SMB LOCK Introduction Characteristics Straight plugs Right angle plugs SMB limited detent (SMB-A) Receptacles...

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2 CONTENTS PAGE SMB Introduction... 4 General... 5 Finder guide... 6 Interface... 7 Characteristics Straight plugs...0- Right angle plugs...- Jacks... 3 Bulkhead jacks Receptacles PCB receptacles... 8 Adapters and short circuit plug cap... 9 Panel drilling... 9 Assembly instructions SMB LOCK Introduction... 0 Characteristics... Straight plugs... Right angle plugs... 3 SMB limited detent (SMB-A) Receptacles... 4 SMB Slide-on (SUBGLIS) Plug Jacks... 6 Receptacles

3 INTRODUCTION The SMB snap-on subminiature coaxial connectors provide a fast and reliable connection for high density packaging for applications up to 4 GHz. Radiall offers a very large range of SMB connectors, including cable plugs and jacks with bulkhead and panel mount configurations, bulkhead and panel mount receptacles; through hole, SMT and edge card receptacles and in-series and between series adapters. The SMB series also features versions with lower mating forces than standard. Four types of interconnection mechanisms are available : SMB : standard snap-on connection The design permits quick engagement and disengagement. SMB limited detent (SMB-A) : snap-on connection with low mating force The design permits quick engagement and disengagement and is suitable for printed circuit boards. Radiall offers a range of PCB and bulkhead receptacles with female center contact. The SMB-A receptacles are completely intermateable with standard SMB jacks. SMB slide-on (SUBGLIS) : slide-on connection The design is suitable for back plane and blind mate applications. In this case, we recommend the association of a mobile connector (floating jack / receptacle) with a fixed connector (panel plug / jack, receptacle). The SUBGLIS connectors are completely intermateable with standard SMB and SMB-A connectors and for that, they can be used for test applications. SMB Lock : Plugs (with female center contact) have a coupling nut allowing a reliable lock-on connection (50 N min). This range allows a visual control of the locking system. These four types of SMB connectors have the same electrical performances. 7-4

4 GENERAL 50 Ω DC - 4 GHz PROFILE INTRODUCTION Snap-on coupling Subminiature coaxial connectors Plugs have female contacts Jacks have male contacts Low weight and reduced outline dimensions Captive contact (except contrary specification) APPLICABLE STANDARDS SMB series MIL-C-390 MIL-C-390/67-7 IEC 69-0 CECC 30 BS 90 N0007 APPLICATIONS Aeronautics Automotive Mobile communication systems Civil and military telecommunications Unmated Mated 7-5

5 FINDER GUIDE CABLE CONNECTORS (R4 : SMB / R5 : SMB limited detend / R6 : SMB slide-on / R7 : SMB LOCK) Model Cable Straight plug Bulkhead straight plug Right angle plug Straight jack Bulkhead straight jack crimp clamp solder clamp solder crimp clamp solder crimp clamp crimp clamp Solder crimp Right angle bulkhead jack /50/S R R R (page 0) R R (page 0) R (page 5) R R (page ) R R (page ) R (page 3) R R R (page 4) (page 3) R R (page 4) R (page 6) R (page 5).6/50+75/S R R R R (page 0) R (page ) R R (page 0) R R R R R R (page ) R (page 3) R R (page ) R R R (page 3) R R (page 3) R R R R R (page 4) R R (page 4) R (page 5).6/50/D R R (page 0) R (page ) R (page ) R (page 3) R (page 5) 3.6/75/D R (page ) 5/50/S R (page ) R (page 3) 5/50/D R (page ) R (page 3).085 R (page ) R (page ) R (page 6) R (page ) R (page 3) R4 000 (page 5) RECEPTACLES (R4 : SMB / R5 : SMB limited detend / R6 : SMB slide-on) Model Back Straight male flange square holes Front mount Rear mount Straight male bulkhead Front mount recessed Hermetically sealed Straight female bulkhead Right angle male bulkhead Straight male receptacle Straight female receptacle Right angle male receptacle Floating PCB SMT Edge card PCB Edge card PCB SMT Extended R R dielectric (page 6) (page 6) Solder Press fit R (page 6) R R (page 6) (page 7) R R (page 6) R R R R (page 6) (page 7) (page 7) R R (page 7) R (page ) R R (page 8) R R (page 7) R R R R (rear mount) (page 7) R R R R (page 7) R (female) (page 7) R (page 8) R (female) (page 7) R R R R (rear mount) R (rear mount) (page 8) R (page 4) R R (female) (page 8) R R R (page 8) * with rear bulkhead mount 7-6

6 INTERFACE PLUG (with female contact) JACK (with male contact) LETTER mm inch mm inch LETTER min. max. min. max. min. max. min. max. A DIA A DIA F B DIA G C DIA H D DIA I E J F K.97.7 G I J K.3.05 L M.97.7 N P Q R CLAMP TYPE CONNECTORS : R 4 xxx 000 = braid retention with cylindrical gasket R 4 xxx 33 = braid retention with V groove gasket 7-7

7 CHARACTERISTICS TEST/CHARACTERISTICS MIL-C-390 A VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance Frequency range DC-4 GHz V.S.W.R. (typ.) Frequency 3-4 GHz Straight models cable group: Right angle models Insertion loss (typ.) db 3-7 Straight models cable group: Right angle models RF leakage db min from to 3 GHz Insulation resistance MΩ min Contact resistance 3-6 Initial center contact (mω) 6 outer contact (mω) Working voltage cable group at sea level at ft (000 m) Dielectric withstanding voltage cable group at sea level at ft (000 m) RF withstanding voltage (5 MHz sine wave) cable group at sea level Ω /50 50 V rms 60 V rms / V rms 85 V rms / V rms.5 GHz GHz After test 8.5.6/ V rms 85 V rms.6/ V rms 50 V rms.6/ V rms MECHANICAL CHARACTERISTICS Durability matings Mating / unmating 3-5- Axial force: 6 N max (4 Lbf) Cabling retention force cable group: 3-4 /50 58 N (3 Lbf).6/50 0 N (5 Lbf) Center contact retention Axial : 0 N (.5 Lbf) ENVIRONMENTAL CHARACTERISTICS Temperature range standard models -65 C / + 65 C hermetic sealed models -65 C / +65 C models for semi rigid cables -65 C / +05 C Combined climate tests MIL STD 0. method 0. condition C Thermal shock 3-0 MIL STD 0. method 07. condition B High temperature endurance MIL STD 0. method 08 Corrosion (salt spray) 3-3 MIL STD 0. method 0. condition B, 5% Vibrations 3-8 MIL STD 0. method 04. condition B, 5g Shocks 3-9 MIL STD 0. method 3. condition B, 75g Low pressure 3- MIL STD 0. method 05. condition C Hermetic seal Applied vacuum 0-6 mm of Hg (Torrs) Leakage rate < 0-6 atm/cm 3 /s 7-8

8 CHARACTERISTICS TEST/CHARACTERISTICS MATERIAL Body and center pin contact Center socket contact Ferrules Insulators Gaskets PLATING Body Center contacts VALUES/REMARKS Half hard brass as per QQ B 66 Beryllium copper as per QQ C 530 Brass PTFE teflon Silicone elastomer or nickel POWER RANGE Standard packaging: 00 pieces. For unit packaging, add "W" after the P/N. All dimensions are given in mm 7-9

9 PLUGS STRAIGHT PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Dimensions (mm) Cable group Fig. A B C D R / 50 / S R * R * 0.4 R R / / S R R R / 50 / D 8.8 R Captive center contact yes Assembly instructions M03 Finish Note M0 Nickel full crimp M03 M0 Nickel Nickel full crimp STRAIGHT PLUGS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / / S Dimensions (mm) A B C D Captive center contact Assembly instructions Finish R M R M0 conical braid clamp yes R M0 3.7 R M0 conical braid clamp Note * Packaging: unit 7-0

10 PLUGS STRAIGHT PLUG SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Finish.085 R no M08 RIGHT ANGLE PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. / 50 / S.6 / / S R R R R R R R R Dimensions (mm) A B C D Captive center contact yes Assembly instructions M M09 Finish Nickel Nickel Nickel Nickel Note short version full crimp.6 / 50 / D R M / 75 / D R cable BT 300 Upon request 7-

11 RIGHT ANGLE PLUGS RIGHT ANGLE PLUGS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / / S Dimensions (mm) A B C D Captive center contact Assembly instructions R M04. R M05 conical braid clamp yes R M R M05 conical braid clamp Finish Note RIGHT ANGLE PLUG SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions.085 R yes M07 cable bending required Finish Note 7-

12 JACKS STRAIGHT JACKS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. Dimensions (mm) / 50 / S R / / S R R A B Captive center contact Assembly instructions Finish yes M0 full crimp Nickel R M03 M03 Note STRAIGHT JACKS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / / S Dimensions (mm) A B C D Captive center contact Assembly instructions Finish R M0. R * M0 conical braid clamp yes R M0 3.7 R M0 conical braid clamp Note Upon request * Packaging: unit 7-3

13 BULKHEAD JACKS STRAIGHT BULKHEAD JACKS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Fig. 3 Cable group Fig. Dimensions (mm) A B C Captive center contact Assembly instructions Panel drilling Finish / 50 / S R M03 R P0 R yes M0.6 / / S R Nickel R R M03 P07 Nickel Note back mount back mount / full crimp recessed / front mount STRAIGHT BULKHEAD JACKS CLAMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. / 50 / S.6 / / S Dimensions (mm) A B Captive center contact Assembly instructions Panel drilling R M0. R M0 conical braid clamp yes P0 R M0 3.7 R M0 conical braid clamp Finish Note 7-4

14 BULKHEAD JACKS STRAIGHT BULKHEAD JACK SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Panel drilling Finish.085 R4 000 yes M08 P0 RIGHT ANGLE BULKHEAD JACKS CRIMP FOR FLEXIBLE CABLE Fig. Fig. Dimensions (mm) Cable group Fig. A B / 50 R / 50 / S R * / 50 / D R * Captive center contact yes Assembly instructions Panel drilling Finish M P M06 P0 Nickel * Packaging: unit 7-5

15 RECEPTACLES STRAIGHT FLANGE RECEPTACLE (male center contact) Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R P0 square flange / extended dielectric no R * P06 hole flange / extended dielectric STRAIGHT BULKHEAD RECEPTACLES (male center contact) Fig. Fig. Fig. 3 Fig. 4 Fig. Captive center contact Panel drilling Finish Note R front mount P0 R rear mount R yes 3 P07 front mount/recessed R Nickel R P0 hermetically sealed * Packaging: unit 7-6

16 RECEPTACLES RIGHT ANGLE BULKHEAD RECEPTACLES (male center contact) Captive center contact Panel drilling Finish R yes P0 R Nickel STRAIGHT PCB RECEPTACLES Fig. Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. Fig. 7 Fig. Dimensions A B Captive center contact Assembly instructions Panel drilling Finish R M4 P0 R Nickel R Note press fit pins SMT edge card R SMT edge card / packaging 000 reel R SMT edge card / packaging 500 reel R M5 SMT edge card / packaging 00 reel R SMT yes R SMT / packaging 00 reel R R R P03 Nickel SMT / packaging 500 reel R rear mount P05 R female R M5 female/smt edge card/packaging 800 reel Upon request 7-7

17 PCB RECEPTACLES RIGHT ANGLE PCB RECEPTACLES (male center contact) Fig. Fig. Fig. 3 Fig. 4 R Fig. Dimensions (mm) A B Captive center contact Assembly instructions Panel drilling Finish R M5 R R R yes Nickel R P03 R * 3 Nickel R Note SMT / packaging 00p reel SMT / packaging 500p reel rear mount * Packaging: unit 7-8

18 ADAPTERS AND SHORT CIRCUIT PLUG CAP ADAPTERS Fig. Fig. Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. Captive center contact R Panel drilling R female - female Finish Note male - male R bulkhead male - male 3 R P0 Nickel bulkhead male - male R yes hermetically sealed male - male R tee female / male - male 5 R Nickel tee female / male - male R tee male / male - male R * 7 tee male / female - female SHORT CIRCUIT PLUG CAP Captive center contact Finish R yes Upon request * Packaging: unit 7-9

19 LOCK INTRODUCTION RADIALL proposes new SMB LOCK plugs with a step connection system : Snap the plug on the male connector (fig. ), Lock the couple by pushing down the coupling nut (fig. ). This new range is totally intermateable with the standard SMB male connectors, benefits from a low intermodulation, replace the standard SMB and screw-on connectors in all applications requiring: a fast connection a reliable lock-on connection long durability. Possibility to visually control the locking system. The connector allows a 360 cable rotation. Coupling nut. The coupling nut is made with POM (halogen free). Its standard color is black. INTERFACE PLUG (with female contact) Letter mm mm min. max min. max DIA A F G H I J K

20 LOCK CHARACTERISTICS TEST/CHARACTERISTICS VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance Operating frequency Typical V.S.W.R. Straight models.085 Ø.6/50 Right angle models.085 Ø.6/50 RF insertion loss. 50 Ω DC to 4 GHz Straight models F (GHz) Ø.6/ F (GHz) Right angle models F (GHz) Ø.6/ F (GHz) Testing voltage (V RMS).085 Ø.6/50 Working voltage (V RMS).085 Ø.6/ Insulation resistance (MΩ) 000 GHz GHz ENVIRONMENTAL CHARACTERISTICS Temperature range MECHANICAL CHARACTERISTICS Life Cable retention force.085 Ø.6/50 Ø 5/50 S Coupling nut retention force Vibrations MATERIALS Bodies Center contact Outer contact Insulator Coupling nut PLATING Bodies Center contact 35 C / +5 C 500 matings min 0 N 0 N 0 N 50 N min MIL STD 0 F method 40D, contidion B Brass Beryllium copper Bronze PTFE POM (halogen free) BBR* Standard packaging: 00 pieces. For unit packaging, add "W" after the P/N * BBR: Bright Bronze Radiall 7-

21 LOCK STRAIGHT PLUGS STRAIGHT PLUGS FULL CRIMP TYPE FOR FLEXIBLE CABLES Cable group Cable Dimensions (mm) A Captive center contact Assembly instructions.6 / 50 / S RG R M0.6 / 50 / D RD36 R yes 5 / 50 / S RG 58-4 / ECO 4* R M0 5 / 50 / D RG R STRAIGHT PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Cable Captive center contact Assembly instructions.085 RG 405/U R no M * These RADIALL cables are "low loss-low cost" option to RG cables. Their main advantages are : low loss level, low intermod level, high shielding effectiveness, halogen free. : ECO 36 : C ECO 36D : C ECO 4 : C Upon request 7-

22 LOCK RIGHT ANGLE PLUGS RIGHT ANGLE PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Cable group Cable Dimensions (mm) A.6 / 50 / S RG R / 50 / D RD36 R / 50 / S RG 58-4 / ECO 4* R / 50 / D RG R Assembly instructions M Captive center contact yes RIGHT ANGLE PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Cable Assembly instructions Captive center contact.085 RG 405/U R M3 yes * These RADIALL cables are "low loss-low cost" option to RG cables. Their main advantages are : low loss level, low intermod level, high shielding effectiveness, halogen free. : ECO 36 : C ECO 36D : C ECO 4 : C Upon request 7-3

23 limited detent (SMB-A) SMB RECEPTACLES Lower mating/unmating force (from.5 N to 6N). Receptacles intermateable with SMB connectors. finish. The SMB limited detent connectors have the same electrical characteristics as standard SMB connectors. STRAIGHT PCB RECEPTACLES (female center contact) Captive center contact Panel drilling Finish R yes P05 RIGHT ANGLE PCB RECEPTACLES (female center contact) Captive center contact Panel drilling Finish R yes P04 Standard packaging: unit 7-4

24 Slide-on (SUBGLIS) SMB PLUG Slide on connectors (mating/unmating force:. N to 4.9 N). The design is suitable for back plane and blind mate applications. In this case, we recommend the association of a mobile connector (floating jack / receptacle) with a fixed connector (panel plug / jack, receptacle). Please see the available combinations in the table below. The SMB slide-on connectors are completely intermateable with standard SMB and SMB limited detent connectors and in this regard, they can be used for test applications. The SMB slide-on connectors have the same electrical characteristics as standard SMB connectors. Description Center contact R R Bulkhead floating jack clamp type for /50/S cable Straight bulkhead floating receptacle (front mount) R Bulkhead plug clamp type for /50/S cable R Bulkhead plug solder type for.085 cable female * R R Straight PCB receptacle R R Straight bulkhead receptacle (front mount) male * R Right angle PCB receptacle R female * STRAIGHT BULKHEAD PLUG CLAMP TYPE FOR FLEXIBLE CABLE Cable Captive center contact Assembly instructions Panel drilling / 50 / S R yes M0 P conical braid clamp Finish Note Upon request Standard packaging: unit 7-5

25 Slide-on (SUBGLIS) SMB PLUG AND JACK STRAIGHT BULKHEAD PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Captive center contact Assembly instructions Panel drilling.085 R no M08 P08 Finish STRAIGHT BULKHEAD FLOATING JACK CLAMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Panel drilling / 50 / S R yes M0 P09 conical braid clamp Finish Note Upon request 7-6

26 Slide-on (SUBGLIS) SMB RECEPTACLES STRAIGHT BULKHEAD RECEPTACLE (male center contact) Captive center contact Panel drilling R yes P0 front mount Finish Note STRAIGHT BULKHEAD RECEPTACLE (female center contact) Captive center contact Panel drilling Finish Note R yes P09 Floating type 7-7

27 Slide-on (SUBGLIS) SMB RECEPTACLES STRAIGHT PCB RECEPTACLES Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R P05 female center contact R yes male center contact P03 R male center contact / packaging 00 RIGHT ANGLE PCB RECEPTACLES Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R P03 male center contact yes R P04 female center contact Upon request Standard packaging: unit 7-8

28 PANEL DRILLING P0 P0 P03 P04 P05 P06 P07 P08 P09 P0 P P 7-9

29 ASSEMBLY INSTRUCTIONS M 0 Center contact Insulator STIPPING DIMENSIONS Clamp braid Body Back nut R R R R R R R R Stripping length (mm) a b c Recommended coupling torque 70 N.cm - Slide the clamp nut onto the cable. - Strip the cable. - Cut slots in the jacket necessary. 3 - Solder the center contact onto the inner conductor. - Slide the back nut over the clamp assembly. - Slide the clamp braid sleeve between the cable dielectric and the braid. 3 - Cut the braid flush with the clamp braid sleeve. - Slide the spacer onto the cable. - Slide the centre contact on until it bottoms against the cable dielectric. 4 - Screw the sub-assembly into the conductor body with adapted wrench. 7-30

30 ASSEMBLY INSTRUCTIONS M 0 R R R R R R Stripping length (mm) a b c Recommended coupling torque N.cm - Slide the clamp nut, first washer, gasket, and the second washer onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Slide the first insulator onto the cable. - Solder the center contact onto the cable center conductor. - Mount the second insulator. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Screw the sub-assembly into the conductor body. 7-3

31 ASSEMBLY INSTRUCTIONS M 03 Back nut Center contact STRIPPING DIMENSIONS Ferrule Heatshrink sleeve (option) Body Stripping length (mm) a b c Hex. Dies included Crimp tools MIL standard R (M50/5-0) + dies Recommended coupling torque R R N.cm 70 N.cm R R N.cm R R R R8 000 R (M50/5-03) 70 N.cm R R R Slide the heatshrink sleeve onto the cable (Option). - Slide the ferrule onto the cable. - Position the ferrule's hole at the front if soldering. - Position the ferrule's hole at the back if crimping. - Strip the cable. 4 - Slide the centre contact on until it bottoms against the insulator back nut. - Solder or crimp the contact (see table) Fan the braid. - Slide the cable into the back nut. 5 - Screw the back nut into the connector body with the adapted wrench. - Recommended coupling torque (see table). 3 - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool (see table). 5 - Slide the sleeve over the ferrule and heatshrink it in place (Option). 7-3

32 ASSEMBLY INSTRUCTIONS M 04 R R Stripping length (mm) a b c Recommended coupling torque N.cm - Slide the clamp nut, first washer, gasket, and the second washer onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Screw the sub-assembly into the conductor body. - Solder the cable inner conductor. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Press the cap flush or slightly below surface of body assembly. 7-33

33 ASSEMBLY INSTRUCTIONS M 05 R R Stripping length (mm) a b c Recommended coupling torque 4 70 N.cm - Slide the clamp nut onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Screw the sub-assembly into the conductor body. - Solder the cable inner conductor. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Press the cap flush or slightly below surface of body assembly. 7-34

34 ASSEMBLY INSTRUCTIONS M 06 Ferrule Cap STRIPPING DIMENSIONS Heatshrink sleeve (option) Body R R R R R R R Stripping length (mm) a b c Hex Dies included R8 000 Crimp tools MIL standard R (M50/5-0) + dies R (M50/5-03) R R (M50/5-09) R R (M50/5-03) R R R (M50/5-37) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Crimp the ferrule with crimping tool (see table). - Solder the inner conductor. 3 - Fan the braid. 5 - Place the cap into the body. 3 - Push the connector body under the braid. - Slide the ferrule over the braid. 6 - Press on the cap flush or slightly below the surface of the body assembly. - Slide the sleeve over the ferrule and heatshrink it in place (option). 7-35

35 ASSEMBLY INSTRUCTIONS M 07 STRIPPING DIMENSIONS a Stripping length (mm) b Recommended coupling torque R N.cm - Strip the outer conductor. 3 - Fit the rear insulator. - Solder the contact ensuring that the contact has been pushed home into the rear insulator. - Push the cable through the main housing. - Solder the body onto the semi-rigid. - Cut back the dielectric. 4 - Fit the front insulator. - Fit the front body onto the sub-assembly. 7-36

36 ASSEMBLY INSTRUCTIONS M 08 STRIPPING DIMENSIONS Stripping length (mm) a b R R R Strip off the outer conductor and the dielectric. 3 - Put the assembly into the body. - Solder the cable on the body. - Solder the center contact. 7-37

37 ASSEMBLY INSTRUCTIONS M 09 STRIPPING DIMENSIONS R R Stripping length (mm) a b c Hex. Dies included Ferrule crimp tool MIL standard R (M50/5-0) + positioner R8 000 R Center contact crimp tool MIL standard R (M50/-0) + positioner R Position - Slide the ferrule nut onto cable. - Strip the cable. 3 - Remove the cable to put the insulator abutment the half-body. - Push the cable into the body of the connector, the jacket must be against the sleeve. - Mount the insulator. - Crimp the center contact against the insulator. x4 points crimping. 4 - Crimp the ferrule. - Mount the front insulator on the center contact. - Screw the front body into the cable assembly. 7-38

38 ASSEMBLY INSTRUCTIONS M 0 Ferrule Center contact STRIPPING DIMENSIONS Body Heatshrink sleeve (option) R Stripping length (mm) a b c e.5 6 R R R R R R R R Hex. Dies included Ferrule crimp tool MIL standard R (M50/5-0) + positioner Center contact crimp tool MIL standard R (M50/-0) + positioner 3.5 R8 000 R (M50/5-03) R (position 3) for 50 Ω cables (position ) for 75 Ω cables R R R (M50/5-37) R R8 000 R (M50/5-03) R R R R R (M50/5-) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Slide the cable into the body until it bottoms against the insulator. - Slide the centre contact on until it bottoms against the cable dielectric. - For connectors R and R Solder the centre contact. - For connectors R Crimp the centre contact with crimping tool. - Clean solder area Slide the ferrule over the braid. - Crimp the ferrule with crimping tool. - Cut the excess of braid if necessary. - Slide the sleeve over the ferrule and heatshrink it in place (option). 3 - Fan the braid. 7-39

39 ASSEMBLY INSTRUCTIONS M Ferrule Cap STRIPPING DIMENSIONS Heatshrink sleeve (option) Body Stripping length (mm) a b c e Hex. Dies included R R R R Crimp tool MIL standard R (M50/5-0) + dies R (M50/5-03) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Crimp the ferrule with crimping tool (see table). - Solder the inner conductor. - Fan the braid. 5 - Place the cap into the body. 3 - Push the connector body under the braid. - Slide the ferrule over the braid. 6 - Press on the cap flush or slightly below the surface of the body assembly. - Slide the sleeve over the ferrule and heatshrink it in place (option). 7-40

40 ASSEMBLY INSTRUCTIONS M COUPLING NUT BODY CENTER CONTACT STRIPPING DIMENSIONS b a We recommend a thermal preconditionning cable Stripping length (mm) a b Assembly jig R R Strip off the outer conductor and the dielectric. 3 - Put the assembly into the body. Solder the body on the Semi-rigid cable. NOTE: In order to ensure a correct positionning of the center contact, it is recommended that a receptacle is filted to the plug prior to solder the body and thighten the assembly in the assembly jig. - Solder the center contact on the inner conductor of the cable. 4 - Put the coupling nut on the Ref. plane. - Insert the body into the coupling nut (in direction F). 7-4

41 ASSEMBLY INSTRUCTIONS M 3 STRIPPING DIMENSIONS Coupling Body Cap We recommend a thermal preconditionning cable Stripping length (mm) a Hex. Stripping tool Positioner Positioner Assembly jig R R R R R Strip the cable. 3 - Solder the centre contact. - Press on the cap. Press on Solder - Mount the cable into the body. - Mount the positioner. - Place the sub-assembly into the assembly jig. - Solder body onto the cable. - Let the assembly cool down before removing it from the jig. 4 - Put the coupling nut on the ref. plane. - Insert the body into the coupling nut (in direction F). Tighten the cable Assembly jig Positioner 7-4

42 ASSEMBLY INSTRUCTIONS M 4 Insertion procedure Upper tool Lower tool R R R R Slide the upper tool (look at upper tool board) into the machine (press) or the flat tool. 4 - Push on the top (about 500 N) until total insertion (in direction F) (push connector body until it bottoms against PCB). - Remove the connector and the PCB assembly. - Slide the lower tool into the base and place correctly the PCB on this tool (positioning pins). 3 - Place correctly the right angle connector with press-fit termination on the PCB and introduce the press-fit extremity in the holes of the PCB. PC BOARD MATERIAL Hole GLASS FIBRE EPOXYD NEMA : G0, G, FR4, FR5 DIN 4080 : EP-GC 0, EP-GC 0 For mm compliant pin 7-43

43 ASSEMBLY INSTRUCTIONS M 4(flg) Extraction procedure Upper tool Lower tool R R R R Place correctly the PCB and the connector on lower tool. - Place the upper tool at the back of the connector and place correctly the ejectors: on press-fit pins (if PCB thickness < 4.5mm) in the holes of the PCB (if PCB thickness >4.5mm) - Press the back of the upper tool to remove the connector (about 500 N) into the connector slide down onto lower tool. CAUTION! It's impossible to use a COAXIPRESS a twice. A plated hole of the PCB can't be used over 3 times. * panel thickness :.6 to 7mm 7-44

44 ASSEMBLY INSTRUCTIONS M 5 VIDEO SHADOW R R R R R R R R R R R dim. a dim. b R R R R R VACCUM NOZZLE DIMENSIONS R R R R R R R

45 ASSEMBLY INSTRUCTIONS M 5(flg) SOLDER PROCEDURE 3 Deposit solder paste Sn Ag4 Cu0.5 on mounting zone by screen printing application. We recommend a low residue flux. We advise a thickness of 50 micromm (5.850 microinch). Verify that the edges of the zone are clean. Soldering by infra-red reflow. Placement of the receptacle on the mounting zone with an automatic machine of pick and place type. Video camera is prefered to check the positioning of the component. Adhesive agents are forbidden on the receptacle. 4 5 Cleaning of printed circuit boards. Cheeking of solder joints and position of the component by visual inspection. TEMPERATURE PROFILE Parameter Value Unit Temperature rising Area - 4 C/sec Max Peak Temperature 60 C Max dwell C 0 sec Min dwell C 0 sec Max dwell C 60 sec Temperature drop in cooling Area - to -4 C/sec Max dwell time above 00 C 40 sec 7-46