FISCHER CORE SERIES BRASS

Transcription

1 FISCHER CORE SERIES BRSS CHPTERS B1 B2 B3 B4 B5 B6 INTRODUCTION MULTIPOLE VOLTGE COX VOLTGE TRIX MIXED COX & HIGH VOLTGE CCESSORIES & TOOLING

2 BRSS B1 CHPTER FISCHER CORE SERIES BRSS INTRODUCTION TBLE OF CONTENTS Body style selection... B 1-2 Locking system... B 1-4 Size selection... B 1-6 Part numbering... B 1-8 Contact configurations... B 1-10 Technical dimensions... B 1-12 Options... B 1-14 B1-1

3 INTRO BRSS FISCHER CORE SERIES BRSS Body style selection PLUGS CBLE MOUNTED BODY STYLES S SC SOV S SV SS Locking system Push-pull Quick-release Non-locking Push-pull Push-pull Push-pull Sealing IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 Design Standard Standard Standard Lanyard Tamperproof Short/Overmolding BODY STYLES SSC WSO Locking system Quick-release Push-pull Sealing IP50 / IP68 IP50 / IP68 Design Short/Overmolding Right-angle PNEL FRONT MOUNTED BODY STYLES SF SFU SFE Locking system Non-locking Non-locking Sealing IP50 IP68 Hermetic Design Front-projecting Front-projecting PNEL RER MOUNTED BODY STYLES SFPU SFPE Locking system Non-locking Sealing IP68 Hermetic Design Front-projecting B1-2 Technical Specifications

4 Body style selection FISCHER CORE SERIES BRSS BRSS RECEPTCLES RECEPTCLES & FEEDTHROUGH CBLE MOUNTED BODY STYLES K KE KS KSE Sealing IP50 IP68 IP50 IP68 Design Standard Short/Overmolding SPECIL DESIGN BODY STYLES DG DGP WDE Sealing IP50 IP50 Hermetic Design Completely threaded Bulkhead feedthrough Solder/Crimp PCB PNEL FRONT MOUNTED BODY STYLES D DB DEU DEE DBEU DBEE DK DKE Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP50 IP68 Design Rear-projecting Front-projecting Rear-projecting Front-projecting Cable mounted Cable mounted PNEL RER MOUNTED BODY STYLES DBP DBPC DBPU DBPE DBPLU DBPLE DKBE Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP68 Design Rear-projecting Right-angle PCB Rear-projecting Front-projecting Cable mounted ll dimensions and images shown are in millimeters and are for reference only. B1-3

5 INTRO BRSS FISCHER CORE SERIES BRSS Locking systems PUSH-PULL UTOMTIC LOCKING PLUGS S - SS - WSO Fischer Connectors original push-pull automatic locking is widely adopted by the industry for its ease of use, safety of mating and speed in connection and disconnection. Fully secured against accidental disconnection, it provides unparalleled signal integrity. Integrated into the connector housing, it is ideal for compact product design. For more details on Fischer Connectors locking systems, visit: Secure locking when cable pulled Pull the outer sleeve to unlock QUICK-RELESE PLUGS SC - SSC Fischer quick-release plugs are designed without locking mechanism for emergency release. Quick-release plugs snap into the receptacle with an audible click. strong pull on the cable will allow unmating of the plug. Specially suited to avoid injuries to the users and damages to the material in case of accidental stress. Snapping mechanism Plug released when cable pulled B1-4 Technical Specifications

6 Locking systems FISCHER CORE SERIES BRSS BRSS LNYRD PLUG S The lanyard plug combines push-pull automatic locking with an emergency release lanyard. strong pull on the lanyard will unlock the latching mechanism. Specially suited to allow quick unmating on the field. Secure locking when cable pulled Pull the lanyard to unlock FRICTION PLUGS SOV - SF - SFE/SFU - SFPE/SFPU Our non-locking plugs are designed without snapping mechanism. soft pull on the connector will release the plug. Specially suitable for connections with limited accessibility and/or requiring no locking. No snapping Plug released when connector pulled TMPERPROOF PLUG SV Our tamperproof plug features an integral safety locking ring to prevent unauthorized or unintentional disengagement. When tightened, the knurled ring will prevent unmating of the plug. Specially suitable for applications involving high voltage or current. Secure locking when knurled ring tightened Untighten the knurled ring and pull the outer sleeve to unlock ll dimensions and images shown are in millimeters and are for reference only. B1-5

7 INTRO BRSS FISCHER CORE SERIES BRSS Size selection CONNECTOR SIE VERSUS CBLE DIMETER Series Min Cable ø Multipole low voltage Max Cable ø Nbr of Contacts 4.7 2) 2-9 (4.3) 6.7 2) 2-12 (6.2) ) (6.7) 1) Pictures represent standard S plug, but values can be extended to all cable mounted plugs, except for SS/SSC body styles. 2) For max cable ø, values in parenthesis are valid for sealed connectors (IP68) mm For more information see Multipole low voltage section, page B 2-40 B1-6 Technical Specifications

8 Size selection FISCHER CORE SERIES BRSS BRSS LV = Low Voltage HV = High Voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax Min cable ø Max cable ø Nbr of contacts Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø 1.5 Max cable ø 4.7 (4.3) Min cable ø Max cable ø Nbr of contacts Min cable ø Max cable ø Nbr of contacts (6.2) (6.2) (6.2) HV LV 2 HV Coax 1-4 LV HV LV 1-4 HV Coax 1-9 LV HV LV 2 HV HV For more information see Multipole high voltage section, page B 2-58 For more information see Coax low voltage section, page B 3-23 For more information see Coax high voltage section, page B 3-34 For more information see Triax section, page B 4-18 For more information see Mixed high voltage section, page B 5-24 For more information see Mixed coax section, page B 5-16 ll dimensions and images shown are in millimeters and are for reference only. B1-7

9 INTRO BRSS FISCHER CORE SERIES BRSS Part numbering ORDERING INFORMTION How to build a part number Fischer Connectors Core Series Brass is built on a modular design and offers over 20,000 standard configurations. Refer to the table aside to find the information you need to build the part number to order your selected connector. For customized solutions, please contact us. CONNECTORS PRTS Part system Body style Size Polarity PRT NUMBER EXMPLES Plug S 102 S cable mounted plug in Series 102 with 7 (multipole) low voltage male contacts and following options. Receptacle D 102 D panel mounted receptacle in Series 102 with 7 (multipole) low voltage female contacts and following options. Cable mounted plugs Series s standard rule S/SC SOV S SV SS/SSC WSO Cable mounted receptacles K/KE KS/KSE Panel mounted cable receptacles DK/DKE DKBE Panel mounted receptacles = male contacts on plug and female contacts on receptacle = female contacts on plug and male contacts on receptacle Exceptions Multipole high voltage Mixed high voltage D DEU/DEE DB DBEU/DBEE DBP DBPU/DBPE DBPLU/ DBPLE DG/DGP DBPC WDE Panel mounted plugs SF SFU/SFE SFPU/SFPE See page B2-38 for multipole low voltage / See page B3-25 for others B1-8 Technical Specifications

10 Part numbering FISCHER CORE SERIES BRSS BRSS RELTED ITEMS Contact configuration Options* Cable clamp sets for cable mounted plugs & receptawcles See page B2-38 for multipole low voltage / See page B3-25 for others Natural chrome housing, PEEK contact blocks with solder contacts, keying code 1 and clamp nut without bend relief Not applicable as panel mounted Natural chrome housing, PEEK contact blocks with solder contacts and keying code 1. ccessories Example Protective sleeve Tooling Example TX Crimping tool Cable bend reliefs Spanners / Wrenches Three-digit number specific for each pin layout Specific suffix corresponding to selected options Housing color Natural chrome Black chrome Below cable clamp sets should be ordered separately Multipole low voltage Triax Example : S Protective sleeves Soft caps Metal caps Spacers Washers Mounting nuts Crimping tools Tools for crimp contacts and high voltage contacts Contact block insulating material Clamp set ordering line E /2.0 See ccessories section, page B 6-2. See Tooling section, page B PEEK PTFE PBT See page B 2-39 Contact type Below cable clamp sets are included with connector Solder Crimp PCB Coax low voltage Coax high voltage Multipole high voltage Mixed high voltage Mixed coax Mechanical coding of the contact block Clamp nut type & color Other options Shielded (S) or Environmental (E) cable clamp set diameter should be added to the connector part number separated by ø. Examples : for Shielded S clamp sets K ø6.2 or environmental E clamp sets KE ø6.2 ll dimensions and images shown are in millimeters and are for reference only. Insulating clamp set ø (104, 105 and 106 Series) should be added to the connector part number separated by ø and followed by UI (Unshielded Insulated). Example : S ø6.6 - UI B1-9

11 INTRO BRSS FISCHER CORE SERIES BRSS Contact configurations References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 2-31 B 10-1 B1-10 Technical Specifications

12 Contact configurations FISCHER CORE SERIES BRSS BRSS References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) References Multipole low voltage Multipole high voltage Coax low voltage Coax high voltage Triax Mixed high voltage Mixed coax relevant information (page) B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 2-35 ll dimensions and images shown are in millimeters and are for reference only. B 10-2 B1-11

13 INTRO BRSS FISCHER CORE SERIES BRSS Technical dimensions PNEL CUT-OUTS ø d The dimension of panel cut-outs varies according to the body style and size of the panel mounted connector. Refer to the tables aside and below for more details. Check details in technical drawings on our web site: PNEL MOUNTED PLUGS Series SF SFU/SFE SFPU /SFPE ø d PNEL MOUNTED RECEPTCLES Series D DEU DEE DB DBEU DBEE DBP DBPU DBPE DBPLU DBPLE ø d ) DG DGP DBPC WDE PNEL MOUNTED CBLE RECEPTCLES Series DK DKBE DKE ø d ) Coax High Voltage DEE : ø11.1 (see page B 2-33). B1-12 Technical Specifications ll dimensions and images shown are in millimeters and are for reference only.

14 Technical information FISCHER CORE SERIES BRSS BRSS MTERIL & SURFCE TRETMENTS Metal parts The standard Fischer Connectors shells are nickel plated brass with natural (silver) chrome finish. Black chrome finish is available as an option; see Options pages B 2-36 and B Internal piece parts are nickel plated brass. When warranted by an extreme environment, in most cases stainless steel can be substituted for all metal parts. Metal parts Shell (Housing), clamp nut, decorative slotted nut Plug body, cable clamp, inner sleeve, spacers and rings, nuts and washers Material Finish Designation ISO Standard Designation Standard Brass Cun39Pb3 CW614N / UNS C Chrome over Nickel SE-MS2460 Brass Cun39Pb3 CW614N / UNS C Nickel SE-MS-QQ-N-290 / SE-MS2404 Contacts Male (solder) Brass Cun39Pb3 CW614N / UNS C µm Gold over Female, Male (crimp) Bronze CuSn4n4Pb4 CW456K / STM B 139 / UNS C Nickel MIL-DTL-45204D / Type 1 + STM B488 Other material and surface treatments are available on request. Insulator and sealing Contact blocks and other insulators for our standard connectors are manufactured from high performance engineering plastic materials. The standard materials of each connector series are listed under Electrical & Contact configurations in pages B 2-2 through B 5-2. Ceramics and other dielectrics are available on special order. Elastomer seals Sealed connectors are fitted with O-rings and cable sealing gaskets. The standard materials are: FPM (Viton ) for O-rings TPE (Thermoplastic Elastomers) for cable seals, protective sleeves and strain reliefs. Insulator and sealing International symbol Flammability Insulator PEEK - PTFE - PBT UL 94 V-O Interface O-rings (receptacles) FPM (Viton ) / EPDM - Sealant material - IP68 (receptacles) - Hermetic Cable sealing (plugs) - IP68 Silicon compound Epoxy compound TPE-S Our products are RoHs compliant and conform with the EC Directives 2002/95/EC. UL 94 V-O UL 94 HB UL 94 HB Compound and trade name FPM (Viton ) EPDM, EPM or EPR TPE-S, TPE-O (Thermoplastic Elastomer) Chemical name Fluoro Elastomer Ethylene Propylene Diene Elastomer Styrene-Ethylene- Butadiene-Styrene Excellent resistance to cids, weather, ozone, fuels, mineral and silicone oils, high vacuum, gamma rays lcohol, weather, hot water, vapor, brake fluids, detergents, gamma rays Very resistant, except to aromated and chlorinated hydrocarbons Please note that as an elastomer reaches its lower temperature limit, it becomes rigid and loses the flexibility required for connector mating and unmating. If sealed connectors have to be manipulated at low temperatures, the O-rings in the mating area has to be of a material with a considerably lower temperature limit. The elastomers listed below represent presently available materials, which Fischer Connectors can substitute when required by an application. Not all materials are available in all shapes and sizes so please check with us for details. ll dimensions and images shown are in millimeters and are for reference only. B1-13

15 INTRO BRSS FISCHER CORE SERIES BRSS Technical informations ENVIRONMENTL & MECHNICL DT Characteristic Product type Value Standard Sealing performance Unsealed connectors (mated) Plugs (mated) with general purpose sealed clamps 1) Receptacles "U" body style IP50 IP68 IP69 IP68 IEC Hermetic: Tested: <10-8 mbar l/sec. IEC test Qk method 3, alternative b Receptacles "E" body style IP69 IEC Operating temperature range See details on page 15 See details on page 15 IEC i+j / IEC Nb Corrosion resistance 3) IEC test Ka Salt mist, 1,000 hours, MIL-STD-202 method 101 5% salt solution, 35 C EI Endurance 10,000 mating cycles IEC / EI Vibration 10 to 2000 Hz, 1.5 mm or 15g, 12 sweep cycles per axis, 20 minutes per Hz sweep cycle, no discontinuity > 1us Radiation resistance 2) Unsealed connectors PEEK: 10 7 Gy(=1000M Rads) Sealed receptacles "E" FPM (Viton ) O-rings 10 5 Gy (=10M Rads) 1) The sealing performance can be affected by the long term quality of the cable. 2) For information only. Not tested by Fischer Connectors. 3) Plug and receptacle in mated position or with cap when unmated. For Brass connectors only. luminum version not recommended for Marine use. Preserved mechanical and electrical functionality. Visual aspect might be altered. MIL-STD-202 method 204 condition B Most of our connectors are completely sterilizable in autoclave, Cidex, EtO, gamma radiation, Steris or Sterrad. Please contact us for more details. For more information visit: ELECTRICL DT Characteristic Contact size Typical values Standard Contact resistance 10,000 mating cycles ø 0.5 mm ø 0.7 mm ø 0.9 mm ø 1.3 mm ø 1.6 mm ø 2.3 mm ø 3.0 mm 5.0 mω 5.0 mω 4.0 mω 2.5 mω 2.5 mω 2.5 mω 1.5 mω IEC , Test 2a IEC , Test 2b Insulation resistance > Ω IEC a Method C B1-14 Technical Specifications

16 Technical informations FISCHER CORE SERIES BRSS BRSS OPERTING TEMPERTURES The temperature ranges quoted by the manufacturers of the plastic materials are usually the absolute maximum values. When exposed to the mechanical and electrical stresses present in a connector, these values are often unrealistic. If a composite connector system including accessories is used, then the item with the lowest temperature performance will dictate the operating temperature limit of the system. The table below shows our recommended operating temperature ranges Ref. Component Material Operating temperatures 1 Sealant U Type -55 C to +200 C E Type -65 C to +150 C PEEK -65 C to +250 C 2 Insulator PTFE (Teflon ) -65 C to +160 C PBT -65 C to +135 C 3 Standard O-rings FPM (Viton ) -20 C to +200 C 1) Interface O-rings (option) EPDM -50 C to +160 C 2) 4 Cable clamp seal TPE -70 C to +130 C 5 Cable clamp Standard Brass High Voltage Connectors POM -40 C to +100 C 6 Cable strain relief TPE -60 C to +100 C 405 only -60 C to +180 C 7 Protective Boots TPE -60 C to +100 C Plug: Brass with FPM O-ring -20 C to +200 C 1) Metallic Receptacle Brass with NBR O-ring -30 C to +110 C 1) 8 Sealing Caps Plastic POM with FPM O-ring -20 C to +100 C 1) Soft Caps TPE -55 C to + 85 C 9 Panel Spacer luminium 10 Color Coding Washer PP -20 C to + 60 C 1) Minimum mating temperature : 0 C. TEMPERTURE C 2) Minimum mating temperature : -20 C. 0 C ll dimensions and images shown are in millimeters and are for reference only. B1-15

17 INTRO BRSS FISCHER CORE SERIES BRSS Options MECHNICL CODING For easy connect / disconnect operations Our contact blocks are engineered with arc-shape metal guides, which ensure precise alignment of connectors during the mating process. This guiding mechanism provides: Increased safety and user friendliness by preventing misconnection. Easy mating cycles, can be blind-mated. Increased equipment life span by optimally protecting the contacts. Keying codes options ll multipole body styles are mechanically coded. Code 1 is the standard, but other codes can be requested. Code 1 Code 2 Code 3 Receptacle Plug Other keying codes are available on request, please contact us. Images are here for information only and do not reflect always the reality. B1-16 Technical Specifications

18 B2 CHPTER FISCHER CORE SERIES BRSS MULTIPOLE MULTIPOLE VOLTGE LOW VOLTGE...B 2-2 HIGH VOLTGE...B 2-50 VOLT...B2-50 B2-1

19 Table of contents MULTIPOLE VOLTGE B2-2 / B2-49 PLUGS CBLE MOUNTED Body styles (S/SC; SOV; S; SV; SS/SSC; WSO)...B 2-3 Technical dimensions...b 2-4 MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED Body styles (SF; SFU/E; SFPU/E)...B 2-17 Technical dimensions...b 2-18 CBLE MOUNTED Body styles (K/KE; KS/KSE)... B 2-7 Technical dimensions... B 2-8 PNEL MOUNTED Body styles (D; DEU/E; DB; DBEU/E; DBP; DBPU/E; DBPLU/E; DG; DGP; DBPC; WDE)... B 2-9 Technical dimensions... B 2-11 PNEL MOUNTED CBLE Body styles (DKBE; DK; DKE)... B 2-20 Technical dimensions... B 2-21 FOR LL MULTIPOLE LOW VOLTGE Electrical & contact configurations... B 2-24 Options... B 2-36 Cable clamp sets... B 2-40 ccessories... B 6-2 Tooling... B 6-19 Technical information... B 1-13 Cross line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B2-2 Technical Specifications

20 Body styles FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED MULTIPOLE VOLTGE Body style S SC SOV S SV SS SSC WSO Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Straight Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series References to detailed information Sealing categories, page 8 Locking systems, page 7 Electrical & configurations, page B 2-24 Options, page B 2-36 Body styles, chapter B1-2 Cable clamp sets, page B 2-40 ccessories, section B 6-2 Technical dimensions, page B 2-4 For more information visit our website technical ll dimensions and images shown are in millimeters and are for reference only. B2-3

21 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE PLUGS CBLE MOUNTED S/SC BODY STYLES ~ SOV BODY STYLE ~ ~B ~B ød ød ød ød Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Please contact us for additional information B2-4 Technical Specifications

22 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE PLUGS CBLE MOUNTED MULTIPOLE VOLTGE S BODY STYLE ~B ~ ød ød1 ø1 SV BODY STYLE ~B ~ ød ød1 1 2 ød2 1 2 ød2 ~L ~L1 Series B D1 D2 L L1 dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Series B D1 D2 dmax Unsealed Sealed 1 Torque 1 [Nm] Please contact us for additional information Please contact us for additional information Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B2-5

23 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE PLUGS CBLE MOUNTED SS/SSC BODY STYLES ~B ~ WSO BODY STYLE ~B ~ ød1 ød 1) ød 2 H ød 1 2 ød2 1 ød Series B D D1 D2 dmax 1) 1 Torque 1 [Nm] 2 Series B D H dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] Please contact us for additional information 107 1) Max. cable diameter below shield Please contact us for additional information 107 WSO is available for different cable orientations. When ordering, choose which suffix to use in cable orientations figure. Example: WSO with standard down cable orientation WSO H with left cable orientation Up: optional Suffix: -12H Right: optional Suffix: -3H Cable orientations: view from the back Left: optional Suffix: -9H Down: standard Suffix: none B2-6 Technical Specifications

24 Body styles FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES CBLE MOUNTED MULTIPOLE VOLTGE Body style K KE KS KSE References to detailed information Protection Contacts Housing Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Straight Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 2-24 Options, page B 2-36 Body styles, chapter B 1-3 Body styles, chapter B 1-3 Cable clamp set, page B 2-40 ccessories, section B 6-2 Technical dimensions, page B 2-8 For more information visit our website ll dimensions and images shown are in millimeters and are for reference only. B2-7

25 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE RECEPTCLES CBLE MOUNTED K/KE BODY STYLES ~ KS/KSE BODY STYLES ~ ød ød ød1 ød 1) ød ød2 Series D dmax Unsealed Sealed 1 Torque 1 [Nm] 2 Series D D1 D2 dmax 1 Torque 1 [Nm] Please contact us for additional information 107 1) Max. cable diameter below shield. Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B2-8 Technical Specifications

26 Body styles FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE VOLTGE Body style D DEU DEE DB DBEU DBEE DBP Unsealed (IP50) Protection Sealed up to IP68 Hermetic Crimp Contacts Solder PCB Natural chrome Housing color Black chrome Right-angle Flush Design Front-projecting Bulkhead feedthrough Front-mounting ssembly Rear-mounting Sealing caps Spacers ccessories Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series Size 104 Series 105 Series 106 Series 107 Series References to detailed information Sealing categories, page 8 Electrical & contact configurations, page B 2-24 Options, page B 2-36 Body styles, chapter B1-3 ccessories, section B 6-2 Technical dimensions, page B 2-11 For more information visit our website technical ll dimensions and images shown are in millimeters and are for reference only. B2-9

27 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Body styles MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED Body style DBPU DBPE DBPLU DBPLE DG DGP DBPC WDE References to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series For WDE 106 the interface is not sealed (no interface O.-ring). Sealing categories, page 8 Electrical & contact configurations, page B 2-24 Options, page B 2-36 Body styles, chapter B 1-3 ccessories, section B 6-2 Technical dimensions, page B 2-11 For more information visit our website technical B2-10 Technical Specifications

28 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE VOLTGE D BODY STYLE ~ DEU/DEE BODY STYLES 1 ~ M ød ød B min/max. C1 M B min/max. C1 2 Series B max. C1 D M Torque [Nm] Series B min / max. C1 D M 1 Torque 1 [Nm] x x x x x x1 TX x1 TX / x / x / x / x / x / x1 TX / x1 TX Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B2-11

29 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C M ød ød M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] Series B max. C C1 D M 1 Torque 1 [Nm] x x Please contact us for additional information x x Please contact us for additional information x x x x x x1 TX x1 TX Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. B2-12 Technical Specifications

30 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE VOLTGE DBP BODY STYLE ~ B min/max. C DBPU/DBPE BODY STYLES ~ with or without ground tag or ground pin C B min/max. ød ød1 ød ød1 M M 2.54 ~E 2.54 ~E Series B max. C D D1 E M 1) Torque [Nm] Series B max. C D D1 E M 1) Torque [Nm] x TC x1 - TF x1 - TG x1 - TK x1 - TP Please contact us for additional information x TC x1 15 TG x1 15 TG x1 17 TK x1 - TP Please contact us for additional information 107 1) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B2-13

31 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED DBPLU/DBPLE BODY STYLES * with or without ground ~ C B min/max. DG/DGP BODY STYLES ~ B min/max. ød ød1 ød 2 M ~E 1 E M Series B max. C D D1 E M 1) 1 Torque 1 [Nm] x0.5 TC x1 TG x1 TK x1 TK x1 TP Please contact us for additional information * Pin for PCB contacts versions; all Series. Tag for solder contact versions; Series 103 to 107. Barrel for solder contact versions; Series 102. Series B max. D E M 1) Torque [Nm] x TC x1 14 TF x1 17 TG x1 17 TK x1 22 TP Please contact us for additional information 1) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details. B2-14 Technical Specifications

32 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE VOLTGE DBPC BODY STYLE B min/max. C DBPC MOUNTING CLMP 1 2 E M ød1 ød B ~E F C ~ Enables mounting directly to PCB with two screws Improves grounding of body to the PCB Series B max. C D D1 E 1) M 2) Torque [Nm] Series B C E F Part Number x TC x1 - TF x1 - TG ) Please refer to online technical drawings at for precise value and layout dimensions. 2) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details ø 2.2x ø 2.9x ø 2.9x Material : 1 - Nickel plated brass copper 2 - PBT ll dimensions and images shown are in millimeters and are for reference only. B2-15

33 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE FEEDTHROUGH PNEL MOUNTED WDE : 102, 103 & 104 SERIES BODY STYLE WDE : 105 SERIES BODY STYLE WDE : 106 & 107 SERIES 1) BODY STYLE B min/max. C1 C 2 ød ød ød M 1 2 M 1 B min/max. C1 E min M B min/max. C1 Series B min/max C C1 D E min M 1 2) Torque 1 [Nm] x x Please contact us for additional information x x ) 3) 74 30/ x1 TX ) 92 20/ x1 TX The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. The "" version of the feedthrough accepts a type "" plug on the flange side and a type "" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "", the connections "" and "" are inverted. Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min", we can provide spacers as shown in ccessories chapter B 6. 1) Feedthroughs of series 106 and 107 are supplied with slotted nuts. For nuts dimensions see ccessories section B ) ssembly tool for side slotted nut, see Tooling section, section B 6-20, for details. 3) For Series WDE 106 the interface is not sealed (no interface O-ring). B2-16 Technical Specifications

34 Body selection FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE PLUGS PNEL MOUNTED MULTIPOLE VOLTGE Body style SF SFU SFE SFPU SFPE References to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, B 2-24 Options, page B 2-36 Body style selection, chapter B 1-2 ccessories, section B 6-2 Technical dimensions, page B 2-18 For more information visit our website ll dimensions and images shown are in millimeters and are for reference only. B2-17

35 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE PLUGS PNEL MOUNTED SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C ød ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] Series B max. C C1 D M 1 Torque 1 [Nm] x x x x x x1 TX x1 TX x x x x x Please contact us for additional information 107 B2-18 Technical Specifications

36 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE PLUGS PNEL MOUNTED MULTIPOLE VOLTGE SFPU/SFPE BODY STYLES with or without ground tag ~ C B min/max. ød ød1 2 M 2.54 ~E 1 Series B max. C D D1 E M 1 Torque 1 [Nm] x x x x x Please contact us for additional information 107 Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B2-19

37 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Body styles MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED CBLE Body style DKBE DK DKE References to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Sealing categories, section 8 Electrical & contact configurations, page B 2-24 Options, page B 2-36 Body styles, chapter B 1-3 Cable clamp sets Cable clamp sets, page B 2-40 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 6-2 Technical dimensions, page B 2-21 For more information visit our website B2-20 Technical Specifications

38 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE RECEPTCLES PNEL RER MOUNTED CBLE PNEL FRONT MOUNTED CBLE MULTIPOLE VOLTGE DKBE BODY STYLE M ~ B min/max. C DK BODY STYLE ~ 3 ød ød1 ød ød 1 2 ød 1 2 M 3 B min/max. C1 Series B max. C D d max D1 M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x x x x x x Series B max. C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x Please contact us for additional information x x x TX x TX Torque [Nm] are recommended values that may be influenced by the characteristics of the cable. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B2-21

39 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Technical dimensions MULTIPOLE VOLTGE RECEPTCLES PNEL FRONT MOUNTED CBLE DKE - 102, 103 & 1031 SERIES DKE - 104, 105, 106 & 107 SERIES BODY STYLE ~ BODY STYLE ~ M C ød ød ød ød 1 2 M 3 B min/max. C B min/max. C1 Series B min/max. C C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series B max. C C1 D d max M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] / x / x Please contact us for additional information x x x TX x TX B2-22 Technical Specifications

40 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE ELECTRICL & CONTCT CONFIGURTIONS / POLRITY CONTCT CONFIGURTIONS MULTIPOLE VOLTGE For all body styles except WDE B 2-25 For WDE body style B 2-25 CONTCT TYPES Solder contacts B 2-26 PCB contacts B 2-26 Crimp contacts, tooling B Series B & 1031 Series B Series B Series B Series B Series B 2-35 B2-23

41 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE / POLRITY To protect users from contact with dangerous voltages, most of our connectors exist in two versions: Receptacle D Plug S STNDRD "" POLRITY The contacts of the receptacle are protected against accidental touch. Recommended when voltage is present on the receptacle. INVERTED "" POLRITY The contacts of the plug are protected against accidental touch. Recommended when voltage is present on the plug. Type "" Standard Polarity Type "" Inverted Polarity IMPORTNT : N "" TYPE CONNECTOR CN NEVER BE MTED WITH "" TYPE CONNECTOR. plug "S" has the same housing in type "" as in type "", but type "" comes with unprotected contacts while type "" is equipped with touch- protected contacts. In most cases these are female contacts which are recessed in the insulator. BULKHED FEEDTHROUGH WDE Type "" is the standard version of the WDE. The flange side accepts an "" type plug, and the threaded side accepts a "" type plug. Type "" plug (S) WDE, type "" Type "" plug (S) The "" version of the WDE accepts a type "" plug at the flange side and accepts a type "" plug at the threaded end. B2-24 Technical Specifications

42 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE CONTCT TYPES Fischer Connectors contacts are highly reliable and are guaranteed up to 10,000 mating cycles. ll standard brass and bronze contacts for use in the Core Series Brass are screw machined, and are gold plated over a nickel underplate. Most connectors are available with solder, crimp or PCB contacts, and each type is optimized for a particular application. MULTIPOLE VOLTGE SOLDER CONTCTS Most versatile Pre-installed contacts Qualified assemblers required PCB CONTCTS PCB or Flex circuit mount Reduced pin diameter Wave soldering CRIMP CONTCTS Selectively annealed area Special tools required Limited range of wire sizes Can be produced with any type of contact block material and accept a wide range of wire sizes. Contacts are pre-installed in the insulator block, and the wires can be terminated with any appropriately sized soldering iron. May require operators who are qualified in specialized soldering techniques. Designed to be mounted directly onto a PCB or flex circuit; can be used in wave soldering operations for faster production assembly. Preferred for high rates of data transmission due to the low distance to the board that their integration allows. This helps reducing signal interferences. PCB pins are generally used on rear mounted panel connectors. Each contact has a selectively annealed area which is deformed during assembly by specialized tooling to assure proper termination of the wire to the contact. Commonly used for field termination or repair, as no soldering process is required. Not available for sealed or hermetic connectors. B2-25

43 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE TOOLING FOR CRIMP CONTCTS Series Polarity Contact diameter (mm) Part number Part number Part number Part number Part number Contact Positioner Contact Positioner Contact Positioner Contact Positioner Contact Positioner Male TX TX TX Female TX TX TX Male TX TX TX TX Female TX TX TX TX Male TX TX TX TX Female TX TX TX TX Male TX TX TX TX TX Female TX TX TX TX TX Male TX TX TX TX Female TX TX TX TX Crimp tool part number TX TX TX TX TX See section Tooling, section B 6-21, for description of Crimping Tool and Positioner. Please refer to for detailed information and assembly instructions. B2-26 Technical Specifications

44 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 102 SERIES = Standard = Option MULTIPOLE VOLTGE Reference Pin layout Number of contacts Contact types Insulating material Contact ø [mm] Wire size 2) Solder Crimp 6) PCB Solder contacts 1)8) Crimp contacts Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] ) PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.5 max ø0.43mm WG26 [1] WG28 [19/40] max ø0.43mm min ø0.20mm WG PEEK 0.5 max ø0.43mm WG26 [1] WG28 [19/40] ) Stranding values are in brackets. 2) Testing may be required. For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 18 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs. 6) Plug with crimp contacts must be used with unshielded clamps only. See page B ) Only available for polarity plugs. 8) Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / WG 21 [1] / WG 22 [7/30]. B2-27

45 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE 103 & 1031 SERIES Reference Pin layout Number of contacts Contact types Insulating material Contact ø [mm] Wire size 2) Solder Crimp PCB Solder contacts 1) Crimp contacts Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact = Standard = Option Rated voltage 4) r.m.s [V] Current 3) [] ) Stranding values are in brackets. 2 PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK 0.5 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.43mm WG26 [1] WG28 [19/40] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.43mm WG26 [1] WG28 [19/40] max ø1.18mm min ø0.58mm WG max ø0.83mm min ø0.48mm WG22-26 max ø0.62mm min ø0.38mm WG24-28 max ø0.62mm min ø0.38mm WG24-28 max ø0.62mm min ø0.38mm WG24-28 max ø0.43mm min ø0.20mm WG28-32 max ø0.62mm min ø0.38mm WG24-28 max ø0.62mm min ø0.38mm WG24-28 max ø0.43mm min ø0.20mm WG ) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B2-28 Technical Specifications

46 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 104 SERIES = Standard = Option MULTIPOLE VOLTGE Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] PEEK 1.6 max ø1.86mm WG13 [1] WG14 [7/22] PEEK PBT 1.6 max ø1.86mm WG13 [1] WG14 [7/22] max ø1.78mm min ø1.17mm WG PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm min ø0.58mm WG PBT max ø2.48mm WG11 [1] WG12 [7/20] max ø0.79mm WG21 [1] WG22 [7/30] PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] ) ) ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Test voltages between the contacts with the shortest distance. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B2-29

47 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE 104 SERIES = Standard = Option Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] PEEK 0.9 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.83mm min ø0.48mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø0.62mm min ø0.38mm WG ) 27 PEEK 0.5 1) Stranding values are in brackets. max ø0.43mm min ø0.20mm WG ) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Solder and PCB contact types available only for DBPU and DBPLU receptacles. Crimp contact type available only for plugs. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. B2-30 Technical Specifications

48 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 105 SERIES = Standard = Option MULTIPOLE VOLTGE Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Solder contact 1) Wire size 2) Crimp contacts Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] ) ) PEEK PEEK PEEK PEEK PEEK PEEK PEEK PEEK max ø2.03mm WG13 [1] WG14 [7/22] max ø3.13mm WG9 [1] WG10 [105/30] max ø2.03mm WG13 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø2.48mm WG11 [1] WG12 [7/20] max ø1.18mm WG17 [1] WG18 [16/30] max ø2.03mm WG13 [1] WG14 [7/22] max ø1.18mm WG17 [1] WG18 [16/30] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Contact dia. 2.0 is positioned to make contact first and break last. 6) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. ll dimensions and images shown are in millimeters and are for reference only. B2-31

49 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE 105 SERIES Reference ) Pin layout 1) Stranding values are in brackets. Number of contacts ) ) Contact types Solder Crimp PCB Insulating material 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. Contact ø [mm] 10 PEEK PEEK PEEK PEEK Solder contacts 1) max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] PEEK PEEK PEEK PBT PEEK 0.7 max ø0.79mm WG21 [1] WG22 [7/30] max ø1.86mm WG13 [1] WG14 [7/22] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø0.79mm WG21 [1] WG22 [7/30] Wire size 2) Crimp contacts max ø1.18mm min ø0.58mm WG18-24 Test voltage 8) [kv] in mated position C r.m.s DC = Standard = Option 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Contacts dia. 1.3 are positioned to make contact first and break last. 6) Contacts dia. 1.6 are positioned to make contact first and break last. 7) Inverted polarity: female contacts on plug/male contact on receptacle 8) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. Contact to body Contact to contact Contact to body Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] max ø1.18mm min ø0.58mm WG18-24 max ø0.62mm min ø0.38mm WG24-28 max ø0.83mm min ø0.48mm WG max ø0.83mm min ø0.48mm WG max ø0.62mm min ø0.38mm WG B2-32 Technical Specifications

50 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 106 SERIES = Standard = Option MULTIPOLE VOLTGE Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Male solder contacts 1) Wire size 2) Female solder contacts 1) Contact to body Test voltage 7) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] ) 3 PTFE PEEK 2.3 max ø2.13mm WG12 [1] WG14 [7/22] max ø2.28mm WG12 [1] WG14 [105/34] ) 6) PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.23mm WG17 [1] WG18 [16/30] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) The contact solder cups are specially insulated. 6) Contact Number 1 is positioned to make contact first and break last. 7) Measured with S plug and D receptacle. Please contact us for rating for WDE bulkhead feedthroughs. ll dimensions and images shown are in millimeters and are for reference only. B2-33

51 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE 107 SERIES = Standard = Option Reference Pin layout Number of contacts Contact types Solder Crimp PCB Insulating material Contact ø [mm] Male solder contacts 1) Wire size 2) Female solder contacts 1) Contact to body Test voltage 5) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Rated voltage 4) r.m.s [V] Current 3) [] PTFE 2.3 max ø2.93mm WG9 [1] WG10 [37/26] max ø2.28mm WG12 [1] WG14 [105/34] PTFE PEEK 2.3 max ø2.93mm WG9 [1] WG10 [37/26] max ø2.28mm WG12 [1] WG14 [105/34] PTFE PEEK 2.0 max ø2.08mm WG12 [1] WG14 [7/22] max ø2.03mm WG13 [1] WG14 [7/22] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] PTFE PEEK 1.3 max ø1.18mm WG17 [1] WG18 [16/30] max ø1.18mm WG17 [1] WG18 [16/30] PTFE PEEK 0.9 max ø1.18mm WG17 [1] WG18 [16/30] max ø0.79mm WG21 [1] WG22 [7/30] max ø1.18mm WG17 [1] WG18 [16/30] max ø0.88mm WG20 [1] WG22 [19/34] ) Stranding values are in brackets. 2) For a given WG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) Recommended operating voltage at sea level measured according to IEC ) Measured with S plug and D receptacle. Please contact us for rating for WDE bulkhead feedthroughs. B2-34 Technical Specifications

52 Options FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE OPTIONS MULTIPOLE VOLTGE Housing colors B 2-37 Cable bend reliefs and clamp nut types B2-37 OPTIONS PRT NUMBERING Cable bend relief part numbering B 2-39 B2-35

53 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Options MULTIPOLE VOLTGE HOUSING COLORS & CBLE BEND RELIEFS CONNECTOR HOUSING COLORS CBLE BEND RELIEFS & CLMP NUT TYPES ll the body styles of our Core Series Brass Product Line are available in two colors: cable bend relief is a useful accessory for connectors mounted with cable clamp sets (S/SC; SOV; S; SV; WSO; K/KE; DK; DKE; DBKE). Natural chrome connector housing with red guide mark. Non reflective black chrome housing with white guide mark. Guide mark is standard for Multipole Low and High Voltage, Mixed Multipole and Mixed Coax connectors. It helps to: Reduce bending stress on the cable and inner wires, enhancing durability Color-code your connectors for easy identification. Color-coding is achieved by using accessories: Cable bend reliefs require special clamp nuts, thus are linked with your selection of options. Cable bend reliefs for cable connectors. Washers for panel receptacles. B2-36 Technical Specifications

54 Options FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE HOUSING COLORS & CBLE BEND RELIEFS 1 Housing color Which housing color do you need? NTURL CHROME with red guide mark BLCK CHROME with white guide mark MULTIPOLE VOLTGE 2 3 Contact block material Which contact block material do you need? Contact type Which contact type do you need? PTFE PBT PEEK PTFE PBT PEEK Solder Solder Crimp 1) Solder Crimp 1) Solder Solder Crimp 1) Solder Crimp 1) 4 Keying code Which keying code do you need? Code Code Code ) Crimp contacts are not an option for sealed or hermetic connectors. CONTCT TYPE FOR PNEL MOUNTED CONNECTORS DESIGN ND CCESSORIES pplicable for Last digit Description Front mounted : D - DEU/E - DB - DBEU/E - DG - SF - SFU/E Rear mounted : DBP - DBPU/E - DBPLU/E - DGP - SFPU/E Options are available on request, please contact us. 0 Standard : solder contacts 9 With PCB (Printed Circuit Board) contacts instead of solder contacts 0 Standard : PCB (Printed Circuit Board) contacts 9 With solder contacts instead of PCB (Printed Circuit Board) contacts pplicable for Extensions Description Receptacles N E G B D F Nickel plated body with bright finish EPDM interface O-ring Ground tag if solder contact or ground pin if PCB contact Black nut Decorative slotted nut Decorative nut (with 2 flats) B2-37

55 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Options MULTIPOLE VOLTGE CBLE BEND RELIEFS PRT NUMBERING CBLE BEND RELIEF Do you need a cable bend relief, and if yes which color? pplicable for Last digit Description Cable mounted plugs & receptacles using cable clamp sets except SS/SSC - KS/KSE 0 Clamp nut without bend relief 1 Clamp nut with white bend relief 2 Clamp nut with black bend relief 3 Clamp nut with green bend relief 4 Clamp nut with blue bend relief 5 Clamp nut with yellow bend relief 6 Clamp nut with red bend relief 7 Clamp nut with grey bend relief EXMPLES PLUGS S Natural chrome housing color with PEEK contact block, solder contacts, keying code 1, clamp nut without bend relief and without cable clamp set (To be ordered separately) S Natural chrome housing color with PEEK contact block, solder contacts, keying code 2, clamp nut with black bend relief, without cable clamp set SS Black chrome housing color with PEEK contact block, crimp contacts, keying code 2 RECEPTCLES D Natural chrome housing color with PEEK contact block, solder contacts, keying code 1 D Black chrome housing color with PEEK contact block, crimp contacts, keying code 2 DBPU G Natural chrome housing color with PEEK contact block, PCB contacts, keying code 1 and ground pin DBPU NBE Nickel plated body with PEEK contact block, PCB contacts, keying code 1, with black nut and EPDM interface O-ring B2-38 Technical Specifications

56 Cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE INTRODUCTION Range overview: S, U & E types B 2-41 Part numbering B 2-41 MULTIPOLE VOLTGE DIMENSIONS S/SC; SOV; S; SV; K/KE; DK; DKE & DKBE; BODY STYLES 102 Series B Series B Series B Series B Series B Series B Series B 2-48 WSO BODY STYLE 102, 103, 1031, 104 & 105 Series B 2-49 B2-39

57 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE VOLTGE INTRODUCTION To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust and high quality cable clamp sets : Collet style clamp system retaining cable over large jacket surface area. Protection of small diameters and delicate conductors. Can be combined with cable bend reliefs for optimal performance. Cable clamp sets are suitable for all cable mounted connectors, except SS/SSC and KS/KSE. RNGE OVERVIEW : S, U & E CBLE CLMP SETS Fischer Connectors offers three types of cable clamps sets. The table below will help you select the one corresponding to your needs. For 106 and 107 connector series, only S and E cable clamp sets are available. PRT NUMBERING Do you need the interface between the cable and the connector to be sealed? Do you need the connector to be terminated to the cable shield? Cable clamp set Unsealed Sealed Unshielded Shielded S - Shielded U - Unshielded E - Environmental Below cable clamp sets should be ordered separately Below cable clamp sets are included with connector Multipole low voltage Triax Coax low voltage Coax high voltage S Shielded (S) or Environmental (E) cable clamp set diameter should be added to the connector part number separated by ø. Examples connector ordering line Examples for S - Shielded clamp sets S K Ø6.2 Clamp set ordering line For E - Environmental clamp sets E /2.0 KE Ø6.2 See following pages for cable clamp sets set selection. See following pages for S or E cable clamp sets set selection. B2-40 Technical Specifications

58 Cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 102 SERIES S SHIELDED MULTIPOLE VOLTGE Shielded cable clamp with sleeve and clamp. Sleeve Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) E / E / E / E / E / E / E U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Cable dia. range Collet Ø Cable clamp set 1) E / E / E / E / E /4.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Washer Seal Clamp Cable dia. range Collet Ø Cable clamp set 1) E /2.1 + B E /2.6 + B E /3.1 + B Ø E /3.6 + B E /4.1 + B E /4.3 + B 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B2-41

59 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE VOLTGE 103 SERIES S SHIELDED Shielded cable clamp with with sleeve, washer and clamp. Sleeve Washer Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /2.2 + B E /2.7 + B E /3.2 + B E /3.7 + B E /4.2 + B E /4.7 + B E /5.2 + B E /5.7 + B E /6.2 + B E /6.7 + B U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E / E / E / E / E / E / E /6.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable dia. range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /2.2 + B E /2.7 + B E /3.2 + B E /3.7 + B E /4.2 + B E /4.7 + B E /5.2 + B E /5.7 + B E /6.2 + B 1) For ordering information see page B B2-42 Technical Specifications

60 Cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 1031 SERIES S SHIELDED Shielded cable clamp with with sleeve, washer and clamp. Sleeve Washer Clamp Cable Ø range Collet Ø Cable clamp set 1) E / E / E /3.7 MULTIPOLE VOLTGE E / E /4.7 Ø E / E / E / E / E /7.2 U UNSHIELDED Cable Ø range Collet Ø Cable clamp set 1) E /2.7 Unshielded, one-piece cable clamp. Clamp Ø E / E / E / E / E / E / E / E / E /7.2 E ENVIRONMENTL Cable Ø range Collet Ø Cable clamp set 1) Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø E / E / E / E / E / E / E / E / E /6.7 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B2-43

61 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE VOLTGE 104 SERIES S SHIELDED Shielded cable clamp with with sleeve, spacer and clamp. Sleeve Spacer Clamp Ø Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator Plug Receptacle E /4.0 + B E /4.0 + C E /4.7 + B E /4.7 + C E /5.7 + B E /5.7 + C E /6.7 + B E /6.7 + C E /7.7 + B E /7.7 + C E /8.7 + B E /8.7 + C E /9.1 + B E /9.1 + C U UNSHIELDED Unshielded, one-piece cable clamp. Clamp Ø Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator E / E / E / E / E / E /8.7 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator Plug Receptacle E /4.0 + B E /4.0 + C E /4.7 + B E /4.7 + C E /5.7 + B E /5.7 + C E /6.7 + B E /6.7 + C E /7.7 + B E /7.7 + C E /8.7 + B E /8.7 + C 1) For ordering information see page B B2-44 Technical Specifications

62 Cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 105 SERIES S SHIELDED Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator MULTIPOLE VOLTGE Shielded cable clamp with sleeve, spacer and clamp. Sleeve Spacer Clamp Ø E /4.2 + B E /5.2 + B E /6.2 + B E /7.2 + B E /8.2 + B E /9.2 + B E / B E / B U UNSHIELDED Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator Unshielded, one-piece cable clamp. Clamp Ø E / E / E / E / E / E / E / E /10.5 E ENVIRONMENTL Environmentally sealed clamp for use with shielded or unshielded cables. Sleeve Ring Washer Seal Clamp Ø Cable Ø range Collet Ø Cable clamp set 1) PEEK or PBT insulator E /4.2 + B E /5.2 + B E /6.2 + B E /7.2 + B E /8.2 + B E /9.2 + B E / B E / B 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B2-45

63 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE VOLTGE 106 SERIES S SHIELDED Sleeve Spacer Clamp Shielded cable clamp with sleeve, spacer and clamp. Ø Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /5.2 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E /9.2 Shielded cable clamps with washers and sleeves. Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /10.2 E / E /11.2 E / E /12.2 E / E /13.2 E / E /14.2 E /14.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /15.2 E / E /16.2 E / E /17.2 E / E /18.2 E / E /19.2 E /19.2 E ENVIRONMENTL Sleeve Ring Washer Seal Clamp Environmentally sealed clamp for use with shielded or unshielded cables. Ø Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /5.2 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E /9.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /10.2 E / E /11.2 E / E /12.2 E / E /13.2 E / E /14.2 E /14.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator Standard DKBE long housings E /15.2 E / E /16.2 E / E /17.2 E / E /18.2 E /18.2 1) For ordering information see page B B2-46 Technical Specifications

64 Cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE 107 SERIES S SHIELDED Sleeve Spacer Clamp MULTIPOLE VOLTGE Shielded cable clamp with sleeve, spacer and clamp. Ø Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /11.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /16.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E / E /22.7 E ENVIRONMENTL Sleeve Ring Washer Seal Clamp Environmentally sealed clamp for use with shielded or unshielded cables. Ø Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /11.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E /16.2 Cable Ø range Collet Ø Cable clamp set 1) PTFE insulator E / E / E / E / E / E /22.7 1) For ordering information see page B ll dimensions and images shown are in millimeters and are for reference only. B2-47

65 FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE Cable clamp sets MULTIPOLE VOLTGE WSO 102, 103, 1031, 104 & 105 SERIES S/U SHIELDED/UNSHIELDED Ø UNSELED Ring Clamp E ENVIRONMENTL Ø SELED Ring Seal Ring Clamp Series Cable Ø range Clamp Ø Unsealed Cable clamp set 1) Sealed E /2.1 E / E /2.6 E / E /3.1 E / E /3.6 E / E /4.1 E / E /4.3 E / E / E /2.2 E / E /2.7 E / E /3.2 E / E /3.7 E / E /4.2 E / E /4.7 E / E /5.2 E / E /5.7 E / E /6.2 E / E /6.7 - Series Cable Ø range Clamp Ø Unsealed Cable clamp set 1) Sealed Series Cable Ø range Clamp Ø Unsealed Cable clamp set 1) Sealed Series Cable Ø range Clamp Ø Unsealed Cable clamp set 1) Sealed E /2.7 E / E /4.0 E / E /4.2 E / E /3.2 E / E /4.7 E / E /5.2 E / E /3.7 E / E /4.2 E / E /4.7 E / E /5.2 E / E /5.7 E / E /6.7 E / E /7.7 E / E /8.7 E / E /6.2 E / E /7.2 E / E /8.2 E / E /9.2 E / E /5.7 E / E /10.0 E / E /6.2 E / E /10.7 E / E /6.7 E / E /7.2-1) For ordering information see page B B2-48 Technical Specifications

66 Notes FISCHER CORE SERIES BRSS MULTIPOLE LOW VOLTGE MULTIPOLE VOLTGE B2-49

67 Table of contents MULTIPOLE VOLTGE B2-50 / B2-58 PLUGS MULTIPOLE HIGH VOLTGE RECEPTCLES CBLE MOUNTED Body styles (S; S; SV)...B 2-51 Technical dimensions...b 2-52 PNEL MOUNTED Body styles (D; DEE; DBEE)... B 2-54 Technical dimensions... B 2-55 FOR LL MULTIPOLE HIGH VOLTGE Electrical & contact configurations... B 2-56 Options... B 2-36 Insulating cable clamp sets... B 2-58 ccessories & tooling... B 6 Technical information... B 1-13 Cross-line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B2-50 Technical Specifications

68 Body styles FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED MULTIPOLE VOLTGE Body style S S SV References to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 1) 1) 1) Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Sealing categories, page 8 Locking systems, page B 1-4 and B 1-5 Electrical & contact configurations, page B 2-56 Options, page B 2-36 Body styles, chapter B 1-2 Cable clamp sets Insulating cable clamps, B 2-58 Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series 1) Clamp sets for sealed or shielded connectors are available on request. ccessories, section B 6-2 Dimensions, page B 2-52 For more Information visit our website ll dimensions and images shown are in millimeters and are for reference only. B2-51

69 FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE Technical dimensions MULTIPOLE VOLTGE PLUGS CBLE MOUNTED S S BODY STYLE ~B ~ BODY STYLE ø1 ~B ~ ød ød ød ød ød2 ~L ~L1 Series B D d max 1 Torque 1 [Nm] Series B D1 D2 L L1 d max 1 Torque 1 [Nm] Please contact us for additional information B2-52 Technical Specifications

70 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE PLUGS CBLE MOUNTED MULTIPOLE VOLTGE SV BODY STYLE ~B ~ ød2 ød ød1 1 2 Series B D1 D2 d max 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B2-53

71 FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE Body styles MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED Body style D DEE DBEE References to detailed information Protection Contacts Housing color Design ssembly ccessories Unsealed (IP50) Sealed up to IP68 1) Hermetic 1) Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series Size 104 Series 105 Series 106 Series 107 Series 1) Please contact us. Sealing categories, page 8 Electrical & contact configurations, page B 2-56 Options, page B 2-36 Body styles, chapter B 1-3 ccessories, section B 6-2 Technical dimensions, page B 2-55 For more Information visit our website B2-54 Technical Specifications

72 Technical dimensions FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE RECEPTCLES PNEL MOUNTED MULTIPOLE VOLTGE D DEE BODY STYLE ~ BODY STYLE 1 ~ 2 ød ød M B min/max. C M B min/max. C Series B max. C D M Torque [Nm] x x x1 TX x1 TX Series B min/max. C D M 1 Torque [Nm] / x Please contact us for additional information / x1 TX / x1 TX Receptacles of 106 and 107 Series are supplied with slotted nuts. For nut dimensions see ccessories section B 6-2. For wrenches see section Tooling section, page B Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests have to be made to evaluate the exact values. Other connector styles and contact configurations are available on request. ll dimensions and images shown are in millimeters and are for reference only. B2-55

73 FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE Technical dimensions MULTIPOLE VOLTGE RECEPTCLES PNEL MOUNTED DBEE BODY STYLE 1 ~ C M ød B min/max. C1 2 Series B max. C C1 D M 1 Torque [Nm] x Please contact us for additional information x1 TX x1 TX B2-56 Technical Specifications

74 Electrical & contact configurations FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE / POLRITY For Multipole High Voltage connectors, it is essential to pay attention to the differences between type "" and "". MULTIPOLE VOLTGE Type "" standard polarity The contacts of the receptacle are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the receptacle. Type "" inverted polarity The contacts of the plug are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the plug. Protected contacts are usually female contacts recessed in the insulator. For Multipole High Voltage connectors, however, it is safer to recess the male contacts. In these cases, the plug type "" is equipped with female contacts and the receptacle with protected male contacts. EXMPLE receptacle type "" D plug type "" S ll dimensions and images shown are in millimeters and are for reference only. B2-57

75 FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE Electrical & contact configurations MULTIPOLE VOLTGE 104, 105, 106 & 107 SERIES = Standard = Option Contact termination C rms Test voltage [kv] in mated position 4) DC Reference Pin layout Number of contacts Solder Crimp Insulating material Contact ø [mm] Wire barrel ø [mm] Contact to body Contact to contact Contact to body Contact to contact Current 1) [] 104 5) PEEK 5) ) 3 PTFE ) 5 PTFE ) 9) PTFE ) 3) 10) 7 PTFE ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 2) For clamp sets selection see page B ) See Tooling section, page B 6-24, for insertion tool of contacts. 4) Measured with S plug and D receptacle. 5) Only PTFE insulator and "" polarity for DEE and DBEE body styles. 6) Only available in D body style with "" polarity. 7) Only available in D body style. Contact us for other body style additional information. 8) For DEE "" polarity, the contact block is composed of two parts : one is PEEK and the second one is PTFE. 9) DBEE only available with PEEK insulator and "" polarity. 10) Only available "" polarity. B2-58 Technical Specifications

76 Insulating cable clamp sets FISCHER CORE SERIES BRSS MULTIPOLE HIGH VOLTGE INSULTED CBLE CLMP SETS Material POM (Polyoxymethylene) Delrin Multipole High Voltage connectors, as well as Mixed High Voltage and Mixed Coax connectors, are equipped with POM (Delrin ) collet type cable clamps. These insulated one-piece clamps are fitted for optimal High-Voltage ratings. Insulating cable clamp set is included with connector Multipole high voltage Mixed high voltage Mixed coax Insulating clamp set ø should be added to the connector part number separated by ø (select the collet ø according to the cable clamping range) and followed by-ui (Unshielded Insulated). Example S ø 6.6-UI MULTIPOLE VOLTGE 104 series 4 pole high voltage S plug with insulating cable clamp set allowing cable diameter included between 4.7 & 6.6 mm CONNECTOR TYPES WITH INSULTING CBLE CLMP SETS Series Multipole high voltage Mixed high voltage Mixed coax Insulating cable clamps set, not available. See page B Series Cable dia. range Collet Ø Series Cable dia. range Collet Ø Insulating cable clamps set. Not available. See page B2-48 ll dimensions and images shown are in millimeters and are for reference only. B2-59

77 B3 CHPTER FISCHER CORE SERIES BRSS COX COX VOLTGE LOW VOLTGE...B 3-2 HIGH VOLTGE...B 3-28 VOLT...B3-28 B3-1

78 Table of contents COX VOLTGE B3-2 / B3-27 COX LOW VOLTGE PLUGS RECEPTCLES CBLE MOUNTED Body styles (S/SC; SE/SCE; SOV/SOVE; S/SE; SV/SVE; WSO )... B 3-3 Technical dimensions... B 3-4 PNEL MOUNTED Body styles (SF; SFU/E; SFPU/E)... B 3-16 Technical dimensions... B 3-17 CBLE MOUNTED Body styles (K/KE)... B 3-7 Technical dimensions... B 3-8 PNEL MOUNTED Body styles (D; DEU/E; DB; DBEU/E; DBP; DBPU/E; DBPLU/E; DG; WDE)... B 3-9 Technical dimensions... B 3-10 PNEL MOUNTED CBLE Body styles (DKBE; DK; DKE)... B 3-19 Technical dimensions... B 3-20 FOR LL COX LOW VOLTGE Electrical & contact configurations... B 3-22 Cable designation... B 3-23 Options... B 3-25 Cable clamp sets included in product except for WSO B 2-40 ccessories & tooling... B 6 Technical information... B 1-13 Cross-line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B3-2 Technical Specifications

79 Body styles FISCHER CORE SERIES BRSS COX LOW VOLTGE PLUGS CBLE MOUNTED Body style S SE 1) SC SCE 1) SOV SOVE 1) S SE 1) SV 1) SVE WSO Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle References to detailed information Sealing categories, page 8 Locking systems, page B 1-4 and B 1-5 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body styles, chapter B 1-2 Cable clamp sets Cable clamp set included Overmoldable in product except Heat shrinkable for WSO, B 1-39 Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series 1) Environmental cable clamp set included. ccessories, section B 6-2 Technical dimensions, page B 3-4 For more information visit : technical COX VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B3-3

80 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions PLUGS CBLE MOUNTED COX VOLTGE S/SE/SC/SCE BODY STYLES ~B ~ SOV/SOVE BODY STYLE ~B ~ ød ød ød ød Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Series B D dmax Unsealed Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B3-4 Technical Specifications

81 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE PLUGS CBLE MOUNTED S/SE BODY STYLE ø1 ~B ~ SV/SVE BODY STYLE ~B ~ ød COX VOLTGE ød1 ød ød1 1 2 ød2 1 2 ød2 ~L ~L1 Series B D1 D2 L L1 dmax Unsealed Sealed 1 Torque 1 [Nm] Series B D1 D2 dmax Unsealed Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B3-5

82 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions PLUGS CBLE MOUNTED COX VOLTGE WSO BODY STYLE ~B ~ 2 ød H 1 ød Series B D H Unsealed dmax Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] B3-6 Technical Specifications

83 Body styles FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES CBLE MOUNTED Body style K KE 1) References to detailed information COX VOLTGE Protection Contacts Housing Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body styles, section B 1-3 Cable clamp set included in product ccessories, section B 6-2 Technical dimensions, page B 3-8 For more information visit : 1) Environmental cable clamp set included. ll dimensions and images shown are in millimeters and are for reference only. B3-7

84 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions RECEPTCLES COX VOLTGE CBLE MOUNTED K/KE BODY STYLES ~ ød ød 1 2 Series B dmax Unsealed Sealed Recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. 1 Torque 1 [Nm] B3-8 Technical Specifications

85 Body styles FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED Body style D DEU DEE DB DBEU DBEE DBP References to detailed information COX VOLTGE Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body style selection, section B 1-3 ccessories, section B 6-2 Technical dimensions, page B 3-10 For more information visit: com/technical ll dimensions and images shown are in millimeters and are for reference only. B3-9

86 FISCHER CORE SERIES BRSS COX LOW VOLTGE Body styles RECEPTCLES COX VOLTGE PNEL MOUNTED Body style DBPU DBPE DBPLU DBPLE DG WDE Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series References to detailed information Sealing categories, page 8 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body styles, section B 1-3 ccessories, section B 6-2 Technical dimensions, page B 3-11 For more information visit: com/technical B3-10 Technical Specifications

87 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED D BODY STYLE M ~ DEU/DEE BODY STYLES 1 ~ ød COX VOLTGE ød B min/max. C1 M B min/max. C1 2 Series B max. C1 D M Torque 1 [Nm] x x x x Series B min/max. C1 D M 1 Torque 1 [Nm] / x / x / x / x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B3-11

88 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions RECEPTCLES PNEL MOUNTED COX VOLTGE DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C M ød ød M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] x x x x Series B max. C C1 D M 1 Torque 1 [Nm] x x x x B3-12 Technical Specifications

89 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED DBP BODY STYLE ~ B min/max. C DBPU/DBPE BODY STYLES ~ C B min/max. COX VOLTGE ød ød1 ød ød1 M M Series B max. C D D1 M 1) Torque [Nm] x TC x1 - TF x1 - TK x1 - TP Series B max. C D D1 M 1) Torque [Nm] x TC x1 15 TG x1 - TK x1 - TP ) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20 for details. Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B3-13

90 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions RECEPTCLES PNEL MOUNTED COX VOLTGE DBPLU/DBPLE BODY STYLES with or without ground ~ C B min/max. DG BODY STYLE ~ B min/max. ød ød1 ød 2 M 2.54 ~E 1 E M Series B max. C D D1 M 1 Torque 1 [Nm] x x x x Series B max. D E M 1) Torque [Nm] x TC x1 14 TF x1 17 TK x1 22 TP ) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details. B3-14 Technical Specifications

91 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED WDE FOR 102, 103 & 104 SERIES BODY STYLE B min/max. C1 C WDE FOR 105 SERIES BODY STYLE 2 COX VOLTGE ød ød M 1 2 M 1 B min/max. C1 Series B max C C1 D M 1 Torque 1 [Nm] x x x Series B max C C1 D M 1 Torque 1 [Nm] x The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. The "" version of the feedthrough accepts a type "" plug on the flange side and a type "" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "", the connections "" and "" are inverted, see "/ Polarity" on page 12. Dimension "B max" specifies the maximum panel thickness. ll dimensions and images shown are in millimeters and are for reference only. B3-15

92 FISCHER CORE SERIES BRSS COX LOW VOLTGE Body styles PLUGS COX VOLTGE PNEL MOUNTED Body style SF SFU SFE SFPU SFPE References to detailed information Protection Contacts Housing color ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body styles, section B 1-2 ccessories, page B 6-2 Technical dimensions, page B 3-17 For more information visit: technical B3-16 Technical Specifications

93 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE PLUGS PNEL MOUNTED SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C ød COX VOLTGE ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] x x x x Series B max. C C1 D M 1 Torque 1 [Nm] x x x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B3-17

94 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions PLUGS PNEL MOUNTED COX VOLTGE SFPU/SFPE BODY STYLES with or without ground ~ C B min/max. ød ød1 2 M 1 Series B max. C D D1 M 1 Torque 1 [Nm] x x x x B3-18 Technical Specifications

95 Body style selection FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE Body style DKBE 1) DK DKE 1) Links to detailed information COX VOLTGE Protection Contacts Housing color Design ssembly ccessories Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Flush Front-projecting Panel-mounted Front-mounting Rear-mounting Cable mounted Sealing categories, page 8 Electrical & contact configurations, page B 3-22 Options, page B 3-25 Body styles, section B 1-3 Cable clamp sets Cable clamp set included in product Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series Size 104 Series 105 Series 106 Series 107 Series 1) Environmental cable clamp set included. ccessories, page B 6-2 Technical dimensions, page B 3-20 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B3-19

96 FISCHER CORE SERIES BRSS COX LOW VOLTGE Technical dimensions RECEPTCLES PNEL MOUNTED CBLE COX VOLTGE DKBE BODY STYLE ~ B min/max. C DK BODY STYLE ~ M 3 ød ød1 ød ød 1 2 ød 1 2 M 3 B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B3-20 Technical Specifications

97 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE RECEPTCLES PNEL MOUNTED CBLE DKE FOR 102 & 103 SERIES BODY STYLES ~ DKE FOR 104 & 105 SERIES BODY STYLES ~ M C ød ød ød COX VOLTGE ød 1 2 M B min/max. C1 B min/max. C1 Series B min/max. C C1 D dmax M Series B max. C C1 D dmax M / x / x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B3-21

98 FISCHER CORE SERIES BRSS COX LOW VOLTGE Electrical & contact configurations 102 & 103 SERIES = Standard = Option COX VOLTGE Reference Pin layout Contact types Solder 5) Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 3) [kv] in mated position C r.m.s. DC Contact to contact Contact to body Contact to contact PTFE 1/3/ Current 2) [] PTFE 1/2/ PTFE 4) 1/2/ PTFE 3/4/ PTFE 1/2/ PTFE 4/5/ ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 3) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs. 4) PEEK is mainly used for hermetic connectors. 5) Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / WG 21 [1] / WG 22 [7/30]. B3-22 Technical Specifications

99 Technical dimensions FISCHER CORE SERIES BRSS COX LOW VOLTGE 104 & 105 SERIES = Standard = Option Reference Pin layout Contact types Solder 5) Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 3) [kv] in mated position C r.m.s. DC Contact to contact Contact to body Contact to contact PTFE 6/ Current 2) [] COX VOLTGE PTFE 4) 4/5/6/ PTFE 4) 5/6/7/ PTFE 6/ ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 3) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs. 4) PEEK is mainly used for hermetic connectors. 5) Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / WG 21 [1] / WG 22 [7/30]. ll dimensions and images shown are in millimeters and are for reference only. B3-23

100 FISCHER CORE SERIES BRSS COX LOW VOLTGE Cable designation FOR COX, TRIX & MIXED COX CONNECTORS COX VOLTGE Gr. No Designation US MIL-C-17 0 RG-178B/U RG-196/U Impedance ohms 50±2 50±2 RG-174/U 7 x x 0.1 Center conductor Dielectric Cable screen Cable jacket Construction ø [mm] ø [mm] Material ø [mm] Material ø [mm] Material ccug ccug PTFE PTFE Cug Cug FEP PTFE IEC publication or manufacturer RG-174/U RG-174/U RG-178B/U RG-188/U RG-196/U RG-316/U RG-179B/U LiYCY 1 x 0.14 mm 2 LifYCY 1 x 0.04 mm 2 50±2 50±2 50±2 50±2 50±2 50±2 75±3 1) 2) 7 x x x x x x x x x 0.05 ccu ccu ccug ccug ccug ccug ccug CuSn CuSn PE PE PTFE PTFE PTFE PTFE PTFE PVC PVC CuSn CuSn Cug Cug Cug Cug Cug CuSn CuSn PVC PVC FEP FEP PTFE FEP FEP PVC PVC RG-180B/U BELDEN ±5 75±3 7 x x 0.14 ccug ccu PTFE PE Cug CuSn FEP PVC Belden(US) 3 RG-122/U LiYCY 1 x 0.25 mm 2 LiYCY 1 x 0.38 mm 2 50±2 1) 2) 27 x x x 0.16 CuSn CuSn CuSn PE PVC PVC CuSn CuSn CuSn PVC PVC PVC 4 RG-58C/U RG-141/U RG-142B/U RG-303/U RG-400/U 50±2 19 x ±2 1 x ±2 1 x ±2 1 x Place 50±2for notes 19 x 10.2 CuSn ccug ccug ccug Cug PE PTFE PTFE PTFE PTFE CuSn Cug 2x Cug Cug 2x Cug PVC PTFE FEP FEP FEP LiYCY 1 x 0.50 mm 2 LiYCY 1 x 0.75 mm 2 LifYCY 1 x 0.50 mm 2 LifYCY 1 x 0.75 mm 2 1) 1) 2) 2) 16 x x x x 0.05 CuSn CuSn CuSn CuSn PVC PVC PVC PVC CuSn CuSn CuSn CuSn PVC PVC PVC PVC 6 RG-59B/U RG-223/U RG-302/U 75±3 50±2 75±3 1 x x x 0.64 ccu Cug ccug PE PE PTFE Cu 2x Cug Cug PVC PVC FEP ) Insulated, stranded wires with screen and jacket, standardized by the German VDE 0812, for low frequency applications when no defined impedance is required. 2) Insulated, highly flexible stranded wires with screen and jacket, for low frequency applications when no defined impedance is required. Legend Cu Plain copper wire FEP Fluorethylenepropylene CSM Hypalon (DuPont) Cug Silver plated copper wire FPE Foam polyethylene CuSn Tin plated copper wire PE Polyethylene StCu Copper-clad steel wire PTFE Polytetrafluorethylene StCug Copper-clad steel wire, silver plated PVC Polyvinyl chloride B3-24 Technical Specifications

101 Cable designation FISCHER CORE SERIES BRSS COX LOW VOLTGE FOR COX, TRIX & MIXED COX CONNECTORS Gr. No Designation US MIL-C-17 RG-174/U 7 RG-212/U RG-222/U SUHNER G RG-6/U 8 RG-115/U RG-165/U RG-213/U RG-11/U 9 RG-214/U RG-217/U RG-280/U RG-12/U RG-34B/U Impedance ohms 50±2 50±2 50±2 75±3 50±2 50±2 50±2 75±3 50±2 50±2 50±2 75±3 75±3 1 x x x x x x x x x x x 2.9 RG-11/U 7 x 0.62 Center conductor Dielectric Cable screen Cable jacket IEC publication Construction ø [mm] ø [mm] Material ø [mm] Material ø [mm] Material or manufacturer Cug CrNi Cu ccu Cug Cug Cu CuSn Cug Cu Cu PE PE PE PE PTFE PTFE PE PTFE PE PE PTFE armoured with zinc plated steel braid Cu PE x Cug 2x Cug Cu Cug 2 x Cug Cug Cu Cu 2 x Cug 2 x Cu 2 x Cug Fen Cu PVC PVC PVC PVC PTFE PTFE PVC PVC PVC PVC PVC PVC PVC Suhner (CH) COX VOLTGE 10 RG-177/U RG-218/U RG-164/U 50±2 50±2 75±3 1 x x x 2.65 Cu Cu Cu PE PE PE x Cug Cu Cu PVC PVC PVC RG-403/U Triaxal RG-178 Type Triax SUHNER G Triaxial 50±2 50±2 50±2 7 x x x 0.15 ccug ccug Cu screen 0.84 and jacket : PTFE 2. screen 1.6 and jacket : PTFE 2. screen 1.5 and jacket : PE Cug Cug Cug Cug Cu Cu FEP FEP FEP FEP PVC PVC Habia (UK) Filotex (F) Suhner (CH) 12 BELDEN 9222 RG-58 Type Triax 50±2 7 x 0.32 CuSn screen 2.95 and jacket : PE CuSn CuSn PE PVC Belden (US) ll dimensions and images shown are in millimeters and are for reference only. B3-25

102 FISCHER CORE SERIES BRSS COX LOW VOLTGE Options COX VOLTGE, TRIX & MIXED COX & MIXED HIGH VOLTGE 1 Housing color Which housing color do you need? NTURL CHROME without guide mark BLCK CHROME without guide mark COX VOLTGE 2 Contact block material PTFE PTFE 3 Contact type Solder Solder 4 Keying code None CONTCT TYPES FOR PNEL MOUNTED CONNECTORS pplicable for Last digit Description Front mounted : D - DEU/E - DB - DBEU/E - DG - SF - SFU/E 0 Solder contacts Rear mounted : DBP - DBPU/E - DBPLU/E - DGP - SFPU/E 9 Solder contacts DESIGN ND CCESSORIES pplicable for Extensions Description N Nickel plated body with bright finish E EPDM interface O-ring G Ground tag Receptacles B Black nut D Decorative slotted nut F Decorative nut (with 2 flats) Other options are available on request, please contact us. B3-26 Technical Specifications

103 Options FISCHER CORE SERIES BRSS COX LOW VOLTGE EXMPLES Plugs SV Ø6.7 Natural chrome housing color with PTFE contact block, solder contacts and cable clamp set (diameter 6.7 mm) S Ø3.4 - UI Natural chrome housing color with PTFE contact block, solder contacts and insulating clamp set (diameter 3.4 mm) COX VOLTGE Receptacles DBPLE EGD Black chrome housing color with PTFE contact block, solder contacts, EPDM interface O-ring, ground tag and decorative slotted nut DKBE Ø6.2E Natural chrome housing color with PTFE contact block, solder contacts, cable clamp set (diameter 6.2 mm) and EPDM interface O-ring ll dimensions and images shown are in millimeters and are for reference only. B3-27

104 Table of contents B3-28 / B3-34 PLUGS COX VOLTGE COX HIGH VOLTGE RECEPTCLES CBLE MOUNTED Body styles (SS; SE; SV; SVE)... B 3-29 Technical dimensions... B 3-30 PNEL MOUNTED Body styles (D; DEE)... B3-31 Technical dimensions... B3-32 FOR LL COX HIGH VOLTGE Electrical & contact configurations... B3-34 Cable groups... B 3-23 Options... B 3-25 Cable clamp sets included in product... B 2-40 ccessories & tooling... B6 Technical information... B 1-13 Cross-line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B3-28

105 Body styles FISCHER CORE SERIES BRSS COX HIGH VOLTGE PLUGS CBLE MOUNTED Body style S SE 1) SV SVE 1) References to detailed information COX VOLTGE Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 None Push-pull Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Locking systems, page B 1-4 and B 1-5 Electrical & contact configurations, page B 3-34 Options, page B 3-25 Body styles, section B 1-2 Cable clamp set included in product, page B 2-40 Cable assembly, section K 1 ccessories, section B 6-2 Technical dimensions, page B 3-30 For more information visit: 1) Environmental cable clamp set included. ll dimensions and images shown are in millimeters and are for reference only. B3-29

106 FISCHER CORE SERIES BRSS COX HIGH VOLTGE Technical dimensions PLUGS CBLE MOUNTED COX VOLTGE S/SE BODY STYLES ~B ~ SV/SVE BODY STYLES ~B ~ ød ød ød ød ød1 FOR S/SE & SV/SVE Type B D D1 Unsealed Dmax Sealed 1 Torque 1 [Nm] 2 Type B D D1 Unsealed Dmax Sealed 1 Torque 1 [Nm] ) Crimping tool and dies 1) TX & TX ) B ) Cable screen and jacket (e.g. RG-58) are retained by hex-crimp to the plug shell. 2) For improved safety, the center contact is further recessed than in the S ) Two wrenches with an opening of 32 mm are required for SV/SVE 107 series. 4) For insertion of center contact which has to be assembled after wiring, we recommend tool TP00.000, as shown on the Tooling section, page B Technical Specifications ) Suitable Coax cables are indicated in the column "Cable Group" in Electrical & Contact specifications. The cable specifications are listed on page B If required, we will supply adapter sleeves which must be placed over the cable dielectric during assembly in order to guarantee proper performance. For cable clamps sets see page B For non-sealed Coax connectors, the collet diameter has to be selected from the tables of type "S-Shielded", and for sealed Coax connectors from the tables of type "Environmental". Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.

107 Body styles FISCHER CORE SERIES BRSS COX HIGH VOLTGE RECEPTCLES PNEL MOUNTED Body style D DEE References to detailed information COX VOLTGE Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 3-34 Options, page B 3-25 Body styles, section B 1-3 ccessories, page B 6-2 Technical dimensions, page B 3-32 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B3-31

108 FISCHER CORE SERIES BRSS COX HIGH VOLTGE Technical dimensions RECEPTCLES COX VOLTGE PNEL MOUNTED D BODY STYLE ~ ød M B min/max. C Types B max. C D M Torque [Nm] Types B max. C D M Torque [Nm] x ) 049 1) x x ) x x x1 TX x x1 TX x x1 TX ) x ) lso available with an optional micro switch. 2) For insertion of center contact which has to be assembled after wiring we recommend tool TP00.000, as shown on the Tooling section, page B B3-32 Technical Specifications

109 Technical dimensions FISCHER CORE SERIES BRSS COX HIGH VOLTGE RECEPTCLES PNEL MOUNTED DEE BODY STYLE M ~ COX VOLTGE ød 1 B min/max. C 2 Types ) B min/max. C D M 1 Torque 1 [Nm] / x / x ) Non standard dimension of panel cut-out: ø11.1 2) lso available with an optional micro switch x x Types ) ) B min/max. C D M 1 Torque 1 [Nm] / x / x / x1 TX / x1 TX Receptacles of 106 and 107 series are supplied with slotted nuts. For wrenches see Tooling section page B Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests have to be made to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B3-33

110 FISCHER CORE SERIES BRSS COX HIGH VOLTGE Electrical & contact configurations 102, 103, 104, 105 & 107 SERIES = Standard = Option COX VOLTGE Reference Pin layout Contact types Solder Crimp Insulating material 7) Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 6) [kv] in mated position C r.m.s DC Contact to contact Contact to body Contact to contact PTFE 1/ Current 2) [] ) PTFE PTFE 4/ PTFE 4/5/6/ PTFE 5/7/ ) PTFE PEEK 4/6/ ) PTFE 4/6/7/ ) 5) PTFE 4/6/7/ PTFE 7/8/ PTFE 7/8/ PTFE 7/8/9/ ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 3) Plug: center contact-crimp / Outer contact-crimp ferrule. Receptacle: center contact-solder / Outer contact-washer with solder tag. 4) Plug contains additionally recessed contacts. 5) See Tooling section, page B 6-24, for insertion tool of contact. 6) Measured with S plug and D receptacle. 7) PEEK is mainly used for hermetic connectors. B3-34 Technical Specifications

111 B4 CHPTER FISCHER CORE SERIES BRSS TRIX TRIX B4-1

112 B4-2 / B4-18 PLUGS CBLE MOUNTED Table of contents Body styles (S/SC; SOV; S; SV; WSO)...B 4-3 Technical dimensions...b 4-4 TRIX TRIX RECEPTCLES PNEL MOUNTED Body style selection (SF; SFU; SFE)...B 4-13 Technical dimensions...b 4-14 CBLE MOUNTED Body styles (K; KE)... B 4-7 Technical dimensions... B 4-8 PNEL MOUNTED Body styles (D; DEU; DEE; DB; DBEU; DBEE; DG)... B 4-9 Technical dimensions... B 4-10 PNEL MOUNTED CBLE Body styles (DKBE; DK; DKE)... B 4-15 Technical dimensions... B 4-16 FOR LL TRIX Electrical & contact configurations... B 4-18 Cable designation... B 3-23 Options... B 2-36 Cable clamp sets... B 2-40 ccessories & tooling... B 6 Technical information... B 1-13 Cross line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B4-2 Technical Specifications

113 Body styles FISCHER CORE SERIES BRSS TRIX PLUGS CBLE MOUNTED Body style S SC SOV S SV WSO Links to detailed information Protection Unsealed (IP50) Sealed up to IP68 Friction Sealing categories, page 8 Locking system Contacts Push-pull Quick-release Lanyard Tamperproof Crimp Solder Locking systems, page 7 Electrical & contact configurations, page B 4-18 TRIX Housing color Design Natural chrome Black chrome Shortened body Right-angle Options, page B 3-25 Body styles, section B 1-2 Cable clamp sets Cabling Overmoldable Heat shrinkable Cable clamp set, page B 2-40 Cable bend reliefs ccessories Protective sleeves ccessories, page B 6-2 Sealing caps 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 4-4 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B4-3

114 FISCHER CORE SERIES BRSS TRIX Technical dimensions PLUGS CBLE MOUNTED S/SC SOV BODY STYLES ~ BODY STYLE ~ ~B ~B TRIX ød ød ød ød Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] B4-4 Technical Specifications

115 Technical dimensions FISCHER CORE SERIES BRSS TRIX PLUGS CBLE MOUNTED S SV BODY STYLE ø1 ~B ~ BODY STYLE ~B ~ ød ød1 ød ød1 TRIX ~L 1 2 ød2 1 2 ød2 ~L1 Series B D1 D2 L L1 Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B4-5

116 FISCHER CORE SERIES BRSS TRIX Technical dimensions PLUGS CBLE MOUNTED WSO BODY STYLE ~B ~ TRIX 2 ød H 1 ød Series B D H Unsealed dmax Sealed 1 Torque 1 [Nm] 2 Torque 2 [Nm] B4-6 Technical Specifications

117 Body styles FISCHER CORE SERIES BRSS TRIX RECEPTCLES CBLE MOUNTED Body style K KE References to detailed information Protection Contacts Housing Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Shortened body Sealing categories, page 8 Electrical & contact configurations, page B 4-18 Options, page B 3-25 TRIX Cable clamp sets Cabling Overmoldable Heat shrinkable Cable clamp set, page B 2-40 Cable bend reliefs ccessories Protective sleeves ccessories, page B 6-2 Sealing caps 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 4-8 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B4-7

118 FISCHER CORE SERIES BRSS TRIX Technical dimensions RECEPTCLES CBLE MOUNTED K/KE BODY STYLES ~ TRIX ød ød 1 2 Series D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B4-8 Technical Specifications

119 Body styles FISCHER CORE SERIES BRSS TRIX RECEPTCLES PNEL MOUNTED Body style D DEU DEE DB DBEU DBEE DG References to detailed information Unsealed (IP50) Protection Sealed up to IP68 Sealing categories, page 8 Hermetic Contacts Crimp Solder PCB Electrical & contact configurations, page B 4-18 TRIX Housing color Natural chrome Black chrome Right-angle Options, page B 3-25 Design Flush Front projecting Bulkhead feedthrough Body styles, section B 1-3 ssembly Front-mounting Rear-mounting Sealing caps Spacers ccessories Color-coded washers Insulating washers ccessories, page B 6-2 Grounding washers Locking washers 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 4-10 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B4-9

120 FISCHER CORE SERIES BRSS TRIX Technical dimensions RECEPTCLES PNEL MOUNTED D DEU/DEE BODY STYLE M ~ BODY STYLES ~ 1 TRIX ød ød B min/max. C1 M B min/max. C1 2 Series B max C1 D M Torque [Nm] x x Series B min/max C1 D M 1 Torque 1 [Nm] / x ) x ) Not applicable for B4-10 Technical Specifications

121 Technical dimensions FISCHER CORE SERIES BRSS TRIX RECEPTCLES PNEL MOUNTED DB BODY STYLE ~ C DBEU/DBEE BODY STYLES ~ C M ød ød TRIX M 1 B min/max. C1 B min/max. C1 2 Series B max. C C1 D M Torque [Nm] x x Series B max. C C1 D M 1 Torque 1 [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B4-11

122 FISCHER CORE SERIES BRSS TRIX Technical dimensions RECEPTCLES PNEL MOUNTED DG BODY STYLE ~ B min/max. TRIX ød E M Series B max. D E M Torque [Nm] x TC x1 14 TF B4-12 Technical Specifications

123 Body styles FISCHER CORE SERIES BRSS TRIX PLUGS PNEL MOUNTED Body style SF SFU SFE References to detailed information Unsealed (IP50) Protection Contacts Sealed up to IP68 Hermetic Crimp Solder PCB Sealing categories, page 8 Electrical & contact configurations, page B 4-18 TRIX Housing color Natural chrome Black chrome Options, page B 3-25 ssembly Front-mounting Rear-mounting Body styles, section B 1-2 Sealing caps Spacers ccessories Color-coded washers Insulating washers Grounding washers Locking washers ccessories, page B Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 4-14 For more information visit: ll dimensions and images shown are in millimeters and are for reference only. B4-13

124 FISCHER CORE SERIES BRSS TRIX Technical dimensions PLUGS PNEL MOUNTED SF BODY STYLE ~ C SFU/SFE BODY STYLES 1 ~ C TRIX ød ød M B min/max. C1 M 2 B min/max C1 Series B max. C C1 D M Torque [Nm] x x Series B max. C C1 D M 1 Torque 1 [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. B4-14 Technical Specifications

125 Body styles FISCHER CORE SERIES BRSS TRIX RECEPTCLES PNEL MOUNTED CBLE Body style DKBE DK DKE Links to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp Solder Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Cable mounted Sealing categories, page 8 Electrical & contact configurations, page B 4-18 Options, page B 3-25 Body styles, section B 1-3 Cable clamp sets Cable clamp sets, page B 2-40 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, page B 6-2 Technical dimensions, page B 4-16 For more information visit: TRIX ll dimensions and images shown are in millimeters and are for reference only. B4-15

126 FISCHER CORE SERIES BRSS TRIX Technical dimensions RECEPTCLES PNEL MOUNTED CBLE DKBE BODY STYLE ~ B min/max. C DK BODY STYLE ~ M 3 TRIX ød ød1 ød ød 1 2 ød 1 2 M 3 B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] B4-16 Technical Specifications

127 Technical dimensions FISCHER CORE SERIES BRSS TRIX RECEPTCLES PNEL MOUNTED CBLE DKE BODY STYLE ~ ød ød TRIX 1 2 M 3 B min/max. C1 Series B min/max. C C1 D dmax M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] / x / x Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and the quality of the panel surface. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B4-17

128 FISCHER CORE SERIES BRSS TRIX Electrical & contact configurations 102 & 103 SERIES = Standard = Option Reference Pin layout Contact type Solder Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohms] Contact to body Test voltage 3) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Current 2) [] TRIX PTFE PEEK ) PTFE PTFE PEEK ) See list of recommended cables on page B ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 12 for details. 3) Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs. 4) Inverted polarity: female contact on plug/male contact on receptacle. B4-18 Technical Specifications

129 B5 CHPTER FISCHER CORE SERIES BRSS MIXED COX...B 5-2 HIGH VOLTGE...B 5-18 MIXED COX& HIGH VOLTGE B5-1

130 B5-2 / B5-24 PLUGS CBLE MOUNTED Table of contents Body styles (S/SC; SOV; S; SV)...B 5-3 Technical dimensions...b 5-4 MIXED COX& HIGH VOLTGE MIXED COX RECEPTCLES PNEL MOUNTED Body style selection (SF)...B 5-11 Technical dimensions...b 5-12 CBLE MOUNTED Body styles (K/KE)... B 5-6 Technical dimensions... B 5-7 PNEL MOUNTED Body styles (D; DB; DG)... B 5-8 Technical dimensions... B 5-9 PNEL MOUNTED CBLE Body styles (DKBE; DK; DKE)... B 5-13 Technical dimensions... B 5-14 FOR LL MIXED COX Electrical & contact configurations... B 5-16 Cable designation... B 3-23 Options... B 3-25 Insulating cable clamp sets... B 2-58 ccessories & tooling... B 6 Technical information... B 1-13 Cross line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B5-2 Technical Specifications

131 Body styles FISCHER CORE SERIES BRSS MIXED COX PLUGS CBLE MOUNTED Body style S SC SOV S SV Links to detailed information Protection Locking system Contacts Housing color Design Cabling ccessories Size Unsealed (IP50) Sealed up to IP68 Friction Push-pull Quick-release Lanyard Tamperproof Sealing categories, section, page 8 Locking systems, section, page 7 Crimp (coax) Electrical & contact configurations, page B 5-16 Solder (others) Natural chrome Black chrome Shortened body Right angle Cable clamp sets Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Options, page B 3-25 Body styles, section B 1-2 Insulating cable clamp sets, page B 2-58 ccessories, page B 6-2 Technical dimensions, page B 5-4 For more information visit: MIXED COX& HIGH VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B5-3

132 FISCHER CORE SERIES BRSS MIXED COX Technical dimensions PLUGS CBLE MOUNTED S/SC SOV BODY STYLES ~ BODY STYLE ~ ~B ~B ød ød ød ød MIXED COX& HIGH VOLTGE Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B5-4 Technical Specifications

133 Technical dimensions FISCHER CORE SERIES BRSS MIXED COX PLUGS CBLE MOUNTED S SV BODY STYLE BODY STYLE ~ ~ ~B ~B ød ød1 ød ød1 ø1 ~L ~L1 1 2 ød2 1 2 ød2 MIXED COX& HIGH VOLTGE Series B D1 D2 L L1 Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] ll dimensions and images shown are in millimeters and are for reference only. B5-5

134 FISCHER CORE SERIES BRSS MIXED COX Body styles RECEPTCLES CBLE MOUNTED Body style K KE Links to detailed information Protection Unsealed (IP50) Sealed up to IP68 Sealing categories, page 8 Contacts Crimp (coax) Solder (others) Electrical & contact configurations, page B5-16 Natural chrome MIXED COX& HIGH VOLTGE Housing Cabling Black chrome Shortened body Cable clamp sets Overmoldable Heat shrinkable Options, B 3-25 Insulating cable clamp sets, page B 2-58 Cable bend reliefs ccessories Protective sleeves ccessories, page B 6-2 Sealing caps 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 5-7 For more information visit: B5-6 Technical Specifications

135 Technical dimensions FISCHER CORE SERIES BRSS MIXED COX RECEPTCLES CBLE MOUNTED K/KE BODY STYLES ~ MIXED COX& HIGH VOLTGE ød ød 1 2 Series D Unsealed dmax Sealed 1 Torque 1 [Nm] Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B5-7

136 FISCHER CORE SERIES BRSS MIXED COX Body styles RECEPTCLES PNEL MOUNTED Body style D DB DG Links to detailed information Unsealed (IP50) Protection Sealed up to IP68 Hermetic Sealing categories, page 8 Crimp (coax) MIXED COX& HIGH VOLTGE Contacts Housing color Solder (others) PCB Natural chrome Black chrome Right-angle Electrical & contact configurations, page B 5-24 Options, page B 3-25 Design Flush Front-projecting Bulkhead feedthrough Body styles, section B1-3 ssembly Front-mounting Rear-mounting Sealing caps Spacers ccessories Color-coded washers ccessories, page B 6-2 Grounding washers Locking washers 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 5-9 For more information visit: B5-8 Technical Specifications

137 Technical dimensions FISCHER CORE SERIES BRSS MIXED COX RECEPTCLES PNEL MOUNTED D BODY STYLE ~ DB BODY STYLE ~ C M ød ød B min/max. C1 M B min/max. C1 MIXED COX& HIGH VOLTGE Series B max. C1 D M Torque [Nm] x x Series B max. C C1 D M Torque [Nm] x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. ll dimensions and images shown are in millimeters and are for reference only. B5-9

138 FISCHER CORE SERIES BRSS MIXED COX Technical dimensions RECEPTCLES PNEL MOUNTED DG BODY STYLE ~ B min/max. ød MIXED COX& HIGH VOLTGE E M Series B max. D E M 1) Torque [Nm] x1 17 TK x1 22 TP ) ssembly tool for decorative slotted nut, see Tooling section, page B 6-20 for details. B5-10 Technical Specifications

139 Body styles FISCHER CORE SERIES BRSS MIXED COX PLUGS PNEL MOUNTED Body style SF Links to detailed information Unsealed (IP50) Protection Contacts Housing color ssembly ccessories Size Sealed up to IP68 Hermetic Crimp (coax) Solder (others) PCB Natural chrome Black chrome Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 5-16 Options, section B 3-25 Body styles, section B 1-2 ccessories, page B 6-2 Technical dimensions, page B 5-12 For more information visit: MIXED COX& HIGH VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B5-11

140 FISCHER CORE SERIES BRSS MIXED COX Technical dimensions PLUGS PNEL MOUNTED SF BODY STYLE ~ C ød MIXED COX& HIGH VOLTGE M B min/max. C1 Series B max. C C1 D M Torque [Nm] x x Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. B5-12 Technical Specifications

141 Body styles FISCHER CORE SERIES BRSS MIXED COX RECEPTCLES PNEL MOUNTED CBLE Body style DKBE DK DKE References to detailed information Protection Contacts Housing color Design ssembly ccessories Size Unsealed (IP50) Sealed up to IP68 Crimp (coax) Solder (others) Natural chrome Black chrome Flush Front-projecting Panel mounted Front-mounting Rear-mounting Cable mounted Sealing categories, page 8 Electrical & contact configurations, page B 5-16 Options, page B 3-25 Body style selection, section B 1-3 Cable clamp sets Insulating cable clamp sets, page B 2-58 Cable bend reliefs Sealing caps Spacers Color-coded washers Insulating washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series ccessories, section B 6-2 Technical dimensions, page B 5-14 For more information visit: MIXED COX& HIGH VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B5-13

142 FISCHER CORE SERIES BRSS MIXED COX Technical dimensions RECEPTCLES PNEL MOUNTED CBLE DKBE BODY STYLE ~ B min/max. C DK BODY STYLE ~ M 3 ød ød1 ød MIXED COX& HIGH VOLTGE ød 1 2 ød M B min/max. C1 Series B max. C D dmax D1 M Series B max. C1 D dmax M x x x x1 Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] Series 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] B5-14 Technical Specifications

143 Technical dimensions FISCHER CORE SERIES BRSS MIXED COX RECEPTCLES PNEL MOUNTED CBLE DKE BODY STYLE ~ M C ød ød B min/max. C1 MIXED COX& HIGH VOLTGE Series B max. C C1 D dmax M 1 Torque 1 [Nm] 2 3 Torque 3 [Nm] x x Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and by the quality of the panel surface. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. ll dimensions and images shown are in millimeters and are for reference only. B5-15

144 FISCHER CORE SERIES BRSS MIXED COX Electrical & contact configurations 104 & 105 SERIES = Standard = Option Reference Pin layout Number of contacts Contact type Solder Crimp Insulating material Cable group 1) Contact ø [mm] Wire barrel ø [mm] Impedance [ohm] Contact to body 2) C r.m.s Test voltage 5) [kv] in mated position Contact to contact Contact to body 2) DC Contact to contact Current 3) [] Coax PEEK 4) MIXED COX& HIGH VOLTGE ) 2 Coax 4 Coax PTFE PTFE ) 5 Coax PTFE ) 10 Coax PTFE ) See list of recommended cables on page B ) Test voltages between contact and body, as well as between contact and coaxial outer contact. 3) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 4) PEEK for main insulator and PTFE for Coax. 5) Measured with S plug and D receptacle. 6) DB body style not available. B5-16 Technical Specifications

145 Notes FISCHER CORE SERIES BRSS MIXED COX MIXED COX& HIGH VOLTGE B5-17

146 Table of contents B5-18 / B5-24 PLUGS MIXED COX& HIGH VOLTGE MIXED HIGH VOLTGE RECEPTCLES CBLE MOUNTED Body styles (S; SV)...B 5-19 Technical dimensions...b 5-20 CBLE MOUNTED Body styles (D)... B 5-21 Technical dimensions... B 5-22 FOR LL MIXED HIGH VOLTGE Electrical & contact configurations... B 5-23 Options... B 3-25 Insulating cable clamp sets... B 2-58 ccessories & tooling... B 6 Technical information... B 1-13 Cross-line technical information... 6 This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. B5-18 Technical Specifications

147 Body styles FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE PLUGS CBLE MOUNTED Body style S SV Links to detailed information Protection Unsealed (IP50) Sealed up to IP68 Friction Sealing categories, page 8 Push-pull Locking system Contacts Housing color Design Quick-release Lanyard Tamperproof Crimp Solder Natural chrome Black chrome Shortened body Right-angle Locking systems, page 7 Electrical & contact configurations, page B 5-24 Options, page B 3-25 Body styles, section B 1-2 MIXED COX& HIGH VOLTGE Cabling Cable clamp sets Overmoldable Heat shrinkable Insulating cable clamp sets, page B 2-58 Cable assembly, section K 1 Cable bend reliefs ccessories Protective sleeves ccessories, section B 6-2 Sealing caps 102 Series Size 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Technical dimensions, page B 5-20 For more information visit : ll dimensions and images shown are in millimeters and are for reference only. B5-19

148 FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE Technical dimensions PLUGS CBLE MOUNTED S SV BODY STYLE ~B ~ BODY STYLE ~B ~ ød ød ød ød1 MIXED COX& HIGH VOLTGE ød2 Series B D Unsealed dmax Sealed 1 Torque 1 [Nm] Series B D1 D2 Unsealed dmax Sealed 1 Torque 1 [Nm] For insertion of female high voltage contacts which have to be assembled after wiring, we recommend tool TP00.000, shown on the Tooling section, page B These connectors are supplied with insulating cable clamps sets. The available inner diameters are listed on page B Some of these versions, however, can be delivered with special metal clamps, allowing the clamping of a cable screen. Please contacrt us for more information. Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. B5-20 Technical Specifications

149 Body styles FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE RECEPTCLES PNEL MOUNTED Body style D Links to detailed information Unsealed (IP50) Protection Contacts Housing color Design ssembly ccessories Size Sealed up to IP68 Hermetic Crimp Solder PCB Natural chrome Black chrome Right-angle Flush Front-projecting Bulkhead feedthrough Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 102 Series 103 Series 1031 Series 104 Series 105 Series 106 Series 107 Series Sealing categories, page 8 Electrical & contact configurations, page B 5-24 Options, page B 3-25 Body styles, section B 1-2 ccessories, section B 6-2 Technical dimensions, page B 5-21 For more information visit: MIXED COX& HIGH VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B5-21

150 FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE Technical dimensions RECEPTCLES PNEL MOUNTED D BODY STYLE ~ D BODY STYLE ~ ~B MIXED COX& HIGH VOLTGE ød ød M B min/max. C B min/max. C Types B max. C D M Torque [Nm] x x Types B max. C D M Torque [Nm] ) x ) x ) x ) x1 TX ) 105 Series The high voltage center contact is retained in a special insulator. To achieve proper high voltage performance, the window for soldering of the wire has to be covered by the supplied insulating tube, which must be placed over the cable before soldering. 2) The D is supplied with a slotted nut. The required hook spanner TX is shown on page B For insertion of male high voltage contacts which have to be assembled after wiring, we recommend tool TP00.001, shown on page B Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values. B5-22 Technical Specifications

151 Electrical & contact configurations FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE / POLRITY For Mixed High Voltage connectors, it is essential to pay attention to the differences between type "" and "". Type "" Standard Polarity The contacts of the receptacle are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the receptacle. Type "" Inverted Polarity The contacts of the plug are recessed to reduce the possibility of electric shock in the unmated position. This version should be used when the voltage is sourced from the plug. Protected contacts are usually female contacts recessed in the insulator. For Mixed High V oltage connectors, however, it is safer to recess the male contacts. In these cases, the plug type "" is equipped with female contacts and the receptacle with protected male contacts. This applies to all connectors on page B 5-24 except and MIXED COX& HIGH VOLTGE ll dimensions and images shown are in millimeters and are for reference only. B5-23

152 FISCHER CORE SERIES BRSS MIXED HIGH VOLTGE Electrical & contact configurations FOR 104, 105 & 106 SERIES = Standard = Option Reference Pin layout Number of contacts Contact type Solder Crimp Insulating material Contact ø 2) [mm] Wire barrel ø [mm] Contact to body Test voltage 6) [kv] in mated position C r.m.s Contact to contact Contact to body DC Contact to contact Current 1) [] ) 3 2 HT 1 PTFE MIXED COX& HIGH VOLTGE ) ) 5 1 HT 2 1 HT 4 PTFE PTFE ) 8 1 HT 7 PTFE ) 5 4 HT 1 PTFE ) 8 2 HT 6 PTFE ) Current per contact at 40 C temperature rise measured on the basic curve according to IEC b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page 13 for details. 2) Contact dia 2.0 is positioned to make contact first and break last. 3) See Tooling section, page B 6-24, for insertion tool of contact dia ) HT contacts are female and LV contact is male on plug. 5) ll contacts are male on plug with type standard polarity. 6) Measured with S plug and D receptacle. B5-24 Technical Specifications

153 B6 CHPTER FISCHER CORE SERIES BRSS CCESSORIES & TOOLING CCESSORIES...B 6-2 TOOLING...B 6-19 CCESSORY & TOOLING B6-1

154 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories CBLE MOUNTED PLUGS & RECEPTCLES CBLE BEND RELIEFS FOR INCRESED PROTECTION OF YOUR CONNECTIONS KNURLED CLMP NUTS FOR RESISTNT HET SHRINKING CCESSORY & TOOLING Suitable for : Cable mounted plugs (S/SC, SOV, S, SV, WSO) Cable mounted receptacles (K/KE) Panel mounted cable receptacles (DKBE, DK, DKE) Prevent cable torsion and increase protection of connection. Color coding for easy identification when combined with color washer on a panel mounted connector. Suitable for : Cable mounted plugs (S/SC, SOV, S, SV, WSO) Cable mounted receptacles (K/KE) Panel mounted cable receptacles (DKBE, DK, DKE) Give a good grip to a shrinkable tube acting as cable bend relief. B6-2 Technical Specifications

155 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING CBLE MOUNTED PLUGS & RECEPTCLES PROTECTIVE SLEEVES FOR IMPROVED PROTECTION Suitable for : Cable mounted plugs (S/SC, SOV) Cable mounted receptacles (K/KE) CCESSORY & TOOLING Protect against any foreign matter : Dust, dirt or mud Liquid splash Minimize mechanical damage from impact on hard surfaces. When mated, the front end of the protective sleeve encloses the projecting portion of the receptacle. When unmated, connectors can be protected with sealing caps. B6-3

156 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories PLUGS & RECEPTCLES SELING CPS FOR PROTECTION OF UNMTED CONNECTORS IN THE FIELD CCESSORY & TOOLING Suitable for: Cable mounted plugs (S/SC, SOV, S, SV, SS/SSC, WSO) Cable mounted receptacles (K/KE, KS/KSE) Suitable for: Panel mounted receptacles (D, DEU/E, DB, DBEU/E, DBP, DBPU/E, DBPLU/E, DG/DGP, DBPC, WDE) Panel mounted plugs (SF, SFU/E, SFPU/E) Panel mounted cable receptacles (DKBE, DK, DKE) SOFT CPS METL CPS Lightweight Noiseless operation Operating temperature 55 C to + 85 C IP68 Easily installed vailable in single-piece or lanyard model Intermateable to provide additional dust protection Rugged Fitted with an o-ring seal Operating temperature 30 C to C Protect & seal the mating face of the connector IP68 Two colors available B6-4 Technical Specifications

157 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING PNEL MOUNTED PLUGS & RECEPTCLES SPCERS TO LLOW MOUNTING ON LL PNELS COLOR CODING WSHERS FOR ESY CONNECTOR IDENTIFICTION Suitable for : Feedthrough (WDE) Suitable for : Panel mounted receptacles (D, DB, DBP, DBPC, DG, DGP, DK) CCESSORY & TOOLING Panel mounted receptacles (DEE, DEU, DKE) Enables mounting on panels or bulkheads thinner than the unthreaded section. Panel mounted plug (SF) Can be mounted between the connector flange and the panel. Color coding for easy identification when combined with cable bend relief for cable mounted connectors. Not suitable for sealed version. B6-5

158 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories PNEL MOUNTED PLUGS & RECEPTCLES INSULTING & COLOR WSHERS FOR ESY CONNECTOR IDENTIFICTION ND EFFICIENT INSULTION GROUNDING WSHERS LOCKING WSHERS TO LLOW SECURE MOUNTING ON LL PNELS CCESSORY & TOOLING Suitable for panel mounted receptacle (D): Can be mounted on both sides of the panel cut-out Color coding for easy identification when combined with cable bend relief for cable mounted connectors Isolate the connector body electrically from the panel Not suitable for sealed versions B6-6 Technical Specifications

159 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING KNURLED CLMP NUTS & CBLE BEND RELIEFS KNURLED CLMP NUTS B CBLE BEND RELIEFS ~ L1 L2 L3 L4 ød ød ø Series B D d Part number Series 1) Cable ø range Length Series 1) Cable ø range Length L1 = L1 = L1 = L2 = L1 = L2 = L3 = L1 = CCESSORY & TOOLING Material: nickel and chromium plated brass (ISO Cun39Pb3) L3 = L1 = L2 = L3 = L2 = L4 = L3 = 16 1) For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range. For all other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range. Material: Clamp nut : nickel and chromium plated brass (ISO Cun39Pb3) Bend relief : TPE (Thermoplastic elastomer) These cable bend reliefs cannot be assembled with the clamp nuts supplied with the standard connectors. Therefore, the cable bend reliefs are supplied as sub-assemblies. ll dimensions and images shown are in millimeters and are for reference only. B6-7

160 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories CBLE BEND RELIEFS NTURL CHROME CONNECTORS PRT NUMBERS Series 1) Cable ø range Bend relief color White Black Green Blue Yellow Red Grey E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E CCESSORY & TOOLING BLCK CHROME CONNECTORS PRT NUMBERS Series 1) Cable ø range Bend relief color White Black Green Blue Yellow Red Grey E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E ) For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range. For other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range. B6-8 Technical Specifications

161 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING PROTECTIVE SLEEVES SERIES S/SC & SOV K & KE Ø ø 12.5 Ø ø 13 CCESSORY & TOOLING L L Series Cable Ø Range L1 Part number Material: TPE (Thermoplastic elastomer). Series Cable Ø Range L1 Part Number Material: TPE ( Thermoplastic elastomer). ll dimensions and images shown are in millimeters and are for reference only. B6-9

162 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories PROTECTIVE SLEEVES - 103, 1031, 104, 105, 106 & 107 SERIES Ø L2 L3 L4 For S, SC and SOV Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = L1 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 63 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 92 CCESSORY & TOOLING L1 = L2 = L3 = L4 = 54 Material: TPE ( Thermoplastic elastomer) L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = L4 = For K and KE Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 45 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = 48 Series Cable Ø range Length Part number L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = L1 = L2 = L3 = L4 = 64 Material: TPE ( Thermoplastic elastomer). These protective sleeves for straight cable plugs and cable receptacles have grooved cable bend reliefs which can be shortened according to cable diameters. The lengths of the sleeves and the corresponding cable diameters are listed above L1 = L2 = L3 = L4 = L5 = B6-10 Technical Specifications

163 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING SOFT CPS - LNYRD WITH NYLON THIN CORD FOR RECEPTCLES L Ø D1 Ø 1 ccessories Description Part number Series D1 L Part number Crimp ferrule Crimp lug Heat shrink tube Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately FOR PLUGS 3.2 CCESSORY & TOOLING L Ø D1 Ø 1 ccessories Description Part number Series D1 L Part number Crimp ferrule Crimp lug Heat shrink tube Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately. Material: cap: Santoprene TM TPV / Cord: Nylon. ll dimensions and images shown are in millimeters and are for reference only. B6-11

164 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories SOFT CPS - SINGLE-PIECE FOR RECEPTCLES 3.2 Ø D1 L Series D1 L Part number CCESSORY & TOOLING FOR PLUGS 3.2 L Ø D1 Series D1 L Part number Material: cap: Santoprene TM TPV B6-12 Technical Specifications

165 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING SOFT CPS - LNYRD WITH STINLESS STEEL CBLE FOR RECEPTCLES 3.2 L Ø D1 Ø 1 Ø 3.2 Series D1 L Part number Crimp ferrule ( ), crimp lug ( ) and heat shrink tube ( ) are included. FOR PLUGS 3.2 CCESSORY & TOOLING L Ø D1 Ø 1 Series D1 L Part number Crimp ferrule ( ) and heat shrink tube ( ) are included. Material: cap: Santoprene TM TPV / Cable: Stainless steel with FEP-Teflon covering. ll dimensions and images shown are in millimeters and are for reference only. B6-13

166 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories SOFT CPS - SSEMBLED LNYRD WITH STINLESS STEEL CBLE FOR RECEPTCLES Ø D1 Ø 1 L Ø d Ø D Series D1 L d D Part number CCESSORY & TOOLING Crimp ferrule, heat shrink tube and fixing lug are included and mounted. Material Cap: Santoprene TM TPV Cable: Stainless steel with FEP-Teflon covering Fixing lug: Black chrome plated brass (ISO Cun37) Caps are intermateable to provide additional dust protection. B6-14 Technical Specifications

167 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING METL CPS FOR RECEPTCLES ød Ø 1 Ø 3.2 Series Part number Caps Stainless steel cable Crimp ferrule Crimp lug O-ring material Natural chrome 1) Black chrome 2) D Length Covering material Part number Part number FEP NBR Teflon Material: cap: natural or black chrome plated brass (ISO Cun39Pb3) Crimp ferrule: aluminium Crimp lug: tin plated copper. FOR PLUGS 3) ød Ø 1 CCESSORY & TOOLING Series Part number Caps Stainless steel cable Crimp ferrule O-ring material Natural chrome 1) Black chrome 2) D Length Covering material Part number FPM Viton FEP - Teflon Material: cap: natural or black chrome plated brass (ISO Cun39Pb3) Crimp ferrule: aluminium. These metal caps are fitted with an O-ring seal. They protect and seal the mating face of the plugs and receptacles. To attach the ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. See page B 7-21 for recommended crimping tool for ferrule. 1) ssembled with natural plastic covered stainless steel cable. 2) ssembled with black plastic covered stainless steel cable. 3) Not recommended for SFU; SFE; SFPE; SFPU. Use a soft cap instead. ll dimensions and images shown are in millimeters and are for reference only. B6-15

168 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories SPCERS FOR WDE FOR DEE, DEU & DKE 1) L E Series E L Part number Series E L Part number Series E L Part number CCESSORY & TOOLING Series E L Part number Series E L Part number Material: aluminium. 104 Material: aluminium Series E L Part number Series E L Part number ) Spacers are useful and available for DKE only in 102 and 103 Series. B6-16 Technical Specifications

169 ccessories FISCHER CORE SERIES BRSS CCESSORIES & TOOLING WSHERS COLOR CODING WSHERS FOR D, DB, DBP, DBPC, DG, DGP, DK & SF ød ød 0.8 Color Series D d White Black Green Blue Yellow Red Grey ) ) ) The connector style DB 104 requires an inner diameter d = 16 mm 2) The connector style SF 105 requires an inner diameter d = 16 mm Material: PP (Polypropylene). INSULTING COLOR CODING WSHERS CCESSORY & TOOLING FOR D RECEPTCLES 5:1 Series D d T B E min/max Color White Black Green Blue Yellow Red Grey / / / ø ø ø Material: 102 Series: BS (crylonitrile butadiene styrene). 103 and 104 Series: POM (Polyoxymethylene) Delrin ll dimensions and images shown are in millimeters and are for reference only. B6-17

170 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING ccessories WSHERS GROUNDING WSHERS FOR PNEL CONNECTORS LOCKING WSHERS FOR PNEL CONNECTORS ød CCESSORY & TOOLING ød 3.5 ød Series D d Part number D d Part number Material: copper and tin plated brass (ISO Cun37). ød 0.6 D d Part number Material: copper and tin plated brass (ISO Cun37). B6-18 Technical Specifications

171 Tooling FISCHER CORE SERIES BRSS CCESSORIES & TOOLING SPNNERS & NUT DRIVER DOUBLE-END OPEN SPNNERS EXTR THIN OPEN-END SPNNERS EXTR THIN Part number Opening across flats Length Fork thickness TX TX TX TX TX TX TX TX Material: chrome alloy steel, chrome plated, fork angles 15 and 75. Part number Opening across flats Length Fork thickness TX TX TX TX TX TX TX TX TX TX CCESSORY & TOOLING Material: chrome vanadium steel, chrome plated, fork angle 15. ll dimensions and images shown are in millimeters and are for reference only. B6-19

172 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING Tooling SPNNERS & NUT DRIVER HOOK SPNNERS FOR SIDE SLOTTED NUTS NUT DRIVER WITH T-HNDLE ND HEX DRIVE FOR DECORTIVE SLOTTED NUTS ø D CCESSORY & TOOLING Part number Thread size Nut outer dia. TX M30x1 / M32x TX M35x1 / M36x Material: hardened tool steel, gunmetal finish. Part number Thread size Nut outer dia. D Hex drive TC M9 x TC M10 x TF M12 x TG M14 x TK M15 x TK M16 x TP M18 x TP M20 x Material: hardened tool steel, nickel plated. B6-20 Technical Specifications

173 Tooling FISCHER CORE SERIES BRSS CCESSORIES & TOOLING CRIMPING TOOLS CRIMP TOOL ULTR PRECISION FOR CLOSED C CRIMP TERMINTION FISCHER POSITIONER SUITBLE FOR CRIMP TOOL TX Part number Contact dia. Crimp tool 0.5 TX BLMR or DNIELS MH TX STRO TOOL SUITBLE FOR CRIMP TOOL TX CCESSORY & TOOLING The best choice of precision crimp tools for highly reliable eight indenter crimping per US-MIL, IEC and DIN specifications. Positioners have to be ordered according to contact. Standards IEC / DIN , Part 3 / MIL-C-22520, Class I, Type 1 For the choice of Fischer Connectors positioner, please refer to page B2-26. ll dimensions and images shown are in millimeters and are for reference only. B6-21

174 FISCHER CORE SERIES BRSS CCESSORIES & TOOLING Tooling CRIMPING TOOLS CRIMP TOOL FOR COXIL CBLE CRIMPING DIES FOR PRECISION CRIMP TOOL SUITBLE FOR CRIMP TOOL TX CCESSORY & TOOLING Part number TX Description The crimp tool for coaxial cable features a system of interchangeable dies (see below) that accommodate coaxial connectors and contacts used by Fischer Connectors. Part number TX Description Special crimping dies for coaxial cables of cable group 1 (RG-174 etc.). The hexagon corresponds to IEC B. TX Special crimping dies for coaxial cables of cable group 4 (RG-58 etc.). The hexagon corresponds to IEC D. 2.7 TX Special crimping dies for crimp ferrule of sealing caps See page B3-23 for the table of cable designation. B6-22 Technical Specifications