QPL, general purpose, hermetic, filtered, lanyard released and custom solutions. MIL-DTL Series IV connectors and cable assemblies

Transcription

1 QPL, general purpose, hermetic, filtered, lanyard released and custom solutions ML-DTL Series V connectors and cable assemblies

2 ML-DTL Series V general purpose connectors Overview 8 Technical Specifications 9 Ordering nformation 10 Shell / nsert Configurations 11 nsert / Contact Ratings 12 nsert Drawings 13 Polarization Tables 16 nstallation nstructions 53 Box Mount Receptacles (D38999/42) Mechanical Drawings 19 Straight Plugs (D38999/46 & 47) Mechanical Drawings 17 n-line Receptacles (D38999/49) Mechanical drawings 20 Wall-Mount Receptacles (D38999/40) Mechanical Drawings 18 Jam-Nut Receptacles (D38999/44) Mechanical Drawings 21 Feed-Through Receptacles Mechanical Drawings 22 2 EATON ML-DTL Series V

3 Specialized interconnect solutions Accessories (D38999/50, 51, & 52) Overview 23 Receptacle & Plug Covers 24 Dummy Stowage Receptacles 27 Connector Savers 28 Hermetic Receptacles (D38999/41,43,45, & 48) Overview 43 Technical Specifications 44 Ordering nformation 45 Shell / nsert Configurations 46 Mechanical Drawings 47 Wing-Lok Plugs Overview 29 Technical Specifications 30 Ordering nformation 31 Shell / nsert Configurations 32 Mechanical Drawings 33 PC Tail Terminations Overview 51 Ordering nformation 52 Filtered Receptacles Overview 35 Technical Specifications 36 Ordering nformation 39 Shell / nsert Configurations 40 Mechanical Drawings 41 Power-Breech Customs - Up to 900 Amps Overview 6 Custom Connectors Overview 5 Cable Assemblies Overview 4 EATON ML-DTL Series V 3

4 An extensive array of mil-circular connectors NASA SSQ NATC connectors are available in 53 standard contact patterns including ML--DTL high speed data and bussed configurations. Micro-military circular connectors incorporate latest-generation designs to deliver significantly smaller sizes, lower weights and higher contact densities that ML--DTL solutions. Power-Breech connectors are rated up to 900 amps. These shell size solutions utilize ML--DTL Series V derived coupling mechanisms. ML--DTL Series and V solutions include QPL, general purpose, hermetic, filtered, lanyard released and Wing-Lok plugs. Custom cables and wiring harnesses Eaton can provide custom cables and wiring harnesses for turnkey design, collaborative co-development, or build-to-print programs. End-to-end connectivity capabilities include: Application-specific solutions for high currents and voltages, Ethernet, and RF applications Single and multiple-layer foil and braided EM/RF shielding Extreme temperatures, shock, vibration, radiation, corrosive media and vacuum ntegrated fluid and gas delivery and cable separation NASA NHB 5300 soldering and NASA-STD cable manufacturing compliances n-house capabilities include overmolding and continuous fabric and metal braidings 4 EATON ML-DTL Series V

5 Custom Breech-Lok connector capabilities Breech-Lok custom lanyard solutions require significantly lower separation forces than D38999/31-compliant connectors Straight pull releases with as low as 90 pounds of force. 15 off-angle separations with as low as 100 pounds of force. Designed to withstand 500 harsh-environment mating cycles and 100 snatch releases. Additional lanyard-plug modifications include redundant releases and custom and adjustable lanyard lengths. Breech-Lok lanyard release, flight heritage includes the Bell Helicopter V22 Osprey and the Eurocopter Tiger. Custom inserts, shells, and accessories deliver high contact densities and application-optimized performance High-speed data including: fiber optic, ML-DTL-1553, USB, and 10/100/1000/10GBASE-T Ethernet. Contact configurations include split-pair quadrax, standard quadrax, differential twinax, and controlled impedance. A readily-available library of custom inserts such as four 8 power and eight 16 contacts in a size 23 shell. Power-Breech custom solutions providing up to 900 amps. Additional customer-defined features: custom shell materials, platings, mounting flanges, backshells, strain reliefs, and extended coupling rings. Space rated, Breech-Lok technologies accelerate EVA and VA custom-solution development Custom solutions available with Class G finish, space-rated materials. Space-rated materials provide a total-mass loss of < 1% and contain < 0.1% volatile materials. Breech-Lok products have been space-flight approved by the NASA Goddard Space Flight Center. Flight heritage includes multiple space shuttle and satellite programs. Custom configurations available with the ergonomic Wing-Lok design are ideal for EVA and VA applications. EATON ML-DTL Series V 5

6 Power-Breech custom solutions up to 900 amps Meets ML-DTL Series V performance requirements Custom Power-Breech solutions provide ML-DTL Series V performance in configurations with large contacts and shell sizes that are not available in QPL solutions. A Series V derived, breech-lock-coupling mechanism provides quick, positive engagements. These heritage-proven design platforms can be customized to meet a wide range of mission-specific requirements: Current ratings up to 900 amps. Extreme shock, vibration, temperature, humidity, and EM/ RF environments. Harsh-environment cable assemblies. CBM program heritage; meets Boeing specifications , , , and High-current capabilities include solutions configured with four, 4/0 contacts. Available with 2024 Al-alloy shells and CAD/OD (per QQ-P-416) finishes that withstand 500 hours salt spray. ML-DTL Series V derived, breech-mating designs survive 500 engagement cycles. Vibration and shock capabilities include ML-STD-202, Method 204, Condition D and ML-STD-38999H, Series V. Positive-detent mechanism utilizes 270 of engagement rotation and provides visual, audible, and tactile mating indications. Shell designs are 100% scoop proof and are available in ten polarization configurations. Please contact Eaton at to discuss your high-current requirements. This Power-Breech solution utilizes four 4/0 contacts in a size 57 shell to provide 900 amps. These shell-size 41 connectors mate with 14 8 contacts to provide a 640-amp current rating. 6 EATON ML-DTL Series V

7 Power-Breech technical specifications Heritage-proven designs in shell sizes The specifications listed below have been confirmed through customer qualifications of Power-Breech connectors designed for their harsh-environment applications. These heritage-proven specifications are presented as capabilities references. Please contact Eaton to discuss how quickly custom Power- Breech solutions can be developed to meet your specific requirements. Materials, Finish, and Mechanical Shell and Coupling Ring Material Shell and Coupling Ring Plating Contact Material & Plating nsulator Grommet and Seal Grounding Springs Mating Life Contact Retention Polarization 2024 Aluminum CAD/OD per QQ-P-416 Copper Alloy with Gold Plating, 50 Micro-nches Minimum Hard Dielectric Wafer Fluorosilicone Beryllium Copper 500 Cycles Minimum Up to 25 Pounds 270 Engagement Rotation Available with Ten Different Polarizations Electrical and Environmental Current Ratings Service Ratings Emi Leakage Attenuation Shell-to-Shell Conductivity Operating Temperature Sealing Corrosion Resistance Fluid mmersion Vibration Shock Up to 900 amps Up to 2800 VRMS at Sea Level > 85dB from 0.1 to 1,000MHz, 10dB Per Octave from 1,000 to 10,000MHz 2.5 Millivolt imum Drop -65 C to 200 C (-85 F to 392 F) Sand and Dust as per ML-STD-202 and ce Resistance Withstands 500 Hours Salt Spray Various Fuels, Solvents, Coolants, and Oils as per EA Per ML-STD-202, Method 204, Condition B EA , Vibration: EA EATON ML-DTL Series V 7

8 General purpose QPL and modified connectors Field-proven performance in mission-critical applications Comprehensive range of QPL and modified solutions include Class G, space-rated connectors. High-speed-data configurations include ML-STD Grounding occurs inch (1.27mm) before electrical-contact engagement. 360 grounding fingers provide up to 65dB protection at 1GHz. -65 C to 200 C operating temperatures. Finish options include 500 hour salt-spray-rated platings. Please contact customer service at to order products or receive additional information. Breech-Lok solutions comprise one of the industry s largest installed bases of ML-DTL Series V connectors. This track record of uncompromised reliability has been proven in harsh-environment applications ranging from weapons systems to spacecraft. Breech-Lok products can be quickly customized to meet a broad array of mission-specific requirements: Special insert patterns and shell configurations. Customer-defined EM/RF compliances. Custom connector/cable assemblies. Please refer to page 5 for additional capabilities. Straight plugs Box-mount receptacles Harsh-environment design features EM ring Feed-thru receptacles n-line receptacles Metal contact retainer clips High-strength coupling ring Jam-nut receptacles Wall-mount receptacles 8 EATON ML-DTL Series V

9 General-purpose connectors technical specifications Materials, Finish, and Mechanical Class C Class F Class G Class K Class S Class T Class W Shell and Coupling Ring Material 2024 Al 2024 Al 2024 Al Corrosion Resistant Steel 2024 Al 2024 Al Shell and Coupling Ring Plating Anodize Nickel per ASTM B733* Passivated Electrodeposited Nickel Nickel Fluorocarbon Polymer CAD/OD per QQ-P-416 Contact Material & Plating nsulator Grommet and Seal Grounding Springs Mating Life Contact Retention Polarization Copper Alloy with Gold Plating, 50 Micro-nches Minimum Hard Dielectric Wafer - All Finish Classes Fluorosilicone - All Finish Classes Beryllium Copper - All Finish Classes 500 Cycles Minimum - All Finish Classes Up to 25 Pounds - All Finish Classes Per ML-STD Series V; N, A, B, C, D, K, L, M, R, and U - All Finish Classes *Class F coupling rings are anodized. Environmental, Shock, Vibration, and EM/RF Class C Class F Class G* Class K** Class S Class T Class W Operating Temperature -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 175 C (-85 F to 347 F) -65 C to 175 C (-85 F to 347 F) Sealing Sand and Dust as per ML-STD-202 and ce Resistance - All Finish Classes Corrosion Resistance Withstands 500 Hours Salt Spray Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Fluid mmersion Sine Vibration Random Vibration Shock Various Fuels, Solvents, Coolants, and Oils as per EA All Finish Classes 30g at Ambient Temperature - All Finish Classes 50g at Ambient Temperature - All Finish Classes 300g +/- 15% Half-Sine-Wave Magnitude for 3 +/- 1mS - All Finish Classes EM 100 MHz EM 10 GHz No EM Shielding No EM Shielding > 90dB > 90dB > 80dB > 90dB > 90dB > 90dB > 65 db > 65 db > 45 db > 65 db > 50 db > 50 db Shell-to-Shell Conductivity 1.0 Millivolt. Drop 1.0 Millivolt. Drop 1.0 Millivolt. Drop 2.5 Millivolt. Drop 1.0 Millivolt. Drop 2.5 Millivolt. Drop 2.5 Millivolt. Drop **Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum. **Finish Class K configurations provide 2000 F firewall protection for 20 minutes minimum. EATON ML-DTL Series V 9

10 General-purpose connectors ordering information ML-DTL part number D38999/ 46 W B 35 P N Eaton part number BL G6 W P N ML-DTL Series V Specification Polarization (Page 16) Breech-Lok Connector Polarization (Page 16) Shell Type (Table Below) Contact Style (Table Below) Shell Type (Table Below) Contact Style (Table Below) Finish Class (Table Below) Shell Size (Page 11) nsert Arrangement (Page 11) Finish Class (Table Below) Shell Size (Page 11) nsert Arrangement (Page 11) Designator Descriptions Designator Type Military Eaton Description ML-DTL-38999/40 00 Wall-Mount Receptacle (Finish Class C, F, W, & K Configurations are QPL Certified) ML-DTL-38999/42 02 Box-Mount Receptacle (Finish class C, F, & W Configurations are QPL Certified) ML-DTL-38999/44 07 Jam-Nut Receptacle (Finish Class C, F, W, & K Configurations are QPL Certified) Shell Type ML-DTL-38999/46 G6 EM Straight Plug (Finish Class F, W, & K Configurations are QPL Certified) ML-DTL-38999/47 06 Non-EM Straight Plug (Finish Class C, & W Configurations are QPL Ccertified) ML-DTL-38999/49 03 n-line Receptacle (Finish Class C, F, & W Configurations are QPL Certified) N/A 05 Bulkhead-Feed-Through Receptacle Finish Class C C Anodize, -65 C to 200 C (-85 F to 392 F) F F Nickel per ASTM B733*, -65 C to 200 C (-85 F to 392 F) G G Nickel per ASTM B733*, -65 C to 200 C (-85 F to 392 F) K K CRES (Passivated), -65 C to 200 C (-85 F to 392 F) S S Electrodeposited Nickel, -65 C to 200 C (-85 F to 392 F) T T Nickel Fluorocarbon Polymer, -65 C to 175 C (-85 F to 347 F) W W CAD/OD per QQ-P-416, -65 C to 175 C (-85 F to 347 F) P P Pin Contact Style S S Socket A A Pin, Non-Standard (Connector Shipped Without Contacts) *Class F coupling rings are anodized B B Socket, Non-Standard (Connector Shipped Without Contacts) 10 EATON ML-DTL Series V

11 General-purpose connectors standard shell & insert configurations Shell-Size Conversions Military Designation A B C D E F G H J Shell Size & Eaton Designation Please contact Eaton to discuss custom shells and inserts Shell Size nsert SR TTL 9 35 M D M M M M M M M M SR = Service Rating. TTL = the total number of contacts. 8 TWX Shell Size nsert SR TTL 22D M M M M M M M N N M TWX 8 PWR EATON ML-DTL Series V 11

12 nsert and contact ratings nsert Service Ratings Suggested Operating Voltage (Sea Level) Test Voltage (Sea level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 100,000 Ft. Service Rating AC (RMS) DC VRMS 600 VRMS 400 VRMS 200 VRMS VRMS 800 VRMS 500 VRMS 200 VRMS M VRMS 550 VRMS 350 VRMS 200 VRMS N VRMS 400 VRMS 260 VRMS 200 VRMS Contact Part Number Cross Reference Contact Size Eaton Part Number Military Part Number 22D M39029/ M39029/ M39029/ M39029/ Pin 10 Contact Eaton M39029/ COAX P00 M39029/ COAX Contact Eaton M39029/ TWNAX P00 M39029/ POWER N / A 22D M39029/ M39029/ M39029/ M39029/ Socket M39029/ COAX S00 M39029/ COAX Contact Eaton M39029/ TWNAX S00 M39029/ POWER N / A Contact Size Crimp Well Data Well Diameter Minimum Well Depth Recommended Contact Rating (Amps) Wire Size (Awg) D.0345 ± ± ± ± ± EATON ML-DTL Series V

13 nsert drawings 9-35 to Legend: = Not ML-Standard = Main Key, Key Way Polarization Contact Size No. 8 (TWNAX) No. 8 Power Contacts No. 10 No. 12 No.16 No. 20 No. 22D nsert Arrangement: Quantity and Size: Service Rating: No, 22D Contacts M No. 20 Contacts No. 16 Contacts No. 16 Contacts No. 20 Contacts No. 22D Contacts M nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts No. 20 Contacts No. 16 Contacts No. 22D Contacts M No. 20 Contacts No. 16 Contacts nsert Arrangement: Quantity and Size: Service Rating: No. 16 Contacts 14 No. 20 Contacts No. 20 Contacts No. 20 Contacts No. 22D Contacts M No. 16 Contacts 8 No. 20 Contacts No. 8 Contacts M nsert Arrangement: Quantity and Size: Service Rating: No. 12 Contacts No. 16 Contacts No. 20 Contacts No. 22D Contacts M No. 22D Contacts 2 No. 8 Contacts M nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts 2 No. 16 Contacts No. 8 Contacts M No. 8 Contacts M No. 16 Contacts No. 22D Contacts 4 No. 8 Contacts M EATON ML-DTL Series V 13

14 nsert drawings to 25-4 Legend: = Not ML-Standard = Main Key, Key Way Polarization Contact Size No. 8 (TWNAX) No. 8 Power Contacts Front Face of Pin nsert Shown) No. 10 No. 12 No.16 No. 20 No. 22D nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts No. 22D Contacts M No. 8 Contacts M No. 12 Contacts nsert Arrangement: Quantity and Size: Service Rating:: No. 16 Contacts No. 20 Contacts 2 No. 8 Contacts M No. 22D Contacts 2 No. 16 Contacts M No. 20 Contacts 2 No. 16 Contacts nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts No. 16 Contacts No. 22D Contacts M No. 20 Contacts nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts No. 16 Contacts No. 16 Contacts No. 20 Contacts 8 No. 16 Contacts 14 EATON ML-DTL Series V

15 nsert drawings 25-8 to Legend: = Not ML-Standard = Main Key, Key Way Polarization Contact Size No. 8 (TWNAX) No. 8 Power Contacts Front Face of Pin nsert Shown) No. 10 No. 12 No.16 No. 20 No. 22D nsert Arrangement: Quantity and Size: Service Rating: No. 8 Contacts M No. 20 Contacts 9 No. 10 Contacts N No. 12 Contacts No. 20 Contacts 13 No. 16 Contacts 4 No. 12 Contacts 3 No. 8 Contacts N nsert Arrangement: Quantity and Size: Service Rating: No. 16 Contacts 12 No. 12 Contacts No. 16 Contacts No. 22D Contacts M No. 20 Contacts 20 No. 16 Contacts X Y W Z a t s b u c y d CC GG BB w e x f FF A g y DD EE Z B h C j D k l E F G J H V U T r S q R P AA P n N m M L K nsert Arrangement: Quantity and Size: Service Rating: No. 20 Contacts 4 No. 16 Contacts 2 No. 8 Contacts No. 20 Contacts No. 20 Contacts 14 No. 16 Contacts 6 No. 12 Contacts 4 No. 8 Power Contacts No. 20 Contacts 14 No. 16 Contacts 10 No. 12 Contacts EATON ML-DTL Series V 15

16 Polarization tables XX XX YY YY Plugs Receptacles Polarization XX YY N A B C D K L M R U EATON ML-DTL Series V

17 D38999/46 & 47 straight plugs, Eaton types G6 & 06 U Master Keyway 0.19 Min. (4.80 mm) (26.92 mm) Mated (36.58 mm) Unmated (38.86 mm) (2.29 mm) (øm) Keyway Major Wire Sealing Grommet øc øb V Thread Blue Color Band Red Unmated ndicator EM Grounding Ring O-Ring Shell Size U Reference Socket Pin (2.95) (2.95) (2.97) (3.48) (3.48) (3.99) (3.99) (4.50) (4.50) (5.82) (1.93) (1.93) (1.96) (2.46) (2.46) (2.97) (2.97) (3.48) (3.48) (4.60) ØB (16.51) (19.69) (22.89) (26.39) (29.18) (32.39) (35.59) (38.79) (41.88) (55.88) ØC (23.75) (26.59) (30.99) (34.19) (37.39) (40.18) (43.28) (46.51) (49.71) (63.88) ØM (13.28) (16.36) (19.43) (22.58) (25.76) (27.79) (30.96) (34.24) (37.47) (48.46) V Thread M12x1.0-6g-0.1R M15x1.0-6g-0.1R M18x1.0-6g-0.1R M22x1.0-6g-0.1R M25x1.0-6g-0.1R M28x1.0-6g-0.1R M31x1.0-6g-0.1R M34x1.0-6g-0.1R M37x1.0-6g-0.1R M47x1.0-6g-0.1R Dimensions are stated as inches (mm). EATON ML-DTL Series V 17

18 D38999/40 wall-mount receptacles, Eaton type (32.00 mm) ØP 4 Holes ØM Key Major U (1.02 mm) C (2.29 mm) Wire Sealing Grommet ØD ØJ Boss Blue Full Mate ndicator R Typ. R Typ. S Typ (20.57 mm) V Thread Blue Color Band Shell Size ØC (3.38) (3.38) (3.38) (3.38) ØD (9.75) (12.93) (16.10) (19.28) (22.48) (25.63) (28.80) (31.98) (35.15) (46.00) ØJ Boss (16.97) (20.14) (23.34) (26.52) (29.72) (32.87) (36.04) (39.22) (42.39) (56.39) ØM Ref (11.79) (14.96) (18.29) (21.44) (24.61) (27.64) (30.81) (34.09) (37.31) (48.31) ØP Min (3.61) (3.61) (3.61) R BSC (8.33) (10.31) (11.51) (12.31) (13.49) (14.68) (15.88) (17.46) (19.05) (25.40) S (24.08) (26.70) (29.11) (31.50) (33.91) (37.11) (40.21) (43.41) (46.61) (59.84) U reference Socket Pin (1.65) (1.65) (1.65) (2.16) (2.16) (2.67) (2.67) (3.18) (3.18) (4.19) (2.67) (2.67) (2.67) (3.18) (3.18) (3.68) (3.68) (4.19) (4.19) (5.51) V Thread M12x1.0-6g-0.1R M15x1.0-6g-0.1R M18x1.0-6g-0.1R M22x1.0-6g-0.1R M25x1.0-6g-0.1R M28x1.0-6g-0.1R M31x1.0-6g-0.1R M34x1.0-6g-0.1R M37x1.0-6g-0.1R M47x1.0-6g-0.1R Dimensions are stated as inches (mm). 18 EATON ML-DTL Series V

19 D38999/42 box-mount receptacles, Eaton type (32.00 mm) ØP 4 Holes ØM Key Major U (1.02 mm) C (2.29 mm) Wire Sealing Grommet ØJ Boss ØD ØV ØW Blue Full Mate ndicator R Typ. S Typ. R Typ (20.57 mm) Blue Color Band (3.56 mm) (3.56 mm) Shell Size C (3.38) (3.38) (3.38) (3.38) ØD (9.75) (12.93) (16.10) (19.28) (22.48) (25.63) (28.80) (31.98) (35.15) (46.00) ØJ Boss (16.97) (20.14) (23.34) (26.52) (29.72) (32.87) (36.04) (39.22) (42.39) (56.39) ØM Ref (11.79) (14.96) (18.29) (21.44) (24.61) (27.64) (30.81) (34.09) (37.31) (48.31) ØP Min (3.61) (3.61) (3.61) R BSC (8.33) (10.31) (11.51) (12.31) (13.49) (14.68) (15.88) (17.46) (19.05) (25.40) S (24.08) (26.7) (29.11) (31.50) (33.91) (37.11) (40.21) (43.41) (46.61) (59.84) U reference Socket Pin (1.65) (1.65) (1.65) (2.16) (2.16) (2.67) (2.67) (3.18) (3.18) (4.19) (2.67) (2.67) (2.67) (3.18) (3.18) (3.68) (3.68) (4.19) (4.19) (5.51) ØV (10.46) (13.59) (16.48) (19.58) (22.78) (25.48) (28.68) (31.88) (34.98) (46.71) ØW (11.51) (14.68) (17.58) (20.78) (23.98) (26.70) (29.79) (32.99) (36.20) (48.90) Dimensions are stated as inches (mm). EATON ML-DTL Series V 19

20 D38999/49 in-line receptacles, Eaton type 03 U (32.00 mm) C (1.02 mm) (2.29 mm) X Flats ØJ Boss ØD Blue Full Mate ndicator ØM Key Major Blue Color Band on Wrench Flats ØS. Over Knurl (20.58 mm) V Thread Shell Size C (3.38) (3.38) (3.38) (3.38) ØD (9.75) (12.93) (16.10) (19.28) (22.48) (25.63) (28.80) (31.98) (35.15) (46.00) ØJ Boss (16.97) (20.14) (23.34) (26.52) (29.72) (32.87) (36.04) (39.22) (42.39) (56.39) ØM Ref (11.79) (14.96) (18.29) (21.44) (24.61) (27.64) (30.81) (34.09) (37.31) (48.31) S (24.08) (26.77) (28.60) (34.32) (37.49) (40.28) (43.46) (46.63) (49.89) (64.01) U reference V ØW Socket Pin Thread (1.65) (1.65) (1.65) (2.16) (2.16) (2.67) (2.67) (3.18) (3.18) (4.19) (2.67) (2.67) (2.67) (3.18) (3.18) (3.68) (3.68) (4.19) (4.19) (5.51) M12x1.0-6g-0.1R M15x1.0-6g-0.1R M18x1.0-6g-0.1R M22x1.0-6g-0.1R M25x1.0-6g-0.1R M28x1.0-6g-0.1R M31x1.0-6g-0.1R M34x1.0-6g-0.1R M37x1.0-6g-0.1R M47x1.0-6g-0.1R.668 (16.97).793 (20.14).919 (23.34) (26.52) (29.72) (32.87) (36.04) (39.22) (42.39) (56.39) Dimensions are stated as inches (mm). 20 EATON ML-DTL Series V

21 D38999/44 jam-nut receptacles, Eaton type 07 ØB ( mm) C Flat ØD Boss ØE V Thread Blue Full Mate ndicator G Thread O-Ring (See Table) Blue Band 2X H Shell Size ØB C ØD ØE G Thread H Flat V Thread Jam nut D389999/28 Dash no. O-ring MS9068 Dash no (30.35) (16.54) (17.27) (9.75) M17x1.0-6g-0.1R (27.25) M12x1.0-6g-0.1R (38.61) (23.93) (25.40) (12.93) M25x1.0-6g-0.1R (35.41) M15x1.0-6g-0.1R (41.71) (27.08) (28.58) (16.10) M28x1.0-6g-0.1R (38.61) M18x1.0-6g-0.1R (44.91) (30.25) (31.75) (19.28) M31x1.0-6g-0.1R (41.71) M22x1.0-6g-0.1R (49.71) (33.55) (34.93) (22.48) M34x1.0-6g-0.1R (45.69) M25x1.0-6g-0.1R (51.69) (36.60) (38.10) (25.63) M38x1.0-6g-0.1R (48.49) M28x1.0-6g-0.1R (54.79) (39.78) (41.28) (28.80) M41x1.0-6g-0.1R (51.69) M31x1.0-6g-0.1R (57.99) (42.95) (44.45) (31.98) M44x1.0-6g-0.1R (54.79) M34x1.0-6g-0.1R (61.19) (46.13) (47.63) (35.15) M47x1.0-6g-0.1R (57.99) M37x1.0-6g-0.1R (76.58) (56.08) (57.51) (46.00) UN-2A (69.52) M47x1.0-6g-0.1R N/A -037 Dimensions are stated as inches (mm). EATON ML-DTL Series V 21

22 Bulkhead-feed-through receptacles, Eaton type (27.94 mm) (2.79 mm) Ø C. D Flat Ø A Typ. E Thread Metric Thread O-Ring B Shell Size ØA B ØC D E Thread (9.75) (27.25) (30.35) (16.54) M22x1.0-6g-0.1R (12.93) (35.41) (38.61) (23.93) M25x1.0-6g-0.1R (16.10) (38.61) (41.71) (27.08) M28x1.0-6g-0.1R (19.28) (41.71) (44.91) (30.25) M31x1.0-6g-0.1R (22.48) (45.69) (49.71) (33.55) M34x1.0-6g-0.1R (25.63) (48.49) (51.69) (36.60) M38x1.0-6g-0.1R (28.80) (51.69) (54.79) (39.78) M41x1.0-6g-0.1R (31.98) (54.79) (57.99) (42.95) M44x1.0-6g-0.1R (35.15) (57.99) (61.19) (46.10) M47x1.0-6g-0.1R (46.00) (69.52) (76.58) (56.08) UN-2A Dimensions are stated as inches (mm). 22 EATON ML-DTL Series V

23 Connector accessories meet all Series V requirements Protective covers, dummy-stowage receptacles, and connector savers QPL compliant and modified configurations are available with ML-DTL defined materials and finish classes including 500 hour salt-sprayrated platings. Rugged designs meet ML-DTL Series V shock and vibration requirements. Quick turn, custom capabilities include applicationspecific materials, mechanical configurations, and EM/RF compliances. Breech-Lok accessories extend the service lives of connectors and cable assemblies by providing protection from contaminant intrusion, electrical and mechanical damage, and repeated engagement cycles. Receptacle and Plug Covers Breech-Lok dust covers feature rugged chains constructed from passivated, stainless steel. A wide range of chain lengths and eyelet configurations are available. Dummy-Stowage Receptacles Series V dummy receptacles are available in QPL compliant and modified configurations to protect pins, sockets, and mating mechanisms when connectors are demated. These products can also be used as anchor points when cable assemblies are not mated to receptacles. Connector Savers Breech-Lok connector savers significantly extend the service life of cables assemblies by isolating connectors from repeated engagement cycles. Available in gender-changer configurations. One-piece pin/socket assemblies minimize resistance and maximize reliability. Comprehensive range of protective accessories in shell sizes 9 to 33. Receptacle covers Dummy receptacles Plug covers Connector savers EATON ML-DTL Series V 23

24 Receptacle and plug covers ordering information Part number configuration BL RC F 11 - G L Breech-Lok Connector Cover Type (Table Below) Finish Class (Table Below) Chain Length (Whole-Number nches) Modification Code (Custom Solutions Only) Eyelet Size Code (Table Below) Shell Size (Pages 25 & 26) EM Code (Table Below) Chain Type (Table Below) Eyelet-Size Codes Code Description Code Description 0 No Eyelet Eyelet dia. Eyelet Eyelet dia. Eyelet R Ring dia. Eyelet S Split Ring dia. Eyelet Chain-Type Codes Code Description Code Description 0 No Chain P CRES Cable, PVC Jacket L CRES Link Chain T CRES Cable, Teflon Jacket B CRES Bead Chain U CRES Cable, Nylon Jacket C CRES Cable, No Jacket V CRES Cable, Viton Jacket Designator Descriptions Designator Type Eaton Description Cover Type Finish Class EM Codes RC PC C F G K N S T W Y G O Receptacle Cover Plug Cover Anodize, -65 C to 200 C (-85 F to 392 F) Nickel per ASTM B733, -65 C to 200 C (-85 F to 392 F) Nickel per ASTM B733, -65 C to 200 C (-85 F to 392 F) CRES (Passivated), -65 C to 200 C (-85 F to 392 F) Nickel Plate per ASTM B733, -65 C to 200 C (-85 F to 392 F) Electrodeposited Nickel, -65 C to 200 C (-85 F to 392 F) Nickel Fluorocarbon Polymer, -65 C to 175 C (-85 F to 347 F) CAD/OD per QQ-P-416, -65 C to 175 C (-85 F to 347 F) Passivated per SAE-AMS-QQ-P-35, -65 C to 200 C (-85 F to 392 F) EM grounding, Receptacle Covers Only No EM Grounding 24 EATON ML-DTL Series V

25 Receptacle covers mechanical drawings (35.05 mm) ØA. ØB. E ØD Attachment with ring 0.19 Min. (4.83 mm) ØD E Attachment with split ring Finish Classes All All Shell Size ØA (22.35) (23.42) (26.59) (30.96) (34.14) (37.31) (40.11) (43.28) (46.46) (59.16) Dimensions are stated as inches (mm). ØB (16.51) (19.69) (22.86) (26.42) (29.21) (32.39) (35.56) (38.74) (41.91) (55.88) All Except N & Y ØD Min (17.40) (25.55) (28.55) (31.70) (34.72) (38.71) (41.71) (44.70) (47.70) (57.96) All Except N & Y N & Y N & Y ØE Min (18.34) (22.35) (24.36) (26.85) (26.85) (29.36) (31.34) (31.95) (33.86) (39.75) ØD Min (17.40) (20.55) (25.55) (28.55) (32.72) (35.71) (38.71) (41.71) (44.70) N/A ØE Min (18.34) (19.84) (22.35) (24.36) (24.84) (26.85) (29.36) (31.34) (31.95) N/A EATON ML-DTL Series V 25

26 Plug covers mechanical drawings ØD (20.57 mm) (16.26 mm) ØA. Over Knurl ØB. Boss ØC. E Attachment with ring (36.58 mm) ØD Shell Size ØA ØB ØC ØD E Min (31.75) (16.97) (9.75) (12.47) (10.80) (35.05) (20.14) (12.93) (15.47) (12.27) E (39.88) (23.34) (16.10) (18.47) (13.77) Attachment with split ring (42.16) (26.52) (19.28) (22.48) (15.75) (45.47) (29.72) (22.48) (25.60) (17.25) (48.77) (32.87) (25.63) (28.60) (18.72) (52.32) (36.04) (28.80) (31.60) (20.83) (57.15) (39.22) (31.98) (34.72) (21.62) (60.45) (42.39) (35.15) (37.72) (23.11) (73.15) (56.39) (46.00) (47.73) (26.04) Dimensions are stated as inches (mm). 26 EATON ML-DTL Series V

27 Dummy-stowage receptacles mechanical drawings and ordering information Part number Configuration BL DR C 11 N Breech-Lok Series V Configuration Polarization (Page 16) Dummy Receptacle Shell Size (Table Below) Finish Class (Page 10) Ø G 4 X U (20.57 mm) C Ø F Key Major Ø E R Typ. R Typ. Blue Full Mate ndicator S Typ. Shell Size C Ref ØE ØF Ref ØG Ref R BSC S U Ref (9.75) (11.71) (3.48) (8.33) (24.13) (1.65) (12.93) (14.96) (3.48) (10.31) (26.70) (1.65) (16.10) (18.29) (3.48) (11.51) (29.08) (1.65) (19.28) (21.44) (3.48) (12.32) (31.50) (2.16) (22.48) (24.61) (3.48) (13.49) (33.88) (2.16) (3.38) (25.63) (27.64) (3.48) (14.68) (37.08) (2.67) (3.38) (28.80) (30.81) (3.48) (15.88) (40.18) (2.67) (3.38) (31.98) (34.09) (3.99) (17.48) (43.38) (3.18) (3.38) (35.15) (37.31) (3.99) (19.05) (46.58) (3.18) (3.38) (46.00) (48.39) (3.99) 1.00 (25.40) (59.56) (4.19) Dimensions are stated as inches (mm). EATON ML-DTL Series V 27

28 Connector savers mechanical drawings and ordering information Part number configuration BL CS F P N Breech-Lok Series V Configuration Connector Saver Finish Class (Page 10) Shell Size (Table Below) nsert Arrangement (Page 11) Shell Polarization (Page 16) Contact Style P = Pin Plug. Pin Receptacle S = Socket Plug. Socket Receptacle A = Socket Plug. Pin Receptacle B = Pin Plug. Socket Receptacle Modification Code -170 Connector Saver (74.68 mm) A Ø. B Ø. C Ø. Adaptor Ring Must Be Restrained While Mating Cable Mounted Plug Assy. Shell Size ØA ØB ØC Dimensions are stated as inches (mm) (23.75) (26.77) (31.14) (34.32) (37.49) (40.28) (43.46) (39.01) (49.89) (63.88) (9.75) (12.93) (16.10) (19.28) (22.48) (25.63) (28.80) (31.98) (35.15) (46.00) (20.35) (23.52) (26.42) (29.59) (32.77) (35.46) (38.63) (41.81) (44.98) (55.83) 28 EATON ML-DTL Series V

29 Wing-Lok plugs meet all Series V requirements Ergonomic designs facilitate rapid connector mating and demating Meets all ML-DTL Series V physical and electrical requirements. High-speed data configurations include ML-STD Easily mated and demated, even when wearing bulky military or space-grade gloves. Rugged coupling design will not demate or loosen due to shock or vibration. Comprehensive range of solutions includes Class G, spacerated connectors. -65 C to 200 C operating temperatures. Please contact customer service at to order products or receive additional information. Wing-Lok plugs feature non-slip-grip designs that significantly reduce the amount of effort needed to perform rapid and repetitive connector engagements. Wing-Lok plugs can be quickly customized to meet a broad array of mission-specific requirements: Special insert and shell configurations. Customer-defined EM/RF compliances. Custom connector/cable assemblies. Please refer to page 5 for additional capabilities Harsh-environment design features Standard wing (W6 shell) EM ring Metal contact retainer clips High-strength coupling ring Low-profile (WL6 shell) EATON ML-DTL Series V 29

30 Wing-Lok plugs technical specifications Materials, Finish, and Mechanical Class C Class F Class G Class K Class S Class T Class W Shell and Coupling Ring Material 2024 Al 2024 Al 2024 Al Corrosion Resistant Steel Corrosion Resistant Steel 2024 Al 2024 Al Shell and Coupling Ring Plating Anodize Nickel per ASTM B733 Nickel per ASTM B733 Passivated Electrodeposited Nickel Nickel Fluorocarbon Polymer CAD/OD per QQ-P-416 Contact Material & Plating nsulator Grommet and Seal Grounding Springs Mating Life Contact Retention Polarization Copper Alloy with Gold Plating, 50 Micro-nches Minimum - All Finish Classes Hard Dielectric Wafer - All Finish Classes Fluorosilicone - All Finish Classes Beryllium Copper - All Finish Classes 500 Cycles Minimum - All Finish Classes Up to 25 Pounds - All Finish Classes Per ML-STD Series V; N, A, B, C, D, K, L, M, R, and U - All Finish Classes Environmental, Shock, Vibration, and EM/RF Class C Class F Class G* Class K** Class S Class T Class W Operating Temperature -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) -65 C to 175 C (-85 F to 347 F) -65 C to 175 C (-85 F to 347 F) Sealing Sand and Dust as per ML-STD-202 and ce Resistance - All Finish Classes Corrosion Resistance Withstands 500 Hours Salt Spray Withstands 48 Hours Salt Spray Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Withstands 500 Hours Salt Spray Fluid mmersion Sine Vibration Random Vibration Shock Various Fuels, Solvents, Coolants, and Oils as per EA All Finish Classes 30g at Ambient Temperature - All Finish Classes 50g at Ambient Temperature - All Finish Classes 300g +/- 15% Half-Sine-Wave Magnitude for 3 +/- 1mS - All Finish Classes EM 100 MHz EM 10 GHz No EM Shielding No EM Shielding > 90 db > 90 db > 80 db > 90 db > 90dB > 90dB > 65 db > 65 db > 45 db > 65 db > 50dB > 50dB Shell-to-Shell Conductivity 1.0 Millivolt. Drop 1.0 Millivolt. Drop 1.0 Millivolt. Drop 2.5 Millivolt. Drop 1.0 Millivolt. Drop 2.5 Millivolt. Drop 2.5 Millivolt. Drop **Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum. **Finish Class K configurations provide 2000 F firewall protection for 20 minutes minimum. 30 EATON ML-DTL Series V

31 Wing-Lok plugs ordering information Part number configuration BL WL6 W P N Breech-Lok Connectors Polarization (Page 16) Wing Type (Table Below) Contact Style (Table Below) Finish Class (Table Below) nsert Arrangement (Page 32) Shell Size (Page 32) Designator Descriptions Designator Type Eaton Description Wing Type Finish Class Contact Type W6 WL6 C F G K S T W P S A B Full Wing Low-Profile Wing Anodize, -65 C to 200 C (-85 F to 392 F) Nickel per ASTM B733, -65 C to 200 C (-85 F to 392 F) Nickel per ASTM B733, -65 C to 200 C (-85 F to 392 F) CRES (Passivated), -65 C to 200 C (-85 F to 392 F) Electrodeposited Nickel, -65 C to 200 C (-85 F to 392 F) Nickel Fluorocarbon Polymer, -65 C to 175 C (-85 F to 347 F) CAD/OD per QQ-P-416, -65 C to 175 C (-85 F to 347 F) Pin Socket Pin, Non-Standard Socket, Non-Standard EATON ML-DTL Series V 31

32 Wing-Lok plugs shell & insert configurations Please contact Eaton to discuss custom shells and inserts Shell Size nsert SR TTL 9 35 M D M M M M M M M M SR = Service Rating. TTL = the total number of contacts. 8 TWX Shell Size nsert SR TTL 22D M M M M M M M N N M TWX 8 PWR EATON ML-DTL Series V

33 Standard-wing plugs mechanical drawings R 0.06 Typ. (1.52 mm) U Mated (36.58 mm) Unmated (38.86 mm) (38.10 mm) (2.29 mm) Ø A Key Major Ø B Ø C F E R 0.38 Typ. (9.65 mm) Blue Color Band (4.83 mm) V Thread 2X 0.25 (6.35 mm) (11.43 mm) Shell Size ØA Ref ØB ØC E Ref F Ref U Socket U Pin V Thread (13.28) (23.62) (16.51) (61.21) (27.18) (2.95) (1.93) M12x1.0-6g-0.1R (16.36) (26.64) (19.69) (64.52) (30.48) (2.95) (1.93) M15x1.0-6g-0.1R (19.43) (30.63) (22.89) (68.33) (34.04) (2.97) (1.96) M18x1.0-6g-0.1R (22.58) (34.19) (26.39) (72.14) (38.10) (3.48) (2.46) M22x1.0-6g-0.1R (25.76) (36.98) (29.18) (74.68) (40.64) (3.48) (2.46) M25x1.0-6g-0.1R (27.79) (40.16) (32.39) (77.72) (43.69) (4.01) (3.00) M28x1.0-6g-0.1R (30.96) (43.33) (35.59) (81.03) (43.69) (4.01) (3.00) M31x1.0-6g-0.1R (34.24) (46.51) (38.79) (84.07) (50.29) (4.52) (3.48) M34x1.0-6g-0.1R (37.47) (49.68) (41.88) (87.38) (53.34) (4.52) (3.48) M37x1.0-6g-0.1R (48.46) (63.75) (55.88) (101.30) (67.31) (5.82) (4.60) M47x1.0-6g-0.1R Dimensions are stated as inches (mm). EATON ML-DTL Series V 33

34 Low-profile-wing plugs mechanical drawings (Mated) (36.58 mm) (Unmated) (38.86 mm) R 0.13 Typ. (3.30 mm) U (26.92 mm) (2.29 mm) Ø B Ø C Ø D Blue Color Band 2X 0.24 (6.10 mm) 0.19 Min. (4.83 mm) (13.46 mm) V Thread Shell Size ØA ØB ØC D U Socket U Pin V Thread (13.28) (23.44) (16.51) (36.14) (2.95) (1.93) M12x1.0-6g-0.1R (16.36) (26.64) (19.69) (39.34) (2.95) (1.93) M15x1.0-6g-0.1R (19.43) (30.63) (22.89) (43.33) (2.97) (1.96) M18x1.0-6g-0.1R (22.58) (34.19) (26.39) (46.89) (3.48) (2.46) M22x1.0-6g-0.1R (25.76) (36.98) (29.18) (49.68) (3.48) (2.46) M25x1.0-6g-0.1R (27.79) (40.16) (32.39) (52.86) (3.99) (2.97) M28x1.0-6g-0.1R (30.96) (43.33) (35.59) (56.03) (3.99) (2.97) M31x1.0-6g-0.1R (34.24) (46.51) (38.79) (59.21) (4.50) (3.48) M34x1.0-6g-0.1R (37.47) (49.68) (41.88) (62.38) (4.50) (3.48) M37x1.0-6g-0.1R (48.46) (63.83) (55.88) (76.53) (5.92) (4.60) M47x1.0-6g-0.1R Dimensions are stated as inches (mm). 34 EATON ML-DTL Series V

35 Filtered connectors for noise-sensitive applications High-density designs meet ML-DTL shock and vibration with no deratings Rugged design survives 500 cycles of mating and demating. -55 C to 125 C operating temperatures. Configurations include shell sizes 9 to 33 and most insert arrangements. Self-locking coupling nuts and end-bell accessory hardware. Finish options include platings rated for 500-hours salt-spray exposure. Class K configurations provide 2000 F firewall protection. Breech-Lok filtered connectors utilize unique planar-capacitor designs that facilitate high-density solutions for noise-sensitive applications including: avionics, communications, SGNT, and SR. These rugged connectors can be quickly modified to meet a broad array of mission-specific requirements: Filters optimized for any frequency, voltage, and impedance requirements. Special insert and shell configurations. Shielded connector/cable assemblies. Please refer to page 5 for additional capabilities. C, L, T and Pi-type filters are available Box mount C filter Ground springs Encapsulation Pi filter Ferrite beads Jam-nut mount Planar capacitors C filter A rugged design enables meeting ML-DTL shock and vibration requirements with no deratings. Pi filter EATON ML-DTL Series V 35

36 Filtered connectors technical specifications Materials, Finish, and Mechanical Class F Class K Class W Shell and Coupling Ring Material 2024 Aluminum Corrosion Resistant Stainless Steel 2024 Aluminum Shell and Coupling Ring Plating Nickel per ASTM B733 Passivated CAD/OD per QQ-P-416 Contact Material & Plating nsulator Grommet and Seal Grounding Springs Mating Life Contact Retention Polarization Copper Alloy With Gold Plating, 50 Micro-nches Minimum - All Finish Classes Hard Dielectric Wafer - All Finish Classes Fluorosilicone - All Finish Classes Beryllium Copper - All Finish Classes 500 Cycles Minimum - All Finish Classes Up to 25 Pounds - All Finish Classes Per ML-STD Series V; N, A, B, C, D, K, L, M, R, and U - All Finish Classes Environmental, Shock, Vibration, and EM/RF Class F Class K* Class W Operating Temperature -55 C to 125 C (-67 F to 257 F) -55 C to 125 C (-67 F to 257 F) -55 C to 125 C (-67 F to 257 F) Sealing Dust (Fine Sand) per ML-STD-202 and ce Resistance - All Finish Classes Corrosion Resistance Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Withstands 500 Hours Salt Spray Fluid mmersion Various Fuels, Solvents, Coolants, and Oils as per EA All Finish Classes Sine Vibration 30g at Ambient Temperature 30g at Ambient Temperature 30g at Ambient Temperature Random Vibration 50g at Ambient Temperature 50g at Ambient Temperature 50g at Ambient Temperature Shock 300g +/- 15% Half-Sine-Wave Magnitude for 3 +/- 1mS - All Finish Classes Emi Leakage Attenuation > MHz > 65 10GHz > MHz > 45 10GHz > MHz > 50 10GHz Shell-to-Shell Conductivity 2.5 Millivolt imum Drop 2.5 Millivolt imum Drop 1.0 Millivolt imum Drop *Finish Class K configurations provide 2000 F firewall protection for 20 minutes minimum. 36 EATON ML-DTL Series V

37 Filter performance graphs An estimate of insertion loss can be made using the following formula: Zs Z1 L (db) = 20 log 1 + Zt (Zs + Z1) [ ] Zs = Source impedance in ohms Z1 = Load impedance in ohms Zt = Transfer impedance in 50 ohm system Please contact Eaton for L and T filter performance information. EATON ML-DTL Series V 37

38 Filter types and attenuation ratings The C filter is a low inductance, feed-thru capacitor. t is used to attenuate high-frequency signals. The Pi filter consists of two capactive elements and one inductive element. The Pi filter provides better high-frequency performance than the C filter due to sharper roll-off and is designed for high source and load impedances. Electrical Ratings - Pi and C Filters imum Operating Voltage Current Rating (RF) R/DWV Dissipation Factor 200VDC 3.0 Amps Minimum 20 Giga Ohms 500 VDC 2.5% imum Pi Filter C Filter Capacitance Code C B A Capacitance Code C B A Capacitance (pf) Capacitance (pf) Frequency (MHz) db Attenuation db Attenuation db Attenuation Frequency (MHz) db Attenuation db Attenuation db Attenuation Attenuation Minimums per C Without Bias Voltage or Curent EATON ML-DTL Series V

39 Filtered connectors ordering information Part number configuration BL F2 W P N P - P A Breech-Lok Connectors Capacitance Code (Page 38) Shell Type (Table Below) Filter Type (Table Below) Finish Class (Table Below) Termination Type (Table Below) Shell Size (Page 40) Polarization (Page 16) nsert Arrangement (Page 40) Contact Style (Table Below) Designator Descriptions Designator Type Eaton Description Shell Type Finish Class Contact Style F2 F7 F K W P S C Box Mount Jam-Nut Mount Nickel per ASTM B733 CRES (Passivated) CAD/DD per QQ-P-416 Pin Socket Capacitive Filter Types L* One Capacitive and One nductive Element P Pi Filter, One Capacitive and One nductive Element T* Two nductive and One Capacitive Element Temination Types P S PC Tails Solder Cup *Contact Eaton for L and T-Type filter specifications. EATON ML-DTL Series V 39

40 Filtered connectors insert and shell arrangements Shell Size nsert SR TTL 22D Shell Size nsert SR TTL 22D PWR 9 35 M * * M * M * * * M * * M M * * * M * M * * * 11 N * * * M * SR = Service Rating. nsert drawings are located in the General-Purpose Products section. *Please contact factory for lead times. 40 EATON ML-DTL Series V

41 Box-mount filtered receptacles mechanical drawings Ø P 4 Holes Ø M Key Major U (20.57 mm) (1.02 mm) B C (6.35 mm) Ø E R Typ. S Typ. R Typ. Blue Full Mate ndicator Box mount, C-filter (20.57 mm) (1.02 mm) B D (6.35 mm) Ø E Box mount, P-filter Shell Size B C D ØE ØM Ref ØP Min R BSC S Type U Reference Socket Pin (17.02) (28.96) (9.75) (11.79) (8.33) (24.08) (1.65) (2.67) (17.02) (28.96) (12.93) (14.96) (10.31) (26.70) (1.65) (2.67) (17.02) (28.96) (16.10) (18.29) (11.51) (29.11) (1.65) (2.67) (17.02) (28.96) (19.28) (21.44) (12.31) (31.50) (2.16) (3.18) (17.02) (28.96) (22.48) (24.61) (13.49) (33.91) (2.16) (3.18) (17.02) (28.96) (25.63) (27.64) (14.68) (37.11) (2.67) (3.68) (3.38) (18.03) (29.97) (28.80) (30.81) (15.88) (40.21) (2.67) (3.68) (3.38) (18.03) (29.97) (31.98) (34.09) (3.61) (17.46) (43.41) (3.18) (4.19) (3.38) (18.03) (29.97) (35.15) (37.31) (3.61) (19.05) (46.61) (3.18) (4.19) (3.38) (18.03) (29.97) (46.00) (48.31) (3.61) (25.40) (59.84) (4.19) (5.51) Dimensions are stated as inches (mm). EATON ML-DTL Series V 41

42 Jam-nut filtered receptacles mechanical drawings Ø B (28.45 mm) (9.40 mm) 0.25 (6.35) C Flat Ø E Blue Full Mate ndicator G Thread Jam nut, C-filter 2X H (28.45 mm) (21.59 mm) 0.25 (6.35 mm) Ø E G Thread Jam nut, P-filter Shell Size 9 ØB (30.35) C (16.54) ØE (9.75) G Thread M17x1.0-6g-0.1R H Flat (27.25) Jam nut D389999/28 Dash no O-ring MS9068 Dash no (38.61) (23.93) (12.93) M25x1.0-6g-0.1R (35.41) (41.71) (27.08) (16.10) M28x1.0-6g-0.1R (38.61) (44.91) (30.25) (19.28) M31x1.0-6g-0.1R (41.71) (49.71) (33.55) (22.48) M34x1.0-6g-0.1R (45.69) (51.69) (36.60) (25.63) M38x1.0-6g-0.1R (48.49) (54.79) (39.78) (28.80) M41x1.0-6g-0.1R (51.69) (57.99) (42.95) (31.98) M44x1.0-6g-0.1R (54.79) (61.19) (46.13) (35.15) M47x1.0-6g-0.1R (57.99) (76.58) (56.08) (46.00) UN-2A (69.52) N/A -037 Dimensions are stated as inches (mm). 42 EATON ML-DTL Series V

43 Breech-Lok hermetic connectors Breech-Lok hermetic connectors meet all ML-DTL Series V requirements No Helium leakage greater than 1 E-7 CC/S per EA Rugged design survives 500 cycles of mating and demating. Proven performance at -65 C to 200 C operating temperatures. Configurations include shell sizes 9 to 33 and most insert arrangements. Finish options include 500 hour, salt-spray-rated nickel plating as per ASTM B733. Please contact customer service at to order products or receive additional information. Breech-Lok hermetic connectors are designed for use in pressurized applications and harsh environments. These rugged solutions provide the wide range of features offered by nonhermetic Breech-Lok products. Breech-Lok hermetic connectors can be quickly customized to meet a broad array of mission-specific requirements: Shell and seal materials optimized for specific environmental requirements. Special insert patterns. Custom connector/cable assemblies. Please refer to page 5 for additional capabilities. Weld-mount receptacles Box-mount receptacles Harsh-environment design features Fluorosilicone interfacial seal Hermetic glass seal PC tail, solder cup, or eyelet terminations Solder-mount receptacles Jam-nut receptacles Stainless-steel shell EATON ML-DTL Series V 43

44 Hermetic connectors technical specifications Materials, Finish, and Mechanical Class N Class Y Shell Stainless Steel Stainless Steel Shell and Coupling Ring Plating Nickel Plate per ASTM B733 Passivated per SAE-AMS-QQ-P-35 Contact Type Pin Only Pin Only Contact Material and Plating Copper Alloy with Gold Plating, 50 Micro-nches Minimum Copper Alloy with Gold Plating, 50 Micro-nches Minimum nsulator Hard Dielectric Wafer Hard Dielectric Wafer Grommet and Seal Fluorosilicone and Hermetic Glass Fluorosilicone and Hermetic Glass Grounding Springs Beryllium Copper Beryllium Copper Mating Life 500 Cycles Minimum 500 Cycles Minimum Contact Retention Up to 25 Pounds Up to 25 Pounds Polarization Per ML-STD Series V; N, A, B, C, D, K, L, M, R, and U Per ML-STD Series V; N, A, B, C, D, K, L, M, R, and U Environmental, Shock, Vibration, and EM/RF Class N Class Y Operating Temperature -65 C to 200 C (-85 F to 392 F) -65 C to 200 C (-85 F to 392 F) Sealing No Helium Leakage Greater than 1.0E-7 CC/S per EA No Helium Leakage Greater than 1.0E-7 CC/S per EA Corrosion Resistance Withstands 48 Hours Salt Spray Withstands 500 Hours Salt Spray Fluid mmersion Various Fuels, Solvents, Coolants, and Oils as per EA Various Fuels, Solvents, Coolants, and Oils as per EA Sine Vibration 30g at Ambient Temperature 30g at Ambient Temperature Random Vibration 50g at Aambient Temperature 50g at Aambient Temperature Shock 300g +/- 15% Half-Sine-Wave Magnitude for 3 +/- 1mS 300g +/- 15% Half-Sine-Wave Magnitude for 3 +/- 1mS EM Leakage Attenuation > > 10GHz > > 10GHz Shell-to-Shell Conductivity 1.0 Millivolt imum Drop 2.5 Millivolt imum Drop 44 EATON ML-DTL Series V

45 Hermetic connectors ordering information ML-DTL part number D38999/ 43 N B - 35 P N Eaton part number BL H7 N P N ML-DTL Series V Polarization (Page 16) Breech-Lok Connectors Polarization (Page 16) Shell Type (Table Below) Contact Type (Table Below) Shell Type (Table Below) Contact Type (Table Below) Finish Class (Table Below) Shell Size (Page 46) nsert Arrangement (Page 46) Finish Class (Table Below) Shell Size (Page 46) nsert Arrangement (Page 46) Designator Cross References Designator Type Military Eaton Description ML-DTL-38999/45 H1 Solder-Mount Receptacle Shell Types ML-DTL-38999/41 H2 Box-Mount Receptacle ML-DTL-38999/48 H4 Weld-Mount Receptacle ML-DTL-38999/43 H7 Jam-Nut-Mount Receptacle Finish Classes N* N* Nickel Plate, -65 C to 200 C (-85 F to 392 F) Y* Y* Passivated, -65 C to 200 C (-85 F to 392 F) C C PC Tails Contact Types P P Pin with Solder Cup X X Pin with Eyelet *N and Y finish classes are QPL certified. EATON ML-DTL Series V 45

46 Hermetic connectors shell and insert configurations Shell-Size Conversions Military Designation A B C D E F G H J N/A Shell Size & Eaton Designation Please contact Eaton to discuss inserts for shell size 33 and custom requirements. Shell Size nsert SR Total Contacts 22D Shell Size nsert SR Total Contacts 22D M M M M M M M M N M SR = Service Rating. nsert drawings are located in the General Purpose Products section. 46 EATON ML-DTL Series V

47 D38999/43 jam-nut hermetic receptacles, Eaton type H7 Ø F Key Major Ø C (36.83 mm) (28.40 mm) (8.38 mm) R 91 B Flat Ø M Ø P 2X Blue Full Mate ndicator S Ref. 2X D T Thread Jam Nut D38999/28 0-Ring MS Panel Thickness (2.29 mm) Jam Nut Receptacles Shell Size ØB ØC ØD F Ref ØM ØP R S T Thread O-Ring MS (16.64) (17.50) (27.41) (11.79) (9.75) (16.76) (3.00) (24.00) M17x1.0-6g-0.1R (19.18) (20.70) (32.21) (14.96) (12.93) (19.79) (3.00) (26.31) M20x1.0-6g-0.1R (23.93) (25.50) (35.41) (18.29) (16.1) (23.09) (3.00) (31.24) M25x1.0-6g-0.1R (27.08) (28.60) (38.61) (21.44) (19.28) (26.29) (3.00) (35.23) M28x1.0-6g-0.1R (30.25) (31.98) (41.71) (24.61) (22.48) (29.39) (3.00) (36.30) M32x1.0-6g-0.1R (33.43) (35.15) (46.51) (27.64) (25.63) (32.59) (3.81) (40.28) M35x1.0-6g-0.1R (36.63) (38.28) (49.71) (30.81) (28.80) (35.79) (3.81) (45.29) M38x1.0-6g-0.1R (39.75) (41.30) (52.81) (34.09) (31.98) (38.99) (3.81) (49.30) M41x1.0-6g-0.1R (42.98) (44.5) (56.01) (37.31) (35.15) (42.09) (3.81) (51.23) M44x1.0-6g-0.1R -134 Dimensions are stated as inches (mm). EATON ML-DTL Series V 47

48 D38999/41 box-mount hermetic receptacles, Eaton type H2 Ø P 4 Holes Ø M Key Major Blue Master Key (24.89 mm) (20.57 mm) (0.76 mm) (4.83 mm) (2.29 mm) Ø E Ø T Blue Full Mate ndicator R Typ. S Typ. R Typ (9.91 mm) Box Mount Receptacles Shell Size ØE ØM Ref ØP Min R BSC S ØT (9.75) (11.79) (8.33) (24.00) (12.60) (12.93) (14.96) (10.31) (26.70) (15.88) (16.10) (18.29) (11.51) (29.11) (19.05) (19.28) (21.44) (12.31) (31.50) (23.01) (22.48) (24.61) (13.49) (33.91) (25.81) (25.63) (27.64) (14.68) (37.11) (28.98) (28.80) (30.81) (15.88) (40.21) (32.16) (31.98) (34.09) (3.61) (17.46) (43.41) (34.93) (35.15) (37.31) (3.61) (19.05) (46.61) (37.69) Dimensions are stated as inches (mm). 48 EATON ML-DTL Series V

49 D38999/45 solder-mount hermetic receptacles, Eaton type H1 Blue Master Key (24.89 mm) (20.83 mm) (3.05 mm) (1.27 mm) 91 Ø M Key Major Ø S Ø D Ø E ØT Blue Full Mate ndicator (11.18 mm) Solder Mount Receptacles Shell Size ØD ØE ØM ØS ØT (16.97) (9.75) (11.79) (18.64) (16.64) (20.14) (12.93) (14.96) (21.89) (19.89) (23.34) (16.10) (18.29) (25.10) (23.09) (26.52) (19.28) (21.44) (28.19) (26.29) (29.72) (22.48) (24.61) (31.39) (29.39) (32.87) (25.63) (27.64) (33.78) (31.78) (36.04) (28.80) (30.81) (36.98) (34.98) (39.22) (31.98) (34.09) (40.18) (38.18) (42.39) (35.15) (37.31) (43.28) (41.38) Dimensions are stated as inches (mm). EATON ML-DTL Series V 49

50 D38999/48 weld-mount hermetic receptacles, Eaton type H (24.89 mm) Blue Master Key (20.83 mm) (2.54 mm) 91 Ø M Key Major Ø F Ø D Ø E Ø G Ø H Blue Full Mate ndicator (1.27 mm) (10.67 mm) Weld Mount Receptacles Shell Size ØD ØE ØF Ref ØG ØH ØM (16.97) (9.75) (23.09) (12.60) (24.89) (12.04) (20.14) (12.93) (26.29) (15.88) (28.09) (14.96) (23.34) (16.10) (29.49) (19.05) (31.29) (18.29) (26.52) (19.28) (32.69) (23.01) (34.49) (21.44) (29.72) (22.48) (34.90) (25.81) (36.70) (24.61) (32.87) (25.63) (38.61) (28.98) (40.39) (27.64) (36.04) (28.80) (42.19) (32.16) (43.99) (30.81) (39.22) (31.98) (46.41) (34.93) (48.21) (34.09) (42.39) (35.15) (48.59) (37.67) (50.39) (37.31) Dimensions are stated as inches (mm). 50 EATON ML-DTL Series V

51 Printed-circuit-board contact terminations PC tail contact terminations solder directly to printed circuit boards Printed circuit board contacts - sockets Available for general-purpose connectors in contact sizes 22D through 12. For hermetic and filtered connectors, please refer to the ordering-information table on the next page. Contact material: Copper alloy per QQ-C-530. Contact finish: Gold plate per ML-G-45204, Type, Grade C, Class 1 over nickel per QQ-N-290. Mating portions of pin per ML-C-39029/58 and socket per ML-C-39029/56 as applicable. Solders directly to printed-circuit boards using standard through-hole-soldering processes. B C REF. A DA GROMMET FACE Contact Size Socket Part Number A B C 22d (0.67) (5.16) (1.19) 22d (0.51) (3.25) (1.12) 22d (0.48) (3.18) (1.02) 22d (0.67) (2.87) (1.19) 22d (0.67) (5.16) (5.84) 22d (0.51) (5.16) (5.84) 22d (0.51) (4.52) (2.92) 22d (0.44) (3.30) (1.70) 22d (0.67) (3.91) (0.48) 22d (0.48) (5.16) (1.30) (0.67) (5.16) (1.19) (0.51) (3.25) (1.12) (0.51) (4.52) (2.92) (0.64) (5.46) (4.27) (0.75) (4.52) (2.92) (0.75) (4.52) (2.92) Dimensions are stated as inches (mm). EATON ML-DTL Series V 51

52 Ordering information Printed circuit board contacts - pins B C REF. How To Order Hermetic Connectors Select the C Termination Option when Cconfiguring the Part Number. A DA GROMMET FACE Filtered Connectors All Other Connectors Select the P Termination Option when Configuring the Part Number. Order Pins and Sockets Using the Part Numbers in the Corresponding Tables. Contact Size Pin Part Number A B C 22d P (0.67) (4.75) (1.65) 22d (0.48) (7.24) (4.42) 22d (0.46) (4.06) (6.93) 22d (0.67) (4.06) (6.93) 22d P (0.67) (5.16) (1.19) 22d (0.51) (6.35) (8.33) 22d (0.69) (3.91) (.48) 22d P (0.69) (3.68) (1.65) 22d P (0.67) (6.35) (1.47) (0.67) (4.75) (1.65) (0.48) (7.24) (3.15) P (0.67) (3.68) (1.65) P (0.67) (4.75) (1.65) P (0.67) (6.35) (1.47) P (1.27) (3.68) (0.71) P (1.27) (3.68) (1.65) P (1.27) (3.68) (1.65) Dimensions are stated as inches (mm). 52 EATON ML-DTL Series V

53 Assembly instructions and tools Crimp Tools and Positioners Contact Style Contact Size Crimp Tool Part Number Positioner Part Number 22D M22520/2-01 M22520/2-09 Contact Style Contact Size Crimp Tool Part Number Positioner Part Number 22D M22520/2-01 M22520/2-07 Pin 20 M22520/1-01 M22520/ M22520/1-01 M22520/1-04 Socket 16 M22520/1-01 M22520/ M22520/1-01 M22520/ M22520/1-01 M22520/ M22520/1-01 M22520/1-04 Contact Eaton for Power-Breech contact-tool information. Wire stripping Strip insulation from end of wire to be crimped. Do not cut or damage wire strands. Contact crimping 1. nsert stripped wire into contact crimp pot. Wire must be visible through inspection hole. 2. Using correct crimping tool and locator. Cycle the tool once to be sure the indenters are open. nsert contact and wire into locator. Squeeze tool handle firmly and completely to insure a proper crimp. The tool will not release unless the crimp indenters of tool is fully actuated. 3. Release crimped contact and wire from tool. nspect the wire to be certain wire is visible through inspection hole in contact. Contact insertion 1. nsert wire into the insertion tool. Contact extraction 2. Slide insertion tool to the shoulder of the contact. 3. Stop insertion tool at the shoulder of the contact. 4. Use isopropyl alcohol to lubricate the grommet seal. nsert contact through grommet seal and wiggle until the contact locks in retainer clip. 1. nsert wire into insertion tool. 2. Use isopropyl alcohol to lubricate the grommet seal. Slide insertion tool along wire into grommet seal. 3. Press the insertion tool until seated firmly. Pull wire and insertion tool out to remove contact. EATON ML-DTL Series V 53