HERMETIC. Hermetic Connectors. High Performance Sealing Solutions

Transcription

1 HERMETIC Hermetic Connectors High Performance Sealing Solutions

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3 Hermetic Connectors QPL Qualified Presentation Based on glass to metal seal technology, SOURIAU offers hermetic connectors to cover applications which require performances that supersede standard watertight connectors capability, such as high pressure, high temperature variations resistance, secured hermetic protection,... In addition to the various connector standards on which this technology has been developed, SOURIAU supports customers specific needs, from a shell or contact change to more complex and innovative solutions. This hermetic connectors catalog aims to give an extensive outlook of SOURIAU s offering. After an overall view of the hermetic technology, you will find a detailed description of each connector range specifics features, as well as dimensions and ordering details. The end of the catalog will give you a flavor of some of the various specific extensions. Enjoy the reading! Contents Overview Typical applications... 6 Features & Benefits... 7 Standard glass to metal sealing technologies.. 8 Alternative sealing technologies... 1 Hermetic range selector guide Product Series 851 Series Series Series Series D Series STA Series DSub Series Range Extension Removable crimp contacts Hermetic receptacles with standoffs LT27 rack & panel connector Hermetic feedthrough Hermetic compact connector metallized Solder contacts on both sides of bulkhead Contacts grounded on the shell Thermocouple Resin sealed connector

4 HERMETIC 217 SOURIAU SOURIAU is a registered trademark

5 Hermetic Overview Typical applications... 6 Features & Benefits... 7 Standard glass to metal sealing technologies... 8 Alternative sealing technologies... 1 Hermetic range selector guide... 11

6 Hermetic Connectors Overview Typical applications Actuators Monitoring Valves Flowmeters Volodymyr Kyrylyuk / Fotolia Trofotodesign / Fotolia National Museum of the US Air Force Sensors Vacuum Pumps Yury Maryunin / Fotolia SOURIAU HighTech Cameras 6

7 Hermetic Connectors Overview Features & Benefits HIGH SEALING Hermetic connector Leak rate less than 1 7 cm 3 /s at 1 bar pressure difference under helium. Less than 1 cm 3 leaks in 4 months. SPACE SAVING Compacity No need of additional rear accessories. 1/3 shorter than watertight connector equivalent. Solder mount option for full equipment integration. LARGE OFFER Wide range of standards Large connectors offer available in circular as well as rectangular ranges: EN2997, MILC26482 Series I & II, EN3646, MILC38999, micro38999, DSub,... CUSTOM SOLUTION Adapted to specific need Wide range of custom solutions based on standard definition: specific shell, materials, contact length, grounding,... ROHS Environment friendly No lead content. 7

8 Hermetic Connectors Overview Standard glass to metal Solder contacts on both sides Compact design See page 64 Feedthrough Easy MRO (Maintenance, Repair and Operations) See page 63 Standard hermetic Glass to metal sealing + Added functions Removable crimp contacts Ideal for fuel immersion See page 62 Rack & panel Blind mating See page 63 8

9 Hermetic Connectors Overview sealing technologies Contact grounded on the shell Integrated grounded function See page 65 Thermocouples Accurate temperature data communication See page 65 + Added functions PCB contacts / Standoffs Robust PCB mount design See page 62 Titanium 3% weight saving 9

10 Hermetic Connectors Overview Standard glass to metal sealing technologies Capability to Provide Custom Solutions Tight tolerances, Specific shells, Specific contacts, Filtering,... Ex: Custom EN2997 NEW Technical Support Souriau engineering team will proactively support your new designs. Contact us! Free 3D models available online: Alternative sealing technologies Full plastic hermetic Big volume low weight hermetic Resin sealed Flexible low weight hermetic See page 66 1

11 Hermetic Connectors Overview Hermetic range selector guide 851 Series see p.14 Standard Main feature Material MILC Series I Economic Steel housing 8525 Series see p.2 EN3646 Quick and robust bayonet coupling Passivated stainless steel housing 8526 Series see p.29 MILC Series II Quick and robust bayonet coupling Tin plated steel housing 8533 Series see p.36 EN2997/ESC1 High temperature and high vibration (engine conditions) Passivated stainless steel housing 8D Series see p.44 MILC38999 Series III High density Passivated stainless steel housing 8STA Series see p.53 Derived from MILDTL38999 Microminiature Passivated stainless steel housing DSub Series see p.56 MILDTL2438 Rectangular Tin or cadmium plated steel housing 11

12 HERMETIC 217 SOURIAU SOURIAU is a registered trademark

13 Hermetic Product Series 851 Series Series Series Series D Series STA Series DSub Series... 56

14 Hermetic Connectors 851 Series Description Bayonet coupling connector MILDTL26482 Series I, HE31 compliant and VG95328 qualified Glass sealed hermetic:. high hermeticity performance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Solder cup or PC tail contacts Technical features Materials Shell: Steel Plating: Iridescent yellow cadmium Nickel Contact: Gold plated ferrous alloy Seal: Fluorocarbon elastomer Electrical Max current rating per contact: Contact size 2 16 Rating (A) 5 1 Dielectric withstanding voltage: Service Standard pressure 1 mbar pressure I 1 5 Vrms 2 Vrms II 2 3 Vrms 3 Vrms Contact resistance: Size 2 3 mω Size mω Environmental Operating temperature: 55 C to +125 C Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: 48 hours min 14

15 Hermetic Connectors 851 Series Contact layouts A 6 Contact #2 (Ø1) 2 #2 4 #2 3 #2 3 #2 6 #2 Contact #16 (Ø1.6) #16 I 8 #2 1 #2 5 #16 I 8 #2, 4 #16 14 #2, 1 #16 19 # #16 I 26 #2 32 #2 16 #16 I 37 #2, 2 #16 41 # #16 I 55 #2 61 #2 15

16 Hermetic Connectors 851 Series Ordering information SOURIAU part numbers Basic series 851 2H P 5 Shell type: IH: Solder mount receptacle 2H: Square flange receptacle 7H: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See previous page Contact type: P: Pin Orientation: None: Normal (N) W, X, Y, Z see page 19 Mandatory suffix: 5: Gold plating for contact size 2 and size 16 Specification: None: Yellow cadmium plating 2H and 7H only Nickel plated IH only 44: Nickel plated 2H and 7H only VG95328 qualified products Basic series VG95328 F P N Shell type: G: Solder mount receptacle P: Square flange receptacle F: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See previous page Contact type: P: Pin Orientation: N, W, X, Y, Z see page 19 16

17 Hermetic Connectors 851 Series Contact layouts (matrix) Shell size Layout 851 Hermetic MILDTL 26482G Number of contacts VG95328 #2 #16 82 OK OK 2 83 Available on request, please consult us 3 83A OK Q OK OK OK 3 84 OK OK 4 16 OK OK Q 6 17 Available on request, please consult us Available on request, please consult us Available on request, please consult us OK OK Q OK OK OK OK Q Available on request, please consult us OK OK Q OK OK Q OK OK Q Available on request, please consult us OK OK Q 19 Shell size Layout 851 Hermetic MILDTL 26482G Number of contacts VG95328 #2 # OK OK Q Available on request, please consult us OK OK Q Available on request, please consult us OK OK Q Available on request, please consult us OK OK Q Available on request, please consult us Available on request, please consult us Available on request, please consult us OK OK Q OK OK Q OK OK Q Available on request, please consult us Available on request, please consult us Available on request, please consult us OK OK Q OK OK Q 61 OK = SOURIAU's layout Q = SOURIAU's qualified layout Cross reference list SOURIAU NFC HE 31B MILDTL26482G Series I Not QPL 851 2H P 5 HE 31 B 2 H P 3A 851 7H P 5 HE 31 B 7 H P 3A MS 3114 H C P 851 IH P 5 HE 31 B 1 H P 3A MS 3113 H C P Shell size Layout Orientation. Empty if orientation N only for «Souriau», «NFC93422» and «MILDTL26482G Series I» Maximum connector weights (in grams) Shell size Shell type Solder mount receptacle (type IH) Square flange receptacle (type 2H) Jam nut receptacle (type 7H)

18 Hermetic Connectors 851 Series Dimensions Solder mount receptacle (type IH) B C ØG ØA ØE ØH D F Shell size A max B ±.2 C ±.2 D ±.14 E +.2 F max G max H ± Square flange receptacle (type 2H) B C H J ØA ØE ØL D F G ØK ØK Shell size A max B ±.2 C ±.2 D ±.14 E ±.2 F max G max H max J K ±.1 L min Note: All dimensions are in millimeters (mm) 18

19 Hermetic Connectors 851 Series Dimensions Jam nut receptacle (type 7H) B C E ØG ØA F E ØL H D Shell size A max B max C ±.25 D max E max F ±.1 G max H ±.1 L ± Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout Angle in degrees W X Y Z A Shell size Layout Angle in degrees W X Y Z Note: All dimensions are in millimeters (mm) 19

20 Hermetic Connectors 8525 Series Description Bayonet coupling connector EN3646 standard qualified Glass sealed hermetic:. high hermeticity performance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Solder cup or PC tail contacts Specific fuel tank version for long term fuel immersion Technical features Mechanical Shell: Passivated stainless steel Seals: Silicone elastomer Contact: Gold plated ferrous alloy Endurance: 5 mating/unmating operations Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Service Sea level 21 m I 1 5 Vrms 375 Vrms II 2 3 Vrms 5 Vrms Shell continuity: 5 mω Contact resistance at rated current: Maximum initial contact resistance at ambient temperature Contact size Resistance mω Environmental Operating temperature: 55 C to 2 C Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: 48 hours min. as per EN3646 2

21 Hermetic Connectors 8525 Series Contact layouts B3A B33 B6 B3 B8 B1 Contact #2 Contact #16 Contact #12 3#2 3#2 6#2 3#16 I 8#2 1# B4 B5 B12 B15 B19 B8 B21 B23 B26 4#12 5#16 I 8#2 4#16 14#2 1#16 19#2 8#16 I 16#2 5#16 22#2 1#16 26# B8 B11 B32 B16 B34 B39 B41 8#12 11#16 32#2 16#16 I 26#2 8#16 37#2 2#16 41# B12 B21 B41 B55 B19 B31 B61 12#12 21#16 I 27#2 14#16 55#2 19#12 I 31#16 61#2 21

22 Hermetic Connectors 8525 Series Contact layouts (matrix) Shell size Layout Hermetic 8525 Hermetic EN spec spec spec. A76 Number of contacts #2 #16 #12 Shell size Layout Hermetic 8525 Hermetic EN spec spec spec. A76 Number of contacts #2 #16 #12 8 8B3A OK Q OK OK 3 8B33 OK Q OK 3 1 1B6 OK Q OK 6 12B3 OK Q OK B8 Available on request, please consult us 8 12B1 OK Q OK OK OK 1 14B4 OK Q OK OK 4 14B5 OK Q OK B12 OK Q OK B15 OK Q OK B19 OK Q OK OK OK 19 16B8 OK Q OK B21 OK Q OK B23 Available on request, please consult us B26 OK Q OK OK 26 18B8 OK Q OK B11 Available on request, please consult us 11 18B32 OK Q OK B16 OK Q OK 16 2B34 Available on request, please consult us B39 OK OK B41 OK Q OK OK OK 41 22B12 Available on request, please consult us 12 22B21 OK Q OK 21 22B41 OK Q OK B55 OK Q OK OK 55 24B19 Available on request, please consult us 19 24B31 Available on request, please consult us 31 24B61 OK Q OK 61 OK = SOURIAU's layout Q = SOURIAU's qualified layout Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout N W X Y Z 8 B3A B B B3 B1 B4 B5 B12 B15 B Shell size Layout N W X Y Z B8 B21 B26 B8 B32 B16 B39 B41 B21 B41 B B

23 Hermetic Connectors 8525 Series Ordering information SOURIAU part numbers Basic series 8525 IH 18B32 P N H Shell type: IH: Solder mount receptacle 2H: Square flange receptacle 7H: Jam nut receptacle Contact layout: See page 21 Contact type: P: Pin Orientation: N, W, X, Y, Z see page 22 Mandatory suffix: H: Hermetic Specification (see previous page for available layouts): None: Standard hermetic version 2: Large flange 2H version only 5: Short PC tail contacts see page 28 22: Fuel tank version 275: Long PC tail contacts see page 28 A73: Tin plating on contacts rear side and gold plating on contacts front side A76: Fuel tank version with crimp contacts Jam nut only EN3646 qualified products Basic series EN3646 Y 8 3 M N Mandatory suffix: Y: Hermetic Shell type: : Square flange receptacle 1: Solder mount receptacle 7: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See page 21 Contact type: M: Pin Orientation: N, W, X, Y, Z see page 22 Maximum connector weights (in grams) Shell size Shell type Solder mount receptacle (type IH) Square flange receptacle (type 2H) Large square flange receptacle (type 2H spec. 2) Jam nut receptacle (type 7H)

24 Hermetic Connectors 8525 Series Dimensions Solder mount receptacle (type IH) B C ØF ØA ØD E Shell size A max B ±.5 C max F D E ±.14 max G +, ØG Panel cutout Note: All dimensions are in millimeters (mm) 24

25 Hermetic Connectors 8525 Series Dimensions Square flange receptacle (type 2H) B E C F G ØA ØD G F ØH Shell A C F N B size max D max.3 E G H max J ±.15 K L +.3 M max ± ± ± ± ± ± ± ± ± K ØL K N M ØJ Panel cutout Note: All dimensions are in millimeters (mm) 25

26 Hermetic Connectors 8525 Series Dimensions Large square flange receptacle (type 2H spec. 2) B E C F G ØA ØD G F Sealing gasket ØH Shell A B C D E F G H J K L size max max max max max.3 #2 #12/# K J K ØL ØH Panel cutout Note: All dimensions are in millimeters (mm) 26

27 Hermetic Connectors 8525 Series Dimensions Jam nut receptacle (type 7H) B C ØA E ØD Shell A B D F C size max max E max G +.25 H +.25 min max ØG H F Panel cutout Note: All dimensions are in millimeters (mm) 27

28 Hermetic Connectors 8525 Series Contact variations Contact variations summary W X Y ØZ W X Y W X Y ØZ ØZ Type IH: Solder mount receptacle Type 2H: Square flange receptacle Type 7H: Jam nut receptacle Type of contact Specification Shell type Contact size W Max X Min Y Min Ø Z Max Short PCB contact Long PCB contact IH H H IH H H Note: for other contact length, please consult us. Gaskets & O'rings Gasket for receptacle Type (not delivered with connector) O ring for receptacle Type 7 (delivered with connector) Shell size Part number Material Part number Material Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS35823 Silicone Fluorosilicone AS Silicone Note: All dimensions are in millimeters (mm) 28

29 Hermetic Connectors 8526 Series Description Bayonet coupling connector Derivated from HE312 standard Qualified per MILC Series 2 standard and PAN 6432 Glass sealed hermetic:. high hermeticity performance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Solder cup or PC tail contacts Specific fuel tank version for long term fuel immersion Technical features Mechanical Shell: RoHS mat tin over nickel plated steel Seals: Silicone elastomer Contact: Gold plated ferrous alloy Endurance: 5 mating/unmating operations Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Service Sea level 21 m I 1 5 Vrms 375 Vrms II 2 3 Vrms 5 Vrms Shell continuity: 5 mω Contact resistance at rated current: Maximum initial contact resistance at ambient temperature Contact size Resistance mω Environmental Operating temperature: 55 C to 2 C Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: 48 hours Insulation resistance: 5 MΩ at 5 Vdc 29

30 Hermetic Connectors 8526 Series Contact layouts A or 98* 33 6** 3** 8** 1 Contact #2 Contact #16 Contact #12 3#2 3#2 6#2 3#16 I 8#2 1# ** 5** ** #12 5#16 I 8#2 4#16 14#2 1#16 19#2 8#16 I 16#2 5#16 22#2 1#16 26# ** #12 11#16 32#2 16#16 I 26#2 8#16 37#2 2#16 41# #12 21#16 I 27#2 14#16 55#2 19#12 I 31#16 61#2 * 3A for 8526 part numbering / 98 for MS part numbering. ** Remove digit for MS part numbering. 3

31 Hermetic Connectors 8526 Series Contact layouts (matrix) Shell size Layout Hermetic 8526 MILC G PAN 6432 Number of contacts #2 #16 #12 Shell size Layout Hermetic 8526 MILC G PAN 6432 Number of contacts #2 #16 #12 83A OK Q OK Q OK Q Q OK Q Q OK Q Q Available on request, please consult us OK Q Q OK Q OK Q Q OK Q Q OK Q OK Q Q OK Q Q OK Available on request, please consult us OK Q Q OK Q Q OK Q Q OK Q Q Available on request, please consult us OK OK Q Q Available on request, please consult us OK Q Q OK Q Q OK Q Q Q Q OK Q Q 61 OK = SOURIAU's layout Q = SOURIAU's qualified layout Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout N W X Y Z 8 B3A B B B3 B1 B4 B5 B12 B15 B Shell size Layout N W X Y Z B8 B21 B26 B8 B32 B16 B39 B41 B21 B41 B B

32 Hermetic Connectors 8526 Series Ordering information SOURIAU part numbers Basic series H 1 6 P N Shell type: 1H: Solder mount hermetic receptacle 2H: Square flange hermetic receptacle 7H: Jam nut hermetic receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See page 3 Contact type: P: Pin Orientation: N, W, X, Y, Z see previous page MS qualified products Basic series MS 344H 1 C 6 P Shell type: 344H: Square flange hermetic receptacle 3443H: Solder mount hermetic receptacle 3449H: Jam nut hermetic receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Materials and terminal: C: Steel, solder bucket Contact layout: See page 3 Contact type: P: Pin Orientation: None: Normal (N) W, X, Y, Z see previous page Cross reference list Receptacle type SOURIAU HE312 Solder mount H P HE312 1H P 2 Square flange H P HE312 2H P 2 Jam nut H P HE312 7H P 2 Shell size & layout Orientation 32

33 Hermetic Connectors 8526 Series Dimensions Solder mount receptacle (type 1H) B C ØF ØA ØD ØG E Panel cutout Shell size ØA max B ±.3 C max ØD +.15 E ±.15 F max ØG ± Square flange receptacle (type 2H) B E C F G K ØL ØA ØD G F K ØH N M ØJ Panel cutout Shell size ØA max B ±.15 C max ØD +.15 E ±.1 F max G ØH ±.15 ØJ ±.15 K ØL ±.1 M max N max Note: All dimensions are in millimeters (mm) 33

34 Hermetic Connectors 8526 Series Dimensions Jam nut receptacle (type 7H) B D C Shell G ØA max B max C max D size.1 ØE max F max min max H ØJ ± ØJ H ØA F ØE G Panel cutout Note: All dimensions are in millimeters (mm) 34

35 Hermetic Connectors 8526 Series Maximum connector weights (in grams) Shell type Shell size Solder mount receptacle (type 1) Square flange receptacle (type 2) Jam nut receptacle (type 7) Gaskets & O'rings Gasket for receptacle Type (not delivered with connector) O ring for receptacle Type 7 (delivered with connector) Shell size Part number Material Part number Material Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS Silicone Fluorosilicone AS35823 Silicone Fluorosilicone AS Silicone 35

36 Hermetic Connectors 8533 Series Description Thread coupling connector EN2997 and ESC1 qualified connector High temperature and high vibration resistance (engine environment) Glass sealed hermetic:. high hermeticity performance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Fully interchangeable with MIL hermetic connectors 23V qualified versions where higher voltage is used to reduce cable weight Solder cup or PC tail contacts Specific fuel tank version for long term fuel immersion Technical features Mechanical Shell: Passivated Stainless steel Seals: Silicone elastomer Contact: Ferrous alloy Contact plating: Gold Endurance: 5 mating/unmating operations Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Altitude Sea level 15 Vrms 15 m 6 Vrms 21 m 4 Vrms 33 m 2 Vrms Contact resistance at rated current: Maximum initial contact resistance at ambiant temperature Contact size Resistance mω Environmental Operating temperature: Class Y : 65 C to 2 C Class YE : 65 C to 26 C cyclic Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: 5 hours 36

37 Hermetic Connectors 8533 Series Contact layouts Contact #2 Contact #16 Contact #12 Contact #6 3#2 3#2 5#2 6#2 3#16 12# #12 7#16 15#2 1#16 24#2 2#6 8#12 14#16 31#2 2 4* #6 16#16 19#2 6#12 24#2 4#12 37#2 2#16 41# #12 19#16 26#2 6#12 27#2 12#16 55#2 3#6 * ABS Power correspondance. 37

38 Hermetic Connectors 8533 Series Contact layouts (matrix) Shell size Layout 8533 hermetic OK = SOURIAU's layout Q = SOURIAU's qualified layout EN2997 hermetic ESC1 hermetic 8533 spec OK Q Q OK 3 86 Available on request, please consult us OK Q Q 3 15 OK Q Q 5 16 OK Q OK Available on request, please consult us 12 Number of contacts #22D #2 #16 #12 #6 123 OK Q Q OK Q Q OK Available on request, please consult us OK Q Q OK Q Q OK OK Q Q OK Q Q OK Q Q Available on request, please consult us Available on request, please consult us Available on request, please consult us OK Q Q OK Available on request, please consult us Available on request, please consult us Available on request, please consult us Available on request, please consult us OK Q Q OK Available on request, please consult us Available on request, please consult us Available on request, please consult us Available on request, please consult us OK Q Q OK 3 Connector weights (in grams) Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle Cross reference list SOURIAU MIL Y P M83723/88Y 85337Y P M83723/89Y 85331Y P M83723/9Y Shell size & layout Orientation 38

39 Hermetic Connectors 8533 Series Ordering information SOURIAU part numbers Basic series Y 1 5 P N Shell type: 1: Solder mount receptacle 2: Square flange receptacle 7: Jam nut receptacle Class: Y: 2 C YE: 26 C Shell size: Contact layout: See page 37 P: Pin contacts Orientation: N T V Y (see page 43) Specification (other specification: see page 42): None: Standard hermetic version (solder cup) except for layout 24 and : Standard hermetic version (solder cup) for layout 24 and 243 only 22: Fuel tank version (solder cup) 6: 23V qualified connector, delivered with contacts (layouts 123, 144, 147 & 24 orientation T & V) A73: Tin plating on contacts rear side and gold plating on contacts front side EN2997 qualified products Basic series EN 2997 Y 8 3 M N Class: Y: 2 C YE: 26 C Shell type: : Square flange receptacle 1: Solder mount receptable 7: Jam nut receptable Shell size: Contact layout: See page 37 P: Pin contacts Orientation: N Y (see page 43) ESC1 qualified products Basic series ESC 1 YE P N Class: YE: 26 C Shell type: 1: Solder mount receptacle 2: Square flange receptacle 3: Jam nut receptable Shell size: Contact layout: See page 37 P: Pin contacts Orientation: N Y (see page 43) Contact termination: : Solder cup contacts B: Eyelet contacts 39

40 Hermetic Connectors 8533 Series Dimensions Solder mount hermetic receptacle (Class Y & YE) 1.57 max max ØC ØB ØA max 26.5 max Shell size ØA Max ØB Max ØC Max Jam nut hermetic receptacle (Class Y & YE) ØC E A ØD B max 26.5 max Shell size A Max B Max ØC Max ØD Max E Max Tightening torque of attachement nut 15 Torque in N.m ±1% Note: All dimensions are in millimeters (mm) 4

41 Hermetic Connectors 8533 Series Dimensions Square flange hermetic receptacle (Class Y & YE) 1.57 max max C D ØB ØA 4 holes E D C max 26.5 max Shell size Ø A Max Ø B Max C Max D E Max Panel cut out Type 1 Solder mount receptacle Type 2 Square flange receptacle Type 7 Jam nut receptacle ØA ØB 3.18 Max 3.18 Max ØE 1.57 Min 3.18 Max ØC D F Shell size ØA Min B min C D E F Note: All dimensions are in millimeters (mm) 41

42 Hermetic Connectors 8533 Series Contact variations Contact variations summary Contact variations Solder Eyelet PCB Ø Z X Y W Ø Z W X Y Ø Z X Y W Ø Z Ø Z Ø Z Type 1: Solder mount receptacle Type 2: Square flange receptacle Type 7: Jam nut receptacle Type of contact Specification Contact size W Max X Min Y Min Ø Z Max Designation PCB contacts Eyelet contacts Solder cup contacts PCB contact Long PCB contact ± Eyelet contact Without specification or specification Standard Solder cup contact Solder cup contact tin plated on rear part Note: for other contact length, please consult us. Note: All dimensions are in millimeters (mm) 42

43 Hermetic Connectors 8533 Series Orientation Orientation N Master Key A B C D Front face view of receptacle Shell size & , 18, 22 & 24 Angles N T V Y A B C D A B C D A B C D A B C D A B C D Gaskets & O'rings Gasket for square flange receptacle (not delivered with connector) O ring for jam nut receptacle 2 C Class (delivered with connector) O ring for jam nut receptacle 26 C Class (delivered with connector) Shell size Part number Material Part number Material Part number Material Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone Silicone Silicone THT Fluorosilicone 8538 Silicone Silicone THT 43

44 Hermetic Connectors 8D Series Description Thread coupling connector MILDTL38999 Series III qualified EN3645 compliant Glass sealed hermetic:. high hermeticity perfomance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Signal and power contacts up to size #4 Special fuel tank versions for long term fuel immersion 23V qualified versions where higher voltage is used to reduce cable weight Solder cup, PC tail or eyelet contacts Technical features Mechanical Shell: Class Y: passivated stainless steel Class N: nickel plated stainless steel Seals: Silicone elastomer Contact: Gold plated ferrous alloy Endurance: 5 mating/unmating operations Electrical Max current rating per contact: Contact size 22D Rating (A) Dielectric withstanding voltage: Service Sea level 3 m M 1 3 Vrms 8 Vrms I 1 8 Vrms 1 Vrms II 2 3 Vrms 1 Vrms Insulation resistance: 5 MΩ (under 5 Vdc) Environmental Operating temperature: 65 C to 2 C Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: Class Y: 5 hours Class N: 48 hours 44

45 Hermetic Connectors 8D Series Contact layouts 9 / A 11 / B #22D Service M 3#2 2#16 4#2 5#2 13#22D Service M 6#2 7#2 13 / C Contact #22D Contact #2 Contact #16 Contact #12 4#16 8#2 22#22D Service M 1#2 Contact #8 Power 15 / D #16 I 1#16, 14#2 18#2 19#2 37#22D Service M 4#16, 8#2 17 / E #12 8#16 I 26#2 55#22D Service M 2#16, 21#2 45

46 H Hermetic Connectors 8D Series Contact layouts 19 / F #16 I 26#2, 2#16 32#2 66#22D Service M 21 / G #12 16#16 I 79#22D Service M 2#16, 37#2 41#2 4#8 Power 23 / H #16 I 32#2 1#22D Service M 53#2 55#2 25 / J #2, 8#16 19#12 12#16, 12#12 29#16 128#22D Service M 37#16 I 23#2, 2#16 61#2 46

47 Hermetic Connectors 8D Series Contact layouts (matrix) Shell size 9 / A 11 / B 13 / C 15 / D 17 / E 19 / F 21 / G 23 / H 25 / J Layout D D type 21 8D Spec. 8D Spec. 8D Spec. Number of contacts QPL Spec. 6* 22* 84 & 85* A76* #22D #2 #16 #12 #8 #4 935 Q OK OK Q OK OK Q OK Q OK Q OK OK Available on request, please consult us OK Available on request, please consult us Q OK OK OK Q OK Q OK OK OK Available on request, please consult us Q OK OK Q OK OK Available on request, please consult us Q OK OK Q OK Q Available on request, please consult us Q Available on request, please consult us Q OK Q OK OK Q OK OK OK Q Available on request, please consult us Q OK OK Q OK OK OK Available on request, please consult us Q OK Q OK OK OK Q Available on request, please consult us Q Available on request, please consult us Q Available on request, please consult us Q Available on request, please consult us Q OK Q Q Available on request, please consult us Q OK OK Q Available on request, please consult us Q OK OK OK OK Available on request, please consult us Q OK Q Available on request, please consult us Q OK Q OK OK Available on request, please consult us Q OK Q OK Q Q Available on request, please consult us Q OK Q Available on request, please consult us Q Available on request, please consult us Q Available on request, please consult us OK Available on request, please consult us Q Available on request, please consult us 61 OK = SOURIAU's layout Q = SOURIAU's qualified layout * see next page for specifications details 47

48 Hermetic Connectors 8D Series Connector part numbers MILDTL38999 part number Basic Series D Y A 35 P N Shell style: 21: Square flange receptacle 23: Jam nut receptacle 25: Solder mount receptacle 27: Weld mount receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 9=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See pages 45 & 46 Contact type: P: Male solder cup C: Male PC tail contacts X: Male eyelet contacts Orientation: N, A, B, C, D, E SOURIAU part number Basic Series 8D Y P N 22 Shell style: : Square flange receptacle 1: Solder mount receptacle 4: Weld mount receptacle 7: Jam nut receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 9, 11, 13, 15, 17, 19, 21, 23, 25 Contact layout: See pages 45 & 46 Contact type: P: Male solder cup C: Male PC tail contacts X: Male eyelet contacts Orientation: N, A, B, C, D, E Specification: 22: Fuel tank version 84: Short PCB contact 85: Long PCB contact 6: 23V qualified connector (layouts 134, 176, 178 & 2148 orientation T & V) A73: Tin plating on contacts rear side and gold plating on contacts front side A76: Fuel tank version with crimp removable contacts Jam nut only 48

49 Hermetic Connectors 8D Series Dimensions Square flange receptacle (type 21) F 2.35/2.5 E C D C or D A C or D ØG or ØH B 12.4/12.95 Panel cutout A J Rear mounting K Front mounting Shell size A (9) A ±.2 B ±.2 C D E ±.3 F max ØG Front mounting ØH Rear mounting B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) J max K max Solder mounting receptacle (type 25) C 1 ±.2 B 12.4/12.95 Ø D Ø A Shell size Ø A max B max C max D max A (9) B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) Note: All dimensions are in millimeters (mm) 49

50 Hermetic Connectors 8D Series Dimensions Jam nut receptacle (type 23) 22.6 max 12.4/12.95 B Ø C ØG A Ø E H Thread F D J Shell size A flat B max ØC ±.3 D ±.4 ØE ±.3/ F thread ØG +.25 H +.25 J A (9) M17 x 16g B (11) M2 x 16g C (13) M25 x 16g D (15) M28 x 16g E (17) M32 x 16g F (19) M35 x 16g G (21) M38 x 16g H (23) M41 x 16g J (25) M44 x 16g Weld mounting receptacle (type 27) C 12.4/ D Max Ø B 3.81 ±.64 Ø A Shell size Ø A +.3 Ø B ±.3 C max D ±.2 A (9) B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) Note: All dimensions are in millimeters (mm) 5

51 Hermetic Connectors 8D Series Orientations Orientations Viewed from front face of receptacle Viewed from front face of plug Shell size 9 (A) 11 (B) 15 (D) 13 (C) 17 (E) 21 (G) 19 (F) 23 (H) 25 (J) Angles N A B C D E T V A B C D A B C D A B C D A B C D A B C D Maximum connector weight (in grams) Gaskets & O'rings Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle 9 (A) (B) (C) (D) (E) (F) (G) (H) (J) Shell size Gasket for receptacle Type (not delivered with connector) O ring for receptacle Type 7 (delivered with connector) Part number Material Part number Material 9 (A) Fluorosilicone AS Silicone 11 (B) Fluorosilicone AS Silicone 13 (C) Fluorosilicone AS Silicone 15 (D) Fluorosilicone AS Silicone 17 (E) Fluorosilicone AS Silicone 19 (F) Fluorosilicone AS Silicone 21 (G) Fluorosilicone AS Silicone 23 (H) Fluorosilicone AS Silicone 25 (J) Fluorosilicone AS Silicone Note: All dimensions are in millimeters (mm) 51

52 Hermetic Connectors 8D Series Contact variations Contact variations summary W X Y W (PCB contacts) X Y W X Y ØZ ØZ ØZ X W (Solder cup contacts) X Type 21: Square flange receptacle Type 23: Jam nut receptacle Type 25: Solder mount receptacle Type of contact Specification Type of shell Contact size W max X min Y min ØZ max Solder cup ( P ) PCB ( C ) WF (F38999) WF (F38999) 84 (8D) 85 (8D) Note: for other contact length, please consult us & 22 N/A 3.45 N/A N/A 23 2 & N/A N/A N/A 25 2 & 22 N/A 2.3 N/A N/A N/A N/A N/A N/A N/A N/A Note: All dimensions are in millimeters (mm) 52

53 Hermetic Connectors 8STA Series Description Bayonet coupling connector Micro miniature connector based on MILDTL38999 standard Glass sealed hermetic:. high hermeticity performance. compact low profile Various mounting styles:. compact solder mount receptacle. easy to replace jam nut receptacle Solder cup or PC tail contacts Specific fuel tank version for long term fuel immersion Technical features Mechanical Shell: Stainless steel Shell plating: Passivated Insulator: Glass bead Contact: Nickel iron Contact plating: Gold Endurance: 5 mating cycles Electrical Test voltage: : Service M: 18V 13V Contact resistance: 2 mω Insulation resitance: 5MΩ (at 5Vdc) Contact rating: Size 16: Size 2: Size 22D: Size 26: 1 A 5 A 3 A 1.8 A Environmental Operating temperature: 55 C to +175 C Sealing mated connectors: IP67 (1 meter for 3 min minimum) Salt spray: 48 hours Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Ordering information Basic series 8STA 1 Y 2 5 P N A73 Shell type 1: Solder flange 7: Jam nut receptacle Class Y: Hermetic version Shell size: 2, 4, 6, 8, 1, 12, 14 Contact layout: See next page for available layouts Type of contact C: Male PC tail contacts P: Male solder cup contacts Orientation N: Red / A: Yellow / B: Blue / C: Orange / D: Green Specification (mandatory) 22: Fuel immersible version A73: Tin plating on contacts rear side and gold plating on contacts front side 53

54 Hermetic Connectors 8STA Series Contact layouts (viewed from front face of male insulator) Contact #26 Contact #22D Contact #2 5#26 Service R 13 #22D Service M 6 #2 Contact # #16 22 #22D Service M 1 #2 37 #22D Service M 4 #16, 8 #2 Contact layouts (matrix) Shell size Layout Hermetic 8STA OK Available on request, please consult us 3 45 Available on request, please consult us 5 46 Available on request, please consult us Available on request, please consult us 3 65 Available on request, please consult us 5 69 Available on request, please consult us Available on request, please consult us 5 Number of contacts #26 #22D #2 # Available on request, please consult us Available on request, please consult us Available on request, please consult us 3 12 Available on request, please consult us 2 14 Available on request, please consult us 4 15 Available on request, please consult us Available on request, please consult us Available on request, please consult us OK OK 6 Shell size Layout Hermetic 8STA OK = SOURIAU's layout Number of contacts #26 #22D #2 #16 # Available on request, please consult us OK Available on request, please consult us Available on request, please consult us OK Available on request, please consult us OK Available on request, please consult us Available on request, please consult us Available on request, please consult us Available on request, please consult us OK Available on request, please consult us OK

55 Hermetic Connectors 8STA Series Dimensions Solder flange receptacle size 2 Ø1 Ø.5 ± / PCB layout Ø Ø 7.2 / ±.5 Ø8.3 ±.2 Please consult us for other shell sizes. 1.65/ / max. Color band Jam nut receptacle sizes 1 to max max. 9.5 max. Viton O ring 3.5 max. Panel cut out ø A max. ø D E Thread. ø D max. C max. G ø F Panel thickness: 1.5 to 5 ø B max. Shell size ø A max. ø B max. C max. ø D max. E Thread Panel cut out ø F ±.1 G ± M18 x M21 x M24 x Please consult us for other shell sizes. Note: All dimensions are in millimeters (mm) 55

56 Hermetic Connectors DSub Series Description Rackable/screw coupling connector MIL C 2438 C compliant High density DSub interface Glass sealed hermetic 2 fixing types:. Fast and interchangeable screw mounting. Hermetic solder mounting Solder cup or PC tail contacts Large shell plating type:. Gold. Tin. Cadmium Technical features Mechanical Shell: Steel Shell plating: Cadmium, gold, bright tin lead, mat RoHS tin Contact: Ferrous alloy Contact plating: Gold, mat tin Endurance: 5 mating/unmating operations Electrical Contact rating: 5A max Test voltage: 75 Vrms (max Vrms/5Hz) Insultaion resistance: 5 MΩ Contact resistance: 14 mω Environmental Operating temperature: 55 C to 125 C Hermeticity: Leak rate < atm.cm 3 /s (helium gas test) Salt spray: 48 hours (cadmium) 24 hours (tin) 56

57 Hermetic Connectors DSub Series Contact layouts Viewed from front face of male insulator. Contacts are individually numbered on both side of insulator. E A B contacts 15 contacts 25 contacts C D contacts 5 contacts Ordering information Basic Series D E H 9 P 2 Shell size: E, A, B, C, D Class: H: Hermetic Number of contacts: 9 (E), 15 (A), 25 (B), 37 (C), 5 (D) Contact type: P: Pin Specification: Solder mounting Shell Contacts with locking stub without locking stub Screw mounting plating plating Solder bucket Straight PCB contact Solder bucket Straight PCB contact Solder bucket Straight PCB contact Cadmium Gold Tin lead Gold Mat tin 9 Mat tin Gold 26 Gold Gold Cross reference list SOURIAU M2438 (not QPL) SOURIAU M2438 (not QPL) DEH9P5 M2438/91 DEH9P7 M2438/911 DAH15P5 M2438/92 DAH15P7 M2438/912 DBH25P5 M2438/93 DBH25P7 M2438/913 DCH37P5 M2438/94 DCH37P7 M2438/914 DDH5P5 M2438/95 DDH5P7 M2438/915 57

58 Hermetic Connectors DSub Series Dimensions A B DSub hermetic 1 1 D C Hole Ø3.2 for screw mounting H G J 6.95 max Ø.83 max F E 5.75 min 7.6 max Locking stud 4.4 UNC 2B Tapped hole Solder bucket Straight PCB contact Shell size A /+.3 B C /+.3 D E +.1 F max G.2 screw mounting H ±.2 J ±.2 E A B C D Panel cutout Screw mounting ØD Front panel mounting 1.4 max A C B Shell size E A Mounting type A ±.1 B ±.1 C ±.1 D ±.5 only for screw mounting E ±.1 Front Rear Front Rear R:.8 max E Rear panel mounting A C 1 D B B C D Front Rear Front Rear Front Rear Note: All dimensions are in millimeters (mm) 58

59 Hermetic Connectors DSub Series PCB drilling PCB contact version or ØA Ø3.1 ±.1 Only for screw mounting 2.54 or ØA Ø3.1 ±.1 Only for screw mounting 9 contacts 15 contacts 25 contacts 2.54 or 2.84 ØA Ø3.1 ±.1 Only for screw mounting Ø3.1 ±.1 Only for screw mounting 2.84 or Ø3.1 ±.1 Only for screw mounting 2.54 or 2.84 ØA contacts 2.54 or 2.84 ØA contacts Accessories DSub hermetic cap Shell size Cap part number E 7 58 A 7 59 B 7 51 C D Note: All dimensions are in millimeters (mm) 59

60 HERMETIC 217 SOURIAU SOURIAU is a registered trademark

61 Hermetic Range Extension Standard glass to metal sealing technologies: Removable crimp contacts Hermetic receptacles with standoffs LT27 rack & panel hermetic connector Panel bulkhead Hermetic compact connector metallized Solder contacts on both sides of bulkhead Contact grounded on the shell Thermocouple Alternative sealing technologies: Resin sealed connector... 66

62 Hermetic Connectors Range Extension Standard glass to metal sealing technologies Removable Crimp Contacts A technology combining crimp contacts superiority with glass to metal perfect sealing High hermetic performance:. Glass to metal sealing: leakage of less than 1 9 atm.cm 3 /s. Removable crimp contacts:. RoHS: no lead used.. Long lifetime: superior to solder cup contacts in kerosene immersion.. Easy MRO: contact replacement. Long term fuel immersion materials:. Performances guaranteed for minimum 9, hours in fuel immersion. Wide Availability:. EN3646 (Airbus Qualified Products).. EN2997, EN3645, MILDTL See «MILDTL38999, EN3646, EN2997 Fuel Tank Connector» datasheet on Hermetic Receptacles with Standoffs Easy and robust PCB mount feature for hermetic receptacles. User friendly easy to assemble:. 3 fixing screws.. No need of additional PCB fixing tool when soldering the contacts. PCB PC tails Fixing screws Standoffs Adapted to harsh environment:. Standoffs directly machined into the connector.. Excellent grounding of the PCB to the connector shell through the standoffs.. Excellent vibration and shock resistance: PC tail to PCB stresses are eliminated by the standoffs. Compact:. Hermetic receptacle compact design maintained with a profile smaller than the double flange version. See «Hermetic Receptacles with Standoffs» datasheet on 62

63 Hermetic Connectors Range Extension Standard glass to metal sealing technologies 8LT27 Rack & Panel Hermetic Connector Rack & panel glass sealed receptacle. Combine the easy use of blind mateable connectors to excellent hermeticity. Blind connection:. Per HE38 standard.. Fixed receptacle to the float mounting plug: just push to connect... and release to disconnect!. Superior misalignment allowances: Axial ±1mm Angular ±1mm Longitudinal ±1mm High pressure performance:. Glass to metal sealing receptacle. Helium leakage of less than 1 7 atm.cm 3 /s.. Pressure resistance. See «8LT27 Series Hermetic Connectors» datasheet on Hermetic Feedthrough Glass fused hermetic through bulkhead. Connector derivatives from the bulkhead feedthrough range. Simplified use. Quick and easy:. Each face of the receptacle mates to a plug.. Quick cable integration.. Easy maintenance. Secured pressure differential:. Glass fused insert enables it to resist high pressure differences, even when unmated.. Leakage 1, times lower than standard connectors. Male/male interface:. Each side of the receptacle is populated with male contacts.. For male/female options, see the reinforced sealing bulkhead range. See «Hermetic Feedthrough» datasheet on 63

64 Hermetic Connectors Range Extension Standard glass to metal sealing technologies Hermetic Compact Connector Metallized AM89 Series Servo Control Connector. Shielded and space saving receptacle with hermetic performance. High density solution:. 4 contacts #2 in standard.. Other arrangements available on request. High hermeticity:. Glass to metal sealing technology.. Leak rate <1.1 7 atm.cm 3 /s.. Housing made of stainless steel. Compact solution:. Oval flange solution. Large range of applications:. Suitable for primary and secondary actuators. See «AM89 Receptacle Hermetic Connectors» datasheet on Solder Contacts on Both Sides of Bulkhead 8STA connector designed for high vibration environment. Wire soldered on both sides of the feedthrough: no plugs needed. Cost and space saving:. Adapted to spaceconstrained area.. No plugs necessary. Easy to solder:. Contacts fully tin plated.. Different contact sizes available. High performance sealing:. <1.1 7 atm.cm 3 /s. Heat shrink boot version:. AM44 connector with specific shell: See «8STA Series Hermetic Feedthrough» datasheet on 64

65 Hermetic Connectors Range Extension Standard glass to metal sealing technologies Contact Grounded on the Shell Hermetic connector with one or several contacts directly grounded on the shell. Time saving:. No specific wiring operation required. Quality control:. Grounding operation done in controled conditions. Compact:. No additional pigtail needed. Thermocouple Hermetic connector with Kp/Kn contacts for integration into thermocouple sensors. Standard interface:. Solution compatible with EN2997, MILDTL38999, MILDTL26482 and EN3646 standards. High hermeticity:. Leak rate < atm.cm 3 /s (helium gas test). Easy integration into thermocouple sensors:. Same conductive materials used as thermocouple sensors.. Solder flange with specific dimensions available.. Housing available in 34L, 316L and other materials on request. 65

66 Hermetic Connectors Range Extension Alternative sealing technologies Resin Sealed Connector Connector with reinforced sealing. Resin sealed for harsh environment applications. Up to 1 times higher sealing than standard version. Wide availability:. All layouts.. Aluminum, including RoHS Black Zinc Nickel.. Composite for ultra low weight.. Titanium or stainless steel for outdoor application. Temperature:. Fast temperature change: from 55 C to 125 C.. Compatible with wave or iron soldering. Large contacts offer:. PC tail or solder contacts.. Male or female contacts.. Tin plated version available.. Shoulderless contact available, consult us. See «8LT, 8ST & 8D Series Reinforced Sealing» datasheet on 66