fischer ultralight connectors AluLite series new Edition 1.0

Transcription

1 fischer ultralight connectors AluLite series new Edition.0

2 fischer ultralight connectors New AluLite series When weight matters Are weight considerations significant in the design and development of your equipment? The new aluminium engineered Fischer AluLite series is ultralight, compact and offers excellent strength to weight ratio. Available in a range of colors, from bright to camouflage shades, the AluLite series smoothly fits in with your product design, while also offering an easy-to-use color-coding system. Significantly around 50% lighter than typical metal connectors, the AluLite series is ideal for mobile equipment, portable systems, or hand-held devices. Product benefits Ultralight, compact and rugged construction Wide color range available Easy connect/disconnect operations Functional life greater than 5,000 mating cycles Push-pull locking mechanism or emergency release system 360 EMC shielding Sealed up to IP68 or hermetic Corrosion resistant Operating temperatures from -50 C to +50 C igh flexibility in contact configurations Available in crimp, PCB or solder contacts

3 Connector Styles Protection Locking system Contact types Design specifics Assembly specifics Body style Sealed up to IP EMC shielded Push-pull Emergency release Crimp Solder Colored housing Shortened body Cable mounted Overmoldable eat shrinkable S Plugs SC SS SSC Other body styles available on request. Body style Sealed up to IP68 Protection ermetic 360 EMC shielded Crimp Contact types Solder PCB Colored housing Design specifics Flush Front projecting Panel mounted Assembly specifics Front mounting Rear mounting D Receptacles DEU DEE DBPU DBPE DBPLU DBPLE Other body styles available on request.

4 Plugs Dimensions S and SC body styles ~B ~A Ø d 2 Series Weight dmax A B D (~g) Unsealed Sealed SS and SSC body styles ~B ~A 2 Ø d 2 Series Weight (~g) A B D D D2 dmax Weight shown is without cable clamp set, overmolding or heat shrinking. All dimensions shown are in millimeters and are for reference only.

5 Plugs Ordering Information Part numbers The configurator below is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Standard configurations in green; others produced on request. A. ousing B. Body style C. Size D. Contact blocks E. Options AA AB AC AL BA BB CA DA DB DC DD EA AA. ousing material AL = Aluminium AB. ousing color 2 = Black 3 = reen 4 = Blue 6 = Red 8 = Beige 9 = Olive green 2 = Purple 22 = Natural AC. ousing treatment EA. Clamp nut For standard body length plugs (S) 2 : = Standard clamp nut, no bend relief For shortened body length plugs (SS) 3 : 3 = For heat shrinking/boots 4 = For injection/overmolding DD. Keying code = Code 2 = Code 2 = Standard BA. Connector style S = Straight plug, standard body length SS = Straight plug, shortened body length BB. Locking system If standard automatic push-pull locking system desired, leave field blank. Other option possible: C = Clic Loc, emergency release CA. Connector size 02, 03, 03, 04 or 05 = Series (See Dimensions section) 3 = Code 3 Other keying codes are available on request. DC. Contact type SR = Solder CP = Crimp DB. Contact configuration Three-digit number DA. Polarity A = Male contacts on plug Z = Female contacts on plug See list of contact configurations available at 2 Cable clamp sets are to be ordered separately. See 3 For more information on heat shrinking and overmolding, see 3

6 Front Mounting Receptacles Dimensions D body style ground ~A B max. C Type M Type 2 Panel cut-out Series Weight (~g) A Bmax C D M Type x x x x x DEU and DEE body styles ~A B max. E min. C Type 2 ground Ø d 2 M Type 3 Panel cut-out Series Weight (~g) A Bmax Emin x ød C D M x x x x x Type Weight includes nut. 2 In the 02 Series only, the thread does not go all the way to the flange but stops 8 mm away. For panels thinner than 8 mm, spacers are available. See Spacers section. All dimensions shown are in millimeters and are for reference only.

7 Front Mounting Receptacles Ordering Information Part numbers The configurator below is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Standard configurations in green; others produced on request. A. ousing B. Body style C. Size D. Contact blocks E. Options AA AB AC BA BC CA DA DB DC DD ED EE EF AL D AA. ousing material AL= Aluminium AB. ousing color 2 = Black 3 = reen 4 = Blue 6 = Red 8 = Beige 9 = Olive green 2 = Purple 22 = Natural AC. ousing treatment = Standard BA. Connector style D = Flush (vs. panel) Front Mounting Receptacle BC. Sealing level If no sealing level desired, leave field blank. Other options possible: EU = Sealed (IP68) even unmated EE = ermetic CA. Connector size 02, 03, 03, 04 or 05 = Series (See Dimensions section) See list of contact configurations available at EF. Nut type = exagonal 2 = None EE. rounding = Yes Z = No ED. O-ring at plug interface If No sealing level chosen in section BC, leave field blank. Options possible if you selected Sealed (IP68) even unmated or ermetic : = Viton 2 = EPDM (low temperature) DD. Keying code = Code 2 = Code 2 3 = Code 3 Other keying codes are available on request. DC. Contact type Options possible if, in field BC, you selected No sealing level : SR = Solder CP = Crimp PB = PCB Options possible if, in field BC, you selected Sealed (IP68) even unmated or ermetic : SR = Solder PB = PCB DB. Contact configuration Spacers For DEU and DEE body styles of the 02 Series Three-digit number DA. Polarity A = Female contacts on receptacle Z = Male contacts on receptacle Panel width Spacer part number Material: aluminium 5

8 Rear Mounting Receptacles Dimensions DBPU and DBPE body styles ground ~A ~E B max. Type 2 Ø d ~C M Type 3 Panel cut-out Series Weight (~g) A 2 Bmax D d E 2 C 2 M x x x x 7 Type DBPLU and DBPLE body styles A ground B max. Type 2 Ø d C E M Type 3 Panel cut-out Series Weight (~g) A Bmax C d D E M x x x x 7 Type Weight includes nut. 2 Pin length and diameter vary according to contact configuration. Contact us for more information. 3 For information on nutdrivers ( ), see Assembly tool section. All dimensions shown are in millimeters and are for reference only

9 Rear Mounting Receptacles Ordering Information Part numbers The configurator below is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Standard configurations in green; others produced on request. A. ousing B. Body style C. Size D. Contact blocks E. Options AA AB AC AL BA BC CA DA DB DC DD ED EE EF 3 AA. ousing material AL = Aluminium AB. ousing color 2 = Black 3 = reen 4 = Blue 6 = Red 8 = Beige 9 = Olive green 2 = Purple 22 = Natural AC. ousing treatment = Standard EF. Nut type 3 = Slotted nut EE. rounding = Yes Z = No ED. O-ring at plug interface = Viton 2 = EPDM (low temperature) DD. Keying code = Code 2 = Code 2 BA. Connector style DBP = Flush (vs. panel) Rear Mounting Receptacle DBPL = Front Projecting (vs. panel) Rear Mounting Receptacle BC. Sealing level U = Sealed (IP68) even unmated E = ermetic CA. Connector size 02, 03, 03 or 04 = Series (See Dimensions section) See list of contact configurations available at 3 = Code 3 Other keying codes are available on request. DC. Contact type SR = Solder PB = PCB DB. Contact Configuration Three-digit number DA. Polarity A = Female contacts on receptacle Z = Male contacts on receptacle Assembly tool Nutdriver for slotted nuts Thread size D Part number M9x0.5 5 TC M0x0.5 6 TC M4x 2 T00.00 M5x 22 TK M6x 23 TK Material: hardened tool steel, Nickel plated. 7

10 Technical Specifications Mechanical & Environmental Data Parameter Typical value Standard Mating cycles >5,000 IEC test 9a Temperature range - Viton O-ring 0 C to +50 C (32 F to +302 F) at plug interface IEC EPDM O-ring (Low temp) -50 C to +50 C (-58 F to +302 F) at plug interface Sealing IP68 (2m/24h) IEC ermeticity - DEE, DBPE, DBPLE bar helium differential pressure; leakage < 0-8 mbar. l/s IEC Corrosion, salt spray 5% NaCl, 96 hours ISO 9227 Vibration Contact interruption < µs (0-2000z/30) MIL-STD-202, 204 Material & Surface Treatments Part Material Finish Standards Designation ISO US EN Designation US standards Plug housing - Body - Latching sleeve Aluminium Aluminium AlMgSiSnBi AlMgSiSnBi - - EN AW-6023 EN AW µm electroless Ni 20µm sulfuric anodizing SAE-AMS-2404 MIL-A-8625; AMS 247/2472 Receptacle housing Aluminium AlMgSiSnBi - EN AW µm sulfuric anodizing MIL-A-8625 AMS-247/AMS-2472 rounding - Tag (solder and crimp contacts) - Pin (PCB contacts) Brass Brass CuZn39Pb3 CuZn39Pb3 C38500 C >3 µm electroless Ni 6 µm Ni + Flash Au SAE-AMS 2404 Contacts - Male contacts - Female contacts Brass Bronze CuZn39Pb3 CuSn4Pb4Zn4 C38500 C µm electroless Ni + µm Au AMS 2422 ASTM B488 Insulator PEEK Potting U/E igh performance thermoset polymer Standard O-rings FPM (Viton) Low temp O-ring at plug interface Electrical Data Parameter EPDM Our products are RoS compliant Series Number of contacts (Max current per contact in A) Contact resistance 3 - Ø 0.5 mm contacts - Ø.3 mm contacts rounding resistance 4 (shell-to-shell) EMC shielding 2 (6.3) to 9 (2.2) 2 (9.0) to 2 (.5) 0 (3.2) to 9 (.8) 2 (5.0) to 27 (2.0) 2 2 (8.0) to 27 (2.2) Typical < 8 mω Typical < 3 mω Typical < 0 mω 360-degree EMC shielding 8 for 20 C temperature rise IEC test 5b 2 preliminary data 3 IEC test 2a/b 4 IEC test 2f

11 Medical Broadcast Defense & Security Using state of the art technology, Fischer Connectors designs, manufactures and distributes high-performance connector and cable assembly solutions. Known for their reliability, precision, and resistance to extreme environmental conditions, our products are used in fields requiring faultless quality, such as medical equipment, instrumentation, measuring and testing devices, broadcast, telecommunication and military applications. Selecting the right connector and cable assembly system is an important and challenging process. Our specialists are on hand to help you equip your application with the most suitable connector solution. Contact us for more information. Extreme Environments Instrumentation

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