Miniature Waterproof Plastic Connectors

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1 NEW Miniature Waterproof Plastic Connectors HR30 Series Mated dimensions and 6 pos. 4.1 Ø15.5 Ø and 1 pos. Features 1. Miniature and compact design The HR30 allows for a maximum outside diameter of 1.6mm in the 3 and 6 positions, and 15.5mm for the 10 and 1 position connectors. The compact design yields a mated length from the panel of only 3.3mm for the 3 and 6 position version and 4.1mm for the 10 and 1 position.. Water-tight connection Meets the IP67 standard, when in the mated position. 3. Push-pull lock Using Hirose s unique lock mechanism, the HR30 connector has a reliable, robust push-pull lock that is easy to operate. 4. Light-weight and corrosion free Weight of the plug and receptacle is 6 grams for the 3 and 6 position connectors, and 9 grams for the 10 and 1 position connectors. In addition, the plastic housing will not corrode. 5. Positive alignment Five guide keys align the plug and receptacle correctly when mating. 6. Indexing marks Both the plug and receptacle have white indexing marks to facilitate correct alignment. View of Locking Mechanism Push-pull type (Single-action lock) Indexing marks Push-pull locking collar Polarized guide keys pplications Test and Measurement equipment, communication equipment, and other miniature electronic devices

2 Product Specifications Ratings Rated Current Rated Voltage 5 (3 pos.) (6,10,1 pos.) C100V,DC140V (3,6 pos.) C30V,DC4V (10,1 pos.) Operation Temperature Range StorageTemperature Range -5ç~+85ç -5ç~+85ç 1.Contact resistance.insulation resistance 3.Withstand voltage 4.Vibration Item 5.Repetitive operation 6.Temperature cycle 7.Humidity resistance 8.Waterproof performance Specification 5mø max. (3 pos.) 15mø max. (6, 10, and 1 pos.) 1000Mø min. No flashover or insulation breakdown No electrical momentary disconnections of 10 µs max. Contact resistance 10mø min.(3 pos.) Contact resistance100mø min. (6, 10, and 1 pos.) Insulation resistance 100 Mø min. Insulation resistance 10Mø min. (when humidity high) 100Mø min. (when dry) Water must not penetrate inside the connector. Measured at 1 DC Measured at 100 V DC 300 V C for one minute Tested for 10 cycles in each of 3 directions, 5 minutes per cycle, in a cycle of 10 to 55 to 10 Hz and 0.75 mm amplitude 1000 times Conditions Five cycles of -55ç: 30 minutes Room temperature: 10 to 15 minutes +85ç: 30 minutes Room temperature: 10 to 15 minutes Temperature 40ç, humidity 90 to 95%, 96 hours While mated with a applicable connector, leave under water at a depth of 1 m for half hour. Material Item PPS Material Black Finish Remarks UL94V-0 Insulator PBT Black UL94V-0 Plug Gasket Polyacetal SIR/CR Natural Red/Black Contacts Brass, phosphor bronze Gold plating Spring Stainless steel Insulator PPS Black UL94V-0 Gasket CR Black Receptacles Contacts Brass, phosphor bronze Gold plating Hexagonal nut Zinc alloy Chromate Washer Phosphor bronze Nickel plating Crimp contacts Contacts Contacts Phosphor bronze Phosphor bronze Selective gold plating Selective gold plating Ordering information Please use the below part numbering scheme as a guide but order using the part numbers listed on catalog Pages 3 to 6. HR P - 6 S C Series name : HR30 Series 5 Number of Contacts : 3, 6, 10 and 1 Shell size : Outside diameter of plug mating portion 6 Contact type S : Female contact 3 P : Male contact 4 Connector type : P : Plug Connector type : R : Receptacle Connector type : J : Jack Variation Blank : Standard : Fine wire 7 Contact wiring type Blank : Solder C : Crimping

3 Plugs Solder Type HR30-6P-6S (after tightening) pplicable cable diameter Crimp Type HR30-7P-1SC (after tightening) Ø Ø1.6 HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-6P-3S HR30-6P-6S HR30-6P-6P Weight pplicable Cable Diameter Remarks 4g Ø4.~5 Ø3.5~ Contact solder pot inner diameter 1.1 mm Contact solder pot inner diameter 0.8 mm Contact solder pot inner diameter 0.8 mm Contact solder pot inner diameter 1.1 mm Contact solder pot inner diameter 0.8 mm Contact solder pot inner diameter 0.8 mm pplicable cable diameter HR30-7P-10SC HR30-7P-1SC HR30-8P-1PC Weight pplicable Cable Diameter Remarks 6g Ø6.~ pplicable crimp contact HR30-SC-11 pplicable crimp contact HR30-SC-11 pplicable crimp contact HR30-PC-11 3

4 Receptacles Solder Type HR30-6R-6P 8.3 Gasket Ø1 Ø8.9 M8X (HEX) HR30-6R-3P HR30-6R-6P HR30-6R-6S Crimp Type Gasket Ø15 Ø11.5 Weight Remarks g Solder pot inner diameter 1.1 mm Solder pot inner diameter 0.8 mm Solder pot inner diameter 0.8 mm HR30-7R-1PC M11X1 13(HEX) Weight Remarks HR30-7R-10PC HR30-7R-1PC g pplicable crimp contact HR30-PC-11 pplicable crimp contact HR30-PC-11 HR30-8R-1SC pplicable crimp contact HR30-SC-11 4

5 Jacks Solder Type HR30-6J-6P Ø1 8.9(after tightening) pplicable cable diameter 1 Crimp Type HR30-7J-1PC 38 (after tightening) Ø HR30-6J-6P HR30-6J-6P Weight pplicable Cable Diameter Remarks 3g Ø4.~5 Contact solder pot inner diameter 0.8 mm Ø3.5~4.3 Contact solder pot inner diameter 0.8 mm pplicable cable diameter HR30-7J-10PC HR30-7J-1PC HR30-8J-1SC Weight 5g pplicable Cable Diameter Ø6.~7 Remarks pplicable crimp contact HR30-PC-11 pplicable crimp contact HR30-PC-11 pplicable crimp contact HR30-SC-11 5

6 Caps For Plugs HR30-6P-C For Receptacle 0.9 Ø ØB 1.4 C Ø ØD ØB ØE HR30-6P-C HR30-7P-C HR30-8P-C Weight Part No. of connector 1g g HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-7P-10SC HR30-7P-1SC HR30-8P-1PC B C D E HR30-6R-C C ØE ØD HR30-6R-C HR30-7R-C Weight Part No. of connector 1g HR30-6R-3P HR30-6R-6P HR30-6R-6S HR30-7R-10PC HR30-7R-1PC HR30-8R-1SC B C D E Note : When using these caps, do not use the gasket that is normally supplied with the receptacle. The B portion of the receptacle cap will serve as the gasket

7 Crimp Contacts Male contact Female contact cross-section cross-section Weight Packaging type HR30-PC g/1per pin 100pcs/bag HR30-PC g/1per pin 10,000pcs/reel Note 1 : Use wire of size WG 6 to 30 with a jacket diameter of 1 mm max. Weight Packaging type HR30-SC g/1 pin 100pcs/bag HR30-SC g/1 pin 10,000pcs/reel BConnector Combinations Plugs HR30-*P-** Receptacles HR30-*R-** Jacks HR30-*J-** Caps for Plug HR30-*P-C Caps for Receptacle HR30-*R-C Note 1 : When selecting connectors, be sure to make combinations that take into account the shell size, contact count and gender of the contacts. Note : Crimp contacts are not included. Please order applicable contacts separately. Note 3 : When using the protective caps for the receptacles, do not use the gaskets normally supplied with the receptacle. The end opposite the cap will serve as the gasket. 7

8 Bpplicable Jigs Wiring Jigs HR30-6P-3S-T01 HR30-6P-6S-T01 HR30-6P-6P-T01 HR30-7P-10SC-T01 HR30-7P-1SC-T01 HR30-8P-1PC-T01 HR30-6R-3P-T01 HR30-6R-6P-T01 HR30-6R-6S-T01 HR30-7J-10PC-T01 HR30-7J-1PC-T01 HR30-8J-1SC-T pplicable Connectors HR30-6P-3S HR30-6P-3S HR30-6P-6S HR30-6P-6S HR30-6P-6P HR30-6P-6P HR30-7P-10SC HR30-7P-1SC HR30-8P-1PC HR30-6R-3P HR30-6R-6P HR30-6J-6P HR30-6J-6P HR30-6R-6S HR30-7J-10PC HR30-7J-1PC HR30-8J-1SC Note : The use of the wiring jigs will facilitate the soldering and tightening operations for the HR30. Tightening collar for back shell HR30-6P-T0 HR30-8P-T pplicable Connectors For 3 and 6 pos, For 10 and 1 pos, Note : The back shell tightening collar is used by passing the cable through and tightening the back shell to the specified torque. Wiring Jigs Back shell tightening collar HR30-6P-6S-T01 HR30-6R-6P-T01 HR30-6P-T0 8

9 pplicable Jigs Type Item pplicable contact pplicable wire Manual Manual crimping tool utomatic crimping machine HT-10/HR30-1 CM HR30-SC-111 HR30-PC-111 WG#6~#30 utomatic HR30-SC-11 pplicator P105-HR HR30-PC-11 HR30-SC-111 WG#6~#30 HR30-SC-11 Extraction tool HR30-TP HR30-PC-111 HR30-PC-11 Manual crimping tool HT-10/HR30-1 utomatic crimping machine CM-105 Extraction tool HR30-TP BContact Configuration and Panel Cutouts Marking position Marking side D HR30-6P-3S HR30-6P-6S HR30-6P-6P B ØC HR30-7P-10SC HR30-7P-1SC HR30-8P-1PC Contact Configuration 3,6 pos 10,1 pos B C D Panel Thishness Panel cutout Dimensions 0.7~ 0.7~3 Notes 1.The contact configuration depicts a view from the wiring side.. Mounting to the panel is accomplished by tightening the hexagonal nut from the rear side of the panel. The recommended tightening torque of the hexagonal nuts is 0.5 N m for 3 and 6 pos., and 0.8 N m for 10 and 1 pos. Note that application of Loctite 71 and Primer Loctite 7649 manufactured by Henkel Japan Ltd. are recommended to prevent loosening. 9

10 Bssembly Procedures Simplified Diagram (Work Details) Plug housing block Coupling Spring Gasket Cable clamp Back shell 1 B Cable 3 and 6 Pos. 10 and 1 Pos. bout mm -0.5 mm B 5.5 mm max. 15~0 Starting with the back shell, pass the back shell, cable clamp, gasket, spring, and coupling pieces in this order, onto the cable. Note: When processing the termination, take care not to damage the jacket or conductors of the lead wire. Plug housing block Wiring jig (Solder Type) ttach the wiring jig to the Plug housing block, then after pre-soldering, perform the solder wiring for 3 to 4 seconds with a soldering iron tip temperature of 80 ±10ç. Note: Pre-solder evenly so that the conductor outside diameter of the cable lead wire is also less than 0.7 mm, for 6pos. and 1.0mm for 3pos. then perform the solder wiring so as not to create solder blobs or cold solder joints. lso check that the soldering portion of wire and contact is well soldered. (Crimp Type) Use the correct die/applicator to crimp the terminal contact to the end of the cable lead wire. Insert the crimped contact into the plug housing terminal hole. Note: fter inserting the crimp contact, lightly pull on the lead wire to check that the crimp contact holds securely to the Plug housing contact hole. 10

11 Cable Fixing Coupling Back shell Cable Plug housing block Guide keys Backs tightening collar Cable Wiring jig (:1) 3 3 and 6 Pos. 10 and 1 Pos. HEX lign the coupling guide with the wired Plug housing block and insert. Then, assemble the spring, gasket, cable clamp, and back shell in that order. Use the cable tightening collar to tighten the back shell to the specified torque. Use the back shell tightening collar to tighten the back shell to the specified torque. 0.5 N.m for the 3 and 6 position connectors. 0.8 N.m for the 10 and 1 position connectors. Note : n application of Loctite 71 and Primer Loctite 7649 manufactured by Henkel Japan Ltd. are recommended to prevent loosening. Make sure to hold the cable from turning when tightening the back shell. Failure to do so may result in damage to the soldered or crimped lead wires where they attach to the plug-housing block. 11

12 BGeneral usage notes 1. Mating. Un-mating Mounting panel Receptacle D Plug Cable Mounting panel C Plug coupling Cable C Indexing marks D B When mounting, smooth mating will be achieved by holding plug portion and aligning the index marking of the plug with that of the receptacle and then pushing the plug straight on. When removing the plug from its connected condition, hold the mating portion B of the plug and pull straight off for easy removal. BPrecautions for use 1. Make sure that the power of the circuit has been switched off before mating the connector.. fter the connector has been mated, do not allow a force of 30 N or more to be applied to the cable as indicated by the arrows in the diagram below. Excessive force will damage he connector. 30 N Panel 30 N 30 N 3. To maintain the waterproof performance and the cable clamp force, use a cable that is within the range of applicable cable diameter. 3. Note that performance will also change depending on the construction of the cable and that the cable should be checked before use. 4. Use the specified tightening torque for connector assembly and mounting to the equipment. 5. Insufficient or excessive torque will result in sub-optimum connector performance. Creative Links to World Electronics HIROSE ELECTRIC CO.,LTD. 5-3,OSKI 5-CHOME,SHINGW-KU,TOKYO ,JPN PHONE: FX : The contents of this catalog are current as of ugust 001. Contents are subject to change without notice for the purpose of improvements.

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