HIGH-QUALITY; LOW-COST; RELIABLE &PEFECT; SUPERIOR CUSTOMER SERVICE; HOW DO WE DO IT?

Transcription

1 HIGH-QUALITY; LOW-COST; RELIABLE &PEFECT; SUPERIOR CUSTOMER SERVICE; HOW DO WE DO IT? Inte-Auto Technology Committed to Providing the Best Value with Superior Customer Service Inte-Auto Technology is dedicated to electrical connector solutions for any industry. The replacement connectors are used in the very same applications as OEMs connectors. Inte-Auto has exactly what you need, when you need it at an unbeatable price. REDEL, ODU,LEMO, FISCHER and HIROSE Compatible Connector Series: Product offerings include metal circular and plastic circular connectors replaceable to REDEL, LEMO, ODU, FISCHER and HIROSE connectors. The compatible connector meets the high quality standards set by these name brands, but at a competitive of the price. Electrical Connectors for Main Industry: Oil and Gas; Military and Aerospace; Nuclear Technology; Industrial Control; Medical apparatus; Test and Measurement; Machine Manufacturer Industry; Audio/Video; Communications; Automotive; Power; Vehicle testing facilities; Military Industry; 1 / 36

2 Content 1.1 B series connector Part Number Example B Series Plug B Series Receptacle K series connector Part Number Example K Series Plug K Series Socket S series connector Part Number Example S Series Plug S Series Socket PCB drilling pattern Insulator (B& K &S series) Product guide Collet Panel holes dimension Sleeve Alignment key and Polarized keying system A Product assemble illustration / 36

3 Push-Pull Self-Latching Connection System Drawing Specification Engaging The self-latching system allows the connector to be mated by simply pushing the plug into the receptacle. Latched Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. Disengaging When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengage the latches and then withdraws the plug from the socket. 3 / 36

4 1.1 B series connector Series B metal connector with the following main features: 1. The quick push-pull self-locking system; 2. Welding, crimping, and PCB-core-type connectors; 3. Straight, elbow 90 corners of; 4. Multiple keys options to avoid cross mating of similar connectors.; screening for full EMC shielding; 6. Series of multi-core, high-density installation space-saving; 7. Key system pins standard for connector alignment. Technical characteristics: Mechanical and Climatically 1. Endurance: > 5000 mating cycles; 2. Humidity : up to 95% at 60 ; 3. Temperature range: -45, +125 ; 4..Resistance to vibration: 15 g [10 HZ-2000HZ]; 5. Shock resistance: 100 g, 6 MS; 6. Salt spray corrosion test: > 48h; 7. Protection index (mated): IP50. Part Section Showing Internal Components: 4 / 36

5 1.1.1 Part Number Example Plug INT13-FGG 1B 306 C L A D 62 C Z Free Socket INT13-PHG 1B 306 C L L D 62 Z Fixed Socket INT13-EGG 1B 306 C L L Variant (Z):note Cable Diameter Model Collet type Series Contact Insulator Contact Housing Item No. For example INT13-FGG-1B-306-CLAD62= straight-plugs, pin (G), with Clamps, 1 B series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, soldering-type Male-core, applied for D-Clamps with 6.0 mm in diameter cables. INT13-PHG-1B-306-CLLD62Z = floating-socket, pin (G), with Clamps, 1 B series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, soldering-type Female-core, applied for D-Clamps with 6.0 mm in diameter cables. Sheathing models with the tail covered. INT13-EGG-1B-306-CLL = fixed socket, a fixed nut, pin (G), 1B series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, Press-fit type Female core. NOTE1:To order a model with cable collet and nut for fitting a bend relief, you must write a "Z in the variant position. 5 / 36

6 1.1.2 B Series Plug Model (FGG).Series (00 3B). Key(G).Straight Plug, Cable collet.nut for fitting a bend relief Model Series L M A S1 S2 FGG FGG 0B FGG 1B FGG 2B FGG 3B Model(FGG).Series(00 3B).Key(G). Straight Plug, Contacts. Cable collet Model Series L M A S1 S2 FGG FGG 0B FGG 1B FGG 2B FGG 3B Model(FFG).Series(0B 3B).Key(G). Straight Plug, Contacts. Cable collet, Non-latching Model Series L M A S1 S2 FFG 0B FFG 1B FFG 2B FFG 3B Model(FNG).Series(0B 3B).Key(G). Straight Plug, Contacts. Cable collet and Lanyard release (mm) Model Series A B L M N S1 S2 FNG 0B FNG 1B FNG 2B FNG 3B / 36

7 Model(FHG).Series(00 3B).Key(G).Elbow Plug, Contacts. Elbow (90 ) plug, cable collet Model Series L M A D H S1 S2 S3 FHG FHG 0B FHG 1B FHG 2B FHG 3B Note 1: PCB drilling pattern on page 21, Choose the number of the contacts on page 22 Note 2: The collet dimension can be chose on page 24 Note 3: Model FHG is a 90 bend angle plug Model(FEG).Series(1B 3B).Key(G). Straight Plug, Contacts. Cable collet, front seal and nut for fitting a bend relief Model Series L M A S1 S2 FEG 1B FEG 2B FEG 3B Model(FAG). Series(00 3B). Key(G). Fixed Plug, non-latching, nut fixing, Contacts Model Series L M N A B E e S1 S3 FAG M7x FAG 0B M9x FAG 1B M12x FAG 2B M15x FAG 3B M18x / 36

8 1.1.3 B Series Receptacle Model(PFG).Series(0B 1B).Key(G).contacts, nut fixing Model Series L M A B e E S1 S2 S3 PFG 0B M9* PFG 1B M12* Model(EGG).Series(00 3B).Fixed Receptacle, Key(G).contacts, nut fixing Model Series L M N A B E e S1 S3 EGG M7x EGG 0B M9x EGG 1B M12x EGG 2B M15x EGG 3B M18x Model(EEG).Series(00 3B).Key(G). Fixed Receptacle, contacts, nut fitting, back panel mounting Model Series L M N A B E e S1 S2 EEG M7x EEG 0B M9x EEG 1B M12x EEG 2B M15x EEG 3B M18x / 36

9 Model(ENG).Series(0B 3B).Key(G).contacts, Fixed Receptacle, with grounding tab, nut fixing Model Series L M N A B E e S1 S3 ENG 0B M9x ENG 1B M12x ENG 2B M15x ENG 3B M18x Note1:Maximun Length with crimpt contacts. Note2:For the 1B series the grounding tab is on the upper side. Model(ECG). Series(00 3B). Key(G). Contacts, Fixed Receptacle with two nuts, back panel mounting Model Series L M N A B E e S1 S3 ECG M7x ECG 0B M9x ECG 1B M12x ECG 2B M15x ECG 3B M18x Model (ECG). Series (0B 3B). Key(G). Fixed Receptacle with two nuts, and elbow (90 ) contact for printed circuit, back panel mounting Model Series L M N A B E e S1 S3 ECG 0B M9x Note1 ECG 1B M12x ECG 2B M15x ECG 3B M18x Note 1:Length L depends on the number of contacts, see PCB drilling pattern on page 23 9 / 36

10 Model (EHG). Series (00 3B). Key(G). Contacts, Fixed Receptacle, protruding shell Model Series L M N A B E e S1 S3 EHG M7x EHG 0B M9x EHG 1B M12x EHG 2B M15x EHG 3B M18x Model(HGG). Series(00 3B). Key(G). Fixed Receptacle,nut fixing, watertight or vacuum-tight, Contacts Model Series L M N A B E e S1 S3 HGG M7x0.5-9 HGG 0B M9x HGG 1B M12x HGG 2B M15x HGG 3B M18x Model(HEG). Series(0B 2B). Key(G). Fixed Receptacle, nut fixing, vacuum-tight, back panel mounting Model Series L M N A B E e S1 S3 HEG 0B M9x HEG 1B M12x HEG 2B M15x / 36

11 Model (HHG). Series (0B 2B). Key (G). Fixed Receptacle, nut fixing, watertight or vacuum-tight Model Series L M N A B E e S1 S3 HHG 0B M9x HHG 1B M12x HHG 2B M15x Model (PHG). Series (00 3B). Key (G). Free Receptacle, cable collet Contacts Model Series L A S1 S2 PHG PHG 0B PHG 1B PHG 2B PHG 3B Model (PHG). Series (00 3B). Key(G). Free Receptacle, cable collet, Nut for fitting a bend relief Model Series L A S1 S2 PHG PHG 0B PHG 1B PHG 2B PHG 3B Model (EZG). Series (00 2B). Key (G). Straight Receptacle for printed circuit Contacts Model Series A B H K N EZG EZG 0B EZG 1B EZG 2B / 36

12 Model (EPG). Series (00 1B). Key (G). Elbow (90 ) receptacle for printed circuit, solder or screw fixing EPG HLN EPG HLN EPG HLN EPG.0B.302.HLN EPG.0B.303.HLN EPG.0B.304.HLN EPG.0B.305.HLN EPG.0B.306.HLN EPG.0B.307.HLN EPG.1B.302.HLN EPG.1B.303.HLN EPG.1B.304.HLN EPG.1B.305.HLN EPG.1B.306.HLN EPG.1B.307.HLN EPG.1B.308.HLN EPG.1B.310.HLN A D H I K L N Model (EXG). Series (0B 1B). Key (G). Elbow (90 ) receptacle for printed circuit with two nuts screw fixing Series EXG EXG EXG Model 00 0B 1B A B D e M7 x 0.5 M9 x 0.6 M11 x0.5 E s (mm) H I K L M N R S / 36

13 1.2 K series connector Series K connectors provide the following main features: 1. The rapid push-pull locking system; 2. Soldering type and PCB-core-type connectors; 3. Straight, 90 corners of; 4. Minutes pin can choose to avoid the use of a machine similar to the connector between the mixed interpolations; 5. The right direction shielding effect, anti-electromagnetic interference; 6. Series of multi-core, high-density installation space-saving; 7. Pin system, G pin as the standard for on-connector; 8. Watertight connection (IP65~68); Technical characteristics: Mechanical and Climatically 1. Endurance: > 5000 mating circles 2. Humidity (Max): <=95% [at 60 deg C] 3. Temperature: -45 deg C, +125 deg C 4. Vibration: 15 g[10 HZ-2000HZ] 5. Shock resistance: 100 g [6 ms] 6. Salt Spray Corrosion: > 48h 7. IP Rating: IP66~68 13 / 36

14 Part Section Showing Internal Components Part Number Example Plug INT13-FGG 1K 306 CC L A D 62 Z Free Socket INT13-PHG 1K 306 C L L D 62 Z Fixed Socket INT13-EGG 1K 306 C L L Variant (Z) Cable Model Collet type Series Contact Insulator Contact Housing Item No. For example: INT13-FGG-1K-306-CLAC62 = straight-plugs, pin (G), with Clamps, 1 K series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, soldering type Male-core, applied for D-Clamps with 6.2 mm in diameter cables. INT13-PHG-1K-306-CLLC62Z = floating-socket, pin (G), with Clamps, 1 K series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, welding-type Female-core, applied for D-Clamps with 6.2 mm in diameter cables. Sheathing models with the tail covered. INT13-EGG-1K-306-CLL = fixed socket, a fixed nut, pin (G), 1K series, multi-core types, 6-, chromeplated brass casing, PEEK insulator, the pressure of the Female-core, Vacuum tight. NOTE1:To order a model with cable collet and nut for fitting a bend relief, you must write a "Z in the variant position. 14 / 36

15 1.2.2 K Series Plug Model (FGG).Series (0K 3K).Key (G).Contacts. Straight Plug,Cable collet Model Series L A M S2 FGG 0K FGG 1K FGG 2K FGG 3K Model (FGG).Series (1K 4K).Key (G).Contacts, Straight Plug, oversize cable collet Model Series A B L M S1 S2 FGG 1K FGG 2K FGG 3K FGG 4K Note: The fitting of oversize collets onto this model allows them to be fitted to the cables that can be accommodated by the next housing size up. Model (FGG).Series (0K 3K).Key (G).contacts, Straight Plug, Cable collet and nut for fitting a bend relief Model Series L A M S2 FGG 0K FGG 1K FGG 2K FGG 3K / 36

16 Model (FHG).Series (0K 3K).Key (G).contacts. Elbow plug, cable collet Model Series A D H L M S1 S2 S3 FHG 0K FHG 1K FHG 2K FHG 3K K Series Socket Model (EGG). Series(0K 3K). Key(G). Contacts;Fixed Receptacle,nut fixing Model Series L M N A B E e S1 S3 EGG 0K M14x EGG 1K M16x EGG 2K M20x EGG 3K M24x Model (EHG). Series(0K 2K). Key(G). Contacts, Fixed receptacle, nut fixing, protruding shell Model Series L M N A B E e S1 S3 S4 EHG 1K M16x EHG 2K M20x / 36

17 Model (EEG). Series(0K 3K). Key(G). Contacts; Fixed Receptacle, nut fixing, back panel mounting Model Series L M N A B E e S1 EEG 0K M14x EEG 1K M16x EEG 2K M20x EEG 3K M24x Model (EEG). Series (0K 3K). Key (G). Contacts; Fixed Receptacle, nut fixing, with elbow contacts for printed circuit (Back panel mounting) Model Series A B e E M N P S1 EEG 0K M14x EEG 1K M16x EEG 2K M20x EEG 3K M24x Note 1: PCB drilling pattern on page 21, Note 2: The collet dimension can be chose on page 24. Model (PHG). Series(0K 3K). Key(G). Contacts, Free receptacle, cable collet; Model Series L A S2 PHG 0K PHG 1K PHG 2K PHG 3K / 36

18 Model (PHG). Series (0K 3K). Key (G). Contacts, Free receptacle, cable collet, and nut for fitting a bend relief Model Series L A S2 PHG 0K PHG 1K PHG 2K PHG 3K Model (PKG). Series(0K 3K). Key(G). Contacts, Fixed Receptacle, nut fixing, cable collet Model Series L M A B E e S1 S2 S3 PKG 0K M14x PKG 1K M16x PKG 2K M20x PKG 3K M30x Model (PEG). Series(0K 3K). Key(G). Contacts, Fixed Receptacle Cable collet, back panel mounting Model Series L M A B E e P S1 PEG 0K M14x PEG 1K M16x PEG 2K M20x PEG 3K M24x / 36

19 Model (HEG). Series(0K 1K). Key(G). Contacts, Fixed Receptacle,nut fixing, back panel mounting Model Series A B e E L M P S1 HEG 0K M14* HEG 1K M16* Model (HGG). Series(0K 1K). Key(G). Contacts, Fixed Receptacle,nut fixing Model Series A B e E L M S1 S3 HHG 0K M14* HHG 1K M16* S series connector Series S metal connector with the following main features: 1. The rapid push-pull locking system; 2. Welding, crimping and PCB-core-type connectors; 3. straight, 90 corners of; 4. The right direction shielding effect, anti-electromagnetic interference; 5. Polarization by stepped insert (half-moon) fitted with male and female contacts Part Section Showing Internal Components: 19 / 36

20 Technical characteristics: Mechanical and Climatically 1. Endurance: > 5000 mating cycles; 2. Humidity : up to 95% at 60 ; 3. Temperature range: -45, +125 ; 4. Resistance to vibration: 15 g[10 HZ-2000HZ]; 5. Shock resistance: 100 g, 6 MS; 6. Salt spray corrosion test: > 48h; 7. Protection index (mated): IP Part Number Example Plug INT13-FFA 1S 306 C L A C 62 C Z Free Socket INT13-PCA 1S 306 C L L C 62 Z Fixed Socket INT13-ERA 1S 306 C L L Variant (Z) Cable Model Collet type Series Contact type Insulator Contact Housing 20 / 36

21 Item No. For example: INT13-FFA-1S-306-CLAC62 = Straight plug with cable collet,1s series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator,3 male and 3 female solder contacts, C type collet for a 6.2 mm diameter cable.. INT13-PCA-1S-306-CLLC62Z = floating-socket, Half-moon contacts, pin (G), with Clamps, 1 S series,multi-core types, 6-core, chrome-plated brass casing, PEEK insulator, 3 male contacts and 3 female contacts, welding of the core-needle, applied for C-Clamps with 6.2 mm in diameter cables, With a nut fitting a bend relief. INT13-ERA-1S-306-CLL = fixed socket, a fixed nut, Half-moon insert, 1S series, multi-core types, 6-, chrome-plated brass casing, PEEK insulator, 3 male contacts and 3 female contacts, welding of the core-needle NOTE1:To order a model with cable collet and nut for fitting a bend relief, you must write a "Z in the variant position S Series Plug Model(FFA).Series(00 3S).Contacts. Straight Plug, cable collet; Model Series L A M S2 FFA 0S FFA 1S FFA 2S FFA 3S Model(FFA)..Series(00 3S).Contacts. Straight Plug, cable collet, and nut for fitting a bend relief; Model Series L A M S2 FFA 0S FFA 1S FFA 2S FFA 3S / 36

22 Model(FLA)..Series(00 3S).Contacts.. Elbow (90 ) plug, cable collet; Model(ERA), Fixed Receptacle,nut fixing ; Model Series L A A1 H M S1 S2 FLA 0S FLA 1S FLA 2S FLA 3S Note 1: PCB drilling pattern on page 31 Note 2: The collet dimension can be chose on page S Series Socket Model Series L A B M E e S1 S3 ERA 0S M9x ERA 1S M12x ERA 2S M15x ERA 3S M18x Model(ERD) Fixed Receptacle with two nuts(back panel mounting); Model Series L A B M E e S1 S3 ERD 0S M9x ERD 1S M12x ERD 2S M15x ERD 3S M18x / 36

23 Model(ECP).Series(0S 3S),Fixed Receptacle with two nuts,elbow contacts for printed circuit Model Series A B M N E e S1 S3 ECP 0S M9x ECP 1S M12x ECP 2S M15x ECP 3S M18x Note 1:Length L depends on the number of contacts, see PCB drilling pattern on page 31. Model (PCA).Series(0S 2S),Free receptacle, cable collet Model Series A L S2 PCA 0S PCA 1S PCA 2S Model (PCA).Series(0S 2S),Free receptacle, cable collet and nut for fitting a bend relief Model Series A L S2 PCA 0S PCA 1S PCA 2S / 36

24 1.4 PCB drilling pattern Fixed socket with straight print contact (B and K series) 24 / 36

25 Note:All views are from the side of the socket. Fixed socket with straight print contact(s Series) 25 / 36

26 Elbow Socket (90 ) for printed circuit B Series) Elbow socket (90 ) for printed circuit (S series) 26 / 36

27 Fixed Socket with elbow print contact (B-K Series) 27 / 36

28 Fixed Socket with elbow print contact(s series) 1.5 Insulator (B& K &S series) Series 00B Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 0B-0K Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) / 36

29 Series 1B-1K Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 1B-1K Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 2B-2K Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 2B-2K Pin array 29 / 36

30 Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 3B-3K Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series B-3K-3C Pin array Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) / 36

31 Insulator (S series) Series 0S Pin array Contacts 2 Pins 3 Pins 4 Pins Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Series 1S Pin array Contacts 2 Pins 3 Pins 4 Pins Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) Working voltage(v) Pin array Contacts 5 Pins 5 Pins 6 Pins Diameter of contact(mm) Contact resistance(mω) Working current(a) Test voltage(v) 5 Pins 5 Pins 6 Pins Working voltage(v) / 36

32 1.6 Product guide Collet ` Collet code Cable diameter 0S 1S For S series Collet code Cable diameter 00 0B 1B 2B 3B For B series Collet code Cable diameter 0K 1K 2K For K series / 36

33 1.7 Panel holes dimension 00 0B 1B 2B 3B 0K 1K 2K 0S 1S A D Sleeve Sleeve code Cable diameter 0B 1B 2B 3B / 36

34 1.9 Alignment key and Polarized keying system Key Drawing Series 00 0B 1B 2B 3B 0K 1K 2K N A B C E F K Q 1.10 A Product assemble illustration Plug of B series connectors 34 / 36

35 1. Put the wire through bend relief1, collet nut2,and collet in order and then solder it to insulator5. 2. Install the two pieces of retaining ring4 onto wire-soldered insulator5, pay attention that the window of retaining ring should correspond with the protrusion of the insulator 5 3. Install the wires into collet3 in a correct position, pay attention that the channel of collet should correspond with insulator protrusion. 4. Push insulator5, retaining ring4 and collet 3 into the plug assembly6, pay attention that the protrusion of retaining ring should cope with channel inner plug. 5. Tighten the collet nut2 onto plug assembly6. 6. Wear bend relief1 on the step of collet nut. Plug of S series connector 1. Get the cable through collet nut1 collet2and split insert carrier3 in order, then solder it to the insulator subassy4 orderly. 2. Slide the split insert carrier3 to the insulator subassy4, make sure the heave of split insert carrier3 mate with the slot of insulator subassy4, then push collet2 to the right position of cable. 3. Push the assembled collet2split insert carrier3 and insulator subassy4 into the outer shell5. 4. Screw collet nut1 into the outer shell5 tightly. 35 / 36

36 Plug of K series connector 1. Get the cable through sleeve1 collet nut2 collet3 flexible gasket4and earthing cone5 in order, then solder it to the corresponding contacts of insulator subassy7 orderly. 2. Put the split insert carrier6 onto the insulator subassy7, make sure the heave of split insert carrier6 mate with the slot of insulator subassy7, then push the earthing cone5 flexible gasket4collet3 to the right position, assure the full sheath of cable insert the earthing cone5. 3. Slide the assembled insulator subassy7 into the outer shell8, make sure the slot of split insert carrier6 mate with the heave of outer shell8. 4. Screw the collet nut2 to the outer shell8 tightly. 5. Put the sleeve1 to the collet nut2. 36 / 36