Microminiature Connectors
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1 Microminiature Connectors Product Manager August 2013
2 The Microminiature Range 3 basic families of small pitch connectors CENTI Line " / 1.90mm pitch between contacts 2D double density, CTA strip, CDL MICRO Line " / 1.27mm pitch between contacts MDM metal shell, MDB/VB plastic shell MIK/KM/KQ circular MT strip, MEB edge board, MJS centre jackpost NANO Line " / 0.635mm pitch between contacts NDM single row metal shell, NDD dual row metal shell NTP strip, NJS centre jackpost
3 Microminiature Contact System All micro-miniature connectors use the twist pin contact system.. A contact design system developed in the 1960 s It is a reverse gender system where the pin is covered by the insulator and the socket is exposed
4 Microminiature Contact System The advantages of the twist pin Proven design Over 45 years of use Multiple points of contact 7 contact points on Micro & Centi pin. 5 on Nano pin Copes well with vibration and heat High current rating for its size Standard contact 5A Centi, 3A Micro and 1A Nano High normal force, low resistance Scoop proof The design of the pin tip and the chamfered lead in to the socket mean the contacts mate reliably even when misaligned.
5 Centi Line /1.90mm Pitch Double Density - 2D 19, 31, 52, 79 & 100 ways Crimp & right angle PCB mount Centi-D Loc - CDL Plastic shell, 139 way Strip Connector (0.100 / 0.075) - CTA Crimp contact
6 Micro MDM Metal Shell wire terminated 9, 15, 21, 25, 31, 37, 51 & 100 contact layouts Contacts potted in place Terminations Insulated 26 AWG wire, un-insulated solid copper or solder cup contacts Plating Electroless nickel or yellow chromate over cadmium plated shells Range of mounting hardware jackscrews, jackposts, float mounts etc. Mil-DTL approved parts Custom harnesses
7 Micro MDM Metal Shell Combination Layouts Size 25 Shell 5 signal + 2 power or 2 COAX Size 51 Shell 11 signal + 5 power or 5 COAX 20 signal + 4 power or 4 COAX Size 100 Shell 10 power or 10 COAX COAX = RG178 Power = #16 AWG
8 Micro MDM Metal Shell - PCB BS (Board Straight) Series MDM-*BS BR(Board Right Angle) Series MDM-*BR CBR(Condensed Board Right Angle) Series MDM-*CBR
9 Micro MDM Metal Shell - Variants Hermetic MDMH Steel shell, glass seal Solder cup, socket contacts Filter TMDM Transverse monolith filter 9 to 37 way Wire terminated Connector savers Used in test environment
10 Micro MDB/MDVB - Plastic Shell Not intermateable with MDM Diallylphthalate MDB shells 150ºC rated Polyester MDVB shells 125ºC rated Wire terminations PCB terminations 7C2 or 7P2 combination layouts Mil approved
11 MICRO Line / 1.27mm variants Micro Center Jackscrew - MJS 10, 26, 51 & 66 contacts un-shrouded 10, 26, 34, 38, 42 & 76 shrouded Micro Strip (.100 /.050) - MTV/B Wire & PCB terminals Single row up to 40 ways Micro Edgeboard - MEB 64, 92, 128 & 184 contacts
12 MICRO Line MIK circulars MIK Plastic shell, metal coupling nut 7 or 55 contacts MIKM Metal shell 7, 55 or 85 contacts MIKQ Quick disconnect metal shell 7, 19 or 37 contacts
13 MICRO Line MIKM/Q circulars Small, lightweight and quick disconnect option Ideal for battlefield communications Customised environmentally sealed versions Customised contact arrangements, shell styles etc.
14 Micro Line New Products New - Shielded MDM s 90 PCB mount Cable connector with integral shielding can
15 Micro Line New Products New Low Profile MDM 2.5mm reduction in shell height Now available 9 to 51 way cable connectors PCB mount versions in development No compromise on performance
16 Micro Line New Products New Surface Mount MDM 0.64mm terminal spacing Closely controlled co-planarity
17 Micro Line New Products New Environmentally Sealed MDM Extended flange with O ring seal IP67 sealing Potting process can be adjusted to achieve 10^-5cc/sec at 1ATM sealing
18 NANO Metal Shell - NDM 1 contact row 9, 15, 21, 25, 31 and 37 way layouts Insulated 32 AWG wire or 30 AWG solid copper Single piece contact / lead option
19 Nano Metal Shell - NDD 2 contact rows 15, 25, 37 & 51 ways (9, 21 & 31 ways not yet tooled) Cable plug & receptacle + right angle PCB -55 C to +125 C rating, with +200 C capability MIL- DTL qualified
20 NDD - Nano
21 NANO Strip Connector - NT Single row strip Up to 40 contacts Insulated 32AWG wire or 30AWG solid copper Single piece contact/lead option
22 NANO Center Jackscrew - NJS 9, 24, 27, 44, 72 or 266 way layouts Insulated 32AWG wire or 30AWG solid copper Single contact/lead piece option
23 MICRO - Customising Capability Customised cable harnesses Customised shells & insulators Value added assemblies have been manufactured for the following applications: Radar Systems Soldier Radio Systems Missile Systems Military Radios
24 MICRO - Custom Medical Breakaway Circular 37 position breakaway connector harness assembly Comprises: 2 off D-Sub connectors Custom over-molded strain reliefs New breakaway connector 10lb break-away force O -ring sealing. Eliminates damage caused by attendants moving between hospital beds
25 MICRO Applications Military Avionics UAV s Military Radio Systems Medical Equipment Missile Systems Space
26 Thank You
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