Spare parts 3B 3K 0B 0K 1B 1K 4B 4K 2B 2K 5B 5K 3B 3K. Insulators for crimp contacts. Insulator part number Male contact Female contact

Transcription

1 SPARE PARTS

2 Spare parts FGG-EGG Insulators for crimp contacts male female Insulator part number Male contact Female contact Insulator part number Male contact Female contact 00 0B 0K B K 2B 2K 3B 3K FGG Y EGG Y FGG Y EGG Y FGG Y EGG Y FGG.0B.302.Y EGG.0B.402.Y FGG.0B.303.Y EGG.0B.403.Y FGG.0B.304.Y EGG.0B.404.Y FGG.0B.305.Y EGG.0B.405.Y FGG.0B.30.Y FGG.0B.307.Y FGG.0B.309.Y FGG.B.302.Y EGG.B.402.Y FGG.B.303.Y EGG.B.403.Y FGG.B.304.Y EGG.B.404.Y FGG.B.305.Y EGG.B.405.Y FGG.B.30.Y EGG.B.40.Y FGG.B.307.Y EGG.B.407.Y FGG.B.308.Y EGG.B.408.Y FGG.B.30.Y FGG.B.34.Y FGG.B.3.Y FGG.2B.302.Y EGG.2B.402.Y FGG.2B.303.Y EGG.2B.403.Y FGG.2B.304.Y EGG.2B.404.Y FGG.2B.305.Y EGG.2B.405.Y FGG.2B.30.Y EGG.2B.40.Y FGG.2B.307.Y EGG.2B.407.Y FGG.2B.308.Y EGG.2B.408.Y FGG.2B.30.Y EGG.2B.40.Y FGG.2B.32.Y EGG.2B.42.Y FGG.2B.34.Y EGG.2B.44.Y FGG.2B.3.Y EGG.2B.4.Y FGG.2B.38.Y EGG.2B.48.Y FGG.2B.39.Y EGG.2B.49.Y FGG.3B.302.Y EGG.3B.402.Y FGG.3B.303.Y EGG.3B.403.Y FGG.3B.304.Y EGG.3B.404.Y FGG.3B.305.Y EGG.3B.405.Y FGG.3B.30.Y EGG.3B.40.Y FGG.3B.307.Y EGG.3B.407.Y 3B 3K 4B 4K 5B 5K FGG.3B.308.Y FGG.3B.309.M FGG.3B.30.Y FGG.3B.32.Y FGG.3B.34.Y FGG.3B.3.Y FGG.3B.38.Y FGG.3B.320.Y FGG.3B.322.Y FGG.3B.324.Y FGG.3B.32.Y FGG.3B.330.Y FGG.4B.304.Y FGG.4B.30.Y FGG.4B.307.Y FGG.4B.30.Y FGG.4B.32.Y FGG.4B.3.Y FGG.4B.320.Y FGG.4B.324.Y FGG.4B.330.Y FGG.4B.340.Y FGG.4B.348.Y FGG.5B.304.M FGG.5B.30.Y FGG.5B.34.Y FGG.5B.3.Y FGG.5B.320.Y FGG.5B.330.Y FGG.5B.340.Y FGG.5B.348.Y FGG.5B.350.M FGG.5B.354.Y FGG.5B.34.Y EGG.3B.408.Y EGG.3B.409.M EGG.3B.40.Y EGG.3B.42.Y EGG.3B.44.Y EGG.3B.4.Y EGG.3B.48.Y EGG.3B.420.Y EGG.3B.422.Y EGG.3B.424.Y EGG.3B.42.Y EGG.3B.430.Y EGG.4B.404.Y EGG.4B.40.Y EGG.4B.407.Y EGG.4B.40.Y EGG.4B.42.Y EGG.4B.4.Y EGG.4B.420.Y EGG.4B.424.Y EGG.4B.430.Y EGG.4B.440.Y EGG.4B.448.Y EGG.5B.404.M EGG.5B.40.Y EGG.5B.44.Y EGG.5B.4.Y EGG.5B.420.Y EGG.5B.430.Y EGG.5B.440.Y EGG.5B.448.Y EGG.5B.450.M EGG.5B.454.Y EGG.5B.44.Y ote: each insulator can be used both for crimp contacts of normal shape (fig. ) or with reduced solder cups (fig. 2) as shown on page 3. 30

3 FGG-EGG Crimp contacts Fig. ø C Fig. 2 ø C ø C ø C s (mm) ø C (mm) Contact part number Male Female s (mm) ø C (mm) Contact part number Male Female 00 0B 0K 0S B K S 2B 2K 2S 3B 3K 4B 4K 5B 5K FGG ZZC EGG ZZM FGG ZZC EGG ZZM FGG ZZC EGG ZZM 302/ FGG.0B.50.ZZC EGG.0B.0.ZZM 304/ FGG.0B.555.ZZC EGG.0B.55.ZZM 30/307/ FGG.0B.554.ZZC FGG.0B.50.ZZC EGG.0B.0.ZZM FGG.0B.555.ZZC EGG.0B.55.ZZM 302/ FGG.B.55.ZZC EGG.B.5.ZZM 304/ FGG.B.50.ZZC EGG.B.0.ZZM 30/307/ FGG.B.555.ZZC EGG.B.55.ZZM 30/34/ FGG.B.554.ZZC FGG.B.55.ZZC EGG.B.5.ZZM FGG.B.50.ZZC EGG.B.0.ZZM FGG.2B.575.ZZC EGG.2B.75.ZZM FGG.2B.570.ZZC EGG.2B.70.ZZM 304/ FGG.2B.55.ZZC EGG.2B.5.ZZM 30/ FGG.2B.55.ZZC EGG.2B.5.ZZM 308/ FGG.2B.50.ZZC EGG.2B.0.ZZM 32/34/ FGG.2B.555.ZZC EGG.2B.55.ZZM 38/ FGG.2B.555.ZZC EGG.2B.55.ZZM FGG.2B.55.ZZC EGG.2B.5.ZZM /304/ /30/ /309/ / / /322/ / / / / / / /340/ /354/ FGG.3B.580.ZZC FGG.3B.575.ZZC FGG.3B.570.ZZC FGG.3B.55.ZZC FGG.3B.50.ZZC FGG.3B.50.ZZC FGG.3B.555.ZZC FGG.3B.555.ZZC FGG.4B.580.ZZC FGG.4B.575.ZZC FGG.4B.570.ZZC FGG.4B.55.ZZC FGG.4B.50.ZZC FGG.4B.50.ZZC FGG.4B.555.ZZC FGG.5B.582.ZZC FGG.5B.580.ZZC FGG.5B.575.ZZC FGG.5B.570.ZZC FGG.5B.55.ZZC FGG.5B.50.ZZC EGG.3B.80.ZZM EGG.3B.75.ZZM EGG.3B.70.ZZM EGG.3B.5.ZZM EGG.3B.0.ZZM EGG.3B.0.ZZM EGG.3B.55.ZZM EGG.3B.55.ZZM EGG.4B.80.ZZM EGG.4B.75.ZZM EGG.4B.70.ZZM EGG.4B.5.ZZM EGG.4B.0.ZZM EGG.4B.0.ZZM EGG.4B.55.ZZM EGG.5B.82.ZZM EGG.5B.80.ZZM EGG.5B.75.ZZM EGG.5B.70.ZZM EGG.5B.5.ZZM EGG.5B.0.ZZM 0B 0K 0S B K S 2B 2K 2S 3B 3K 4B 4K 5B 5K 302/ / / / / /307/ / / / / / / /34/ / /304/ /30/ /309/ / / / / / /322/ / /322/ / / / / / / /340/ /340/ /354/ FGG.0B.5.ZZC FGG.0B.52.ZZC FGG.0B.55.ZZC FGG.0B.5.ZZC FGG.0B.52.ZZC FGG.0B.55.ZZC FGG.B.5.ZZC FGG.B.5.ZZC FGG.B.55.ZZC FGG.B.5.ZZC FGG.B.5.ZZC FGG.2B.57.ZZC FGG.2B.57.ZZC FGG.2B.5.ZZC FGG.2B.5.ZZC FGG.2B.57.ZZC FGG.2B.57.ZZC FGG.2B.5.ZZC FGG.2B.52.ZZC FGG.2B.55.ZZC FGG.2B.55.ZZC FGG.2B.5.ZZC FGG.2B.57.ZZC FGG.3B.57.ZZC FGG.3B.57.ZZC FGG.3B.5.ZZC FGG.3B.50.ZZC FGG.3B.50.ZZC FGG.3B.5.ZZC FGG.3B.5.ZZC FGG.3B.52.ZZC FGG.3B.555.ZZC FGG.3B.555.ZZC FGG.3B.55.ZZC FGG.3B.55.ZZC FGG.4B.57.ZZC FGG.4B.57.ZZC FGG.4B.5.ZZC FGG.4B.5.ZZC FGG.4B.5.ZZC FGG.4B.55.ZZC FGG.5B.57.ZZC FGG.5B.570.ZZC FGG.5B.57.ZZC FGG.5B.55.ZZC FGG.5B.5.ZZC FGG.5B.5.ZZC EGG.0B..ZZM EGG.0B.2.ZZM EGG.0B.5.ZZM EGG.0B..ZZM EGG.0B.2.ZZM EGG.0B.5.ZZM EGG.B..ZZM EGG.B..ZZM EGG.B.5.ZZM EGG.B..ZZM EGG.B..ZZM EGG.2B.7.ZZM EGG.2B.7.ZZM EGG.2B..ZZM EGG.2B..ZZM EGG.2B.7.ZZM EGG.2B.7.ZZM EGG.2B..ZZM EGG.2B.2.ZZM EGG.2B.5.ZZM EGG.2B.5.ZZM EGG.2B..ZZM EGG.2B.7.ZZM EGG.3B.7.ZZM EGG.3B.7.ZZM EGG.3B..ZZM EGG.3B.0.ZZM EGG.3B.0.ZZM EGG.3B..ZZM EGG.3B..ZZM EGG.3B.2.ZZM EGG.3B.55.ZZM EGG.3B.55.ZZM EGG.3B.5.ZZM EGG.3B.5.ZZM EGG.4B.7.ZZM EGG.4B.7.ZZM EGG.4B..ZZM EGG.4B..ZZM EGG.4B..ZZM EGG.4B.5.ZZM EGG.5B.7.ZZM EGG.5B.70.ZZM EGG.5B.7.ZZM EGG.5B.5.ZZM EGG.5B..ZZM EGG.5B..ZZM 3

4 GBA ocking washers ø C GBA F GBA.0S.250.F A C S-0B GBA.S.250.F GBA.E.250.F S-B D E-K GBA.2S.250.F 2S-2B C-2G GBA.3S.250.F GBA.4S.250.F 3S-3B S-4B Material: ickel-plated bronze (3 µm) ote: to order this accessory separately, use the above part numbers. GBB Tapered washers ø C GBB GBB.0S.250. GBB.S.250. GBB.2S.250. GBB.3S.250. GBB.4S.250. GBB.5S.250. A C S-0B S-B S-2B 2C-2G S-3B S-4B S-5B Material: ickel-plated brass (3 µm) ote: sockets of series 5B and 5S are always supplied with a tapered washer. To order this accessory separately, use the above part numbers. GEA Hexagonal nuts A e GEA GEA.0S.240. GEA.0S.24. GEA.0E.240. A B e M7 x S-0B 2.4 M 9 x S-0B M0 x E-0K-0 S-B M4 x B GEA.S.240. GEA.E.240. GEA.2S.240. GEA.2E.240. GEA.3S.240. GEA.3E.240. GEA.4S.240. GEA.4E.240. S-B-D M2 x E-K- 2S-2B M x S-2B M5 x E-2K M20 x S-3B M8 x E-3K M24 x S-4B M25 x E-4K M30 x Material: ickel-plated brass (3 µm) atural anodized aluminium alloy Stainless steel ote: to order this part separately, use the above part numbers. The last letters of the part number refer to the nut material and treatment. If a nut in aluminium alloy or stainless steel is desired, replace the last letters of the part number by «PT» or «AZ» respectively. 32

5 GEG otched nut e Model e GEG C GEG.0S.240.C GEG.0E.240.C GEG.S.240.C GEG.E.240.C GEG.S.242.C GEG.2S.240.C GEG.2S.24.C GEG.2E.240.C Model A B e 8. 0 M7 x M9 x M4 x M2 x M x M x M5 x M9 x M20 x Material: Chrome-plated brass (i 3 µm + Cr 0.3 µm) Model 2 ote: 00, 0B, 0S, B, S, 2B and 2S series fixed and free sockets for back panel mounting are always delivered with this notched nut. To order this accessory separately, use the above part numbers. GEC Conical nuts Material: Chrome-plated brass (i 3 µm + Cr 0.3 µm) ote: 3B, 3K, 3S, 3E, 4B, 4K, 4S, 4E, 5B, 5K, 5S, 5E, S and E series fixed and free sockets for back panel mounting are always delivered with a conical nut. To order this accessory separately, use the part numbers in the adjacent table. A e GEC C GEC.0S.240.C GEC.0E.240.C GEC.S.240.C GEC.S.24.C GEC.S.242.C GEC.2S.240.C GEC.2S.24.C GEC.2E.240.C GEC.3S.240.C GEC.3E.240.C GEC.4S.240.C GEC.4K.24.C GEC.5S.240.C A B e M7 x M9 x M4 x M2 x M x M x M5 x M9 x M20 x M8 x M24 x M25 x M30 x M35 x GEB Round nuts e Model A e Model Model 2 e GEB GEB.0S.240. GEB.0E.240. GEB.S.240. GEB.E.240. GEB.2S.240. GEB.2B.240. GEB.3S.240. GEB.4S.240. GEB.5S.240. GEB.5E.240. GEB.S.24. GEB.E M7 x M9 x M4 x M2 x M x M5 x M5 x M8 x M25 x M35 x M45 x M48 x M55 x Material: ickel-plated brass (3 µm) ote: 5B, 5K, 5S, 5E, S and E series sockets are always supplied with model 2 round nuts. To order this accessory separately, use the part numbers in the adjacent table. 33

6 34

7 ACCESSORIES TOOIG

8 Accessories BFG Plug caps B BFG PCSG BFG.0B.00.PCSG A B S-0B BFG.B.00.PCSG BFG.2B.00.PCSG BFG.3B.00.PCSG S-B D S-2B S-3B Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide, grey (or black) Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP according to IEC 0529 ote: this cap is available only with an alignment key (G). Upon request this cap can be supplied in black and the last letter «G» of the part number should be replaced with. Fitting the cord Slide the plug into the loop of the cord. Place the loop into the groove in front of the collet nut and tighten the loop. BFA Plug caps B sliding loop Body material: ickel-plated brass (i 3µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP8 according to IEC 0529 for E series BFA.0E.00.AS BFA.E.00.AS BFA.2E.00.AS BFA.3E.00.AS BFA.4E.00.AS BFA.4S.00.AS BFA.5E.00.AS BFA.5S.00.AS BFA.S.00.AS A B 0E E E E E S E S S ote: the last letter «S» of the part number stands for the material of the O- ring (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». BFG Plug caps with key (G) B sliding loop Body material: ickel-plated brass (i 3µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP8 according to IEC 0529 for E and K series BFG.0K.00.AS BFG.K.00.AS BFG.2K.00.AS BFG.3K.00.AS BFG.4B.00.AS BFG.4K.00.AS BFG.5B.00.AS BFG.5K.00.AS BFG.E.00.AS A B 0K K K K B K B K E ote: this cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». 3

9 BHG Plug caps, nut fixing or flange B A B ø 3.5 BHG.0K.00.AS BHG.K.00.AS BHG.2K.00.AS BHG.3K.00.AS BHG.4B.00.AS BHG.4K.00.AS BHG.5B.00.AS BHG.5K.00.AS BHG.E.00.AS 0K K K K B K B K E Body material: ickel-plated brass (i 3µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP8 according to IEC 0529 for E and K series ote: this cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». BFG Plug cap BFG.3K.00.EA A 3K Material: black EPDM anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin ote: These caps are suitable for use with any alignment key configuration. BHA Plug cap BHA.3K.00.EA A 3K ø 3.5 Material: black EPDM anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin ote: These caps are suitable for use with any alignment key configuration. BRA Blanking caps for fixed sockets and free straight sockets M A B M ø 3.5 B BRA PCSG BRA.0B.200.PCSG BRA.B.200.PCSG S-0B S-B D BRA.2B.200.PCSG BRA.3B.200.PCSG 2S-2B 2C-2G S-3B Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide, grey (or black) Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP according to IEC 0529 ote: these caps are suitable for use with any alignment key configuration. On request this cap can be supplied in black. If so, replace the last letter «G» of the part number by. 37

10 Body material: ickel-plated brass (i 3 µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP according to IEC 0529 for S series M B ø 3.5 BRE Blanking caps for fixed sockets BRE AS BRE.0S.200.AS BRE.S.200.AS BRE.2S.200.AS BRE.3S.200.AS BRE.4S.200.AS BRE.5S.200.AS BRE.S.200.AS BRE.E.200.AS A B M S-0B S-B D S-2B S-3B S-4B S-5B S E ote: these caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». BRE Blanking caps for fixed sockets M B ø 3.5 BRE.0K.200.AS BRE.K.200.AS BRE.2K.200.AS BRE.3K.200.AS BRE.4K.200.AS BRE.5K.200.AS A B M 0K-0E K-E K-2E K-3E K-4E K-5E Body material: ickel-plated brass (i 3 µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP8 according to IEC 0529 ote: these caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». BRA Blanking caps for fixed sockets M BRA.3K.200.EA BRA.4K.200.EA A M 3K K ø 3.3 Material: black EPDM anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin ote: These caps are suitable for use with any alignment key configuration. BRF Blanking caps for free sockets M BRF.3K.200.EA A M 3K Material: black EPDM anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin ote: These caps are suitable for use with any alignment key configuration. 38

11 BRD Blanking caps for free sockets M B BRD PCSG BRD.0B.200.PCSG A B M S-0B BRD.B.200.PCSG BRD.2B.200.PCSG BRD.3B.200.PCSG S-B D S-2B S-3B Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide, grey (or black) Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP according to IEC 0529 ote: on request this cap is available in black. If required, replace the last letter «G» of the part number by. Fitting the cord Slide the socket into the loop of the cord. Place the loop into the groove in front of the collet nut. Tighten the loop. BRF Blanking caps for free sockets B M sliding loop BRF AS BRF.0S.200.AS BRF.S.200.AS BRF.2S.200.AS BRF.3S.200.AS BRF.4S.200.AS BRF.5S.200.AS BRF.S.200.AS A B M S-0B S-B D S-2B S-3B S-4B S-5B S Body material: ickel-plated brass (i 3 µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP according to IEC 0529 for S series ote: these caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». BRF Blanking caps for free sockets M B BRF.0K.200.AS BRF.K.200.AS BRF.2K.200.AS BRF.3K.200.AS BRF.4K.200.AS BRF.5K.200.AS A B M 0K-0E K-E K-2E K-3E K-4E K-5E Body material: ickel-plated brass (i 3 µm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin sliding loop ote: these caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-ring s made from FPM are also available; if required, replace the letter «S» by «V». O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP8 according to IEC

12 BRR Spring loaded dust caps for ERA, ER and EG sockets or PSA and PK fixed sockets A B C E M BRR.0S.200.PZSG 0S-0B BRR.S.200.PZSG BRR.2S.200.PZSG S-B D S-2B 2C-2G BRR.3S.200.PZSG 3S-3B B ø C ote: On request, this cap is available in black. If so replace the last letter «G» of the part number by. E maxi M Body material: Polyoxymethylene (POM) grey (or black) Gasket material: Silicone rubber Spring material: Stainless steel Axes material: ickel-plated brass Maximum operating temperature: 00 C Watertightness: IP according to IEC 0529 BRR Spring loaded dust cap for ED and EB fixed sockets A B C M BRR.3K.200.PZSG 3K ote: Use Allen key (0.9 mm flat) to secure cap on connector. B ø C M Cap material: Polyoxymethylene (POM) grey Body material: ickel-plated brass Gasket material: Silicone rubber Spring material: Stainless steel Axes material: ickel-plated brass Maximum operating temperature: 00 C Watertightness: IP according to IEC

13 GM Bend relief (Polyurethane) A bend relief made from thermoplastic polyurethane elastomer (Desmopan 78) can be fitted over EMO plugs and sockets that are supplied with nut for fitting such bend relief. They are available in nine different colours that match with the GRA insulating washers (see page 44). Use the part numbers shown below to order this accessory separately. Main characteristics Material: Polyurethane elastomer Temperature range in dry atmosphere: -40 C +80 C GMA DG GMA DG GMB DG GMB DG GMB DG GMD DG GMD DG GMD DG GMA.0B.025.DG GMA.0B.030.DG GMA.0B.035.DG GMA.0B.040.DG GMA.0B.045.DG GMA.B.025.DG GMA.B.030.DG GMA.B.035.DG GMA.B.040.DG GMA.B.045.DG GMA.B.054.DG GMA.B.05.DG GMA.2B.040.DG GMA.2B.045.DG GMA.2B.050.DG GMA.2B.00.DG GMA.2B.070.DG GMA.2B.080.DG GMA.3B.050.DG GMA.3B.00.DG GMA.3B.070.DG GMA.3B.080.DG GMA.3B.090.DG GMA.4B.080.DG GMA.4B.00.DG GMA.4B.0.DG GMA.4B.02.DG GMA.4B.03.DG Bend relief Cable ø A max. min B 0S FFM.0B.30.C FFM.2B.32.C ) FFM.0S.30.C 0E-0K-0 FFM.0E.30.C B-D S 2B 2S FFM.2B.30.C FFM.4K.32.C ) FFM.2S.30.C 2E-2K-2 FFM.2E.30.C 2C-2G 3S 3B 3E-3K 4S FFM.S.30.C E-K- FFM.E.30.C 4S 4B 4E-4K of nut for fitting the bend relief FFM C ) FFM.00.3.C 2) FFM.B.30.C FFM.3B.3.C ) FFM.2C.30.C FFM.3S.30.C FFM.3B.30.C FFM.3E.30.C FFM.4S.30.C FFM.4S.30.C FFM.4B.30.C FFM.4E.30.C ) For unipole connectors 2) For multipole connectors ote The «GMD» are thin bend reliefs (for very flexible cables) ) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used. ) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series B is used. ) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used. ote: the last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 42 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 54: K series on page 54; S series on page 07; E series on page 07. 4

14 GMA Bend relief (Silicone) A bend relief has been designed for connectors used in applications at high temperature or requiring vapour sterilization. These bend reliefs are different from previous ones as for their material, a silicone elastomer which is noted for its retention of flexibility over a wide temperature range. They are available in nine colours. Use the part numbers shown below to order this accessory separately. Main characteristics Material: Silicone elastomer VMQ Temperature range in dry atmosphere: -0 C +200 C Temperature range in water steam: +40 C GMA.0B.025.RG GMA.0B.030.RG GMA.0B.035.RG GMA.0B.040.RG GMA.0B.045.RG GMA.B.025.RG GMA.B.030.RG GMA.B.035.RG GMA.B.040.RG GMA.B.045.RG GMA.B.05.RG GMA.B.057.RG GMA.B.03.RG GMA.2B.040.RG GMA.2B.045.RG GMA.2B.05.RG GMA.2B.057.RG GMA.2B.03.RG GMA.2B.07.RG GMA.2B.080.RG Bend relief Cable ø A max. min B 0S of nut for fitting the bend relief FFM.0B.30.C FFM.2B.32.C ) FFM.0S.30.C 0E-0K-0 FFM.0E.30.C B-D S 2B 2S FFM.2B.30.C FFM.4K.32.C ) FFM.2S.30.C 2E-2K-2 FFM.2E.30.C 2C-2G FFM.B.30.C FFM.3B.3.C ) FFM.S.30.C E-K- FFM.E.30.C FFM.2C.30.C ote ) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used. ) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series B is used. ) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used. ote: the last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 42 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 54: K series on page 54; S series on page 07; E series on page 07. ote: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. Ref. A B G J M Colour blue white grey yellow brown Ref. R S V Colour black red orange green 42

15 GM Overall bend relief for plugs and sockets Overall bend reliefs, type GMF for plugs and GMP for sockets offer optimum protection against mechanical damage and give a protection index of IP5 according to IEC 0529 (mated position). These bend reliefs slide easily over the connector shell and are positioned by slightly pressing the bend relief backnut. The special design of the bend relief for plug provides for easy use of the push-pull self-latching system. GMF Bend relief for straight plug GMF.0B E GMF.B E GMF.2B E Bend relief Cable ø A max. min. 0S-0B S-B S-2B Material: Elastomer rubber black colour Operating temperature: -30 C to +20 C GMP Bend relief for free socket GMP.0B E GMP.B E GMP.2B E Bend relief Cable ø A max. min. 0S-0B S-B S-2B Material: Elastomer rubber black colour Operating temperature: -30 C to +20 C The overall bend relief shall be installed over plug or free socket fitted with a nut for bend relief. The typical applications are shown below. The overall bend relief can be cut at different length depending on cable diameter. Plug-free socket PCA FFA S series PHG FGG B series Plug-fixed socket Optimum protection is offered only when using front panel mounting fixed sockets ERA FFA S series EGG FGG B series 43

16 GMF Bend relief with cap for plug For models Cut admissible ø (mm) min. max. ø 3 ø 3 35 ø 3 GMF.4K.080.EAZ 4E 4K FFA FGG A B C D E A B CDE 0 Material: Black EPDM GMP Bend relief with cap for free socket For models Cut admissible ø (mm) min. max. ø 5 ø 35 7 ø 3 GMP.4K.080.EAZ 4E 4K PCA PHG A B C D E A B CDE 0 Material: Black EPDM GRA Insulating washers Sockets or plugs mounted on panels can be fitted with insulating washers. The nine colours available combined with those for the bend reliefs makes colour coding possible. GRA GG GRA.0S.29.GG GRA.S.29.GG GRA.2S.29.GG GRA.3S.29.GG GRA.4S.29.GG A B E M S T S-0B S-B S-2B S-3B S-4B M S ote: insulating washers for series 5B are available on request. Caution: these insulating washers can be used with fixed and free sockets with across flat dimension S equivalent to the S dimension of the washer. Ref. Colour Ref. Colour E maxi T A B G J M blue white grey yellow brown R S V black red orange green Material: Polyamide Maximum operating temperature: 90 C ote: the last letter «G» of the part number indicates the colour grey for the insulating washer. To obtain an insulating washer of another colour, refer to the table above and change the letter «G» of the part number to the corresponding letter of the colour required. For the panel cut-out, please consult chapter «Panel cut-out» on page

17 GRC Double panel washers Double panel washers have been designed to make the drilling of panel holes easier for mounting fixed and free sockets. The combination of the nine different colours of the double panel washers and of the bend reliefs makes colour coding possible. GRC.0S.20.HG GRC.B.20.HG B E H M R S 0S-0B S-B M R S Caution: these double panel washers can be used with fixed or free sockets with across flat dimension S equivalent to the S dimension of the washer. Ref. Colour Ref. Colour H A B G J M blue white grey yellow brown R S V black red orange green E maxi Material: Polyamide Maximum operating temperature: 90 C ote: the last letter «G» of the washer s part number indicates the colour grey. For other colours, refer to the above table and replace letter «G» by the one corresponding to the colour required. For the panel cut-out, please consult chapter «Panel cut-out» on page 53. GCA Earthing washer GCA T GCA.0S.255.T GCA.0E.255.T GCA.S.255.T GCA.E.255.T GCA.2S.255.T GCA.2E.255.T GCA.3S.255.T GCA.4S.255.T GCA.4E.255.T GCA.5S.255.T A B S-0B E-0K S-B E-K S-2B E-2K S-3B S-4B E-4K S-5B Material: CuSnZn plated brass (2 µm) GSC ead-through with cable collet A B e E M S S2 S3 S 3 M ~ GSC CD GSC.S.290.D GSC.3S.290.D.5 8. M5x M9x M5x e E maxi S S 2 ote: = collet cable diameter of the B series. For cable diameter refer to page 52. The cable collet system stands for both screened and unscreened cables. It can be delivered with a nut for fitting a bend relief it you add a «Z» at the end of the part number. 45

18 Tooling DCG Spanners for hexagonal nuts B of the nut DCG T DCG.9..T DCG T DCG T DCG T GEA GEA.0S.240. GEA.S.240. GEA.2S.240. GEA.3S.240. Material: blackened steel DCA Spanners for hexagonal nuts with locator for flats on socket thread max DCA T DCA.9..T DCA T DCA T DCA T B of the nut GEA GEA.0S.240. GEA.S.240. GEA.2S.240. GEA.3S.240. Material: blackened steel DCB Spanners for round nuts B of the nut DCB.9.9.0T DCB.9.3.T DCB.9..4T DCB T DCB T GEB GEB.0S.240. GEB.S.240. GEB.2S.240. GEB.3S.240. Material: blackened steel DCH Spanners for conical nut DCH.9.0.P DCH.9.2.P DCH.9..P DCH.9.20.P A B of the nut GEC C GEC.0S.240.C GEC.S.240.C GEC.2S.240.C Material: dark grey polyurethane 4

19 S M DCP Flat spanners for collet nut M S DCP TC DCP TC DCP TC DCP TC DCP TC Material: chrome-plated steel S DCH Spanners for notched nuts A B of the nut DCH.9.0.PA DCH.9.2.PA DCH.9.8.PA DCH.9..PA DCH.9.20.PA DCH.9.4.PA DCH.9.20.PA DCH.9.24.PA DCH.9.25.PA GEG C GEG.0S.240.C GEG.0E.240.C GEG.S.240.C GEG.E.240.C GEG.S.242.C GEG.2S.240.C GEG.2S.24.C GEG.2E.240.C Material: blue polyurethane DCP Set of flat spanners for collet nuts S S2 M M S S2 DCP.9.00.T DCP T DCP T 0B B B-2K B-3K B B Material: blackened steel DC Spanners for assembling plugs with 2 latches DC TK DC TK DC TK B S S Material: blackened steel 47

20 DC Spanners for assembling plugs with 3 latches DC TK DC TK DC TK DC.9.7.2TK DC TK B S S S-2C S Material: blackened steel DC Assembly tool for FVB A plugs DC.9.5.5TK Dim. (mm) A DPF Pliers for assembling plugs (series K, E and ) DPF.9.00.TA DPF TA A B 0E-0K-0 0 E-K- 2 2E-2K-2 5 3E-3K Example for use The plug end must be held in the pliers whilst the nut is tightened with the flat spanner. Spanner Pliers DPF DTA Taps Thread DTA Z DTA Z 00 M7 x 0.5 0S-0B M9 x 0. 48

21 Crimping tools for electrical contacts Fig. A Manual crimping tools Fig. B Supplier EMO DAIES ASTRO contact ø contact ø.-2.0 contact ø (Fig. A) (Fig. B) (Fig. B) DPC.9.70.V ) DPC.9.0.A 2) DPC.9.02.V MH80 ) AF8 2) M300BT 33 ) ) ) According to specification MI-C-22520/7-0. 2) According to specification MI-C-22520/-0. Pneumatic crimping tools Supplier EMO BAMAR BUCHAA DPC.9.70.C According to specification MI-C-22520/7-0. For EMO contacts ø mm DCE Positioners for crimp contacts ø and.3 mm Connector + Contact ø C Fig. Conductor AWG Positioners part number For male For female contact contact male female DCE VC DCE VM These positioners are suitable for use with both manual and pneumatic crimping tools according to the MI-C-22520/7-0 standard. Fig. ø C 0B 0K 0S 302 ) ) DCE BVC DCE AVC DCE BVC DCE BVM DCE AVM DCE BVM 30/ DCE BVC DCE BVM Fig. 2 ø C ø C B K S 302 ) ) / DCE.9.3.BVC DCE.9.09.BVC DCE.9.07.BVC DCE.9.3.BVM DCE.9.09.BVM DCE.9.07.BVM ote: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MI-C-22520/-0 or /7-0. Our technical department is at your disposal to study and propose a solution to all your applications. ø C 2B 2K 2S 30/ / ) / /34 3/ DCE.9.05.BVC DCE.9.32.BVC DCE.9.32.CVC DCE BVC DCE AVC DCE BVC DCE.9.05.BVM DCE.9.32.BVM DCE.9.32.CVM DCE BVM DCE AVM DCE BVM ote: see table on page 5 for connector selection and the table on page 3 for contact selection. ote: ) only these types are available in S series. 49

22 DCE Positioners for crimp contacts and.3 mm diameter Connector + Contact Conductor AWG ø C Fig. Positioners part number For male For female contact contact male female These positioners are suitable for use with both manual and pneumatic crimping tools according to the MI-C-22520/7-0 standard. 3B 3K 308/ /34 3/38 320/ / DCE.9.33.BVC DCE BVC DCE BVC DCE.9.33.BVM DCE BVM DCE BVM 4B 4K / / / DCE.9.34.BVC DCE BVC DCE BVC DCE.9.34.BVM DCE BVM DCE BVM 5B 5K 330/ / DCE.9.35.BVC DCE BVC DCE.9.35.BVM DCE BVM DCE Turret for crimp contacts and 4.0 mm diameter Connector + Contact Conductor AWG ø C Fig. Positioners ote: these turrets can be used with manual crimping tool according to MI-C-22520/-0 standard. 2B 2K 3B 3K 4B 4K 5B 5K / / / / DCE BVCM DCE.9.2.BVCM DCE BVCM DCE BVCM DCE.9.3.BVCM DCE BVCM DCE BVCM DCE.9.4.BVCM DCE BVCM DCE BVCM DCE BVCM DCE.9.5.BVCM DCK Retention testing tools for crimp contacts and.3 mm diameter F Contact Test force () Testing tool part number For male For female contact contact DCK RC DCK RM DCK RC DCK RM DCK RC DCK RM DCK RC DCK RM 50

23 DCF Automatic extraction tools for crimp contacts (not valid for FA and FW models) Connector Contact Extractors part number For male and female contacts 00 0B 0K B K 2B 2K 3B 3K 4B 4K 5B 5K 302/303/ / / /307/ / / /307/ /34/ /305/30/ / /34/3/38/ /304/ /30/ /309/ /34/3/ /322/324/32/ / /320/324/ / / /340/ /354/ DCF T DCF T DCF T DCF T DCF.9.3.2T DCF T DCF T DCF T DCC A ) DCF.9.2.2T DCF.9.3.2T DCF T DCF T DCF T DCC A ) DCF.9.3.5T DCF T DCF T DCF T DCF T DCC A ) DCF.9.3.5T DCF T DCF T DCF T DCF T DCF T DCC A ) DCF.9.3.5T DCF T DCF T ote: ) this model is thumb-operated. S available on request. DCF Automatic extraction tools for crimp contacts (for FA and FW models) 0B/0K to 3B/3K Contact (mm) Extractors part number For male and female contacts DCF T DCF T DCF T DCF T ote: extractor for FA of the 4B/4K and 5B/5K still need to be determinated. 5

24 Panel cut-outs -P3-P4-P mini B P2-P5-0- mini P-P7 B H P8 ø C B x 3 B series 00 0B B 2B 3B 4B 5B P2 P3 P4 P5 P P8 B B B 2) B H B C ) P9 0 B ote: ) for using the tapered washer a round hole ø 3 mm apply. 2) tolerance: Cut-out types Mounting nut torque Model Model Model Model Model Torque (m) Metal shell Plastic shell4) ECG EEG EGG EFG EHG EJG EKG P2 P5 EG EY ESG EXG EYG FAG FWG /P2 P2/0 /0 P9 HCG HEG HGG HHG HMG HG PEG P3 P9 P9 P9 P9 P9 PFG PKG R S XBG XPF XRB P4 P4/P9 3) P2 P2 P2 YHG P9 00 0B B 2B 3B 4B 5B ote: 3) in series B use P9. ote: 4) these values apply when metal shell are mounted with insulating washer. S series 00 0S S 2S 3S 4S 5S S P2 P3 P4 P5 P P7 B B B 2) B H B H ) ote: ) for using the tapered washer a round hole ø 3 mm apply. 2) tolerance: Cut-out types Mounting nut torque Model EBC EBD EBS ECP EEP EHP P P P7 P2/ Model ERA ERC ERD ER ERS EXP P2 P2/0 Model EWB FAA HCP HGP HGW PSA P3 /P2 3) P3 4) P3 ote: 3) in series S use P2. 4) use only in S series. 5) in series 4S and 5S use P2. Model PSP PSS RAD SWH /P2 5) P4 = 0.02 kg 52 0S S 2S 3S 4S 5S S Torque (m) Metal shell Plastic shell) ote: ) these values apply when metal shell are mounted with insulating washer.

25 K series 0K K 2K 3K 4K 5K P P7 B B H B H Cut-out types Mounting nut torque Model Model Model Torque (m) EBG EDG EEG EGG EHG EG P7 P7 2) EVG FAG FXG HEG HGG PBG P P7 3) PEG PKG S 0K K 2K 3K 4K 5K = 0.02 kg ote: 2) for this model dimension B = 8.. 3) for this model dimension B = 9.. E and series 0E-0 E- 2E-2 3E 4E 5E E P B B H x Cut-out types E series Cut-out types series Mounting nut torque Model Model Model Torque (m) EBR EEP EHP ERA ERB ERC FAA P HGP PSA PSP SWH EEG EGG FAG HGG PKG 0E-0 E- 2E-2 3E 4E 5E E = 0.02 kg Panel cut-out for mounting with insulating washer (S-B series) Panel cut-out for mounting with double panel washer (S-B series) GRA GRC øa B S-0B S-B 2S-2B 3S-3B 4S-4B Dim. (mm) B mini H 0S-0B S-B H ote: for nut tightening torques please refer to the corresponding series in the table on page

26 PCB drilling pattern Fixed socket with straight print contact (B-K series) B-0K B-K 2B-2K A B C 00 0B-0K B-K 2B-2K 3B-3K A B C C 00 0B-0K B-K 2B-2K 3B-3K A B C C 0B-0K B-K 2B-2K 3B-3K A B C B-0K B-K A B C B-2K 3B-3K A B C C C 307 C 0B-0K B-K 2B-2K 3B-3K A B C C B-K A B C A B C C 2B-2K 3B-3K C 0B-0K 3B-3K A B C C D H B-K 2B-2K 3B-3K A B C D H ' ' ' C D ø H 2B-2K 3B-3K A B C D H C 3 3 H B-K 2B-2K 3B-3K A B C H I D ø H A B D H B-K I 72 54

27 ø 0. ø 0. ø 0. ø 0. ø D E 2B-2K 3B-3K 4B-4K A B D E H ' ' ' C D E 2B-2K 3B-3K A B C D E H E C 3B-3K A B C D E H 324 C B-3K 4B-4K A B C D E H ' ' D D ø H ø H ø E 3B-3K.32 3B-3K.330 4B-4K ' ø 2. ø 5. ø ' 3 5' 2.2 ø 5.7 ø B-4K ' 27 42' 8 ø 4.24 ø 7.94 ø.4 5B-5K.354 5B-5K ' 5' ø 0. ø ' ø 9 ø 4.2 ø ' ø 5.05 ø 0.08 ø 4.9 ø 9.84 ø H C D E ø H ø H 39 2B-2K A B C D E H D ø H 3B-3K 4B-4K A B C D H C 2B-2K ' ø. ø 4.2 ø ' 3 5' ø 3. ø ø.4 ø 0. ø 0. ø 7.2 2B-2K.332 4B-4K.348 5B-5K ø ' 4. ø '34'' 40 ø 2 ø 5.3 ø 8.5 ø ' ø 0. ø 3. ø 8.3 ø 3.73 ø ' '32'' ø 0. ote: all views are from the side of the socket. 55

28 ength of straight print contacts (for socket E ) ength of straight print contacts (for socket EZG/EYG/XPF) Models EZG/EYG XPF ø C ø C ø C B 302/ /305 30/307/ B 0K 302/ /305 30/307/ B 302/303/304/305 30/307/308 30/34/ B K 302/303/304/305 30/307/308 30/34/ B 302/303/304/305 30/307/308/30 32/34/3/38/ B 2K 302/303/304/305/30/ /30/32/34/3/38/39 32/ E EZG/EYG/XPF 3B 3K 303/304/305/30/ /309/30/32/34/3/38 320/322/324/32/ ø C ø C 4B 4K 3/ / / B 5K ote: This table does not apply for socket H ; socket EH and plugs FA /FW. Fixed socket for printed circuit (B series) Holes for fixing the housing EYG-EZG B 00 0B B 2B A B 0.8 ) ) ) ) 0. XPF.0B B 0B A B ote: Mounting torque for screws: 0. m. ) to solder. 2) to screw. 5

29 Fixed socket with elbow print contact (B-K series) 7 A A 302 Dim. A B-0K B-K B-2K B-0K B-K 2B-2K Dim. A B-0K B-K 2B-2K Dim. A B-0K ø 0.7 B-K ø 0.7 2B-2K ø 0.9 0B-0K / B-K.30 ø B-2K.30 0B-0K / B-K.307 2B-2K.307 B-K ø ø ø ø B-2K.308 / 3B-3K.308 B-K / 2B-2K.30 2B-2K / 3B-3K.32 B-K / 2B-2K ø ø ø ø 0.7 3B-3K.34 2B-2K / 3B-3K.3 2B-2K.38 3B-3K ø ø ø ø 0.7 2B-2K.39 3B-3K.320 3B-3K.324 3B-3K.330 ø ø ø ø

30 Elbow socket (90 ) for printed circuit (B series) 8 9 P EPG XBG XRB ) 8 - EPG ) - XBG ) XRB ) 5.08 ø EPG XBG XRB ) 5.08 ø = = A A =.9.27 = ø EPG-EXG (0B/B.302) Solder mount 9 - EPG-EXG (0B/B.302) Screw mount 7.2 ø EPG-EXG (0B/B.303) Solder mount EPG-EXG (0B/B.303) Screw mount 7.2 ø EPG-EXG (0B/B.304) Solder mount EPG-EXG (0B/B.305) Solder mount EPG-EXG (0B/B.30) Solder mount EPG-EXG (0B/B.304) Screw mount 7.2 ø EPG-EXG (0B/B.305) Screw mount 7.2 ø EPG-EXG (0B/B.307) Solder mount EPG-EXG (0B/B.30) Screw mount 7.2 ø EPG-EXG (0B/B.307) Screw mount ø ø.7 P20 - EPG.B ø 0.7 ø EPG-EXG (B.308) Solder mount 9 - EPG-EXG (B.308) Screw mount 9 - EPG-EXG (0B.309) Solder mount 9 - EPG-EXG (0B.309) Screw mount ø ø EPG-EXG (B.30) Solder mount EPG-EXG (B.30) Screw mount ote: ) for the XRB.00 series the holes for shell fixing are different (see p. 30). 2) the dimensions for the EPG H and XBG H models are given on page 23. For other models please contact factory. 58

31 Fixed socket with straight print contact (S-E series) P2 302 A B 303 C A B C 0S-0E S-E S-0E S-E 2S-2E C A B C 305 C A B C D 0S-0E S-E 2S-2E D S-E 2S-2E C S-E 2S-2E 3S-3E A B C C 0 D F E 2S-2E 3S-3E C D E F C D 2S-2E 3S-3E A B C D C D E 2S-2E 3S-3E A B C D E S-3E.32 x.2 3S-3E.33 x.2 3S-3E.34 x.2 3S-3E.3 8 x S-3E.38 8 x ote: all views are from the side of the socket. ength of straight print contacts (for socket E ) ø C ø C ø C 0S 0E S 2E 303/304/305 30/ / S E /304/ /30 0.7/.5 3.0/ S 3E 305/30/307/308/30 32/33/34 3/ ote: This table does not apply for HGP and EHP sockets and for FAA plugs. 59

32 Elbow socket (90 ) for printed circuit (S series) P22 P23 P22 - EP - EXP Solder mount P22 - EP - EXP Screw mount 7.2 ø P23 - EP.00.3 = = 5.08 P23 - EP.0S. = = 5.08 ø. ote: all dimensions are in millimetres. Fixed socket with elbow print contact (S-E series) P24 A A 302 Dim. A 0S-0E 0.7 S-E B 2 3 C 0S-0E S-E A B C B S-0E S-E 2S-2E A B S-E 2S-2E Dim. A S-E 2S-2E Dim. A S-2E.307 2S-2E.308 2S-2E / 3S-3E.30 3S-3E ø ø ø ø 0.7 3S-3E.34 3S-3E ø ø 0.7 0

33 Cable assembly (B, K, S and E series) Cable stripping lengths (B series) M M3 straight plugs and sockets with cable collet, clamping type D or M (solder or crimp contacts) elbow plugs (90 ) with cable collet, clamping type D or M (solder or crimp contacts) Connector ø contact A (mm) Cable stripping lengths (mm) M M3 Solder Crimp Solder Crimp S T S T S T S T T S /303/ / B ) 304/ /307/309 2) /303.3 B ) 304/ /307/ /34/ B 304/305/30/ / /34/3/38/ / / /30/ /30.3 3B /34/3/ /322/324/32/ / B /320/324/ / B ) 34/ /340/ /354/ M4 straight plug, short version, clamping type D or M (solder or crimp contacts) T Connector ø contact A (mm) Cable stripping lengths (mm) M4 Solder Crimp S T S T S 302/ B 304/ /307/309 2) 0.5 ote: the tolerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0.2 mm. ) In 0B and B series, and «S» dimensions shall be increased by 2 mm for the largest collet (D5 in 0B series; D7 in B series). In 5B series, and «S» dimensions shall be increased by 3 mm for the largest collet (D25). 2) Crimp contacts are available only for connectors fitted with male contacts.

34 M2 straight plug, long version, clamping type D or M (solder or crimp contacts) Connector ø contact A (mm) Cable stripping lengths (mm) M2 Solder Crimp S T S T T S B ) 2B 302/ / /307/ /34/ /305/30/ / /34/3/38/ / ote: ) In 0B and B series, and «S» dimensions shall be increased by 2 mm for the largest collet (D5 in 0B series; D7 in B series). In 5B series, and «S» dimensions shall be increased by 3 mm for the largest collet (D25). The tolerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0.2 mm Cable stripping lengths (K series) M M3 straight plugs and sockets with cable collet, clamping type C (solder or crimp contacts) elbow plug (90 ) with cable collet, clamping type C (solder or crimp contacts) Connector ø contact A (mm) T S 302/ K 304/ /307/309 ) /303.3 K 304/ /307/ /34/ K 304/305/30/ / /34/3/38/ / / /30/ /30.3 3K /34/3/ /322/324/32/ / K /320/324/ / K 34/ /340/ /354/ Cable stripping lengths (mm) M M3 Solder Crimp Solder Crimp S T S T S T S T ote: ) crimp contacts are available only for connectors fitted with male contacts. The tolerances on these dimensions are: : ± 0.5 mm; S: ± 0.5 mm; T: ± 0.2 mm. 2

35 Cable stripping lengths (K series) M2 straight plug and socket with oversize cable collet, clamping type K (solder or crimp contacts) Connector ø contact A (mm) Cable stripping lengths (mm) M2 Solder Crimp S T S T T S K 2K 3K 4K 302/ / /307/ /34/ /305/30/ / /34/3/38/ / / /30/ / /34/3/ /322/324/32/ / /320/324/ / ote: the tolerances on these dimensions are: : ± 0.5 mm S: ± 0.5 mm T: ± 0.2 mm Cable stripping lengths for unipole connectors (S series) M M3 M5 M straight plugs and sockets with cable collet, clamping type C (solder contacts) elbow plugs (90 ) with cable collet, clamping type C (solder contacts) straight plugs and sockets with cable crimping type E (crimp contacts) elbow plugs (90 ) with cable crimping type E (crimp contacts) Connector ø contact A (mm) Cable stripping lengths (mm) M M5 M3 M Solder Crimp Solder Crimp S T S T S T S T T S S. S 2S 3S 4S S

36 Cable stripping lengths for unipole connectors (S series) M2 straight plugs and sockets with oversize cable collet, clamping type K (solder contacts) T S Connector ø contact A (mm) S. S 2S 3S 4S Cable stripping lengths (mm) M2 Solder S T Cable stripping lengths for multipole connectors (S series) M straight plugs and sockets with cable collet, clamping type C (solder or crimp contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder or crimp contacts) T S 0S S 2S 3S 4S Connector ø contact A (mm) / / /304/305/ / /303/ /307/308/ /33/34/3/ / /309/ /33/34.3 3/38/320/322/ Cable stripping lengths (mm) M M3 Solder Crimp Solder Crimp S T S T S T S T

37 Cable stripping lengths for multipole connectors (S series) M straight plugs and sockets with cable collet, clamping type C (solder contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder contacts) T S 5S S Connector ø contact A (mm) / / /33/340/344/ / / /33/ / Cable stripping lengths (mm) M M3 Solder Solder S T S T Cable stripping lengths for multipole connectors (S series) M4 straight plug with cable collet, clamping type D or M (solder or crimp contacts) T S 2S Connector ø contact A (mm) /304/305/ / Cable stripping lengths (mm) M4 Solder Crimp S T S T

38 Cable stripping lengths for multipole connectors (S series) M2 straight plugs and sockets with oversize cable collet, clamping type K (solder or crimp contacts) T S 0S S 2S 3S 4S 5S Connector ø contact A (mm) / / /304/305/ / /303/ /307/308/ /33/34/3/ / /309/ /33/34.3 3/38/320/322/ / / /33/340/344/348.3 Cable stripping lengths (mm) M2 Solder Crimp S T S T

39 Cable stripping lengths for unipole connectors (E series) M straight plugs and sockets with cable collet, clamping type C (solder contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder contacts) T S Connector ø contact A (mm) 0E. E 2E 3E E 0.0 5E Cable stripping lengths (mm) M M3 Solder Solder S T S T Cable stripping lengths for unipole connectors (E series) M2 straight plugs and sockets with oversize cable collet, clamping type K (solder contacts) T S Connector ø contact A (mm) E 2E 3E E 0.0 Cable stripping lengths (mm) M2 Solder S T Cable stripping lengths for multipole connectors (E series) M straight plugs and sockets with cable collet, clamping type C (solder or crimp contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder or crimp contacts) T S 0E E 2E Connector ø contact A (mm) / / /304/305/ / Cable stripping lengths (mm) M M3 Solder Crimp Solder Crimp S T S T S T S T

40 Cable stripping lengths for multipole connectors (E series) M straight plugs and sockets with cable collet, clamping type C (solder contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder contacts) T S 3E 4E 5E E Connector ø contact A (mm) 302/303/ /307/308/ /33/34/3/ / /309/30/32/34.3 3/38/320/322/ / / /33/340/344/ /320/ / / /32. 34/ Cable stripping lengths (mm) M M3 Solder Solder S T S T

41 Cable stripping lengths for multipole connectors (E series) M2 straight plugs and sockets with oversize cable collet, clamping type K (solder or crimp contacts) Connector ø contact A (mm) Cable stripping lengths (mm) M2 Solder Crimp S T S T T S E 2E 3E 4E / /304/305/ / /303/ /307/308/ /33/34/3/ / /309/30/32/34.3 3/38/320/322/

42 Cable stripping lengths for multipole connectors ( series) M straight plugs and sockets with cable collet, clamping type C (solder or crimp contacts) M3 elbow plugs (90 ) with cable collet, clamping type C (solder or crimp contacts) T S 0 2 Connector ø contact A (mm) / / /304/305/ / Cable stripping lengths (mm) M M3 Solder Crimp Solder Crimp S T S T S T S T Cable stripping lengths for multipole connectors ( series) M2 straight plugs and sockets with oversize cable collet, clamping type K (solder or crimp contacts) T S 2 Connector ø contact A (mm) / /304/305/ / Cable stripping lengths (mm) M2 Solder Crimp S T S T

43 Technical characteristics Outer shell Brass In most cases, EMO connectors have a brass outer shell which is suitable for most general purpose applications, including civilian and military. The brass outer shells have a chrome nickel-plated surface which ensures very good protection against industrial atmosphere, salt air and most corrosive agents. Alternative protective coatings are available to satisfy other specific environmental conditions: electrolytic nickel nickel-gold nickel-black chrome. After the black chrome treatment, the part is coated with a protective organic film. Stainless steel For applications where there are severe environmental conditions that may rapidly damage the surface finish, we recommend using stainless steel. The AISI 303 stainless steel is a material for general use adapted to most applications requir - ing a product made entirely of stainless metal. For the nuclear industry where elements are subject to radiation and to vaporous nitric acid, we offer AISI 304 stainless steel. Grade AISI 3 is recommended for medical applications, highly demanding with regard to non-corrosiveness. This mater - ial is also used for connector shells soldered by electronic beam onto a device made of the same stainless steel. These parts have no surface treatment. Aluminium alloy The aluminium alloy outer shells find numerous applications where light weight is a predominant factor; such as in the aeronautics and space industries, and for portable and mobile equipment. These materials have high mechanical strength and excellent resistance to corrosion. The shell surface is protected by anodizing which is available in six colours: blue, yellow, black, red, green, and natural. Plastic materials Some connector model shells can be made of plastic. This solution offers optimum electrical insulating properties particularly suitable for medical applications. Black Polyoxymethylene (POM) is particularly adapted to products of the 00 or S series. Grey or white polysulfone (PSU) and beige PEEK offers excellent mechanical properties and is suitable for gas or vapour sterilization. Some models of the 2B and 3B series are available with an outer shell of cream-coloured polyphenylsulfone (PPSU). We recommend this material particularly for applications where products are to withstand hundreds of vapour sterilization cycles. Bridge plug or plugs with parallel sockets are made of polyamide (PA.) available in 9 colours: blue, white, grey, yellow, brown, black, red, orange and green. Some elbow socket shells for printed circuits are overmoulded in polyphenilene sulfide (PPS). Other metallic components In general, most metallic components are manufactured in brass. However, bronze or beryllium copper are used where good elasticity is required (for example: earthing crown). Depending on the application, these parts have electrolytic nickel or nickel-gold plating. These parts can also be manufactured in stainless steel. Sealing gasket In general, sealing gaskets are made of silicone rubber MQ/MVQ. However, for vacuumtight sockets and couplers, gaskets are made of fluorosilicone rubber (FPM). Sealing resin An epoxy resin is used to seal both watertight and vacuumtight socket and coupler models. 7

44 Materials and Treatments Component Outer shell, collet nut, conical nut or notched nut and oversized collet Earthing crown atch sleeve ocking washer Hexagonal or round nut Other metallic components O-ring and gaskets Sealing resin Material (Standard) Brass (US C 38500) Stainless steel (AISI 303, 304 or 3) Aluminium alloy (AA 22A or AA 023) Aluminium alloy (AA 22A or AA 023) POM (Delrin or Ertacetal ), Polyoxymethylene, black PEEK, Polyether ethercetone, beige PSU (Udel ), Polysulfone, grey or white PPSU (Radel ), Polyphenylsulfone, cream PA. (Grilon ), Polyamid PPS (Ryton ), Polyphenilene sulfide, brown Bronze (US C 54400) or special brass Beryllium Copper (US C 7300) Stainless steel (AISI 4 or 3) Special brass Stainless steel (AISI 4 or 3) Bronze (US C 5200) Brass (US C 38500) Stainless steel (AISI 303, 304 or 3) Aluminium alloy (AA 22A or AA 023) Brass (US C 38500) Stainless steel (AISI 303, 304 or 3) Silicone MQ/MVQ or FPM/FKM (Viton ) Epoxy (Araldite or Stycast ) Surface treatment (µm) chrome nickel gold black chr. otes Cu i Cr Cu i Cu i Au i Cr without treatment 5 ) anodized 2) 3) 4) 4) 5) ) ) ) without treatment 9) without treatment 9) without treatment 0) anodized natural 0) without treatment ) otes: standards for surface treatment are as follows: chrome-plated: FS QQ-C-320B nickel-plated: FS QQ--290A, or MI-C-2074C gold-plated: ISO 4523 black chrome: MI-C-4538C with a minimum of 0 µm of lacquer protection ) anthracite colour (other colours upon request) 2) for FFP, PCP and ER models of the 0S to 3S series 3) for FFP, PCP and ER models of the 0S to 3S series and FGG and EG models of the B, 3B and 4B series 4) for the FGY and EY models of the 2B and 3B series 5) for bridge plugs of the B series ) for S and B series elbow sockets for printed circuits 7) gold-plating for unipole types 8) used in 00 series free and fixed sockets and couplers 9) AISI 4 steel is used with shells made of AISI 303 or 304 0) delivered with free and fixed sockets with aluminium alloy or stainless steel shell ) FPM/FKM (Viton ) o-ring and gaskets are installed upon special request. However standard for vacuumtight models. Technical characteristics of plastic materials Standard Units POM PEEK PSU PPSU PPS PA. Silicone FPM Epoxy Density Tensile strength (at 23 C) Flexurale strength (at 23 C) Dielectric strength Volume resis. at 50% HR and 23 C Surface resistivity Thermal conductivity Comparative tracking index Maxi. continuous service temperature Min. continuous service temperature Max. short-time service temperature Water absorption in 24h at 23 C Radiation resistance Flammability rating Resistance to steam sterilization otes: ) Gy (Gray) = 00 rad ASTM D ~.2 ~.9.58 ASTM D 38/ ISO R527 MPa > 9 > 2 ASTM D 790/ ISO R78 MPA ASTM D 49/IEC 0243 kv/mm ASTM D 257/IEC 0093 Ω cm x ASTM D 257 Ω ASTM C 77 W/K m IEC 02 V CTI 00 CTI 50 CTI 50 CTI 200 CTI 00 CTI>00 U 74 C U 74 C C > ASTM D 570/ISO R2A % < 0.05 > Gy ) 8x > 0 7 5x x0 4 2x0 ASTM D 35/U 94 HB V-0/3.2 V-0/4.4 V-0/. V-0/5V V-2 V-0/4 bad excel. good excel. excel. bad good good bad ASTM = American Society for Testing Material ISO = International Standards Organisation U IEC = Underwriters aboratories = International Electrotechnical Commission 72

45 Mechanical latching characteristics Standard series Fv Fd Force () Fv Fd Fa Force () Fv Fd Fa 00 0S D S 2C 2S 3S 4S 5S S Watertight series Keyed series 0E 0 E 2E 2 3E 4E 5E E Fv: average latching force. Fd: average unmating force with axial pull on the outer shell. Fa: average pull force with axial pull on the collet nut Fa Force () Fv Fd Fa Force () Fv Fd Fa 00 0B B 2B 2G 3B 4B 5B Keyed watertight series 0K K 2K 3K 4K 5K otes: = 0.02 kg. otes: forces were measured on outer shells not fitted with contacts. Mechanical endurance: 5000 cycles. Mechanical endurance represents the number of cycles after which the latching system is still effective ( cycle = latching/unlatching at 300 cycles per hour). The values were measured according to the standard IEC test 3a. Electromagnetic compatibility (EMC) and shielding efficiency The electromagnetic compatibility of a device can only be ensured by meeting a number of basic rules with the design of the device and by carefully selecting components, cables and connectors. (dbohm) (db) Electrical and electronic devices are to be designed to ensure the following: a) reduce the emission of generated electromagnetic disturbance to a level where radios and telecommunication and other devices can properly function; b) electromagnetic immunity against electromagnetic disturbance so that they can properly function. When selecting a connector, screen or shielding efficiency and low resistance to electric continuity between the cable and the connector should be considered. The design of EMO connectors with metal shell and earthing crown guarantee optimum shielding efficiency in all applications where electromagnetic compatibility (EMC) is critical. The performance of a connector is measured through shielding efficiency, a value that represents the ratio between the electromagnetic field on the outside and the inside of the shell. Our measurements are carried out according to the IEC standard. Transfer impedance K 20 K 50 K 00 K 200 K FGG + PHG.B 500 K M 2 M Frequency 5 M 0 M 20 M FGG + PHG.K 50 M 00 M 200 M 500 M G The performance of S and B series connectors is comparable to the results of measurements carried out on a pair of FGG + PHG.B connectors. The performance of E and K series connectors is comparable to the results of measurements carried out on a pair of FGG + PHG.K connectors (Hz) Shielding efficiency 73

46 Shell electrical continuity: (measured according to IEC test 2f) Test current: A A = Ammeter mv = Millivoltmeter G = Generator Standard series R R 2 Values with earthing crown and latch sleeve or inner-sleeve nickelplated. Values with gold-plated earthing crown and nickel-plated latch sleeve or inner sleeve. R (mω) R 2 (mω) R (mω) R 2 (mω) A mv G 00 0S D S 2C S 3S 4S 5S S Keyed series R (mω) R 2 (mω) R (mω) R 2 (mω) A mv G 00 0B B 2B G 3B 4B 5B Watertight series Keyed watertight series R (mω) R 2 (mω) A mv G 0E-0K-0 E-K- 2E-2K-2 3E-3K 4E-4K 5E-5K E

47 Insulator Plastic material used by EMO for manufacturing insulators is selected according to the electric and thermal properties required for the various connector types. Characteristics examined for the two connector types are: Dielectric strength; Comparative tracking index; Surface and volume resistivity; Continuous service temperature; Water absorption; Radiation resistance; Flammability rating Resistance to hydrocarbon. Mechanical and Electrical Properties Mechanical characteristics of thermoplastics, such as PA., and PEEK, are improved by the addition of glass fibres. By adding glass fibres in the resin the performance of this material (mechanical strength and radiation resistance) is enhanced and water absorption rate is reduced. From an electric point of view, the addition of glass fibres improves dielectric strength. Selection of the insulator A number of thermoplastics have common characteristics, some of them are identical with other insulating materials. In this case, the insulator material is selected according to the specific difference in features to provide all the required parameters for the given type. Radiation resistance PA. PEEK PTFE FEP PI rads Gray (Gy) Damage Radiation dose γ Minimum to slight (almost available usable) Slight to medium (often satisfactory) Medium to serious (not usable) ote: technical data in this chapter provide general information on plastics used by EMO as electrical insulators. EMO reserves the right to propose new materials with better technical characteristics, and to withdraw, without notice, any material mentioned in the present catalogue or any other publications edited by EMO S.A. and/or its subsidiaries. EMO SA and its subsidiaries use only plastic granules, powder or bars supplied by specialized companies, and thus cannot in any case take responsibility with regard to this material. Technical characteristics Dielectric strength Volume resistivity at 50% RH and 23 C Surface resistivity Thermal conductivity Comparative tracking index Dielectric constant (0 Hz) Dissipation factor (0 Hz) Maximum continuous service temperature Maximum short-time service temperature Minimum continuous service temperature Water absorption in 24h at 23 C Radiation resistance Flammability rating Standard Units PA. PEEK PTFE FEP PI ASTM D 49 / IEC 0243 kv/mm ASTM D 257 / IEC 0093 Ω cm 5.8x > 0 > 0 ASTM D 257 / IEC 0093 Ω > 0 > 0 5 ASTM C 77 W/K m IEC 02 V CTI 00 CTI 50 CTI 500 ASTM D 50 / IEC ASTM D 50 / IEC 0250 < < < 0.00 < U 74 C C C ASTM D 570 / ISO R24 % < 0.7 < 0.3 < 0.0 < Gy 5x x0 2 2x0 4 0 ASTM D 35 / U 94 V-0/3.2 V-0 V-0 ote: values of insulation resistance between contacts are given on page 77. Designation chemical commercial Polyamide (glass fitted) ylatron Polyether Ethercetone Peek Polytetrafluorethylene Tetrafluorethylene Polyimide Vespel Unipole Multipole Symbol Standard 00 S E 00 S E B K 2C 2G D PA. PEEK PTFE ASTM D FEP ASTM D 2-8 PI First choice alternative Special order alternative 75

48 Electrical contact Technical description The secure reliable electromechanical connection achieved with EMO female cylindrical contacts is mainly due to two important design features :. Prod proof entry on the mating side which ensures perfect concentric mating even with carelessly handled connectors. 2. The pressure spring, with good elasticity, maintains a constant even force on the male contact when mated. The leading edge of the pressure spring preserves the surface treatment (gold-plated) and prevents undue wear. Contact material and treatment EMO female contacts are made of bronze beryllium (QQ- C-530) or bronze (US C 54400). These materials are chosen because of their high modulus of elasticity, their excellent electrical conductivity and a high mechanical strength. EMO male solder and print contacts are made of brass (US C 38500). Male crimp contacts are made of brass (US C 34500) or annealed brass (US C 38500) with optimum hardness (HV) for crimping onto the wire. Au i Cu Bronze or brass Male crimp Male print Female crimp Female print Clips Wire 2) Material (standard) Surf. treatment (µm) Cu i Au ) Brass (US C 34500) Brass (US C 38500) Brass (US C 38500) Bronze (US C 54400) Cu-Be (FS QQ-C-530) Cu-Be (FS QQ-C-530) Stainless steel Brass 3 3) otes: the standard surface treatment are as follows: nickel: FS QQ--290A or MI-C-2074C gold: ISO ) minimum value 2) for elbow print contacts 3) treatment completed by µm Sn (lead free) tin-plating Thickness comparison between the outside and the inside of female contacts 2.5 P Contact (mm) male (µm) Gold thickness female outside inside (µm) (%) 2.5 ote: P = inspection point P ) otes: ) contacts are silver plated 7

49 Contact resistance with relation to the number of mating cyles (measured according to IEC test 2a) Average values measured after the mating cycles and the salt spray test according to IEC 052- test f. A ø (mm) Contact resistance (mω) cycles cycles cycles A ø (mm) Contact resistance (mω) cycles cycles cycles Insulation resistance between the contacts and contact/shell (measured according to IEC test 3a) Insulating material new after humidity test ) Multipole Unipole PEEK PTFE > 0 2 Ω > 0 2 Ω > 0 0 Ω > 0 0 Ω ote: ) 2 days at 95% RH according to IEC Solder contacts The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow. See page 7 for the range of cable dimensions that can be soldered. Crimp contacts The square form crimp method is used (MI-C-22520F, class I, type 2) photo for unipole contacts. For multipole contacts the standard four identer crimp method is used, MI-C-22520F, class I, type ), photo 2. The crimp method requires a controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material. The radial hole in the side of the contact makes it possible to check whether the conductor is correctly positioned within the contact. A good crimping is characterized by only slightly reduced conductor section and practically no gap. For optimum crimping of bronze or brass contacts they are annealed to relieve internal stress and reduce material hardening during the crimping process. Only the crimping zone is annealed with the help of an induction heating machine designed by the EMO Research and Development Department (see photo 3). Advantages of crimping practical, quick contact fixing outside the insulator possible use at high temperature no risk of heating the insulator during the conductorcontact fixing high tensile strength Crimp contacts are available in standard version (form ) for mounting maximum size conductors. For some dimensions, these crimp contacts can be produced with reduced crimp barrels (form 2) for mounting reduced size conductors. 2 3 Crimp contacts The crimp contacts can be with two forms: a standard crimp barrel for large conductors (see fig. ) or with a reduced crimp barrel for smaller conductors (see fig. 2). The range of cable dimensions that can be crimped into our contacts are indicated on the table on page 7. Fig. Fig. 2 77