Tooling CONTENTS PAGE
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2 CONTENTS PAGE Joule effect soldering devices... 3 Stripping tools Pointer gauges... 7 Soldering & assembly tools Installation tools Tool kits for semi-rigid and flexible cables Crimp tools Torque wrench Insertion & extraction tools Accessories
3 JOULE EFFECT SOLDERING DEVICES Compliant with European standards n 89/336/CEE and 73/23/CEE (electromagnetic compatibility and low voltage) It allows to solder : - center contacts and bodies to semi-rigid cables, - center contacts to flexible cables, - solder pot receptacles. Photo 1 Photo 2 Photo Power Delivered with R Watts Pliers + electrode : R R Watts Pliers : R Electrode : R OPTION FOR R Designation R Pliers 80 Watts (*) R Electrode (*) Not compatible with R FUME EXTRACTION DEVICE Radiall recommends to always carry out soldering operations in well ventilated areas and to make use of fume extraction equipment. Our fume extraction device complies also with European standards n 89/336/CEE, 89/392/CEE and 73/23/CEE. Its flow is adjustable up to 240 m 3 /h and it uses active coal filter. R
4 STRIPPING TOOLS STRIPPING TOOL FOR SEMI-RIGID CABLE Cable group.085 R R R to be used with cable holder R R This easy to use tool removes the cable's outer conductor and dielectric leaving the center conductor stripped to the proper length. It is supplied with a removal blade which can be ordered separately whenever required. Please specify P/N R when ordering the replacement blade. Including ajustment gauge and male hex key. STRIPPING TOOL FOR MICROPOROUS SEMI-RIGID CABLE Cable group Dimension A (mm) Description.085 microporous R R Replacement stripping blade 2 - R Hex 1.5 mm.141 microporous R R Replacement adjustment gauge Use these tools with cable holder R STRIPPING TOOL FOR CORRUGATED CABLES Cable group 1/4 superflexible R /8 superflexible R /2 superflexible R /2 flexible R /8 flexible R
5 STRIPPING TOOLS KIT R : STRIPPING TOOL FOR 2.5 TO 7.6 MM DIA. FLEXIBLE CABLES (without cassette) R Designation STRIPPING TOOL 1 - Stripping tool 2 - White V guide for dia ext. cable 2.5 to 3 mm 3 - Red V guide for dia ext.cable 3 to 5 mm 4 - Blue V guide for dia ext.cable 5 to 6.4 mm 5 - Yellow V guide for dia ext.cable 6.4 to 7.6 mm 6 - Wrench 7 - Gauge CASSETTES Designation Length B (mm) Length C (mm) R Green stripping cassette R Brown stripping cassette R Green stripping cassette R Yellow stripping cassette 2 8 R Orange stripping cassette R White stripping cassette 4 8 R White stripping cassette R Red stripping cassette
6 STRIPPING TOOLS KIT R : STRIPPING TOOL FOR 7 TO 15 MM DIA. FLEXIBLE CABLES (without cassette) R Designation STRIPPING TOOL 1 - Stripping tool 2 - Red V guide for dia ext.cable 7 to 9 mm 3 - Blue V guide for dia ext.cable 9 to 11.5 mm 4 - Yellow V guide for dia ext.cable 11.5 to 14 mm 5 - Two interior supports 6 - Adjustment bit 7 - Wrench CASSETTES Designation Length B (mm) Length C (mm) R Green stripping cassette 10 R Green stripping cassette 8 R Green stripping cassette R Green stripping cassette
7 POINTER GAUGES POINTER GAUGE FOR SEMI-RIGID CABLE Cable group Stripping length setting R (.070).085 R (.051) R (.125) R (.085).141 R (.177) R (.125).141 microporous R (.125).116 R (.085) R (.200).250 R (.118) R (.177) Specially designed for sharpening the end of the cable's center conductor, this sharpening tool-gauge is supplied with a removable blade whenever required. Please specify P/N R when ordering the replacement blade. Including Hex key. POINTER GAUGE FOR MICROPOROUS SEMI-RIGID CABLE Cable group Stripping length setting Description.085 microporous R (.070) 1 - R Replacement stripping blade 2 - R Hex 1.27 (.05).141 microporous R (.085) 1 - R Replacement stripping blade 2 - R Hex 1.27 (.05) 19-7
8 SOLDERING & ASSEMBLY TOOLS SOLDERING FIXTURE (JIG) Cable group.085 /.141 /.250 R /.250 /.350 R LOCATOR TOOL FOR RIGHT ANGLE PLUG FOR SEMI-RIGID CABLES R LOCATOR TOOL FOR SMP CONNECTORS Locator tool for SMP Locator tool for center contact Solder gauge Notes R Locator tool for male SMP R Locator tool for straight and right angle female SMP R Locator tool for center contact female SMP R Locator tool for center contact male SMP R Solder gauge thick 0.3 (.012) R Solder gauge thick 1.83 (.072) 19-8
9 SOLDERING & ASSEMBLY TOOLS CABLE HOLDER R GLASS BEAD LOCATOR GAUGE Glass bead pin diameter (mm) R Suitable for hermetic screw-on type, panel feed through receptacles. This tool holds and locate the glass bead in its mounting hole during soldering. LOCATOR GAUGE FOR CENTER CONTACT R Suitable for SMA 2.9 hermetic screw-on receptacles. This tool provides centering of the center contact in the receptacle body during installation. LOCATOR GAUGE SMP (full detent) R R R
10 SOLDERING & ASSEMBLY TOOLS SOLDERING LOCATOR TOOL FOR MICROPOROUS SEMI-RIGID CABLE Cable group Dimension A (mm).085 microporous R microporous R DRILLING TOOL FOR GLASS BEAD MOUNTING Dia. (mm) R Must be used with machine tool to obtain the required concentricity and dimensions. SCREW TAP FOR RECEPTACLE R Dimension 1/4 36 UNS 2B 19-10
11 INSTALLATION TOOLS TORQUE SCREWDRIVER FOR HERMETIC RECEPTACLES Coupling torque (N/cm) R R INSTALLATION TOOL FOR PLUG RECEPTACLES Coupling torque (N/cm) R R R INSTALLATION TOOL FOR JACK RECEPTACLES A Coupling torque (N/cm) Dimension A mm (inch) R (.209) R (.212) 19-11
12 INSTALLATION TOOLS INSTALLATION TOOL FOR PLUG RECEPTACLES A Coupling torque (N/cm) Dimension A mm (inch) R (.315) R TORQUE SCREWDRIVER R R R Note F max F moy F min TIGHTENING TOOL R New universal plier which facilitate the tightening of coupling nuts. The removable inserts are made of plastic in order to avoid damage on the knurling (for ~ 130 Ncm)
13 KITS FOR SEMI-RIGID CABLES R : BENDING KIT N Designation Old cross reference Mark 1 R Bending tool (09) 2 R Bending gauge (02) 3 R Bending gauge (01) 4 R Bending gauge (04) 5 R Bending gauge (05) 6 R Bending gauge (03) 19-13
14 KITS FOR SEMI-RIGID CABLES KIT : STRIPPING + SHARPENING FOR SEMI-RIGID CABLES R : STRIPPING 1.78 (.070) + SHARPENING FOR.085" SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 1.78 (.070 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 3.17 (.125) + SHARPENING FOR.085" SEMI-RIGID CABLES N Part Number Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 3.17 (.125 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) 19-14
15 KITS FOR SEMI-RIGID CABLES R : STRIPPING 2.17 (.085) + SHARPENING FOR.141" SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 2.17 (.085 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 3.17 (.125) + SHARPENING FOR.141 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 3.17 (.125 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 4.5 (.177) + SHARPENING FOR.141 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 4.5 (.177 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 3.17 (.125) + SHARPENING FOR.141 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 3.17 (.125 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) Inside the box, every part number can be ordered separately
16 KITS FOR SEMI-RIGID CABLES R : STRIPPING 3 (.118) + SHARPENING FOR.250 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping tool 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 3 (.118 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 5.1 (.200) + SHARPENING FOR.250 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping tool 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 5.1 (.200 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) R : STRIPPING 4.5 (.177) + SHARPENING FOR.250 SEMI-RIGID CABLES N Designation 1 R Stripping tool R Replacement stripping blade 3 R Blade installation gauge R Hex 1.5 (.059) 5 R Sharpening and length-setting tool 4.5 (.177 ) long on R Replacement sharpening blade 7 R Hex 1.27 (.05) Inside the box, every part number can be ordered separately
17 KITS FOR SEMI-RIGID CABLES R : SMA SOLDER KIT (Suitable for commercial and standard SMA) N Designation Mark 1 R Cable holder 2 R Solder gauge (cab.085 : mark 61, cab.141 : mark 62) 3 R Soldering locator tool for right angle SMA (84) 4 R Stripping tool 5 R Trimmer 6 R Soldering locator tool for center contact 7 R Soldering locator tool for male SMA cable.085 (85) 8 R Soldering locator tool for male SMA B cable.085 (78) 9 R Soldering locator tool for right angle SMA B (88) 10 R Soldering locator tool for female cable.085 (80) 11 R Soldering locator tool for female cable.141 (86) 12 R Retaining ring pliers 13 R Retaining insert tool 14 R Dielectric recess tool 15 R Dielectric recess gauge for female (92) 16 R Control gauge for female (81) 17 R Soldering locator tool for male (82) 18 R Control gauge for male (83) 19 R Dielectric recess gauge for male (93) 20 R Soldering locator tool for male SMA B cable.141 (77) 21 R Soldering locator tool for male SMA cable.141 (87) 22 R Soldering fixture 23 R Dielectric insert tool + dielect. plunger for female 24 R Dielectric insert tool + dielect. plunger for male 19-17
18 KITS FOR SEMI-RIGID CABLES R : TNC 18 GHz SOLDER KIT N Part Number Designation Mark 1 R Soldering locator tool for male (128) 2 R Soldering locator tool for female (129) 3 R Locking tool (132) 4 R Soldering fixture (10) 5 R Soldering locator tool for.085 cable 6 R Soldering locator tool for.141 cable (133) 7 R Dielectric recess tool (97) 8 R Solder gauge (63) 19-18
19 KITS FOR SEMI-RIGID CABLES R : SOLDER KIT FOR N CONNECTORS N Designation Old cross reference Mark 1 R dielectric insertion tool + plunger for N jacks (36) 2 R dielectric insertion tool + plunger for N jacks (37) 3 R Soldering fixture (11) 4 R N soldering fixture for female centre contact (126) 5 R N soldering fixture for male centre contact (127) 6 R N soldering fixture for cable R N soldering fixture for cable R N soldering fixture for cable R N soldering fixture for cable R Soldering fixture for N plug cable R Soldering fixture for N plug cable R Solder gauge thickness 0.35 (.0138 ) (62) 13 R Solder gauge thickness 0.45 (.0177 ) 14 R Solder gauge thickness 0.70 (.0276 ) (64) 15 R Dielectric recess tool for cable R Dielectric recess tool for cable.250 Inside the box, every part number can be ordered separately
20 KITS FOR MICROPOROUS SEMI-RIGID CABLES R : SMA 2.9 SOLDER KIT FOR MICROPOROUS SEMI-RIGID CABLES N Designation 1 R Torque wrench 2 R Pointer gauge for cable.085 microporous 3 R Pointer gauge for cable.141 microporous 4 R Soldering locator tool cable R Soldering locator tool cable R Soldering fixture 7 R Stripping tool cable.141 microporous 8 R Stripping tool cable.085 microporous 9 R Cable holder R : SMA 2.9 SOLDER KIT SEMI-RIGID CABLE Suitable for our previous kapton : SMA 2.9 range only. N Designation 1 R Torque wrench 2 R Pointer gauge for cable R Pointer gauge for cable Soldering locator tool cable Soldering locator tool cable R Soldering fixture 7 R Stripping tool cable R Stripping tool cable R Cable holder 19-20
21 KITS FOR FLEXIBLE CABLES R : STRIPPING + CRIMPING KIT FOR CABLES 5/50S+D & 6/75+93S+D N Designation 1 R Cutting collet/strip Crimping tool 2 R R Brown stripping cassette 0.327/ R Green stripping cassette 0.272/ R Yellow stripping cassette 0.315/ R Universal tool body a - Universal tool body b - Whit V guide for dia ext. cable 2.5 to 3 mm c - Red V guide for dia ext. cable 3 to 5 mm d - Blue V guide for dia ext. cable 5 to 6.4 mm e - Yellow V guide for dia ext. cable 6.4 to 7.6 mm f - Gauge g - Wrench h - See part-number R Inside the box, every part number can be ordered separately
22 KITS FOR FLEXIBLE CABLES R : STRIPPING + CRIMPING KIT FOR CABLES 10+11/50/S+D N Designation 1 R Crimping tool 2 R Green stripping cassette Green stripping cassette 3 R R Adjustment bit 5 R Scalpel 6 R Universal tool body a - Red V guide for dia ext. cable 7 to 9 mm b - Blue V guide for dia ext. cable 9 to 11.5 mm c - Yellow V guide for dia ext. cable 11.5 to 14 mm d - Two interior supports e - Universal tool body f - Adjustement bit (Identical R ) g - Wrench Inside the box, every part number can be ordered separately
23 CRIMP TOOLS MIL CRIMP TOOL (M22520/5-01) R (dies not included) DIES Cable group R /50/S + D - 2.6/ /S 3.25 (.128) 2.67 (.105) R /75-3.8/ (.178) 1.73 (.068) R /50/S - 5/50/D 5.41 (.213) 1.73 (.068) R /75/S 6.48 (.255) 1.73 (.068) R /50/D 7.98 (.314) 3.84 (.151) R /50/D - 10/75/S /50/S - 11/50/D (.415) 2.54 (.1) R /50/S 6.38 (.251) 4.27 (.169) R /50/S (.610) Cable group R / (.021) 3.25 (.128) R / (.028) 1.6 (.063) 3.25 (.128) 19-23
24 CRIMP TOOLS CRIMP TOOL (dies included) Fig. 1 Fig. 2 Fig. 3 Fig. Cable group Color of handles R / /50/S /50/S+75 Red 4.52 (.178) 3.25 (.128) 2.67 (.105) R / /50-6/75+93 Orange 6.48 (.255) 5.41 (.213) 1.73 (.068) R /75+95 Blue 8.23 (.324) 1.73 (.068) 3 R /75-4.6/75-6/75-6.7/75 Black 7.01 (.280) 5.41 (.213) 1.73 (.068) R Blue 5.96 (.235) 1.97* (.078) R /50 D /50 S - 11/50 D Yellow (.415) 2.54 (.1) R / /50+75 S+D Black 3.84 (.131) 3.25 (.128) 0.72* (.028) * Square crimping print
25 CRIMP TOOLS MIL CRIMP TOOL (M22520/1-01) R (for center contact) Length (mm) Positioner three color position included R Red Blue Grey CRIMP TOOL FOR CENTER CONTACT R LOCATOR TOOL FOR CENTER CONTACT CRIMP TOOL R R R R R R R R R R R R R R R R R R R
26 TORQUE WRENCH TORQUE WRENCH 5 to 10 mm Accross flats (mm) Coupling torque (N.cm) R to (.217) R R (.236) R to 62 R to (.250) R to 62 R to 120 R to 110 R R (.315) R R R R R to 70 R (.197) 40 R R (.256) 80 to 120 R to 120 R (.378) 150 R
27 TORQUE WRENCH TORQUE WRENCH 10 to 20 mm Accross flats (mm) Coupling torque (N.cm) R (.550) 265 R R (.750) 130 R R (.710) R R (.630) 150 R (.472) 150 R (.500) R R (.433) 150 R (.394) 170 TORQUE WRENCH 18 to 32 mm Accross flats A (mm) Coupling torque (N.cm) R (.710) 950 R (.984) 2500 R (1.260) 3500 R (1.060) 3000 R (1.260) 2500 to
28 INSERTION & EXTRACTION TOOLS EXTRACTION TOOL Fig. 1 Fig. 2 Fig. 3 Fig. Use Note R For removing BMA floating plugs R For removing SBMA floating plugs R U01 For male COAXIPACK 2 inserts R U02 For female COAXIPACK 2 inserts R U03 For female DIN inserts SMP DISENGAGEMENT TOOL FOR R R
29 INSERTION & EXTRACTION TOOLS FAKRA/SMB CARLOCK INSERTION TOOL R For mounting of the straight coax-inserts in housing (only to use it for 2.6/50 cable) UMP INSERTION TOOL R This optional tool allow to be more precise for connection in a limited space UMP EXTRACTION TOOL Photo 1 Photo 2 This tool only applies to lock version. No tool needed for UMP snap of slide versions Photo Note To disconnect R Axial disconnection H2 R Lateral disconnection H2, H2.6 & H
30 INSERTION & EXTRACTION TOOLS QMA EXTRACTION TOOL (optional for high density applications) R This tool can be used with either straight or right angle connectors. QN EXTRACTION TOOL R This tool can be used with either straight or right angle connectors. 75 EXTRACTION TOOL FOR RIGHT ANGLE CONNECTORS AND CAP MOUNTING Flat dimension : inch (mm) R (7) This tool has two functions - fitting of covers on right angle connectors, - extraction of these models after coupling. MMS AND MMT EXTRACTION TOOL Materials and finish : black anodized aluminium. The anodization allows the electric insulation and protects from the oxidization. R R Series MMT MMS 19-30
31 Accessories SOCKETS AND GASKETS OPTIONAL SOCKET Dimension A (mm) R R Packaging 10 pieces EMI/RFI GASKET R Packaging 10 pieces COMPRESSION GASKET R Packaging 10 pieces 19-31
32 Accessories GASKET AND GLASS BEAD CONFORMABLE GASKET FOR HERMETIC RECEPTACLE R Packaging 10 pieces GLASS BEAD Dimensions mm (inch) A B C D E R (.099) 1.6 (.063) 0.3 (.012) R (.098) 1.59 (.062) 4.57 (.180) 1.83 (.072) R (.112) 1.6 (.063) 0.46 (.018) R (.110) 1.53 (.060) NEW NEW R (.081) 1.77 (.070) R (.019) 4 (.157) 1.77 (.070) 2.03 (.080) NEW R (.230) 1.93 (.076) 19-32
33 Accessories INSULATED WASHERS AND SOLDER TAGS INSULATED WASHERS Fig. 1 Fig. 2 Fig. To be used on Material Packaging R R R R R R R R R R R R R R R R R R R R R R R R R R R Nylon Nylon 100 sets (200 washers) 100 sets (200 washers) SOLDER TAG Fig. To be used on Finish Packaging R R R R R R R R R R R R R R R R R R R R R Fig. 1 Fig. 2 R R R R R R R R R R R R R R R R R R Nickel 100 units 19-33
34 Accessories HEATSHRINK SLEEVES AND BOOTS HEATSHRINK SLEEVES These heatshrink sleeves guarantee an IP65 moisture resistance on crimp type models and an IP 67 moisture resistance on clamp type models. Cable group A B Packaging 2/50 R /50 R /50 - LMR /50 R /50-11/50 - LMR400-1/4 spiraled 3/8 superflexible corrugated - 1/2 superflexible corrugated - LMR600 R R BOOTS (material : PVC) Cable group Color 2.6/50 A : B : 2.6 5/50 A : B : 5.1 6/75 A : B : 6.2 Black R R * R Red R R R Green R R R Blue R R R Yellow R R R Grey R R R White R R R Brown R R R Orange R R R Violet R R R Nature R R R Standard packaging = 10 pieces - * packaging = 100 pieces. Upon request 19-34
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