M300 Connectors Introduction

Transcription

1 ontents Introduction Specifications Mating Profiles Jackscrew mm Pitch High-Reliability onnectors Female P onnectors Female able onnectors Female able ssemblies Male P onnectors Male able onnectors Male able ssemblies Tooling

2 onnectors Introduction Harwin - 5 & 10 Power onnectors Harwin s series is a mm pitch, high reliability / high performance connector system suited to aerospace, defense, industrial and other harsh environments. provides a dual and single row cable-to-board and board-to-board solution for applications requiring up to 10 of power in a small space envelope. Featuring an extended rear potting wall for additional strain relief, the housings are clearly marked with a position 1 identifier. Housings are manufactured from Halogen and Red Phosphorus-free glass-filled thermoplastic and all connector assemblies are RoHS compliant. Features Up to 5 and up to 10 mp versions Extremes of temperature -65 to +175 Scoop-proof female contacts help prevent damage in blind-mating conditions Keyway polarization points Jackscrew retention system Potting Wall 3 polarizing points on each component prevent mis-mating. Optional Jackscrews for security of connection. able connectors feature a rear potting wall adding an extra level of strain relief. Four Finger eryllium opper ontact No. 1 Position identified Environmentally Friendly Materials Unique high-reliability contact design ensures signal integrity under extremes of bump, vibration and shock. Housings are clearly marked with identifier for fast visual inspection. Moldings are manufactured from halogen & Red Phosphorus free, glass-filled thermoplastic,an environmentally friendly material. ll connectors are RoHS compliant. Up to 1,000 operations Pin Numbering SINGLE ROW 3 2 DOULE ROW Female Female Male Female Male Male High Reliabilty onnectors for Power pplications

3 onnectors Specifications Materials Mechanical Housings: Female contacts: Male contacts: ontact finish Male contacts: Jackscrew hardware: Glass Filled Thermoplastic UL94V-0 eryllium opper ontact lip, rass Shell rass Gold rass Stainless Steel Durability: 1000 operations Mating forces (per contact pair) Insertion force: 9N max Withdrawal force: 1N min ontact retention in housing able contact: P-Tail contact: Signal crimp accommodation: 15N min 5N min 18 WG to 22 WG S 3G 210 Type, MIL-16878E Type E Electrical urrent ll contacts simultaneously with 18 WG wire: ll contacts simultaneously with 22 WG wire: Working voltage (at sea level, 913/1050mb): (at altitude 21,336m/ 70,000ft, 44mb): Voltage proof (at sea level, 913/1050mb): (at altitude 21,336m/ 70,000ft, 44mb): ontact resistance: Insulation resistance: 10 max (30 temp. rise) 5 max (30 temp. rise) 600V min D or peak 150V min D or peak 1800V max D or peak 450V max D or peak 6mΩ max 100MΩ min at 100V D Environmental Environmental lassification: Operating temperature: Vibration sensitivity: ump severity: Shock severity: cceleration severity: 65/175/56 days at 90%RH -65 to Hz to 2000Hz, 1.52mm, 196.1m/s² (20G), 12 hours 390m/s² (40G), 4000 bumps 981m/s² (100G), 6ms 490m/s² (50G) Mating Profiles FEMLE VERTIL P TIL LE VERTIL P TIL max MLE LE max max 55

4 onnectors Female P Tail 4-finger eryllium opper contact. Positive keyway polarisation features. 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to Scoop-proof contacts. No. 1 position ident on housing. SINGLE ROW DOULE ROW /F Hex 3.20 Ø Ø Ø /F Hex Ø Ø1.30 LULTION Ø1.30 Ø3.70 for Jackscrew clearance Recommended P oard Pattern x (No. of contacts per row -1) + 10 Ø3.70 for Jackscrew clearance Recommended P oard Pattern - F VX XX 45 XX SERIES ODE GENDER F Female V1 Single Row V3 Double Row 00 No Jackscrew F2 Hex Socket Jackscrew FINISH 45 Gold TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row 56

5 onnectors Female able onnector Housings 3 polarising points on each housing to prevent mis-mating. Features potting wall for extra security. No. 1 position identified on moulding. Scoop-proof contacts. 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to SINGLE ROW DOULE ROW LULTION x (No. of contacts per row -1) + 10 TOOLS Recommended rimp Tool 2520/2-01 Positioner Z ontact Insertion/Removal Tool Z Female contacts shown on following pages. Instruction sheets available at /instructions. SERIES ODE - 22X XX 96 F2 224 Double Row 225 Single Row TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row FIXING F2 Hex Socket Jackscrew FINISH 96 Housing 57

6 onnectors Female able onnector ontacts 4-finger eryllium opper contact. rimp barrel meets all crimp guidelines and standards. 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to ONTTS WIRE STRIPPING DETILS WG WG - Ø1.80 max 22 WG - Ø1.40 max 22 WG Ident Groove 2.00 nominal TOOLS Recommended rimp Tool 2520/2-01 Positioner Z ontact Insertion/Removal Tool Z Female crimp housings shown on previous page. Instruction sheets available at /instructions. - 00X SERIES ODE WG crimp contact WG crimp contact FINISH 45 Gold 58

7 onnectors Female able ssemblies 4-finger eryllium opper contact. No. 1 position identified on moulding. 10 current capacity, resists high vibration and shock. ack potted for added strain relief. For non-standard cable lengths, please visit harwin.com/cable-assemblies and fill in your requirements. FEMLE able Length No.1 contact - F X XX 05 F2 - XXXX L SERIES ODE GENDER - FIRST END F Female LE SIZE 1 18 WG, for Double Row 2 20 WG, for Double Row 3 22 WG, for Double Row 5 18 WG, for Single Row 6 20 WG, for Single Row 7 22 WG, for Single Row TERMINTION - SEOND END L Loose cut end LE LENGTH mm FIXING F2 Hex Socket Jackscrew TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row 59

8 onnectors Male P Tail 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to SINGLE ROW DOULE ROW Ø Ø Ø1.30 Recommended P oard Pattern LULTION x (No. of contacts per row -1) M VX XX 45 M1 Ø1.30 Recommended P oard Pattern SERIES ODE M1 Jackscrew GENDER M Male FINISH 45 Gold V1 V3 Single Row Double Row TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row 60

9 onnectors Male able onnector Housings Features potting wall for extra security. No. 1 position identified on moulding. 3 polarising points on each housing to prevent mis-mating. 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to SINGLE ROW DOULE ROW LULTION x (No. of contacts per row -1) + 10 TOOLS Recommended rimp Tool 2520/2-01 Positioner Z ontact Insertion/Removal Tool Z Male contacts shown on following pages. Instruction sheets available at /instructions. SERIES ODE - 32X XX 96 M1 324 Double Row 325 Single Row TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row M1 Jackscrew FINISH 96 Housing 61

10 onnectors Male able onnector ontacts rimp barrel meets all crimp guidelines and standards. 10 current capacity, resists high vibration and shock. Withstands extremes of temperature: -65 to ONTTS WIRE STRIPPING DETILS WG WG - Ø1.80 max 22 WG - Ø1.40 max 22 WG Ident Groove 2.00 nominal TOOLS Recommended rimp Tool 2520/2-01 Positioner Z ontact Insertion/Removal Tool Z Male crimp housings shown on previous page. Instruction sheets available at /instructions. - 10X SERIES ODE WG crimp contact WG crimp contact FINISH 45 Gold 62

11 onnectors Male XXXXXXXXXXXX able ssemblies 4-finger XX eryllium opper contact. No. XX 1 position identified on moulding. 10 XXXXXXXXXX current capacity, XXXXXXX resists XXXX high XXXX vibration and shock. ack XXXXXXXXXXXXXXX. potted for added strain relief. For XX non-standard cable lengths, please visit harwin.com/cable-assemblies and fill in your requirements. MLE able Length No.1 contact - M X XX 05 M1 - XXXX L SERIES ODE GENDER - FIRST END M Male LE SIZE 1 18 WG, for Double Row 2 20 WG, for Double Row 3 22 WG, for Double Row 5 18 WG, for Single Row 6 20 WG, for Single Row 7 22 WG, for Single Row TERMINTION - SEOND END L Loose cut end LE LENGTH mm FIXING M1 Jackscrew TOTL NO. OF ONTTS 03 Single Row 06, 10 Double Row 63

12 onnectors Tooling Instruction sheets can be accessed at /instructions. HND RIMP TOOL INSERTION/REMOVL TOOL Standard circular crimp tool S and MIL specification 2520/2-01. Precision tool with ratchet mechanism and 8-indent form. Must be used together. Instruction sheet available. For inserting and removing crimped contacts into the rear of mouldings. Instruction sheet available. ORDER ODE Hand rimp Tool 2520/2-01 Positioner Z ORDER ODE Z HEX DRIVE IT 2mm /F Hex end for Hex Socket jackscrews. For use with torque tooling or similar equipment. LL HEX DRIVER 2mm /F Hex end for Hex Socket jackscrews. all-shaped end can be used at a wide range of angles. ORDER ODE Z ORDER ODE Z