E Series (outdoor, stepped insert) Part Numbering system...94 Metal Housing models...95 Watertight or vacuumtight models...101

Transcription

1 PREIINARY VERSION NOVEBER 07 unipoe & utipoe connectors

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3 EO unipoe and mutipoe connectors This cataogue gives the compete description of EO unipoe and mutipoe type connectors. The EO manufacturing programme has been extended to amost 40 series divided into 7 product famiies with specific mating and environmenta characteristics. Each series incudes a wide variety of pug, socket, couper and bridge pug modes, avaiabe in contact configurations adapted to a round cabes, incuding up to 4 conductors, and a maximum diameter of 0 mm. Watertight and vacuumtight modes are aso avaiabe. Since EO connectors are perfecty screened and designed to guarantee very ow resistance to she eectrica continuity, they are particuary adapted to appications where eectromagnetic compatibiity (EC) is important. Tabe of Contents steps to seect the right connector... B (indoor, keyed) Part Numbering system... eta Housing modes...4 Ebow socket modes...5 Pastic housing modes...8 Watertight or vacuumtight modes...0 Bridge modes... 4 Threaded-atching modes...5 Aignment Key and Poarized Keying System... 6 K (outdoor, keyed) Part Numbering system...8 eta Housing modes...9 Watertight or vacuumtight modes...47 Aignment Key and Poarized Keying System T (outdoor, keyed) Part Numbering system...5 Chrome-pated Housing modes...5 Watertight or vacuumtight modes...55 Pastic housing modes, aignment Key and Poarized Keying System...56 B, K and T Insert configuration, Housings, Insuators, Contacts, Coets, Variant S (indoor, stepped insert) Part Numbering system...75 eta Housing modes...76 Ebow socket modes...87 Pastic housing modes...89 Watertight or vacuumtight modes...9 E (outdoor, stepped insert) Part Numbering system...94 eta Housing modes...95 Watertight or vacuumtight modes...0 (outdoor, stepped insert) Part Numbering system...04 eta Housing modes...05 Watertight or vacuumtight modes...09 Aignment Key and Poarized Keying System S, E and Insert configuration, Housings, Insuators, Contacts, Coets, Variant... G (indoor, keyed)...4 C (indoor, stepped insert)...4 (outdoor, keyed) F (outdoor, keyed) Spare parts... 5 Accessories Tooing... 7 Pane cut-outs and PCB driing pattern Cabe assemby (B, K, T, S and E series)... 9 Technica characteristics... 05

4 Precision moduar connectors to suit your appication Since it s creation in Switzerand in 946 the EO Group has been recognized as a goba eader of circuar Push-Pu connectors and connector soutions. Today EO and its affiiated companies, REDE and COEVER, are active in more than 80 countries with the hep of over 40 subsidiaries and distributors. Over connectors The moduar design of the EO range provides over connectors from miniature ø mm to ø 50 mm, capabe of handing cabe diameters up to 0 mm and for up to 4 contacts. This vast portfoio enabes you to seect the idea connector configuration to suit amost any specific requirement in most markets, incuding medica devices, test and measurement instruments, machinery, audio video broadcast, teecommunications and miitary. EO s Push-Pu Sef-atching Connection System This sef-atching system is renowned wordwide for its easy and quick mating and unmating features. It provides absoute security against vibration, shock or pu on the cabe, and faciitates operation in a very imited space. The EO sef-atching system aows the connector to be mated by simpy pushing the pug axiay into the socket. Once firmy atched, connection cannot be broken by puing on the cabe or any other component part other than the outer reease seeve. When required, the connector is disengaged by a singe axia pu on the outer reease seeve. This first disengages the atches and then withdraws the pug from the socket. U Recognition EO connectors are recognized by the Underwriters aboratories (U). The approva of the compete system (EO connector, cabe and your equipment) wi be easier because EO connectors are recognized. CE marking CE marking means that the appiance or equipment bearing it compies with the protection requirements of one or severa European safety directives. CE marking appies to compete products or equipment, but not to eectromechanica components, such as connectors. RoHS EO connector specifications conforms the requirements of the RoHS directive (0/65/EU) of the European Pariament and the atest amendments. This directive specifies the restrictions of the use of hazardous substances in eectrica and eectronic equipment marketed in Europe.

5 steps to seect the right connector Step : Seect connector series Seect the appropriate EO connector series according to the environmenta parameters that wi affect your device or cabe such as indoor, outdoor, temperature range, ingress protection of the mated connector and of your device. Use the tabe shown on page 4. Part number coding... B, K, T, S, E,, G or C Step : Seect connector size Use the section (mm ) or the AWG of your cabe wire to seect the optima contact diameter (vaues vary between soder, crimp or print contact), see page 8. Use this optima contact diameter to determine the right connector size as we as the insert configuration, see page 6. Part number coding... 0,,,, 4, 5 or 6 Step : Compete the part number Now that you know the series, as we as the insuator configuration, compete the part numbering system with the hep of the foowing tabe. Part number coding... Insert Housing Insuator configuration materia materia Contact Coet Variant B (indoor, keyed) K (outdoor, keyed) T (outdoor, keyed) S (indoor, stepped insert) E (outdoor, stepped insert) (outdoor, keyed, stepped insert) G (indoor, keyed) C (indoor, stepped insert) Note: Figures in the above tabe refer to the cataogue pages.

6 Step : Seect Connector EO unipoe and mutipoe connectors The standard keyed (B, 00, G) The characteristic feature of these connector series is a keying system which aows higher contact density and prevents a errors in aignment. The various keying aternatives prevent unwanted cross mating of otherwise simiar connectors. It is aso possibe to use crimp contacts to reduce cabe assemby time. These connector series, incude the 0B to 5B range as we as the 00 mutipoe and G (shortened version of the B series), some vacuumtight modes are aso avaiabe. The watertight keyed (K, T, ) These series are watertight when mated and assembed to an appropriate cabe. They incude the 0K to 5K series, the TT to T series, avaiabe in the same types as the 0B to 5B series, the 0 to series with keying and hermaphroditic insuator. The standard (S, 00, C) The characteristic feature of these connector series is the hermaphroditic insuator in the mutipoe version. They incude principay the 0S to 6S series, as we as the 00 unipoe series and the C (shortened version). The watertight (E) These series are watertight when mated and assembed to an appropriate cabe. They incude the 0E to 6E series and are avaiabe in the same types as the S series. 00 mutipoe B K T 00 unipoe S E G C Environment Ingress ) protection Ingress ) protection Temperature range atching indoor outdoor or harsh environment indoor outdoor or harsh environment IP50 IP66 to IP68 IP50 IP66 to IP68 IP50 to IP68 vacuumtight IP66 to IP68 vacuumtight IP50 to IP68 vacuumtight Push-Pu sef-atching IP66 to IP68 vacuumtight - 55 to 50 C - 55 to 00 C - 55 to 50 C - 55 to 00 C IP50 indoor IP50-55 to 50 C IP50 to IP68 vacuumtight She sizes Insuator type Contact type Features 8 meta and 4 pastic 6 meta utipoe Soder, crimp or print 5 meta 7 meta and 5 pastic Unipoe or mutipoe hermaphroditic Soder, crimp or print keyways 9 keyways 4 keyways Stepped insert 6 meta meta 4 meta utipoe hermaphroditic Soder, crimp or print Stepped insert utipoe keyway Soder or print utipoe hermaphroditic Stepped insert Page to 6 7 to 50 5 to 56 7 to 9 9 to 0 0 to 0 to 40 4 to 44 Note: ) ated connector. See ingress protection code p. 5. ) Your device. For seection of connectors for watertight and vacuumtight devices, see p. 5. 4

7 Definition of Ingress Protection (IP code) IEC 6059 outines an internationa cassification system for the seaing effectiveness of encosures of eectrica equipment against the intrusion into the equipment of foreign bodies (i.e. toos, dust, fingers) and moisture. This cassification system utiizes the etters «IP» (Ingress Protection) foowed by two digits. Degrees of protection - First digit The first digit of the IP code indicates the degree to which persons are protected against contact with moving parts and the degree that equipment is protected against soid foreign bodies intruding into an encosure. Exampe: IP 50 = IP 5 0 IP etter code st digit nd digit Degrees of protection - Second digit The second digit indicates the degree of protection of the equipment inside the encosure against the harmfu entry of various forms of moisture (e.g. dripping, spraying, submersion, etc.) Code First digit description Code Second digit description 0 No specia protection 0 No specia protection Protection from a arge part of the body such as hand or from soid objects greater than 50 mm in diameter Protection from verticay dripping water Protection against objects not greater than 80 mm in ength and mm in diameter Protection from dripping water when tited up to 5 Protection from entry by toos, wires, etc., with a diameter or thickness greater than.5 mm Protection from sprayed water 4 Protection from entry by soid objects with a diameter or thickness greater than.0 mm 4 Protection from spashed water 5 Protection from the amount of dust that woud interfere with the operation of the equipment 5 Protection from water projected from a nozze 6 Dust-tight 6 Protection against heavy seas, or powerfu jets of water 7 7 Protection against temporary immersion 8 8 Protection against compete continuous submersion in water Seection of connectors for watertight or vacuumtight devices EO B and S series are rated IP50 ony when mated. EO E, K, T and series are rated IP66 (and over) ony when mated. If a device must be watertight or vacuumtight when the connectors are unmated, it is important to seect a watertight or vacuumtight socket. You can consider the foowing two situations: A) Figure shows a typica outdoor device. To ensure this device retains IP66 or above when connectors are unmated, it is important to choose a watertight socket from B, S, E, K, T or series. B) Figure shows a device which is subjected to pressure difference such as a near vacuum or pressurized gas and must exhibit no eakage. To ensure the device maintains its seaing, the socket is additionay tested for heium eakage (according I 44A). Fig. Fig. your device your device epoxy resin sea FGG pug K series EGG socket K series FGG pug B series HGG socket B series Check temperature range (see section on pages 0, 47, 55, 9, 0 and 09). 5

8 Step : Seect Connector Size Seect the right connector size and insert configuration To be abe to seect the right connector size (0 to 6), it is important to define the contact diameter (). Find out the avaiabe contact diameter () of the EO connector depending on the number of contacts required and depending on the rating required (see pages 57 to 6 and to 9). The foowing tabe shows the contact diameter (), or the soder pot diameter (ø C) for the D series. Number of contacts Insert configuration 00-TT 0B-0K-0T B-K-T XB B-K-T B-K-T 4B-4K 5B-5K 00 0S-0E-0 ) S-E- ) S-E- ) S-E 4S-4E 5S-5E 6S-6E G C. 6.6 Unipoe / /0.7..0/..0/.0 4.0/ /0.9..0/ /.0. utipoe / / / / Note: ) series not avaiabe in unipoe version. ).0 is for 6S series, for 6E the vaues are. and

9 Number of contacts Insert configuration 00-TT 0B-0K-0T B-K-T XB B-K-T B-K-T 4B-4K 5B-5K 00 0S-0E-0 ) S-E- ) S-E- ) S-E 4S-4E 5S-5E 6S-6E G C ) utipoe Note: ) series not avaiabe in unipoe version. ).0 is for 6S series, for 6E the vaues are. and

10 Verify the fitting to your wire Verify if the seected contact diameter () of the EO connector fits to your cabe wire diameter (AWG number or max. avaiabe section). Contact type Contact ø C Form (mm) (mm) per fig. AWG max. Soid Section max. (mm ) Conductor Stranded AWG Section (mm ) min. max. min. max. F r ) (N) Notes Soder ) 0.40 ) ) 0.7 ) 0.60 ) ) 0.4 ø C ) 6) 0.4 6) 4)6) 0.4 6) ) 0.50 ø C Crimp 0.5 5) fig ) ø C ø C ) fig. ø C ) ) ø C ) ) Note: ) contact retention force in the insuator (according to IEC test 5 a). ) for 00/TT mutipoe series. ) for S, E, C, G and D series. 4) for a given AWG, the diameter of some stranded conductor designs is arger than the soder cup diameter. ake sure that the maximum conductor diameter is smaer than ø C. 5) for 00 /TT mutipoe series or for 0B/0T and B/T series with mae contacts. 6) for 0B.0/0B.0, 0K.0/0K.0 and 0T.0/0T.0 ø C =.0 mm, AWG max 0, section max (mm ) ) for 00/TT and B/K/T series, according to manufacturing and pating toerance ø C min = 0.4 mm. First choice aternative Specia order aternative 8

11 Verify the fitting to your wire Verify if the seected contact diameter () of the EO connector fits to your cabe wire diameter (AWG number or max. avaiabe section). Contact type Contact ø C Form (mm) (mm) per fig. AWG max. Soid Section max. (mm ) Conductor Stranded AWG Section (mm ) min. max. min. max. F r ) (N) Notes Print ø C ø C dimensions and C are detaied in the section on PCB driing pattern. See page 85 and 89. Print (ebow) dimensions and C are detaied in the section on PCB driing pattern. See page 86 and 90. ø C Note: ) contact retention force in the insuator (according to IEC test 5 a). Verify the fitting to your cabe Verify if the seected connector size fits to your cabe diameter. Cabe diameter range (mm) Cabe diameter range (mm) Cabe diameter range (mm) Coet Coet for fitting a bend reief min. max. min. max. Coet Coet for fitting a bend reief min. max. min. max. Coet Coet for fitting a bend reief min. max. min. max. 00 ) TT E B T E. 8.5 ). 8.5 ) B T E. 0.5 ). 0.5 ) XB T E ) ) B T E ) B ) E B S. 6. ). 6. ) 6E B S ) ) K S. 0.5 ). 0.5 ). 8.5 ). 8.5 ) K. 8.5 ). 8.5 ) S.6.0 ).6.0 ). 0.5 ). 0.5 ) K. 0.5 ). 0.5 ) 4S 4..0 ) 4..0 C K ) ) 5S G K ) S K Note: ) for mutipoe ony. ) for unipoe ony. ) for these series the maximum cabe diameter require modes with oversized cabe coet (type K). 9

12 0

13 B SERIES K SERIES (watertight) T SERIES (watertight)

14 B B series connectors provide the foowing main features: security of the Push-Pu sef-atching system mutipoe types to 64 contacts soder, crimp or print contacts (straight or ebow) high packing density for space savings mutipe key options to avoid cross mating keying system («G» key standard) of simiar connectors for connector aignment 60 screening for fu EC shieding. eta housing modes (page 4) Fixed pugs Straight pugs Fixed sockets Free sockets FAG FWG FGG EGG ECG PHG Ebow pugs FGG ENG ECG PHG FPG JGG EKG* EZG PNG Fixed sockets FHG FFG ESG* EYG PKG FNG EHG XPF* FG* FEG EJG* Fixed couper PFG FKG* FDG EEG R PEG FIG* EFG Ebow socket modes (page 5) Ebow sockets FSG Note: * Contact EO for detais. ECG EPG XBG, EXG Pastic housing modes (page 8) Straight pugs Fixed sockets Bridge modes (page 4) Pug with two parae sockets Bridge pugs FGG FGG ENG FTG* FGY FGY ENY CFF, CRG Watertight or vacuumtight modes (page 0) Fixed pug Fixed sockets Fixed couper Threaded-atching modes (page 5) Straight pugs Fixed socket HGG HHG HEG FVG ESG Ebow socket YHG S HNG HCG HG FVB XRB

15 Part Numbering System Pug F G G. B C A D 6 Free socket P H G. B C D 6 Z Variant: (page 7) Cabe ø: (page 67) Coet type: (page 67) Fixed socket E G G. B C Y Couper R J G. B C A : (page 4) Aignment key: (page 6) : (page 4) Insert configuration: (page 57) Variant: (page 7) Contact: (page 64) Insuator: (page 64) Housing: (page 64) FGG.B.06.CAD6 = straight pug with key (G) and cabe coet, B series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, mae soder contacts, D type coet for 6.0 mm diameter cabe. PHG.B.06.CD6Z = free socket with key (G) and cabe coet, B series, mutipoe type with 6 contacts, outer she in chromepated brass, PEEK insuator, femae soder contacts, D type coet for 6.0 mm diameter cabe and nut for fitting a bend reief. EGG.B.06.CY = fixed socket, nut fixing, with key (G), B series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK extended insuator, femae crimp contacts. RJG.B.06.CA = straight fixed couper with keys (J) at the fange end and key (G) at the other end, B series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, mae-femae contacts. Part Section Showing Interna Components Fixed socket Straight pug outer she earthing crown retaining ring hexagona nut ocking washer insuator femae contact outer she atch seeve coet nut spit insert carrier insuator mae contact coet

16 eta housing modes Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Eectrica Characteristics Vaue Standard Endurance Humidity > 5000 cyces IEC test 9a up to 95% at 60 C Shieding efficiency at 0 Hz at GHz > 75 db IEC > 40 db IEC Temperature range Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) Cimatica category - 55 C, + 50 C Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 50 IEC /75/ IEC Note: the various tests have been carried out with FGG and EGG connector pairs, with chrome-pated brass she and PEEK insuator. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page 05. FGG Straight pug, key (G) or keys (A and R), cabe coet A S S FGG 00 ) ~ FGG 0B ~ FGG B FGG XB FGG B S S FGG FGG B 4B FGG 5B Cabe assemby (page 9) Note: ) the surface design of the 00 series is different. FGG Straight pug, key (G) or keys (A ), cabe coet and nut for fitting a bend reief ) A S S FGG 00 ) ~ ~ FGG FGG FGG 0B B XB FGG B FGG B S S FGG 4B Cabe assemby (page 9) Note: ) the surface design of the 00 series is different. Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 4

17 JGG Straight pug, short version, key (G), cabe coet ~ ~ Dimensions (mm) S S JGG 0B A S S Cabe assemby (page 9) FFG Straight pug, non-atching, key (G) or keys (A ), cabe coet Dimensions (mm) ~ ~ FFG 0B A S S FFG B FFG B S S FFG FFG B 4B Cabe assemby (page 9) FNG Straight pug, key (G) or keys (A and R), cabe coet and anyard reease Dimensions (mm) A B N S S FNG 0B ~ FNG B ~ FNG B FNG B N B FNG FNG 4B 5B S S Cabe assemby (page 9) Note: cabe materia: stainess stee with Poyamide sheath. 5

18 FEG Straight pug, key (G) or keys (A ), cabe coet, front sea and nut for fitting a bend reief ) (IP 54 protection index when mated) Dimensions (mm) ~ ~ FEG FEG 0B B A S S FEG FEG B B S S Cabe assemby (page 9) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FDG Straight pug, ong version, key (G) or keys (A ), cabe coet ~ ~ Dimensions (mm) A S S FDG FDG B B S S Cabe assemby (page 9) FWG Fixed pug, nut fixing, key (G) or keys (A ) maxi N Dimensions (mm) A B e E N ) S S S FWG 0B x FWG B x e FWG B x FWG B x E maxi S P9 Pane cut-out (page 79) Note: ) maximum ength with crimp contacts 6

19 FAG Fixed pug, non-atching, nut fixing, key (G) or keys (A and R) A B e E N ) S S FAG x S maxi N FAG FAG FAG 0B B B 0.4 9x x x FAG B 5.0 8x e FAG 4B x E maxi S FAG 5B x P Pane cut-out (page 79) Note: The 5B series is deivered without ocking washer or tapered washer and with a round nut. Note: ) maximum ength with crimp contacts. FPG Ebow (90 ) pug, key (G) or keys (A and R), cabe coet S A H S S S FPG 00 FPG 0B ~H S S FPG FPG B B Cabe assemby (page 9) FHG Ebow (90 ) pug, key (G) or keys (A and R), cabe coet S A D H S S S ~H S S FHG FHG FHG B 4B 5B D Cabe assemby (page 9) FSG Angissimo right ange pug, key (G) or keys (A ), cabe coet A H S S FSG FSG 0B ~H S FSG B S FSG B Cabe assemby (page 9) 7

20 EGG Fixed socket, nut fixing, key (G) or keys (A and R) A B e E N ) S S EGG x maxi N EGG EGG 0B B 0.4 9x x S EGG XB x EGG B ) x e EGG B 5.0 8x EGG 4B x E maxi S EGG 5B x P Pane cut-out (page 79) Note: The 5B series is deivered with a tapered washer and a round nut. Note: ) maximum ength with crimp contacts. ) EGG.B.04.C and EGG.B.07.C are U 508A under fie E980. ENG Fixed socket with earthing tag, nut fixing, key (G) or keys (A ) A B e E N ) S S maxi ENG x N ENG 0B 0.4 9x S ENG B ) x ENG B x e ENG B 5.0 8x ENG 4B x E maxi S P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. ) for the B series the earthing tag is on the same side of the key. EHG Fixed socket, nut fixing, key (G) or keys (A and R), and protruding she A B e E N ) S S maxi N EHG 00 EHG 0B x x S EHG B x EHG B x e EHG B 5.0 8x EHG 5B x E maxi S P Pane cut-out (page 79) Note: The 5B series is deivered without ocking washer or tapered washer and with a round nut. Note: ) maximum ength with crimp contacts. 8

21 EEG Fixed socket, nut fixing, key (G) or keys (A and R) (back pane mounting) A B e E N ) P S S maxi EEG x N S P EEG EEG EEG 0B B B.5 9x x x EEG B x e EEG 5B x S E maxi P Pane cut-out (page 79) Note: The B and 5B series are deivered with a conica nut. The 5B series is deivered without ocking washer or tapered washer. Note: ) maximum ength with crimp contacts. EFG Fixed socket, nut fixing, key (G) or keys (A ), with two fats on the she and O-ring (back pane mounting) maxi N P e EFG 0B A B e E N ) P S.5 9x S E maxi P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. ECG Fixed socket with two nuts, key (G) or keys (A and R) (back pane mounting) A B e E N ) S S ECG x maxi N ECG ECG 0B B.4 9x x S ECG XB x ECG B x e ECG B x ECG 4B x S E maxi ECG 5B x P Pane cut-out (page 79) Note: The B, 4B and 5B series are deivered with a conica nut. The 5B series is deivered with a tapered washer and a round nut. Note: ) maximum ength with crimp contacts. 9

22 ECG Fixed socket with two nuts, key (G) or keys (A F and R) and straight contact for printed circuit (back pane mounting) A B e E N S S ECG x ECG 0B.4 9x ECG B x S N ECG ECG XB B x x ECG B x e ECG 4B x ECG 5B x S E maxi P Pane cut-out (page 79) P5 PCB driing pattern (page 8) Note: The B, 4B and 5B series are deivered with a conica nut. The 5B series is deivered with a tapered washer and a round nut. Note: This contact type is avaiabe for E socket modes fitted with femae contacts. ength depends on the number of contacts, see tabe on page 85. ECG Fixed socket with two nuts, key (G) or keys (A F) with ebow (90 ) contact for printed circuit (back pane mounting) A B e E N max S S ECG 0B.4 9x S N S ECG ECG B B x x ECG B x mini E maxi e P Pane cut-out (page 79) P7 PCB driing pattern (page 86) Note: The B series is deivered with a conica nut. Note: this femae contact type is avaiabe for a back pane mounting socket modes. ength depends on the number of contacts, see PCB driing pattern on page 86. For mae contacts, sockets are avaiabe upon request, with J, K or keys. EZG Straight socket for printed circuit, key (G) or keys (A, B) B ø 0.7 ø 0.5 N H EZG 00 A B H K N K P5 + P6 PCB driing pattern (pages 8 and 85) 0

23 EZG Straight socket for printed circuit, key (G) or keys (A F) Dimensions (mm) A B H K N.6 N B H EZG EZG EZG 0B B B P5 + P6 PCB driing pattern (pages 8 and 85) K Note: ength depends on the number of contacts, see tabe on page 85. EYG Fixed socket for printed circuit, nut fixing, key (G) or keys (A F) (back pane mounting) Dimensions (mm) A B C D e E N P S EYG 0B x S N P B D EYG B x EYG B x P Pane cut-out 0B and B series (page 79) ø C e P0 Pane cut-out B series (page 79) E maxi P5 + P6 PCB driing pattern (pages 8 and 85) Note: ength depends on the number of contacts, see page 85. PHG Free socket, key (G) or keys (A and R), cabe coet Dimensions (mm) A S S PHG 00 ) PHG 0B ~ PHG B PHG PHG XB B S S PHG B PHG 4B PHG 5B Cabe assemby (page 9) Note: ) the surface design of the 00 series is different.

24 PHG Free socket, key (G) or keys (A ), cabe coet and nut for fitting a bend reief ) A S S PHG 00 ) PHG 0B ~ PHG B PHG XB PHG B S S PHG PHG B 4B Cabe assemby (page 9) Note: ) the surface design of the 00 series is different. Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). PNG Free socket, nut fixing, key (G) or keys (A and R), cabe coet with anyard reease A B N S S ~ PNG PNG B B PNG B N B PNG 4B PNG 5B S S Cabe assemby (page 9) Note: cabe materia: stainess stee with Poyamide sheath.

25 PKG Fixed socket, nut fixing, key (G) or keys (A and R), cabe coet A B e E S S S PKG x ~ PKG 0B 0.4 9x S PKG B x PKG B x e PKG B 5.0 8x PKG 4B x S E maxi S PKG 5B x P Pane cut-out (page 79) Cabe assemby (page 9) Note: the 5B series is deivered with a tapered washer and a round nut. PFG Fixed socket, with two nuts, key (G) or keys (A and R), cabe coet (back pane mounting) A B e E S S S PFG x ~ S PFG PFG 0B B.4 9x x PFG B x e PFG PFG B 4B x x S S E maxi PFG 5B x P Pane cut-out (page 79) Cabe assemby (page 9) Note: the B, 4B and 5B series are deivered with a conica nut. The 5B series is deivered with a tapered washer and a round nut. PEG Fixed socket, nut fixing, key (G) or keys (A ), cabe coet (back pane mounting) ~ P S A B e E P S S S4 e PEG B 4 5 8x S E maxi S 4 PEG 4B 4 5x P Pane cut-out (page 79) Cabe assemby (page 9) Note: the 4B series has an o-ring on the fange.

26 R Fixed couper, nut fixing, key (G) or keys (A and J) at the fange end and keys (J, K or ) at the other end S e E maxi S Contacts Dimensions (mm) Type A B e E S S G RGG G RGG ) RGG ) 0B 0B femae femae.8 0x femae femae.8 0x J RJG G RJG RGJ 0B 0B mae femae.8 0x femae mae.8 0x G RGJ J RAK RG 0B 0B femae mae.8 0x femae mae.8 0x A RAK K RGG ) RJG B B femae femae x mae femae x G RG RGJ RJG B B femae mae x mae femae 0.5 6x Exampe Pug with key G RGJ Pug with key J RGJ RGJ RGJ B B 4B femae mae 0.5 6x femae mae x femae mae x P4 Pane cut-out (page 79) Aignment key see page 6. Note: ) ony avaiabe with two contacts. ) RGG.0B ony avaiabe from ti 5 contacts. ) RGG.B ony avaiabe ti 7 contacts. For this fixed couper, the first contact type mentioned is aways the one at the fange end. On request, these coupers can be produced in other series, with other keys. 4

27 Ebow socket modes Technica Characteristics Types Type 00 0B, B B, B 0 aterias and Treatment Housing etaic parts Earthing crown Insuator Femae contact Note: The surface treatment standards are as foows: Nicke: SAE AS QQ N 90. God: ISO 7874 Eectrica Component Surface ateria Treat. (µm) Cu Ni Au PPS Brass 0.5 Brass 0.5 Bronze 0.5 PEEK Bronze B, B 0B, B 0B, B 0B, B B 0B B Note: numbering sequence shown is for femae contacts (G keying), for inverted contacts pease contact factory. EPG-XBG 00 EPG-EXG 0B EPG-EXG 0B EPG-EXG 0B EPG-EXG 0B EPG-EXG 0B EPG-EXG 0B EPG-EXG 0B EPG-EXG B EPG-EXG B EPG-EXG B EPG-EXG B EPG-EXG B EPG-EXG B EPG-EXG B EPG-EXG B EPG B Types Test votage (kv rms)) Contact-contact Test votage (kv rms)) Contact-she Ratedcurrent (A)) Note: ) see cacuation method, caution and suggested standard on page. 5

28 I EPG Ebow (90 ) socket for printed circuit, key (G) or keys (A F) (soder or screw fixing) R Part number Dimensions (mm).7 I N K A D H I K N H EPG.B.4.NN ø 0.7 ø D P0 PCB driing pattern (page 87) Note: to repace the 4 ground pins by 4 screws (.6) add an «S» to the end of the part number. (e.g.: EPG.B.4.NNS) EPG Ebow (90 ) socket for printed circuit, key (G) or keys (A F) (soder or screw fixing) Part number Dimensions (mm) A D H I K N R EPG.00.0.HN EPG.00.0.HN EPG HN EPG.0B.0.HN EPG.0B.0.HN EPG.0B.04.HN EPG.0B.05.HN EPG.0B.06.HN EPG.0B.07.HN EPG.0B.09.HN N K EPG.B.0.HN EPG.B.0.HN H EPG.B.04.HN.0 (00). (0B-B) ø ø 0.5 (00) ø 0.7 (0B-B) D EPG.B.05.HN EPG.B.06.HN EPG.B.07.HN EPG.B.08.HN EPG.B.0.HN Note: In the 0B and B series, it is possibe to repace the 4 ground pins by 4 screws (.6) add an «S» to the end of the part number. (e.g.: EPG.0B.07.HNS) P8 PCB driing pattern 00 series (page 87) P9 PCB driing pattern 0B, B series (page 87) 6

29 I EXG XBG Ebow (90 ) socket for printed circuit with two nuts, key (G) or keys (A F) (soder or screw fixing) (back pane mounting) Ebow (90 ) socket fixing nut for printed circuit, key (G) or keys (A, B) (back pane mounting) Part number A B D e E H I K N R S XBG.00.0.HN XBG.00.0.HN x XBG HN EXG.0B.0.HN EXG.0B.0.HN EXG.0B.04.HN N R EXG.0B.05.HN x EXG.0B.06.HN K EXG.0B.07.HN S EXG.0B.09.HN EXG.B.0.HN EXG.B.0.HN H e EXG.B.04.HN.0 (00). (0B-B).6 ø 0.5 (00) ø 0.7 (0B-B) E maxi D EXG.B.05.HN EXG.B.06.HN EXG.B.07.HN EXG.B.08.HN x EXG.B.0.HN Note: In the 0B and B series, it is possibe to repace the 4 ground pins by 4 screws (.6) add an «S» to the end of the part number. (e.g.: EXG.0B.07.HNS). P Pane cut-out 00, 0B series (page 79) P0 Pane cut-out B series (page 79) P8 PCB driing pattern 00 series (page 87) P9 PCB driing pattern 0B, B series (page 87) 7

30 Pastic housing modes These connectors are particuary recommended for a appications requiring maximum eectrica insuation when mated. The design, incuding a atch seeve and a meta earthing crown, guarantees EC screening efficiency to meet most requirements. Technica Characteristics echanica and Cimatica Coour Characteristics Vaue Standard PEEK PSU PPSU natura (beige) white or grey cream Endurance Humidity Temperature range Steriization resistance ) Resistance to sovents > 5000 cyces > 5000 cyces > 5000 cyces IEC test 9a up to 95% at 60 C - 50 C/+ 50 C - 50 C/+ 50 C - 50 C/+ 80 C > 00 cyces ~0 cyces > 00 cyces IEC very good imited good Note: ) Steam steriization FGG Straight pug, key (G or J), cabe coet, PEEK outer she ~ ~ Dimensions (mm) A S S FGG B FGG B FGG 4B Cabe assemby (page 9) FGG Straight pug, key (G or J), cabe coet, PEEK outer she and nut for fitting a bend reief ) ~ ~ Dimensions (mm) A S Note on avaiabiity S FGG FGG B 4B for a coet type ony from coet 8 and up Cabe assemby (page 9) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 8

31 FGY Straight pug, keys (Y), cabe coet and PSU or PPSU outer she ~ ~ Dimensions (mm) A S FGY B S FGY B FGY 4B Cabe assemby (page 9) FGY Straight pug, keys (Y), cabe coet and PSU or PPSU outer she and nut for fitting a bend reief ) ~ ~ FGY B Dimensions (mm) A S Note on avaiabiity ony for coet 4 and up FGY B ony for coet D6 and up S FGY 4B Cabe assemby (page 9) ony for coet D8 and up Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). ENG Fixed socket with earthing tag, nut fixing, key (G or J), PEEK outer she S maxi N Dimensions (mm) A B e E N ) S S ENG B x e ENG B 5.0 8x ENG 4B x E maxi S P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. ENY Fixed socket with earthing tag, nut fixing, keys (Y), PSU or PPSU outer she maxi N Dimensions (mm) A B e E N ) S S S ENY B x ENY B 5.0 8x e ENY 4B x E maxi S P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. Other modes with pastic outer she are avaiabe on request. 9

32 Watertight or vacuumtight modes These pug, socket and couper modes aow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fuy compatibe with pugs of the same series and are widey used for portabe radios, miitary, aboratory equipment, aviation, etc. These modes are identified by a etter «P» at the end of the reference. ost of these modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 5000 cyces IEC test 9a bar IEC test 4d Humidity up to 95% at 60 C 0B 60 bar IEC test 4d 00 to B Temperature range B to 5B Sat spray corrosion test - 0 C/+ 00 C - 0 C/+ 80 C > 000h IEC test f aximum operating pressure ) B B B 60 bar IEC test 4d 40 bar IEC test 4d 0 bar IEC test 4d Cimatica category 0/80/ IEC B 5 bar IEC test 4d eakage rate (He) ) < 0-7 mbar..s - IEC test 4b 5B 5 bar IEC test 4d Note: ) ony for vacuumtight modes. Note: ) this vaue corresponds to the maximum aowed pressure difference for the assembed socket. YHG Fixed pug, nut fixing, non-atching, key (G) or keys (A ) Dimensions (mm) S maxi YHG 0B A B e E S S.4 9x YHG B x e YHG B x E maxi S YHG P9 B 5.0 8x Pane cut-out (page 79) Note: this mode does not incude an O-ring behind the fange, it ensures ony IP6 protection index. Consequenty, it is not vacuumtight. Watertightness (when mated) is ony ensured with HHG and HCG sockets. 0

33 HGG Fixed socket, nut fixing, key (G) or keys (A and R), watertight or vacuumtight Dimensions (mm) A B e E S S S maxi HGG 00 HGG 0B 0. 7x x HGG B x e HGG HGG B B x x E maxi S HGG HGG 4B 5B x x P9 Pane cut-out (page 79) Note: the 5B series is deivered with a tapered washer and a round nut. HNG Fixed socket, nut fixing, with earthing tag, key (G) or keys (A ), watertight or vacuumtight S maxi e Dimensions (mm) E maxi S A B e E S S HNG 0B.4 9x P9 Pane cut-out (page 79) HHG Fixed socket, nut fixing, key (G) or keys (A ), watertight or vacuumtight (watertight when mated) S maxi Dimensions (mm) A B e E S S HHG 0B.4 9x e HHG HHG B B x x E maxi S HHG B x P9 Pane cut-out (page 79) Note: this mode ensures watertightness (IP66) in the mating area when mated with FGG or simiar pug.

34 HCG Fixed socket, nut fixing, key (G) or keys (A ), watertight or vacuumtight (watertight when mated) (back pane mounting) maxi F maxi P A B C e e E F P S ø C e e HCG HCG 0B B x.0 9x x.0 x S E maxi HCG B x.0 4x P Pane cut-out (page 79) Note: this mode ensures watertightness (IP66) in the mating area when mated with FGG or simiar pug. HEG Fixed socket, nut fixing, key (G) or keys (A ), watertight or vacuumtight (back pane mounting) maxi S S P A B e E P S S e HEG 00 HEG 0B 0 7x x E maxi HEG B 6 8 x HEG B 0 0 5x P9 Pane cut-out (page 79) HG Fixed socket with earthing tag, nut fixing, key (G) or keys (A ), watertight or vacuumtight (back pane mounting) maxi A B e E P S S P HG 00 HG 0B 0 7x x HG B 6 8 x e HG B ) 0 0 5x HG B 4 5 8x E maxi P9 Pane cut-out (page 79) Note: ) the surface design of the B series is different. Note: The B series is deivered with a conica nut.

35 S Fixed couper, nut fixing, key (G) or keys (A, B, J, K and ) at the fange end and key (G) or keys (A, B, J, K and ) at the other end, watertight or vacuumtight S S e E maxi Contacts Type A B e E S S SGJ 0B femae mae 4.8 0x SJG 0B mae femae 4.8 0x G SGJ J SGJ SJG B B femae mae x mae femae x SGJ B femae mae 0.5 6x J SJG G SJG B mae femae 0.5 6x SGJ B femae mae x K SKA A SJG B mae femae x SAK B femae mae x SB B SB B femae mae x SAK 4B femae mae x A SAK K SB 4B femae mae x SGJ 4B femae mae x B SB SJG 4B mae femae x SGJ 5B femae mae x SJG 5B mae femae x Exampe Pug with key G SGJ Pug with key J SKA SB SAK 5B 5B 5B mae femae x mae femae x femae mae x SB 5B femae mae x Aignment key see page 6. P4 Pane cut-out (page 79) P9 Pane cut-out B series (page 79) Note: The 5B series is deivered with a round nut. Note: for this fixed couper, the first contact type mentioned is aways the one at the fange end. On request these coupers can be produced in other series, with other keys.

36 Bridge modes Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Eectrica Characteristics Vaue Standard Endurance > 000 cyces IEC test 9a Contact resistance < 6 mω IEC 605- test a Working temperature maximum 90 C aterias and Treatment Pastic housing etaic parts Component Insuator ae contact Femae contact ateria Surface treat. (μm) Cu Ni Cr Au Poyamide Brass 0.5 Brass PEEK Brass Bronze Note: the surface treatment standards are as foows: Nicke: SAE AS QQ N 90, chrome: SAE AS 460, god: ISO 7874 Part number CFF.0B.0.PCG CRG.0B.0.PEG CFF.0B.0.PCG CRG.0B.0.PEG CRG.0B.06.PEG CFF.B.0.PCG CRG.B.0.PEG CFF.B.06.PCG CRG.B.06.PEG Audio-ono Audio-Stereo Test votage (kv rms) ) ) Rated current (A) 0B B B B B 0.40 B.5 5 B.5 5 B 0.80 B 0.80 Note: the ast etter of the part number indicates the coour of the housing. Ex. G (standard) is grey. To obtain another coour, repace this etter by the etter corresponding to the seected coour (see tabe on page 7). Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. CFF CRG CFF Bridge pug with two non-atching pugs Bridge pug with two non-atching pugs, and monitoring socket, key (G) or keys (A ) CRG A maxi H B N A B H N CFF-CRG 0B CFF-CRG B maxi Note: in order to provide the user with a coding system, the bridge pug housing, the doube pane washers and the bend reiefs are avaiabe in nine coours. 4

37 maxi N. mini ) ø C e I Threaded-atching modes FVG Straight pug, key (G) or keys (B), cabe coet ~ ~ Dimensions (mm) A S S S S FVG Note: to be ordered with nut for fitting a bend reief to obtain the rating IP 64. ESG Fixed socket with two round nuts, key (G) or keys (B), ong threaded she (back pane mounting) Dimensions (mm) A B C e E N ESG x E maxi P Pane cut-out (page 79) Note: ) minimum ength of free thread to ensure mating. FVB Straight pug, keys (B), short she for specia cabe crimping and for fitting a bend reief Dimensions (mm) A FVB Note: part number for microphone appications: FVB.00.0.NAE4. After assemby the specia bend reief GF D (to be ordered separatey) is to be fitted. XRB Ebow (90 ) socket for printed circuit, keys (B), short she with one nut, screw fixing (back pane mounting)..05 P. mini ) = = Dimensions (mm) A e I P XRB 00 e 0 7x P Pane cut-out (page 79) x.4 P8 PCB driing pattern for contact ony (page 87) Note: ) minimum ength of free thread to ensure mating. 5

38 δ Aignment Key (B series) Aignment Key and Poarized Keying System B series connector mode part numbers are composed of three etters. The AST ETTER indicates the key position and the contact type (mae or femae). Front view of a socket Ref. Nb of keys Anges 00 0B B Ref. Nb of keys Anges XB B B 4B 5B Contact type Pug Socket Note G G mae femae α A B α α A B α α mae mae femae femae β (5B) β C D α β 5 5 C D α γ mae mae femae femae E β E β mae femae F β F β mae femae γ J K γ γ J K α α femae femae mae mae γ γ femae mae δ 0 femae mae Y Y β γ mae mae femae femae ) ) Front view of a socket α Ref. Nb of keys Anges 00 0B B Ref. Nb of keys Anges XB B B 4B 5B Contact type Pug Socket Note β 5 α 5 α 95 mae femae γ δ R 5 β 5 γ R 5 β 5 5 γ 0 mae mae femae femae 5 δ 5 δ 0 mae femae Note: FTG, FGY, ENY modes are not avaiabe with a the keys. Pease consut pages corresponding to these modes. For R modes see expanation on page 4 and for S modes see expanation on page. Note: ) ony FGY and ENY modes are avaiabe. First choice aternative Specia order aternative 6

39 K K series connectors have been specificay designed for outdoor appications. They incude an inner seeve and two seas to prevent penetration of soids or iquids into the housing formed by the pug, free socket, fixed socket or couper. A modes of this series are watertight when mated to give a protection index of IP68 as per IEC 6059 standard (in mated condition) when correcty assembed to an appropriate cabe (IP66 otherwise). K series connectors have the same insuators as the B series and have the foowing main features: security of the Push-Pu atching system watertight connection (IP 68/IP 66) mutipoe types to 64 contacts soder, crimp or print (straight or ebow) contacts keying system («G» key standard) mutipe key options to avoid cross mating for connector aignment of simiar connectors 60 screening for fu EC shieding high packing density for space savings rugged housing for extreme working conditions. eta housing modes (page 9) Fixed pugs Straight pugs Fixed sockets Free sockets Free couper FXG FGG EGG EBG PHG TG* T-pug with sockets (90 ) FAG FGG ENG EDG PHG Ebow pug FPG FGG EEG EHG PHG FTG* Fixed sockets FHG FNG EEG EVG* PKG EEG PBG Watertight or vacuumtight modes (page 47) Fixed sockets Fixed couper PEG HGG HEG HG S Note: * Contact EO for detais. 7

40 Part Numbering System Pug F G G. K. 0. C A C 6 5 Free socket P H G. K. 0. C C 6 5 Z Variant: (page 7) Cabe ø: (page 68) Coet type: (page 68) Fixed socket E G G. K. 0. C Y Couper S G. K. 0. T A PV : (page 9) Aignment key: (page 49) : (page 9) Insert configuration: (page 57) Variant: (page 7) Contact: (page 64) Insuator: (page 64) Housing: (page 64) FGG.K.0.CAC65 = straight pug with key (G) and cabe coet, K series, mutipoe type with 0 contacts, outer she in chromepated brass, PEEK insuator, mae soder contacts, C type coet for 6.5 mm diameter cabe. PHG.K.0.CC65Z = free socket with key (G) and cabe coet, K series, mutipoe type with 0 contacts, outer she in chromepated brass, PEEK insuator, femae soder contacts, C type coet for 6.5 mm diameter cabe and nut for fitting a bend reief. EGG.K.0.CY = fixed socket, nut fixing, with key (G), K series, mutipoe type with 0 contacts, outer she in chrome-pated brass, PEEK extended insuator, femae crimp contacts. SG.K.0.TAPV = fixed couper, nut fixing, keys () on the fange end and key (G) at the other end, K series, mutipoe type with 0 contacts, outer she in stainess stee, PEEK insuator, mae-femae contacts, vacuumtight. Part Section Showing Interna Components Straight pug Fixed socket outer she earthing crown retaining ring hexagona nut insuator femae contact o-ring outer she atch seeve inner she retaining ring coet nut spit insert carrier insuator mae contact earthing cone coet gasket washer 8

41 eta housing modes Technica Characteristics echanica and Cimatica Eectrica Characteristics Vaue Standard Characteristics Vaue Standard Endurance Humidity Temperature range ) Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) ) Cimatica category > 5000 cyces IEC test 9a up to 95% at 60 C - 55 C, + 00 C Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 68/IP 66 IEC /75/ IEC Shieding efficiency at 0 Hz at GHz > 95 db IEC > 80 db IEC Note: the various tests have been carried out with FGG and EGG connector pairs, with chrome-pated brass she, PEEK insuator and siicone O-ring. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page. ) minimum operating temperature is -0 C for sockets fitted with an FP (Viton ) O-ring. ) IP68 achieved providing that the cabe is perfecty circuar and that assemby process ensures a high integrity sea. FGG Straight pug, key (G) or keys (A to F, and R), cabe coet A S ~ FGG 0K ~ FGG K FGG FGG K K S FGG 4K FGG 5K Cabe assemby (page 94) FGG Straight pug, key (G) or keys (A to F, and R), cabe coet and oversize cabe coet ) A B S S FGG K ~ ~ FGG FGG FGG K K 4K Cabe assemby (page 95) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 68). 9

42 FGG Straight pug, key (G) or keys (A to F, and R),cabe coet and nut for fitting a bend reief ) A S ~ FGG 0K ~ FGG K FGG K FGG K S FGG 4K Cabe assemby (page 94) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FNG Straight pug, key (G) or keys (A to F and ), cabe coet and anyard reease ~ ~ A B N S FNG K N B FNG 4K S Cabe assemby (page 94) Note: cabe materia: stainess stee with Poyamide sheath FXG Fixed pug with round fange, key (G) or keys (A to F, and R) and screw fixing ~ A B G H P S P FXG K H FXG 4K FXG 5K ø G P6 Pane cut-out (page 8) S Note: this mode does not incude an O-ring behind the fange, it aows the device on which it is fitted to reach ony IP50 protection index. It does not have a cabe coet. 40

43 FAG Fixed pug, nut fixing, non-atching, key (G) or keys (A to F, and R) S maxi N FAG FAG K K A B e E N ) S S 0.5 6x x FAG K 4.0 4x FAG 4K x e FAG 5K x E maxi S P Pane cut-out (page 8) Note: The K series is deivered with a ocking washer. The 5K series is deivered with a round nut. Note: ) maximum ength with crimp contacts. FPG Ebow (90 ) pug, key (G) or keys (A to F, and R), cabe coet S ~ ~ ~H S S FPG 0K FPG K A D H S S S D FPG K Cabe assemby (page 94) FHG Ebow (90 ) pug, key (G) or keys (A to F, and R), cabe coet S ~ ~ ~H S A D H S S S S FHG K D FHG 4K Cabe assemby (page 94) 4

44 EGG Fixed socket, nut fixing, key (G) or keys (A to F, and R) A B e E N ) S S S maxi N EGG EGG 0K K x x EGG K x EGG K 4.0 4x e EGG 4K x EGG 5K x E maxi S P Pane cut-out (page 8) Note: The 5K series is deivered with a round nut. Note: ) maximum ength with crimp contacts. ENG Fixed socket, nut fixing, key (G) or keys (A to F, and R) and earthing tag S maxi N e A B e E N ) S S E maxi S ENG K 4 4x P Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. EEG Fixed socket, nut fixing, key (G) or keys (A to F, and R) (back pane mounting) maxi N A B e E N ) P S P EEG 0K x S EEG K x EEG K x e EEG EEG K 4K 0.0 4x x E maxi P Pane cut-out (page 8) Note: The K and 4K series are deivered with a conica nut. Note: ) maximum ength with crimp contacts. 4

45 EEG Fixed socket, nut fixing, key (G) or keys (A to F and R) with straight print contacts for printed circuit (back pane mounting) A B e E N P S N P EEG EEG 0K K x x S EEG K x EEG K 0.0 4x e EEG 4K x P Pane cut-out (page 8) E maxi P5 PCB driing pattern (page 8) Note: The K and 4K series are deivered with a conica nut. Note: this contact type is avaiabe for E socket modes fitted with femae contact. ength depends on the number of contacts, see tabe page 85. EEG Fixed socket, nut fixing, key (G) or keys (A to F and R) with ebow (90 ) contacts for printed circuit (back pane mounting) N S P EEG 0K A B e E N P S 8 8 4x EEG K 0 0 6x e EEG K 5 5 0x mini E maxi EEG K 0 4x P Pane cut-out (page 8) P7 PCB driing pattern (page 86) Note: ength depends on the number of contacts, see PCB driing pattern page 86. Note: The K series is deivered with a conica nut. EBG Fixed socket with square fange, key (G) or keys (A to F, and R) and screw fixing A N H A B F G H N ) EBG K EBG 4K ø G F EBG 5K P7 Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. 4

46 EDG Fixed socket with square fange, key (G) or keys (A to F, and R), protruding she and earthing tag, screw fixing A N H ø C A B C F G H N ) ø G F EDG K P7 Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. EHG Fixed socket, nut fixing, key (G) or keys (A to F and ), protruding she maxi N S 4 A B e E N ) S S S4 e EHG 0K x EHG K 0.5 6x S E maxi S EHG K x P Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. PHG Free socket, key (G) or keys (A to F, and R), cabe coet ~ PHG 0K A S PHG PHG K K S PHG K PHG 4K PHG 5K Cabe assemby (page 94) 44

47 PHG Free socket, key (G) or keys (A to F, and R), cabe coet and oversize cabe coet ) A B S S PHG K ~ PHG PHG K K PHG 4K Cabe assemby (page 95) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 68). PHG Free socket, key (G) or keys (A to F, and R), cabe coet and nut for fitting a bend reief ) A S ~ PHG 0K PHG K PHG K S PHG PHG K 4K Cabe assemby (page 94) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). PKG Fixed socket, nut fixing, key (G) or keys (A to F, and R), cabe coet A B e E S S S ~ S PKG PKG 0K K x x PKG K x PKG K 4.0 4x e PKG 4K x S E maxi S PKG 5K x P Pane cut-out (page 8) Cabe assemby (page 94) Note: the 5K series is deivered with a round nut. 45

48 PBG Fixed socket, key (G) with square fange, cabe coet and screw fixing A H ~ A B C F G H S ø C PBG K P7 Pane cut-out (page 8) ø G S F Cabe assemby (page 94) PEG Fixed socket, nut fixing, key (G) or keys (A to F, and R), cabe coet (back pane mounting) ~ P A B e E P S S S PEG 0K 8 8 4x PEG K 0 0 6x e PEG PEG K K 5 5 0x x S E maxi P Pane cut-out (page 8) Cabe assemby (page 94) Note: the K series is deivered with a conica nut. 46

49 Watertight or vacuumtight modes These socket and couper modes aow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fuy compatibe with pugs of the same series and are widey used for portabe radios, miitary, aboratory equipment, aviation, etc. These modes are identified by a etter «P» at the end of the reference. ost of these modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 5000 cyces IEC test 9a 0K 60 bar IEC test 4d Humidity up to 95% at 60 C K 60 bar IEC test 4d Temperature range 0K-K K to 5K - 0 C/+ 00 C - 0 C/+ 80 C aximum operating pressure ) K K 40 bar IEC test 4d 0 bar IEC test 4d Sat spray corrosion test > 000h IEC test f 4K 5 bar IEC test 4d Cimatica category 0/80/ IEC eakage rate (He) ) < 0-7 mbar..s - IEC test 4b Note: ) ony for vacuumtight modes. 5K 5 bar IEC test 4d Note: ) this vaue corresponds to the maximum aowed pressure difference for the assembed socket. HGG Fixed socket, nut fixing, key (G) or keys (A to F and ), watertight or vacuumtight S maxi HGG 0K A B e E S S x HGG K 0.5 6x HGG K x e HGG K 4.0 4x HGG 4K x E maxi S HGG 5K x P Pane cut-out (page 8) Note: the 5K series is deivered with a round nut. HEG Fixed socket, nut fixing, key (G) or keys (A to F and ), watertight or vacuumtight (back pane mounting) maxi S P e A B e E P S HEG 0K 8 8 4x E maxi HEG HEG K K 0 0 6x x P Pane cut-out (page 8) 47

50 HG Fixed socket with earthing tag, nut fixing, key (G) or keys (A to F and ), watertight or vacuumtight (back pane mounting) maxi S P e A B e E P S E maxi HG HG K K 0 0 6x x S S e P Pane cut-out (page 8) S Fixed couper, nut fixing, key (G) or keys () at the fange end, and key (G) or keys (C or ) at the other end, watertight or vacuumtight E maxi Contacts G SG Type A B e E S S SG G SC C Exampe SG Pug with key G Pug with key SG K femae mae x SG K mae femae x SG K mae femae 4.0 4x SG 4K mae femae x SC 4K mae femae x SG 5K mae femae x SC 5K mae femae x P Pane cut-out (page 8) Aignment key see page 49. Note: for this fixed couper, the first contact type mentioned is aways the one at the fange end. On request, these coupers can be produced in other series, with other keys. Note: The 5K series is deivered with a round nut. 48

51 δ Aignment Key (K series) Aignment Key and Poarized Keying System K series connector mode part numbers are composed of three etters. The AST ETTER indicates the key position and the contact type (mae or femae). Front view of a socket α Ref. Nb of keys Anges 0K K K K 4K 5K Pug Contact type Socket Note G mae femae β A α mae femae B α mae femae C α mae femae D γ mae femae γ E β mae femae F β mae femae γ femae mae Front view of a socket α Ref. Nb of keys Anges 0K K K K 4K 5K Pug Contact type Socket Note β 5 α 95 mae femae γ δ R 5 β 5 5 γ 5 mae mae femae femae 5 δ 5 mae femae Note: S and TG modes are not avaiabe with a the keys. For S modes see expanation on page 48. Pease consut the pages corresponding to these modes. First choice aternative Specia order aternative 49

52 50

53 T T series connectors have been specificay designed for outdoor appications. They incude an inner seeve and seas to prevent penetration of soids or iquids.this series is watertight when mated to give a protection index of IP68 as per IEC 6059 standard and have the foowing main features: IP68 mated Same mounting hoe as B sockets Push-Pu sef-atching system Back-chrome pated brass and pastic outershe echanica key (FGG) with mutipe keys avaiabe to avoid cross-mating utipoe types to contacts High packing density for space savings For cabes.0 up to 0.5 mm 60 shieding for fu EC shieding Soder, crimp or print contacts Compatibe with existing B sockets Chrome-pated housing modes (page 5) Straight pugs Fixed sockets Free sockets FGG EGG PHG FFG FGG EEG PHG Pastic housing modes (page 56) Straight pug Fixed socket Watertight or vacuumtight modes (page 55) Fixed sockets FGG EGG HGG HEG HG 5

54 Part Numbering System Pug and free socket F G G. T C A C 4 0 Z Variant (page 5) Aignment key (page 56) Insert configuration (page 57) Housing: C = Chrome pated brass K = Back Chrome pated brass B = PO (back) Cabe ø (page 70) Coet type (page 70) Contact: A = mae soder = femae soder C = mae crimp = femae crimp Insuator: PEEK = for soder contact Y= for crimp contact FGG.T.06.CAC40Z = Straight pug with key (G) and cabe coet for bend reief, T series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, mae soder contacts, C type coet for 4.0 mm diameter cabe and nut for fitting a bend reief. Fixed socket (page 54) Aignment key (page 56) Insert configuration (page 57) Housing: C = Chrome pated brass K = Back Chrome pated brass B=PO E G G. T C Variant Contact: = femae soder A = mae soder = femae crimp C = mae crimp N = femae print D = mae print V = femae ebow print Insuator: PEEK = for soder or print contact Y= for crimp contact EGG.T.06.C = fixed socket, nut fixing, with key (G), T series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, femae soder contacts. Part Section Showing Interna Components Straight pug Fixed socket outer she earthing crown hexagona nut insuator femae contact o-ring ocking washer outer she atch seeve inner she insuator mae contact spit insert carrier earthing cone gasket coet coet nut 5

55 Chrome-pated housing modes Technica Characteristics echanica and Cimatica Eectrica Characteristics Vaue Standard Characteristics Vaue Standard Endurance Humidity > 000 cyces IEC test 9a up to 95% at 60 C Shieding efficiency at 0 Hz at GHz > 75 db IEC > 40 db IEC Temperature range Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) ) atching retention force ) Cimatica category - 55 C, + 00 C / (-0 C, +80 C) ) Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 68/IP 66 IEC 6059 From 85 N up to 00 N 4) 50/75/ IEC Note: the various tests have been carried out with FGG and EGG connector pairs, with chrome-pated brass she and PEEK insuator. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page. Note: ) operating temperature is -0 C, +80 C for watertight or vacuumtight modes fitted with an FP (Viton ) o-ring and Epoxy. ) IP68 achieved providing that the cabe is perfecty circuar and that assemby process ensures a high integrity sea. ) Average vaue. 4) Depending of the size. FGG Straight pug, cabe coet Cabe ø A S S min. max. ~ ~ FGG FGG TT 0T FGG T S S FGG T FGG T Cabe assemby (page 96) FGG Straight pug, cabe coet and nut for fitting a bend reief ) Cabe ø A S S min. max. ~ ~ FGG FGG TT 0T FGG FGG T T S S FGG T Cabe assemby (page 96) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 5

56 FFG Straight pug, non atching, cabe coet Cabe ø A S S min. max. ~ ~ FFG FFG TT 0T FFG T S S FFG T FFG T Cabe assemby (page 96) PHG Free socket, cabe coet Cabe ø A S S min. max. ~ PHG TT PHG PHG 0T T S S PHG T PHG T Cabe assemby (page 96) PHG Free socket, cabe coet and nut for fitting a bend reief ) Cabe ø A S S min. max. PHG TT ~ PHG 0T PHG T S S PHG PHG T T Cabe assemby (page 96) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). EGG Fixed socket, nut fixing A B e E N ) S S maxi S N EGG EGG TT 0T x x EGG T x e EGG T x E maxi S EGG T x P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. 54

57 EEG Fixed socket, nut fixing, back pane mounting A B e E N ) P S maxi N EEG EEG TT 0T x x e EEG T x E maxi S EEG T x P EEG T x P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. Watertight or vacuumtight modes These modes are identified by a etter «P» at the end of the reference. ost of these modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. The temperature range is -0 C / +80 C. Part Number Exampe HGG.0T.05.CP (5 contacts, resin potted) HGG.0T.05.CPV (5 contacts, resin potted and vacuumtight tested) HGG Fixed socket, nut fixing, watertight or vacuumtight maxi S N HGG TT A B e E N ) S S x HGG 0T.0.5 9x e HGG T x E maxi S HGG T x P9 Pane cut-out (page 79) HEG Fixed socket, nut fixing, watertight or vacuumtight, back pane mounting maxi N HEG TT A B e E N P S x e HEG 0T.0.0 9x E maxi P S HEG HEG T T x x P9 Pane cut-out (page 79) 55

58 HG Fixed socket with earthing tag, nut fixing, watertight or vacuumtight, back pane mounting maxi N HG TT A B e E N P S x e HG 0T.0.0 9x E maxi P S HG HG T T x x P9 Pane cut-out (page 79) Pastic housing modes FGG Straight pug, cabe coet and nut for fitting a bend reief, PO outer she ) Cabe ø ~ ~ A S min. max. FGG 0T FGG T S Cabe assemby (page 96) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). EGG Fixed socket, nut fixing, PO outer she maxi N S A B e E N ) S S e EGG 0T.0.5 9x EGG T x E maxi S P Pane cut-out (page 79) Note: ) maximum ength with crimp contacts. Aignment Key Key Contact type Pug Socket G A D J G A D mae mae mae femae femae femae femae mae J femae mae 56

59 Insert configuration (B, K and T series) utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Rated current (A) ) 00-TT 0B-0K-0T ) 0 B-K-T B-K-T ) ) B-K-T B-5K TT 0B-0K-0T ) 0 B-K-T B-K-T ) B-K-T TT 0B-0K-0T ) B-K-T ) 04 B-K-T ) B-K-T B-4K B-5K TT First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) rated current = 6A for socket with ebow (90 ) contact for printed circuit. ) rated current = A for socket with ebow (90 ) contact for printed circuit. 4) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 57

60 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) 5) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) 5) Contact-she Rated current (A) ) B-0K-0T B-K-T B-K-T ) ) ) B-K-T B-0K-0T B-K-T 0.5 4) ) TT B-K-T B-K-T B-4K B-0K-0T B-K-T 0.5 4) ) 07 B-K-T B-K-T B-4K B-K-T B-K-T B-K-T ) First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) rated current = 6A for socket with ebow (90 ) contact for printed circuit. ) rated current = A for socket with ebow (90 ) contact for printed circuit. 4) avaiabe ony for connectors fitted with mae contacts. 5) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 58

61 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Rated current (A) ) T B-K-T 0.5 ) 8 8 8x. x B-0K 0.5 ) B-K-T B-K-T 0.5 ) ) 0 B-K-T B-4K B-5K B-0K-0T XB B-K-T ) B-K-T B-4K First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) rated current = 6A for socket with ebow (90 ) contact for printed circuit. ) avaiabe ony for connectors fitted with mae contacts. 4) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 59

62 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) 4) Contact-she Rated current (A) ) 4 4 B-K-T B-K-T B-K-T 0.5 ) ) ) 5B-5K B-K-T 0.5 ) B-K-T B-K-T 4B-4K B-5K B-K-T B-K-T B-K-T B-K-T First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) rated current = 6A for socket with ebow (90 ) contact for printed circuit. ) avaiabe ony for connectors fitted with mae contacts. 4) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 60

63 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Rated current (A) ) 0 0 4B-4K 5B-5K XB B-K-T B-K-T 4B-4K B-K-T B-K-T B-K-T B-4K B-5K First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 6

64 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Rated current (A) ) B-K-T B-K B-4K 5B-5K B-4K B-5K B-5K First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 6

65 utipoe Soder contacts Contact type AWG Soder contact Crimp contact 4 Crimp contacts 4 Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Test votage (kv rms) ) Contact-contact Test votage (kv rms) ) Contact-she Rated current (A) ) B-5K B-5K First choice aternative Specia order aternative Note: ) see cacuation method, caution and suggested standard on page. ) test votage (kv) contact-she is sighty ower for K and T series (vaues here are for B series). 6

66 Housings (B, K and T series) Ref. C N K S T U X G P R H P Outer she and coet nut atch seeve + earthing crown Other metaic components Remarks Note ateria Surf. treatment ateria Surf. treatment ateria Surf. treatment Brass chrome brass/bronze nicke ) brass nicke Brass nicke brass/bronze nicke ) brass nicke Brass back chrome ) brass/bronze nicke ) brass nicke Stainess stee brass/bronze nicke ) brass nicke Stainess stee stainess stee brass nicke Stainess stee stainess stee stainess stee Auminium aoy anodized brass/bronze nicke ) brass nicke ) Auminium aoy nicke anthracite brass/bronze nicke ) brass nicke PEEK (natura) brass/bronze nicke ) brass nicke Ony for FGG and ENG (B series) PSU brass/bronze nicke ) brass nicke Ony for FGY and ENY (B series) ) PPSU brass/bronze nicke ) brass nicke Ony for FGY and ENY (B series) ) PPS/brass /nicke brass/bronze nicke ) brass nicke Ony for ebow sockets (B series) PA.6 brass/bronze nicke ) brass nicke Ony for CRF and CRG bridge pug ) Note: detaied characteristics of these materias and treatments are presented on page 05. ) see «variant» for the coour. ) in the K series, the atch seeve is chrome-pated. ) surface not conductive use socket with earthing tag (EN and H mode) to carry shied. First choice aternative Specia order aternative Insuators (B, K and T series) Ref. ateria Contact type Remarks Note Y PEEK Crimp extended design, with contacts that recess into insuator PEEK Soder or print Note: detaied characteristics of these materias are presented on page 0. Contacts (B, K and T series) Sodering characteristics no need to order specific toos, a simpe sodering iron is sufficient idea for very sma and fragie conductors contacts with soder cups to aow the soder to fow Note: see page for more information. Crimping characteristics practica, quick contact fixing outside the insuator possibe use at high temperature need to order specific toos no risk of heating the insuator during the conductorcontact fixing high tensie strength totay ead-free soution 64

67 Contacts reference for coupers R, S and TG Ref. Contact type Remarks A ae - Femae contact configuration is expained on page 4,, 48 Femae - ae contact configuration is expained on page 4,, 48 Femae - Femae contact configuration is expained on page 4 Contacts reference for pugs, free or fixed sockets Contact type ae Femae Contact ø C Form (mm) (mm) per fig. AWG max. Soid Section max. (mm ) Conductor Stranded AWG Section (mm ) min. max. min. max. F r ) (N) Notes Soder ) 0.40 ) ) ø C ) ) 5) 0.4 5) )5) 0.4 5) ø C A ) Crimp C 0.5 4) fig. C ) ø C B P C ø C B P ) G U C B P fig. ø C G C U ) ) B P ø C C ) B P C ) C Note: ) contact retention force in the insuator (according to IEC test 5 a). ) for 00 mutipoe series. ) for a given AWG, the diameter of some stranded conductor designs is arger than the soder cup diameter. ake sure that the maximum conductor diameter is smaer than ø C. 4) avaiabe ony for 00 mutipoe series and connectors fitted with mae contacts of the 0B and B series. 5) for 0B.0/0B.0 and 0K.0/0K.0 ø C =.0 mm, AWG max 0, section max (mm ) ) for 00 and B/K series, according to manufacturing and pating toerance ø C min = 0.4 mm. First choice aternative Specia order aternative 65

68 Contacts reference for pugs, free or fixed sockets Contact type ae Femae Contact ø C Form (mm) (mm) per fig. AWG max. Soid Section max. (mm ) Conductor Stranded AWG Section (mm ) min. max. min. max. F r ) (N) Notes Print ø C ø C D N dimensions and C are detaied in the section on PCB driing pattern. See page 85. Print (ebow) V V dimensions and C are detaied in the section on PCB driing pattern. See page 86. ø C Note: ) contact retention force in the insuator (according to IEC test 5 a). First choice aternative Specia order aternative 66

69 Coets (B, K and T series) D and type coets for B series D type type Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 00 D D >. B 5 D > D >.7 D > 6. 0B D D >. ) D 9 D > > 9. D >. D.0.0 > 0. D > 4. D ) B D > >... >.7 ) 4B > > > 7. D > 8. D > 4. D D > 5. D D > 6. D D > 7. ) D XB B D 5 D 6 D 7 D 8 D 4 D 5 D ) > > > > 5. 5B D 6 D D D 5 D 7 D 9 D D D ) ) ) ) ) ) D > 6. D > 7. D > 8. D > 9. ) Note: a dimensions are in miimetres. ) these coets cannot be used for connector modes with nut for fitting a bend reief. ) the inner diameter of the smaest bend reief avaiabe is.5 mm. 67

70 C and K type coets for K series C type K type oversize cabe coet Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 0K C 0 C ) ) K C 70 C C ) C C C C K C K C K C K K C 50 C 5 C K C 0 C 5 C C C C C C C C C C C C C C C C C C C K C K C K C K C K C 5 C K K C K C K C K C C C C C C Note: ) the inner diameter of the smaest bend reief avaiabe is.5 mm. A dimensions are in miimetres. 68

71 C and K type coets for K series C type K type oversize cabe coet Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 4K C 50 C K C 0 C C C C C C C C C C C C C C C C C C C C C C C C C C C K K K K K K K K

72 C type coets for T series C type Cabe ø (mm) Cabe ø (mm) Cabe ø (mm) Type Code max. min. Type Code max. min. Type Code max. min. TT C 7 C T C 5 C T C 0 C T C 0 C C 5 C C 40 C C C 5.5. C C 5.5. C C C C C C 5.5. C C C C C C C C C C C T C 5 C 0 C 5 C 0 C C 70 C 75 C 80 C C 85 C 90 C 95 C 0 C C C C C C C

73 Variant (B, K and T series) Bend reief for B series modes with coet Need to be ordered Bend reief for K series modes with coet Need to be ordered Ref. Coet Type Code Need to be ordered separatey (see pages 67 and 68) Ref. Coet Type Code Need to be ordered separatey (see pages 67 and 68) 00 Z D to 5 GA.00.. GB K Z C 0 to 50 GA.0B.. 0B Z D to 5 GA.0B.. K Z C 5 to 65 GA.B.. K 70 to 85 GA.B.. B Z 7 and GA.B.. D 4 to 7 GA.B.. K Z C 5 to 85 GA.B.. K 90 to 0 GA.B.. XB Z D 5 to 7 GA.B.. K Z C 0 to 0 GA.B.. K to 5 GA.4B.. B Z and GA.0B.. D 4 to 9 GA.B.. 4K Z C 50 to 5 GA.4B.. B Z 5 GA.B.. D 6 to 0 GA.B.. Note: A dimensions are in miimetres. 6 to 8 GA.B.. 4B Z 9 GA.4B.. D 0 to 5 GA.4B.. 5B Z D to 5 GA.4B.. Bend reief for T series modes with coet Need to be ordered Ref. Coet Type Code Need to be ordered separatey (see pages 67 and 68) Ref. Coet Type Code Need to be ordered separatey (see pages 67 and 68) TT Z C 7 and GB.00.. T Z C 5 and 85 GA.B.. 0T Z C 0 to 50 GA.0B.. T Z C 0 to GA.B.. T Z C 5 to 65 GA.B.. 7

74 Coour of the bridge pug shes and connectors she made of pastic materia and auminium aoys Ref. Coour Bridge pug and pastic she PSU PPSU PA.6 Anodized coour Auminium aoys Anodized coour for bend reief coet nut A bue B white G grey J yeow brown N back R red S orange T natura V green back X F natura cream Note: other anodizing coours are avaiabe for connectors with coet nut for bend reief. Pease consut us. Watertight and vacumtight socket and couper modes (B, K and T series) Watertight Vacuumtight B P PV YH, HG, HN, HH, HC, HE, H, S O-ring and gasket materia (K and T series) Standard connectors are deivered with siicone o-ring and gaskets. The vacuumtight modes, identified with the etter «PV», are deivered with Viton gaskets. Other gaskets materia can be deivered upon specia request. Ref. O-ring materia K P PV HG, HE, S T P PV HG, HE, H H E D FP (Viton ) EPD FP (Viton ) and coet nut for bend reief 7

75 S SERIES E SERIES (watertight) SERIES (watertight keyed)

76 S S series connectors have main features as foows: security of the Push-Pu sef-atching system soder or print contacts (straight or ebow) unipoe types transmitting current up to 0 A poarisation by stepped insert (haf-moon) and mutipoe types with up to 06 contacts fitted with mae and femae contacts 60 screening for fu EC shieding. eta housing modes (page 76) Fixed pug Straight pugs Fixed sockets Free sockets FAA FFA, FFP* ERA EEP PCA, PCP* Ebow pugs FFA ERN ERD PCA F FFA, FFP* ERC ECP PCA, PCP* FA FGZ ERS* ECP PGZ FS FGZ FFB FFE EHP EBD* ECP Free couper PGZ PZP* Fixed sockets RA FF* EBS* Fixed couper PSA, PSP FFF EBC* RAD PSS T-pug FFS FTA* FZP* Ebow socket modes (page 87) Ebow sockets Note: * Contact EO for detais. EP EXP Pastic housing modes (page 89) Straight pugs Fixed socket Watertight or vacuumtight modes (page 9) Fixed sockets Fixed couper FFA, FFP HGP EWB FFP ERN SWH FF HCP HGW 74

77 Part Numbering System Pug F F A. S C A C Free socket P C A. S C C Z Variant: (page 0) Cabe ø: (page ) Coet type: (page ) Fixed socket E R A. S C Couper R A D. S C Variant: (page 0) : (page 76) : (page 76) Insert configuration: (p. ) Contact: (page 0) Insuator: (page 0) Housing: (page 0) FFA.S.04.CAC = straight pug with cabe coet, S series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, mae and femae soder contacts, C type coet for a. mm diameter cabe. PCA.S.04.CCZ = free socket, with cabe coet, S series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae soder contacts, C type coet for a. mm diameter cabe and nut for fitting a bend reief. ERA.S.04.C = fixed socket, nut fixing, S series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae soder contacts. RAD.S.04.C = straight couper, nut fixing, S series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae contacts each end. Part Section Showing Interna Components Fixed socket Straight pug outer she earthing crown retaining ring hexagona nut ocking washer insuator mae contact femae contact outer she atch seeve coet nut centre-piece insuator mae contact femae contact coet 75

78 eta housing modes Technica Characteristics echanica and Cimatica Eectrica Characteristics Vaue Standard Characteristics Vaue Standard Endurance Humidity > 5000 cyces IEC test 9a up to 95% at 60 C Shieding efficiency at 0 Hz at GHz > 75 db IEC > 40 db IEC Temperature range Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) Cimatica category - 55 C, + 50 C Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 50 IEC /75/ IEC Note: The various tests have been carried out with FFA and ERA connector pairs, with chrome-pated brass she and PEEK insuator. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page 05. FFA Straight pug, cabe coet A S FFA ~ FFA 0S ~ FFA S FFA FFA S S S FFA 4S FFA 5S FFA 6S Cabe assemby (pages 97 to 99) FFA Straight pug with oversize cabe coet ) A B S S FFA FFA 0S FFA S FFA S ~ FFA S ~ FFA 4S FFA 5S Cabe assemby (pages 97 and 00) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page ). 76

79 FFA Straight pug, cabe coet and nut for fitting a bend reief ) A S ~ ~ FFA 00 FFA 0S FFA S FFA S FFA S S FFA 4S Cabe assemby (pages 97 and 98) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FGZ Straight pug, cabe coet ~ ~ A S S FGZ 0S S S FGZ S FGZ S FGZ Straight pug, cabe coet and nut for fitting a bend reief ) Cabe assemby (page 9) Note: D type coets of the B series are used in this mode (see page 67). ~ ~ FGZ 0S A S S FGZ S S S FGZ S Cabe assemby (page 9) Note: D type coets of the B series are used in this mode (see page 67). Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 77

80 FFB Straight pug, cabe coet and safety ocking ring ~ ~ A S FFB 0S FFB S S FFB S FFB S Cabe assemby (pages 97 and 98) Note: nut for fitting a bend reief (avaiabe ony for size S). FFE Straight pug, cabe coet, front sea and nut for fitting a bend reief ) (protected to IP54 when mated) ~ ~ FFE 00 FFE 0S A S FFE S FFE S S FFE S Cabe assemby (pages 97 and 98) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FFF Straight pug, non-atching, cabe coet ~ ~ A S FFF S FFF FFF 0S S FFF S Cabe assemby (pages 97 and 98) 78

81 FFS Straight pug for cabe crimping S S A S S FFS Cabe assemby (page 97) Note: avaiabe ony with crimp backnut E simiar to series. FAA Fixed pug non-atching, nut fixing A B e E ) S S FAA x S maxi FAA FAA FAA 0S S S 0.4 9x x x FAA S 5.0 8x e FAA 4S x E maxi S FAA FAA 5S 6S x x P Pane cut-out (page 80) P Pane cut-out 6S series (page 80) Note: ) unipoe mode FC/F Ebow (90 ) pug, cabe coet A H S S FC 00 F 0S ~H S F S S F S Cabe assemby (pages 97 to 99) Note: FC.00 mode is used for the unipoe type. For 0S, S and S series use «D» type coet, see page

82 FA Ebow (90 ) pug, cabe coet A A H S S fig. fig. A A FA FA FA S 4S 5S FA 6S ~H S Cabe assemby (pages 97 to 99) S Note: fig. is used for the unipoe type, fig. is used for the mutipoe type. aximum operating temperature: 0 C FS Ebow (90 ) pug for cabe crimping A A H H FS Cabe assemby (page 97) Note: avaiabe ony with crimp backnut E simiar to series. aximum operating temperature: 0 C ERA Fixed socket, nut fixing A B e E ) S S ERA x S maxi ERA ERA ERA 0S S S 0.4 9x x x ERA S 5.0 8x e ERA 4S x E maxi S ERA ERA 5S 6S x x P Pane cut-out (page 80) Note: ) unipoe mode. Note: The 5S series is deivered with a tapered washer and a round nut. The 6S series is deivered without a ocking washer and with a round nut. 80

83 ERN Fixed socket, nut fixing, with earthing tag S maxi A B e E ) S S ERN 0S 0.4 9x e ERN S x E maxi S ERN ERN S S x x P Pane cut-out (page 80) Note: ) unipoe mode ERC Fixed socket, nut fixing with sot in the fange maxi S A B e E F ) S S e F ERC x E maxi S ERC ERC 0S S 0.4 9x x P Pane cut-out (page 80) Note: ) unipoe mode. EHP Fixed socket, nut fixing, protruding she maxi S A B e E ) S S EHP 0S 0.4 9x e EHP S x EHP S 5.0 8x E maxi S P Pane cut-out 0S series (page 80) P Pane cut-out (page 80) Note: ) unipoe mode 8

84 EEP Fixed socket, nut fixing (back pane mounting) maxi P S S e A B e E ) P S S EEP S x E maxi EEP S x P Pane cut-out (page 80) Note: ) unipoe mode. ERD Fixed socket with two nuts (back pane mounting) A B e E ) S S maxi S ERD ERD 0S S.4 9x x ERD S x e ERD S x S E maxi ERD 4S x P Pane cut-out (page 80) Note: ) unipoe mode. Note: The S and 4S series are deivered with a conica nut. ECP Fixed socket with two nuts, ong threaded she (back pane mounting) maxi S ECP 0S A B e E ) S S.4 9x ECP S x e ECP S x S E maxi ECP S x P Pane cut-out (page 80) Note: ) unipoe mode. Note: The S series is deivered with a conica nut. 8

85 ECP Fixed socket with two nuts, ong threaded she, straight contact for printed circuit (back pane mounting) A B e E N S S N S ECP ECP 0S S.4 9x x ECP S x e ECP S x S E maxi P Pane cut-out (page 80) P PCB driing pattern (page 88) Note: The S series is deivered with a conica nut. Note: this contact type is avaiabe for a E socket modes. See page 89 for tabe of avaiabe types. ength depends on the number of contacts, see tabe on page 89. ECP Fixed socket with two nuts, ong threaded she, ebow (90 ) contacts for printed circuit (back pane mounting) A B e E N S S N S S ECP ECP 0S S.4 9x x ECP S x e ECP S x mini E maxi P Pane cut-out (page 80) P4 PCB driing pattern (page 90) Note: The S series is deivered with a conica nut. Note: this contact type is avaiabe for a back pane mounting socket types. See page 90 for avaiabe types. ength depends on the number of contacts, see PCB driing pattern on page 90. PCA Free socket, cabe coet A S PCA ~ PCA PCA 0S S PCA S S PCA PCA S 4S PCA 5S PCA 6S Cabe assemby (pages 97 to 99) 8

86 PCA Free socket with oversize cabe coet ) A B S S ~ PCA 00 PCA 0S PCA S PCA S PCA S PCA 4S Cabe assemby (pages 97 and 00) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page ). PCA Free socket, cabe coet and nut for fitting a bend reief ) A S PCA ~ PCA 0S PCA PCA S S S PCA S PCA 4S Cabe assemby (pages 97 and 98) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). PGZ Free socket, cabe coet ~ Dim. (mm) A S S PGZ 0S S S PGZ S PGZ S Cabe assemby (page 9) Note: D type coets of the B series are used in this mode (see page 67). 84

87 PGZ Free socket, cabe coet and nut for fitting a bend reief ) Dim. (mm) ~ A S S PGZ 0S PGZ S S S PGZ S Cabe assemby (page 9) Note: D type coets of the B series are used in this mode (see page 67). Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). PSA Fixed socket, nut fixing, cabe coet A B e E S S S PSA x PSA 0S 0.4 9x ~ S PSA PSA S S x x PSA S 5.0 8x e PSA 4S x S E maxi S PSA PSA 5S 6S x x Cabe assemby (pages 97 to 99) P Pane cut-out (page 80) Note: the 5S series is deivered with a tapered washer and a round nut. The 6S series is deivered without a ocking washer and with a round nut. PSP Fixed socket, nut fixing, cabe coet and inner anti-rotating device ~ S A B e E S S S e PSP S x S E maxi S PSP PSP S 4S 5.0 8x x Cabe assemby (pages 97 and 98) P Pane cut-out (page 80) 85

88 PSS Free socket, nut fixing for cabe crimping S e A B e E S S S S E maxi S PSS x Cabe assemby (page 97) P Pane cut-out (page 80) Note: avaiabe ony with crimp backnut E simiar to series. RA Free couper Dim. (mm) A RA ~ RA 0S RA S RA S RA S RA 4S RA 5S Note: see page for the avaiabe pug and contact configurations and in order to ensure correct contact aignment. RAD Fixed couper, nut fixing A B e E S S S e E maxi S RAD x RAD 0S 0.4 9x RAD S x RAD S x RAD S 5.0 8x RAD 4S x RAD 5S x P Pane cut-out (page 80) P Pane cut-out 4S and 5S series (page 80) Note: the 5S series is deivered with a tapered washer and a round nut. Note: See page for the avaiabe pug and contact configurations and in order to ensure correct contact aignment. 86

89 I Ebow socket modes Technica Characteristics Types aterias and Treatment Component ateria Surface Treat. (µm) Cu Ni Au Housing PPS ) Brass 0.5 etaic parts Brass 0.5 Earthing crown Bronze 0.5 0S, S 0S, S Type 0 0 Insuator Femae contact Note: ) not used for a sizes. The surface treatment standards are as foows: Nicke SAE AS QQ N 90 God: ISO 7874 Eectrica PEEK Bronze S, S S S EP EXP EP EXP 0S 0S S S Types Test votage (kv rms) ) Rated current (A) EP EXP S S Note: ) see cacuation method, caution and suggested standard on page. EP Ebow (90 ) socket for printed circuit (soder or screw fixing) 7.6 Part number EP.0S.0.HN A D H I K N EP.0S.0.HN EP.0S.04.HN N K EP.S.0.HN EP.S.0.HN EP.S.04.HN EP.S.05.HN H EP.S.06.HN. ø D Note: to repace the 4 ground pins by 4 screws (.6) add an «S» to the end of the part number. (e.g.: EP.S.0.HNS) P PCB driing pattern (page 90) 87

90 I H K I EP Ebow (90 ) socket for printed circuit I Part number A H I ø 0.7 EP.00..NN P PCB driing pattern (page 90) EP Ebow (90 ) socket for printed circuit N Part number A D H I K N EP.0S.6.DT Ø D Note: avaiabe ony in unipoe version. P PCB driing pattern (page 90) EXP Ebow (90 ) socket for printed circuit with two nuts (soder or screw fixing) 7.6 Part number EXP.0S.0.HN A B D e E H I K N S N EXP.0S.0.HN x EXP.0S.04.HN K EXP.S.0.HN S EXP.S.0.HN EXP.S.04.HN x EXP.S.05.HN H e EXP.S.06.HN. ø E maxi Note: to repace the 4 ground pins by 4 screws (.6) add an «S» to the end of the part number. (e.g.: EXP.S.0.HNS). D P Pane cut-out 0S series (page 80).54 P0 Pane cut-out S series (page 80) P PCB driing pattern (page 90) 88

91 Pastic housing modes These connectors are particuary recommended for a appications requiring maximum eectrica insuation when mated. The design, incuding a atch seeve and a meta earthing crown, guarantees EC screening efficiency to meet most requirements. Technica Characteristics echanica and Cimatica Coour Characteristics Vaue Standard PEEK PO PSU PPSU natura (beige) back white or grey cream Endurance Humidity Temperature range Steriization resistance ) Resistance to organic sovents > 5000 cyces > 5000 cyces > 5000 cyces > 5000 cyces IEC test 9a up to 95% at 60 C - 50 C/+ 50 C - 50 C/+ 5 C - 50 C/+ 50 C - 50 C/+ 80 C > 00 cyces none ~0 cyces > 00 cyces IEC very good very good imited good Note: ) Steam steriization FFA FFP Straight pug, cabe coet, PEEK or PO outer she Straight pug, cabe coet, PEEK or PO outer she and inner anti-rotating device ~ ~ A S FFA S FFP FFP S S FFP S Cabe assemby (pages 97 and 98) FFP Straight pug, cabe coet, PEEK or PO outer she, inner anti-rotating device and nut for fitting a bend reief ) ~ ~ A S FFP FFP S S S FFP S Cabe assemby (pages 97 and 98) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 89

92 FF Straight pug, cabe coet, with PSU and PPSU outer she, inner anti-rotating device and nut for fitting a bend reief ) ~ ~ A S FF S S 4 Cabe assemby (page 99) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). Note: This mode is fitted with a «D or» type coet system. It is aso adapted for crimp contacts. Avaiabe ony for mutipoe. ERN Fixed socket, nut fixing, with earthing tag, PEEK or PO outer she S maxi ERN 00 A B e E ) S S x ERN 0S.4 9x e ERN S x E maxi S ERN ERN S S x x P Pane cut-out (page 80) Note: ) unipoe mode 90

93 Watertight or vacuumtight modes These socket or couper modes aow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fuy compatibe with pugs of the same series and are widey used for portabe radios, miitary, aboratory equipment, aviation, etc. These modes are identified by a etter «P» at the end of the reference. ost of these modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 5000 cyces IEC test 9a 0S 60 bar IEC test 4d Humidity up to 95% at 60 C S 60 bar IEC test 4d 0S-S Temperature range S-6S Sat spray corrosion test - 0 C/ + 00 C - 0 C/+ 80 C > 000h IEC test f aximum operating pressure ) S S 4S 40 bar IEC test 4d 0 bar IEC test 4d 5 bar IEC test 4d Cimatica category 0/80/ IEC S 5 bar IEC test 4d eakage rate (He) ) < 0-7 mbar..s - IEC test 4b 6S 5 bar IEC test 4d Note: ) ony for vacuumtight modes. Note: ) this vaue corresponds to the maximum aowed pressure difference for the assembed socket. HGP Fixed socket, nut fixing, watertight or vacuumtight A B e E ) S S maxi S S HGP HGP HGP 0S S S x x x HGP S x e HGP 4S x HGP 5S x E maxi HGP 6S x P Pane cut-out (page 80) Note: ) unipoe mode. Note: The 5S and 6S series are deivered with a round nut. HGW Fixed socket, nut fixing, with back washer, watertight or vacuumtight maxi S A B e E E S mini maxi e HGW 0S 0 5 9x HGW S 4 8 x E mini/maxi P Pane cut-out (page 80) Note: vacuumtight version is ony avaiabe in the 0S series. 9

94 EWB Fixed socket, nut fixing, with two fats on the fange, watertight or vacuumtight maxi S S A B e E ) S S S4 EWB 0S x e EWB S x EWB S 0.5 6x E maxi S 4 EWB 4S x P Pane cut-out (page 80) Note: ) unipoe mode HCP Fixed socket, nut fixing, watertight or vacuumtight (back pane mounting) maxi S A B e E P S e HCP S 8 0 4x HCP S 0 0 6x E maxi HCP 4S 7 4 5x P P Pane cut-out (page 80) Note: the S and 4S series are deivered with a conica nut. SWH Fixed couper, nut fixing, watertight or vacuumtight A B e E S S SWH 0S 4.8 0x SWH S x SWH S 0.5 6x SWH S x e SWH 4S x SWH 5S x S E maxi S SWH 6S x P4 Pane cut-out (page 80) Note: The 5S and 6S series are deivered with a round nut. Note: see page for the avaiabe pug and contact configurations and in order to ensure correct contact aignment. 9

95 E E series connectors have been specificay designed for outdoor appications. They incude an inner seeve and two seas to prevent penetration of soids or iquids into the housing formed by the pug, free socket, fixed socket or couper. A modes of these series are watertight when mated and give a protection index of IP 68 as per IEC 6059 standard (in mated condition) when correcty assembed to an appropriate cabe (IP 66 otherwise). security of the Push-Pu atching system watertight connection (IP 68/IP 66) unipoe types transmitting current up to 0 A poarization by stepped insert (haf-moon) and mutipoe types with up to 06 contacts fitted with mae and femae contacts wide range of modes satisfying most appications soder or print contacts (straight or ebow) 60 screening for fu EC shieding rugged housing for extreme working condition. eta housing modes (page 95) Straight pug Straight pugs Fixed sockets Free sockets FZP* FFA, FFP* ERA EEP PCA, PCP* Fixed pug FAA FFA ERC EEP PCA Ebow pug FFA ERB* EEP PCA F Fixed socket FFF FA EHP* PSA Free couper Watertight or vacuumtight modes (page 0) Fixed sockets Fixed couper RA HGP EBR SWH Note: * Contact EO for detais. 9

96 Part Numbering System Pug F F A. E C A C 5 Free socket P C A. E C C 5 Z Variant: (page 0) Cabe ø: (page 7) Coet type: (page 7) Fixed socket E R A. E C Couper R A. E C Variant: (page 0) : (page 95) : (page 95) Insert configuration: (p. ) Contact: (page 0) Insuator: (page 0) Housing: (page 0) FFA.E.04.CAC5 = straight pug with cabe coet, E series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, mae and femae soder contacts, C type coet for a.5 mm diameter cabe. PCA.E.04.CC5Z = free socket with cabe coet, E series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae soder contacts, C type coet for a.5 mm diameter cabe and coet nut for fitting a bend reief. ERA.E.04.C = fixed socket, nut fixing, E series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae soder contacts. RA.E.04.C = straight couper, E series, mutipoe type with 4 contacts, outer she in chrome-pated brass, PEEK insuator, femae and mae contacts each end. Part Section Showing Interna Components Straight pug Fixed socket outer she earthing crown retaining ring hexagona nut insuator mae contact femae contact o-ring outer she atch seeve inner she 4 retaining ring 5 coet nut 6 centre-piece 7 insuator 8 mae contact 9 femae contact 0 earthing cone coet gasket washer 94

97 eta housing modes Technica Characteristics echanica and Cimatica Eectrica Characteristics Vaue Standard Characteristics Vaue Standard Endurance Humidity Temperature range ) Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) ) Cimatica category > 5000 cyces IEC test 9a up to 95% at 60 C - 55 C, + 00 C Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 68/IP 66 IEC /75/ IEC Shieding efficiency at 0 Hz at GHz > 95 db IEC > 80 db IEC Note: the various tests have been carried out with FFA and ERA connector pairs, with chrome-pated brass she, PEEK insuator and siicone O-ring. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page. ) minimum operating temperature is -0 C for sockets fitted with an FP (Viton ) O-ring. ) IP68 achieved providing that the cabe is perfecty circuar and that assemby process ensures a high integrity sea. FFA Straight pug, cabe coet A S ~ ~ FFA FFA FFA 0E E E FFA E S FFA FFA 4E 5E FGG) 6E Note: ) with key (G) Cabe assemby (pages 0 to 0) FFA Straight pug with oversize cabe coet ) A B S S FFA E ~ ~ FFA FFA FFA E E 4E Cabe assemby (pages 0 and 0) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 7). 95

98 FFA Straight pug, cabe coet and nut for fitting a bend reief ) A S ~ FFA 0E ~ FFA E FFA FFA E E S FFA 4E Cabe assemby (pages 0 and 0) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FFF Straight pug non-atching cabe coet ~ ~ A S S FFF FFF 0E E Cabe assemby (pages 0 and 0) FAA Fixed pug non-atching, nut fixing S maxi FAA 0E A B e E ) S S x FAA E 0.5 6x e FAA E x FAA E 4.0 4x E maxi S P Pane cut-out (page 8) Note: ) unipoe mode F Ebow (90 ) pug, cabe coet ~ S ~ A D H S S S ~H S S F F 0E E D F E Cabe assemby (pages 0 and 0) 96

99 FA Ebow (90 ) pug, cabe coet S ~ ~ H D S S A D H S S S FA E FA 4E Cabe assemby (pages 0 and 0) ERA Fixed socket, nut fixing A B e E ) S S ERA 0E x S maxi ERA ERA E E 0.5 6x x ERA E 4.0 4x e ERA 4E x ERA 5E x E maxi S EGG) 6E x P Pane cut-out (page 8) Note: ) unipoe mode. ) with key (G). Note: The 5E and 6E series are deivered with a round nut. ERC Fixed socket, nut fixing with sot in the fange maxi S F A B e E F ) S S e ERC 0E x ERC E 4.0 4x E maxi S ERC 4E x P Pane cut-out (page 8) Note: ) unipoe mode. 97

100 EEP Fixed socket, nut fixing (back pane mounting) maxi S P EEP 0E A B e E ) P S 8 8 4x EEP E 0 0 6x EEP E 5 5 0x e EEP E 0 4x E maxi P Pane cut-out (page 8) Note: ) unipoe mode Note: the E series is deivered with a conica nut. EEP Fixed socket, nut fixing, with straight contact for printed circuit (back pane mounting) A B e E N P S N EEP 0E 8 8 4x S P EEP EEP E E 0 0 6x x EEP E 0 4x e P Pane cut-out (page 8) E maxi P PCB driing pattern (page 88) Note: The E series is deivered with a conica nut. Note: this contact type is avaiabe for a E socket modes. See page 89 for tabe of avaiabe types. ength depends on the number of contacts, see PCB driing pattern on page 89. EEP Fixed socket, nut fixing, with ebow (90 ) contacts for printed circuit (back pane mounting) N S P A B e E N P S EEP E 0 0 6x e EEP E 5 5 0x mini E maxi P Pane cut-out (page 8) P4 PCB driing pattern (page 90) Note: this contact type is avaiabe for a back pane mounting socket types. See page 90 for avaiabe types. ength depends on the number of contacts, see PCB driing pattern on page

101 PCA Free socket, cabe coet A S PCA 0E ~ PCA E PCA E PCA E S PCA 4E PCA 5E PHG) 6E Note: ) with key (G) Cabe assemby (pages 0 to 0) PCA Free socket with oversize cabe coet ) A B S S PCA E PCA E ~ PCA E PCA 4E Cabe assemby (page 0) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 7). PCA Free socket, cabe coet and nut for fitting a bend reief ) A S ~ PCA 0E PCA E PCA E S PCA PCA E 4E Cabe assemby (pages 0 and 0) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 99

102 PSA Fixed socket, nut fixing, cabe coet A B e E S S S PSA 0E x maxi PSA E 0.5 6x S PSA E x PSA E 4.0 4x e PSA PSA 4E 5E x x S E maxi S PKG) 6E x P Pane cut-out (page 8) Cabe assemby (pages 0 to 0) Note: The 5E and 6E series are deivered with a round nut. Note: ) with key (G). RA Free couper Dim. (mm) A maxi RA 0E 4 0 RA E 6 40 RA E 0 44 RA E 5 54 RA 4E 0 57 RA 5E Note: see page for the avaiabe pug and contact configurations and in order to ensure correct contact aignment. 00

103 Watertight or vacuumtight modes These socket or couper modes aow the device on which they are fitted to reach a protection index of IP 68 as per IEC They are fuy compatibe with pugs of the same series and are widey used for portabe radios, miitary, aboratory equipment, aviation, etc. These modes are identified by a etter «P» at the end of the reference. ost of these modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 5000 cyces IEC test 9a 0E 60 bar IEC test 4d Humidity up to 95% at 60 C E 60 bar IEC test 4d 0E-E Temperature range E-6E Sat spray corrosion test - 0 C, + 00 C - 0 C, + 80 C > 000h IEC test f aximum operating pressure ) E E 4E 40 bar IEC test 4d 0 bar IEC test 4d 5 bar IEC test 4d Cimatica category 0/80/ IEC E 5 bar IEC test 4d eakage rate (He) ) < 0-7 mbar..s - IEC test 4b 6E 5 bar IEC test 4d Note: ) ony for vacuumtight modes. Note: ) this vaue corresponds to the maximum aowed pressure difference for the assembed socket. HGP Fixed socket, nut fixing, watertight or vacuumtight A B e E ) S S HGP 0E x S maxi HGP HGP E E 0.5 6x x HGP E 4.0 4x e HGP 4E x HGP 5E x E maxi S HGP) 6E x P Pane cut-out (page 8) Note: ) unipoe mode. ) with key (G). Note: The 5E and 6E series are deivered with a round nut. 0

104 EBR Fixed socket with round fange, watertight, protruding she and screw fixing N ~ H ~ H A B C H H ) N EBR E ø C P6 Pane cut-out (page 8) Note: ) unipoe mode. Note: This mode is ony avaiabe in a watertight version. SWH Fixed couper, nut fixing, watertight or vacuumtight A B e E S S SWH 0E x S SWH SWH E E 0.5 6x x SWH E 4.0 4x e SWH SWH 4E 5E x x E maxi S SWH) 6E P Pane cut-out (page 8) x Note: ) with key (G). Note: The 5E and 6E series are deivered with a round nut. Note: See page for the avaiabe pug and contact configurations and in order to ensure correct contact aignment. 0

105 series connectors have been specificay designed for outdoor appications. This series offer superior poarization combining the stepped insert (haf-moon) of the S/E series with the keying system of the K series. They incude an inner seeve and two seas to prevent penetration of soids or iquids into the housing formed by the pug, free socket, fixed socket or couper. A modes of this series are watertight when mated to give a protection index of IP68 as per IEC 6059 standard (in mated condition) when correcty assembed to an appropriate cabe (IP66 otherwise). series connectors have the same insuators as the S series and have the foowing main features: security of the Push-Pu atching system watertight connection (IP 68/IP 66) mutipoe types to 0 contacts soder, crimp or print (straight) contacts stepped insert (haf-moon) fitted mutipe key options to avoid cross mating with mae and femae contacts of simiar connectors high packing density for space savings 60 screening for fu EC shieding keying system («G» key standard) for connector aignment rugged housing for extreme working conditions. eta housing modes (page 05) Fixed pug Straight pugs Fixed sockets Free sockets FAG Ebow pug FGG EGG PHG FHG FGG EEG PHG FGG PHG Vacuumtight mode (page 09) Fixed socket Fixed socket PKG HGG 0

106 Part Numbering System Pug F G G C A C 6 5 Variant: (page 0) Cabe ø: (page ) Coet type: (page ) Fixed socket E G G C Y : (page 05) Aignment key: (page 09) : (page 05) Insert configuration: (p. ) Variant: (page 0) Contact: (page 0) Insuator: (page 0) Housing: (page 0) FGG..06.CAC65 = straight pug with key (G) and cabe coet, series, mutipoe type with 6 contacts, outer she in chromepated brass, PEEK insuator, with mae and femae soder contacts, C type coet for 6.5 mm diameter cabe. EGG..06.CY = fixed socket, nut fixing, with key (G), series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK extended insuator, with femae and mae crimp contacts. Part Section Showing Interna Components Straight pug Fixed socket outer she earthing crown retaining ring hexagona nut insuator mae contact femae contact o-ring outer she atch seeve inner she 4 retaining ring 5 coet nut 6 spit insert carrier 7 insuator 8 mae contact 9 femae contact 0 earthing cone coet gasket washer 04

107 eta housing modes Technica Characteristics echanica and Cimatica Eectrica Characteristics Vaue Standard Characteristics Vaue Standard Endurance Humidity Temperature range ) Resistance to vibrations Shock resistance Sat spray corrosion test Protection index (mated) ) Cimatica category > 5000 cyces IEC test 9a up to 95% at 60 C - 55 C, + 00 C Hz, 5g IEC test 6d 00 g, 6 ms IEC test 6c > 000h IEC test f IP 68/IP 66 IEC /75/ IEC Shieding efficiency at 0 Hz at GHz > 95 db IEC > 80 db IEC Note: The various tests have been carried out with FGG and EGG connector pairs, with chrome-pated brass she, PEEK insuator and siicone O-ring. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page. ) minimum operating temperature is -0 C for sockets fitted with an FP (Viton ) O-ring. ) IP68 achieved providing that the cabe is perfecty circuar and that assemby process ensures a high integrity sea. FGG Straight pug, key (G) or keys (A to C and ), cabe coet ~ ~ A S FGG S FGG FGG Cabe assemby (page 04) FGG Straight pug, key (G) or keys (A to C and ), cabe coet and oversize cabe coet ) ~ ~ FGG FGG A B S S Cabe assemby (page 04) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 9). 05

108 FGG Straight pug, key (G) or keys (A to C and ), cabe coet and nut for fitting a bend reief ) ~ A S ~ FGG FGG FGG S Cabe assemby (page 04) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). FAG Fixed pug, nut fixing, non-atching, key (G) or keys (A to C and ) maxi N S e FAG A B e E N ) S S 5 7 0x E maxi S P Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. FHG Ebow (90 ) pug, key (G) or keys (A to C and ), cabe coet ~ S ~ A D H S S S ~H S S FHG FHG FHG D Cabe assemby (page 04) EGG Fixed socket, nut fixing, key (G) or keys (A to C and ) maxi N S A B e E N ) S S EGG x e EGG EGG 0.5 6x x E maxi S P Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. 06

109 EEG Fixed socket, nut fixing, key (G) or keys (A to C and ) (back pane mounting) maxi N S P EEG 0 A B e E N ) P S 8 8 4x EEG 0 0 6x e EEG 5 5 0x E maxi P Pane cut-out (page 8) Note: ) maximum ength with crimp contacts. PHG Free socket, key (G) or keys (A to C and ), cabe coet ~ A S PHG S PHG PHG 9 54 Cabe assemby (page 04) PHG Free socket, key (G) or keys (A to C and ), cabe coet and oversize cabe coet ) A B S S ~ PHG PHG Cabe assemby (page 04) S S Note: ) correspond to K type of coet, the fitting of oversize coets onto this mode aows them to be fitted to the cabes that can be accommodated by the next housing size up (see page 9). 07

110 PHG Free socket, key (G) or keys (A to C and ), cabe coet and nut for fitting a bend reief ) ~ A S PHG PHG S PHG 9 54 Cabe assemby (page 04) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). PKG Fixed socket, nut fixing, key (G) or keys (A to C and ), cabe coet ~ S A B e E S S S PKG x e PKG PKG 0.5 6x x S E maxi S Cabe assemby (page 04) P Pane cut-out (page 8) 08

111 Watertight or vacuumtight modes This socket mode aow the device on which they are fitted to reach a protection index of IP68 as per IEC This mode is aso avaiabe in a vacuumtight version. It is identified by the etter «PV» at the end of the part number (certificate on request). Epoxy resin is used to sea this mode. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 5000 cyces IEC test 9a Cimatica category 0/80/ IEC Humidity up to 95% at 60 C eakage rate (He) < 0-7 mbar..s - IEC test 4b 0- Temperature range Sat spray corrosion test - 0 C/+ 00 C - 0 C/+ 80 C > 000h IEC test f aximum operating pressure ) 0 60 bar IEC test 4 d 60 bar IEC test 4 d 40 bar IEC test 4 d Note: ) this vaue corresponds to the maximum aowed pressure difference for the assembed socket. HGG Fixed socket, nut fixing, key (G) or keys (A to C and ), vacuumtight S maxi A B e E S S e HGG HGG x x E maxi S HGG x P Pane cut-out (page 8) Aignment Key ( series) Aignment Key and Poarized Keying System series connector mode part numbers are composed of three etters. The AST ETTER indicates the key position and the contact type (mae or femae). Front view of a socket α Ref. Nb of keys Anges 0 Pug Contact type Socket Note G mae femae A α mae femae B α mae femae J γ femae mae γ γ mae femae ) Note: ) that contact type is not as for the K series. First choice aternative Specia order aternative 09

112 0

113 Insert configuration (S, E and series) Unipoe Soder contacts Contact type AWG Number of V contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. Test votage (kv rms) ) Test votage (kv dc) ) Rated current (A) ) 00. ) S 0E.6 ) S E.0 ) S S E E S E S E S S 4S E 4E S 5E Note: ) see cacuation method, caution and suggested standard on page. ) aso avaiabe with inversed contacts: pug = femae, socket = mae. First choice aternative Specia order aternative

114 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) 0S S 0E-0 E )..8 5 ) 0 S S E- E ) S 4E S 5E S S 0E-0 E )..8 0 ) 0 S S E- E ) S 4E S 5E x6.0 8 x E S S 0E-0 E )..8 0 ) S E ) S E S 4E S 5E S 6E S S S 4S 5S E- E- E 4E 5E x0.9 x x.0 x. 6 0 x.0 x.0 6 x4.0 x ) 7 ).5. 4) Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. ) rated current = 6A for socket with ebow (90 ) contacts for printed circuit. 4) rated current = A for socket with ebow (90 ) contacts for printed circuit. First choice aternative Specia order aternative

115 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) 6 0S S 0E-0 E ) S S E- E. 4) S 4E S 5E S S 4S E- E 4E x x x.0 4x ) 9 ) S E ) S 4S E 4E S 5E S 4E S S E- E ) S 5S 4E 5E Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. ) rated current = 6A for socket with ebow (90 ) contacts for printed circuit. 4) ony for FF mode. First choice aternative Specia order aternative

116 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) S E S 4E 6S 6E S 5E S E S S E S 4E Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 4

117 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) S 5E x.0 x S 4S E 4E S 5E E S 4S E 4E S 5E x.0 6x S Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 5

118 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) S 4E S 5E S E S 4E S 5E x.0 0x S 4E S 5E S.0..8 Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 6

119 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) E S 5E S 6E E S 5E S E 0x. 0 6x Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 7

120 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) S 5E 6E S 5E S 6S 5E 6E S 6E E S 6E S 6E Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 8

121 utipoe Soder contacts Contact type AWG Number of V contacts Crimp contacts Standard Watertight Contact ø (mm) Soder Crimp Print (straight) Print (ebow) Soder (max.) min. Crimp max. ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) E S Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. First choice aternative Specia order aternative 9

122 Housings (S, E and series) Ref. C D N K S T U B G P R H Outer she and coet nut atch seeve + earthing crown Other metaic components Remarks Note ateria Surf. treatment ateria Surf. treatment ateria Surf. treatment Brass chrome brass/bronze nicke ) brass nicke Brass god-pated brass/bronze nicke ) brass nicke Brass nicke brass/bronze nicke ) brass nicke Brass back chrome ) brass/bronze nicke ) brass nicke Stainess stee brass/bronze nicke ) brass nicke Stainess stee stainess stee brass nicke Stainess stee stainess stee stainess stee Auminium aoy anodized brass/bronze nicke ) brass nicke ) PO (back) brass/bronze nicke ) brass nicke Ony for FFP, ERN and PCP (S series) PEEK (natura) brass/bronze nicke ) brass nicke Ony for FFP, ERN and PCP (S series) PSU brass/bronze nicke ) brass nicke Ony for FF (S series) ) PPSU brass/bronze nicke ) brass nicke Ony for FF (S series) ) PPS/brass /nicke brass/bronze nicke ) brass nicke Ony for EP and EXP (S series) Note: detaied characteristics of these materias and treatments are presented on page 05. ) see «variant» for the coour. ) in the E and series, the atch seeve is chrome-pated. ) surface not conductive use socket with earthing tag (ERN mode) to carry shied. First choice aternative Specia order aternative Insuators (S, E and series) Ref. ateria Contact type Remarks Note Y T T V N PEEK Soder or print PEEK Crimp PTFE Soder ony for unipoe types FEP Soder ony for mutipoe types of the S or E series PI Soder ony for mutipoe types of the S or E series PA6.6 Soder materia for 5S/5E and 6S/6E series mutipoe inserts Note: detaied characteristics of these materias are presented on page 0. First choice aternative Specia order aternative Contacts (S, E and series) Sodering characteristics no need to order specific toos, a simpe sodering iron is sufficient idea for very sma and fragie conductors contacts with soder cups to aow the soder to fow Note: see page for more information. Crimping characteristics practica, quick contact fixing outside the insuator possibe use at high temperature need to order specific toos no risk of heating the insuator during the conductorcontact fixing high tensie strength totay ead-free soution 0

123 Contacts reference for pugs, free or fixed sockets Contact type ae Femae Contact ø C Form (mm) (mm) per fig. AWG max. Soid Section max. (mm ) Conductor Stranded AWG Section (mm ) min. max. min. max. F r ) (N) Notes Soder ) ) 0.50 ø C ø C A Crimp C ) fig. B P ø C C ø C B P ) G U C fig. B P ø C G U ) C ) ø C B P C ) B P Print ø C ø C D N dimensions and C are detaied in the section on PCB driing pattern. See page 89. Print (ebow) V V dimensions and C are detaied in the section on PCB driing pattern. See page 90. ø C Note: ) contact retention force in the insuator (according to IEC test 5 a). ) for a given AWG, the diameter of some stranded conductor designs is arger than the soder cup diameter. ake sure that the maximum conductor diameter is smaer than ø C. First choice aternative Specia order aternative

124 Contacts reference for couper and pug with socket Ref. A Contact type ae - Femae Femae - ae Femae - Femae Remarks contact configuration is expained beow contact configuration is expained beow contact configuration is expained beow Contacts reference for fixed and free coupers RA, RAD and SWH A ae - Femae Femae - ae Femae - Femae for pug for pug for pug for pug for pug for pug Unipoe A A Unipoe A Unipoe A A utipoe (odd) A utipoe (odd) A ) A 4 6 utipoe (even) 6 4 A ) A 6 4 utipoe (even) 4 6 A ) Use of pugs for mating with RAD, RA and SWH coupers Unipoe type: for couping two identica pugs fitted with mae contact (contact reference A). for couping a pug fitted with mae contacts (contact reference A) at the fange end for RAD and SWH and an inverted pug fitted with femae contacts (contact reference ) at the other end. A for the inverted version of code. utipoe type: for couping a standard pug (contact reference A) at the fange end for RAD and SWH and an inverted pug (contact reference as indicated in the above tabe) at the other end. for couping two standard pugs (contact type A). Ony avaiabe for RAD and RA modes. Note: ) this connector combination does not aow for contact numbering. One of the pugs has to be cabe mounted in a way to ensure correct signa continuity.

125 Coets (S, E and series) C, K and type coets for S series C type K type oversize cabe coet type (non EC) Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 00 C 7 C >.7 S..... >. ) ) C > >. ) C..7. > > 4. ) K > > 5. ) K > ) ) ) ) S C 7 C >.5 0S C C..... >. ) C 4 C > > 4. C >. C > 5. C >.7 C > 6. K > 4. C > 7. K > 5. C > 8. K > 5.7 K > ) K > >. )...5 ) >. ) >. ) ) ) > 4. ) ) ) > 5. ) S C C > > > 7. ) ) C > > 8. ) ) C > 4. C > 5. C > 5.7 K > 6. K > 7. K > 8. Note: A dimensions are in miimetres. ) these coets cannot be used for connectors modes with nut for fitting a bend reief. ) these coets cannot be used for ebow connectors. ) the inner diameter of the smaest bend reief avaiabe is.5 mm.

126 C, K and type coets for S series C type K type oversize cabe coet type (non EC) Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes S C 4 C S C C C K ) C K ) C K ) C K ) K..0. K ) K...0. K ) ) K ) > 4. ) K ) > 5.7 ) K ) > 7. ) ) > 8.7 ) ) > 9.7 ) ) ) 4S C 5 C ) ) C ) C ) C ) C ) C Note: A dimensions are in miimetres. ) these coets cannot be used for connectors modes with nut for fitting a bend reief. ) these coets cannot be used for ebow connectors. 4

127 C, K and type coets for S series C type K type oversize cabe coet type (non EC) Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 5S C 7 C ) ) 5S K 6 K ) ) C ) K ) C ) K ) C ) K ) C..0. ) ) ) C..0. ) ) ) C ) ) ) C )..0. ) ) C )..0. ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) K..0. ) ) ) K ) ) ) K ) Note: A dimensions are in miimetres. The 5S. is ony avaiabe with type of coet. ) these coets cannot be used for connectors modes with nut for fitting a bend reief. ) these coets cannot be used for ebow connectors. 5

128 C, K and type coets for S series C type K type oversize cabe coet type (non EC) Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 6S C C ) ) 6S ) ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C..0. )..0. ) ) C..0. )..0. ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) C ) ) ) Note: A dimensions are in miimetres. ) these coets cannot be used for connectors modes with nut for fitting a bend reief. ) these coets cannot be used for ebow connectors.. 6

129 C and K type coets for E series C type K type oversize cabe coet Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 0E C 0 C ) ) E C 65 C C ) C C C C C C K C K C K C K E C 5 C E C 0 C C C C C C C C C C C C C C C C C C C K C K C K C K C E C 5 C C K C K C K C K C K C C C C Note: A dimensions are in miimetres. ) the inner diameter of the smaest bend reief avaiabe is.5 mm. 7

130 C and K type coets for E series C type K type oversize cabe coet Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 4E C 50 C E C 0 C C C C C C C C C C C C C C C C C C C C C C C C C C 4 C E C 4 C K C K C K C K C K C..0. K C..0. K C K Note: A dimensions are in miimetres. 8

131 C and K type coets for series C type K type oversize cabe coet Type Code Coet ø Cabe ø max. min. Notes Type Code Coet ø Cabe ø max. min. Notes 0 C 0 C C 5 C C C C C C C C C C C C C C C C 5 C C 60 C C C C C C C C C C K C K C K C K C K K K K Note: A dimensions are in miimetres. 9

132 Variant (S, E and series) Bend reief for S series modes with coet Need to be ordered Bend reief for E and series modes with coet Need to be ordered Ref. Type Coet Code Need to be ordered separatey (see pages 67 and 68) Ref. Type Coet Code Need to be ordered separatey (see pages 67 and 68) 00 Z 0S S Z Z C 7 to K 7 to 4 7 to C to 44 K 5 to 6 to 48 C to 6 K 7 to 87 to 66 GA.00.0.D GA.0B.0.D GA.00.0.D GA.0B.0.D GA.B.0.D GA.0B.0.D GA.B.0.D GA.B.0.D GA.B.0.D 0E 0 E E E Z Z Z Z C 0 to 50 C 5 to 65 K 70 to 85 C 5 to 85 K 90 to 0 C 0 to 0 K to 5 GA.0B.. GA.B.. GA.B.. GA.B.. GA.B.. GA.B.. GA.4B.. S Z C 4 to 87 K 97 to GA.B.0.D GA.B.0.D 4E Z C 50 to 5 GA.4B.. S Z 4 to 87 C 57 to 97 K to GA.B.0.D GA.B.0.D GA.4B.0.D Note: A dimensions are in miimetres. 57 to 97 GA.B.0.D 4S Z C 8 to 8 to GA.4B.0.D GA.4B.0.D 0

133 Coour of connectors she made of pastic materia and auminium aoys Ref. Coour Pastic she PSU PPSU PA.6 Anodized coour Auminium aoys Anodized coour for bend reief coet nut A bue B white G grey J yeow brown N back R red S orange T natura V green back X F natura cream Note: other anodizing coours are avaiabe for connectors with coet nut for bend reief. Pease consut us. Watertight and vacumtight socket and couper modes (S, E and series) Watertight Vacuumtight S P PV EWB, HCP, HGP, HGW, SWH O-ring and gasket materia (E and series) Standard connectors are deivered with siicone o-ring and gaskets. The vacuumtight modes, identified with the etter «PV», are deivered with Viton gaskets. Other gaskets materia can be deivered upon specia request. Ref. O-ring materia E P PV EBR, HGP, SWH P PV HGG H E D FP (Viton ) EPD FP (Viton ) and coet nut for bend reief

134

135 G SERIES C SERIES

136 G The G series with key (G) provides the same advantages of space saving due to its sma dimensions as the C series and is avaiabe in mutipoe type with 8 contacts. eta housing modes (page 5) Straight pugs Fixed sockets Free sockets FGG EGG ECG PHG FGG ECG EYG PHG Part Numbering System Pug F G G. G. 8. C A D 5 Variant: (page 8) Cabe ø: (page 8) Coet type: (page 8) Fixed socket E G G. G. 8. C Variant: (page 8) : (page 5) : G Insert configuration: (p. 7) Contact: (page 7) Insuator: = PEEK Housing: (page 7) FGG.G.8.CAD5 = straight pug with cabe coet, G series, mutipoe type with 8 contacts, outer she in chrome-pated brass, PEEK insuator, mae soder contacts, D type coet for 5. mm diameter cabe. EGG.G.8.C = fixed socket, G series, mutipoe type with 8 contacts, outer she in chrome-pated brass, PEEK insuator, femae soder contacts. Part Section Showing Interna Components 4 5 Fixed socket outer she hexagona nut ocking washer insuator femae contact Straight pug outer she atch seeve coet nut spit centre-piece insuator mae contact coet 4

137 eta housing modes Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Endurance Humidity Temperature range Sat spray corrosion test Protection index Cimatica category > 500 cyces IEC test 9a up to 95% at 60 C - 55 C, + 50 C > 000h IEC test f IP50 IEC /75/ IEC Note: The various tests have been carried out with FGG and EGG connector pairs, with chrome-pated brass she and PEEK insuator. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page 05. FGG.G Straight pug, key (G), cabe coet FGG.G Straight pug, key (G), cabe coet and nut for fitting a bend reief ) ~ ~ ø 4 S 0.5 EGG.G Fixed socket, nut fixing, key (G) ECG.G Fixed socket with two nuts, key (G) (back pane mounting) 5.6 maxi S 7.8 S maxi.5 ø 9. 5 x ø 8 ø 9. 5 x 5 x ø 0 ø 4 S Cabe assemby (page 40) Cabe assemby (page 40) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). S.8 5 maxi S.8 4. maxi Pane cut-out (page 40) Pane cut-out (page 40) Note: a dimensions are in miimetres. 5

138 ECG.G Fixed socket with two nuts, key (G), straight contact for printed circuit (back pane mounting) EYG.G Fixed socket, key (G), protruding she (screw fixing on the pane) S x maxi 8.5 PHG.G Free socket, key (G), cabe coet PHG.G Free socket, key (G), cabe coet and nut for fitting a bend reief ) ~8 6.4 ø 4 ø 4 ø 9. 5 x 5 x ø 0 ø 4 S.8 4. maxi Pane cut-out (page 40) PCB driing pattern (page 40) Pane cut-out (page 40) S 0.5 S Cabe assemby (page 40) Cabe assemby (page 40) Note: a dimensions are in miimetres. Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). 6

139 Insert configurations (G series) ae soder contacts Femae soder contacts Contact ø (mm) Soder Contact type Print ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) 8 8 G Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. Housings (G series) Ref. Outer she and coet nut atch seeve Other metaic components Note ateria Surf. treatment ateria Surf. treatment ateria Surf. treatment C Brass chrome brass/bronze nicke brass nicke N Brass nicke brass/bronze nicke brass nicke K Brass back chrome brass/bronze nicke brass nicke Note: detaied characteristics of these materias and treatments are presented on page 05. First choice aternative Specia order aternative Contacts (G series) Ref. A N Contact type ae soder Femae soder Femae print 7

140 Coets (G series) D type coets for G series D type Coet ø Cabe ø Type Code max. min. G D 5 D D D Note: a dimensions are in miimetres. Variant (G series) Bend reief for G series modes with coet Need to be ordered Ref. Coet Type Code Need to be ordered separatey (see pages 67 and 68) G Z D 5 to 80 GA.B.. 8

141 Accessories (G series) BRE Banking caps for fixed and free sockets B Part number A B N N BRE.G.00.NAS Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee O-ring materia: Siicone rubber or FP ø.5 Note: these caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the materia of the O ring (siicone rubber). O-ring s made from FP are aso avaiabe; if requir - ed, repace the etter «S» by «V». aximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 BRF Banking caps for fixed sockets B Part number A B N N BRF.G.00.NAS Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee O-ring materia: Siicone rubber or FP siding oop Note: this caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the materia of the O ring (siicone rubber). O-ring s made from FP are aso avaiabe; if requir - ed, repace the etter «S» by «V». aximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 FF Nut for bend reief ø C Part number FF.C.0.C A C S 4 8. S Note: for bend reiefs to be used with this nut see section «Accessories» page 4. ateria: Chrome-pated brass (0. µm) Note: other accessories are aso avaiabe. See section «Accessories» on page 60. 9

142 Tooing (G series) Pease consut the «Tooing» section (page 7). Pane cut-outs (G series) Pane cut-outs PCB driing pattern EGG - ECG EYG mini 7 mini 60 5 ø ø 6.7 B x 0.75 ø 0.6 ø.5 Note: mounting nut torque: 6 Nm (N = 0.0 kg) Cabe assemby (G series) Cabe stripping engths Type Contact ø (mm) Cabe stripping engths (mm) S T T G S Note: the toerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 40

143 C In many appications, it is necessary to use mutipoe connectors which have shortened dimensions but require high contact density. EO short series connectors, which are shorter than 0 mm, perfecty meet these needs. The C series, featuring a hermaphroditic insert, is avaiabe in mutipoe type up to 4 contacts. eta housing modes (page 4) Fixed pug Straight pugs Fixed sockets Free sockets Fixed socket Watertight or vacuumtight modes (page 44) Fixed sockets FAA FFA ERA ECP PCA PSA ERY HGP HEP FFA ECP EEP PCA Part Numbering System Pug F F A. C C A C 7 Variant: (page 47) Cabe ø: (page 46) Coet type: (page 46) Fixed socket E R A. C C Variant: (page 47) : (page 4) : C Insert configuration: (p. 45) Contact: (page 46) Insuator: = PEEK Housing: (page 46) FFA.C.06.CAC7 = straight pug with cabe coet, C series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, mae soder contacts, C type coet for.7 mm diameter cabe. ERA.C.06.C = fixed socket, nut fixing, C series, mutipoe type with 6 contacts, outer she in chrome-pated brass, PEEK insuator, femae soder contacts. Part Section Showing Interna Components Fixed socket outer she hexagona nut ocking washer insuator mae contact femae contact Straight pug outer she atch seeve coet nut spit centre-piece insuator mae contact femae contact coet 4

144 eta housing modes Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Endurance Humidity Temperature range Sat spray corrosion test Protection index Cimatica category > 500 cyces IEC test 9a up to 95% at 60 C - 55 C, + 50 C > 000h IEC test f IP50 IEC /75/ IEC Note: The various tests have been carried out with FFA and ERA connector pairs, with chrome-pated brass she and PEEK insuator. Detaied eectrica characteristics, as we as materias and treatment are presented in the chapter Technica Characteristics on page 05. FFA.C Straight pug, cabe coet FFA.C Straight pug, cabe coet and nut for fitting a bend reief ) ~ ~ ø 4 S 0.5 FAA.C Fixed pug, nut fixing, non-atching ERA.C Fixed socket, nut fixing S 7 7 maxi maxi S 7.8 ø 9. 5 x ø 8 ø 9. 5 x ø 8 ø 4 S Cabe assemby (page 48) Cabe assemby (page 48) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67).. maxi S.8 S.8 5 maxi Pane cut-out (page 48) Pane cut-out (page 48) Note: a dimensions are in miimetres. 4

145 ECP.C Fixed socket with two nuts (back pane mounting) ECP.C Fixed socket with two nuts, straight contact for printed circuit (back pane mounting) S maxi.5 S EEP.C Fixed socket, nut fixing (back pane mounting) ERY.C Fixed socket, protruding she, (screw fixing on the pane) S maxi.5 ø x PCA.C Free socket, cabe coet PCA.C Free socket, cabe coet and nut for fitting a bend reief ) ~8 6.4 ø 4 S 0.5 PSA.C Fixed socket nut fixing, cabe coet ~8 S 7.8 ø 9. 5 x ø 8 ø 4 ø 9. 5 x 5 x ø 0 ø 9. 5 x 5 x ø 0 S.5 4. maxi S.5 4. maxi Pane cut-out (page 48) Pane cut-out (page 48) PCB driing pattern (page 48) ø 0 x maxi maxi ø Pane cut-out (page 48) Pane cut-out (page 48) S Cabe assemby (page 48) Cabe assemby (page 48) Note: ) to order, add a «Z» at the end of the reference. The bend reief must be ordered separatey (see page 67). S 0.5 S.8 5 maxi Pane cut-out (page 48) Note: a dimensions are in miimetres. 4

146 Watertight or vacuumtight modes These socket aow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fuy compatibe with pugs of the same series and are widey used for portabe radios, miitary, aboratory equipment, aviation, etc. These modes are identified by a etter «P» at the end of the reference. These modes are aso avaiabe in a vacuumtight version. Such modes are identified by an additiona etter «V» at the end of the part number (certificate on request). Epoxy resin is used to sea these modes. Technica Characteristics echanica and Cimatica Characteristics Vaue Standard Characteristics Vaue Standard Endurance > 500 cyces IEC test 9a Cimatica category 0/80/ IEC Humidity up to 95% at 60 C eakage rate (He) ) < 0-7 mbar..s - IEC test 4b Temperature range - 0 C, + 80 C aximum operating pressure 5 bar IEC test 4d Sat spray corrosion test > 000h IEC test f Note: ) ony for vacuumtight modes. HGP.C Fixed socket, nut fixing, watertight or vacuumtight HEP.C Fixed socket, nut fixing, watertight or vacuumtight (back pane mounting) 0 maxi S maxi ø 9. 5 x ø 0 ø 0 5 x ø 0 S 7 5 maxi 5. maxi S.8 Pane cut-out (page 48) Pane cut-out (page 48) 44

147 Insert configurations (C series) ae soder contacts Femae soder contacts Contact ø (mm) Soder Contact type Print ) ) Test votage (kv rms) ) ) Test votage (kv dc) Rated current (A) ) 0 C C C C C C C C Note: ) see cacuation method, caution and suggested standard on page. ) owest measured vaue; contact to contact or contact to she. 45

148 Housings (C series) Ref. Outer she and coet nut atch seeve Other metaic components Note ateria Surf. treatment ateria Surf. treatment ateria Surf. treatment C Brass chrome brass/bronze nicke brass nicke N Brass nicke brass/bronze nicke brass nicke K Brass back chrome brass/bronze nicke brass nicke Note: detaied characteristics of these materias and treatments are presented on page 05. First choice aternative Specia order aternative Contacts (C series) Ref. A N Contact type ae soder Femae soder Femae print utipoe connectors are fitted with hermaphroditic inserts incuding mae and femae contacts. However, by convention, the etter indicating the contact type in the part number composition wi be the mae contact (reference A) for pugs and femae contact (reference ) for sockets. Coets (C series) C and type coets for C series C type type (non EC) Coet ø Cabe ø Coet ø Cabe ø Type Code max. min. Type Code max. min. C C 7 C C C C C C C C C C C C Note: a dimensions are in miimetres

149 Variant (C series) Bend reief for C series modes with coet Need to be ordered Watertight and vacumtight socket modes (C series) (HEP or HGP) Ref. Watertight Vacuumtight Ref. Type Coet Code Need to be ordered separatey (see pages 67 and 68) C P PV C Z C 4 to 80 4 to 8 GA.B.0.D GA.B.0.D Accessories (C series) Accessories for the C series are identica with the G series. Pease refer to corresponding pages (page 9). Tooing (C series) Pease consut the «Tooing» section (page 7). 47

150 Pane cut-outs (C series) Pane cut-outs PCB driing patterns mini B (mm) B (mm) 08 0 ø 0.6 ø 0.6 B ø ECP EEP ERA FAA HEP HGP PSA (4x) (4x) ERY 7 mini 4 ø 0.6 ø (6x).4.4 x 0.75 Note: mounting nut torque: 6 Nm (N = 0.0 kg) (6x).4 Cabe assemby (C series) Cabe stripping engths Type ø contact A (mm) Cabe stripping engths (mm) S T T C 0 0/04/06 08/0// S Note: the toerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 48

151 The connector offers a new innovative design for avionics, aerospace, miitary, security, motorsport and heavy duty appications. ade of high-strength auminium, this connector is one of the ightest and most compact of the EO product ine. A one-grip ratchet screw system enabes quick and secure couping of the connectors. The arctic grip makes it easy to manipuate the connector whie wearing goves or when the connector is ocated in a difficut to access area. Features Ratchet-couping mechanism Quick mating: ess than /4 turn to seat Compact design for space savings ightweight Oi and fue resistant High vibration and shock resistance 60 screening for fu EC shieding Seaed to IP68 when mated Coour coding / keying Reverse gender configuration Scoop proof Pin configuration from to 4 contacts Threaded for I-DT-8999 backshe eta housing modes Straight pugs Fixed sockets Free sockets FA FG F EG PB PV P FA FG F EG P PB PV FA FG F EC P FW FX EC PB PV PH FW FX ED PE PF PH FW FX ED PE PF PH USB modes Straight pugs Fixed sockets Watertight mode (unmated) Fixed socket FG F EG EG HE Fibre optic modes Straight pugs Fixed sockets Free sockets F EG P FG ED PH ore informations on: 49

152 F The F series connectors have been speciay deveoped to meet the most demanding requirements in terms of dimensions, weight and watertightness. Our manufacturing programme incudes now 8 series. This series provides customers with many features and benefits incuding: push-pu sef-atching system for safe connection seaed to IP67 for environmenta protection when mated according to IEC 6059 compact scoop-proof design and use of auminium aoy high shock and vibration resistance mutipoe types with to 68 contacts or mutifibre optic or mixed FO + V in F series crimp or print contacts (straight or ebow) keys ensuring ease of bind mating coour coded key options for system security. The F series connectors are avaiabe in different materias: for high shock and vibration resistance, EO recommends using Y code materia (with beryium copper atch seeve). for environmenta resistance and atching cyce endurance, EO recommends using the C code materia (brass outershe). for ightweight and atching cyce endurance, EO recommends using X code materia (auminium she). for ightweight and sat spray corrosion resistance, EO recommends using I code materia (auminium she). Each series incudes severa modes of pugs and sockets avaiabe in contact configur ations adapted to a round cabes, incuding up to 68 conductors, and a maximum diameter of 4 mm. Since EO connectors are perfecty screened and designed to guarantee very ow resistance to she eectrica continuity, they are particuary adapted to appications where eectromagnetic compatibiity (EC) is important. A arge number of accessories as we as tooing for cabe assemby are avaiabe. eta housing modes Straight pugs Fixed sockets Fixed sockets Free socket FG EG EC ED PE PH FN EE EC PB EF EH s for fibre optic Straight pug Fixed socket Watertight modes Fixed sockets FG EH HE HE ore informations on: 50

153 SPARE PARTS

154 Spare parts for crimp contacts Types ae contact Insuator part number Femae contact ø (mm) Cond. AWG A C min. max. Fig. ae Contact part number Femae 00 TT 0 / 0 / 04 FGG.00.0.Y EGG Y FGG ZZC EGG ZZ 0B 0K 0T 0 / 0 04 / 05 FGG.0B.0.Y FGG.0B.0.Y EGG.0B.40.Y EGG.0B.40.Y FGG.0B.560.ZZC FGG.0B.56.ZZC FGG.0B.56.ZZC FGG.0B.555.ZZC FGG.0B.556.ZZC EGG.0B.660.ZZ EGG.0B.66.ZZ EGG.0B.66.ZZ EGG.0B.655.ZZ EGG.0B.656.ZZ 06 / 07 / 09 FGG.0B.0.Y FGG.0B.554.ZZC 0S FGG.0B.560.ZZC FGG.0B.56.ZZC FGG.0B.56.ZZC FGG.0B.555.ZZC FGG.0B.556.ZZC EGG.0B.660.ZZ EGG.0B.66.ZZ EGG.0B.66.ZZ EGG.0B.655.ZZ EGG.0B.656.ZZ B K T 0 / 0 04 / / 07 / 08 FGG.B.0.Y FGG.B.0.Y FGG.B.0.Y EGG.B.40.Y EGG.B.40.Y EGG.B.40.Y FGG.B.565.ZZC FGG.B.566.ZZC FGG.B.560.ZZC FGG.B.56.ZZC FGG.B.555.ZZC FGG.B.556.ZZC EGG.B.665.ZZ EGG.B.666.ZZ EGG.B.660.ZZ EGG.B.66.ZZ EGG.B.655.ZZ EGG.B.656.ZZ 0 / 4 / 6 FGG.B..Y FGG.B.554.ZZC S FGG.B.565.ZZC FGG.B.566.ZZC FGG.B.560.ZZC FGG.B.56.ZZC EGG.B.665.ZZ EGG.B.666.ZZ EGG.B.660.ZZ EGG.B.66.ZZ B K T / / / 0 / 4 / 6 8 / 9 FGG.B.0.Y FGG.B.0.Y FGG.B.0.Y FGG.B..Y FGG.B..Y EGG.B.40.Y EGG.B.40.Y EGG.B.40.Y EGG.B.4.Y EGG.B.4.Y FGG.B.575.ZZC FGG.B.576.ZZC FGG.B.570.ZZC FGG.B.57.ZZC FGG.B.565.ZZC FGG.B.566.ZZC FGG.B.567.ZZC FGG.B.560.ZZC FGG.B.56.ZZC FGG.B.56.ZZC FGG.B.555.ZZC FGG.B.556.ZZC EGG.B.675.ZZ EGG.B.676.ZZ EGG.B.670.ZZ EGG.B.67.ZZ EGG.B.665.ZZ EGG.B.666.ZZ EGG.B.667.ZZ EGG.B.660.ZZ EGG.B.66.ZZ EGG.B.66.ZZ EGG.B.655.ZZ EGG.B.656.ZZ 5

155 Toos for crimp contacts 00 TT 0B 0K 0T Types 0 / 0 / 04 0 / 0 Positioners part number ) ae contact Femae contact DCE VC DCE V DCE BVC DCE BV DCE AVC DCE AV Extractors part number for mae/ femae contacts DCF T DCF T FGG-EGG FGG EGG FGG Crimp contacts Fig. Fig. ø C ø C ø C 04 / 05 DCE BVC DCE BV DCF T EGG ø C 0S 06 / 07 / DCE BVC DCE BVC DCE AVC DCE BVC DCE BV DCE BV DCE AV DCE BV DCF T Note: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a arge enough cross section to guarantee a crimp as per either I-C-50/-0 or /7-0. FGG-EGG FGG Insuators EGG B K T 0 / 0 04 / 05 DCE.9..BVC DCE.9.09.BVC DCE.9..BV DCE.9.09.BV DCF.9..T DCF T mae femae 06 / 07 / 08 DCE.9.07.BVC DCE.9.07.BV DCF T Note: each insuator can be used both for crimp contacts of norma shape (fig. ) or with reduced soder cups (fig. ). 0 / 4 / 6 DCE.9.05.BVC DCE.9.05.BV DCF T DCE Positioners ø mm ) S 0 DCE.9..BVC DCE.9..BV B K T DCE.9.09.BVC DCE.9.09.BV DCE.9.0.BVC DCE.9.6.BVC DCC.9.0.5A ) DCF.9.6.T mae femae These positioners are suitabe for use with both manua and pneumatic crimping toos according to the I-C- 50/7-0 standard. 04 / / 07 DCE.9..BVC DCE.9..CVC DCE.9..BV DCE.9..CV DCF.9..T DCE Turret for ø mm ) 08 / 0 DCE.9.09.BVC DCE.9.09.AVC DCE.9.09.BV DCE.9.09.AV DCF T / 4 / 6 8 / 9 DCE.9.07.BVC DCE.9.07.BV DCF T ) Note: these turrets can be used with manua crimping too according to I-C-50/-0 standard. Note: ) this mode is thumb-operated. ) for inverted contacts, pease use DCF T instead. ) pease consut the «Tooing» section (page 78) for the corresponding crimping toos. DCF Automatic extraction toos Note: (not vaid for FA and FW modes) 5

156 Spare parts for crimp contacts Types ae contact Insuator part number Femae contact ø (mm) Cond. AWG A C min. max. Fig. ae Contact part number Femae S FGG.B.565.ZZC FGG.B.566.ZZC FGG.B.567.ZZC EGG.B.665.ZZ EGG.B.666.ZZ EGG.B.667.ZZ B K T 0 0 / 04 / / 06 / / 09 / 0 / 4 6 / 8 0 / / 4 6 / 0 FGG.B.0.Y EGG.B.40.Y FGG.B.0.Y ) EGG.B.40.Y ) FGG.B.0.Y EGG.B.40.Y FGG.B..Y ) EGG.B.4.Y ) FGG.B..Y EGG.B.4.Y FGG.B..Y EGG.B.4.Y FGG.B.580.ZZC FGG.B.575.ZZC FGG.B.576.ZZC FGG.B.570.ZZC FGG.B.57.ZZC FGG.B.565.ZZC FGG.B.566.ZZC FGG.B.560.ZZC FGG.B.56.ZZC FGG.B.56.ZZC FGG.B.555.ZZC FGG.B.556.ZZC EGG.B.680.ZZ EGG.B.675.ZZ EGG.B.676.ZZ EGG.B.670.ZZ EGG.B.67.ZZ EGG.B.665.ZZ EGG.B.666.ZZ EGG.B.660.ZZ EGG.B.66.ZZ EGG.B.66.ZZ EGG.B.655.ZZ EGG.B.656.ZZ 4B 4K / / 0 4 / 0 40 / 48 FGG.4B.04.Y FGG.4B.0.Y FGG.4B.0.Y FGG.4B..Y FGG.4B..Y FGG.4B..Y EGG.4B.404.Y EGG.4B.40.Y EGG.4B.40.Y EGG.4B.4.Y EGG.4B.4.Y EGG.4B.4.Y FGG.4B.580.ZZC FGG.4B.575.ZZC FGG.4B.576.ZZC FGG.4B.570.ZZC FGG.4B.57.ZZC FGG.4B.565.ZZC FGG.4B.566.ZZC FGG.4B.560.ZZC FGG.4B.56.ZZC FGG.4B.555.ZZC FGG.4B.556.ZZC EGG.4B.680.ZZ EGG.4B.675.ZZ EGG.4B.676.ZZ EGG.4B.670.ZZ EGG.4B.67.ZZ EGG.4B.665.ZZ EGG.4B.666.ZZ EGG.4B.660.ZZ EGG.4B.66.ZZ EGG.4B.655.ZZ EGG.4B.656.ZZ 5B 5K 04 FGG.5B.04. EGG.5B FGG.5B.58.ZZC EGG.5B.68.ZZ 0 FGG.5B.0.Y EGG.5B.40.Y FGG.5B.580.ZZC EGG.5B.680.ZZ 4 / / 40 / / 54 / 64 FGG.5B..Y EGG.5B.4.Y FGG.5B.0.Y EGG.5B.40.Y FGG.5B..Y EGG.5B.4.Y FGG.5B..Y ) EGG.5B.4.Y ) FGG.5B.575.ZZC FGG.5B.576.ZZC FGG.5B.570.ZZC FGG.5B.57.ZZC FGG.5B.565.ZZC FGG.5B.566.ZZC FGG.5B.567.ZZC FGG.5B.560.ZZC FGG.5B.56.ZZC EGG.5B.675.ZZ EGG.5B.676.ZZ EGG.5B.670.ZZ EGG.5B.67.ZZ EGG.5B.665.ZZ EGG.5B.666.ZZ EGG.5B.667.ZZ EGG.5B.660.ZZ EGG.5B.66.ZZ Note: ) for 09 type the insuator part number is FGG.B.09. (mae contact) and EGG.B.409. (femae contact). ) for 50 type the insuator part number is FGG.5B.50. (mae contact) and EGG.5B.409. (femae contact). 54

157 Toos for crimp contacts Types Positioners part number ) ae contact Femae contact Extractors part number for mae/ femae contacts FGG-EGG Crimp contacts Fig. ø C S B K T / 04 / 09 DCE.9..BVC DCE.9..BV DCE.9..CVC DCE.9..CV DCE.9.0.BVC DCE.9.0.BVC DCF.9.0.5T DCC.9.0.5A ) FGG EGG FGG Fig. ø C ø C 05 / 06 / 07 DCE.9.6.BVC DCF.9.6.5T EGG ø C 08 / 09 / 0 / 4 6 / 8 DCE.9..BVC DCE.9.09.BVC DCE.9.09.BVG DCE.9..BV DCE.9.09.BV DCE.9.09.BVU DCF.9..5T DCF T Note: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a arge enough cross section to guarantee a crimp as per either I-C-50/-0 or /7-0. FGG-EGG Insuators 0 / / 4 6 / 0 DCE.9.07.BVC DCE.9.07.BV DCF T FGG EGG 4B 4K / 07 0 DCE.9.04.BVC DCE.9.04.BVC DCE.9.64.BVC DCF.9.0.5T DCC.9.0.5A ) DCF.9.6.5T mae femae Note: each insuator can be used both for crimp contacts of norma shape (fig. ) or with reduced soder cups (fig. ). DCE.9.4.BVC DCE.9.4.BV DCF.9..5T DCE Positioners ø mm ) 6 / 0 4 / 0 DCE BVC DCE BV DCF T 40 / 48 DCE BVC DCE BV DCF T mae femae 5B 5K / 6 DCE BVC DCE.9.05.BVC DCE.9.05.BVC DCF T DCF.9.0.5T DCC.9.0.5A ) These positioners are suitabe for use with both manua and pneumatic crimping toos according to the I-C- 50/7-0 standard. DCE Turret for ø mm ) 0 DCE.9.65.BVC DCF.9.6.5T 0 / 40 / / 54 / 64 DCE.9.5.BVC DCE.9.5.BVG DCE BVC DCE.9.5.BV DCE.9.5.BVU DCE BV DCF.9..5T DCF T Note: ) this mode is thumb-operated. ) pease consut the «Tooing» section (page 78) for the corresponding crimping toos. Note: these turrets can be used with manua crimping too according to I-C-50/-0 standard. DCF Automatic extraction toos Note: (not vaid for FA and FW modes) 55

158 GBA ocking washers Part number A C ø C GBA FN GBA.0S.50.FN GBA.S.50.FN 00-TT 0S-0B-0T S-B-T GBA.0E.50.FN XB GBA.E.50.FN E-K GBA.S.50.FN S-B-C-G-T GBA.S.50.FN S-B-T GBA.4S.50.FN 4S-4B ateria: Nicke-pated bronze ( µm) Note: to order this accessory separatey, use the above part numbers. GBB Tapered washers Part number A C ø C GBB N GBB.0S.50.N GBB.S.50.N 00 0S-0B S-B GBB.S.50.N S-B-C-G GBB.S.50.N S-B GBB.4S.50.N 4S-4B GBB.5S.50.N 5S-5B ateria: Nicke-pated brass ( µm) Note: sockets of series 5B and 5S are aways suppied with a tapered washer. To order this accessory separatey, use the above part numbers. The pane cut out diameters are arger when using tapered washer. GEG Notched nut e Part number GEG C A B e x GEG.0S.40.C x GEG.0E.40.C x.0.5 GEG.S.40.C GEG.E.40.C x x.0.5 GEG.S.4.C. 4 x e GEG.S.40.C GEG.S.4.C x x.0.5 GEG.E.40.C x.0.5 ateria: Chrome-pated brass (Ni µm + Cr 0. µm) Note: 00, TT, 0B, 0T, 0S, B, T, S, B, T and S series fixed and free sockets for back pane mounting are aways deivered with this notched nut. To order this accessory separatey, use the above part numbers. 56

159 GEA Hexagona nuts Part number A B e ateria: Nicke-pated brass ( µm), natura anodized auminium aoy, stainess stee A e øb GEA N GEA.0S.40.N GEA.0S.4.N GEA.0E.40.N GEA.S.40.N GEA.E.40.N GEA.S.40.N GEA.E.40.N GEA.S.40.N GEA.E.40.N GEA.4S.40.N GEA.4E.40.N 00-TT 0S-0B-0T 0S-0B 0E-0K-0 S-B-XB S-B-T E-K- S-B S-B-T E-K- S-B-T E-K 4S-4B 4E-4K x x x x x x x x x x x x Note: to order this part separatey, use the above part numbers. The ast etters «N» of the part number refer to the nut materia and treatment. If a nut in auminium aoy or stainess stee is desired, repace the ast etters of the part number by «PT» or «AZ» respectivey. GEC Conica nuts ateria: Chrome-pated brass (Ni µm + Cr 0. µm) Note: B, K, T, S, E, 4B, 4K, 4S, 4E, 5B, 5K, 5S, 5E, 6S and 6E series fixed and free sockets for back pane mounting are aways deivered with a conica nut. To order this accessory separatey, use the part numbers in the adjacent tabe. A e Part number GEC C GEC.0S.40.C GEC.0E.40.C GEC.S.40.C GEC.S.4.C GEC.S.4.C GEC.S.40.C GEC.S.4.C GEC.E.40.C GEC.S.40.C GEC.E.40.C GEC.4S.40.C GEC.4K.4.C GEC.5S.40.C A B e x x x x x x x x x x x x x x

160 GEB Round nuts Part number A e e GEB N GEB.0S.40.N x x GEB.0E.40.N x GEB.S.40.N 4.0 x GEB.E.40.N x GEB.S.40.N GEB.B.40.N x x GEB.S.40.N.0 8 x e GEB.4S.40.N GEB.5S.40.N GEB.5E.40.N x x x GEB.6S.4.N x GEB.6E.40.N x ateria: Nicke-pated brass ( µm) Note: 5B, 5K, 5S, 5E, 6S and 6E series sockets are aways suppied with mode round nuts. To order this accessory separatey, use the part numbers in the adjacent tabe. 58

161 ACCESSORIES TOOING

162 B Accessories BFG Pug caps Part number A B N BFG PCSG BFG.0B.00.PCSG 0S-0B BFG.B.00.PCSG S-B N BFG.B.00.PCSG S-B BFG.B.00.PCSG S-B Body materia: Poyoxymethyene (PO) grey (or back) Cord materia: Poyamide 6, grey (or back) Gasket materia: Siicone rubber aximum operating temperature: 00 C Watertightness: IP5 according to IEC 6059 Note: this cap is avaiabe ony with an aignment key (G). Upon request this cap can be suppied in back and the ast etter «G» of the part number shoud be repaced with «N». Fitting the cord Side the pug into the oop of the cord. Pace the oop into the groove in front of the coet nut and tighten the oop. BFA Pug caps N B siding oop Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 for E series Part number BFA.0E.00.NAS BFA.E.00.NAS BFA.E.00.NAS BFA.E.00.NAS BFA.4E.00.NAS BFA.4S.00.NAS BFA.5E.00.NAS BFA.5S.00.NAS BFA.6S.00.NAS 0E E E E 4E 4S 5E 5S 6S A B N Note: the ast etter «S» of the part number stands for the materia of the O-ring (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». 60

163 BFG Pug caps with key (G) N B siding oop Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 for E and K series Part number BFG.0K.00.NAS BFG.K.00.NAS BFG.K.00.NAS BFG.K.00.NAS BFG.4B.00.NAS BFG.4K.00.NAS BFG.5B.00.NAS BFG.5K.00.NAS BFG.6E.00.NAS 0K-0 K- K- K 4B 4K 5B 5K 6E A B N Note: this cap is avaiabe ony with an aignment key (G). The ast etter «S» of the part number stands for the materia of the O-ring (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». BHG Pug caps, nut fixing or fange Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 for E and K series N B ø.5 Part number BHG.0K.00.NAS BHG.K.00.NAS BHG.K.00.NAS BHG.K.00.NAS BHG.4B.00.NAS BHG.4K.00.NAS BHG.5B.00.NAS BHG.5K.00.NAS BHG.6E.00.NAS 0K-0 K- K- K 4B 4K 5B 5K 6E A B N Note: this cap is avaiabe ony with an aignment key (G). The ast etter «S» of the part number stands for the materia of the O-ring (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». BFG Pug cap Part number A N BFG.K.00.EAN K 6 55 N ateria: back ACRYN anyard materia: Stainess stee Crimp ferrue materia: Stainess stee AISI 04 + poyoefin Note: These caps are suitabe for use with any aignment key configuration. 6

164 BHA Pug cap Part number A N BHA.K.00.EAN K 6 0 N ø. ateria: back ACRYN anyard materia: Stainess stee Crimp ferrue materia: Stainess stee AISI 04 + poyoefin Note: These caps are suitabe for use with any aignment key configuration. BRA Banking caps for fixed sockets and free straight sockets Part number A B N ø.5 B BRA PCSG BRA.0B.00.PCSG BRA.B.00.PCSG 00 0S-0B S-B N BRA.B.00.PCSG S-B-C-G BRA.B.00.PCSG S-B Body materia: Poyoxymethyene (PO) grey (or back) Cord materia: Poyamide 6, grey (or back) Gasket materia: Siicone rubber aximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 Note: these caps are suitabe for use with any aignment key configuration. On request this cap can be suppied in back. If so, repace the ast etter «G» of the part number by «N». BRE Banking caps for fixed sockets Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP6 according to IEC 6059 for S series B ø.5 N Part number BRE NAS BRE.0S.00.NAS BRE.S.00.NAS BRE.S.00.NAS BRE.S.00.NAS BRE.4S.00.NAS BRE.5S.00.NAS BRE.6S.00.NAS BRE.6E.00.NAS 00 0S-0B S-B S-B S-B 4S-4B 5S-5B 6S 6E A B N Note: these caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the O-ring materia (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». 6

165 BRE Banking caps for fixed sockets B Part number A B N BRE.0K.00.NAS 0K-0E BRE.K.00.NAS K-E N BRE.K.00.NAS K-E BRE.K.00.NAS K-E ø.5 BRE.4K.00.NAS BRE.5K.00.NAS 4K-4E 5K-5E Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 Note: these caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the O-ring materia (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». BRA Banking caps for fixed sockets Part number A N BRA.K.00.EAN K BRA.4K.00.EAN 4K ø. N ateria: back ACRYN anyard materia: Stainess stee Crimp ferrue materia: Stainess stee AISI 04 + poyoefin Note: These caps are suitabe for use with any aignment key configuration. BRF Banking caps for free sockets Part number A N BRF.K.00.EAN K N ateria: back ACRYN anyard materia: Stainess stee Crimp ferrue materia: Stainess stee AISI 04 + poyoefin Note: These caps are suitabe for use with any aignment key configuration. 6

166 BRD Banking caps for free sockets Part number A B N B BRD PCSG BRD.0B.00.PCSG 0S-0B BRD.B.00.PCSG S-B N BRD.B.00.PCSG S-B BRD.B.00.PCSG S-B Body materia: Poyoxymethyene (PO) grey (or back) Cord materia: Poyamide 6, grey (or back) Gasket materia: Siicone rubber aximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 Note: on request this cap is avaiabe in back. If required, repace the ast etter «G» of the part number by «N». Fitting the cord Side the socket into the oop of the cord. Pace the oop into the groove in front of the coet nut. Tighten the oop. BRF Banking caps for free sockets Part number A B N B BRF NAS BRF.0S.00.NAS 00 0S-0B BRF.S.00.NAS S-B BRF.S.00.NAS S-B N BRF.S.00.NAS S-B BRF.4S.00.NAS 4S-4B siding oop BRF.5S.00.NAS 5S-5B BRF.6S.00.NAS 6S Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP6 according to IEC 6059 for S series Note: these caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the O-ring materia (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». 64

167 BRF Banking caps for free sockets B Part number A B N BRF.0K.00.NAS 0K-0E BRF.K.00.NAS BRF.K.00.NAS K-E- K-E N BRF.K.00.NAS K-E siding oop BRF.4K.00.NAS BRF.5K.00.NAS 4K-4E 5K-5E Body materia: Nicke-pated brass (Ni µm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone rubber or FP aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 Note: these caps are suitabe for use with any aignment key configuration. The ast etter «S» of the part number stands for the O-ring materia (siicone rubber). O-ring s made from FP are aso avaiabe; if required, repace the etter «S» by «V». BRR Spring oaded dust caps for ERA, ERN and EG sockets or PSA and PK fixed sockets Part number A B C E N BRR.0S.00.PZVG 0S-0B N BRR.S.00.PZVG BRR.S.00.PZVG S-B S-B-C-G BRR.S.00.PZVG S-B B ø C Note: On request, this cap is avaiabe in back, bue or white. If so repace the ast etter «G» of the part number by «N», «A» or «B». E maxi Body materia: PSU Gasket materia: FK Spring materia: Stainess stee Axes materia: Nicke-pated brass aximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 BRR Spring oaded dust cap for ED and EB fixed sockets N Part number BRR.K.00.PZSG K A B C N Note: Use Aen key (0.9 mm fat) to secure cap on connector. B ø C Cap materia: Poyoxymethyene (PO) grey Body materia: Nicke-pated brass Gasket materia: Siicone rubber Spring materia: Stainess stee Axes materia: Nicke-pated brass aximum operating temperature: 00 C Watertightness: IP6 according to IEC

168 BFG Banking caps for pugs (T series) BHG Banking caps for fixed pugs (T series) B B N N siding oop ø.5 Part number A B N Part number BFG.TT.00.CAS BHG.TT.00.CAS BFG.0T.00.CAS BFG.T.00.CAS BFG.T.00.CAS BFG.T.00.CAS BHG.0T.00.CAS BHG.T.00.CAS BHG.T.00.CAS BHG.T.00.CAS Body materia: Chrome-pated brass (Ni μm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin O-ring materia: Siicone aximum operating temperature: 5 C Watertightness: IP68 according to IEC 6059 BRF Banking caps for free sockets (T series) BRE Banking caps for sockets (T series) B B N N siding oop ø.5 Part number A B N Part number BRF.TT.00.CAZ BRE.TT.00.CAZ BRF.0T.00.CAZ BRE.0T.00.CAZ BRF.T.00.CAZ BRF.T.00.CAZ BRF.T.00.CAZ BRE.T.00.CAZ BRE.T.00.CAZ BRE.T.00.CAZ Body materia: Chrome-pated brass (Ni μm) anyard materia: Stainess stee Crimp ferrue materia: Nicke-pated brass + poyoefin aximum operating temperature: 5 C Watertightness: IP68 according to IEC

169 G Bend reief (TPU) A bend reief made from thermopastic poyurethane eastomer can be fitted over EO pugs and sockets that are suppied with nut for fitting such bend reief. They are avaiabe in nine different coours match with the GRA insuating washers (see page 7). Use the part numbers shown beow to order this accessory separatey. ain characteristics ateria: TPU (Thermopastic Poyurethane) Temperature range in dry atmosphere: -40 C +80 C Part number Bend reief Cabe ø A min. max. Part number Bend reief Cabe ø A min. max. GA.00.0.DG ) GA DG ) GB DG ) GA.B.040.DG GA.B.045.DG GA.B.050.DG B S GB DG ) GB.00.0.DG ) GD DG ) 00-TT GA.B.060.DG GA.B.070.DG GA.B.080.DG ) E-K-T C-G GD DG ) GD.00.0.DG ) GA.0B.05.DG GA.0B.00.DG 0B GA.B.050.DG ) GA.B.060.DG GA.B.070.DG GA.B.080.DG S B E-K-T GA.0B.05.DG 0S GA.B.090.DG 4S GA.0B.040.DG ) GA.0B.045.DG ) 0E-0K-0T GA.4B.080.DG ) GA.4B.00.DG ) 4S GA.B.05.DG GA.B.00.DG GA.B.05.DG B-XB GA.4B.0.DG ) GA.4B.0.DG ) GA.4B.0.DG ) 4B 4E-4K GA.B.040.DG GA.B.045.DG S Note: a dimensions are in miimetres. GA.B.054.DG GA.B.065.DG ) E-K-T Note: ) Design may differ from other bend reief, mode without stripes. The «GD» are thin bend reiefs (for very fexibe cabes). The ast etter «G» of the part number indicates the grey coour of the bend reief. For ordering a bend reief with another coour, see tabe on page 68 and repace the etter «G» by the etter of the required coour. See aso detaied information for each series: B series on page 7; K series on page 7; T series on page 7; S series on page 0; E series on page 0. 67

170 GA Bend reief (Siicone) A bend reief has been designed for connectors used in appications at high temperature or requiring vapour steriization. These bend reiefs are different from previous ones as for their materia, a siicone eastomer which is noted for its retention of fexibiity over a wide temperature range. They are avaiabe in nine coours. Use the part numbers shown beow to order this accessory separatey. ain characteristics ateria: Siicone eastomer VQ Temperature range in dry atmosphere: -60 C +00 C Temperature range in water steam: +40 C Part number Bend reief Cabe ø A min. max. Part number Bend reief Cabe ø A min. max. GA.0B.05.RG GA.0B.00.RG 0B GA.B.040.RG GA.B.045.RG B GA.0B.05.RG GA.0B.040.RG GA.0B.045.RG GA.B.05.RG GA.B.00.RG 0S 0E-0K-0T 0 B GA.B.05.RG GA.B.057.RG GA.B.06.RG GA.B.07.RG GA.B.080.RG S E-K-T C-G GA.B.05.RG GA.B.040.RG GA.B.045.RG S GA.B.05.RG GA.B.057.RG GA.B.06.RG E-K-T Note: The ast etter «G» of the part number indicates the grey coour of the bend reief. For ordering a bend reief with another coour, see tabe on page 68 and repace the etter «G» by the etter of the required coour. See aso detaied information for each series: B series on page 7; K series on page 7; T series on page 7; S series on page 0; E series on page 0. Note: the seection of pigments, which shoud remain stabe at high temperature, is imited by the new reguations. For this reason, some coours wi be a shade different from those used for Desmopan bend reiefs. The seected soutions represent the best possibe compromise. Ref. A Coour bue Ref. J Coour yeow Ref. R Coour red B white brown S orange G grey N back V green 68

171 G Overa bend reief for pugs and sockets Overa bend reiefs, type GF for pugs and GP for sockets offer optimum protection against mechanica damage and give a protection index of IP65 according to IEC 6059 (mated position). These bend reiefs side easiy over the connector she and are positioned by sighty pressing the bend reief backnut. The specia design of the bend reief for pug provides for easy use of the push-pu sef-atching system. GF Bend reief for straight pug Part number GF.0B EN 0S-0B Bend reief Cabe ø A min. max GF.B.06.07EN S-B GF.B EN S-B ateria: Eastomer rubber back coour Operating temperature: -0 C to +0 C GP Bend reief for free socket Part number Bend reief Cabe ø A min. max. GP.0B EN 0S-0B GP.B EN S-B GP.B.08.0EN S-B The overa bend reief sha be instaed over pug or free socket fitted with a nut for bend reief. The typica appications are shown beow. The overa bend reief can be cut at different ength depending on cabe diameter. Pug-free socket ateria: Eastomer rubber back coour Operating temperature: -0 C to +0 C PCA FFA S series PHG FGG B series Pug-fixed socket Optimum protection is offered ony when using front pane mounting fixed sockets ERA FFA S series EGG FGG B series 69

172 GF Bend reief with cap for pug Part number For modes Cut admissibe ø (mm) min. max E FFA A ø ø ø GF.4K.080.EANZ B C.5.9 A B C D E 60 4K FGG D E ateria: Back EPD GP Bend reief with cap for free socket Part number For modes Cut admissibe ø (mm) min. max E PCA A ø ø 5 ø GP.4K.080.EANZ B C.5.9 A B C D E 60 4K PHG D E ateria: Back EPD GSC ead-through with cabe coet ~ Part number A B e E S S S S GSC CD x GSC.S.90.ND.0.5 9x e GSC.S.90.ND x E maxi S S Note: = coet cabe diameter of the B series. For cabe diameter refer to page 67. Other surface treatment avaiabe. The cabe coet system stands for both screened and unscreened cabes. It can be deivered with a nut for fitting a bend reief it you add a «Z» at the end of the part number. 70

173 GCA Earthing washer Part number A B N GCA T 00-TT GCA.0S.55.T GCA.0E.55.T GCA.S.55.T 0S-0B-0T 0E-0K S-B-T GCA.E.55.T E-K N GCA.S.55.T S-B-T GCA.E.55.T E-K GCA.S.55.T S-B-T GCA.4S.55.T 4S-4B GCA.4E.55.T 4E-4K GCA.5S.55.T 5S-5B GRA Insuating washers ateria: CuSnZn pated brass ( µm) Sockets or pugs mounted on panes can be fitted with insuating washers. The nine coours avaiabe combined with those for the bend reiefs makes coour coding possibe. Part number GRA GG GRA.0S.69.GG GRA.S.69.GG GRA.S.69.GG GRA.S.69.GG GRA.4S.69.GG 00 0S-0B S-B S-B S-B 4S-4B A B E S T Note: insuating washers for series 5B are avaiabe on request. Caution: these insuating washers can be used with fixed and free sockets with across fat dimension S equivaent to the S dimension of the washer. ateria: Poyamide aximum operating temperature: 90 C S Ref. Coour Ref. Coour Ref. Coour A bue J yeow R red E maxi T B G white grey N brown back S V orange green Note: the ast etter «G» of the part number indicates the coour grey for the insuating washer. To obtain an insuating washer of another coour, refer to the tabe above and change the etter «G» of the part number to the corresponding etter of the coour required. For the pane cut-out, pease consut chapter «Pane cut-out» on page 80. 7

174 GRC Doube pane washers Doube pane washers have been designed to make the driing of pane hoes easier for mounting fixed and free sockets. The combination of the nine different coours of the doube pane washers and of the bend reiefs makes coour coding possibe. Part number GRC.0S.60.HG GRC.B.60.HG 0S-0B S-B B E H N R S Caution: these doube pane washers can be used with fixed or free sockets with across fat dimension S equivaent to the S dimension of the washer. ateria: Poyamide aximum operating temperature: 90 C R Ref. Coour Ref. Coour Ref. Coour S A bue J yeow R red B white brown S orange G grey N back V green N H Note: the ast etter «G» of the washer s part number indicates the coour grey. For other coours, refer to the above tabe and repace etter «G» by the one corresponding to the coour required. For the pane cut-out, pease consut chapter «Pane cut-out» on page 80. E maxi 7

175 Tooing DCG Spanners for hexagona nuts N Part number B N Part number of the nut DCG TN GEA N DCG.9.6.TN GEA.0S.40.N DCG.9.0.4TN GEA.S.40.N DCG.9..7TN 6 68 GEA.S.40.N DCG.9.8.TN GEA.S.40.N ateria: backened stee DCA Spanners for hexagona nuts with ocator for fats on socket thread N Part number B N Part number of the nut max DCA TN DCA.9.6.TN GEA N GEA.0S.40.N DCA.9.0.4TN GEA.S.40.N DCA.9..7TN GEA.S.40.N DCA.9.8.TN GEA.S.40.N ateria: backened stee DCB Spanners for round nuts N Part number B N Part number of the nut DCB.9.9.0TN GEB N DCB.9..TN GEB.0S.40.N DCB.9.6.4TN GEB.S.40.N DCB.9.0.8TN GEB.S.40.N DCB.9.4.TN GEB.S.40.N ateria: backened stee 7

176 S DCH Spanners for conica nuts Part number A B N Part number of the nut N DCH.9.0.PN DCH.9..PN DCH.9.6.PN DCH.9.0.PN ateria: dark grey poyurethane GEC C GEC.0S.40.C GEC.S.40.C GEC.S.40.C DCH Spanners for notched nuts Part number A B N Part number of the nut DCH.9.0.PA GEG C DCH.9..PA GEG.0S.40.C DCH.9.8.PA GEG.0E.40.C DCH.9.6.PA GEG.S.40.C DCH.9.0.PA GEG.E.40.C DCH.9.4.PA GEG.S.4.C DCH.9.0.PA GEG.S.40.C DCH.9.4.PA GEG.S.4.C N DCH.9.5.PA ateria: bue poyurethane GEG.E.40.C DCP Fat spanners for coet nut N Part number N S S DCP TC DCP TC DCP TC DCP TC DCP TC ateria: chrome-pated stee 74

177 DCP Set of fat spanners for coet nuts S N Part number N S S S DCP.9.00.TN 0B B DCP.9.0.TN B-K B-K DCP TN 4B 5B ateria: backened stee DCP Set of fat spanners for coet nuts S N S Part number N S S 0T DCP.0T.0.TN 0T T T DCP.T.0.TN T T ateria: backened stee DCP Set of fat spanners for FS retaining ring & coet nuts N Part number N 5.05 DCP.9.FSG.TN 00-0B-B-B 7 4 ateria: backened stee 75

178 DCD Torque wrench Part number Torque (Nm) S (mm) DCD PA DCD PA DCD PA S DCD.0B.005.PA070 DCD.0B.005.PA080 DCD.0E.007.PA070 DCD.0E.007.PA080 0B 0E/0K DCD.0S.005.PA065 0S DCD.B.05.PA090 B DCD.E.008.PA090 E/K DCD.S.05.PA085 S DCD.B.05.PA0 B.50.0 DCD.E.00.PA0 E/K.00.0 DCD.S.05.PA0 S.50.0 DCD.B.040.PA40 DCD.B.040.PA50 B DCD.E.00.PA50 E/K DCD.4E.050.PA90 4E/4K DC Spanners for assembing pugs with atches N Part number B N DC TK DC.9.7.0TK 0S DC TK S ateria: backened stee DCN Spanners for assembing pugs with atches N Part number B N DCN TK DCN.9.5.0TK 0S 47 7 DCN TK S DCN.9.7.TK S-C DCN.9.0.5TK S 0 74 ateria: backened stee 76

179 DC Assemby too for FVB.00.0.NA pugs Part number Dim. (mm) A DC TK DPF Piers for assembing pugs (series K, E and ) Part number Dim. (mm) A B 0 DPF.9.00.TA DPF.9.0.TA 0E-0K-0 E-K- E-K- E-K Exampe for use The pug end must be hed in the piers whist the nut is tightened with the fat spanner. Spanner Piers DPF DTA Taps Part number Thread DTA Z DTA Z 00 0S-0B 7 x x

180 Crimping toos for eectrica contacts anua crimping toos Fig. A Fig. B Part number contact ø contact ø.6-.0 contact ø (Fig. A) (Fig. B) (Fig. B) DPC.9.70.V ) DPC.9.0.A ) DPC.9.0.V H860 ) AF8 ) 00BT 666 ) ) ) According to specification I-C-50/7-0. ) According to specification I-C-50/-0. Suppier EO DANIES ASTRO Pneumatic crimping toos Part number Suppier DPC.9.70.C EO BAAR BUCHANAN According to specification I-C-50/7-0. For EO contacts ø mm DCK Retention testing toos for crimp contacts and. mm diameter Testing too part number For mae For femae contact contact Contact Test (mm) force (N) F DCK RC DCK RC DCK R DCK R DCK RC DCK R DCK.9..5RC DCK.9..5R. 5 DCF Automatic extraction toos for crimp contacts (for FA and FW modes) Extractors part number for mae and femae contacts DCF.9.6.T DCF.9..T DCF T DCF T 0B-0K to B-K Contact (mm) Note: extractor for FA of the 4B/4K and 5B/5K sti need to be determinated. 78

181 Pane cut-outs P-P-P4-P9 P-P5-P0-P P6-P7 P mini mini B H ø C B x B B and T series P P P P4 P5 P6 P8 ) B B B ) B H B C P9 P0 B 00-TT 0B-0T B-T XB B-T B-T 4B 5B Note: ) when using the tapered washer (GBB) a round hoe appy 00-TT: ø 7.6 mm / 0B-0T: ø 9.6 mm / B-T: ø.6 mm / B-T: ø 5.7 mm / B-T: ø 8.8 mm / 4B: ø 6 mm / 5B: ø 6 mm (toerance: 0/+0.0). ) toerance: 0/+0.0 Cut-out types Type Type Type Type Type ECG P EKG P FAG P HG P9 S P4/P9 ) EEG P ENG P FWG P9 HNG P9 XBG P EGG P ENY P HCG P PEG P XPF P EFG P ESG P/P HEG P9 PFG P XRB P EHG P EXG P/P0 HGG P9 PKG P YHG P9 Note: ) in series B use P9. EJG P5 EYG P/P0 HHG P9 R P4 ounting nut torque 00-TT 0B-0T B-T XB B-T B-T 4B 5B Torque (Nm) eta she Pastic she4) Note: 4) these vaues appy when meta she are mounted with insuating washer. 79

182 S series 00 0S S S S 4S 5S 6S P P P P4 P5 P6 P7 ) B B B ) B H B H P0 P Note: ) when using the tapered washer (GBB) a round hoe appy 00: ø 7.6 mm / 0S: ø 9.6 mm / S: ø.6 mm / S: ø 5.7 mm / S: ø 8.8 mm / 4S: ø 6 mm / 5S: ø 6 mm (toerance: 0/+0.0). ) toerance: 0/+0.0 Cut-out types Type Type Type Type EBC P6 ERA P EWB P PSP P EBD P6 ERC P FAA P/P ) PSS P EBS P7 ERD P HCP P 4) RAD P/P 5) ECP P ERN P HGP P SWH P4 EEP P ERS P HGW P EHP P/P EXP P/P0 PSA P Note: ) in series 6S use P. 4) use ony in S series. 5) in series 4S and 5S use P. ounting nut torque 0S S S S 4S 5S 6S Torque (Nm) eta she Pastic she6) Note: 6) these vaues appy when meta she are mounted with insuating washer. N = 0.0 kg Pane cut-out for mounting with insuating washer (S-B series) Pane cut-out for mounting with doube pane washer (S-B series) GRA Dim. (mm) B GRC øa B S-0B S-B S-B H H S-B S-0B 4.5 4S-4B mini S-B Note: for nut tightening torques pease refer to the corresponding series in the tabe on page

183 P P6-P7 mini B H B K series ounting nut torque P P6 P7 B B H B H Torque (Nm) 0K K 5 K K 7 K K 9 K K 4K K 7 5K K N = 0.0 kg Cut-out types Type Type Type EBG P7 ENG P HGG P EDG P7 ) EVG P PBG P7 ) EEG P FAG P PEG P EGG P FXG P6 PKG P EHG P HEG P S P Note: ) for this mode dimension B = 8.. ) for this mode dimension B = 9.. E and series ounting nut torque P P6 B B H Torque (Nm) 0E E-0 5 E E- 7 E x0.4 E- 9 E E 4E E 7 5E E 6E E 7 N = 0.0 kg Cut-out types E series Cut-out types series Type Type Type EBR P6 FAA P EEG P EEP P HGP P EGG P EHP P PSA P FAG P ERA P PSP P HGG P ERB P SWH P PKG P ERC P 8

184 PCB driing pattern Fixed socket with straight print contact (B-K-T series) P5 0 Dimensions A B 0 Dimensions A B C 00-TT TT B-0K-0T 0.8. C 0B-0K-0T B-K-T B-K-T B-K-T B-K-T B-K-T Dimensions A B C 05 Dimensions A B C C 00-TT 0B-0K-0T TT B-K-T C B-K-T B-K-T Dimensions A B C 06 Dimensions A B C C 0B-0K-0T B-0K-0T B-K-T B-K-T C B-K-T B-K-T Dimensions A B C 07 Dimensions A B C B-K-T B-K-T C 0B-0K-0T B-K-T C B-K-T B-K-T Dimensions A B C 08 Dimensions A B C C B-K-T C B-K-T B-K-T C 0B-0K-0T Dimensions A B C C D B-K-T Dimensions A B C D H B-K-T H B-K-T B-K-T

185 0B-0T H Dimensions B C D H C D øb øa C D B-K-T D C 6 B-K-T Dimensions B D A H D B-K-T H A Dimensions B C H I A B-K-T 0.8 E øb øh øb A B Dimensions C D E H B-K-T E B-K-T 0.8 4B-4K 6.5 B Dimensions D E H B-K-T C D A B Dimensions C D E H A B Dimensions D E H Dimensions C D E H B-K-T E øb D øh øh øa øa H B-K-T B-4K C A B Dimensions C D E H B-K-T øb øh D E 4 XB C øa øa E øa D C øb Dimensions C D A B B-K-T B-4K øb B øh øa øb øh D A øh D 0 B-K-T I øb C Dimensions B C D øa 7 8 B-K-T 6 øh øa øa øa øb øh B-K-T A øb 0 6 øa XB A øh 0.5 Dimensions B C D øb D A H C øh øe 8

186 ø 0.6 ø 0.6 ø 0.6 ø 0.6 ø 0.6 ø 0.6 B-K-T.6 B-K-T.6 B-K-T.0 4B-4K ' ø.6 ø 4. ø ' ø. ø 5.6 ø ' 6 5'. ø 5.7 ø ' 6 5' ø. ø ø.4 ø 0.6 ø ø 7. B-K-T. B-K. 4B-4K.40 4B-4K ø. ' ' 7 4' 8 ø 4.4 ø 7.94 ø '4'' 40 5B-5K.50 5B-5K.54 5B-5K.64 ø ' 5' ø ø. ø ' ø 9 ø 4. ø 9.4 5' ø 5.05 ø 0.08 ø 4.96 ø 9.84 ø 7 ø 8.6 ø.7 ø ø 5.7 ø 9 ø ø 5. ø 8.65 ø 5 40' 4 40 ø ' ''' Note: a views are from the side of the socket. 84

187 ength of straight print contacts (for socket E) ength of straight print contacts (for socket EZG/EYG/XPF) Type Dimensions Type s EZG/EYG XPF ø C ø C ø C 00 TT 0/0/ B 0/0 04/ B 0K 0T 0/0 04/05/06/07/ B 06/07/09 0/0/04/05/06/07/08 0/4/ B K T 0/0/04/05/06/07/08 0/4/ B 0/0/04/05/06/07/08 0//4/6/8/ XB E ø C EZG/EYG/XPF ø C B K T 0/0/04/05/06/07 08/0//4/6/8/9 6/ B K T 0/04/05/06/07/08/09 0//4/6/8 0//4/6/0/ B 4K 6/0/4/0/40/ B 5K 48 50/54/ Note: This tabe does not appy for socket H; socket EH and pugs FA/FW. Fixed socket for printed circuit (B series) P6 Hoes for fixing the housing EYG-EZG B 00 Dimensions A B 0.8 ) 5.08 XPF.0B B Dimensions A B 0B B.7 ) 7.6 B.7 ) 7.6 B.7 ) 0.6 Note: ounting torque for screws: 0. Nm. ) to soder. ) to screw. 85

188 Fixed socket with ebow print contact (B-K-T series) P TT Dim. A 0.6 A.54 0 A 0B-0K-0T B-K-T B-K-T TT Dimensions A TT Dimensions A B-0K-0T B-K-T B-0K-0T B-K-T B-K-T B-K-T B-K-T B-0K-0T.05 B-K-T.05 B-K-T.05 0B-0K-0T / B-K-T.06 ø ø ø ø B-K-T / B-K-T.06 0B-0K-0T / B-K-T.07 B-K-T.07 B-K-T ø ø ø ø B-K-T / B-K-T.08 0B-0K-0T.09 B-K-T / B-K-T / B-K-T.0 B-K-T / B-K-T ø 0.7 ø 0.9 (B-K).7 ø ø 0.7 ø 0.9 (B-K) ø 0.7 B-K-T / B-K-T.4 B-K-T.4 B-K-T / B -K-T.6 B-K-T ø ø ø ø

189 Fixed socket with ebow print contact (B-K-T series) P7 B-K-T.8 B-K-T.9 B-K-T.0 B-K-T ø ø ø ø 0.7 B-K-T.0 ø Ebow socket (90 ) for printed circuit (B series) P8 P9 P0 P8 - EPG XBG.00.0 P8 - EPG.00.0 ) - XBG.00.0 ) XRB.00.0 ) XRB.00.0 ) P8 - EPG XBG XRB ) 5.08 ø ø ø 0.8 ø 0.6 ø 0.6 A A ø = =.9.7 = = ø P9 - EPG-EXG (0B/B.0) Soder mount P9 - EPG-EXG (0B/B.0) Screw mount ø.7 P9 - EPG-EXG (0B/B.0) Soder mount ø 0.8 P9 - EPG-EXG (0B/B.0) Screw mount ø ø ø P9 - EPG-EXG (0B/B.04) Soder mount P9 - EPG-EXG (0B/B.05) Soder mount ø ø ø ø P9 - EPG-EXG (0B/B.04) Screw mount P9 - EPG-EXG (0B/B.05) Screw mount ø ø ø ø ø ø Note: ) for the XRB.00 series the hoes for she fixing are different (see p. 5). ) the dimensions for the EPG.00.0.HN and XBG.00.0.HN modes are given on page 6. For other modes pease contact factory. 87

190 Ebow socket (90 ) for printed circuit (B series) P8 P9 P0 P9 - EPG-EXG (0B/B.06) Soder mount ø 0.8 P9 - EPG-EXG (0B/B.06) Screw mount ø.7 P9 - EPG-EXG (0B/B.07) Soder mount.54 ø P9 - EPG-EXG (0B/B.07) Screw mount ø ø ø ø P9 - EPG-EXG (B.0) Screw mount ø.7 P0 - EPG.B.4 Soder mount.7.7 ø 0.7 ø 0.8 P0 - EPG.B.4 Screw mount.7.7 ø 0.7 ø ø P9 - EPG-EXG (B.08) Soder mount P9 - EPG-EXG (B.08) Screw mount P9 - EPG-EXG (0B.09) Soder mount P9 - EPG-EXG (0B.09) Screw mount ø ø ø ø ø ø ø ø P9 - EPG-EXG (B.0) Soder mount ø ø ø Note: ) for the XRB.00 series the hoes for she fixing are different (see p. 5). ) the dimensions for the EPG.00.0.HN and XBG.00.0.HN modes are given on page 6. For other modes pease contact factory. Fixed socket with straight print contact (S-E series) P 0 Dimensions A B 0 C Dimensions A B C 0S-0E S-0E S-E S-E S-E C 0S-0E S-E S-E Dimensions A B C C D S-E S-E Dimensions A B C D C Dimensions A B C D 0S-0E C S-E Dimensions A B C D S-E S-E

191 Fixed socket with straight print contact (S-E series) P 07 C D F Dimensions C D E F 08 D Dimensions A B C D S-E C S-E ø 0.8 E S-E S-E C D S-E Dimensions A B C D E S-E. 6 x.. S-E. 6 x. S-E.4 6 x. ø E. S-E ø 0.8. ø 0.8. S-E.6 S-E.8 8 x 8 x ø 0.8 ø Note: a views are from the side of the socket. ength of straight print contacts (for socket E) ø C Type Dimensions ø C Type Dimensions ø C 0S 0E 0 0/04/ S E 0/04/05/06/07/08/ S E 0 0/04/05 0.7/.5.0/ S E 05/06/07/08/0 //4/6/ / Note: This tabe does not appy for HGP and EHP sockets and for FAA pugs. 89

192 Ebow socket (90 ) for printed circuit (S series) P P P - EP - EXP Soder mount P - EP - EXP Screw mount P - EP.00. P - EP.0S ø ø = = ø 0.8 = = ø. Note: a dimensions are in miimetres. Fixed socket with ebow print contact (S-E series) P4 0 0S-0E Dim. A 0.7 A A.54 S-E Dimensions A B C 04 Dimensions A B B C 0S-0E S-E B 4 0S-0E S-E S-E S-E S-E Dim. A S-E S-E Dim. A S-E.07 S-E.08 S-E / S-E.0 S-E ø ø ø ø 0.7 S-E.4 S-E ø ø

193 Cabe assemby (B, K, T, S and E series) Cabe stripping engths (B series) straight pugs and sockets with cabe coet, camping type D or (soder or crimp contacts) ebow pugs (90 ) with cabe coet, camping type D or (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 00 0/0/04 05/ /0 0B ) 04/05 06/07/09 ) 0/0 B ) 04/05 06/07/08 0/4/ XB T B S 04/05/06/ / /4/6/8/ / B 0 0/ /06/ / /4/6/ //4/6/0/ Note: ) In 0B and B series, and «S» dimensions sha be increased by mm for the argest coet (D56 in 0B series; D76 in B series). The toerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 9

194 Cabe stripping engths (B series) straight pugs and sockets with cabe coet, camping type D or (soder or crimp contacts) ebow pugs (90 ) with cabe coet, camping type D or (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 4B 04 06/ /0/4/ T 40/ B ) /6 0 0/40/48 50/54/ S 5 ebow pugs (90 ) with cabe coet, camping type D or (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) 5 Soder Crimp S T S T 00 0/0/04 05/ B 0/0 04/ /07/09 ) T B 0/0 04/ /07 ) / S 0/4/6 ) B /05/06/ / /4/6/8/ / 0.5 Note: ) center wire = 6.5. ) center wire = 0.5. ) 5 center wires = 0.5. The toerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 9

195 Cabe stripping engths (B series) 4 straight pug, short version, camping type D or (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) 4 Soder Crimp S T S T T 0B 0/0 04/05 06/07/09 ) S straight pug, ong version, camping type D or (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T B ) 0/0 04/ /07/ T 0/4/ B S 04/05/06/ / /4/6/8/ / Note: ) In B series, and «S» dimensions sha be increased by mm for the argest coet (D76 in B series). In 5B series, and «S» dimensions sha be increased by mm for the argest coet (D5). ) Crimp contacts are avaiabe ony for connectors fitted with mae contacts. The toerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 9

196 Cabe stripping engths (K series) straight pugs and sockets with cabe coet, camping type C (soder or crimp contacts) ebow pug (90 ) with cabe coet, camping type C (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 0K 0/0 04/ /07/09 ) K 0/0 04/ /07/ /4/ K /05/06/ / /4/6/8/ / K 0 0/ T 05/06/ /0 09 /4/6/8 0//4/6/ S 4K 5K 04 06/07 0 6/0/4/0 40/ /6 0 0/40/48 50/54/ Note: ) crimp contacts are avaiabe ony for connectors fitted with mae contacts. The toerances on these dim. are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 94

197 Cabe stripping engths (K series) straight pug and socket with oversize cabe coet, camping type K (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T K 0/0 04/ /07/ /4/ K /05/06/ / /4/6/8/ / T K 0 0/04 05/06/ S 08/ /4/6/ //4/6/ K 04 06/ /0/4/ / Note: the toerances on these dim. are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 95

198 Cabe stripping engths (T series) straight pugs and sockets with cabe coet, camping type C (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T TT 0/0/04 05/ T 0/0 04/ /07/09 ) T 0/0 04/ /07/ /4/ T T /05/06/ S 08/ /4/6/8/ / T 0 0/ /06/ / /4/6/ //4/6/ Note: ) crimp contacts are avaiabe ony for connectors fitted with mae contacts. The toerances on these dim. are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0. mm. 96

199 Cabe stripping engths for unipoe connectors (S series) 5 6 straight pugs and sockets with cabe coet, camping type C (soder contacts) ebow pugs (90 ) with cabe coet, camping type C (soder contacts) straight pugs and sockets with cabe crimping type E (crimp contacts) ebow pugs (90 ) with cabe crimping type E (crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) 5 6 Soder Crimp Soder Crimp S T S T S T S T S S T S S S S S.0 5 straight pugs and sockets with oversize cabe coet, camping type K (soder contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder S T S T S S S S S

200 Cabe stripping engths for mutipoe connectors (S series) straight pugs and sockets with cabe coet, camping type C (soder or crimp contacts) ebow pugs (90 ) with cabe coet, camping type C (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 0S 0 0/ S 0 0/ S 0 0/04/05/ T 08/ S 0/0/ S 06/07/08/ //4/6/ S 0 0/ /09/0/// /8/0//

201 Cabe stripping engths for mutipoe connectors (S series) straight pugs and sockets with cabe coet, camping type C (soder contacts) ebow pugs (90 ) with cabe coet, camping type C (soder contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Soder S T S T 5S /08 0// T 8/ 0/ S 0/6/40/44/ S 04 / / /6/ / straight pug with cabe coet, camping type D or (soder or crimp contacts) S Type 0 0/04/05/06 ø contact A (mm) Cabe stripping engths (mm) 4 Soder Crimp S T S T T S 08/

202 Cabe stripping engths for mutipoe connectors (S series) straight pugs and sockets with oversize cabe coet, camping type K (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T 0S 0 0/ S 0 0/ S 0 0/04/05/ / S 0/0/ /07/08/0 //4/6/ T 4S 0 0/ S /09/0/// /8/0// S / // / / /6/40/44/

203 Cabe stripping engths for unipoe connectors (E series) straight pugs and sockets with cabe coet, camping type C (soder contacts) ebow pugs (90 ) with cabe coet, camping type C (soder contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Soder S T S T 0E E T E E S 4E E.0 5 straight pugs and sockets with oversize cabe coet, camping type K (soder contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder S T E T E E S 4E

204 Cabe stripping engths for mutipoe connectors (E series) straight pugs and sockets with cabe coet, camping type C (soder or crimp contacts) ebow pugs (90 ) with cabe coet, camping type C (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 0E 0 0/ E 0 0/ E 0 0/04/05/ / E 0/0/ /07/08/0 //4/6/ T 4E 0 0/ S /09/0/// /8/0// E / // / / /6/40/44/

205 Cabe stripping engths for mutipoe connectors (E series) straight pugs and sockets with cabe coet, camping type C (soder contacts) ebow pugs (90 ) with cabe coet, camping type C (soder contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Soder S T S T 6E T 6/0/ //40/ S 60/ / straight pugs and sockets with oversize cabe coet, camping type K (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T E 0 0/ E 0 0/04/05/ / T E 0/0/ S 06/07/08/ //4/6/ E 0 0/ /09/0/// /8/0//

206 Cabe stripping engths for mutipoe connectors ( series) straight pugs and sockets with cabe coet, camping type C (soder or crimp contacts) ebow pugs (90 ) with cabe coet, camping type C (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp Soder Crimp S T S T S T S T 0 0 0/04 0 0/ T S 0 0/04/05/ / straight pugs and sockets with oversize cabe coet, camping type K (soder or crimp contacts) Type ø contact A (mm) Cabe stripping engths (mm) Soder Crimp S T S T 0 0/ T /04/05/ S /

207 Technica characteristics Outer she Brass In most cases, EO connectors have a brass outer she which is suitabe for most genera purpose appications, incuding civiian and miitary. The brass outer shes have a chrome nicke-pated surface which ensures very good protection against industria atmosphere, sat air and most corrosive agents. Aternative protective coatings are avaiabe to satisfy other specific environmenta conditions: eectroytic nicke nicke-god nicke-back chrome. After the back chrome treatment, the part is coated with non conductive protective organic fim. Stainess stee For appications where there are severe environmenta conditions that may rapidy damage the surface finish, we recommend using stainess stee. The AISI 0 stainess stee is a materia for genera use adapted to most appications requir ing a product made entirey of stainess meta. For the nucear industry where eements are subject to radiation and to vaporous nitric acid, we offer AISI 04 stainess stee. Grade AISI 6 is recommended for medica appications, highy demanding with regard to non-corrosiveness. This mater ia is aso used for connector shes sodered by eectronic beam onto a device made of the same stainess stee. These parts have no surface treatment. Auminium aoy The auminium aoy outer shes find numerous appications where ight weight is a predominant factor; such as in the aeronautics and space industries, and for portabe and mobie equipment. These materias have high mechanica strength and exceent resistance to corrosion. The she surface is protected by anodizing which is avaiabe in six coours: bue, yeow, back, red, green, and natura. Pastic materias Some connector mode shes can be made of pastic. This soution offers optimum eectrica insuating properties particuary suitabe for medica appications. Back Poyoxymethyene (PO) is particuary adapted to products of the 00 or S series. Grey or white poysufone (PSU) and beige PEEK offers exceent mechanica properties and is suitabe for gas or vapour steriization. Some modes of the B and B series are avaiabe with an outer she of cream-cooured poyphenysufone (PPSU). We recommend this materia particuary for appications where products are to withstand hundreds of vapour steriization cyces. Bridge pug or pugs with parae sockets are made of poyamide (PA.6) avaiabe in 9 coours: bue, white, grey, yeow, brown, back, red, orange and green. Some ebow socket shes for printed circuits are overmouded in poypheniene sufide (PPS). Other metaic components In genera, most metaic components are manufactured in brass. However, bronze or beryium copper are used where good easticity is required (for exampe: earthing crown). Depending on the appication, these parts have eectroytic nicke or nicke-god pating. These parts can aso be manufactured in stainess stee. Seaing gasket In genera, seaing gaskets are made of siicone rubber Q/VQ. However, for vacuumtight sockets and coupers, gaskets are made of fuorosiicone rubber (FP). Seaing resin An epoxy resin is used to sea both watertight and vacuumtight socket and couper modes. 05

208 aterias and Treatments Component Outer she, coet nut, conica nut or notched nut and oversized coet Earthing crown atch seeve ocking washer Hexagona or round nut Other metaic components O-ring and gaskets Seaing resin ateria (Standard) Brass (UNS C 8500) Stainess stee (AISI 0, 04 or 6) Auminium aoy (AA 66A or AA 60) Auminium aoy (AA 66A or AA 60) PO (Derin or Ertaceta ), Poyoxymethyene, back PEEK, Poyether ethercetone, beige PSU (Ude ), Poysufone, grey or white PPSU (Rade ), Poyphenysufone, cream PA.6 (Grion ), Poyamid PPS (Ryton ), Poypheniene sufide, brown Bronze (UNS C 54400) or specia brass Beryium Copper (UNS C 700) Stainess stee (AISI 46 or 6) Specia brass Stainess stee (AISI 46 or 6) Bronze (UNS C 500) Brass (UNS C 8500) Stainess stee (AISI 0, 04 or 6) Auminium aoy (AA 66A or AA 60) Brass (UNS C 8500) Stainess stee (AISI 0, 04 or 6) Siicone Q/VQ or FP/FK (Viton ) Epoxy (Aradite or Stycast ) Surface treatment (µm) chrome nicke god back chr. Notes Cu Ni Cr Cu Ni Cu Ni Au Ni Cr without treatment 5 ) anodized ) ) 4) 4) 5) 6) ) ) without treatment 9) without treatment 9) without treatment 0) anodized natura 0) without treatment ) Notes: standards for surface treatment are as foows: chrome-pated: SAE AS 460 nicke-pated: SAE AS QQ N 90, or I DT 9 god-pated: ISO 7874 back chrome: I DT 458 with a minimum of 0 µm of acquer protection ) anthracite coour (other coours upon request) ) for FFP, PCP and ERN modes of the 0S to S series ) for FFP, PCP and ERN modes of the 0S to S series and FGG and ENG modes of the B, B and 4B series 4) for the FGY and ENY modes of the B and B series 5) for bridge pugs of the B series 6) for S and B series ebow sockets for printed circuits 7) god-pating for unipoe types 8) used in 00 series free and fixed sockets and coupers 9) AISI 46 stee is used with shes made of AISI 0 or 04 0) deivered with free and fixed sockets with auminium aoy or stainess stee she ) FP/FK (Viton ) o-ring and gaskets are instaed upon specia request. However standard for vacuumtight modes. 06

209 Technica characteristics of pastic materias Type Density Tensie strength (at C) Fexurae strength (at C) Dieectric strength Voume resis. at 50% HR and C Surface resistivity Therma conductivity Comparative tracking index axi. continuous service temperature in. continuous service temperature ax. short-time service temperature Water absorption in 4h at C Radiation resistance Fammabiity rating Resistance to steam steriization Standard Units PO PEEK PSU PPSU PPS PA.6 Siicone FP Epoxy AST D ~. ~.9.58 AST D 68/ ISO R57 Pa > 9 > 6 AST D 790/ ISO R78 PA AST D 49/IEC 604 kv/mm AST D 57/IEC 6009 Ω cm x AST D 57 Ω AST C 77 W/K m IEC 60 V CTI 600 CTI 50 CTI 50 CTI 00 CTI 600 CTI>600 U 746 C U 746 C C > AST D 570/ISO R6A % < 0.05 > 0.5 Gy ) 8x > 0 7 5x x0 4 x0 6 AST D 65/U 94 ) HB V-0/. V-0/4.4 V-0/.6 V-0/5V V- V-0/4 bad exce. good exce. exce. bad good good bad Notes: ) Gy (Gray) = 00 rad. ) Depends on materia thickness (in mm). AST = American Society for Testing ateria ISO = Internationa Standards Organisation U IEC = Underwriters aboratories = Internationa Eectrotechnica Commission 07

210 echanica atching characteristics Standard series Fv Force (N) Fv Fd Fa 00 0S S C S S 4S 5S 6S Watertight series Fd Force (N) Fv Fd Fa 0E 0 E E E 4E 5E 6E Fv: average atching force. Fd: average unmating force with axia pu on the outer she. F a : average pu force with axia pu on the coet nut Notes: forces were measured on outer shes not fitted with contacts. echanica endurance: 5000 cyces (000 cyces for T series). The vaues were measured according to the standard IEC test a. N = 0.0 kg. Fa Keyed series Force (N) Fv Fd Fa 00 0B B B G B 4B 5B Keyed watertight series Force (N) Fv Fd Fa TT 0K 0T K T K T K T 4K 5K Eectromagnetic compatibiity (EC) and shieding efficiency The eectromagnetic compatibiity of a device can ony be ensured by meeting a number of basic rues with the design of the device and by carefuy seecting components, cabes and connectors. (dbohm) (db) Eectrica and eectronic devices are to be designed to ensure the foowing: a) reduce the emission of generated eectromagnetic disturbance to a eve where radios and teecommunication and other devices can propery function; b) eectromagnetic immunity against eectromagnetic disturbance so that they can propery function. When seecting a connector, screen or shieding efficiency and ow resistance to eectric continuity between the cabe and the connector shoud be considered. The design of EO connectors with meta she and earthing crown guarantee optimum shieding efficiency in a appications where eectromagnetic compatibiity (EC) is critica. The performance of a connector is measured through shieding efficiency, a vaue that represents the ratio between the eectromagnetic fied on the outside and the inside of the she. Our measurements are carried out according to the IEC standard. Transfer impedance K 0 K 50 K 00 K 00 K FGG + PHG.B 500 K Frequency FGG + PHG.K G The performance of S and B series connectors is comparabe to the resuts of measurements carried out on a pair of FGG + PHG.B connectors. The performance of E and K series connectors is comparabe to the resuts of measurements carried out on a pair of FGG + PHG.K connectors (Hz) Shieding efficiency 08

211 She eectrica continuity: (measured according to IEC 605- test f) Test current: A A = Ammeter mv = iivotmeter G = Generator R R Vaues with earthing crown and atch seeve or inner-seeve nickepated. Vaues with god-pated earthing crown and nicke-pated atch seeve or inner seeve. Standard series R (mω) R (mω) R (mω) R (mω) S.8. 0S.8.6 S.6. S..5 4S.4.0 A mv G C 5S 6S Keyed series R (mω) R (mω) R (mω) TT.5 0B.5. 0T.5 B.5. T.5 XB.5. T. A mv G B G. 0.9 T 4T..5 B T.5 4B B.5 0. Watertight series Keyed watertight series R (mω) R (mω) 0E-0K E-K-..5 E-K-.8. A mv G E-K 4E-4K E-5K.4.0 6E

212 Insuator Pastic materia used by EO for manufacturing insuators is seected according to the eectric and therma properties required for the various connector types. Characteristics examined for the two connector types are: Dieectric strength, Comparative tracking index, Surface and voume resistivity, Radiation resistance, Continuous service temperature, Water absorption, Fammabiity rating, Resistance to hydrocarbon. echanica and Eectrica Properties echanica characteristics of thermopastics, such as PA 6.6, and PEEK, are improved by the addition of gass fibres. By adding gass fibres in the resin the performance of this materia (mechanica strength and radiation resistance) is enhanced and water absorption rate is reduced. From an eectric point of view, the addition of gass fibres improves dieectric strength. Seection of the insuator A number of thermopastics have common characteristics, some of them are identica with other insuating materias. In this case, the insuator materia is seected according to the specific difference in features to provide a the required parameters for the given type. Radiation resistance PA 6.6 PEEK PTFE FEP PI rads Gray (Gy) Damage Radiation dose γ inimum to sight (amost avaiabe usabe) Sight to medium (often satisfactory) edium to serious (not usabe) Note: technica data in this chapter provide genera information on pastics used by EO as eectrica insuators. EO reserves the right to propose new materias with better technica characteristics, and to withdraw, without notice, any materia mentioned in the present cataogue or any other pubications edited by EO S.A. and/or its subsidiaries. EO SA and its subsidiaries use ony pastic granues, powder or bars suppied by speciaized companies, and thus cannot in any case take responsibiity with regard to this materia. Technica characteristics Type Standard Units PA6.6 PEEK PTFE FEP PI Dieectric strength Voume resistivity at 50% RH and C Surface resistivity Therma conductivity Comparative tracking index Dieectric constant (0 6 Hz) Dissipation factor (0 6 Hz) aximum continuous service temperature aximum short-time service temperature inimum continuous service temperature Water absorption in 4h at C Radiation resistance Fammabiity rating AST D 49 / IEC 604 kv/mm AST D 57 / IEC 6009 Ω cm 5.8x > 0 6 > 0 6 AST D 57 / IEC 6009 Ω > 0 6 > 0 5 AST C 77 W/K m IEC 60 V CTI 600 CTI 50 CTI 500 AST D 50 / IEC AST D 50 / IEC 6050 < < < 0.00 < U 746 C C C AST D 570 / ISO R64 % < 0.7 < 0. < 0.0 < Gy 5x0 0 7 x0 x AST D 65 / U 94 V-0/. V-0 V-0 Designation chemica commercia Poyamide (gass fitted) Nyatron Poyether Ethercetone Peek Poytetrafuorethyene Tetrafuorethyene Poyimide Vespe Symbo Standard Unipoe utipoe 00 S E 00 S E B K T C G PA 6.6 PEEK PTFE AST D FEP AST D 6-8 PI Note: vaues of insuation resistance between contacts are given on page. 0 First choice aternative Specia order aternative

213 Eectrica contact Technica description The secure reiabe eectromechanica connection achieved with EO femae cyindrica contacts is mainy due to two important design features :. Prod proof entry on the mating side which ensures perfect concentric mating even with careessy handed connectors.. The pressure spring, with good easticity, maintains a constant even force on the mae contact when mated. The eading edge of the pressure spring preserves the surface treatment (god-pated) and prevents undue wear. Contact materia and treatment EO femae contacts are made of bronze beryium (QQ- C-50) or bronze (UNS C 54400). These materias are chosen because of their high moduus of easticity, their exceent eectrica conductivity and a high mechanica strength. EO mae soder and print contacts are made of brass (UNS C 8500). ae crimp contacts are made of brass (UNS C 4500) or anneaed brass (UNS C 8500) with optimum hardness (HV) for crimping onto the wire. Au Ni Cu Bronze or brass Notes: the standard surface treatment are as foows: nicke: SAE AS QQ N 90 or I DT 9 god: ISO ) minimum vaue ) for ebow print contacts ) treatment competed by 6 µm Sn (ead free) tin-pating Type ae crimp ae print Femae crimp / print Cips Connection wire ) ateria (standard) Surf. treatment (µm) Cu Ni Au ) Brass (UNS C 4500) Brass (UNS C 8500) Brass (UNS C 8500) Bronze (UNS C 54400) Cu-Be (FS QQ-C-50) Cu-Be (FS QQ-C-50) Stainess stee Brass ) Thickness comparison between the outside and the inside of femae contacts.5 P Contact (mm) 0.5 mae (µm) God thickness femae outside inside (µm) (%) Contact (mm).00 mae (µm) God thickness femae outside inside (µm) (%) P ) Note: P = inspection point Notes: ) contacts are siver pated

214 Contact resistance with reation to the number of mating cyes (measured according to IEC 605- test a) Average vaues measured after the mating cyces and the sat spray test according to IEC test f. A ø (mm) Contact resistance (mω) cyces cyces cyces A ø (mm) Contact resistance (mω) cyces cyces cyces Insuation resistance between the contacts and contact/she (measured according to IEC 605- test a) new Insuating materia utipoe Unipoe PEEK PTFE > 0 Ω > 0 Ω after humidity test ) > 0 0 Ω > 0 0 Ω Note: ) days at 95% RH according to IEC Soder contacts The conductor bucket of these contacts is machined at an ange to form a cup into which the soder can fow. See page 8 for the range of cabe dimensions that can be sodered. Crimp contacts The square form crimp method is used (I-C-50F, cass I, type ) photo for unipoe contacts. For mutipoe contacts the standard four identer crimp method is used, I-C-50F, cass I, type ), photo. The crimp method requires a controed compression to obtain a symmetrica deformation of the conductor strand and of the contact materia. The radia hoe in the side of the contact makes it possibe to check whether the conductor is correcty positioned within the contact. A good crimping is characterized by ony sighty reduced conductor section and practicay no gap. For optimum crimping of bronze or brass contacts they are anneaed to reieve interna stress and reduce materia hardening during the crimping process. Ony the crimping zone is anneaed with the hep of an induction heating machine designed by the EO Research and Deveopment Department (see photo ). Advantages of crimping practica, quick contact fixing outside the insuator possibe use at high temperature no risk of heating the insuator during the conductorcontact fixing high tensie strength Crimp contacts are avaiabe in standard version (form ) for mounting maximum size conductors. For some dimensions, these crimp contacts can be produced with reduced crimp barres (form ) for mounting reduced size conductors. Crimp contacts The crimp contacts can be with two forms: a standard crimp barre for arge conductors (see fig. ) or with a reduced crimp barre for smaer conductors (see fig. ). The range of cabe dimensions that can be crimped into our contacts are indicated on the tabe on page 8. Fig. Fig.

215 Print contacts Print contacts are avaiabe in straight or ebow versions for certain connector types, mosty for straight and ebow socket modes. Connection is made on fexibe or rigid printed circuits by sodering. Straight print contacts are god-pated which guarantees optimum sodering, even after ong-term storage. However straight for wave sodering, we recommend remova the god-pating from the contact end on the printed circuit side before sodering according to the assemby procedures. Print ebow contacts incude a tinned ead free brass wire crimped into a crimp contact. ebow Test votage Test votage (Ue) : (measured according to the IEC 605- test 4a standard) It corresponds to 75% of the mean breakdown votage. Test votage is appied at 500 V/s and the test duration is minute. This test has been carried out with a mated pug and socket, with power suppy ony on the pug end. Operating votage (Us) : It is proposed according to the foowing ratio : Us = Caution: For a number of appications, safety requirements for eectrica appiances are more severe with regard to operating votage. In such cases operating votage is defined according to creepage distance and air cearance) between ive parts. Pease consut us for the choice of a connector by indicating the safety standard to be met by the product. Ue Votage vaues are given in the tabe on insuator types for each series. They correspond with vaues measured at sea eve. They are adapted to a appications up to an atitude of 000 m. In case a device is used at a higher atitude, air cearance between ive parts has to be mutipied by the foowing coefficients. It means aso that test votage has to be divided by this coefficient. atitude (m) coefficient Rated current (measured according to IEC 605- test 5a) The specified rated current can be appied simutaneousy to a the contacts. It corresponds with an average temperature rise of 40 C of the connector. The current vaues are indicated in the tabe of insuator types in each series. For use at higher temperatures acceptabe rated current wi be ower. It tends towards zero as the materia is used at the maximum operating temperature accepted for the insuator. In most case the current depend on the conductor dimension (see tabe on page 9) or on the printed circuit dimension. Caution: In genera, connectors shoud not be unmated whie ive. For connectors with PEEK insuator, maximum admissibe current wi foow the curve beow depending on the operating temperature T. 00% 75% 50% 5% 0 Rated current (A) 50 aximum operating temperature for the insuator T ( C)

216 Cabe fixing Cabes are fixed into EO connectors with cabe coet systems. These coets with atches have a design which is very simiar to those used for too machines. This soution guarantees exceent cabe retention and ensures perfecty symmetrica deformation of the cabe. The 00 mutipoe series is aso avaiabe with hexagona crimping (I-C-50F). ateria and treatment Component Center piece Coet Crimp ferrue Reducer Reducing cone Earthing cone eta washer Gasket Surface treatment (µm) ateria (standard) Nicke ) God Cu Ni Cu Ni Au Brass (UNS C 8500) 0.5 Brass (UNS C 8500) 0.5 Copper (UNS C 8700) Brass (UNS C 8500) 0.5 Brass (UNS C 8500) 0.5 Brass (UNS C 8500) 0.5 Brass (UNS C 8500) 0.5 Siicone Q/VQ FP (Viton ) ) Notes: ) standards for surface treatment are as foows: nicke-pated: SAE AS QQ N 90. ) avaiabe upon specia request. Cabe camping system B series (D and cabe camping) See assemby instructions under Type D Pug and socket coet nut reducing cone coet reducer ƒ spit insert carriers insuator + contacts housing subassy Type Ebow pug coet nut reducing cone coet reducer ƒ ebow outet insert carrier insuator + contacts «housing subassy.» hex cap 8 4

217 K series (C and K cabe camping) See assemby instructions under Type C 4 Pug and socket coet nut coet fexibe gasket earthing cone ƒ spit insert carriers insuator + contacts housing subassy Ebow pug coet nut coet fexibe gasket earthing cone ƒ spit insert carrier ebow inner she insuator + contacts «hex cap» housing subassy. Type K Pug and socket coet nut coet fexibe gasket earthing cone ƒ spit centre-pieces insuator + contacts housing subassy. w. oversized back T series (C cabe camping) See assemby instructions under Type C 4 Pug and socket coet nut coet fexibe gasket earthing cone ƒ spit insert carriers insuator + contacts housing subassy. 5

218 S series (C, and K cabe camping) See assemby instructions under. F P Type K Type * Type C Pug and socket coet nut coet oversize coet housing (type K) earthing centre-piece (type C) ƒ spit centre-pieces (type K and C) insuator + contacts housing subassy. Ebow pug coet nut coet threaded seeve ƒ bracket insuator + contacts insuating seeve «housing subassy. 8 FA * type coet does not aow to connect the screen to the connector she. It does not aow fu EC shieding. E series (C and K cabe camping) See assemby instructions under Type K 4 Type C Pug and socket coet nut coet fexibe gasket earthing cone ƒ spit centre-pieces (type K) ƒ earthing centre-piece (type C) oversize coet housing (type K) earthing centre-piece (type C) insuator + contacts «housing subassy. FA Ebow pug coet nut coet fexibe gasket earthing cone ƒ spit insert carrier ebow inner she insuator + contacts «hex cap» housing subassy. 6

219 aximum meta coet nut tightening torque Standard series Watertight series 00 0S S C S S 4S 5S 6S 0E 0 E E E 4E 5E 6E Torque (Nm) Torque (Nm) Keyed series Watertight keyed series 00 0B B XB B G B 4B 5B TT 0K 0T K T K T K T 4K 5K Torque (Nm) Torque (Nm) aximum ebow pug hex cap tightening torque Keyed series Watertight series 00 0B B B B 4B 5B 0E 0 E E E 4E 5E Torque (Nm) Torque (Nm) Watertight keyed series Torque (Nm) 0K K K K 4K 5K N = 0.0 kg aximum pastic coet nut tightening torque ) Torque (Nm) 00 0S S S S B B B 4B Note: ) For appications subject to strong vibration, we recommend fixing the coet nut with epoxy resin. We recommend to tight to the maximum vaue. Optima torque may depend on cabe jacket design. 7

220 Technica tabes Tabe of American Wire Gauge AWG ) ) 4 6 ) ) 6 8 ) 8 ) Construction ø wire max Wire section Strand nb AWG/ strand (mm) (in) (mm ) (sq in) AWG 0 ) ) ) Construction ø wire max Wire section Strand nb AWG/ strand (mm) (in) (mm ) (sq in) x x x x x x x x x x x x x x x x x x x x x x x x x0-6 Note: ) not incuded in the standard 8

221 Tabe of wire gauges according to IEC-608 standard Conductor no x Ø (mm) ax Ø ax Ø Section Section (mm) (in) (mm ) (sq in) Conductor no x Ø (mm) ax Ø ax Ø Section Section (mm) (in) (mm ) (sq in) 96x x x x x x x x x x x x x x x x x0-4 84x x x0-4 7x x x0-4 x x x0-4 56x x x0-4 7x x x0-4 x x x0-4 50x x x0-4 7x x x0-4 x x x0-4 0x x x0-4 7x aximum current rating for conductor aximum current on insuated conductors up to an ambiant temperature of 0 C (from VDE 000, parts 40 and 5 as we as other VDE reguations). Nomina Group Group section Intens. Intens. mm max. A max. A Group Group uti-conductor, e. g. soid cabe under sheath, shieded cabe, ead-sheath cabes, Singe conductor and singe conductor cabe aid on open air in a way to eave at east a space between them equa to their diameter 9

222 Some formuae Resistance R of a conductor: R = ρ [Ω] 8 D Impedance of coaxia ine: Z = og [Ω] ε r d A Signa attenuation: Attenuation = 0 og U U [db] Where: ρ = conductor resistivity = conductor ength A = conductor cross-section ε r = dieectric constant D = dieectric outer diameter d = center conductor outer diameter U = input signa votage U = output signa votage Conversion of some units: miimeters into inches: inches into miimeters: centimeters into feet: feet ( in) into centimeters: square centimeters into square inches: mm = in in = 5.4 mm cm = 0.08 ft ft = 0.48 cm cm = 0.55 sq in square inches into square centimeters: sq in = cm bar into pounds per square inch: bar into Pasca: bar = 4.5 psi bar = 0 5 Pa C into F: F = C.8 + newtonmeter (Nm) into inch pound (in b) Nm = 8.85 in b mbar s - into Torr s - mbar s - =. Torr s - 0

223 Product safety notice PEASE READ AND FOOW A INSTUCTIONS CAREFUY AND CONSUT A REEVENT NATIONA AND IN- TERNATIONA SAFETY REGUATIONS FOR YOUR APPICATION. IPROPER HANDING, CABE ASSEBY, OR WRONG USE OF CONNECTORS CAN RESUT IN HAZARDOUS SIT- UATIONS.. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as meta debris), and / or residue (such as ceaning fuids), can resut in short circuits, overheating, and / or risk of eectric shock. ated components shoud never be disconnected whie ive as this may resut in an exposed eectric arc and oca overheating, resuting in possibe damage to components.. HANDING Connectors and their components shoud be visuay inspected for damage prior to instaation and assemby. Suspect components shoud be rejected or returned to the factory for verification. Connector assemby and instaation shoud ony be carried out by propery trained personne. Proper toos must be used during instaation and / or assemby in order to obtain safe and reiabe performance.. USE Connectors with exposed contacts shoud never be ive (or on the current suppy side of a circuit). Under genera conditions votages above 0 VAC and 4 VDC are considered hazardous and proper measures shoud be taken to eiminate a risk of transmission of such votages to any exposed meta part of the connector. 4. TEST AND OPERATING VOTAGES The maximum admissibe operating votage depends upon the nationa or internationa standards in force for the appication in question. Air and creepage distances impact the operating votage; reference vaues are indicated in the cataog however these may be infuenced by PC board design and / or wiring harnesses. The test votage indicated in the cataog is 75% of the mean breakdown votage; the test is appied at 500 V/s and the test duration is minute. 5. CE ARKING CE marking means that the appiance or equipment bearing it compies with the protection requirements of one or severa European safety directives. CE marking appies to compete products or equipment, but not to eectromechanica components, such as connectors. 6. PRODUCT IPROVEENTS The EO Group reserves the right to modify and improve to our products or specifications without providing prior notification. Discaimers EO works constanty to improve the quaity of its products; the information and iustrations figuring in this document may therefore vary and are not binding. In any case, EO makes no specific warranty of merchantabiity, fitness for a particuar purpose, third party components as such or incuded in assemby, non-infringement, tite, accuracy, competeness, or security. The user is fuy responsibe for his products and appications using EO component. In no event sha EO, its affiiates, officers, agents or empoyees be iabe for any incidenta, indirect, specia or consequentia damages in connection with the products or services provided by EO, incuding (without imitation) oss of profits or revenues, interruption of business, oss of use of the products or any associated equipment, materias, components or products, damages to associated equipment or in combination with other components, materias. Reproduction of significant portions of EO information in EO data books or data sheets is permissibe ony if reproduction is without ateration and is accompanied by a associated warranties, conditions, imitations, and notices. EO is not responsibe or iabe for such atered documentation. Information of third parties may be subject to additiona restrictions.

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