8LT SERIES. Aerospace & Military Bayonet Connectors. MIL-DTL Series I

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1 8LT SERIES Aerospace & Military Bayonet Connectors

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3 Contents Overview 8LT Series Presentation LT Series Applications A universal product platform Contact layouts Contact layouts (matrix) Series 8LT Standard Version: Technical features Ordering information Dimensions Backshells: Ordering information Dimensions Thread information Recommended installation torque Bandit LT Rack & Panel: Technical features Ordering information Dimensions Panel cutout LT Resin sealed: Technical features Ordering information Contacts & Tooling Crimp contacts Straight PC tail contacts Coaxial contacts # Solder cup Crimp contacts: 1500 mating Wire wrap contacts Quadrax #8 contacts Thermocouple contacts Dummy contacts Filler plugs Wiring instructions Crimping tools Insertion & extraction tools Common Section Protective caps Reductors Boots Orientations Panel gasket Dummy receptacles Cross reference list Coordinates information Range Extension micro RoHS solution High density PCB contact without shoulder SOURIAU 3

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5 Overview 8LT Series Presentation... 8LT Series Applications... A universal product platform: MILDTL A universal product platform: VG96912 & JN Contact layouts... Contact layouts (matrix)

6 8LT Series Presentation High contact density connectors with high reliability Series I: 8LT Series This 8LT product family is qualifi ed in accordance to the. Originally designed to meet the high performance needs of the aerospace industries & military applications, it is also now used in varied applications needing extremely reliable interconnections with high density contact arrangements in a miniature circular shell. Weight and Space Saving Quick Mating 3 point bayonet lock system Mismating, error proof positioning keyway polarization (5 positions) High choice of Insert arrangements (customization possible, please consult us) Range extension available or on demand (Rack Panel, Potted, Hermetics, Low Profi le, Filters, etc..), please consult us Versatility thanks to our inserts as for the series III (except for 8LT type 2) with full range of crimp contacts interchangeable Gold plated crimp or PC tail contacts are rear removable and retained in the insulator by a metal clip. RoHS version available (cadmium free) 8LT Series Applications Civil and Military Aerospace Marine Equipments Communications Equipements Medical Instrumentation Ballistic Missiles & Weapon Systems Armored Carriers & Tanks Test Equipments SOURIAU

7 A universal product platform: MILDTL Series II: 8T Series Short version of Low profile = lightweight High density MILspec circular (1980 s) Nonscoop proof, bayonet coupling Method of mounting: screws or jam nut Shell: Aluminum alloy Plating: cadmium, nickel, hard anodized QPL approved Numerous layouts Series III: 8D Series High density MILspec circular (1980 s) Scoop proof, fast screw coupling Composite lightweight version available QPL approved Titanium version, lightweight, mechanical and environnemental performances Quadrax and Elio version Specific versions (clinch nuts, double flange, high power, hermetic,...) A universal product platform: VG96912 & JN1003 8ST Series High density same layouts as Series I Lightweight version of Series I Scoop proof, bayonet coupling Method of mounting: screws or jam nut Shell: Aluminum alloy Plating: olive green cadmium or nickel VG German specification JN 1003 Typhoon specification 2013 SOURIAU 7

8 Contact layouts HD Contact #26 & #22D Contact #8 Contact #20 Contact #8 Power Contact #16 Contact #8 Quadrax Contact #12 Contact #4 Power 12#26 Service R 6#22D Service M 3#20 Contact # * 26 HD #12 I 2#16 4#20 5#20 4#22D Service M 26#26 Service R 13#22D Service M 1#8 Triax #8 Quadrax 6#20 7#20 13 HD #16 4#16 8#20 2#12 6#22D Service M 22#22D Service M 43#26 Service R 10#20 Ethernet Quadrax HD High Density layout * Available on specific request. Please consult us SOURIAU

9 Contact layouts #16 I 1#16 14#20 18#20 19#20 37#22D Service M 4#16 8# * 08 20* #22D 1#8 Triax Service M 6#12 8#16 I 4#12 16#22D Service M 2#12 2#8 Triax Service M 26#20 55#22D Service M 2#8 Triax Service M #12 2#8 Quadrax 38#22D 1#8 Quadrax 2#8 Quadrax 2#16 21# #16 I 14#22D 4#8 Triax Service M 26#20 2#16 32#20 66#22D Service M 14#22D 4#8 Quadrax Ethernet Quadrax * Available on specific request. Please consult us SOURIAU 9

10 Contact layouts #12 16#16 I 79#22D Service M 2#16 37#20 41#20 2#4 Power 4#8 Power 2#4 Power 6# #8 Triax Service M 17#22D 2#8 Triax Service M 17#22D 2#8 Quadrax 4#8 Quadrax #16 I 32#20 100#22D Service M 53#20 4#12, 9#16 40#22D Service M 55#20 Ethernet Quadrax SOURIAU

11 Contact layouts * 11* #16 48#20 2#8 Triax 97#22D Service M 8#8 Triax Service M 2#20 9#10 Service N 19#12 12#16 12#12 29#16 128#22D Service M #16 22#22D, 3#20 11#16, 2#12 3#8 Triax Service M 23#20 20#16 4#4 Power 4#16 40#20, 4#16 2#8 Coax 61#20 22#22D 3#20, 11#16 2#12 3#8 Quadrax 97#22D 2#8 Quadrax #20 4#16 2#8 Quadrax 8#8 Quadrax 40#20, 4#16 2#8 Twinax Ethernet Quadrax * Available on specific request. Please consult us SOURIAU 11

12 Contact layouts (matrix) Shell Size Layout Service 8LT 8LT2 MILDTL38999 (QPL) HE 308 Nber of MS (1) MS27505 Not Rack Rack Contacts 0912 R M 3 3 Q Q O X I 3 3 Q O X 3 3 #26 #22D #20 #16 #12 #10 # 8 #4 Power 1101 II I 3 Q I 3 Q I 3 Q M R M 3 3 Q Q O X I Triax Qdx 1198 I 3 3 Q Q O X I 3 3 Q I I 3 Q O I 3 Q M M 3 3 Q Q O X R I 3 3 Q Q O X II 3 Q O X I I 3 3 Q Q O I 3 3 Q Q O X M 3 3 Q Q O X I 3 3 Q Q O X M Triax I 3 3 Q Q O II 3 Q O X M M Triax 1726 I 3 3 Q Q O X M 3 3 Q Q O X M Triax Qdx Qdx Qdx 1799 I 3 3 Q Q O X II 3 Q O X M Triax 1928 I 3 3 Q I 3 3 Q Q O X M 3 3 Q Q O X Qdx 3 Souriau s layout Q Qualifi ed layout (QPL) MIL DTL (1) Available MS27466 & MS27467 & MS27468 & MS27656 O X Layout according to UTE C norm Qualifi ed Layout HE308 for «Ministère de la Défense» DGA DTAT Layout according to C5935X0005 norm #8 Qdx: Quadrax SOURIAU

13 Contact layouts (matrix) Shell Size Layout Service 8LT 8LT2 MILDTL38999 (QPL) HE 308 Nber of MS (1) MS27505 Not Rack Rack Contacts #26 #22D #20 #16 #12 #10 # 8 #4 Power 2111 I 3 Q O X II 3 3 Q Q O X M 3 3 Q Q O X I 3 3 Q Q O I 3 3 Q Q O X I I Pow 2172 I Q 4 4 Triax 2177 M Triax Qdx Qdx 2321 II 3 Q O I 3 3 Q Q M 3 3 Q Q O X I 3 Q O X M I 3 Q I 3 Q Q M 3 Q Triax Triax 2511 N I 3 Q O X II 3 Q I 3 Q O X M 3 3 Q Q O X I N Triax 2543 I 3 Q I I 3 Q Coax 2561 I 3 Q O X N Qdx 2582 M Qdx 2586 I Qdx Qdx 2590 I Triax 3 Souriau s layout Q Qualifi ed layout (QPL) MIL DTL (1) Available MS27466 & MS27467 & MS27468 & MS27656 O X Layout according to UTE C norm Qualifi ed Layout HE308 for «Ministère de la Défense» DGA DTAT Layout according to C5935X0005 norm #8 Pow: Power; Qdx: Quadrax 2013 SOURIAU 13

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15 Series 8LT Standard Version... Backshells... 8LT Rack & Panel... 8LT Resin Sealed

16 Description High contact density Bayonet coupling Contact protection : 100% Scoop proof Shell size from 9 to 25 Accessories available (protective caps, backshells, etc ) RFI EMI shielding and shell to shell continuity Hermetic Aluminum alloy, protection by cadmium, nickel, green zinc cobalt or black zinc nickel plating Applications Civil and Military Aerospace Marine Equipments Communications Equipements Medical Instrumentation Ballistic Missiles & Weapon Systems Armored Carriers & Tanks Test Equipments Technical features Mechanical Shell: aluminum alloy Plating:. black zinc nickel (Z). olive green cadmium (B). nickel (F). green zinc cobalt (ZC) Insulator: thermoplastic or metallic version available for specification 284 & 384 Grommet or seal: liquid silicone rubber or fluorocarbone elastomer for specification 022 Contact: copper alloy Plating contact: gold over nickel Endurance: 500 mating / unmating operations SOURIAU Shock: 300 g during 3 ms and as per MIL S 901 grade A Vibration:. Sine 10 to 2000 Hz 30 g. Random 100 à 300 Hz 5 g²/hz Contact retention (min force in N): Contacts size Min force in N Electrical Test voltage (Vrms) Service sea level at m R 400 N/A M N I II Insulation resistance: MΩ (at 500 Vdc) Contact resistance: Contacts size Resistance mω Contact rating: Contacts size Rating (A) Shell continuity:. black zinc nickel: 2.5 mω. olive green plating: 2.5 mω. nickel plating: 1 mω. green zinc cobalt: 2.5 mω Shielding: 90 db at 100 MHz, 50 db at MHz Electrical continuity between contact and shell for specification 284 & 384: 10 mω max Climatic Temperature range:. black zinc nickel plating (Z) 65 C +175 C. olive green cadmium plating (B) 65 C +175 C. nickel plating (F) 65 C +200 C. green zinc cobalt plating (ZC) 65 C +200 C Sealing: mated connectors Differential pressure 2 bars: leakage 16 cm 3 /h Salt spray as per:. MIL STD 1344 method 1001 : 500 hours (plating B, ZC and Z) 48 hours (plating F). NFC : 48 hours (plating F) Resistance to fluids. As per MIL DTL 38999, hydraulic fluids, solvents. Specification 022 for fuel immersion (please consult us)

17 Ordering information Basic series 8LT 0 13 B 35 P N L Shell type 0: Square fl ange receptacle 1: In line receptacle 2: Short square fl ange receptacle, not accepting backshell 3: Square fl ange receptacle (rear mounting) 5: Plug with RFI shielding 7: Jam nut receptacle 15: Plug with RFI shielding, not accepting backshell Type : Connector with standard crimp contacts L: Connector with long PC tail (male and female #22D) M: Connector with medium PC tail (please see page 38) C: Connector with short PC tail (male and female #22D, #20, #16, #12, #8 quadrax) T: Connector with male contact size 20 for wire wrap (2 wraps) W: Connector with male contact size 22D for wire wrap (3 wraps) S: Connector with specifi c PC Tail (male and female #22D only) Q: Connector with quadrax crimp contacts P: Connector with solder cup:. Pin: #22D & #16; Socket: #12. Socket: #22D & #16; Pin: #12 Please consult us Shell size 09; 11; 13; 15; 17; 19; 21; 23; 25 Plating Z: Black zinc nickel F: Nickel B: Olive green cadmium ZC: Green zinc cobalt Contact layout See tables pages 8 to 11 Contact type P: Male A: Connector supplied less pin contact or with specifi c contacts (Connector marking : A + orientation) S: Female B: Connector supplied less socket contact or with specifi c contacts (Connector marking : B + orientation) Orientation (1) N, A, B, C, D see table page 48 Specifications None: Supplied with contact 046: PC Tail contact with tinned plating 251: Connector provided with power contacts with layout contacts #8 022: Fuel tank Please consult us 284: Quadrax grounded PC tail contact, type L, C & S only (100Ω) (2)(3) 308: Quadrax not grounded PC tail contact, type L, C & S only (100Ω) (2) 620: Quadrax grounded crimp contact, type Q only (100Ω) (2)(3) 621: Quadrax not grounded crimp contact, type Q only (100Ω) (2) 384: Quadrax grounded crimp contact, type Q only (150Ω) (2)(3) 408: Quadrax not grounded crimp contact, type Q only (150Ω) (2) Special custom None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connector delivered without contacts, connector marking P or S (without L ) (1) Orientations B & C not developped for shell size number 9. (2) Type shell 0, 3 and 5 available only. (3) Excepted mixed layouts with quadrax and signal contacts. Please consult us SOURIAU 17

18 MILDTL38999 connector part numbers Basic series MS T 13 B 35 P L Shell type 27466: Square fl ange receptacle (front mounting) 27656: Square fl ange receptacle (rear mounting) 27468: Jam nut receptacle 27467: Plug with RFI shielding 27505: Square fl ange receptacle, not accepting backshell Class E: Without thread for back fitting, not accepting backshell for MS27505 and MS27467 only T: With thread for backfitting, supplied without backshell (excepted MS27505) Shell size 09; 11; 13; 15; 17; 19; 21; 23; 25 Plating Z: Black zinc nickel F: Nickel B: Olive green cadmium Contact layout See tables pages 8 to 11 Contact type P: Male A: Connector supplied less pin contact or with specifi c contacts (Connector marking : A + orientation) S: Female B: Connector supplied less socket contact or with specifi c contacts (Connector marking : B + orientation) Orientation (1) None: Normal (N) A, B, C, D see table page 48 Special custom None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connector delivered without contacts, connector marking P or S (without L ) HE 308 connector part numbers Basic series HE T P N 7 M L Shell type 00: Square fl ange receptacle 07: Jam nut receptacle 06: Plug with RFI shielding 11: Jam nut receptacle with PC Tail contacts Class T: Sealed Shell size 09; 11; 13; 15; 17; 19; 21; 23; 25 Contact layout See tables pages 8 to 11 Contact type P: Male S: Female Orientation (1) N, A, B, C, D see table page 48 Plating 6: Nickel 7: Olive green cadmium Contractual spécification Special custom None: Standard plastic cap M: Antistatic plastic cap Specification None: Connector supplied with contact L: Connector supplied without contact (1) Orientations B & C not developped for shell size number SOURIAU

19 Dimensions Type 0 Square flange receptacle A B E 4 holes ØG Panel cut out See Detail p.22 ØH ØC F J D Max. panel thickness: 2.50 J 4 holes ØK Shell A B ØC D E ØG size F ØH Min Max Min Max Min Max Min Max Min Max Min Max Min J K ± Type 1 Cable connecting receptacle A B E See Detail p.22 ØC D ØF Shell size 9 A B ØC D E ØF Min Max Min Max Min Max Min Max Min Max Min Max Note: All dimensions are in millimeters (mm) 2013 SOURIAU 19

20 Type 3 Square flange receptacle (rear mounting) A B E 4 holes ØG Panel cut out See Detail p.22 ØH ØC F J Max. panel thickness: 3.00 D J 4 holes ØK Shell A B ØC D E ØG size F ØH Min Max Min Max Min Max Min Max Min Max Min Max Min J K ± Type 7 Jam nut receptacle Type 11 HE 308 A B E Panel cut out See Detail p.22 ØH ØC F J Max. panel thickness: 3.18 D ØG Shell size F E ØC ØG A B D Min Max Min Max Min Max Min Max Min Max Min Max Min Max ØH J Note: All dimensions are in millimeters (mm) SOURIAU

21 Type 2 Short square flange receptacle (not accepting backshell) A B 4 holes ØH Panel cut out ØK ØC ØD F J E G J 4 holes ØL Shell A B ØC ØD E G ØH size F Min Max Min Max Min Max Min Max Min Max Min Max Min Max J ØK ØL Type 5 Plug with RFI shielding Type 15 Plug with RFI shielding (not accepting backshell) B A B See Detail p.22 Type 5 Type 5 and 15 Type 15 Shell size A Max B Min Max Note: All dimensions are in millimeters (mm) 2013 SOURIAU 21

22 Detail L Sealing bushing used for triaxial #8 protude Shell Type Type 0 Type 1 Type 3 Type 5 Type 7 L max Mated connectors dimensions Square flange receptacle (type 0) with plug (type 5) A Jam nut receptacle (type 7) with plug (type 5) C B D Shell Size A Max B Max C Max D Max Note: All dimensions are in millimeters (mm) SOURIAU

23 Receptacle with PC Tail contact Type 0 Square fl ange receptacle (1) M: Male Contact F: Female Contact C B ØA Type 2 Short square fl ange receptacle D E B B ØA Type 3 Square fl ange receptacle (rear mounting) Type 7 Jam nut receptacle E B ØA ØA (2) C: Short PC tail M: Medium PC tail L: Long PC tail S: Specifi c PC tail ØA B C type 7 D type 0 E type 2 type 3 Contact size Shell Size Contact type (1) PC tail contact (2) C & L 0.70 M & F #22D S 0.50 M M 0.50 #20 M & F C 0.70 #16 M & F C 1.15 C #22D M & F S 5 ±0.1 L M M 6 ±0.1 #20 M & F C 5 ±0.1 #16 M & F C 5 ±0.1 Max C & L Min 9.07 M 8LT Max M #22D Min 9.23 F C & L Max Min LT7S HE308 #22D 8LT/HE308 #20 & #16 #22D M F M & F M F M F S S C C & L M C & L #20 & #16 M & F C #22D M F M F S S C & L C & L #20 & #16 M & F C S S Max Min 9.24 Max Min 8.91 Max Min 9.24 Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Type 7 receptacle with wire wrap contacts A B Contact size Contact type A B Max #22D W (3 wraps) 9.07 / (see p.39) #20 T (2 wraps) 9.7 / Note: All dimensions are in millimeters (mm) 2013 SOURIAU 23

24 Aluminum backshells Ordering information Basic Series 8T AB 05 A 16 W S 01 Accessories type Type: 01: Backnut 02: Cable clamp 03: Shrink boot 04: Crimp ring 05: Band lock 06: Double cone Angle: A: Straight B: 90 (Type 02 only) Size code: Size code , 10, 12, 14, 16, 18, 20, 22, 24 Finish: Z: Black zinc nickel W: Olive green cadmium F: Nickel A: Black anodized Self locking option: None = Shell size 8LT S: Self locking (available for Types 01 & 02 mandatory for Type 05) Cable entry (Type 05 only): 01, 02 (02 mandatory for shell size 08 & 10) Drain hole option: None D: Drain hole (Type 03 only) Dimensions Aluminum backshell Type 01 Backnut 9.65 Max (Self locking type) 6.35 Max (Non self locking type) Shell size ØA Min ØB Max ØB Thread ØA Thread: See page 27 for information. Note: All dimensions are in millimeters (mm) SOURIAU

25 Aluminum backshell Type 02 Cable clamp D A Angle straight B Angle 90 ØA F ØB Thread C ØB Thread C ØA Thread: See page 27 for information. E Shell size Min ØA Max ØB Max C Max D Max E Max F Max Aluminum backshell Type 03 Shrink boot 18 Max Shell size ØA Min ØB Max C Max ØB Thread ØA ØC Thread: See page 27 for information. Note: All dimensions are in millimeters (mm) 2013 SOURIAU 25

26 Aluminum backshell Type 04 Crimp ring ØB Thread 22 Max ØA Shell size ØA Min ØB Max Thread: See page 27 for information. Aluminum backshell Type 05 Band lock ØB Thread 34 Max ØA Shell ØA Max Entry size size ØB Max Thread: See page 27 for information. Aluminum backshell Type 06 Double cone HE 308 standard Screen termination and heat shrink boot ØB ØA Max Thread ØC D Shell size ØA ±0.07 ØB ±0.12 ØC ±0.12 D ± Thread: See page 27 for information. Note: All dimensions are in millimeters (mm) SOURIAU

27 Thread information Shell size UNEF Thread 09 7/1628 2B 11 9/1624 2B 13 11/1624 2B 15 13/1620 2B 17 15/1620 2B / B / B / B / B Recommended installation torque Shell Size Installation Torque (InchPounds) Note: Torque values are based on 80% of the coupling thread strength specified in SAEAS85049 standard. Bandit Designation Flat stainless steel standard band Precoiled stainless steel standard band Hand banding tool Part number Tail length indicator mark 8.9 (REF.) 1.9 (REF.) 6.1 (REF.) 4.0 (REF.) ± (REF.) MIL specification For aluminum bachshells MIL specification, please consult us. Note: All dimensions are in millimeters (mm) 2013 SOURIAU 27

28 Rack and Panel Signal and Power connector Easy and fast connection without any coupling/uncoupling between a fl oatmounting unit and a fi xed unit. 100% scoop proof Plug misalignment allowed Rear accessories available 8 shell sizes available: from 11 to 23 with DTATC5935X0005 layout including power contact cavities Sealing as per HE 308 EMI performances as per DTATC5935X0005 Shell Size Mated Force (dan) Unmatted Force (dan) Blind mateable connector Just push Just push to connect... and release to disconnect Superior misalignment allowances Axial ±1mm Angular ±1mm Longitudinal ±1mm SOURIAU

29 Rack and Panel Ordering information SOURIAU Rack and Panel connectors part numbers Basic series 8LT B 35 P N L Shell type 27: Receptacle for rack, with possibility to mount rear accessory 23: Square fl ange receptacle (consult us) 26: Floating plug for rack, with possibility to mount rear accessory Type : Connector with standard crimp contacts Q: Connector with quadrax crimp contacts C: Connector with short PC tail (male and female #20, #16, #12, #8 quadrax) S: Connector with specifi c PC tail (male and female #22D only) L: Connector with long PC tail (male and female #22D) Shell size: 11, 13, 15, 17, 19, 21, 23, 25 Plating Z: Black zinc nickel F: Nickel B: Olive green cadmium Contact layout: See tables pages 8 to 11 Contact type P: Male S: Female Orientation: N Specification None: Supplied with contacts 251: Connector provided with power contacts (for layout with cavities #8) *284: Quadrax grounded (cts 100Ω) 308: Quadrax not grounded (cts 100Ω) *384: Quadrax grounded (cts 150Ω) 408: Quadrax not grounded (cts 150Ω) Special custom None: Standard plastic cap M: Antistatic plastic cap L: Connector supplied without contacts *Excepted mixted layouts with quadrax and signal contacts. Please consult us. HE 308 Rack and Panel connectors part numbers Basic series HE T P N 7 M Shell type 26: Floating plug for rack, for crimp female contacts, with possibility to mount rear accessory 27: Receptacle for rack, for male contacts, with possibility to mount rear accessory 21: Receptacle for rack with PC Tail contacts Class T: Sealed Shell size: 11, 13, 15, 17, 19, 21, 23 Contact layout: See tables pages 8 to 11 Contact type P: Male S: Female Orientation: N Plating 7: Olive green cadmium Contractual specifications M: DAT quality insurance Special custom None: Standard plastic cap M: Antistatic plastic cap Specifications None: Connector supplied with contact L: Connector supplied without contact 2013 SOURIAU 29

30 Rack and Panel Dimensions Equipment receptacle (type 27) 45 A Max 2.05 Shells A Max B Max C C Max B Max Square flange receptacle (type 23) A Max Shells A Min A Max B B ØC Min ØC ØC Max Rack plug (type 26) B Max Shells ØA Max A Max B Max C Max C Max Max Note: All dimensions are in millimeters (mm) SOURIAU

31 Mated connectors Plug type 26 & Receptacle type Plug type 26 & Receptacle type Panel Panel Rack Rack 10 Max * with backward movement 3.20 Max 2.00 Min *Included longitudinal alignment Max 2.00 Min 10 Max * with backward movement 3.20 Max 2.00 Min 2.35 Max 2.00 Min Panel cut out 0.2 ØA A A Ø2 ± ±0.3 ØB C Min Shell size Plug A ØB ±0.1 C Min ØA Shell size Receptacle A ØB ±0.1 C Min ØA Note: All dimensions are in millimeters (mm) 2013 SOURIAU 31

32 Cost effective & light hermetics Resin sealed Potted receptacle with male or female straight PC tail contacts 100% scoop proof: no interference when mating the connector, contacts never touch each other Weight saving compared to hermetic version Reinforced sealing for harsh environment (10E 7 atm.cm 3 /s) Good shock resistance better than hermetic glass seal Female contacts available for the receptacle PC Tail from #22D to #16 (for all other contacts please consult us) Ordering information Basic Series 8LTR 0 C 09 B 35 P N Shell style 0: Square fl ange receptacle 1: In line receptacle 2: Short square fl ange receptacle not accepting backshell 3: Square fl ange receptacle (rear mounting) 5: Plug with RFI shielding 7: Jam nut receptacle 15 : Plug with RFI shielding not accepting backshell Type C: Receptacle with short PC tail (male and female #22D, #20, #16) L: Connector with long PC tail (male and female #22D) S: Connector with specifi c PC Tail (male and female #22D) M: Connector with medium PC tail (male #22D) P: Connector with solder cup:. Pin: #22D & #16; Socket: #12. Socket: #22D & #16; Pin: #12 Please consult us Shell size: Plating B: Olive green cadmium F: Nickel ZC: Green zinc cobalt Z: Black zinc nickel Contact layouts: see tables pages 8 to 11 Contact type P: Male S: Female Orientation (1) N A B C D see table page 48 (1) Orientation B & C not developed for shell size number SOURIAU

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35 Contacts & Tooling Contacts: Crimp contacts... Straight PC tail contacts... Coaxial contacts #12... Solder cup... Crimp contacts: 1500 mating... Wire wrap contacts... Quadrax #8 contacts... Thermocouple contacts... Dummy contacts... Filler plugs... Wiring instructions Tooling: Crimping tools... Insertion & extraction tools... Backshell tightening tools... Tightening support... Slackening tools... Tightening of fixing nuts, receptacle type

36 Crimp contacts Contact size Contact type #26 #22D #20 #16 #16 Coaxial #12 #12 Coaxial #10 Power #8 Power #8 Coaxial #8 Twinax #4 Power #4 Power with reduced barrel * JVS only. ** Not included in connector Part number. Must be ordered separately SOURIAU Souriau Part number (without color code) Part number Pin Socket MILDTL38999 contacts Profile and color code Pin JJ M39029/ Black / Blue / Orange Socket M39029/ Grey / Yellow / Orange Pin SA M39029/ Orange / Blue / Orange Socket M39029/ Brown / Green / Orange Pin MJ M39029/ Yellow / Blue / Orange Socket M39029/ Red / Green / Orange Pin M39029/ Yellow / Red / Yellow Socket M39029/ Grey / Red / Yellow Pin MJ M39029/ Green / Blue / Orange Socket M39029/ Orange / Green / Orange Pin M39029/ Socket M39029/ Pin M39029/ Socket M39029/ Pin M39029/ Socket M39029/ Pin * Socket * Pin Socket Boot For wire # Reductor Pin M39029/ Socket M39029/ Boot Pin M39029/ Socket M39029/ Boot Pin ** Socket ** Pin Socket Boot for cable 16 mm² for cable 10 mm² mm² Reductor cable A Pin Socket Boot For wire #10 For wire 25 mm² For wire mm² Mating part #4 / Barrel #6

37 Crimp contacts Contact size Contact type Contact Ø #26 #22D #20 #16 #16 Coaxial #12 #12 Coaxial #10 Power #8 Power #8 Coaxial #8 Twinax #4 Power #4 Power with reduced barrel Pin Socket Pin Socket Pin Socket Conductor section AWG Conductor section mm² External Ø over insulator Min Max Min Max Min Max Pin Socket 1.60 Pin RG 174 RG Socket RG 316 Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Boot RG 174 RG 179 RG Please consult us Reductor Pin Socket Boot Pin Socket Boot Pin Socket Pin Socket Available for Boot and 7535 contacts Reductor cable 10 mm² Pin Socket RG 180 A/U ,76MILC17/ FILECA F.2703/14 RAYCHEM CHEMINAX FILOTEX M 17/ Boot SOURIAU 37

38 Straight PC tail contacts Contact size Contact type PC tail type Part number Profile Pin L Pin M Pin C #22D Pin S Socket L Socket C Socket S Pin M JJ Socket M #20 Pin C Socket C Pin L Socket L #16 Pin C Socket C Coaxial #16 Pin C A 900 #12 Pin C Socket C S: Specific PC tail L: Long PC tail M: Medium PC tail C: Short PC tail SOURIAU

39 Coaxial contacts #12 Solder cup Designation Coax socket solder contact #12 Coax pin solder contact #12 Coax pin crimp contact #12 Coax socket crimp contact #12 Part number THA10151A THA10152A THA10155A THA10156A Contact size Contact type For other contacts type please consult us. Part number #22D Pin #20 Pin A 900 #16 Pin A 900 #12 Socket A 900 Crimp contacts: 1500 mating Contact size #22D #20 #16 #12 MILDTL38999 contacts Contact type Part number Color code Pin (H) M39029/ Blue / Red / Black Socket (J) M39029/ Blue / Brown / Yellow Pin (H) M39029/ Blue / Red / Brown Socket (J) M39029/ Blue / Brown / Green Pin (H) M39029/ Blue / Red / Red Socket (J) M39029/ Blue / Brown / Blue Pin (H) M39029/ Blue / Red / Orange Socket (J) M39029/ Blue / Brown / Gray Wire wrap contacts Contact size Contact type Part number Contact Ø (mm) Profile (mm) #22D Pin JJ #20 Pin Quadrax #8 contacts Contact type Pin Socket Version PCB mount Crimp PCB mount Crimp Souriau Part Number Cross Norm T Impedance Sealing Release ETH11237A 100Ω 125 C ETH11501A 150Ω ETH11345A EN Ω 200 C ETH11503A 150Ω ETH11238A 100Ω 125 C ETH11502A 150Ω ETH11346A EN Ω 200 C ETH11504A 150Ω Sealed Rear 2013 SOURIAU 39

40 Thermocouple contacts Contact size Contact type Souriau part numbers (without color code) Part numbers MILDTL38999 contacts Profile and color code Ø Contact (mm) Wire section Awg mm 2 Ø Over insulation (mm) min max min max min max Pin M39029/87472 #22D Chromel Red / Violet / Yellow Socket M39029/88484 Yellow / Grey / Yellow #22D Alumel Pin M39029/87471 Socket M39029/88483 Brown / Violet / Yellow Orange / Grey / Yellow Pin #20 Chromel Blue / Violet / Yellow Socket Grey / Grey / Yellow Pin #20 Alumel Green / Violet / Yellow Socket Violet / Grey / Yellow Dummy contacts Size Part number # A016001A # # Filler plugs Contact size MS Part number (Rev. N) Filler plugs Souriau Part number Color #22D MS Black #20 MS A Red #16 MS A Green #12 MS A Orange Direction of introduction in grommet These fi ller plugs are installed at the rear of unwired contact to maintain connector sealing SOURIAU

41 Wiring instruction Cable preparation and wire stripping Contact size #26 #22D #20 #16 #12 #8 #4 L L L = length of wire stripping Insertion of wire in contact barrel Conductor insulation 0.5 to 0.8 mm Barrel When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire inspection hole in the barrel. Wire Inspection hole Important: Slide any accessories over wire strands before carrying out the following operations. Contacts are inserted and extracted from the rear of the connector. Insertion of the contacts Extraction of the contacts 1 Engage the crimp cable / contact asembly into the longitudinal slot of the plastic tool (coloured tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder. 1 1 Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector. 1 2 Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip. 2 2 Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder. 2 3 Withdraw the tool (from rear). Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Nota: For larger sizes of cable which are stiff enough manual insertion without tool is preferable. 3 3 Holding the toolcontact and cable assembly together, remove them simultaneously SOURIAU 41

42 Tooling Crimping tools Contact size #26 #22D #20 #16 #12 #8 Power #4 Power Contact type Plier M22520/101 Plier M22520/201 (Souriau ) Plier M300BT Plier * M22520/2301 Turret Part number Locator Part number Locator Turret Locator Norm Souriau Norm Souriau Part number Part number Part number Pin Socket Pin M22520/ Socket M22520/206 Pin M22520/ M22520/ Socket Pin M22520/ Socket Pin M22520/ Socket Pin Socket SP 593 M22520/ pin Socket M22520/2304 M22520/2311 Contact size #12 Coaxial M39029/ M39029/ #12 Coaxial M39029/28211 M39029/75416 #16 Coaxial #8 Coaxial #8 Triaxial Contact type Plier M22520/201 (Souriau ) Plier M22520/3101 Plier M22520/401 Plier M22520/501 Locator Part Number Locator Part number Locator Part Number Die set Part Number Inner Outer Inner M22520/234 M22520/503 Outer M22520/3102 Inner M22520/235 Outer M22520/402 Inner M22520/231 Outer M22520/505 closure B Inner K709 Middle Y631 closure B Ferrule Y631 closure A * Pneumatic plier Note: for the #10 contact s plier and locator, please consult us SOURIAU

43 Insertion & extraction tools Contact Part number Color Material size MIL standard Souriau Insertion Extraction #26 Plastic Black White #22D Plastic M81969/1401 Green White #20 Plastic M81969/1410 Red Orange #16 Plastic M81969/1403 Blue White #12 Plastic M81969/1404 Yellow White #10 Plastic M81969/1405 Grey #8 Plastic M81969/1412 Green Metalic #4 Plastic M81969/1407 Blue Metalic Backshell tightening tools Backshell tightening pliers, part number: Square jaws (order 2 jaws), part number: Tightening support Part number: This tool is made up of dummy receptacles housings of all 9 sizes for all key polarisation, and secures free connectors during wiring and fitting of rear accessories. Tightening of rear accessories: Shell size Max torque in m/dan Slackening tools Strap clamp, part number: Spare strap, part number: Tightening of fixing nuts, receptacle type 7 Shell size Nut dimension across flats Max tightening torque on nut (mn) SOURIAU 43

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45 Common Section Protective caps... Reductors... Boots... Orientations... Panel gasket... Dummy receptacles... Cross reference list... Coordinates information

46 Protective caps Metalic protective caps Dimensions Metalic protective cap for receptacles Metalic protective cap for plugs type 01 B type 01 ØE D ØE type 02 B type 03 type 04 B type 07 type 06 B ØA ØA ØA ØA ØC G G D ØF ØC G J D ØE ØC H K ØF H Shell size ØA Max B Max ØC Max D Max ØE Min ØF Min G H ±5 J ±5 K ± Note: All dimensions are in millimeters (mm) SOURIAU

47 Protective caps Metalic protective caps Ordering Basic series 8LT E 01 B 13 Cap type E: Cap for receptacle F: Cap for plug Fixing type Cap for receptacle 01: Plastic sleeved metal cord with eyelet 02: Plastic sleeved metal cord with ring 04: Nylon cord with eyelet 06: Nylon cord with ring 10: Black nylon cord with eyelet Plating B: Olive green cadmium F: Nickel Shell size: Cap for plug 01: Plastic sleeved metal cord with eyelet 03: Nylon cord without fastener 07: Nylon cord with strap Plastic protective caps Shell size Part numbers for standard cap Part numbers for antistatic cap Caps for receptacle Caps for plug Caps for receptacle Caps for plug MS RF MS RF 11 MS R MS Y MS RF MS RF A N N A MS YF N 17 MS YF MS YF N A N N A N N 23 MS R MS R MS RF A J599ABC6009A N Reductors Reductor Size Part number For cable For pin contacts For socket contacts #8 Power # #4 Power A 10 mm² A A 2013 SOURIAU 47

48 Boots Boot Size Part number Admissible wire section mm² For cable #8 Power #4 Power à 10 mm² # #4 # #6 #8 Orientations Polarization is determined by the master keyway position. The secondary keyway positions remain fi xed. View from front face of receptacle View from front face of plug Angles (degrees) Shell size N A B C D SOURIAU

49 Panel gasket Shell size Gasket for receptacle type 0, 2, 3 (to be ordered separately) Part numbers O ring for receptacle type 7 (shipped with connector) AS AS AS AS AS AS AS AS AS Dummy receptacles Shell size Part numbers* A Max B Max ØC Max D Max E ØF 09 8LT009GUR LT009FUR 11 8LT011GUR 8LT011FUR holes ØF 13 8LT013GUR 8LT013FUR ØC D E LT015GUR 8LT015FUR 8LT017GUR 8LT017FUR A B D E LT019GUR LT019FUR 8LT021GUR 8LT021FUR LT023GUR 8LT023FUR LT025GUR 8LT025FUR * F or G = Plating. Note: All dimensions are in millimeters (mm) 2013 SOURIAU 49

50 Cross reference list : Part Numbers Souriau and Specifications : NFC / MIL DTL Connectors SOURIAU NFC HE 308 MIL DTL Serie I Designation 8LT0 B P/SN 8LT0 F P/SN HE30800T P/SN7 M HE30800T P/SN6 M MS27466T B P/S * MS27466T F P/S * Square fl ange receptacle 8LT1 B P/SN 8LT1 F P/SN Cable connecting receptacle 8LT2 B P/SN 8LT2 F P/SN MS27505E B P/S * MS27505E F P/S * Square fl ange receptacle not accepting backshell 8LT3 B P/SN 8LT3 F P/SN MS27656T B P/S * MS27656T F P/S * Square fl ange receptacle (rear mounting) 8LT5 B P/SN 8LT5 F P/SN HE30806T P/SN7 M HE30806T P/SN6 M MS27467T B P/S * MS27467T F P/S * Plug with RFI shielding 8LT15 B P/SN 8LT15 F P/SN MS27467E B P/S * MS27467E F P/S * Plug with RFI shielding not accepting backshell 8LT7 B P/SN 8LT7 F P/SN HE30807T P/SN7 M HE30807T P/SN6 M MS27468T B P/S * MS27468T F P/S * Jam nut receptacle 8LT7S B P/SN (#22D) 8LT7S F P/SN (#22D) HE30811T P/SN7 M HE30811T P/SN6 M Jam nut receptacle with PC Tail contacts 8LT7C B P/SN (#20, #16, #12) 8LT7C F P/SN (#20, #16, #12) HE30811T P/SN7 M HE30811T P/SN6 M Jam nut receptacle with PC Tail contacts 8LT26 B P/SN 8LT26 F P/SN HE30826T P/SN7 M Floating plug for rack HE308 8LT27 B P/SN 8LT27 F P/SN HE30827T P/SN7 M Receptacle for rack HE308 with possibility to mount rear accessories 8LT27S B P/SN (#22D) 8LT27C B P/SN (#20, #16, #12) HE30821T P/SN7 M HE30821T P/SN7 M Receptacle for rack HE308 with PC Tail contacts 8LT23 B P/SN Square fl ange receptacle * Standard P/S :. None = N position,. Use A,B,C,D for other orientations Backshells SOURIAU NFC HE 308 MIL DTL Serie I Designation 8LST B01 8LST F01 M W M N Backnut 8LST B02 8LST F02 8LST G02 HE HE Straight cable clamp 8LST B03 8LST F03 8LST G03 HE HE Elbow cable clamp 8LST B071 8LST F071 HE HE Backshell for screen termination and heatshrink sleeving SOURIAU

51 Caps SOURIAU NFC / HE 308 Designation 8LTE04B 8LTE04F 8LTE06B 8LTE06F 8LTF05B 8LTF05F 8LTF07B 8LTF07F 8LTE01B 8LTE01F 8LTE02B 8LTE02F 8LTF01B 8LTF01F HE308B00 7 HE308B00 6 HE308B07 7 HE308B07 6 HE308B16 7 HE308B16 6 HE308B06 7 HE308B06 6 MS27502B C MS27502F C MS27502B N MS27502F N MS27501B C MS27501F C Cap for square fl ange receptacle Cap for jam nut receptacle Cap for plug Cap for plug Cap for receptacle Cap for receptacle Cap for plug Contacts See page SOURIAU 51

52 Coordinates for straight PC tail terminations Viewed from front face of male insulator Hole sizes: 1mm min. (#22 and #20 contacts) and 1.3mm min. (#16 contact) coordinates in mm. 09 / A X X X Y Y Y A B C / B X X X X Y Y Y Y A A A B B B C C D D E X Y SOURIAU

53 11 / B A A B X B C X C D D E E F Y F Y G / C X X X X Y Y Y Y A A B B C C D D E F G H X Y A F B G C H D J E K SOURIAU 53

54 15 / D X X X Y Y Y A A K A L B B L B M C C M C N D D N D P E E P E R F R F S G S G T H T H U J U J V K A B X C D X E Y F G H J K L M Y SOURIAU

55 17 / E J K L X X X M N P R Y Y Y S T U A A A V B B B W C C C X D D D Y E E E Z F F F a G G b H H c X X Y Y A N B P C R D S E T F U G V H W J X K Y L Z M SOURIAU 55

56 19 / F A A T B B U C C V X D X D W E E X F F Y G G Z Y H J Y H J a b K K c L L d M e N f P g R h S j X Y SOURIAU

57 21 / G X X Y Y A J B K C L D M E N F P G R H S X Z X a b Y c d A P d Y e f B R e g C S f A M h D T g B N i E U h C P j F V i D R k G W j E S m H X k F T n J Y m G U p K Z n H V q L a p J W r M b q K X s N c r L Y t SOURIAU 57

58 23 / H 21 A B N m n C P p D R q E S r X F G X T U s t H V u J W v K X w Y L M Y Y Z x y N a z P b AA R c BB S A G d CC T B H e DD U C J f EE V D K g FF W E L h GG X F M k HH / J 04 R q J S r K T s L U t M V u N X W X v w X P R Y x S Z y T a z U Y b c AA BB Y V W d CC X e DD A Y A H f EE B Z B J g FF C a C K h GG D b D L k HH E c E M m JJ F d F N n KK G e G P p LL H f SOURIAU

59 25 / J X Y X Y A Z V t B a W u C b X v D c Y w E d Z x F G e f X a b y z H g c AA J h d BB K k e CC L M m n Y f g DD EE N p h FF P q A K i GG R r B L j HH S s C M k JJ T t D N m KK U u E P n LL V v F R p MM W w G S q NN X x H T r PP Y J U s SOURIAU 59

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61 Range Extension micro RoHS solution... High density... PCB contact without shoulder

62 Product range extension A complete miniature range: threaded (8DA), break away (8BA) & bayonet (8LTA). Space saving with scoop proof connector for harsh applications. A compact solution:. Diameter up to 45% smaller than size 9 (D38999).. Up to 50% shorter.. Integrated backshell: Cost and space saving. A high density solution:. With #26 contacts (according to 39029).. 5 layouts (size 3, 5 and 7 with #22 & #26). Excellent features:. Designed for D38999 requirements.. IP67 sealing when mated.. Stainless steel shell (1500 matings) & aluminum shell (500 matings). RoHS and Cadmium free:. Available in zinc nickel (RoHS) plating, as well as nickel and olive drab cadmium. See «micro38999, A Complete Miniature Range» catalog on RoHS Solution The RoHS alternative to cadmium! SOURIAU Zinc Nickel: the best in terms of price and performance for aerospace & defense equipment. SOURIAU Black Zinc Nickel:. A unique alternative plating process to cadmium. RoHS compliant:. A unique SOURIAU plating process compliant with RoHS regulations for cadmium and Cr6+. The first QPL qualified:. SOURIAU Zn Ni is the first product which has been qualified by US Defense standards organization (DLA Land and Maritime). High corrosion resistance:. 500 hours salt spray. Available in mass production:. Available for Series I, II and III aluminum range. See «RoHS by SOURIAU, The Cadmium Free Solution» catalog on SOURIAU

63 Product range extension High Density SOURIAU offers a robust & reliable High Density solution derived from Series I, Series III & VG shell sizes available:. Provides flexibility according to your application. A reliable & robust solution:. Same well proven design as standard & VG Significant space saving:. Twice the number of contacts compared to size1335 with 22 contacts.. Two shell sizes smaller than a partially populated size 1735 with 55 cavities. See «High Density Connectors» product news on PCB Contact without Shoulder Pin & socket PCB contacts without shoulder #22D & #20 as per, II & III. Contacts without shoulder allows a more flexible mounting on variable PCB thicknesses or depths. Ruggedized contacts:. Material: copper alloy. Finish: gold per MILG45204 type I class 1 over nickel plate. Sleeve: stainless steel Flexible mounting:. Various PCB thicknesses.. Multiple PCB positioning. See «PCB contacts without shoulder» product news on SOURIAU 63

64 Reliable People, Reliable Solutions Your local contact Lane Electronics Ltd Tel: +44 (0) Promoting sustainable forest management (Europe Asia Africa) (North America) Our contribution to environmental protection: This catalog is printed on PEFC certified paper Advancement of sustainable wood cultivation. Copyright SOURIAU April 2018 SOURIAU is a registered trademark All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.