Retainer ( ) Strip, Seal Retainer 8798 ( ) Bar, Shaker 35 MM33 (3-93) 5-9

22 STANDARD MODEL PARTS Hopper Middle Fig. - Hopper Dump Door and Actuator Group MM33 (3-93)

23 STANDARD MODEL PARTS Fig. - Hopper Dump Door and Actuator Group 0366 TENNANT Machine Key Part No. Serial Number Description Qty. 873 ( ) Spacer, Seal 87 ( ) Seal, Dump Door ( ) Door, Dump 6379 ( ) Bearing, Journal ( ) Bushing, Door Pivot ( ) Cord, Sponge ( ) Seal Wrap, Dump Door ( ) Retainer, Hopper Seal ( ) Back, Hopper ( ) Pin, Clevis 35-- ( ) Ring, Retaining 35 ( ) Ring, Retaining ( ) Spring, Gas 870 ( ) Mount, Dump Door Actuator ( ) Pin, Actuator ( ) Spacer, Actuator Mount 7 87 ( ) Actuator 35 MM33 (3-9) 5-

24 STANDARD MODEL PARTS Main Frame Fan Housing Fig. - Vacuum Fan Control Group 5-35 MM33 (3-93)

25 STANDARD MODEL PARTS Fig. - Vacuum Fan Control Group 036 TENNANT Machine Key Part No. Serial Number Description Qty. 398 ( ) Clamp, Worm Drive 8705 ( ) Duct, Vacuum ( ) Damper ( ) Seal, Damper ( ) Tube, Vacuum Fan 6 60 ( ) Plate, Damper ( ) Sleeve ( ) Rod, Damper ( ) Spring, Tension ( ) Lever, Vacuum Fan ( ) Boot, Solenoid ( ) Solenoid Assembly ( ) Switch 8780 ( ) Bracket, Shaker Switch 35 MM33 (3-93) 5-3

26 STANDARD MODEL PARTS Main Frame Vacuum Duct Fig. 3 - Vacuum Fan Assembly MM33 (3-93)

27 STANDARD MODEL PARTS Fig. 3 - Vacuum Fan Assembly 0365 TENNANT Machine Key Part No. Serial Number Description Qty. 875 ( ) Housing, Fan 083 ( ) Impeller ( ) Plate and Decal Assembly 036 ( ) Spacer ( ) Key, Square ( ) Shaft, Bearing and Flange Assembly ( ) Key, Woodruff ( ) Arm, Vacuum Fan ( ) Sheave, Fan ( ) Screw, Set 59 ( ) Turnbuckle 0679 ( ) Pin, Clevis ( ) Bracket, Vacuum Fan 8783 ( ) Deflector, Vacuum Fan ( ) Nut, Flex Lock 35 MM33 (3-93) 5-5

28 STANDARD MODEL PARTS Main Frame Main Brush Tube Fig. - Main Brush Drive Group MM33 (3-93)

29 STANDARD MODEL PARTS Fig. - Main Brush Drive Group 036 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Nut, Slotted ( ) Washer ( ) Plug, Brush Drive 8700 ( ) Shaft, Drive ( ) Key, Square ( ) Ring, Retaining ( ) Bearing, Ball ( ) Flange, Debris ( ) Arm, Main Brush ( ) Washer, Brush Arm 8707 ( ) Sheave, Mounting Shaft (Replaced by 8767) 995 ( ) Sheave 3 35 ( ) Ring, Retaining 08 ( ) Bearing, Ball 5 3 ( ) Ring, Retaining ( ) Sheave ( ) Pin, Roll 8 88 ( ) Screw, Nylon Hex ( ) Pulley, Idler ( ) V--Belt 333 ( ) Screw, Shoulder ( ) Pin, Clevis ( ) Spring, Tension 8765 ( ) Arm Assembly, Idler ( ) Bearing, Bronze ( ) Screw, Leveler ( ) Housing, Bearing ( ) Bearing ( ) Spacer, Bearing 35 MM33 (3-9) 5-7

30 STANDARD MODEL PARTS Main Frame Fig. 5 - Main Brush Idler Group MM33 (3-93)

31 STANDARD MODEL PARTS Fig. 5 - Main Brush Idler Group 0363 TENNANT Machine Key Part No. Serial Number Description Qty. 67 ( ) Grip, Handle 8775 ( ) Handle, Brush Lift ( ) Screw, Hex ( ) Ring, Retaining ( ) Bearing, Ball ( ) Washer, Brush Arm ( ) Bearing ( ) Bracket, Bearing Housing ( ) Housing, Bearing ( ) Tube, Main Brush 3957 ( ) Nut, Slotted ( ) Washer ( ) Plug, Brush Drive 0098 ( ) Key, Square ( ) Shaft, Idler ( ) Flange, Debris ( ) Arm, Main Brush 35 MM33 (3-93) 5-9

32 STANDARD MODEL PARTS 7 Main Frame and Lift Arms Front Bumper Side Brush Fig. 6 - Side Brush Group 35 MM33 (3-93)

33 STANDARD MODEL PARTS Fig. 6 - Side Brush Group 037 TENNANT Machine Key Part No. Serial Number Description Qty. 67 ( ) Grip, Handle 8757 ( ) Handle, Side Brush ( ) Cable, Brush Adjustment 073 ( ) Pin, Clevis 5 56 ( ) Spring, Compression ( ) Strip, Spring ( ) Tie, Cable ( ) Sleeve, Hydraulic ( ) Cable, Brush Lift ( ) Knob ( ) Pulley, Cable 0733 ( ) Pin, Clevis ( ) Block, Threaded ( ) Screw, Nylon Hex ( ) Cable, Brush Adjustment ( ) Cable, Side Brush ( ) Channel, Side Brush Mounting 8 87 ( ) Spring 9 87 ( ) Bracket, Motor Mounting 0 85 ( ) Washer, Belleville 78 ( ) Washer 878 ( ) Mount ( ) Deflector, Side Brush ( ) Sleeve, Hydraulic ( ) Motor, Hydraulic (See Hydraulic Components) ( ) Motor, Hydraulic (See Hydraulic Components) ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Deflector 35 MM33 (3-93) 5-3

34 STANDARD MODEL PARTS Fig. 7 - Hydraulic Lift Cylinder and Filter Group MM33 (3-9)

35 STANDARD MODEL PARTS Fig. 7 - Hydraulic Lift Cylinder and Filter Group 037 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Bumper, Rubber 8657 ( ) Bracket, Filter ( ) Filter Assembly ( ) Element, Hydraulic Filter ( ) Fitting, Straight ( ) Fitting, Straight ( ) Fitting, Cross 8 87 ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Fitting, Restrictor ( ) Cylinder, Hydraulic (See Hydraulic Components) 8575 ( ) Cylinder, Hydraulic (See Hydraulic Components) 653 ( ) Cylinder, Hydraulic (See Hydraulic Components) ( ) Clevis, Cylinder ( ) Pin, Clevis 3969 ( ) Washer 5 68 ( ) Fitting, Plug 35 MM33 (3-9) 5-33

36 STANDARD MODEL PARTS V-Belt Main Frame 9 8 Fig. 8 - Pump Group MM33 (3-93)

37 STANDARD MODEL PARTS Fig. 8 - Pump Group 0379 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Guard, Belt 8753 ( ) Sheave, Propelling Pump ( ) Bushing, Key ( ) Screw, Set ( ) Plate Assembly, Retaining ( ) Pin, Roll ( ) Screw, Set ( ) Sheave, Pump ( ) V--Belt ( ) Pump, Accessory 7638 ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Bracket, Pump Mounting 875 ( ) Sheave, Pump ( ) Screw, Set ( ) V--Belt ( ) Mount, Pump (See Hydraulic Components) ( ) Tube, Spacer ( ) Block, Stop 0 08 ( ) Screw, Full Thread Hex 8735 ( ) Arm, Pintle Centering 87 ( ) Spring, Extension ( ) Arm, Pintle 603 ( ) Pin, Roll ( ) Fitting, Straight ( ) Fitting, Straight ( ) Fitting, Straight 8 5 ( ) Fitting, Tee ( ) Fitting, Elbow, 5_ ( ) Pump Assembly, Hydraulic ( ) Pump, Hydraulic (See Hyd. Components) ( ) Gasket, Pump ( ) Plate, Backing ( ) Screw, Full Thread 35 MM33 (3-93) 5-35

38 STANDARD MODEL PARTS Control Panel 3 9 Fig. 9 - Control Valve and Throttle Group MM33 (3-93)

39 STANDARD MODEL PARTS Fig. 9 - Control Valve and Throttle Group TENNANT Machine Key Part No. Serial Number Description Qty. 876 ( ) Grip, Vinyl 8780 ( ) Lever, Throttle 3 3 ( ) Swivel 35 ( ) Washer, Nylon ( ) Seal, Cable ( ) Bracket, Cable Guide ( ) Cable Assembly, Throttle ( ) Spring, Tension ( ) Fitting, Straight ( ) Lever, Hydraulic Valve ( ) Arm, Extension 605 ( ) Pin, Clevis ( ) Valve, Hydraulic (See Hyd. Components) 5798 ( ) Fitting, Straight 35 MM33 (3-93) 5-37

40 STANDARD MODEL PARTS 5 3 Main Frame Fig. 0 - Hydraulic Reservoir Group 038 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Reservoir Assembly 3559 ( ) Breather, Filler ( ) Gasket, Hyd Tank Breather 5 ( ) Breather, Hyd Cap ( ) Gasket, Cap ( ) Fitting, Plug ( ) Strap, Tank ( ) Strainer, Hydraulic ( ) Fitting, Straight ( ) Fitting, Straight 3773 ( ) Sleeve, Nylon MM33 (8-95)

41 STANDARD MODEL PARTS Main Frame Fig. - Rear Drive Wheel Group 037 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Support, Drive 95 ( ) Bearing, Cup and Cone ( ) Washer 780 ( ) Fitting, Grease ( ) Plate, Hose Support ( ) Sleeve, Hydraulic 7 ( ) Nut, Slotted Hex ( ) Pin, Pivot ( ) Fitting, Straight ( ) Fitting, Elbow 877 ( ) Motor, Hydraulic (See Hydraulic Components) 839 ( ) Hub and Stud Assembly 3 36 ( ) Stud, Wheel 5 87 ( ) Tire and Wheel Assembly 5 87 ( ) Wheel ( ) Tire ( ) Valve, Tubeless Tire ( ) Nut, Wheel 5 35 MM33 (3-93) 5-39

42 STANDARD MODEL PARTS Side Brush Motor Hopper Lift Cylinder 5 Accessory Pump 6 7 Hydraulic Filter 3 Propelling Pump 8 9 Control Valve Hydraulic Reservoir 0 Propelling Motor Fig. - Hydraulic Hoses Group MM33 (3-93)

43 STANDARD MODEL PARTS Fig. - Hydraulic Hoses Group 036 TENNANT Machine Key Part No. Serial Number Description Qty. 886 ( ) Hose, Hydraulic 8765 ( ) Hose, Hydraulic ( ) Hose, Hydraulic 3358 ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic 35 MM33 (3-93) 5-

44 STANDARD MODEL PARTS 3 5 Main Frame Fig. 3 - Steering Wheel Group 5-35 MM33 (3-93)

45 STANDARD MODEL PARTS Fig. 3 - Steering Wheel Group 0375 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cap, Rubber 95 ( ) Gear Assembly, Steering ( ) Wheel, Steering ( ) Bracket, Steering Column ( ) Seal, Rubber ( ) Spacer, Horn 7 59 ( ) Bearing, Flange ( ) Bearing and Collar ( ) Switch ( ) Link, Drag 0759 ( ) Fitting, Grease 8780 ( ) Arm, Pitman 3 38A ( ) Horn, V 8776 ( ) Floormat 35 MM33 (3-93) 5-3

46 STANDARD MODEL PARTS Main Frame Fig. - Directional Pedal Group 0373 TENNANT Machine Key Part No. Serial Number Description Qty. 875 ( ) Cover, Bellcrank 0 ( ) Pedal, Foot ( ) Arm, Pedal 067A ( ) Pin, Clevis ( ) Ball Joint ( ) Rod, Control ( ) Bellcrank ( ) Rod, Control ( ) Pad, Tread 5-35 MM33 (3-93)

47 STANDARD MODEL PARTS 3 Hopper Lift Arm Fig. 5 - Speed Limiter Group 0376 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Bracket, Pivot Pin 879 ( ) Link, Upper 3 57 ( ) Ring, Retaining 8780 ( ) Link, Lower ( ) Bracket, Cam Mounting ( ) Cam, Speed Limiter ( ) Pin, Clevis 35 MM33 (3-93) 5-5

48 STANDARD MODEL PARTS 3 Part of Coolant Tank Engine V-Belt Main Frame Lintel Main Frame Fig. 6 - Engine Group MM33 (3-9)

49 STANDARD MODEL PARTS Fig. 6 - Engine Group 0356 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Engine 97 ( ) Clamp, Worm Drive ( ) Hose, Air Intake 963 ( ) Tie, Cable ( ) Retainer ( ) Screw, Hex, M ( ) Element, Pre--Cleaner ( ) Cover, Terminal ( ) Cable, Positive Battery ( ) Cable, Negative Battery 38 ( ) Clamp, Worm Drive 8773 ( xxxxxx ) Fitting, Tee ( ) Tank Replacement Kit, Coolant ( ) Guard, Belt (Replaced by 87577) ( ) Seal, Foam Rubber ( ) V--Belt ( ) Sheave, Engine ( ) Bushing, Taper Lock ( ) Screw, Set ( ) Pipe, Exhaust 8783 ( ) Switch Assembly, Temperature 6806 ( ) Tab, Terminal ( ) Bracket, Alternator 59 ( ) Sheave ( ) Alternator ( ) Sleeve ( ) Sleeve ( ) Screw, Hex, M ( ) Clamp, Cable ( ) Molding, Rigid ( ) Screw, Hex, M ( ) Tank, Coolant ( ) Bracket, Tank ( ) Guard, Belt 35 0 ( ) Clamp, Muffler ( ) Muffler ( ) Isolator, Muffler ( ) Nut,Hex ( ) Battery, Wet, 75 CCA ( ) Strap, Rubber ( ) Boot, Positive Terminal 6887 ( ) Boot, Negative Terminal ( ) Hose, Air Intake, Diesel 8656 ( ) Tube, Air Intake, Diesel 5 3 ( ) Clamp, Worm Drive ( ) Hose, Air Intake ( ) Tube, Air Intake ( ) Bracket, Tube Mount 9 53 ( ) Clamp, Worm Drive 35 MM33 (3-9) 5-7

50 STANDARD MODEL PARTS Engine Main Frame 5 8 Fig. 7 - Fuel Tank and Line Group MM33 (3-93)

51 STANDARD MODEL PARTS Fig. 7 - Fuel Tank and Line Group TENNANT Machine Key Part No. Serial Number Description Qty. 383 ( ) Fitting, Elbow 38 ( ) Clamp, Worm Drive ( ) Hose ( ) Hose 5 85 ( ) Fitting, Straight ( ) Fitting, Elbow, 5_ ( ) Pump, Fuel ( ) Hose, Fuel Line ( ) Fitting, Elbow 0 7 ( ) Fitting, Straight 868 ( ) Filter, Fuel 869 ( ) Element, Fuel Filter 07 ( ) Fitting, Plug ( ) Hose 7500 ( ) Fitting, Straight ( ) Cock Replacement Kit ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Spring, Tension ( ) Sleeve 0 8 ( ) Fitting, Nipple ( ) Valve, Ball ( ) Strap, Tank ( ) Tank. Fuel 8770 ( ) Cap, Fuel Tank ( ) Sending Unit Kit 6 3 ( ) Gasket 35 MM33 (3-9) 5-9

52 STANDARD MODEL PARTS Main Frame Fig. 8 - Control Panel Group MM33 (3-93)

53 STANDARD MODEL PARTS Fig. 8 - Control Panel Group 0350 TENNANT Machine Key Part No. Serial Number Description Qty. 870 ( ) Panel and Label Assembly, Control 383 ( ) Gauge, Fuel ( ) Light Assembly 8570 ( ) Bulb, V 557 ( ) Plug, Snap Terminal ( ) Gauge, Hour Meter ( ) Relay ( ) Clamp, Cable ( ) Indicator, Glow Plug ( ) Switch, Ignition ( ) Key Set ( ) Switch, Rocker, SPST ( ) Switch, Rocker, DPDT ( ) Seal, Rocker Switch 3 6 ( ) Light Assembly, Panel ( ) Label, Control Panel ( ) Stop, Seat Support ( ) Boot, Circuit Breaker ( ) Circuit Breaker,0 A ( ) Circuit Breaker,5 A ( ) Circuit Breaker, 7 A ( ) Molding, Rigid 8568 ( ) Nut, Speed Limiter 35 MM33 (3-93) 5-5

54 STANDARD MODEL PARTS 3 Fig. 9 - Wire Harness Group MM33 (3-9)

55 STANDARD MODEL PARTS Fig. 9 - Wire Harness Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Wire Harness, Main ( ) Wire Harness Replacement Kit, Engine 606 ( ) Wire Harness, Engine ( ) Wire Harness, Hopper ( ) Wire Harness, Taillights 35 MM33 (3-9) 5-53

56 STANDARD MODEL PARTS 3 Fig Labels Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Label Kit, Information and Hazard ( ) Label Kit, Operation ( ) Label, Warning, Emissions ( ) Label, Lintel, 35D ( ) Label, Replacement Kit, Diesel MM33 (3-93)

57 CONTENTS OPTIONS SECTION 6 Page ORDERING REPAIR PARTS Fig. -- Cab Kit Fig. -- Overhead Guard Kit Fig Revolving Light Kit, Overhead Guard. 6-6 Fig. -- Revolving Light Kit, Shroud Fig Demo Kit Fig Foam Filled Tire Kit Fig Adjustable Seat Kit Fig Oil Drain Kit Fig Auxiliary Side Brush Electrical Group Fig Auxiliary Side Brush Group Fig. -- Auxiliary Side Brush Hydraulic Hose Group NOTE: Section 6, Options lists repair parts of the available options. 35 MM33 (3-9) 6-

58 OPTIONS 6-35 MM33 (3-93)

59 The components used in this machine have been carefully selected for performance and safety. Use only TENNANT specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with TENNANT part numbers to the TENNANT, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS OPTIONS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINN USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric.. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 35 MM33 (3-93) 6-3

60 OPTIONS Overhead Guard Main Frame Fig. - Cab Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cab Kit, Soft Side ( ) Cab, Soft Side ( ) Windshield ( ) Channel, Side 8770 ( ) Channel, Bottom ( ) Snap, Male ( ) Snap, Male NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts MM33 (3-93)

61 OPTIONS 3 Main Frame Fig. - Overhead Guard Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Guard Kit, Overhead 8750 ( ) Guard, Overhead 877 ( ) Molding, Rigid ( ) Molding, Rigid 3638 ( ) Washer, Belleville NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts. 35 MM33 (3-93) 6-5

62 OPTIONS 3 5 Overhead Guard 7 6 Control Panel Fig. 3 - Revolving Light Kit, Overhead Guard 0357 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Light Kit, Revolving Amber ( ) Light, Revolving Amber 68-- ( ) Lens, Amber 5779 ( ) Bulb ( ) Grommet ( ) Wire Harness, Overhead Guard ( ) Duct, Vinyl ( ) Tie, Cable ( ) Switch,Toggle ( ) Label, Hazard Light 68 ( ) Lens, Revolving Light, Red 68-- ( ) Lens, Revolving Light, Blue NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts MM33 (3-93)

63 OPTIONS Control Panel Shroud Fig. - Revolving Light Kit, Shroud TENNANT Machine Key Part No. Serial Number Description Qty ( ) Light Kit, Revolving Amber ( ) Light, Revolving Amber 68-- ( ) Lens, Amber 5779 ( ) Bulb 07 ( ) Grommet ( ) Wire Harness, Shroud ( ) Clamp, Cable ( ) Tie, Cable ( ) Switch, Toggle ( ) Label, Hazard Light ( ) Mount, Cable Tie 68 ( ) Lens, Revolving Light, Red 68-- ( ) Lens, Revolving Light, Blue NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts. 35 MM33 (3-93) 6-7

64 OPTIONS 3 Main Frame Fig. 5 - Demo Kit 0336 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Demo Kit ( ) Bracket, Replacement Kit, Rear (set of ) 5079 ( ) Bracket, Tie--Down ( ) Bracket, Tie--Down 876 ( ) Knob 3 Fig. 6 - Foam Filled Tire Kit 0358 TENNANT Machine Key Part No. Serial Number Description Qty. 873 ( ) Tire and Wheel Assembly, Foam Filled NOTE: To Identify parts shown but not listed here, see Section 5, Standard Model Parts MM33 (3-93)

65 OPTIONS 3 Fig. 7 - Adjustable Seat Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Adjustable Seat Kit ( ) Plate, Seat Support 565 ( ) Spacer, Seat Adjuster ( ) Adjuster, Seat 558 ( ) Adjuster Assembly, Seat 35 MM33 (3-93) 6-9

66 OPTIONS 3 Fig. 8 - Oil Drain Kit 0697 TENNANT Machine Key Part No. Serial Number Description Qty. 857 ( ) Oil Drain Kit ( ) Hose 6053 ( ) Washer, Brass ( ) Fitting, Bandjo 9789 ( ) Fitting, Plug MM33 (3-93)

67 OPTIONS 5 3 Fig. 9 - Auxiliary Side Brush Electrical Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Label, Brush Control ( ) Switch, Rocker, DPDT ( ) Cover, Rocker Switch Seal 790 ( ) Breaker, Circuit, 5A ( ) Boot, Circuit Breaker 35 MM33 (3-9) 6-

68 OPTIONS From Control Valve To Standard Side Brush From Back of Hopper From Back of Hopper Fig. 0 - Auxiliary Side Brush Group 6-35 MM33 (3-9)

69 OPTIONS Fig. 0 - Auxiliary Side Brush Group 0685 TENNANT Machine Key Part No. Serial Number Description Qty. 399 ( ) Bracket 858 ( ) Bracket, Bulkhead ( ) Bracket ( ) Fitting, Straight ( ) Cross Member, Front ( ) Pin, Hitch ( ) Pin, Hitch ( ) Pin, Clevis ( ) Seal, Foam Rubber 0 39 ( ) Insulation, Foam 3579 ( ) Cover, Actuator 87 ( ) Actuator 3 89 ( ) Sleeve 357 ( ) Lever, Actuator ( ) Pivot, Brush Arm ( ) Bearing ( ) Pin, Clevis ( ) Cable ( ) Motor, Hydraulic 0 067A ( ) Pin, Clevis 858 ( ) Bracket, Motor 589 ( ) Stud, Ball ( ) Clip, Spring 38 ( ) Spring, Gas ( ) Fitting, Straight ( ) Sleeve, Nylon 7 33 ( ) Coupling, Male ( ) Tie, Cable ( ) Deflecter ( ) Hub, Side Brush 3 78 ( ) Washer 3 85 ( ) Washer, Belleville 33 3 ( ) Coupling, Female ( ) Actuator ( ) Arm, Extended Reach ( ) Sleeve ( ) Clamp, Cable ( ) Pin, Clevis ( ) Grommet 0 86 ( ) Fitting, Bulkhead 3683 ( ) Pin, Clevis 987 ( ) Clamp, Cable 78 ( ) Blade, Connector 8563 ( ) Wire Harness, Aux Side Brush 35 MM33 (3-9) 6-3

70 OPTIONS 3 Fig. - Auxiliary Side Brush Hydraulic Hose Group 0685 TENNANT Machine Key Part No. Serial Number Description Qty ( ) Hose, Hydraulic 867 ( ) Hose, Hydraulic ( ) Hose, Hydraulic 963 ( ) Hose, Hydraulic 6-35 MM33 (3-9)

71 CONTENTS HYDRAULIC COMPONENTS SECTION 7 Page ORDERING REPAIR PARTS Fig. -- Hydraulic Motor Breakdown, Fig. -- Hydraulic Motor Breakdown, Fig Hydraulic Valve Breakdown, Fig. -- Hydraulic Pump Breakdown, Fig Hydraulic Lift Cylinder Breakdown, Fig Hydraulic Lift Cylinder Breakdown, Fig Hydraulic Lift Cylinder Breakdown, Fig Hydraulic Pump Breakdown, Fig Hydraulic Motor Breakdown, NOTE: Section 7, Hydraulic Components, lists the repair parts for each of the repairable hydraulic components. 35 MM33 (3-9) 7-

72 HYDRAULIC COMPONENTS 7-35 MM33 (3-93)

73 The components used in this machine have been carefully selected for performance and safety. Use only TENNANT specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with TENNANT part numbers to the TENNANT, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS HYDRAULIC COMPONENTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINN USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric.. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 35 MM33 (3-93) 7-3

74 HYDRAULIC COMPONENTS Fig. - Hydraulic Motor Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty. 877 ( ) Motor, Hydraulic 063 ( ) Seal Kit 06 ( ) Shaft And Bearing Kit ( ) Drive ( ) Geroler ( ) Valve Drive ( ) Valve Plate ( ) Valve ( ) Balance Ring ( ) Pin ( ) Spring 3835 ( ) Key 3890 ( ) Nut 7-35 MM33 (3-93)

75 HYDRAULIC COMPONENTS Fig. - Hydraulic Motor Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty ( ) Motor, Hydraulic (Replaced by 880) 37 ( ) Flange, Mounting 769 ( ) Seal Kit ( ) Shaft, Output 376 ( ) Drive ( ) Geroter ( ) Race, Thrust ( ) Bearing, Thrust ( ) Key, Woodruff 35 MM33 (3-93) 7-5

76 HYDRAULIC COMPONENTS 3 Fig. 3 - Hydraulic Valve Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty ( ) Valve, Hydraulic 0666 ( ) Seal Kit 8775 ( ) Relief Valve Kit ( ) Detent Kit MM33 (3-93)

77 HYDRAULIC COMPONENTS Fig. - Hydraulic Pump Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty ( ) Pump, Hydraulic 8766 ( ) Relief Valve Kit 3396 ( ) Valve Plate Kit ( ) Saddle Kit 3399 ( ) Control Kit ( ) Rotating Group Kit ( ) Shaft And Bearing Kit ( ) Seal Kit ( ) Key, Square 35 MM33 (3-93) 7-7

78 HYDRAULIC COMPONENTS 3 Fig. 5 - Hydraulic Lift Cylinder Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty ( ) Cylinder, Hydraulic (Replaced by 8575) 877 ( ) Seal Kit ( ) Pin, Clevis ( ) Pin, Hair Cotter MM33 (3-93)

79 HYDRAULIC COMPONENTS 3 Fig. 6 - Hydraulic Lift Cylinder Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty ( ) Cylinder, Hydraulic 8577 ( ) Seal Kit ( ) Pin, Clevis ( ) Pin, Hair Cotter 35 MM33 (3-93) 7-9

80 HYDRAULIC COMPONENTS 3 Fig. 7 - Hydraulic Lift Cylinder Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty. 653 ( ) Cylinder, Hydraulic 8577 ( ) Seal Kit ( ) Pin, Clevis ( ) Pin, Hair Cotter MM33 (3-9)

81 HYDRAULIC COMPONENTS Fig. 8 - Hydraulic Pump Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty. 875 ( ) Pump, Hydraulic Gear ( ) Key, Woodruff 8756 ( ) Seal Kit 35 MM33 (3-9) 7-

82 HYDRAULIC COMPONENTS Fig. 9 - Hydraulic Motor Breakdown, TENNANT Manufacture Key Part No. Serial Number Description Qty. 880 ( ) Motor, Hydraulic 335 ( ) Flange, Mounting 8835 ( ) Seal Kit ( ) Shaft, Output 376 ( ) Drive ( ) Geroter Set ( ) Key, Woodruff 7-35 MM33 (3-9)

83 CONTENTS ENGINE PARTS, DIESEL SECTION 8 Page ORDERING REPAIR PARTS Fig. -- Crankcase Group Fig. -- Gear Case Group Fig Cylinder Head Group Fig. -- Bearing Case Group Fig Breather Group Fig Air Cleaner and Manifolds Group Fig Valve, Rocker Arm Group Fig Head Cover Group Fig Camshaft Group Fig Piston, Crankshaft Group Fig. -- Flywheel Group Fig. -- Injection Pump Group Fig Governor Group Fig. -- Radiator Group NOTE: Section 8, Engine Parts, Diesel, lists the repair parts for the diesel engine, TENNANT Part No MM33 (3-93) 8-

84 ENGINE PARTS, DIESEL 8-35 MM33 (3-93)

85 The components used in this machine have been carefully selected for performance and safety. Use only TENNANT specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with TENNANT part numbers to the TENNANT, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS ENGINE PARTS, DIESEL If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COMPANY MINNEAPOLIS, MINN USA. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric.. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high--strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 35 MM33 (3-93) 8-3

86 ENGINE PARTS, DIESEL Fig. - Crankcase Group 8-35 MM33 (3-93)

87 ENGINE PARTS, DIESEL Fig. - Crankcase Group TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Crankcase, Complete ( ) Plug, Expansion ( ) Cap, Sealing ( ) Plug, Blind ( ) Plug, Pin ( ) Plug, Pin ( ) Pin, Pipe ( ) O--Ring ( ) Pin, Pipe ( ) Pin, Pipe ( ) O--Ring ( ) Pin, Pipe ( ) O--Ring ( ) Cover, Water ( ) Bolt ( ) Pipe, Breather Inlet ( ) Liner, Cylinder ( ) Oil Pan ( ) Gasket, Oil Pan ( ) Bolt ( ) Washer, Spring ( ) Plug ( ) Gasket ( ) Cover, Crankcase ( ) Gasket, Crankcase Cover ( ) Bolt ( ) Filter, Oil ( ) O--Ring ( ) Bolt ( ) Washer, Spring ( ) Gasket Kit, Overhaul ( ) Gasket Set, Upper ( ) Gasket Set, Lower 35 MM33 (8-95) 8-5

88 ENGINE PARTS, DIESEL Fig. - Gear Case Group MM33 (3-93)

89 ENGINE PARTS, DIESEL Fig. - Gear Case Group TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Complete Case, Gear ( ) Support, Lever ( ) Pin, Start Spring ( ) O--Ring ( ) Plug, Pin ( ) Plug, Pin ( ) Pin, Straight ( ) Seal, Oil ( ) Gasket, Gear Case ( ) Bolt ( ) Bolt ( ) Bolt ( ) Washer, Spring ( ) Cap ( ) Gasket, Cap ( ) Stud ( ) Nut ( ) Clamp, Pipe ( ) Bolt ( ) Rotor Assembly ( ) Cover, Oil Pump ( ) O--Ring ( ) Bolt ( ) Washer, Spring ( ) Idle Assembly ( ) Nut ( ) Nut, Cap ( ) Cap ( ) Gasket ( ) Label, Instruction ( ) Label, Drainage ( ) Label, Oil 35 MM33 (8-95) 8-7

90 ENGINE PARTS, DIESEL Fig. 3 - Cylinder Head Group TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Hook, Engine ( ) Bolt ( ) Cylinder Head, Complete ( ) Cap, Sealing ( ) Cap, Sealing ( ) Plug ( ) Guide, Inlet Valve ( ) Guide, Exhaust Valve ( ) Cover ( ) Gasket, Cover ( ) Bolt ( ) Washer, Spring ( ) Stud ( ) Nut ( ) Bolt, Cylinder Head ( ) Stud, Cylinder Head ( ) Nut, Cylinder Head ( ) Gasket, Cylinder Head ( ) Shim, Cylinder Head Gasket ( ) Cock, Drain MM33 (8-95)

91 ENGINE PARTS, DIESEL Fig. - Bearing Case Group TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Case, Main Bearing ( ) Bolt, Bearing Case ( ) Washer, Bearing Case ( ) Gasket, Bearing Case ( ) Bolt ( ) Cover, Bearing Case ( ) Gasket, Bearing Case Cover ( ) Seal, Oil ( ) Bearing Assembly, Main ( ) Bolt, Bearing Case ( ) Washer, Bearing Case 35 MM33 (8-95) 8-9

92 ENGINE PARTS, DIESEL Fig. 5 - Breather Group MM33 (3-93)

93 ENGINE PARTS, DIESEL Fig. 5 - Breather Group 0360 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Cover, Breather ( ) Breather ( ) Gasket Set, Breather ( ) Gasket, Breather ( ) Element, Breather ( ) Pipe, Breather ( ) Bolt ( ) Stud ( ) Nut ( ) Washer, Spring ( ) Clamp, Pipe ( ) Filter, Oil ( ) Pipe, Joint ( ) Valve, Relief ( ) O--Ring ( ) Plug, Oil Filter ( ) O--Ring ( ) Support ( ) Gasket, Support ( ) Stud ( ) Nut ( ) Washer, Spring ( ) Bolt ( ) Gauge, Oil Level ( ) Apparatus, Fuel ( ) Pin ( ) Spring ( ) Nut, Lock ( ) Screw, Set ( ) Gasket ( ) Cap ( ) Nut, Cap ( ) Label, Instruction ( ) Label, Instruction ( ) Support, Spring 35 MM33 (8-95) 8-

94 ENGINE PARTS, DIESEL Fig. 6 - Air Cleaner and Manifolds Group 8-35 MM33 (3-93)

95 ENGINE PARTS, DIESEL Fig. 6 - Air Cleaner and Manifolds Group 036 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Cleaner Assembly, Air ( ) Element, Air Cleaner ( ) Bolt, Wing ( ) Washer, Seal ( ) Cover, Baffle ( ) Gasket ( ) Cover, Air Cleaner ( ) Label, Air Cleaner ( ) Band, Air Cleaner ( ) Cushion ( ) Bolt ( ) Pipe, Inlet ( ) Cap, Air Cleaner ( ) Band, Pipe ( ) Band, Pipe ( ) Bolt ( ) Stay, Air Cleaner ( ) Bolt ( ) Washer, Spring ( ) Manifold, Inlet ( ) Gasket, Inlet Manifold ( ) Gasket, Inlet Manifold ( ) Stud ( ) Stud ( ) Bolt ( ) Washer, Spring ( ) Manifold, Exhaust ( ) Gasket, Exhaust Manifold ( ) Stud ( ) Stud ( ) Nut ( ) Washer, Spring ( ) Hook, Engine ( ) Bolt ( ) Washer, Spring ( ) Label, Instruction ( ) Nut ( ) Gasket, Exhaust Manifold 35 MM33 (8-95) 8-3

96 ENGINE PARTS, DIESEL Fig. 7 - Valve, Rocker Arm Group 036 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Valve, Inlet ( ) Valve, Exhaust ( ) Spring, Valve ( ) Retainer, Valve Spring ( ) Collet, Valve Spring ( ) Seal, Valve Stem ( ) Cap, Valve ( ) Shaft Assembly, Rocker Arm ( ) Screw ( ) Bracket, Rocker Arm ( ) Stud ( ) Nut ( ) Washer, Plain ( ) Screw, Set ( ) Washer ( ) Spring, Rocker Arm ( ) Cir--Clip, External ( ) Guide, Oil ( ) Arm, Rocker ( ) Bushing ( ) Screw, Adjusting ( ) Nut 8-35 MM33 (8-95)

97 ENGINE PARTS, DIESEL Fig. 8 - Head Cover Group 0363 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Cover, Cylinder Head ( ) Gasket, Head Cover ( ) Nut, Head Cover ( ) Washer, Head Cover ( ) Gasket, Nut ( ) Cover, Decompression Hole ( ) Gasket ( ) Bolt ( ) Shaft, Decompression ( ) Bolt, Decompression ( ) Nut ( ) O--Ring ( ) Holder, Decompression Wire ( ) Bolt ( ) Washer, Spring ( ) Spring, Decompression ( ) Bolt ( ) Label, Instruction 35 MM33 (8-95) 8-5

98 ENGINE PARTS, DIESEL Fig. 9 - Camshaft Group MM33 (3-93)

99 ENGINE PARTS, DIESEL Fig. 9 - Camshaft Group 036 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Tappet ( ) Rod, Push ( ) Camshaft ( ) Plug, Blind ( ) Key, Feather ( ) Gear, Camshaft ( ) Stopper, Camshaft ( ) Bolt ( ) Washer, Spring ( ) Gear Assembly, Idle ( ) Brush, Idle Gear, Std ( ) Brush, Idle Gear, 0.3 Undersize ( ) Collar, Idle Gear ( ) Collar, Idle Gear ( ) Cir--Clip, External ( ) Shaft, Idle Gear ( ) Bolt ( ) Sleeve, Governor ( ) Cir--Clip ( ) Case, Governor Ball ( ) Ball ( ) Cir--Clip ( ) Ball 8 35 MM33 (8-95) 8-7

100 ENGINE PARTS, DIESEL Fig. 0 - Piston, Crankshaft Group MM33 (3-93)

101 ENGINE PARTS, DIESEL Fig. 0 - Piston, Crankshaft Group 0365 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Piston, Std ( ) Piston, 0.5 Oversize ( ) Ring, Piston, Std ( ) Ring, Piston, 0.5 Oversize ( ) Pin, Piston ( ) Cir--Clip, Piston Pin ( ) Rod Assembly, Connecting ( ) Bushing, Piston Pin, Std ( ) Bushing, Piston Pin, 0.3 Undersize ( ) Bolt, Connecting Rod ( ) Bearing, Crankpin, Std ( ) Bearing, Crankpin, 0. Undersize ( ) Bearing, Crankpin, 0. Undersize ( ) Crankshaft ( ) Plug, Pin ( ) Gear, Crankshaft ( ) Key, Feather ( ) Collar, Crankshaft ( ) Balancer ( ) Nut, Crankshaft ( ) Washer, Crankshaft ( ) Sleeve, Crankshaft ( ) Bearing, Crankshaft, Std ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Crankshaft, Std ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Crankshaft, Std ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Crankshaft, 0. Undersize ( ) Bearing, Side, Std ( ) Bearing, Side, 0. Oversize ( ) Bearing, Side, 0. Oversize ( ) Bearing, Side, Std ( ) Bearing, Side, 0. Oversize ( ) Bearing, Side, 0. Oversize 35 MM33 (8-95) 8-9

102 ENGINE PARTS, DIESEL Fig. - Flywheel Group 0366 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Flywheel ( ) Gear, Ring ( ) Key, Feather ( ) Nut, Flywheel ( ) Washer, Flywheel ( ) Plate, Rear End ( ) Bolt ( ) Washer, Spring ( ) Cover, Flywheel ( ) Bolt ( ) Bolt ( ) Washer, Spring ( ) Starter ( ) Shim ( ) Bolt ( ) Nut ( ) Washer, Spring ( ) Clamp, Cord MM33 (8-95)

103 ENGINE PARTS, DIESEL Fig. - Injection Pump Group 0367 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Pipe, Overflow ( ) Clip, Pipe ( ) Holder, Nozzle ( ) Holder, Nozzle ( ) Washer, Brass ( ) Pipe, Injection ( ) Pipe, Injection ( ) Clamp, Pipe ( ) Clamp, Pipe ( ) Screw, With Washer ( ) Glow Plug Set ( ) Glow Plug ( ) Cord, Glow Plug ( ) Switch, Oil ( ) Joint, Fuel Pipe ( ) Pump, Injection ( ) Shim, Injection Pump ( ) Shim ( ) Stud ( ) Bolt ( ) Nut ( ) Washer, Spring 35 MM33 (8-95) 8-

104 ENGINE PARTS, DIESEL Fig. 3 - Governor Group 8-35 MM33 (3-93)

105 ENGINE PARTS, DIESEL Fig. 3 - Governor Group 0368 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Spring, Start ( ) Spring, Stop ( ) Spring, Governor ( ) Lever, Fork ( ) Lever ( ) Shaft, Fork Lever ( ) Bolt ( ) Washer, Spring ( ) Plug ( ) Gasket ( ) Lever, Speed Control ( ) Shaft, Lever ( ) O--Ring ( ) Key, Feather ( ) Plate, Friction ( ) Nut ( ) Stopper, Release ( ) Bolt ( ) Bolt ( ) Stopper ( ) Nut ( ) Holder, Throttle Wire ( ) Stay, Stop Spring ( ) Washer, Plain 35 MM33 (8-95) 8-3

106 ENGINE PARTS, DIESEL Fig. - Radiator Group 8-35 MM33 (3-93)

107 ENGINE PARTS, DIESEL Fig. - Radiator Group 0369 TENNANT Kubota Engine Key Part No. Part Number Serial Number Description Qty ( ) Gasket, Radiator ( ) Stud ( ) Nut ( ) Bolt ( ) Washer, Spring ( ) Fan Assembly ( ) Cover, Fan ( ) Fan, Cooling ( ) Coil ( ) Shaft, Cooling Fan ( ) Key, Woodruff ( ) Bearing, Ball ( ) Collar, Shaft ( ) Seal, Dust ( ) Plate, Retainer ( ) Screw ( ) Pulley, Cooling Fan ( ) Washer, Spring ( ) Nut ( ) Screw, with Washer ( ) Bolt ( ) Washer, Spring ( ) Bracket, Fan ( ) Bolt ( ) Shaft, Stub ( ) Bolt ( ) Radiator ( ) Cap, ( ) Label, Radiator ( xxxxxx ) Cap, ( ) Clamp, Cord ( ) Key ( ) Belt 35 MM33 (8-95) 8-5

108 ENGINE PARTS, DIESEL MM33 (3-93)

109 CONTENTS CROSS REFERENCE SECTION 9 Page PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST MM33 (8-95) 9-

110 CROSS REFERENCE PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST Part Page Number Number , , , , , 8-8, , , , 8-3, 8-7, , , , 8-8, 8-, 8-3, , , 8-7, 8-8, 8-, 8-3, 8-5, 8-0, , 8-3, 8-7, 8-0, 8-, 8-3, Part Page Number Number A , , MM33 (8-95)

111 CROSS REFERENCE Part Page Number Number , A , MM33 (8-95) Part Page Number Number

112 CROSS REFERENCE Part Page Number Number Part Page Number Number , MM33 (8-95)

113 CROSS REFERENCE Part Page Number Number , , MM33 (8-95) Part Page Number Number , , 6-3, , , ,

114 CROSS REFERENCE Part Number 9-6 Page Number , 8-7, 8-8, 8-, 8-3, 8-5, 8-0, , , 8-3, 8-7, 8-0, 8-, 8-3, , 8-8, 8-, 8-3, , , , , 8-8, , , , , , , , , , , , 6-7 Part Page Number Number , , , , , , 5-3, 6-6, 6-7, MM33 (8-95)

115 CROSS REFERENCE Part Page Number Number , , , , , , MM33 (8-95) Part Page Number Number , 5-35, 5-37, , , , , , , , ,

116 CROSS REFERENCE Part Page Number Number , , , , , , , , , , , , , , , , , , , Part Page Number Number , , , , , , , , MM33 (8-95)

117 CROSS REFERENCE Part Page Number Number , , , , , , , , , , , , , , MM33 (8-95) Part Page Number Number , , , , , , , , , , , , ,

118 CROSS REFERENCE Part Page Number Number , 7-9, , 7-9, , , , , , , Part Page Number Number , MM33 (8-95)

119 We Need Your Help... As part of Tennant s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us. Thank you for helping us make zero defects a way of life at Tennant. Manual No. Rev. No. Publish Date Page Machine - Report Error - Suggestion Name Customer Number Company Address City/State/Zip Code Date

120 Fold along dotted lines Tape here BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO. 9 MINNEAPOLIS, MN POSTAGE WILL BE PAID BY ADDRESSEE NO POSTAGE NECESSARY IF MAILED IN THE UNITED SATES Technical Publications #5 70 North Lilac Drive P.O. Box 5 Minneapolis, MN TENNANT COMPANY

121 We Need Your Help... As part of Tennant s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us. Thank you for helping us make zero defects a way of life at Tennant. Manual No. Rev. No. Publish Date Page Machine - Report Error - Suggestion Name Customer Number Company Address City/State/Zip Code Date