MIL-DTL QPL'D 2 and 3 Row Printed Circuit Board Connectors
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1 MIL-DTL QPL'D 2 and 3 Row Printed Circuit oard Connectors 17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120, 126, 160 and General Specifications Number 17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120, 126, 160, Contact Diameter [0.60] Current Rating Contact Resistance Extraction Force 4 Amps at 30 C rise < 5 milliohms Contact Life Cycles 100,000 reakdown Voltage etween Dielectric Withstanding Voltage Insulation Resistance Temperature Rating Insulator Contact Material Plating Guide Hardware Material Plating Plating Reference Male Pins Female Socket oz. per contact > 1600V RMS 1200V RMS > 10 6 Megohms at 500 VDC -55 C to 125 C Diallyl-phthalate eryllium copper wires and brass body Gold over nickel rass / Stainless steel Nickel / Passivated T = 10µin gold (min) over nickel TH = 50µin gold (min) over nickel TAH = 50µin gold (min) over nickel on mating surface, 5µin gold over nickel on termination 2 and 3 row printed circuit board connectors Provide applications flexibility not available with other MIL-DTL connectors Over 2,500 models can be constructed with available components [2.54] on center (adjacent rows offset by [1.27] to allow straight printed circuit traces) Straight dip, right angle solder, crimp, solder cup and Wire Wrap terminations [0.60] diameter pins/sockets rated at 4 Amps Average insertion/extraction force of 1 ounce per contact removable from wiring side (front release, rear removable) Front release, front removable option available on receptacle with 160 contacts Alignment and keying provided by the end guides 36 combinations (user changeable) Male or female contacts and guides available in either plug or receptacle A ± [0.50] [38.30] [30.48] [53.50] [45.75] [58.60] [50.80] [68.80] [60.98] [84.00] [76.20] [99.30] [91.44] Connector Dimension 17 to 65 Plug Receptacle 1) Mated length [15.80] unless otherwise specified. 2) Tolerance ± 0.02 [0.50]. 3) Wire Wrap is a trademark of Gardner Denver. 3 / 49
2 Connector Dimensions 62, 80.1 and 98 A ± [0.50] [68.75] [60.96] [84.00] [76.20] [99.24] [91.44] Plug Receptacle Connector Dimensions 72, 84, 96 and 120 Plug Number of A C [114.60] [53.34] [106.68] [129.70] [60.96] [121.92] [145.00] [68.58] [137.16] [175.40] [83.82] [167.64] Receptacle 3 / 50
3 Connector Dimensions 126 Plug Receptacle Connector Dimensions 160 Plug Receptacle Connector Dimensions ,2 (Front Removable) Receptacle 1) Only available with straight dip solder (style D ) and Wire Wrap (style Y ) tails. 2) Mates with standard plug. Mated length [16.90]. 3 / 51
4 Ref. For 1/8" PC oard 2 Row and KA126 3 Row Plugs Female/Male Terminal Styles Receptacles Female/Male For 1/8" PC oard 3 Row C For 1/16" PC oard 2 Row and KA126 3 Row C For 1/16" PC oard 3 Row 3 Row Connectors 62, 80.1 and Dimension Style Style C Style Style C A [4.86] [3.25] [4.53] [2.92] [5.08] [5.08] [4.78] [4.78] C [5.11] [3.50] [4.78] [3.17] NOTE: 1) All tail lengths are ± [0.40] long. D [8.98] [8.98] [8.68] [8.68] 3 / 52
5 Ref. D Plugs Female/Male Terminal Styles Receptacles Female/Male D For 0.4 front removable version Not available in Plug H2 Accepts 22, 24 and 26 AWG Wire Stripped ack [3.70] R Accepts 22, 24 and 26 AWG Wire Stripped ack [4.40] S Accepts 22 AWG Wire Stripped ack [3.20] Solder cup orientation staggered for commercial parts. All the same direction for MIL-DTL parts. 1) Crimp contacts will be shipped unmounted. When inserting contacts into the blocks/insulators be sure that the flats on the rear of the contact body are aligned with the flats in the insulator. 2) All tails are ± [0.40] long. 3 / 53
6 Ref. W** 2 Wraps 28 and 30 AWG Plugs Female/Male Terminal Styles Receptacles Female/Male Y 3 Wraps 28 and 30 AWG 2 Wraps 24 and 26 AWG KA Series Replacement Ref. Standard Sockets Standard Pins eryllium Copper Pins (row 1) YSK AH YPN YPN H (row 2) YSK AH YPN YPN H Plating Reference Male Pins: Female Sockets: G = 10µin gold (min) over nickel H = 50µin gold (min) over nickel AH = 50µin gold (min) over nickel on mating surface, gold flash over nickel on termination ANH = 50µin gold (min) over nickel on mating surface, nickel over copper flash on socket body components, gold flash over nickel on termination (row 3) YSK AH YPN YPN H C (row 1) YSK AH YPN YPN H C (row 2) YSK AH YPN YPN H C (row 3) YSK AH YPN YPN H D YSK ANH YPN YPN H D 3 YSK AH FD 4 YSK AH YPN YPN H H2 YSK AH YPN R YSK ANH YPN S YSK ANH YPN W YSK AH YPN ) All tail lengths are ± [0.40] long. 2) Contact for front removable version [0.40]. 3) Front removable contact for standard housing. Y YSK AH YPN ** Consult factory for availability 3 / 54
7 Plug Only Standard Mounting Styles KA Series 2 & 3 Row Plug Only 12 (2 rows only) 13 Float Mounting Receptacle Only Dimension A Dimension Dimension C Dimension D Terminal (Right Angle) 2 row 3 row (KA160) 3 row (Others) 2 row 3 row (KA160) 3 row (Others) 2 row 3 row 2 row 3 row [4.85] [5.25] [5.59] [5.18] [5.20] [5.53] [8.71] [11.36] [12.89] [15.89] C [3.15] [3.25] [3.58] [4.18] [3.20] [3.53] [8.71] [11.36] [11.89] [14.89] 1) oz. in torque. 2) oz. in torque. 3) oz. in torque. 3 / 55
8 Standard Mounting Styles 23 Float Mounting 24 Plug Only Plug Only Plug Only Plug Only 121 (2 rows only) 131 Float Mounting Dimension A Dimension Dimension C Dimension D Terminal (Right Angle) 2 row 3 row (KA160) 3 row (Others) 2 row 3 row (KA160) 3 row (Others) 2 row 3 row 2 row 3 row [4.85] [5.25] [5.59] [5.18] [5.20] [5.53] [8.71] [11.36] [12.89] [15.89] C [3.15] [3.25] [3.58] [4.18] [3.20] [3.53] [8.71] [11.36] [11.89] [14.89] 1) oz. in torque. 2) oz. in torque. 3) oz. in torque. 3 / 56
9 Locking Mounting Styles V1 V2 Plug Only Receptacle Only V3 V4 1 Plug Only V6* V7 V8 Plug Only Style Will Only Locking Mate With Method V1 V2, V4 Push, 1/4 Turn V2 V1, V3, V6 Push, 1/4 Turn V3 & V6* V2, V4 Push, 1/4 Turn V4 V1, V3, V6 Push, 1/4 Turn V7 V8, V15 Screw V8 & V9* V7 Screw V15 V7 Screw V30 V33 Screw V31 V32 Screw 1) oz. in torque. 2) oz. in torque. 3) oz. in torque. 4) Right angle mounting screw length is determined by contact terminal length. * For contact counts: 62, 80.1, 98 and 160 plugs V32 V31, V33 Screw V33 V30, V32 Screw 3 / 57
10 Plug Only Locking Mounting Styles V9* V15 Plug Only V30 Stationary Jackscrew V31 Stationary Jack Socket V32 Rotating Jackscrew V33 Rotating Jack Socket 1) oz. in torque. 2) oz. in torque. 3) oz. in torque. 4) Right angle mounting screw length is determined by contact terminal length. * For contact counts: 62, 80.1, 98 and 160 plugs Style Will Only Locking Mate With Method V1 V2, V4 Push, 1/4 Turn V2 V1, V3, V6 Push, 1/4 Turn V3 & V6* V2, V4 Push, 1/4 Turn V4 V1, V3, V6 Push, 1/4 Turn V7 V8, V15 Screw V8 & V9* V7 Screw V15 V7 Screw V30 V33 Screw V31 V32 Screw V32 V31, V33 Screw V33 V30, V32 Screw 3 / 58
11 Mounting Dimensions 17, 29, 33, 41, 53 and 65 PC oard Shown From Component Side of oard Mother oard Application Style 11, 21, V2, V15 and V31 Daughter oard Application Style 10, 30, V3, V8 and V30 Daughter oard Application Style 24 and V4 1) For V15 locking mounting style, dimension is ± [3.20 ± 0.10] diameter. 2) PC board may be extended to [11.50] max for use as a pin protector Dimension [30.48] [45.72] [50.8] [60.96] [76.20] [91.44] 3 / 59
12 Mounting Dimensions 62, 80.1 and 98 PC oard Shown From Component Side of oard Mother oard Application Style 11, 21, V2, V15 and V31 Daughter oard Application Style 10, 30, V3, V8 and V30 Daughter oard Application Style 24 and V4 1) For V15 locking mounting style, dimension is ± [3.20 ± 0.10] diameter. 2) PC board may be extended to [11.50] max for use as a pin protector Dimension [60.96] [76.20] [91.44] 3 / 60
13 Mounting Dimensions 72, 84, 120 and 126 PC oard Shown From Component Side of oard Mother oard Application Style 11, 21, V2, V15 and V31 Daughter oard Application Style 10, 30, V3, V8 and V30 Daughter oard Application Style 24 and V4 1) For V15 locking mounting style, dimension is ± [3.20 ± 0.10] diameter. 2) PC board may be extended to [11.50] max for use as a pin protector. 3) Third row is for 126 pin version only [53.34] [60.96] [68.58] [83.82] [60.96] C [106.68] [121.92] [137.16] [167.64] [121.92] 3 / 61
14 Mounting Dimensions 160 and PC oard Shown From Component Side of oard Mother oard Application Style 11, 21, V2, V15 and V31 Daughter oard Application Style 10, 30, V3, V9 and V30 Daughter oard Application Style 24 and V4 1) For V15 locking mounting style, dimension is ± [3.20 ± 0.10] diameter. 2) PC board may be extended to [11.50] max for use as a pin protector Dimension [74.93] [74.93] Dimension C [149.86] [149.86] 3 / 62
15 Cutout for Panel Application 17, 29, 33, 41, 53 and 65 Fixed Mounting Styles 11, 21, V2, V15 and V31 Float Mounting Styles 13 and Dimension [30.48] [45.72] [50.8] [60.96] [76.20] [91.44] Cutout for Panel Application 62, 80.1 and 98 Fixed Mounting Styles 11, 21, V2, V15 and V31 Float Mounting Styles 13 and Dimension 2.40 [60.96] 3.00 [76.20] 3.60 [91.44] NOTE: 1) For V15 locking mounting style, dimension is ± [3.20 ± 0.10] dia. 3 / 63
16 Cutout for Panel Application 72, 84, 120 and 126 Fixed Mounting Styles 11, 21, V2, V15 and V31 Float Mounting Styles 13 and C D Min E Min [53.34] [106.68] [6.40] [7.50] [60.96] [121.92] [6.40] [7.50] [68.58] [137.16] [6.40] [7.50] [83.82] [167.64] [6.40] [7.50] [60.96] [121.92] [9.30] [10.30] Cutout for Panel Application 160 and Fixed Mounting Styles 11, 21, V2, V15 and V31 Float Mounting Styles 13 and Dimension [74.93] [74.93] Dimension C [149.86] [149.86] 3 / 64
17 Ordering Information For 2 and 3 Row Connectors KA 17.4 /127 E V1 F D 00 T 17, 29, 33, 41, 53, 62, 72, 80, 84, 96, 98, 120, 126, = Must be used for 80.1 contact version only.4 = Front removable receptacles 2,8 (Omit for standard receptacles) Rows Insulator Locking Mounting Hardware 1 = 2 rows C = 3 rows P = Plug E = Receptacle (Omit for nonlocking hardware) Receptacles : V1, V2, V4, V7, V15 Plugs : V1, V2, V3 3, V4, V7, V8 3, V15, V6, V30, V31, V32 and V33 ; also V9 (for 62, 80.1, 98, 160 contacts only) Mounting Hardware Terminal Styles Plating T, TH, TAH 00 5,10 4, 11, 12, 13, 14 7, 21, 23, 24, 101, 111, 131 (Omit for locking hardware) (Omit for no contacts) = 90 dip solder (1/8" printed circuit board) C = 90 dip solder (1/16" printed circuit board) D = Straight dip solder FD = Front removable D contacts H2 = Double crimp R = Crimp 6 S = Solder cup W = Wire Wrap (2 wraps) Y = Wire Wrap (3 wraps) Contact Gender M = Male F = Female N = No contacts Accessories Extraction Tools: For standard contacts...s/dem Comb: For positioning right angle dip solder contact tails. Crimp Tools: Ref. R and H2 contacts 1 crimp Manual crimp tool...ms or M22520/2-01 or AFM8 Positioner for contacts...k547 Ref. H2 contacts 2 crimps in two operations Manual crimp tool...ms or M22520/2-01 or AFM8 Positioner for contacts (wire)...k547 Positioner for contacts (insulation)...k640 2 crimps in operation This requires a special tool. Please submit wire samples and consult factory for further information. Crimping instructions doc number S50063 Other Accessories: Insertion tool...s/mont Spanner wrench for receptacle with front removable contacts...t136 Spanner wrench for V8, V9, V10, and V15...T249 Replacement : see page 3/54 contacts YCM ) Important! See Mating Combination Chart for Intermatability. 2) Available with Ref. D (Straight Dip Solder) and Ref. Y (Wire Wrap) terminal styles only. 3) Not available in three row versions. 4) Available with plugs only. 5) In order to keep mating forces as low as possible, it is recommended that the connectors are fixtured during soldering, contact engineering for details. 6) Connectors with no hardware. 7) Crimp contacts will be shipped unmounted. When inserting contacts into the blocks/insultators be sure that the two flats at the rear of the contact body are aligned with the flats in the insulator. 8) Receptacles only. 9) Available in 160 contact version only. 3 / 65
18 Military Part Number Hypertronics Part Number Cross Reference Numbers Are DOD Instead of MIL Due to Metric Design Slash Sheets 159 and 160 Receptacle 2 Row Insulator Styles For Contact Positions DOD-C / 159 E 17 KA 17 / 127 E F C 21 TAH C E R K A D S L Y M H F M F M F M F M F F M F M F C C R R D D S S Y H2 H2 H AH H AH H AH A AH AH AH AH H AH V W P T U J X Z G F V1 V15 V7 V2 V4 Slash Sheets 162 and 163 Receptacle 2 Row Insulator Styles For Contact Positions DOD-C / 162 C 17 W KA 17 / 127 P M C 10 TH C E R K A D S L Y M H F M F M F M F M F F M F M F C C R R D D S S Y H2 H2 H AH H AH H AH A AH AH AH AH H AH V W P T U J K X Y Z G F V1 V3 V15 V8 V7 V2 V4 3 / 66
19 Military Part Number Hypertronics Part Number Cross Reference Numbers Are DOD Instead of MIL Due to Metric Design Slash Sheet Position Split Shell Receptacles The Following Models Are Approved D55302/161 J 160 G KA 160.4/127CEFD21TAH D55302/161 G 160 G KA 160.4/127CEFY21TAH D55302/161 P 160 G KA 160.4/127CEMD21TAH D55302/161 Q 160 G KA 160.4/127CEMY21TAH Slash Sheet Contact Position Plugs and Receptacles DOD-C / 164 C 160 W KA 160 / 127 C P M C 10 TH C E R K A D S L Y M H F M F M F M F M F F M F M F C C R R D D S S Y H2 H2 H AH H AH H AH A AH AH AH AH H AH V W P T U J K X Z G F E P E P E P P P E P E E V1 V6 V15 V7 V2 V4 3 / 67
20 KA Series 4 & 5 Row 4 and 5 Row Printed Circuit oard Connectors 48, 68, 80, 96, 100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230, 240, 264, 300, 320, 330, 352, 390, 392, and 490 General Specifications Number 48, 68, 80, 96, 100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230, 240, 264, 300, 320, 330, 352, 390, 392 and row and 5 row printed circuit board connectors x [2.54 x 2.54] grid spacing Straight dip, right angle solder, crimp, solder cup, and Wire Wrap terminations [0.60] diameter pins/sockets rated at 4 Amps Average insertion force of 1 ounce per contact removable from wiring side (front release, rear removable) Alignment and keying provided by the end guides - 36 combinations (user changeable) Contact Diameter [0.60] Current Rating 4 Amps at 30 C Rise Contact Resistance < 5 milliohms Extraction Force 0.3 to 2.0 oz. per contact Contact Life Cycles 100,000 Plating Reference Male Pins: Female Sockets: T = 10µin gold (min) over nickel TH = 50µin gold (min) over nickel TAH = 50µin gold (min) over nickel on mating surface, gold flash over nickel on termination reakdown Voltage etween Dielectric Withstanding Voltage Insulation Resistance Temperature Rating Insulator Material Contact Material Plating Guides Hardware Material Plating > 1400V RMS > 1050V RMS > 10 6 Megohms at 500 VDC -55 C to 125 C Diallyl-phthalate Connector Dimensions 48 to 228 eryllium copper wires and brass body Gold over nickel Nickel plated rass and passivated stainless steel Plugs A [46.74] [59.44] [67.06] [77.22] [79.76] [84.84] [92.46] [38.10] [50.80] [58.42] [68.58] 2.80 [71.12] [76.20] [83.82] Receptacles A [97.54] [102.62] [117.86] [133.10] [140.72] [161.04] [88.90] [93.98] [109.22] [124.46] [132.08] [152.40] 1) Mated length [17.22]. 2) Tolerance ± [0.50]. 3) Wire Wrap is a trademark of Gardner Denver. 3 / 69
21 KA Series 4 & 5 Row 4 Row Connectors 208, 240, 264, 352 and 392 Plugs Receptacles A [153.42] [72.39] [173.74] [82.55] [188.92] [90.17] 1) For insulators longer than 7.00 [178.00], a mother board-daughter board configuration is required. 2) Tolerance ± [0.50]. 3) Mated length [17.22] [244.86] [270.26] [118.11] [130.81] 3 / 70
22 KA Series 4 & 5 Row 5 Row Connectors 125, 140, 160, 200, 230 and 240 Plugs Receptacles A [79.76] [71.12] [87.38] [78.74] [97.54] [88.92] [117.86] [109.22] [133.10] [124.46] 1) Tolerance ± [0.50]. 2) Mated length [17.22] [138.10] [129.54] 3 / 71
23 KA Series 4 & 5 Row 5 Row Connectors 300, 320, 330, 390 and 490 Plugs Receptacles E E NOTE E 5 4 D 6 3 C 1 2 A E D D C C A E A F [6.96] A 2 A [173.74] [82.55] [183.90] [87.63] [188.98] [90.17] 1) For insulators longer than 7.00 [178.00], a mother boarddaughter board configuration is required. 2) Tolerance ± [0.50]. 3) Mated length [17.22] [219.46] [270.26] [105.41] [130.81] 3 / 72
24 KA Series 4 & 5 Row Ref. For 1/8" PC oard Plugs Female/Male Terminal Styles Receptacles Female/Male C For 1/16" PC oard D DD* FD* Front Removable Straight Dip Solder H2 Accepts 22 and 26 AWG Wire Stripped ack [3.70] 1) Crimp contacts will be shipped unmounted. When inserting contacts in the blocks/insulators be sure that the rear of the contact body is aligned with the flats in the insulator. 2) All tails are ± [0.40] long. * Consult factory for availability. Ref. C D/DD/FD H2 1 Terminal Style Right angle dip solder (1/8" board) Right angle dip solder (1/16" board) Straight dip solder Double crimp (for insulation) 3 / 73
25 KA Series 4 & 5 Row Ref. R Accepts 22, 24, and 26 AWG Wire Stripped ack [4.40] Plugs Female/Male Terminal Styles Receptacles Female/Male S Accepts up to 22 AWG Wire Stripped ack [3.20] W** 2 Wraps 30 and 28 AWG Y 3 Wraps 28 and 30 AWG 2 Wraps 24 and 26 AWG Ref. R 2 S W Y Plating Reference Male Pins: Female Sockets: ** Consult factory Crimp Solder cup Terminal Style Wire Wrap 4 (2 wraps) Wire Wrap 4 (3 wraps) G = 10µin gold (min) over nickel H = 50µin gold (min) over nickel AH = 50µin gold (min) over nickel on mating surface, gold flash over nickel on termination ANH = 50µin gold (min) over nickel on mating surface, nickel over copper flash on socket body components, gold flash over nickel on termination 1) All tails are ± [0.40] long. 2) Crimp contacts will be shipped unmounted. When inserting contacts into blocks/insulators be sure that the rear of the contact is aligned with the flats in the insulator. 3) Front removable contacts. KA Series Replacement Contact Part Numbers Ref. Standard Sockets Standard Pins eryllium Copper Pins (row 1) YSK AH YPN YPN H (row 2) YSK AH YPN YPN H (row 3) YSK AH YPN YPN H (row 4) YSK AH YPN (row 5) YSK AH YPN C (row 1) YSK AH YPN YPN H C (row 2) YSK AH YPN YPN H C (row 3) YSK AH YPN YPN H C (row 4) YSK AH YPN C (row 5) YSK AH YPN D YSK AH YPN YPN H DD YSK AH YPN FD 3 YSK AH YPN YPN H H2 YSK AH YPN R YSK AH YPN S YSK AH YPN W YSK AH YPN Y YSK AH YPN / 74
26 KA Series 4 & 5 Row Plug Only Standard Mounting Styles Dimension A 10 Terminal 4 row 5 row C [5.16] [4.16] [5.89] [3.89] Float Mounting 23 Float Mounting 24 Plug with Pin Protector Plug with Pin Protector Plug with Pin Protector Float Mounting 1) oz. in torque. 2) oz. in torque. 3) The dimensions between the mounting holes are the same as between the guides. 4) Mounting bracket is 0.25 [6.35] wide. 5) PC board may be extended to [11.50] max. for use as a pin protector. Dimension (Max) Dimension C (Max) Style 4 row 5 row 4 row 5 row [13.74] [16.78] [4.26] [5.91] [19.84] [22.86] [19.84] [22.86] 3 / 75
27 KA Series 4 & 5 Row Receptacle Only Standard Mounting Styles Locking Mounting Styles V1 V2 V4 Plug Only Style Will Only Mate With Locking Method V1 V2, V4 Push, 1/4 Turn V6 V7 V2 V1, V6 Push, 1/4 Turn V4 V1, V6 Push, 1/4 Turn V6 V2, V4 Push, 1/4 Turn V7 V9, V15 Screw V30 V33 Screw V31 V32 Screw V32 V31, V33 Screw V33 V30, V32 Screw 1) oz. in torque. 2) oz. in torque. 3) The dimensions between the mounting holes are the same as between the guides. 4) Mounting bracket is 0.25 [6.35] wide. 3 / 76
28 Plug Only Locking Mounting Styles KA Series 4 & 5 Row V9 V15 Plug Only V30 Stationary Jackscrew V31 Stationary Jackscrew Plug Only Plug Only Style Will Only Mate With Locking Method V1 V2, V4 Push, 1/4 Turn V32 Rotating Jackscrew V33 Rotating Jack Socket V2 V1, V6 Push, 1/4 Turn V4 V1, V6 Push, 1/4 Turn V7 V9, V15 Screw V9 V7 Screw V15 V7 Screw V30 V33 Screw V31 V32 Screw V32 V31, V33 Screw V33 V32 Screw 1) oz. in torque. 2) oz. in torque. 3) oz. in torque. 4) Right angle mounting screw length is determined by contact terminal length. 3 / 77
29 KA Series 4 & 5 Row Mounting Dimensions Cutout For Panel Application (Center hole is not required for 48 through 184 positions) Mother oard Application Style 11, 21, V2 and V31 Daughter oard Application Style 10, 30, V3, V9 and V30 Daughter oard Application Style 24 and V4 X [38.10] [50.80] [58.42] [68.58] [71.12] [76.20] [83.82] [71.12] [88.90] [93.98] [78.74] 160 (5 row) [88.92] 160 (4 row) [109.22] [124.46] [132.08] [109.22] [144.78] [152.40] [124.46] 240 (5 row) [129.54] 240 (4 row) [165.10] [180.34] [165.10] 320 (5 Row) [175.26] [180.34] [236.22] [210.82] [261.62] [261.62] NOTE: For connectors with center guide float mounts, rows adjacent to center guide will not be loaded. Example: a KA490 will actually have 480 contacts; a KA392 will actually have 384 contacts. 3 / 78
30 Mounting Dimensions Cutout For Panel Application (Center hole is not required for 48 through 184 positions) Fixed Mounting Style 11, 21, V2 and V31 KA Series 4 & 5 Row Float Mounting Style 13 and 23 X [38.10] [50.80] [58.42] [68.58] [71.12] [76.20] [83.82] [71.12] [88.90] [93.98] [78.74] 160 (5 row) [88.92] 160 (4 row) [109.22] [124.46] [132.08] [109.22] [144.78] [152.40] [124.46] 240 (5 row) [129.54] 240 (4 row) [165.10] [180.34] [165.10] [175.26] [180.34] [236.22] [210.82] [261.62] [261.62] NOTE: For connectors with center guide float mounts, rows adjacent to center guide will not be loaded. Example: a KA490 will actually have 480 contacts; a KA392 will actually have 384 contacts. 3 / 79
31 KA Series 4 & 5 Row Ordering Information For 4 and 5 Row Connectors KA 48 /254 D P V1 M R 00 T 48, 68, 96,100, 108, 120, 125, 128, 136, 140, 160, 184, 196, 200, 208, 228, 230,240, 264, 300, 320, 330, 352, 390, 392, 490 [Special sizes from (4 row) and from (5 row) are available. Please consult factory.] Rows D = 4 rows E = 5 rows Plating T, TH, TAH Insulator P = Plug E = Receptacle Mounting Hardware (Omit for locking hardware) 00 4, 10 2, 11, 13, 14, 21, 23, 24, 101 Locking Mounting Hardware 1 Contact Gender (Omit for nonlocking hardware) V1, V2, V4, V6 2, V7, V9 2, V15, V30 2, V31, V32, V33 M = Male F = Female N = No contacts Terminal Styles (Omit for no contacts) = 90 dip solder (1/8" printed circuit board) C = 90 dip solder (1/16" printed circuit board) D = Straight dip solder FD = Front removable D contacts H2 = Double crimp 5 R = Crimp 5 S = Solder cup W = Wire Wrap (2 wraps) Y = Wire Wrap (3 wraps) Extraction Tool: For standard contacts...s/dem Crimp Tools: Ref. R and H2 contacts 1 crimp Manual crimp tool...ms or M22520/2-01 or AFM8 Positioner for contacts...k547 Ref. H2 contacts 2 crimps in two operations Manual crimp tool...ms or M22520/2-01 or AFM8 Positioner for contacts (wire)...k547 Positioner for contacts (insulation)...k640 2 crimps in operation This requires a special tool. Please submit wire samples and consult factory for further information. Crimping instructions doc number S50063 Other Accessories: Insertion tool...s/mont Spanner wrench for receptacle with front removable contacts...t136 Replacement : see page 3/74 Accessories 1) Important! See mating Combination Chart for Intermatability. 2) Available in plugs only. 3) In order the keep mating forces as low as possible, it is recommended that the connectors are fixtured during soldering. 4) Connectors with no hardware. 5) Crimp contacts will be shipped unmounted. When inserting contacts into the blocks/insulators, be sure that the two flats at the rear of the contact body are aligned with the flats in the insulator. 3 / 80
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