Push-Pull connectors

Transcription

1 Push-Pull connectors Introduction This catalog presents the push-pull connectors ranges for industrial applications. These products are particularly suitable for high reliability and high quality applications where a simple yet fast method to connect/disconnect is required. Also suitable for high endurance and ease of operation in very limited spaces. The aesthetics of the product allows for perfect integration on front panel equipments. SOURIAU offers main series of metallic circular connectors : JBX series : basic push-pull series for signal transmission JKX series : environmental version of the JBX series sealed to IP68 JAX series : complementary range including coaxial contact layouts. Contents Where and why push-pull... Selection guide... JBX series Main features - Part number system...5 Shell types and dimensions Keying...9 Contact layouts...- Options... Technical characteristics... Wiring and assembly instructions JAX series Main features - Part number system... Shell types and dimensions... Contact layouts... Suffix for cable outside diameter - Options... Technical characteristics... JAX camac series Wiring and assembly instructions...7- JKX series Main features - Part number system... Shell types and dimensions... Keying - contact layouts... Options... Technical characteristics...5 Wiring and assembly instructions JBX series-sealed version size Main features - Part number system... Shell types and dimensions... Keying - contact layouts... Technical informations... Accessories - Piece parts...-6 Toolings More about our know-how...9 Requirement form...5 Conversion table...5 All dimensions are in mm

2 Push-Pull connectors Where and Why push-pull? Medical Extremely fast and easy to use A thousand matings/ unmatings. Quality aesthetics for more value added on the equipment Space saving Professional audio-video GPS Instrumentation Telecommunications

3 Selection Guide Unsealed Push-Pull Sealed Coaxial Multipin Multipin Solder Crimp or PCB contacts Solder, crimp or PCB contacts Not keyed to contacts Keyed to contacts Keyed to contacts Keyed to contacts Keyed until 9 contacts UL approved JAX series JBX series JKX series Sealed JBX size Shell material Insulator material Shielding Endurance Current rating Brass Brass Brass Brass Tefzel for coaxial contact Nylatron for multipin layout Shielded (65 db up to MHz) Fortron Peek for layout with contacts of.5 mm of Ø Shielded (55 db up to MHz) Fortron Peek for layout with contacts of.5 mm of Ø Shielded (55 db up to MHz) Fortron Peek for layout with contacts of.5 mm of Ø Shielded (55 db up to MHz) > cycles > cycles > cycles > cycles up to A up to A up to 5 A up to A Temperature range - C ; + 5 C (- F ; + 57 F) - 5 C ; + 5 C (- 58 F ; + 57 F) - 5 C ; + 5 C (- 58 F ; + 57 F) - C ; + 8 C (- F ; + 76 F) Protection index Specific version IP IP IP 68 when mated IP 67 JAX Camac connectors (coaxial, size ) (optional sealed version : consult us) Push-pull locking system The locking of the plug into the receptacle is achieved by a simple axial push on the outer shell. Connection cannot be broken by pulling the cable or any other parts of the plug than the outer shell. To unmate the plug from the receptacle, just pull axially the outer shell.

4 JBX Series Key features Mechanically keyed : ensures correct polarisation and alignment. Contact layouts from to contacts. Wire gauges range from AWG to AWG. High contact density in a small space. JBX Series Contact termination in either crimp, solder or PCB contacts. User advantages Blister packaging 6-collet cluster Allows a wide range of cable diameter applications for a single connector. Reduces inventory variations Removable contacts Available crimp versions allow easier wiring and maintenance. Part number system Basic series JBX FD G 5 M C S D S M Shell type FD-FC-ER-EA-SR-PC-ED-EP-EZ Shell size Keying G - J - A - B & customs are available Contact layout Contact type M : pin F : socket Contact termination C : crimp ; S : solder ; P* : straight PCB tails ; Q* : 9 PCB tails ; W :.7 mm clipped solder Material & surface plating S : Outer shell in brass alloy with chrome over nickel N : Outer shell in brass alloy with black plating D : Obligatory suffix S : Insulator in PPS P : insulator in PEEK Options M : Connector with backnut for protective boot - Protective boot to order separately page R : Red dot (possible for FD, FC, PC, SR, ER, ED, EZ only) * For receptacles with female contacts only 5

5 JBX Series Shell types ER : fixed receptacle,front panel mounting, fixed front flange EA : fixed receptacle, back or front panel mounting, double nuts fixing (appropriate with 9 contacts for PCB) FN : straight plug with cable clamping & lanyard EP : fixed receptacle, back panel mounting, fixed rear panel flange (appropriate with 9 contacts for PCB) FD : straight plug with cable clamping ED : fixed receptacle, protruding shell, fixed front flange SR : fixed receptacle with cable clamping, front panel mounting, fixed front flange FC : 9 elbow ºplug with cable clamping PC : cable mounted receptacle EZ : straight receptacle for PCB SA : fixed receptacle with cable clamping, front or back panel mounting 6

6 JBX Series Dimensions* ER : Fixed receptacle, front panel mounting* EA : Double nut receptacle* EP : Fixed receptacle, back panel mounting JBX Series Size * Size * Size A 9 8 B 6 8 C Ø D 8 8 *Lock washer not available A 9 8 B C Ø D 6 *Lock washer not available A B C Ø D FD : Straight plug ED : Protruding receptacle SR : Cable clamp receptacle* Size A B Size A B C Size A B C Ø C Ø D 8 Ø D 8 *Lock washer not available FC : 9 elbow plug PC : Cable mounted receptacle EZ : Receptacle for PCB Size A B C Ø D Size A Ø B Size Ø A B C D Ø E sq sq.. *All dimensions in mm. 7

7 JBX Series Dimensions Special custom shells FN : Straight plug, shell with a lanyard FM : 9 elbow plug, shell with a lanyard FF : Straight plug, with no latching, size SA : fixed receptacle with cable clamping, front or back panel mounting 8

8 JBX Series Keying Keying angles JBX Series are mechanically keyed to ensure correct alignment of the inserts before the contacts mate. «G» : standard keying «J» : standard reverse gender keying ; plugs with socket contacts, receptacles with pin contacts. *G & J are standard keying, but all keying configurations can use standard or reverse gender. J B Key G A sizes - sizes - sizes - JBX Series Keying angle Plug Receptacle Keyed shells availability Shell size Key ER EA ED EP EZ SR PC FD FC FM FN SA G G J A B G J A G J A G Available for JBX series, customs can be ordered contact Project Management. 9

9 JBX Series Contact layouts Multi contact inserts Male Contact types available AWG Max. Working Testing Shell insulator Contact S C P* Q* Ø Solder Crimp current voltage voltage size viewed from layout solder crimp straight 9 Contact wire wire rating (Vdc / wiring side PCB tails PCB tails Max. Max. (A)* (Vrms)* Vrms)* S.5-5/5 S C P Q.9 66/6 S C P Q.9 8 6/ S C P Q /6 5 S C P Q /6 6 S P / 7 S P / S C P /5 S C P Q. 8 6/ S C P Q.9 9 9/6 5 S C P Q /6 6 S C P Q /6 7 S C P Q /6 8 S C P Q / S / Inserts with fixed contacts (non removable contacts). * For receptacles with female contacts only.

10 JBX Series Contact layouts Multi contact inserts Male Contact types available AWG Max. Working Testing Shell insulator Contact S C P* Q* Ø Solder Crimp current voltage voltage size viewed from layout solder crimp straight 9 Contact wire wire rating (Vdc / wiring side PCB tails PCB tails Max. Max. (A)* (Vrms)* Vrms)* S C 6 /7 JBX Series S C /56 S C P Q. 8 5 /8 5 S C P Q /6 6 S C P Q /6 7 S C P Q /5 8 S C P Q.9 7 8/56 S C P Q /56 S C P Q /56 6 S C P Q /5 8 S C P /6 9 S C P /6 S C / S C /8 Inserts with fixed contacts (non removable contacts). * For receptacles with female contacts.

11 JBX Series Contact layouts Multi contact inserts Male Contact types available AWG Max. Working Testing Shell insulator Contact S C P* Q* Ø Solder Crimp current voltage voltage size viewed from layout solder crimp straight 9 Contact wire wire rating (Vdc / wiring side side PCB tails PCB tails Max. Max. (A)* (Vrms)* Vrms)* 7 S C /7 S C. 8 66/6 S C P /56 8 S C P /6 S C P / S C P /6 Inserts with fixed contacts (non removable contacts). * For receptacles with female contacts. Note : Contacts are numbered counter clock wise in the plug and clock wise in the receptacle. Voltage Test Procedure - The testing voltage corresponds to the maximum voltage the connector is able to withstand in normal climatic conditions. The value is about 75% of the electrical breakdown voltage. The testing voltage level can be reached several times in connectors life, but never applied for a continuous duration. - The working voltage corresponds to the maximum voltage the connector is able to withstand continuously during its life time, in real environmental conditions, even with high temperature. The value is around / of the testing voltage. Maximum current rating - This indicated maximum current rating corresponds to the maximum current that can be continuously applied to the connector mated pair, in normal climatic conditions. Remark : If the current is applied on only one contact of the layout, then an increased current value can be achieved over a long duration.

12 JBX Series Options Protective boot Dimensions Part Shell number size Ø A L Ø Câble min Max. JBX MPN JBX MP*..5 JBX MP* JBX Series JBX MP* JBX MP* * Color code / In size, available only in black Color code A B G J M N R V O Colors blue white grey yellow brown black red green orange Material : ELASTOLLAN (PUR) Working temperature : - C ; + 8 C - F ; + 76 F Parts that require a protective boot need to be ordered with an M suffix, see page 5. Protective boots are ordered separately. With each JBX connector, one protective boot can accept multiple cable diameters thus the end-user can use various cable diameters without the need of multiple part numbers. Receptacle caps : an effective protection against dust Part number JBX BR JBX BR JBX BR JBX BR Ø mm mm 7 mm mm

13 JBX Series Technical characteristics Material and treatment Component Material Standard Surface treatment (µm) ISO ASTM Cr Ni Au Outer shell and collet nut Brass CuZnPb C85/C Latching sleeve & metal collet Brass CuZnPb C85/C Shielding ring Brass CuZnPb C85/C Nut Brass CuZnPb C85/C Half bushes Brass CuZnPb C85/C Socket contact () Copper Nickel- CuNiPbP CDA C Pin contact () Brass CuZn5Pb C5/C Clip Beryllium copper CuBe,9 C () Gold thickness as per MIL-G-5C type, class. Component Material Color Working Temperature Insert PPS + %GF black - 65 C + C - 85 F + 9 F or PEEK + 5%GF brown - 5 C + 5 C - 58 F + 8 F Plastic collet PA 6/6 + MoS black - 55 C + 5 C - 67 F + 57 F Mechanical and climatics Characteristics Values Standard Method Endurance Shock > cycles (except for.7 mm crimp contacts for which MIL-STD endurance is limited to 5 cycles) A 5 g, duration 6 ms ; contact Ø.7 mm and.9 mm MIL-STD g, duration 6 ms ; contact Ø. mm -.6 mm and mm A to Hz γ = 5 g, contact Ø.7 mm and.9 mm MIL-STD Vibrations γ = g, contact Ø. mm -.6 mm and mm A Protection index IP CEI 59 Operating temperature with plastic collets with optional metal collets - 55 C + 5 C - 67 F + 57 F C + C - 67 F + 9 F - - H Gas S : ppb ± ppb IEC test Ke SO : 5 ppb ± ppb method Radiation stability 8 Rad - - } }

14 JBX Series Wiring and assembly instructions Panel cutout Removable contacts Crimp contacts Size Ø A B Contact Usable cables Max. Contact Endurance Core section (mm) current resistance (number Ø C Ø F min Max. AWG rating (A) (mω) of cycles) Max > > > > JBX Series Solder contacts Contact Usable cables Max. Contact Endurance Core section (mm) current resistance (number Ø C Ø F min Max. AWG rating (A) (mω) of cycles) Max > > > > The conductor bucket on the solder contacts is designed with an angle to form a cup into which the solder can flow easily. Fixed contacts Solder contacts Contact Usable cables Max. Contact Endurance Shell Core section current resistance (number Ø C Ø F size (mm ) Max. AWG rating (A) (mω) of cycles) > > Contacts for PCB Contacts for PCB Contact length dimensions L PCB tail length size dimension L mm.7 mm female PCB tail length size dimension L.5 mm.7 mm female PCB tail length size dimension L. mm.7 mm female PCB tail length size dimension L 6. mm.7 mm female PCB tail length size dimension L 6. mm.9 mm female PCB tail length size dimension L.5 mm.9 mm female PCB tail length size dimension L. mm.9 mm female PCB tail length size dimension L 6. mm. mm female PCB tail length size dimension L. mm, dimension F.7 mm. mm female PCB tail length size dimension L 6. mm, dimension F.7 mm. mm female PCB tail length size dimension L 6. mm, dimension F.7 mm 5

15 JBX Series Wiring and assembly instructions Cable stripping for connectors with crimp contacts Stripping for FD, SR, PC Stripping for FC Shell size Ø contacts Ø I L C T L C T.5.7 > >.6.5 >.5.6 >.6. >..5 >.5.6 >.6. >..6 >.6. >..5 >.5.6 >.6. >..6 >.6. > ØI : diameter over insulation Cable stripping for connectors with solder contacts Shell size Ø Contacts Stripping for FD, SR, PC Stripping for FC L S T L S T.5 9 / / /

16 JBX Series Wiring and assembly instructions : STRAIGHT PLUG JBX Series Connector preparation - Select the proper collet. (see page 9) - Slide the protective boot ➂ the backnut ➁ and the collet ➀ over the cable. Strip end of cable (see pg. 7). - If a shielded cable is used fold the braid back over the collet. Contacts wiring : crimp contacts - Select the proper crimping tool and locator. (see page 8) - Adjust the crimping tool based on wire size AWG. (See wire size and crimp tool settings on the back of the locator) Contacts wiring : solder contacts Fixed solder contacts.5 mm and.7 mm - Crimp the contacts ➃ then insert the contact into the insulator until the clip is fully seated and cannot be removed. Removable solder contacts from.9 mm to mm - Insert wire into solder cup and solder. - Insert wire into solder cup and solder. - Insert contact into the insulator until the clip is fully seated and cannot be removed. Connector assembly - Position half bushings ➅ on either side of the insulator. - Confirm that the key on the insulator ➄ appears through the Window window in the one half bushing. - Align the key slot on the collet with the keys on the half bushings. - Insure the cable shield is still folded back and under the collet. Flats B 5 - Insert the insulator subassembly ➀ ➃ ➄ & ➅ into the connector housing ➆. 6 - Make sure the window on the half bushing ➅ is aligned with the key way on the connector housing ➆. 7 - Apply thread lock to back nut ➁. 8 - Attach the back nut to the connector housing ➆ 9 - Use the correct size wrench, see page 9. - Place the wrenches on the flats A and B. Tighten the back nut ➁ per the torque spec on page 9. - Install the protective boot if applicable. Flats A 7

17 JBX Series Wiring and assembly instructions : 9 ELBOW PLUG Connector preparation - Select the proper collet (see page 9). - Slide the protective boot ➃, the backnut ➂, the collet ➁ and the elbow outlet ➀ over the cable. Strip end of cable (see pg. 7). - If a shielded cable is used, fold the braid back over the collet ➁. - Align the keys in the elbow outlet ➀ with the key slot in the collet. Braid 5 - Apply thread lock to the backnut ➂. 6 - Install the back nut ➂ and tighten until it bottoms. Contacts wiring : crimp contacts - Select the proper crimping tool and locator. (see page 8) - Adjust the crimping tool based on wire size AWG. (See wire size and crimp tool settings on the back of the locator) - Crimp the contacts ➃ then insert the contact into the insulator until the clip is fully seated and cannot be removed. Contacts wiring : solder contacts Fixed solder contacts.5 mm and.7 mm Removable solder contacts from.9 mm to mm - Insert wire into solder cup and solder. - Insert wire into solder cup and solder. - Insert contact into the insulator until the clip is fully seated and cannot be removed. Connector assembly : 9 degree plug Milled flats A - Position the ring ➆ over the insulator. - Align the key on the insulator ➄ with the key way on the spacer ➇ and insert the insulator into the spacer. - Insert the insulator sub-assembly into the connector housing ➈ insuring the flats on the elbow outlet ➀ are facing the retaining nut ➉. - Apply thread lock to retaining nut ➉. 5 - Tighten the retaining nut ➉ to the recommended torque on page 9. 8

18 JBX Series Wiring and assembly instructions Collet selection according to cable diameters or 6 collets per shell size are supplied to allow the use of a wide range of cable diameters for each connector. The cable diameters given on this chart are the minimum and maximum diameters of cable jacket. Collet Cable diameter number Shell size Shell size Shell size Shell size Shell size JBX Series Coupling torques Tools (jaw dimensions) *Cable jacket must be inserted at least halfway through the collet. Metal collets are available as an option in size,,, &. 7 x.5 9 x.6 x 5 x 8 x Advised torques* in Nm Size Metal collet available for all sizes to.5.5 to Discreet application based on cable diameter. Torque values are the maximum allowable for each connector size. Torque values will vary due to the type and size of the cable used *Apply thread lock to back nut prior to assembly. Note : All the tooling numbers refer to the drawings pages 7 and 8. Shielding Tested according to MIL-STD A, method 7 Shell size Electrical continuity (mω).5.5 G mv A.5 9

19 JAX Series Key features Hermaphroditic insert : prevents mismatings. Multipin connectors : contact layouts from to. Wire gauges range from 6 AWG to 6 AWG. High contact density in a small space. Coaxial contacts : 5 Ω and 75 Ω impedance. User advantages Large range of blind mate coaxial connectors Part number system Basic series JAX F M D8 B Shell type F - RA - PC Shell size Contact layout - multi contacts : see designation table page - coaxial : see designation table page Suffix for cable outside diameter, see table page B : obligatory suffix

20 JAX Series Shell types RA : fixed receptacle, front panel mounting, nut fixing PC : free receptacle, F : straight plug with cable clamping Dimensions Straight plug - ref. F Size A Ø B Ø C JAX Series Ø c..... D Round flange - ref. RA Size A Ø B Ø C D E Ø F G K Ø M L 8 M7 x M9 x M x M5 x M8 x In line plug - ref. PC Size A 9 59 B C c.....

21 JAX Series Contact layouts Multi contacts inserts Shell size Plug insulator viewed from wiring side Contact layout Designation Ø Contact Max current rating (A) Testing voltage (Vrms) Working voltage (Vdc / Vrms) x Ø. UM (plug) UF (receptacle). 8 9 / pin contact x Ø.9 x Ø.7 x Ø.7 x Ø. x Ø.9 x Ø.9 6 x Ø.7 pin contact 6 M M M M M M M / 5 5 / 5 5 / 5 6 / 6 / 6 / 6 / M / pin contact M / x Ø.6 x Ø.6 x Ø. 6 x Ø. 6 M M / 6 / pin contact 8 M / 6 8 x Ø.9 x Ø.9 M / 5 x Ø x Ø. x Ø.9 pin contact M M M / 5 5 / 5 5 / 5 Designation to use in the part-number system, page Coaxial inserts Shell size Insulator Contact impedance (Ω) Designation Ø Contact Max current rating (A) Testing voltage (Vrms) Working voltage (Vdc / Vrms) 5 C / 6 5 5S C5 C5S..9 6 / 78 / C5 C / 78 / C5 C / 98 8 / 5 75 C5 C / 9 / Designation to use in the part-number system, page.

22 JAX Series Suffix for cable outside diameter Shell size Accomodation of cable diameter Obligatory suffix From.5 mm to. mm From mm to. mm D D From mm to. mm From mm to. mm D D From mm to. mm D From mm to. mm From mm to 5. mm D D5 From 5 mm to 6. mm D6 From mm to 5. mm From 5 mm to 6. mm From 6 mm to 7. mm From 7 mm to 8. mm From mm to 5. mm From 5 mm to 6. mm D5 D6 D7 D8 D5 D6 JAX Series From 6 mm to 7. mm From 7 mm to 8. mm D7 D8 From 8 mm to 9. mm D9 From 9 mm to. mm D From mm to. mm D Designation to use in the part number system, page Options Caps Part number A B C D JAX RA 7 JAX RA 5 7 JAX RA Material: Nickel-chromium brass. Neoprene seal.

23 JAX Series Technical characteristics Material and treatment Component Material Standard Surface treatment (µm) ISO ASTM Cr Ni Au Outer shell and collet nut Brass CuZnPb C Latching sleeve Brass CuZnPb C Shielding ring Brass CuZnPb C Nut Brass CuZnPb C Half bushes Brass CuZnPb C Socket contact () Cupro-nickel CuNiPbP Pin contact () Brass CuZn5Pb C () Gold thickness as per MIL-G-5C type, class. Component Material Color Temperature withstanding Insert TEFZEL (coaxial connector) Nylatron GS (multipin connector) White - 7 C ; + 5 C - 9 F ; + F Grey - C ; + 5 C - F ; + 57 F Mechanical and climatics Characteristics Values Standard Endurance cycles Protection index IP CEI 59 Operating temperature - C ; + 5 C / - F ; + 57 F

24 JAX Camac Series These pages describe the JAX Camac series, size. These connectors are often used on jumpers for delay lines in Nuclear Physics due to their size and simple handling in congested areas. For Nuclear Physics, our connectors meet the standard NIM-CAMAC*. Moreover, JAX coaxial connectors are suitable for many other industrial and scientific applications such as medical, microwave communications, pocket transmitters, input/output on electronic modules. NIM-CAMAC* configuration ( GHz - 5 Ω) * NIM-CAMAC : Nuclear Instrumentation Module / Computer Automated Measurement and Control Dimensions and part-numbers P/N : JAX F C5 RG 7 US Straight plug for RG7U cable P/N : JAX RA C5S Fixed front flange receptacle, solder contacts P/N : JAX MDPN Protective boot Weight :. g Temperature = - C ; + 8 C P/N : JAX RA 8 RF screening cap L Cable Ø = min = max =.8 JAX Series 9 on flats Ø 8 Weight :.5 g Weight :.5 g Ø. min Weight :.5 g Technical data Specific characteristics Values Endurance 5 cycles Operating temperature - 7 C ; + C - 9 F ; + 9 F Plating on metal shell Ni = - 7 µm Insert PTFE 5

25 JAX Camac Series Delay lines Cable Nr 96-CEI-5-- (RG 7U) fitted with NIM-CAMAC connectors at both ends L : Length which defines delay in ns of cable jumpers P/N Delay (ns) Tolerance (%) L * JAX L C5 C R5.5 5 JAX L C5 C R 5 JAX L C5 C R.5 JAX L C5 C R.7 6 JAX L C5 C R. 8 JAX L C5 C R5 5 JAX L C5 C R6 6 JAX L C5 C R8 8 6 JAX L C5 C R JAX L C5 C R6 6.6 * Average length, for information only Crimping tool P/N : JXWA9 6

26 JAX Series Wiring and assembly instructions Panel cutout Size A B Contacts Ø Contact Usable cables (AWG) Ø F JAX Series Cable stripping for connectors with multi contacts (solder contacts) Size A B C * * If shielded cable Cable stripping for connectors with coaxial contacts / single contacts Size A B C

27 JAX Series Wiring and assembly instructions : MULTIPIN PLUGS SIZES,,, Cable stripping : see page 7 Connector preparation and contacts wiring - Slide the backnut and the collet onto the cable. - Terminate the bucket contacts using solder method. Connector assembly - For shielded cable : pull back the collet up to external sheath extremity. - Comb out the screen and fold back over the collet end. 5 - Position two half bushes on the insert, taking care of a proper positioning of the key. 6 - Slide in the insert assembly into the plug (or the free receptacle) shell. Note : the collet key may be properly set into shells key ways. 7 - Install the backnut and screw it. 8

28 JAX Series Wiring and assembly instructions : COAXIAL PLUGS Cable stripping : see page 7 Connector assembly Note : - Take care to align cone key inside the sub-assembly rear key way. - The stripped core end may be visible inside pin contact front window. Remark : For size, no cone existing : sub-assembly directly onto collet. - Slide the backnut and the collet onto the cable. - Position the intermediate cone in abutment on external sheath extremity - Brush back the screen around the cone - Pull back the collet onto the cone 5 - Position the rear insulator sub-assembly on the cone 6 - Solder inner core thru the pin window 7 - Set in place the front insulator, taking care of the key/keyway positioning between the two half insert sub-assembly JAX Series 8 - Slide in the insert assembly into the plug (or free receptacle shells) 9 - Install the nut and screw it Wiring and assembly instructions : SINGLE PIN PLUGS Cable stripping : see page 7 Connector assembly Monolythic insert is directly soldered onto the inner core.

29 JAX Camac Series Wiring and assembly instructions : Crimp contact (NIM-CAMAC configuration) Wiring preparation - Slide the protective boot and the crimping ferrule onto the cable Coaxial cable stripping - Strip the coaxial cable according to the lengths given on the drawing Contact crimping - Take the crimping tool P/N : JX W A9 - Crimp the contact Crimping Connector assembly - Position the crimp contact then engage the insert cavity until it bottoms - Fold the screen over the connector outlet - Position the ferrule on the screen then crimp it Crimping - Slide the protective boot and then position on the connector outershell

30 JKX Series Key features Sealed IP 68 (mated connectors) Mechanically keyed : ensures correct polarization and alignment. Contact arrangements : from to contacts. Wire gauge range from 8 AWG to AWG. High contact density in a small space. Contact termination in either crimp, solder or PCB contacts. User advantages Temporary immersion IP 68 6-collet cluster Allows a wide range of cable diameter applications for a single connector. Reduces inventory variations. Removable contacts Crimp versions allow easier wiring and maintenance. Part number system Basic series JKX FD G 5 M C S D S M Shell configuration FD - ER - EP - PC Size - Keying G Contact layouts (see page ) JKX Series Contact type M : pin F : socket (in relation with keying) Contact termination Material & surface plating C : crimp ; S : solder ; P* : straight PCB tails ; Q* : 9 PCB tails ; W :.7 mm clipped solder S : Outer shell in brass alloy with glossy chrome over nickel N : Outer shell in brass alloy with black plating (consult us) D : Obligatory suffix S : Insulator in PPS P : Insulator in Peek (for Ø.5 mm contacts only) Obligatory suffix for layouts including contacts of Ø.5 mm Options M : Connector with backnut for protective boot (protective boot to order separately page ) G : Connector adapted to accomodate larger cables (Ø.5 to 6 in size and Ø 6 to 8 in size ) R : Red dot (possible for FD, PC, ER only) * For receptacles with female contacts only.

31 JKX Series Shell type Available JKX shells Dimensions ER : Fixed receptacle, front panel mounting FD : Straight plug with cable clamping Size A B C Ø D Size A Ø B Ø M to to 6 EP : Fixed receptacle, back panel mounting PC : Cable mounted receptacle Size A B C Ø D Size A Ø B Ø C _ to 6 Option G : to accomodate bigger cables Size A Ø B Ø M 5.6 to to 8

32 JKX Series Keying G keying is available in standard version ( keying angle, plugs with pin contacts, receptacles with female contacts) for the shell types. Reverse gender available in all layouts. Contacts Multi contacts inserts Shell size Key ER EP PC FD G _ G Concerning the availability of other alternatives, please consult our commercial office. Male Available Contact types AWG Max. Testing Working Shell insulator Contact S C P* Q* Ø Solder Crimp current voltage voltage size viewed from layout solder crimp straight 9 Contact wire wire rating (Vdc / wiring side PCB tails PCB tails Max. Max. (A) (Vrms) Vrms) S C P Q.9 66/6 S C P Q.9 8 6/ S C P Q /6 5 S C P Q /6 6 S P / 7 S P / S C P /5 S C P Q. 8 6/ S C P Q.9 9 9/6 JKX Series 5 S C P Q /6 6 S C P Q /6 7 S C P Q /6 8 S C P Q / S P / Inserts with fixed contacts (non removable contacts) * For receptacles with female contacts only

33 JKX Series Options Protective boot Protective boot can accept multiple cable diameters Dimensions Part Shell Shell size number size Option Ø A L Ø Câble G min Max. JBX MP* -..5 JBX MP* JBX MP* * Color code Color code A B G J M N R V O Colors blue white grey yellow brown black red green orange Material : ELASTOLLAN (PUR) Working temperature : - C ; + 8 C - F ; + 76 F With each JKX connector, one protective boot can accept diverse cable diameters thus the end-user can manage various cable diameters without bothering with multiple part numbers. Caps : an efficient protection until bars Part number Ø JKX BR 5 JKX BR 7

34 JKX Series Technical characteristics Material and treatment Component Material Standard Surface treatment (µm) ISO ASTM Cr Ni Au Outer shell and collet nut Brass CuZnPb C85/C Latching sleeve & metal collet Brass CuZnPb C85/C Shielding ring Brass CuZnPb C85/C Nut Brass CuZnPb C85/C Tapered washer and half bushes Brass CuZnPb C85/C Socket contact () Copper-nickel CuNiPbP CDA C Pin contact () Brass CuZn5Pb C5/C Clip Beryllium copper CuBe,9 C7/C () Gold thickness as per MIL-G-5C type, class. Component Material Color Temperature withstanding Insert PPS + %GF black - 65 C + C - 85 F + 9 F or PEEK + 5%GF brown - 5 C + 5 C - 58 F + 8 F Plastic collet PA 6/6 + MoS black - 55 C + 5 C - 67 F + 57 F Cable seal Silicon rubber red - 5 C + 5 C - 58 F + 8 F Mechanical and climatics Characteristics Values Standard Method Endurance Shock > cycles (except for.7 mm crimp contacts for which MIL-STD endurance is limited to 5 cycles) A 5 g, duration 6 ms ; contact Ø.7 mm and.9 mm MIL-STD g, duration 6 ms ; contact Ø. mm -.6 mm and mm A to Hz γ = 5 g, contact Ø.7 mm and.9 mm MIL-STD Vibrations γ = g, contact Ø. mm -.6 mm and mm A Protection index IP 68 (watertight - 8 hours under m of water) CEI 59 Operating temperature with plastic collets with optional metal collets } } - 55 C + 5 C - 67 F + 57 F C + C - 67 F + 9 F - - JKX Series 5

35 JKX Series Wiring and assembly instructions Panel cutout B +. Size A ø+. +. Ø A. 6. B.6.6 Removable contacts Crimp contacts Contact Usable cables Max. Contact Endurance Core section (mm) current resistance (number Ø C Ø F min Max. AWG rating (A) (mω) of cycles) Max > > Solder contacts Contact Usable cables Max. Contact Endurance Core section (mm) current resistance (number Ø C Ø F min Max. AWG rating (A) (mω) of cycles) Max > > The conductor bucket on the solder contacts is designed with an angle to form a cup into which the solder can flow easily. Fixed contacts Solder contacts Contact Usable cables Max. Contact Endurance Shell Core section current resistance (number Ø C Ø F size (mm ) Max. AWG rating (A) (mω) of cycles) > > Contacts for PCB Contacts for PCB Contact length dimensions L PCB tail length size dimension L mm.7 mm female PCB tail length size dimension L.5 mm.7 mm female PCB tail length size dimension L. mm.9 mm female PCB tail length size dimension L.5 mm.9 mm female PCB tail length size dimension L. mm. mm female PCB tail length size dimension L. mm, dimension F.7 mm 6

36 JKX Series Wiring and assembly instructions Cable stripping for connectors with crimp contacts Shell size Ø Contacts Ø I.5 >.5 Stripping for FD / PC L C T ØI : diameter over insulation > >.5 Cable stripping for connectors with solder contacts > >. Shell size Watertightness design (mated connectors) Fixed receptacle Ø Contacts Stripping for FD / PC L S T Straight plug JKX Series ➀ : O ring for sealing between receptacle and plug shell ➁ : O ring for sealing between receptacle and panel ➂ : O ring for sealing between plug body and backshell ➃ : seals to accomodate variety of cable diameters 7

37 JKX Series Wiring and assembly instructions : STRAIGHT PLUG Cable stripping : see page 7 Connector preparation - Select the proper collet ➃ and the cable seal ➂ (see page 9). Contacts wiring : crimp contacts - Slide protective boot ➅, the backnut ➄, the collet ➃, the cable seal ➂, the outershell ➁ and the taper seat ➀ onto the cable. Strip end of cable (see pg. 6) - Select the proper crimping tool (see page 8) - Adjust the crimping tool based on the wire size AWG. (See wire size and crimp tool settings on the back of this locator.) Contacts wiring : solder contacts Fixed solder contacts.5 mm and.7 mm - Crimp the contacts ➃ then insert the contact into the insulator until the clip is fully seated and cannot be removed. Removable solder contacts from.9 mm to. mm - Insert wire into solder cup and solder - Insert wire into solder cup and solder - Insert the contact into the insulator until the clip is fully seated and cannot be removed. Connector assembly - In case of shielded cable, comb out the shield and fold back over the tapper seat ➀. - Position half bushes ➈, making sure that the insert key appears through the windows of one bush. - Position the taper seat ➀ on the half bushes ➈. - Position all the sub-assembly in connector housing ➉, making sure to keep the subassembly well aligned. 5 - Screw the outershell ➁ following the torque values on page 9. Install the cable seal ➂ and the collet ➃ into the outershell ➁ then screw the backnut ➄ till bottoming. Use wrenches well positionned on the flats A and B. Place a wrench to grip flats B, use the other wrench to tighten the backnut at the flats A following the torque values on page Install the protective boot ➅ if applicable. 8

38 JKX Series Wiring and assembly instructions Collets selection according to cable diameters or 5 collets per shell size allow a wide range of cable diameters for a single connector. Cable out diameters are for information only, since values will change with each cable construction. 6 5 Cable seal selections according to cable size Shielding Ø A Tested according to MIL-STD A, method 7 Collet number Cable diameter Shell size Size, option G Shell size Size, option G Collet number in shell size and collet number 6 in shell size are not used. Discreet application based on cable diameter Cable gland Cable diameter Ø A Shell size Size, option G Shell size Size, option G Shell size Electrical continuity (mω) G Coupling torques mv A Tool dimensions JKX Series Size mm Advised torque* in Nm (option G) (option G) Tools (jaw dimensions) Size x 6 x (option G) (option G).6 /.8 / Torque values are the maximum allowable for each connector size. Torque values will vary due to the type and size of the cable used *Apply thread lock to back nut prior to assembly. 8 Tool numbers can be found on page 9

39 JBX Series sealed version size Key features Sealed IP 67 (mated connectors)(fe, EC, SE, & PC) Watertight receptacles IP68 (HC & HH) Mechanically keyed : ensure correct polarisation and alignment. Contact arrangements : from to 9 contacts. Wire gauge range from 6 AWG to AWG. High contact density in a small space. Contact termination in either crimp, solder or PCB contacts. User advantages Wet environment IP67 6-collet cluster Allows a wide range of cable diameter applications for a single connector. Reduces inventory variations. Removable contacts (EC, FE, SE & PE) Crimp versions allow easier wiring and maintenance. Part number system Basic series JBX FE G M C S D S R Shell type FE-HH-HC-EC-PE-SE Shell size Keying G Contact layouts Contact type M : pin F : socket (in relation with keying) Contact termination C : crimp ; S : solder ; P* : straight PCB tails ; Q* : 9 PCB tails Material & surface plating S : Outer shell in brass alloy with chrome over nickel N : Outer shell in brass alloy with black plating (consult us) D : Obligatory suffix S : Obligatory suffix Option R : FE, PE, HH, & HC N/A for EC & SE * For receptacles with female contacts only.

40 JBX Series sealed version size Shell type Available sealed JBX, Size EC : Double nut receptacle HC : Fixed receptacle, back panel mounting PE : Cable mounted receptacle FE : Straight plug with cable clamping SE : Fixed receptacle with cable clamping Dimensions FE : Straight plug supplied with protective boot, sealed mated IP67. EC : Double nut receptacle. Sealed mated IP67 not sealed unmated. HC : Fixed receptacle, back panel mount. Sealed unmated IP68, not available in crimp, -position minimum. SE : Cable clamp receptacle, sealed mated IP67, supplied with protective boot. PE : Cable mounted supplied with protective boot sealed mated IP67. JBX Series

41 JBX Series sealed version size Keying Only G keying is available in standard version ( keying angle, plugs with pin contacts, receptacles with female contacts) for the different types of shells. Contact layouts Multi contact inserts Male Available Contact types AWG Max. Testing Working Shell insulator Contact S C P* Q* Ø Solder Crimp current voltage voltage size viewed from layout solder crimp straight 9 Contact wire wire rating (Vdc / wiring side PCB tails PCB tails Max. Max. (A)* (Vrms)* Vrms)* S C 6 /7 S C /56 S C P Q. 8 5 /8 5 S C P Q /6 6 S C P Q /6 7 S C P Q /5 8 S C P Q.9 7 8/56 S C P Q /56 S C P Q /56 6 S C P Q /5 8 S C P /6 9 S C P /6 Inserts with fixed contacts (non removable contacts). * For EC and HC receptacles with female contacts only. HH & HC fixed contacts only.

42 JBX Series sealed version size Technical characteristics The technical characteristics are the same as for the standard JBX series except the following ones: Material - Specific additionnal elements Component Material Color Working temperature Seals Nitrile O ring seal = black - C ; + 5 C - 58 F ; + 8 F Protective boot Elastollan (PUR) Black - C ; + 8 C - F ; + 76 F Mechanical and climatics - Specific additional elements Characteristics Protection index Values IP 67 (Splashproof - / hour under m of water) Operating temperature - C ; + 8 C - F ; + 76 F Options Cap: Part-number = JBX BR : an efficient protection against water Wiring and assembly instructions Panel cutout The panel cutout is the same as for the JBX size shells except for the HC. Operation to add during the plug assembly: Deposit of watertight thread glue between the backnut (➁ on the drawing p7) and the connection shell (➆ on the drawing p7). Advised glue = Loctite 5. Sealed Panel cutout Sealed JBX

43 Push-Pull connectors Accessories JAX - JBX Insulating washer Part number Shell size ØA B L M N T E JBX RIN JBX RI* JBX RI* JBX RI* washers Nut JBX RI* * Washer colors as protective boots. In size, available only in black. Material : PA 6/6 Working temperature : - C ; + 5 C - F ; + 57 F Receptacle Grounding washer Using washers for receptacle / panel insulating Be careful : usable for the JAX and JBX series but not for sealed connectors (JKX and sealed JBX size ). Ø A Ø B L Part Shell Dimensions number size Ø A Ø B L N JAX RA JAX RA N JAX RA JAX RA JAX RA Material : - Brass - Nickel plated ( µm) Be careful : usable for the JAX and JBX series but not for sealed connectors (JKX and sealed JBX size ).

44 Push-Pull connectors Accessories JAX-JBX Locking washer Part Shell Dimensions number size Ø A Ø B C D JAX RE JAX RE. 6.6 JBX RE Piece parts JBX-JKX Crimp contacts (if ordered separately) Shell size Solder contacts (if ordered separately) Ø contact Part Number Crimp pin Crimp socket.9 JBX CT MC 9 JBX CT FC 9.7 JBX CT MC 7 JBX CT FC 7. JBX CT MC JBX CT FC.9 JBX CT MC 9 JBX CT FC 9.7 JBX CT MC 7 JBX CT FC 7 JBX CT MC JBX CT FC.6 JBX CT MC 6 JBX CT FC 6. JBX CT MC JBX CT FC.9 JBX CT MC 9 JBX CT FC 9.7 JBX CT MC 7 JBX CT FC 7 JBX CT MC JBX CT FC.6 JBX CT MC 6 JBX CT FC 6. JBX CT MC JBX CT FC.9 JBX CT MC 9 JBX CT FC 9.7 JBX CT MC 7 JBX CT FC 7 Shell size Ø contact Part Number Solder pin Solder socket.9 JBX CT MS 9 JBX CT FS 9. JBX CT MS JBX CT FS.9 JBX CT MS 9 JBX CT FS 9 JBX CT MS JBX CT FS.6 JBX CT MS 6 JBX CT FS 6. JBX CT MS JBX CT FS.9 JBX CT MS 9 JBX CT FS 9 JBX CT MS JBX CT FS.6 JBX CT MS 6 JBX CT FS 6. JBX CT MS JBX CT FS.9 JBX CT MS 9 JBX CT FS 9 Solder contacts of.5 mm and.7 mm diameter not available separately (always fixed into the insulator). 5

45 Push-Pull connectors Piece parts JBX-JKX Inserts for removable solder and crimp contacts (if ordered separately) Shell size Insert Insert Part Number Pin contacts Socket contacts JBX BI MS JBX BI FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 5 JBX BI 5 MS JBX BI 5 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 5 JBX BI 5 MS JBX BI 5 FS 6 JBX BI 6 MS JBX BI 6 FS 7 JBX BI 7 MS JBX BI 7 FS 8 JBX BI 8 MS JBX BI 8 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 5 JBX BI 5 MS JBX BI 5 FS 6 JBX BI 6 MS JBX BI 6 FS 7 JBX BI 7 MS JBX BI 7 FS 8 JBX BI 8 MS JBX BI 8 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 6 JBX BI 6 MS JBX BI 6 FS 8 JBX BI 8 MS JBX BI 8 FS 9 JBX BI 9 MS JBX BI 9 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 7 JBX BI 7 MS JBX BI 7 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS 8 JBX BI 8 MS JBX BI 8 FS JBX BI MS JBX BI FS JBX BI MS JBX BI FS Insert for pin contacts Insert for socket contacts 6

46 Push-Pull connectors Inserts with fixed solder contacts (if ordered separately) Shell size Insert Pin contacts Insert Part Number Socket contacts JBX BI MPS JBX BI FPS JBX BI MSS JBX BI FSS 5 JBX BI 5 MSS JBX BI 5 FSS 6 JBX BI 6 MPS JBX BI 6 FPS 7 JBX BI 7 MPS JBX BI 7 FPS 7 JBX BI 7 MSS JBX BI 7 FSS 8 JBX BI 8 MSS JBX BI 8 FSS JBX BI MPS JBX BI FPS JBX BI MSS JBX BI FSS 6 JBX BI 6 MSS JBX BI 6 FSS 8 JBX BI 8 MSS JBX BI 8 FSS 9 JBX BI 9 MSS JBX BI 9 FSS JBX BI MSS JBX BI FSS JBX BI MSS JBX BI FSS Insert for pin contacts Insert for socket contacts Toolings JBX - JKX Manual extraction tools Contacts automatically extracted The extraction tool is similar for both male and female contacts. The contact is automatically extracted without the need of pulling onto the cable. Shell size Ø Contacts SOURIAU Part number ASTRO Part number.7 JBX OUT DC 7 ATJP 5.9 JBX OUT DC 9 ATJP JBX OUT DC 7 ATJP5.9 JBX OUT DC 9 ATJP 57. JBX OUT DC ATJP 77.7 JBX OUT DC 7 ATJP 5.9 JBX OUT DC 9 ATJP 57. JBX OUT DC ATJP 77.6 JBX OUT DC 6 ATJP 95. JBX OUT DC ATJP 5.7 JBX OUT DC 7 ATJP 5.9 JBX OUT DC 9 ATJP 57. JBX OUT DC ATJP 77.6 JBX OUT DC 6 ATJP 95. JBX OUT DC ATJP 5

47 Push-Pull connectors Toolings JBX - JKX Crimping tool Specifications MIL-C-5 / 7. MIL P/N - SOURIAU P/N Supplier P/N Contacts.7 mm -.9 mm Daniels : MH86 and. mm MIL-5/7- Buchanan : 66 6 Specifications MIL-C-5 /. MIL P/N - SOURIAU P/N Supplier P/N Contacts.6 mm Daniels : AF8 and mm MIL-5/- Buchanan : Locator for pin and socket mm and. mm contacts Shell size Ø contacts AWG Male contact Female contact SOURIAU P/N DANIELS P/N ASTRO P/N SOURIAU P/N DANIELS P/N ASTRO P/N JBX OUT LP / JBX OUT LS / JBX OUT LP / JBX OUT LS / JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS JBX OUT LP JBX OUT LS Turret with locator for pin and socket.6 mm and mm contacts Male and female contacts Shell size Ø contacts AWG SOURIAU P/N DANIELS P/N ASTRO P/N JBX OUT LT6 TH JBX OUT LT TH JBX OUT LT6 TH JBX OUT LT TH

48 More about our know-how Examples of custom designs derivated from standard connectors lines Watertight receptacles JBX series: Custom watertight receptacles designed to customer requirements Black finish plating JBX and JKX series, black chrome plating Applications: Military radiocommunication 9

49 Push-Pull connectors Request form please fill in and fax to SOURIAU - Customer service (see the address page for your local contact) Name : Tel number : Fax number : Title : Company : Address : Applications : Medical Audio Video Instrumentation Nuclear physics GPS Transportation Metrology Other... Detailed description of end product, unit or application Connector description : Series : Shell configuration : Shell size : Protective boot : Color : Number of contacts : Type of contacts : Solder Crimp..... Printed circuit printed circuit Conductor AWG : Coax type : Other : Electrical : Working voltage (AC/DC) : Current rating : Impedance (Ohms) : SWR : Frequency Contact resistance : Shielding : Fibre optics : Multimode Monomode Environment : Temperature : Protection index (IP -- ) : Outside environment : Clear Splash proof Sterilization Dirt Fluids Radiation Chemicals Waterproof Gases Salt waterspray Projections : Prototype quantity : Delivery date : Preseries quantity : Delivery date : Production quantity : Delivery date : Production per year : Number of years : Target pricing per connector :

50 Push-Pull connectors Conversion Table Millimeters / Inches C/ F (mm) (inches) (mm) (inches) (mm) (inches) ( C) ( F) Pressure conversion bar psi mmhg (torr) mbar psi torr (mmhg)