BURNISHER ANTI-VIBRATION KIT

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1 URNISHER NTI-VIRTION KIT Item Ref. No. Qty Description [ ] Instruction Sheet Scr-Hex 1/4-20 X # DELETED 3# Screw utton Head 1/4-20 X Scr-Hex 1/4-20 X Nut, Hex Nyl Loc-Thin 5/ Wsh-Flt Sae Ss 1/ Wsh-Serrated Ext Ss M Wsh, Int Shprf 1/ Mount Vibration Damping Seat Soft Spring Spacer Steel Motor Mount Weldment Head Lift Weldment 20/ Washer Rubber Spacer umper utton Stiffener-Frame olt-on Scr utton Soc 3/8-16 X 2.00 dvolution 20, 20T Models: LL Fusion 20, 20T Models: LL UH Models: LL dvolution 24, 24T Models: LL 3 ONTENTS OF KIT Item Ref. No. Qty Description O-Ring Nut Esna 3/ Washer,.31 I.D. X 1.06 O.D. 22# DELETED Screw Head Pressure dj Nut, 1/4 Nylock Nut, Serrated Flange Screw 5/16-18 X 1 1/4 Hh Washer Snubbing [ ] = Not Shown # = Revised or new since last update TOP Nilfisk-dvance, Inc. (page 1 of 16)

2 WRNING! DISONNET TTERIES EFORE SERVIING. DISSSEMLY INSTRUTIONS REMOVE TOP OVER ND TTERIES 1 See Disassembly Figure 1. Remove the Top over (). Disconnect and remove the atteries (). NOTE: The batteries are very heavy. Use two people to lift each battery from the machine. DISSSEMLY FIGURE Nilfisk-dvance, Inc. (page 2 of 16)

3 REMOVE ELETRIL OVER 2 See Disassembly Figure 2. Remove Screw () and over (). DISSSEMLY FIGURE Nilfisk-dvance, Inc. (page 3 of 16)

4 DISONNET ELETRIL OX WIRING 3 See Disassembly Figure 3. Disconnect the two black Wires ( & D) and the green Wire (E). 4 ut all Wire Ties (F) holding the wires. DISSSEMLY FIGURE 3 F F E D F F F 2014 Nilfisk-dvance, Inc. (page 4 of 16)

5 DISONNET TRNSXLE WIRING (DRIVE MODELS) 5 See Disassembly Figure 4. ut Wire Tie () and disconnect the Transaxle Wiring onnector (). Pull the transaxle wiring back down through the hole in the chassis. 6 Disconnect Ground Wire () and pull it up through the hole in the chassis. NOTE: Save the Static Strap (D) for reuse. 7 Unwrap the attery harger ord (E) from the back panel. DISSSEMLY FIGURE 4 E D 2014 Nilfisk-dvance, Inc. (page 5 of 16)

6 REMOVE TTERY HRGER INDITOR LIGHT 8 See Disassembly Figure 5. Remove Screws () and Panel (). 9 Remove Screws () and pull the ontrol Panel (D) away from the housing. 10 Remove the attery harger Indicator (E) from the ontrol Panel and pull it back down through the channel on the rear of the machine. NOTE: Save the retainer clip for reinstallation. DISSSEMLY FIGURE 5 E D Pull (E) down 2014 Nilfisk-dvance, Inc. (page 6 of 16)

7 REMOVE ODY FROM HSSIS 11 See Disassembly Figure 6. Remove the Dust ag over () and then remove the Dust ag (). 12 Remove the four sets of Hardware () and carefully lift the ody ssembly (D) up and off the hassis ssembly (E). DISSSEMLY FIGURE 6 D E 2014 Nilfisk-dvance, Inc. (page 7 of 16)

8 REMOVE PD DRIVER ND DUST SHROUD 13 See Disassembly Figure 7. Flip the chassis assembly over and lay it on its top as shown. 14 Remove Hardware () and Pad Driver () 15 Remove the four Screws and Washers () and Dust Shroud (D). DISSSEMLY FIGURE 7 D 2014 Nilfisk-dvance, Inc. (page 8 of 16)

9 REMOVE ND DISSSEMLE HED SSEMLY 16 See Disassembly Figure 8. Remove the two Screws () and remove the Head ssembly (). 17 Loosen Jam Nut () and then remove Screw (D) and Jam Nut (). NOTE: Save Jam Nut () for reuse. 18 Disassemble the Head ssembly () as shown. Save the Motor Mount (E) and the Motor (F) for reuse. NOTE: e careful to not lose the motor shaft key and spacer ring. DISSSEMLY FIGURE 8 E F D 2014 Nilfisk-dvance, Inc. (page 9 of 16)

10 REMOVE HED SSY LINKGE 19 See Disassembly Figure 9. Remove Screws, Washers and Nuts (). 20 Slide Linkage rm () forward until it is in alignment with the cutout in the bottom of the chassis as shown in the detail view. 21 Lift up on this side of Linkage rm () to tip it up and out of the chassis. 22 Items () can all be removed. NOTE: Save the springs, the two screws and the spring base plate for reuse. DISSSEMLY FIGURE 9 DETIL VIEW 2014 Nilfisk-dvance, Inc. (page 10 of 16)

11 INSTLLTION INSTRUTIONS INSTLL FRME STIFFENER 1 See ssembly Figure 1. olt the Frame Stiffener (17) in place as shown using hardware Items (1, 6, 7, 21, 24, 25). Reinstall the Static Strap (D) removed in Disassembly Figure 4. NOTE: The two bolts at the rear of the battery charger must be removed prior to sliding the Frame Stiffener (17) in place and then reinstalled after. SSEMLY FIGURE 1 6 D Nilfisk-dvance, Inc. (page 11 of 16)

12 DRILL MOUNTING HOLES FOR FRME STIFFENER 2 See ssembly Figure 2. Drill four.281 (7.14mm) diameter holes in the locations shown. SSEMLY FIGURE 2.375" (9.52mm).375" (9.52mm) 4.187" (10.63cm) Holes centered in slots 4.187" (10.63cm) 4 x Ø.281" (7.14mm) 2014 Nilfisk-dvance, Inc. (page 12 of 16)

13 INSTLL FRME STIFFENER MOUNTING OLTS 3 See ssembly Figure 3. Install Items (4, 8, 25) as shown. SSEMLY FIGURE Nilfisk-dvance, Inc. (page 13 of 16)

14 INSTLL O-RINGS 4 See ssembly Figure 4. Stretch one of the two O-Rings (19) over each of the front aster Wheels () and slip into place as shown. NOTE: Make sure the O-Rings are not twisted after installing. SSEMLY FIGURE 4 19 INSTLL HED LIFT WELDMENT 5 See ssembly Figure 5. Install Items (3, 9, 10, 11, 13, 18, 20, 27) as shown. NOTE: Orientate Vibration Damping Mounts (9) as shown. SSEMLY FIGURE Nilfisk-dvance, Inc. (page 14 of 16)

15 REINSTLL OMPRESSION SPRINGS 6 Tip the chassis assembly back upright. 7 See ssembly Figure 6. ssemble the remaining Soft Spring Seat (10) and Items (,, ) as shown. 8 Lift the Head Lift Weldment (13) up as far as possible and reinstall the ompression Springs (D) removed in Disassembly Figure 9. 9 Tip the chassis assembly upside down again and Install the Head Pressure djustment Screw (23) and reinstall the Jam Nut (E) removed in Disassembly Figure 8. SSEMLY FIGURE 6 D E 2014 Nilfisk-dvance, Inc. (page 15 of 16)

16 INSTLL MOTOR MOUNT WELDMENT ND PD DRIVE MOTOR 10 See ssembly Figure 7. Sit the Pad Drive Motor () on its top as shown with the motor leads facing the side shown. 11 ssemble Items (5, 9, 11, 12, 14, 15, 16, 18, 26, 27) and Motor Mount () as shown. NOTE: Orientate Vibration Damping Mounts (9) as shown. pply thread locking compound to Screws (18). The four mounting holes in the bottom of the Motor () should line up with the four holes in the Motor Mount (). 12 Follow Disassembly Figures 1 through 7 in reverse order to finish reassembling the machine. SSEMLY FIGURE MOTOR LEDS FING THIS SIDE Nilfisk-dvance, Inc. (page 16 of 16)

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