Micro-D TwistPin Connectors and Accessories Product Selection Guide

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1 Micro-D TwistPin onnectors and ccessories Product Selection Guide MIL-DTL-833 onnectors Section Glenair OTS Micro-D onnectors Section Micro-D Printed ircuit oard onnectors Section Micro-D ackshells and ccessories Section MicroEdgeboard onnectors Section D Microircular onnectors Section E MicroStrips Section F ustom Interconnects and ssemblies Section G

2 Introduction How to Use This atalog hoosing the right class of Micro-D for your high-reliability application: Military Standard, ommercial Off-The-Shelf (OTS), Special pplication or ustom? Which is right for your application? Glenair s complete Micro-D product line ranges from military standard Micro-D connectors and assemblies to ommercial-off-the-shelf (OTS) interconnects and backshells. We also have complete in-house design and build services for custom microminiature connectors. Each class of connector maintains the same core technology: a.050 inch (1.27mm) contact spacing and the most advanced design of TwistPin contact technology. Military Standard: If the application falls under the control of either US or UK military authority, then your connector selection should be limited to the plastic and metal shell Micro-D connectors which are presented in Section of this catalog and are approved to MIL-DTL-833, S9523F0002, and S9523F0013. These military standard connectors are supplied pre-wired or with solder cups and a limited range of finish and hardware options. The P mount Micro-D connectors presented in section are also compatible with S9523F0002 and MIL-DTL-833 and are available in narrow, standard and vertical mount profiles. Many of these products are available for immediate, sameday shipment. Glenair ommercial-off-the-shelf (OTS) Micro-D Solutions: If the application environment allows or requires more flexibility in the specification of plating, hardware, wire size, wire color or other design elements, then you should take advantage of the OTS Micro-D product offerings presented in Sections and. Glenair s Micro-D OTS product line includes commercial versions of MIL-DTL-833 Micro-D connectors, solder cups, pigtail connectors, back-toback cables, P s and a complete range of backshells, accessories and connector savers. Glenair is able to offer a wide range of special-order modifications to these parts, including material selections geared to high-temperature and space-grade applications. Many of these products are also available for immediate, same-day shipment. Special pplication Microminiature Interconnects: If your application requires unique packaging due to size, weight, environmental or application constraints then you should consider the Microircular, MicroEdgeboard, or Nano onnector solutions presented in Sections D, E and F. These offerings are designed for use in motherboard/ daughterboard applications, quick disconnect I/O systems and extremely high-density contact applications. These connectors are generally build to order products and carry longer lead times than our military standard or OTS solutions. ustom Micro-D onnectors and ssemblies: One of the key benefits of the Micro-D is the ability to rapidly produce prototype and production quantities of unique designs without incurring prohibitive tooling and set-up charges. For customers faced with truly unique interconnect problems which cannot be addressed with more standard Micro-D solutions, Glenair offers a turnkey, custom design and build service. Our Micro-D custom engineering and design teams can provide a complete range of services from the fabrication of made-to-order interconnect cable assemblies, to the machining of unique, one-of-a-kind connector shells. The versatility of the micro connector range allows us to accommodate almost any packaging requirement and affords the ability to terminate coax, multicore screens, ribbon cable and flexible circuits directly into the rear of virtually any connector design. t Glenair, We are leaders in the innovative use of new alloys, composites and polymers, and members of the research and development bodies which are writing the new standards for micro, circular and nano connectors. We have developed innovative approaches to solving high-density interconnect problems in space, high-temperature and other harsh environments. So, whenever you find the range of standard products and solutions does not meet your needs, we invite you to take advantage of Glenair s custom design and build capabilities presented in Section G of this catalog. Key Reference Tables: are available in the fold-out back cover for your convenience. The entire catalog is also available on the Internet at. 2

3 Table of ontents Introduction Page Product Selection Guide 1 How to Use This atalog 2 Table of ontents 3 omplete Microminiature apabilites 5 Standards and Reference Data Performance Specifications 6 Micro-D ontact rrangements 7-8 Micro-D Panel utouts 9 Micro-D Standard Dimensions 10 MIL-DTL-833 Products General Information/Selection Guide -1 Slash 01, 02, 06, 07 (Solder up) -2 Slash 03, 04, 08, 09 (Prewired Pigtails) -3 Slash 10 through (Printed ircuit oard, 90 Narrow) -4 Slash 16 through (Printed ircuit oard, 90 Standard) -5 Slash 22 through 27 (Printed ircuit oard, 90 Vertical) -6 Glenair OTS Micro-D onnectors General Information/Selection Guide -1 Solder up - Metal -2 Prewired Pigtails - Insulated Wire, Metal -3 Prewired Pigtails - Uninsulated Wire, Metal -4 ack-to-ack ables, Metal -5 Solder up - Plastic -6 Prewired Pigtails - Insulated Wire, Plastic -7 Prewired Pigtails - Uninsulated Wire, Plastic -8 Printed ircuit oard onnectors: General Information/Selection Guide -9 Vertical Mount (Straight) Printed ircuit oard onnectors - Metal. Pitch -10 Right ngle (90 ), Wide Style Printed ircuit oard onnectors - Metal. Pitch -12 Right ngle (90 ), Narrow Profile Printed ircuit oard onnectors - Metal. Pitch -14 Vertical Mount (Straight) Printed ircuit oard onnectors - Metal.075 Pitch -16 Right ngle (90 ), Printed ircuit oard onnectors - Metal.075 Pitch -18 Wire undle/ackshell Sizing hart and New ackshell/hardware ddendum -20 Micro-D ackshells and ccessories General Information/Selection Guide -1 Hardware Dimensions and Jackpost Kits -3 Jackscrew Kits -4 Dust aps and Interfacial Seals -5 EMI Gasket -6 Shorting Plug -7 Standard EMI ackshell -8 Strain Relief ackshell (For Use With able Ties) -10 EMI ackshell With Shield Sock -12 Solid EMI Strain Relief ackshell (With able lamps) -14 Split EMI ackshell - omposite EMI ackshell -16 Elliptical Entry ackshells -18 Dual Entry EMI ackshells -22 ontents continued on the following page. 3

4 Introduction Table of ontents Micro-D ackshells and ccessories (ontinued) Page Protective overs -24 Shorting ackshell -26 Potting -27 Sav-on onnector Savers -28 Edgeoard onnectors General Information/Selection Guide D Pin Motherboard Plug D Pin Daughtercard Receptacle D Pin Motherboard Plug D Pin Daughtercard Receptacle D-5 Insulated Wire Pigtails and Solder ups D-6 Hardware Information D-7 Microircular onnectors General Information/Selection Guide E-1 able Plugs E-3 Panel Receptacles - Front Panel Mount E-4 MicroStrips General Information/Selection Guide F-1 Solder up ssemblies F-2 Pigtail ssemblies F-3 ustom Micro-D Interconnects and ssemblies apabilities Overview G-1 ustom Microminiature Interconnects and ssemblies G-2 ustom Hermetic onnectors G-3 ustom Micro ircular onnectors G-4 ustom Nano onnectors G-5 ppendix - Printed ircuit oard ontact rrangements and Layouts Z-1 Reference Tables Inside ack over The Glenair Micro-D onnector 4

5 omplete Microminiature apabilities Introduction Microway Systems: Division of Glenair, Inc. Microway Systems began in 1986 as a manufacturer of TwistPin contacts in partnership with Glenair s European interconnect operation and grew to become a full-line supplier of microminiature connectors and cable assemblies to the North merican market. Throughout the company s history, Microway Systems remained thoroughly grounded in the engineering side of the micro business. The result is an organization known for superior products, outstanding technical capabilities and responsiveness to individual customer needs. This Glenair product division occupies a 26,000 square foot manufacturing and engineering center in Illinois, supplemented by value-added assembly and cabling operations in Mansfield, England and in Glendale, alifornia. The factory is fully equipped to address every micro-connector manufacturing and assembly process from in-house component manufacturing to final assembly. In addition to its role as the main production facility for Glenair s line of Mil-Spec and OTS micro-connectors, the division excels in the manufacture of custom micro-connectors, micro-circular and nano connectors, as well as made-to-order interconnect cable assemblies and harnesses. The Microway Systems TwistPin ontact t Disney they are fond of saying it all started with a mouse. t Microway, it clearly all started with the TwistPin ontact System. Dr. Richard Zic, Microway Systems founder and Glenair Technical Director, formed Microway Systems in order to design and manufacture a superior TwistPin contact. lthough various types of micro contacts meet the requirements of MIL-DTL-833, independent testing has shown Microway s advanced TwistPin contact outperforms stamped and formed contacts especially in critical contact retention and mating cycle tests. Not only is the TwistPin more rugged than a stamped pin, it also provides a superior wire attachment, which translates to lower contact resistance. The TwistPin s sleeve allows a gas-tight crimp, ensuring excellent tensile strength and low circuit resistance. The development of the TwistPin contact has allowed a wide range of commercial and military customers to design extremely small interconnect wiring systems with no compromise in performance. Glenair s TwistPin contact has passed the stringent ritish Standards 9523 and 9524 for microminiature connector contacts. The first step in TwistPin manufacturing is fabrication of the pin bundle. Three strands of copper wire are wound together to make a core, then seven strands of beryllium copper are wound over the core. The wire is heat treated, then cut into short lengths and welded at each end. The inert gas weld process utilized in the manufacture of the pin creates a hemispherical radius at both ends of the bundle. Next, pin bundles and crimp sleeves are loaded into feeder bowls on an automatic assembly machine. The machine inserts the bundle into the sleeve and crimps the two parts together. The machine then deforms the wire bundle to create a precision bulge. Finally, the contact is machine inspected, and plated. This fully automated process allows Glenair to produce connectors which utilize superior TwistPin contacts as quickly as other manufacturers can produce conventional stamped contact connectors. The difference is not lost on the many OEMs who have come to rely on Glenair as the supplier of choice for high reliability microminiature connectors. Ideally suited for applications which require reduced size and weight, Glenair s Microway System TwistPin connectors serve in missile systems, avionics, battlefield gear, radar and other demanding military applications. The rugged design also permits a select range of commercial applications, such as in satellite telecommunications systems, geophysical exploration, medical diagnostics and industrial equipment. 5

6 Introduction Performance Specifications Performance Specifications Glenair s Microway Systems TwistPin products feature a unique low force, rugged spring pin recessed into the insert to prevent contact damage. Epoxy sealing and interfacial seals provide environmental protection. The 3 amp contact system can be terminated to #24 through #30 WG insulated wire. Liquid rystal Polymer insulators and machined aluminum connector bodies withstand up to 1 operating temperature for demanding environments such as those encountered in geophysical exploration. The rugged design and construction provides outstanding electrical continuity under extreme conditions of shock and vibration. The Glenair Microway Systems ommitment Virtually everyone currently involved in military or commercial electronics is either already using micro-interconnects or soon will be. Every manufacturer of communications gear, from space-based satellites to battlefield radar is looking to reduce the size and weight of their systems. Every prime or subcontractor involved in the production of high-reliability electronics is engineering applications around smaller and smaller circuit boards. The design and production of a complete commercial and Mil-Spec micro product line, as well as the capability to tackle custom connector and cable harness work is not approached lightly or casually at Glenair s Microway Systems and UK Ltd product divisions. In fact, the commitment to meeting customer requirements forms the backbone of the entire company s work ethic, from engineering to production control. Glenair s commitment to solving customer interconnect problems is born out of a business philosophy which holds customer satisfaction, product quality, and technical innovation in the highest possible regard a philosophy which makes Glenair your best choice for military standard, commercial-off-the-shelf, special application and custom micro interconnect solutions. ONNETOR PERFORMNE SPEIFITIONS PROPERTY urrent Rating Dielectric Withstanding Voltage: Sea Level 70,000 Feet ontact Resistance Low Level ontact Resistance Insulation Resistance Magnetic Permeability Mating Force Unmating Force ontact Retention Operating Temperature Durability Salt Spray (orrosion) Outgassing rimp Tensile Strength: Wire Type M22759/11 Wire Type M22759/33 Fluid Immersion Shock Vibration SPEIFITION 3 mp imum 900 V 300 V 8 milliohms max. 32 milliohms max Megohms minimum 2.0 µ maximum (10 ounces max) X (# of contacts) (0.5 ounces min) X (# of contacts) 5 pounds minimum -55 o. to +0 o. 500 mating cycles minimum 48 hours 1.0 percent Total Mass Loss (TML) 0.1 percent Total Volatile ondensible Materials (TVM) 5 pounds minimum 10 pounds minimum Perchloroethelyne, 2 hours Lubricating oil (MIL-L-23649), 20 hrs. oolanol, 1 hour 50 G s 20 G s TEST METHOD MIL-STD-1344, Method 3001 MIL-STD-202, Method 307 MIL-STD-1344, Method 3002 MIL-STD-1344, Method 3003 STM 342 MIL-DTL-833, Para MIL-DTL-833, Para MIL-STD-1344, Method 2007 MIL-DTL-833, Para MIL-STD-1344, Method 2004, ondition E SP-R-0022 (NS) MIL-DTL-833, Para MIL-DTL-833, Para MIL-STD-1344, Method 2004, ondition E MIL-STD-1344, Method 2005, ondition IV 6

7 Micro-D ontact rrangements ppendix Mating Face of Socket onnector.050 inch ontact Spacing.043 inch Spacing etween Rows ontacts ontacts ontacts ontacts ontacts ontacts ontacts ontacts Z - 2

8 Micro-D Panel ut-outs Introduction FRONT MOUNT RER MOUNT SIZES 9 RER MOUNT SIZE D Dia. Typ. D Dia. Typ. D Dia. Typ. F E E.0 (0.4) R Typ. Layout (0.10) (0.00).408 (10.36).558 (14.17).708 (17.98).808 (20.52).958 (24.33) (28.14) (26.87) (36.84) MWDM METL SHELL PNEL UT-OUTS (0.10) (0.00).270 (6.86).270 (6.86).270 (6.86).270 (6.86).270 (6.86).270 (6.86).5 (8.00).361 ( /26 Typ. ±.003 (.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) R ( R) Typ. D (0.13) (0.00).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26).117 (2.97) E (0.10) (0.00).6 (6.50).6 (6.50).6 (6.50).6 (6.50).6 (6.50).6 (6.50).300 (7.62).338 (8.58) R ( R) Typ. F (0.10) (0.00) (39.58) MWD PLSTI SHELL PNEL UT-OUTS Layout (0.10) (0.00).408 (10.36).558 (14.17).708 (17.98).808 (20.52).958 (24.33) (28.14) (26.87) (0.10) (0.00).172 (4.).172 (4.).172 (4.).172 (4.).172 (4.).172 (4.).5 (5.46) ±.003 (.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) D (0.13) (0.00).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26).089 (2.26) E (0.10) (0.00).6 (5.49).6 (5.49).6 (5.49).6 (5.49).6 (5.49).6 (5.49).9 (6.58) REOMMENDED MTING DIMENSION.200 ±.005 (5.08 ± 0.127) Metric dimensions (mm) are indicated in parentheses. 9

9 Introduction Pin onnector MWDM.416 (10.6) MWD.395 (10.0) Socket onnector MWDM.429 (10.9) MWD.5 (9.5) Layout 9P 9S P S P S P S P S P S P S P S ±.010 (0.3).775 (19.7).775 (19.7).9 (23.5).9 (23.5) (27.3) (27.3) (29.8) (29.8) 1.3 (33.7) 1.3 (33.7) (.5) (.5) 1.4 (36.2) 1.4 (36.2) (54.9) (54.9) MWDM.186 (4.7) MWD.204 (5.2) MWDM.098 (2.5) MWD.093 (2.4) MWDM.198 (5.0) MWD.185 (4.7) MWDM.098 (2.5) MWD. (2.5).333 (8.5).400 (10.2).483 (12.3).5 (14.0).633 (16.1).701 (17.8).733 (18.6).801 (20.3).883 (22.4).9 (24.2) (26.2) (28.0).983 (.0) 1.0 (26.7) (35.1) 1.4 (36.9) Micro-D Standard Dimensions MWDM METL SHELL DIMENSIONS ±.010 (0.3).390 (9.9).390 (9.9).540 (13.7).540 (13.7).690 (17.5).690 (17.5).790 (20.1).790 (20.1).930 (23.6).930 (23.6) (27.7) (27.7) (26.4) (26.4) (36.4) (36.4) 2 Mounting Holes.096 /.088 Dia. Except for.145 /.0 Dia For Size Solder D E D ±.003 (0.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7) Std. 2 Mounting Holes.096 /.088 Dia. Except for.145 /.0 Dia For Size Solder D E Std. E ±.010 (0.3).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).341 (8.7).341 (8.7).384 (9.8).384 (9.8) F.200 (5.1) MWDM. (2.5) MWD.110 (2.8) F.200 (5.1) MWDM. (2.5) MWD.110 (2.8) Metric dimensions (mm) are indicated in parentheses. F.270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).270 (6.9).0 (7.9).0 (7.9).360 (9.1).360 (9.1) Layout 9P 9S P S P S P S P S P S P S ±.010 (0.3).778 (19.8).778 (19.8).928 (23.6).928 (23.6) (27.2) (27.2) (29.9) (29.9) (33.7) (33.7) (.5) (.5) (36.3) (36.3) MWD PLSTI SHELL DIMENSIONS.292 (7.4).380 (9.7).442 (11.2).530 (13.5).592 (.0).680 (17.3).692 (17.6).780 (19.8).842 (.4).930 (23.6).992 (.2) (27.4).942 (23.9) (26.2) ±.010 (0.3).398 (10.1).398 (10.1).548 (13.9).548 (13.9).698 (17.7).698 (17.7).798 (20.3).798 (20.3).948 (24.1).948 (24.1) (27.9) (27.9) (26.6) (26.6) D ±.003 (0.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) E ±.010 (0.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).208 (5.3).0 (6.4).0 (6.4) F.173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).173 (4.4).220 (5.6).220 (5.6) 10

10 MWDW MIL-DTL-833 onnectors General Information/Selection Guide MIL-DTL-833: The Lasting Standard for High- Performance Miniaturized Rectangular onnectors From contact retention to environmental sealing, M833 is the proven standard for high-reliability applications MIL-DTL-833 is a joint services specification administered by the Defense Supply enter, olumbus, Ohio (DS). The original specification was released in Revision D, released in 1997, changed the document from MIL--833 to MIL-PRF-833. This change was made to adopt performance driven specifications and industry standards. In May 2002 the standard was finally upgraded to MIL-DTL-833. The Mil-Spec covers both plastic and metal shell Micro-D connectors and three termination types: solder cup, pigtail assembly and printed circuit board connectors. Glenair is approved to produce the entire series of slash sheets. Note: M833/05 covers jackscrews and jackposts, which are covered on pages -3 and -4. MIL-DTL- 833 PRODUT OFFERINGS M833 Solder up Page -2 Slash 01, 02, 06, 07 M833 Pigtail Harness Page -3 Slash 03, 04, 08, 09 M833 Narrow Profile, Right ngle, Ps Page -4 Slash 10 through M833 Standard Profile, Right ngle, Printed ircuit oards Page -5 Slash 16 through M833 Vertical Mount, Printed ircuit oards Page -6 Slash 22 through 27 M833 Hardware Pages -3 and -4 Slash 05-1

11 MIL-DTL- 833 MIL-DTL-833 Solder up / Slash 01, 02, 06, 07 M833 Solder up onnectors are available in both plastic and metal shell versions. Metal shell connectors are recommended for environmental and EMI applications. Solder cup contacts accomodate #26 WG solid or stranded wire. The LP insulators resist damage from excessive soldering heat. onnectors are fully potted with epoxy. Hardware is ordered separately. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER Prefix Slash Number Insert rrangement Material/Finish M833/ 01 - Pin onnector, Metal 02 - Socket onnector, Metal 06 - Pin onnector, Plastic 07 - Socket onnector, Plastic - 9 ontacts - ontacts - ontacts D - ontacts E - ontacts F - ontacts G - ontacts H - ontacts (Metal s Only) - luminum, admium Plating N - luminum, Electroless Nickel P - Stainless Steel, Passivated Omit for Plastic Sample Part Number: M833/ 02 F N - 2

12 MIL-DTL-833 Pigtail Harness / Slash 03, 04, 08, 09 MIL-DTL- 833 M833 pigtail harness connectors are supplied pre-wired and are fully potted. Two types of #26 WG insulated wire are available: M22759/11 Teflon wire for general purpose applications, and M22759/33 Tefzel wire for aerospace applications. # WG solid copper wire per QQ- W-343 is also available, both gold plated and tin plated. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER Prefix Slash Number Insert rrangement Wire Type Material/Finish M833/ 03 - Pin onnector, Metal 04 - Socket onnector, Metal 08 - Pin onnector, Plastic 09 - Socket onnector, Plastic - 9 ontacts - ontacts - ontacts D - ontacts E - ontacts F - ontacts G - ontacts H - ontacts, (Metal s Only) Teflon M22759/11-26 Wire White White olor olor White olor Irradiated Tefzel M22759/33-26 Wire White White olor olor - 72 White olor Solid Uninsulated Wire Gold Plated Gold Plated Tin Plated Tin Plated - luminum, Yellow hromate over admium Plated N - luminum, Electroless Nickel Plated P - Stainless Steel, Passivated Omit For Plastic * MIL-DTL-833 recommends that nickel-plated shells and M22759/33 wire be used for space flight. Sample Part Number: M833/

13 MIL-DTL- 833 MIL-DTL Narrow Profile, Right ngle (90 ), Printed ircuit oards Slash / 10 through M833 narrow profile right angle printed circuit board connectors are the most popular type of board mount connector. vailable in metal shell only, these connectors are potted with epoxy and are environmentally sealed. ontact terminals are spaced on. inch by. inch centers for easy board mounting. Pin onnector Shown RELTED INFORMTION Performance Specifications I* Materials and Finishes I* Dimensions - P Mounting Layouts Z-6,7 * vailable on the Inside ack over Fold-Out HOW TO ORDER Prefix Slash Number - Insert rrangement Printed ircuit Tail Length Material/Finish Jackpost Option M833/ Pin onnector, 9 contacts Pin onnector, contacts Pin onnector, contacts 10-D - Pin onnector, contacts 10-E - Pin onnector, contacts 10-F - Pin onnector, contacts 11-G - Pin onnector, contacts 12-H - Pin onnector, contacts Socket onnector, 9 contacts Socket onnector, contacts Socket onnector, contacts 13-D - Socket onnector, contacts 13-E - Socket onnector, contacts 13-F - Socket onnector, contacts 14-G - Socket onnector, contacts -H - Socket onnector, contacts Sample Part Number: inches inches inches - luminum, admium Plating N - luminum, Electroless Nickel P - Stainless Steel, Passivated Omit for Plastic N - No jackposts or threaded insert P - Jackpost attached T - Threaded insert W - Jackpost and threaded insert M833/ N P - 4

14 MIL-DTL Standard Profile, Right ngle (90 ), Printed ircuit oards Slash / 16 through MIL-DTL- 833 M833 standard profile right angle printed circuit board connectors are potted with epoxy and are environmentally sealed. vailable in eight contact arrangements, these connectors feature aluminum shells and flourosilicone interfacial seals. ontact terminals are spaced on. inch by. inch centers for easy board mounting. Pin onnector Shown RELTED INFORMTION Performance Specifications I* Materials and Finishes I* Dimensions -13 P Mounting Layouts Z-4,5 * vailable on the Inside ack over Fold-Out HOW TO ORDER Prefix Slash Number - Insert rrangement Printed ircuit Tail Length Material/Finish Jackpost Option M833/ Pin onnector, 9 contacts Pin onnector, contacts Pin onnector, contacts 16-D - Pin onnector, contacts 16-E - Pin onnector, contacts 16-F - Pin onnector, contacts 17-G - Pin onnector, contacts 18-H - Pin onnector, contacts Socket onnector, 9 contacts Socket onnector, contacts Socket onnector, contacts 19-D - Socket onnector, contacts 19-E - Socket onnector, contacts 19-F - Socket onnector, contacts 20-G - Socket onnector, contacts -H - Socket onnector, contacts Sample Part Number: inches inches inches - luminum, admium Plating N - luminum, Electroless Nickel P - Stainless Steel, Passivated Omit for Plastic N - No jackposts or threaded insert P - Jackpost attached T - Threaded insert W - Jackpost and threaded insert M833/ 16-F 01 N P - 5

15 MIL-DTL- 833 MIL-DTL Vertical Mount, Printed ircuit oard Slash / 22 through 27 M833 vertical mount printed circuit board connectors are potted with epoxy and are environmentally sealed. vailable in eight contact arrangements, these connectors feature aluminum shells and flourosilicone interfacial seals. ontact terminals are spaced on. inch by. inch centers for easy board mounting. Socket onnector Shown RELTED INFORMTION Performance Specifications I* Materials and Finishes I* Dimensions -11 P Mounting Layouts Z-2,3 * vailable on the Inside ack over Fold-Out HOW TO ORDER Prefix Slash Number - Insert rrangement Printed ircuit Tail Length Material/Finish Jackpost Option M833/ Pin onnector, 9 contacts Pin onnector, contacts Pin onnector, contacts 22-D - Pin onnector, contacts 22-E - Pin onnector, contacts 22-F - Pin onnector, contacts 23-G - Pin onnector, contacts 24-H - Pin onnector, contacts - - Socket onnector, 9 contacts - - Socket onnector, contacts - - Socket onnector, contacts -D - Socket onnector, contacts -E - Socket onnector, contacts -F - Socket onnector, contacts 26-G - Socket onnector, contacts 27-H - Socket onnector, contacts Sample Part Number: inches inches inches M833/ 23-G 01 N P Metric dimensions (mm) are indicated in parentheses. - luminum, admium Plating N - luminum, Electroless Nickel P - Stainless Steel, Passivated Omit for Plastic N - No jackposts or threaded insert P - Jackpost attached T - Threaded insert W - Jackpost and threaded insert - 6

16 OTS Micro-D onnectors General Information/Selection Guide OTS Micro onnectors PRODUT FETURES Glenair s line of OTS Micro-D onnectors are available with a wide range of options not supported by the M833 standard. The products are ideally suited for missiles, satellites, space vehicles, robotics, telecommunications gear and geophysical applications..050 inch ontact Spacing Rugged onstruction for Demanding pplications 9 to Pins Gold Plated TwistPin onstruction Environmentally Sealed (Metal Versions) 3 mp ontact urrent Rating High temperature LP Insulator Material #24 through #30 WG Wire ccomodation Three Termination Styles Solder up Pigtail able ssemblies Printed ircuit oard PRODUT OFFERINGS Metal Micro-D Solder ups Page -2 Metal Micro-D Pigtail onnectors Pages -3, 4 Plastic Micro-D Solder ups Pages -6 ack to ack ables Plastic Micro-D Pigtail Printed ircuit oard Page -5 onnectors onnectors Pages -7, 8 Pages -9 to -18-1

17 OTS Micro onnectors OTS Micro-D Solder up Metal Solder up Micro-D onnectors are ideal for applications where pigtail harnesses are impractical or field termination is required. The high temperature LP insulator resists damage from soldering heat. Solder cup contacts are gold plated and factory installed with epoxy. #26 WG Wire ccomodation Environmentally Sealed 9 Through ontacts Precision Machined Solder ups RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Termination Hardware Table V* MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 P Pin S Socket S - Solder up P L K M S M1 S1 F R Sample Part Number: MWDM 2 L S S * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 2

18 OTS Micro-D Pigtails - Insulated Wire Metal OTS Micro onnectors Factory-terminated Micro-D connectors are available with three standard wire types for commercial, military and aerospace needs. These single-ended pigtail cable assemblies are % tested and fully potted. #24 Through #30 WG Environmentally Sealed 9 Through ontacts Precision rimp Terminations RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length Hardware Table V* MWDM 1 - admium 2 - Nickel 4 - lack nodize 5 - Gold 6 - hem Film Sample Part Number: L LP (Liquid rystal Polymer) 9 P Pin S Socket E - Std K - Mil J - Space 1 - White 2 - Yellow 5 - Mil- Std-681 Striped 7-10 olor Repeat Length in 1 Inch Increments P L K M S M1 S1 F R MWDM 1 L S 6 K 7 24 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 3

19 OTS Micro onnectors OTS Micro-D Pigtails - Uninsulated Wire Metal Micro-D onnectors are available with solid copper gold-plated leads for a variety of terminations. This solid wire is crimped to the contacts and potted. Uses include splicing applications, flex circuit, and specialty printed circuit boards. #24, #, and #26 WG Wire ccomodation Environmentally Sealed 9 Through ontacts Gold Plated Leads RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Wire Gage (WG) Wire Type Wire Finish Wire Length Hardware Table V* MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 P Pin S Socket Solid opper QQ-S-343 Type S 4 - Gold Plated Length in Inches (.xxx) Example: For 1/2 inch leads use.500 P L K M S M1 S1 F R Sample Part Number: MWDM 1 L P * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 4

20 OTS Micro-D ack-to-ack ables Metal OTS Micro onnectors Micro-D onnectors are available as back-toback complete assemblies. These cables can be used as connector savers or gender changers. These assemblies are wired pointto-point (contact 1 to contact 1, etc.). #26 WG Wire ccomodation Environmentally Sealed 9 Through ontacts Note: To specify a back-to-back cable with jackposts on one end and jackscrews on the other, order less hardware (option ) and order hardware separately. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts onnector Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Overall Length Hardware Table V* MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 GP Pin to Pin onnector GS Socket to Socket onnector S - Pin to Socket onnector 6-26 E - Std K - Mil J - Space 1 - White Length in 1 Inch Increments (2 inch minimum) P L K M S M1 S1 F R Sample Part Number: MWDM 5 L GS 6 K 1 2 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 5

21 OTS Micro onnectors OTS Micro-D Solder up Plastic Solder up Micro-D Plastic onnectors are ideal for applications where cost is a prime consideration. The high temperature LP insulator resists damage from soldering heat. #26 WG Wire ccomodation Economical Plastic ody, Non-Environmental 9 Through ontacts Precision Machined Solder ups Note: Micro-D plastic connectors are not intermatable with metal shell connectors. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Housing Material Table I* No. of ontacts ontact Type Termination Hardware Table V* MWD L LP (Liquid rystal Polymer) 9 P Pin S Socket S - Solder up P L K M S M1 S1 F R Sample Part Number: MWD L P S * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 6

22 OTS Micro-D Pigtails - Insulated Wire Plastic OTS Micro onnectors Factory-terminated Micro-D connectors are available with three standard wire types for commercial, military and aerospace needs. ll plastic bodies offer an economical alternative to Micro-D metal shell versions. #24 thru #30 WG Economical, non-environmental 9 thru contacts Precision crimp terminations Note: Micro-D plastic connectors are not intermatable with metal shell connectors. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Housing Material Table I* No. of ontacts ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length Hardware Table V* MWD Sample Part Number: MWD L - 7 L LP (Liquid rystal Polymer) 9 P Pin S Socket E - Std K - Mil J - Space 1 - White 2 - Yellow 5 - Mil- STD-681 Striped 7-10 olor Repeat 9 P 6 K 1 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Length in 1 Inch Increments 24 P L K M S M1 S1 F R

23 OTS Micro onnectors OTS Micro-D Pigtails - Uninsulated Wire Plastic Micro-D onnectors are available with solid copper gold-plated leads for a variety of terminations. This solid wire is crimped to the contacts and potted. Uses include splicing applications, flex circuit, and specialty printed circuit boards. #24, #, and #26 WG Wire ccomodation Economical, Non-Environmental 9 Through ontacts Gold Plated Leads Note: Micro-D plastic connectors are not intermatable with metal shell connectors. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Standard Dimensions 10 Jacking Hardware Kits -3,4 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Housing Material Table I* No. of ontacts ontact Type Wire Gage (WG) Wire Type Wire Finish Wire Length Hardware Table V* MWD L LP (Liquid rystal Polymer) 9 P Pin S Socket Solid opper QQ-S-343 Type S 4 - Gold Plated Length in Inches (.xxx) Example: For 1/2 inch leads, use.500 P L K M S M1 S1 F R Sample Part Number: MWD L P M1 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION - 8

24 OTS Printed ircuit oard onnectors General Information/Selection Guide OTS Micro onnectors PRODUT FETURES Glenair s microminiature printed circuit board connectors are designed for interconnection of miniaturized inside-the-box circuitry to external data transmission cables. Two layouts,. inch and.75 inch, are available in right angle and vertical mount configurations.. inch or.75 inch Grid Spacing Rugged onstruction for Demanding pplications 9 to Pins Gold Plated TwistPin onstruction Environmentally Sealed 3 mp ontact urrent Rating High temperature LP Insert Material Pre-Tinned Tails Range of Plating Options Including Gold hem Film Nickel. INH TERMINL SPING Vertical Mount (Straight) Printed ircuit oard onnectors Right ngle (90 ), Wide Style Printed ircuit oard onnectors Right ngle (90 ), Narrow Profile Printed ircuit oard onnectors.075 INH TERMINL SPING Vertical Mount (Straight) Printed ircuit oard onnectors Right ngle (90 ), Printed ircuit oard onnectors - 9

25 P onnectors OTS Micro-D Vertical Mount (Straight) Printed ircuit oard onnectors Metal,. Inch Pitch. Inch by. Inch Grid.020 Inch Diameter Pre-Tinned Tails Environmentally Sealed 9 through ontacts See ppendix for layout information. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Termination Style Jackpost Option Threaded Insert Option Tail Length MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 P Pin S Socket S - Vertical Mount (Straight) P R1 R2 R3 R4 (See Table elow) (Omit for None) T - Threaded Insert in oard Mount Hole (Omit for None) Other Lengths vailable Upon Request Sample Part Number: MWDM 1 L P S P T.110 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION JKPOST OPTION P - Standard Jackpost, Non-Removable R1 - Jackpost for Rear-Mounting to.032 Panel R2 - Jackpost for Rear-Mounting to.047 Panel R3 - Jackpost for Rear-Mounting to.062 Panel R4 - Jackpost for Rear-Mounting to.093 Panel OMIT FOR NONE - 10

26 OTS Micro-D Vertical Mount (Straight) Printed ircuit oard onnectors Metal,. Inch Pitch P onnectors F E K G H D.165 (4.2). J Dia. Tail Length ±.0 (.4) DIMENSIONS.020 (.5) ±.002 (.1) Layout 9P 9S P S P S P S P S P S P S P S (35.3) (35.3) (35.3) (35.3) (42.9) (42.9) (44.2) (44.2) (.8) (.8) (59.4) (59.4) (57.7) (57.7) (82.3) (82.3) ±.007 (0.2) 1.0 (29.2) 1.0 (29.2) 1.0 (29.2) 1.0 (29.2) (36.8) (36.8) (38.1) (38.1) (45.7) (45.7) 2. (53.3) 2. (53.3) (50.8) (50.8) (71.1) (71.1) ±.005 (0.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7) D.333 (8.5).400 (10.2).483 (12.3).5 (14.0).633 (16.1).701 (17.8).733 (18.6).801 (20.3).883 (22.4).9 (24.1) (26.2) (27.9).983 (.0) 1.0 (26.7) (35.1) 1.4 (36.9) E Ref.185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).230 (5.8).290 (7.4).271 (6.9).330 (8.4) Layout 9P 9S P S P S P S P S P S P S P S F.3 (8.9).3 (8.9).394 (10.0).394 (10.0) G.186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2) H.785 (19.9).785 (19.9).935 (23.7).935 (23.7) (29.7) (29.7) (33.5) (33.5) (41.1) (41.1) (48.8) (48.8) (46.2) (46.2) (67.8) (67.8) J Dia. ±.005 (0.1).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).145 (3.7).145 (3.7) K.355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).550 (14.0).550 (14.0) Metric dimensions (mm) are indicated in parentheses. - 11

27 P onnectors OTS Micro-D Right ngle (90 ), Wide Style Printed ircuit oard onnectors Metal,. Inch Pitch. Inch by. Inch Grid.020 Inch Diameter Pre-Tinned Tails Environmentally Sealed 9 Through ontacts See ppendix for layout information. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Termination Style Jackpost Option Threaded Insert Option Tail Length MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 P Pin S Socket R - Right ngle (90 ) Wide Style P R1 R2 R3 R4 (See Table elow) (Omit for None) T - Threaded Insert in oard Mount Hole (Omit for None) Other Lengths vailable Upon Request Sample Part Number: MWDM 1 L P R P T.110 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION JKPOST OPTION P - Standard Jackpost, Non-Removable R1 - Jackpost for Rear-Mounting to.032 Panel R2 - Jackpost for Rear-Mounting to.047 Panel R3 - Jackpost for Rear-Mounting to.062 Panel R4 - Jackpost for Rear-Mounting to.093 Panel OMIT FOR NONE - 12

28 OTS Micro-D Right ngle (90 ), Wide Style Printed ircuit oard onnectors Metal,. Inch Pitch P onnectors D K H E G F.020 (.5) ±.002 (.1) Tail Length ±.0 (.4) J Dia..0 (3.8) DIMENSIONS Layout 9P 9S P S P S P S P S P S P S P S (35.3) (35.3) (39.1) (39.1) (42.9) (42.9) (45.5) (45.5) (.8) (.8) (59.4) (59.4) (47.6) (47.6) (70.6) (70.6) ±.007 (0.1) 1.0 (29.2) 1.0 (29.2) (33.0) (33.0) (36.8) (36.8) (39.4) (39.4) (45.7) (45.7) 2. (53.3) 2. (53.3) (40.6) (40.6) (63.5) (63.5) ±.005 (0.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7) D.333 (8.5).400 (10.2).483 (12.3).5 (14.0).633 (16.1).701 (17.8).733 (18.6).801 (20.3).883 (22.4).9 (24.1) (26.2) (27.9).998 (.3) 1.0 (26.7) (35.1) 1.4 (36.9) E.185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).230 (5.8).290 (7.4).271 (6.9).330 (8.4) Layout 9P 9S P S P S P S P S P S P S P S F.465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).465 (11.8).565 (14.4).565 (14.4).665 (16.9).665 (16.9) G.3 (8.9).3 (8.9).394 (10.0).394 (10.0) H.186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2).186 (4.7).204 (5.2) J Dia ±.003 (0.1).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).1 (3.2).1 (3.2) K Dia. ±.0 (0.4).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).1 (3.2).2 (5.7).2 (5.7) Metric dimensions (mm) are indicated in parentheses. - 13

29 P onnectors Micro-D Right ngle (90 ), Narrow Profile Printed ircuit oard onnectors Metal,. Inch Pitch. Inch by. Inch Grid.020 Inch Diameter Pre-Tinned Tails Environmentally Sealed 9 Through ontacts See ppendix for layout information. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* No. of ontacts ontact Type Termination Style Jackpost Option Threaded Insert Option Tail Length MWDM 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film L LP (Liquid rystal Polymer) 9 P Pin S Socket R - Right ngle (90 ) Narrow Profile P R1 R2 R3 R4 (See Table elow) (Omit for None) T - Threaded Insert in oard Mount Hole (Omit for None) Other Lengths vailable Upon Request Sample Part Number: MWDM 1 L P R P T.110 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION JKPOST OPTION P - Standard Jackpost, Non-Removable R1 - Jackpost for Rear-Mounting to.032 Panel R2 - Jackpost for Rear-Mounting to.047 Panel R3 - Jackpost for Rear-Mounting to.062 Panel R4 - Jackpost for Rear-Mounting to.093 Panel OMIT FOR NONE - 14

30 Micro-D Right ngle (90 ), Narrow Profile Printed ircuit oard onnectors Metal,. Inch Pitch.190 (4.8). P onnectors E D H G F.020 (.5) ±.002 (.1) Tail Length ±.0 (.4) J K Dia. DIMENSIONS Layout 9P 9S P S P S P S P S P S P S P S Layout 9P 9S P S P S P S P S P S P S P S Metric dimensions (mm) are indicated in parentheses (19.9).785 (19.9).935 (23.7).935 (23.7) (27.6) (27.6) (30.1) (30.1) (33.9) (33.9) (.7) (.7) (36.4) (36.4) (55.1) (55.1) F ±.010 (.3).230 (5.8).230 (5.8).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).130 (3.3).0 (3.8).0 (3.8).200 (5.1).200 (5.1) ±.005 (0.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7) G ±.010 (.3).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).0 (6.4).300 (7.6).300 (7.6).400 (10.2).400 (10.2) ±.005 (0.1).333 (8.5).400 (10.2).483 (12.3).5 (14.0).633 (16.1).701 (17.8).733 (18.6).801 (20.3).883 (22.4).9 (24.2) (26.2) (28.0).983 (.0) 1.0 (26.7) (35.1) 1.4 (36.9) H.4 (10.8).4 (10.8).4 (10.8).4 (10.8).4 (10.8).4 (10.8).4 (10.8).4 (10.8).5 (13.3).5 (13.3).5 (13.3).5 (13.3).660 (16.8).660 (16.8) (.7) (.7) D.185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).185 (4.7).245 (6.2).230 (5.8).290 (7.4).271 (6.9).330 (8.4) J.575 (14.6).575 (14.6).665 (16.9).665 (16.9).875 (22.2).875 (22.2) (30.1) (30.1).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (29.8) (29.8) 1.8 (46.1) 1.8 (46.1) E.3 (8.9).3 (8.9).394 (10.0).394 (10.0) K Dia. ±.003 (0.1).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).096 (2.4).1 (3.2).1 (3.2)

31 P onnectors OTS Micro-D Vertical Mount (Straight) Printed ircuit oard onnectors Metal,.075 Inch Pitch MR75 Series Vertical Mount P onnectors significantly reduce connector size and weight. They feature the same rugged construction as. pitch Micro-D P onnectors and are available with a variety of mounting hardware options to simplify installation. 9 Through ontacts Tinned Terminals Environmentally Sealed Space Saving Design See ppendix for layout information. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Style No. of ontacts ontact Type Tail Length Plating Mounting Hardware See Page -17 For Illustrations MR75 80 Vertical Mount 9 P Pin S Socket admium Nickel N - Thru-Hole (No Hardware) P - Jackpost R - Extended Jackpost SU - Jackpost and Threaded Insert VU - Rear Panel Mount Jackpost,.063 Panel Thickness, With Threaded Insert WU - Rear Panel Mount Jackpost,.047 Panel Thickness, With Threaded Insert NU - Threaded Insert Only (No Jackpost) Sample Part Number: MR75 80 P 1 SU - 16

32 OTS Micro-D Vertical Mount (Straight) Printed ircuit oard onnectors Metal,.075 Inch Pitch P onnectors F D E G.020 (.5) ±.002 (.1) DIMENSIONS Layout 9P 9S P S P S P S P S P S P S P S.785 (19.9).785 (19.9).935 (23.7).935 (23.7) (27.6) (27.6) (30.1) (30.1) (33.9) (33.9) (.7) (.7) (36.4) (36.4) (55.1) (55.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7).335 (8.5).400 (10.2).485 (12.3).550 (14.0).635 (16.1).700 (17.8).735 (18.7).800 (20.3).885 (22.5).950 (24.1) (26.3) 1. (27.9).985 (.0) (26.7) (35.2) (38.3) D.185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).228 (5.8).294 (7.5).271 (6.9).394 (10.0) E.3 (8.9).3 (8.9).470 (11.9).470 (11.9) F.184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0) G.355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).355 (9.0).430 (10.9).430 (10.9) PRINTED IRUIT ORD ONNETOR HRDWRE OPTIONS:.075 INH PITH P Jackpost For Up To.062 oards R Jackpost For Up To.196 oards - 17 NU Threaded Insert (No Jackpost) SU Short Jackpost With Threaded Insert Note: # Thread For Sizes 9 thru #4-40 UN-2 Thread For Size Metric dimensions (mm) are indicated in parentheses. VU Rear Panel Mount Jackpost With Threaded Insert (.062 Panel) WU Rear Panel Mount Jackpost With Threaded Insert (.047 Panel)

33 P onnectors OTS Micro-D Right ngle (90 ) Printed ircuit oard onnectors Metal,.075 Inch Pitch MR75 Series Right ngle P onnectors significantly reduce connector size and weight. They feature the same rugged construction as. pitch Micro-D P onnectors and are available with a variety of mounting hardware options to simplify installation. 9 thru ontacts Tinned Terminals Environmentally Sealed Space Saving Design See ppendix for layout information. RELTED INFORMTION Performance Specifications I* Materials and Finishes I* ontact rrangements 7-8 Panel utouts, Mounting Dimensions 9 Printed ircuit oard layots Z-9 * vailable on the Inside ack over Fold-Out HOW TO ORDER onn. Series Style No. of ontacts ontact Type Tail Length Plating Jackpost oard Mount Hole Option MR75 90 Right ngle Mount 9 P Pin S Socket admium Nickel S - N - Jackpost No Jackpost U - N - Threaded Insert installed in oard Mount Hole Thru Hole Sample Part Number: MR75 90 S 1 S U - 18

34 OTS Micro-D Right ngle (90 ) Printed ircuit oard onnectors Metal,.075 Inch Pitch P onnectors #2-56 (9-) #4-40 () #2-56 (9-) #4-40 () JKPOST OPTION N JKPOST OPTION S F D E H G.020 (.5) ±.002 (.1) SIZE (2.4) SIZE.1 (3.2) DIMENSIONS Layout 9P 9S P S P S P S P S P S P S P S.785 (19.9).785 (19.9).935 (23.7).935 (23.7) (27.6) (27.6) (30.1) (30.1) (33.9) (33.9) (.7) (.7) (36.4) (36.4) (55.1) (55.1).565 (14.4).565 (14.4).7 (18.2).7 (18.2).865 (22.0).865 (22.0).965 (24.5).965 (24.5) 1.1 (28.3) 1.1 (28.3) (32.1) (32.1) 1.5 (30.9) 1.5 (30.9) (45.7) (45.7).335 (8.5).400 (10.2).485 (12.3).550 (14.0).635 (16.1).700 (17.8).735 (18.7).800 (20.3).885 (22.5).950 (24.1) (26.3) 1. (27.9).985 (.0) (26.7) (35.2) (38.3) D.185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).185 (4.7).1 (6.4).228 (5.8).294 (7.5).271 (6.9).394 (10.0) E.3 (8.9).3 (8.9).394 (10.0).394 (10.0) F.184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0).184 (4.7).197 (5.0) G.400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).400 (10.2).490 (12.4).490 (12.4).660 (16.8).660 (16.8) H ±.010 (0.).0 (6.35).0 (6.35).0 (6.35).0 (6.35)..0 (6.35).0 (6.35).0 (6.35).0 (6.35).0 (6.35).0 (6.35).0 (6.35).0 (6.35).300 (7.62).300 (7.62).400 (10.16).400 (10.16) Metric dimensions (mm) are indicated in parentheses. - 19

35 OTS Micro onnectors ackshell Wire undle Sizing hart and New ackshell and Hardware ddendum No. of Wires Wire Gauge #24 #26 #28 #24 #26 #28 #24 #26 #28 #24 #26 #28 #24 #26 #28 #24 #26 #28 #24 #26 #28 #24 #26 #28 MXIMUM WIRE UNDLE DIMETERS M22769/11 M22769/33 Wire undle Diameter.3 (3.9).136 (3.5).119 (3.0).197 (5.0).175 (4.4).3 (3.9).233 (5.9).207 (5.3).181 (4.6).4 (6.5).226 (5.7).198 (5.0).283 (7.2).2 (6.4).220 (5.6).309 (7.9).275 (7.0).241 (6.1).363 (9.2).323 (8.2).282 (7.2).509 (12.9).452 (11.5).396 (10.1) ackshell able Entry ode * * * 08 * * 10 * * * *Glenair recommends elliptical style backshell Wire undle Diameter.132 (3.4).1 (2.9).098 (2.5).171 (4.3).149 (3.8).127 (3.2).202 (5.1).176 (4.5).0 (3.8).220 (5.6).192 (4.9).164 (4.2).245 (6.2).4 (5.4).182 (4.6).268 (6.8).234 (5.9).199 (5.1).5 (8.0).274 ( (5.9).441 (11.2).384 (9.8).328 (8.3) ackshell able Entry ode * * * * NEW MIRO-D KSHELLS ND HRDWRE Strain Relief ackshell for MIL--833 onnectors Saddle ar Strain Relief ackshell for MIL--833 onnectors Two-Piece Screw Lock RFI/EMI Split ackshell with Eliptical anding Platform for MIL--833 onnectors Rear Mount able onnector Jackpost Kit Rear Panel Mount Jackpost Kit for P onnectors Panel Gasket - 20

36 SHIELDING EFFETIVENESS (d) SHIELDING EFFETIVENESS (d) Micro-D Shielded able ssemblies With Ground Spring Option OTS Micro onnectors PRODUT FETURES Integral Shield ttachment Ground Spring Option (Pin onnector Only) Optimized EMI Performance Reduced Size and Weight ompared to onventional onnector and ackshell High Performance TwistPin ontact System Save Labor, Reduce Weight and Improve EMI Shielding with Glenair s Micro-D Shielded able ssemblies erospace electronics systems require higher and higher levels of protection from radiated emissions. Glenair s fully shielded Micro-D cable assemblies meet this need. The cable shield is attached directly onto the one-piece connector shell and secured with a stainless steel ND-IT clamp. These pre-wired, % tested assemblies meet the requirements of MIL-DTL n optional ground spring on the pin connector assures low shell-to-shell resistance. vailable with a variety of wire types and shields, Micro-D shielded assemblies can be ordered in any length, either single-ended or back-to-back. Ground Spring nickel-plated beryllium copper ground spring on the pin connector mating face offers substantial improvement in EMI protection. The graphs compare identical connectors tested with and without the springs With Ground Spring pplications Exoatmospheric Vehicles Test Equipment Phased rray Radar Missile Systems vionics Sensors UV s E E E E E E E E E E E E E E+09 FREQUENY (Hz) 2005 Glenair, Inc. GE odes 06324/ FREQUENY (Hz) No Ground Spring -

37 OTS Micro onnectors Micro-D Shielded able ssemblies With Ground Spring Option How to Order: P 4 K 1 24 M G SI NO SHELL PLTING 1 DMIUM, YELLOW HROMTE 2 ELETROLESS NIKEL 5 GOLD NUMER OF ONTTS 9,,,,,, ONTT TYPE P PIN (SINGLE-END PLUG) S SOKET (SINGLE END REEP) GP DOULE-ENDED LE, PIN ONNETORS OTH ENDS GS DOULE-ENDED LE, SOKET ONNETORS OTH ENDS S DOULE-ENDED LE, PIN ND SOKET WIRE GGE (WG) 4 #24 GGE 6 #26 GGE 8 #28 GGE 0 #30 GGE WIRE TYPE K TEFLON WIRE PER MIL-W-22759/11 (NOT VILLE IN #30 GGE) J ROSSLINKED TEFZEL WIRE PER M22759/33 WIRE OLOR 1 WHITE 5 OLOR-ODED PER MIL-STD-681 (STRIPED) (#24 ND #26 GGE ONLY) 7 TEN OLOR REPETING OVERLL LENGTH IN INHES MOUNTING HRDWRE NO MOUNTING HRDWRE INSTLLED M MLE JKSREW, LLEN HED, LOW PROFILE M1 MLE JKSREW, LLEN HED, HIGH PROFILE S MLE JKSREW, SLOT HED, LOW PROFILE S1 MLE JKSREW, SLOT HED, HIGH PROFILE P FEMLE JKPOST SHIELD ND JKET OPTION N NO SHIELD, NO JKET RIDED SHIELD INSTLLED RIDED SHIELD INSTLLED, WITH PET EXPNDO JKET (+1.) RIDED SHIELD INSTLLED, WITH E-TFE HLR EXPNDO JKET (+0.) GROUND SPRING OPTION N NO GROUND SPRING G GROUND SPRING INSTLLED (PIN ONNETORS ONLY) 2005 Glenair, Inc. GE odes 06324/077-22

38 Micro-D Shielded able ssemblies With Ground Spring Option OTS Micro onnectors J H.645 (16.4) R (G) (E) Number of ontacts +/-.010 (0.) +/-.010 (0.) () (D) (E) (F) (G) H +/-.010 (0.3) J (19.7).298 (7.6).565 (14.4).450 (11.4).324 (8.2).340 (8.6).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2).9 (23.5).298 (7.6).7 (18.2).600 (.2).324 (8.2).490 (12.5).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2) (27.3).298 (7.6).865 (22.0).750 (19.1).324 (8.2).640 (16.3).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2) (29.9).298 (7.6).965 (24.5).850 (.6).324 (8.2).740 (18.8).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2) 1.3 (33.7).298 (7.6) 1.1 (28.3) (.4).324 (8.2).890 (22.6).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2) (.5).298 (7.6) (32.1) 1.0 (29.2).324 (8.2) (26.4).4 (5.4).298 (7.6).096/.088 ( 2.4/2.2) 1.4 (36.2).341 (8.7) 1.5 (30.9) 1. (27.9).367 (9.3).990 (.2).7 (6.5).341 (8.7).096/.088 ( 2.4/2.2) (54.9).384 (9.8) (45.7) (38.0).417 (10.6) (35.2).307 (7.8).384 (9.8).0/.145 (3.8/3.7) Performance Specifications urrent rating Dielectric Withstanding Voltage Insulation Resistance 3 mp imum 900 V Sea Level, ,000 feet Megohms Minimum Operating Temperature -55. to +0. Shock Vibration ontact Resistance EMI Shielding Effectiveness.098 (2.5) MX Materials and Finishes Pin ontact 50 g s, in ccordance with MIL-STD-1344 Method 2004, ondition E 20 g s, in ccordance with MIL-STD-1344, Method 2005, ondition IV 8 Milliohms imum Plus Wire Resistance 50 d ttenuation, MHz to 0 MHz Socket ontact Phosphor ronze per STM 139 Insulator Interfacial Seal (Socket onnector) Jackscrews,Jackposts, Shield and Wire Shield raid Jacket 2005 Glenair, Inc. GE odes 06324/ R (F) (D) VIEW R-R eryllium opper per STM 194, Plated 50 µinches Gold per STM 488 over Nickel Underplating Liquid rystal Polymer (LP) per MIL-M-249 GLP-30F luminum lloy per STM 2 lloy 6061 Plating ode 1: Yellow hromate Over admium per QQ-P-416, Type II, lass 3 Plating ode 2: Electroless Nickel per STM S2, Type 1, lass J Plating ode 5: 50 µinches Gold per STM 488 over Nickel Underplating Flourosilicone Rubber per Stainless Steel, Passivated Potting ompound Hysol Epoxy #45 Type K: per MIL-W-22759/11. Silver-Plated opper onductor, Extruded TFE Teflon Insulation Type J: per MIL-W-22759/33. Silver-Plated opper onductor, Extruded rosslinked Tefzel Insulation, High Strength #36 WG Nickel-oated opper per STM 355 lass 4 OFH Type : PET Expando raided Jacket, +1. Type : E-TFE (Ethylene-hlorotriflourethylene) Halar Expando raided Jacket, +0.

39 Micro-D ackshells and ccessories General Information/Selection Guide Micro-D ccessories Hardware Kits, Dust aps, Interfacial Seals, EMI Gaskets, and Shorting Plugs Pages -3 to -7 Glenair s comprehensive Micro-D backshell and accessory offerings include mounting hardware, EMI banding shells, switching shells, potting shells, protective covers and connector savers. EMI bands and installation tools are sold separately. Metal and composite backshells are available with: Optional EMI Shielding Designs for both Standard M833 Metal onnectors and Glenair OTS Micro-D onnectors 6 Standard Finishes Standard EMI ackshell Single Round Entry Page -8 Strain Relief ackshell For Use With able Ties Page -10 EMI ackshell With Shield Sock Page -12 Solid EMI Strain Relief ackshell Page -14 EMI Split ackshell Single Round Entry Page - EMI Round Entry - omposite ackshell For pplications Where Weight is a Priority Single Round Entry Page -16 EMI anding - Elliptical Entry ackshell For Large Wire undles Solid Page -18 Split Page -20 Dual Entry EMI ackshell For Daisy hain and Large Wire undles Pages -22 Protective over Shorting ackshell Potting Micro-D Sav-on For Micro-D Metal For Terminators and For ackpotting Wires onnector Savers onnectors ircuit Switching Page -27 Page -28 Page -24 Page -26-1

40 Micro-D ccessories Micro-D ackshells and ccessories General Information/Selection Guide KSHELL FINISH OPTIONS Symbol E J M NF Z 2 Finish lack nodize hem Film Iridite, Gold Over admium Plate Over Electroless Nickel Electroless Nickel admium, Olive Drab Over Electroless Nickel Gold Specification MIL--86, Type II, lass 2 MIL--5541, lass 3 QQ-P-416, Type II, lass 3 STM , S2, Type I, lass 5 STM , S2, Type I, lass 5 0 hour corrosion resistance STM-488 STNDRD MTERILS omponent Machined omponents Die-ast omponents omposite ackshells Jackscrews, lips, ands Material luminum Per QQ--200, 2 / STM 1, 2 luminum Per QQ--591 (380) High Grade Engineering Thermoplastic Stainless Steel 300 Series Per QQ-S-763, Passivated SOLID KSHELL HRDWRE OPTIONS Style Fillister Head Male Jackscrew Style E Extended Jackscrew Style F Female Jackpost Style H Hex (llen) Head Jackscrew Sizes (3.9) Size (4.7) (Not vailable With 45 o Entry ackshell).188 (4.8) Sizes (3.9) Size (4.7) EMI NDING ESSORIES EMI backshells are designed for use with stainless steel shield termination bands. This banding system provides a a fast, easy method of attaching cable braided shields to the backshell. See Glenair s ackshell ssembly Tools, anding Tools and ccessories atalog for complete product information. Hand anding Tool Part Number Micro-and Part Number Length / Shape / Flat / Precoiled / Flat / Precoiled Metric dimensions (mm) are indicated in parentheses. - 2

41 Micro-D Hardware Dimensions and ccessories - Jackpost Kits Micro-D ccessories K Style Jackscrew Non-Removable Slot Head FTORY INSTLLED HRDWRE L Style Jackscrew Non-Removable llen Head F Style Float Mount.735 (18.7) Hex Head.050 (1.27) cross Flats.050 (1.27) Deep Ref..5 (3.9).014 (.4) ±.004 (.1) Diametral Float.020 (.5) xial Float.185 (4.7).187 (4.7) Dia Thread Size * Thread Size *.0 (.8) ±.003 (.1).093 (2.4) ±.003 (.1) * Thread size for connector sizes 9- is #2-56 UN, for connector size is #4-40 UN Metric dimensions (mm) are indicated in parentheses. To Most People It's Just a Rubber onnector over t Glenair It's a Good Ol' "Marshal ean" "To Protect and to Serve" "Marshal eans" provide robust physical and environmental protection while eliminating the damage caused when metal connector covers bang against equipment housings, or when test cables get dragged across the shop floor! The covers come in two material types: a flexible neoprene rubber or a proprietary conductive material which dissipates static electricity. t Glenair, we reckon a flexible rubber cover is the perfect way to protect an interconnect cable. So isn't it time you hired "Marshal ean" to ride herd on your connector investment? - 3

42 Micro-D Jackpost Kits For Solder up and Pigtail onnectors Micro-D ccessories PRODUT FETURES ompatible with all M833 type onnectors Stainless Steel Extended Length Options Rear Panel Mounting Options Jackposts for Front-Mounted onnectors #2-56 Jackpost onnector Sizes 9 #4-40 Jackpost onnector Size.086 (2.2)-56 UN-2.1 (3.2) HEX.112 (2.8)-40 UN (4.7) HEX.190 /.185 (4.8 / 4.7).185 /.175 (4.7 / 4.4).088 (2.2) MX.088 (2.2) MX.140 (3.6) ±.003 (0.1).026 (0.7) MX.086 (2.2)-56 UN-2.0 (0.8) MX.112 (2.8)-40 UN (1.8) MX LOKWSHER NUT.072 (1.8) MX LOKWSHER NUT.4 (3.9) HEX.187 (4.7) HEX Part Number Mil Spec Part Number ±.0 (0.4) ±.020 (0.5) M833/ (12.1) ) (17.5).500 (12.7) (20.7).6 (.9) (23.8).750 (19.1) (27.0).875 (22.2) (30.2) (.4) Part Number Mil Spec Part Number ±.0 (0.4) ±.020 (0.5) M833/ (12.1) ) (17.3).500 (12.7) (20.4).6 (.9) (23.6).750 (19.1) (26.8).875 (22.2) (30.0) (.4) 1. Material and Finish Jackpost and Nut: orrosion resistant steel in accordance with STM 484 and STM 582, passivated in accordance with STM 967. Lockwasher: orrosion resistant steel in accordance with STM 240, passivated in accordance with STM Torque #2-56 thread: 2.5 inch-pounds. #4-40 thread: 4.0 inch-pounds. imum recommended torque for installation and operation. 3. Standard Package Jackpost kits are packaged one kit per bag. One kit consists of two posts, two nuts and two lockwashers. 4. pplication Use # through (M833 size H). Not for use with rear-panel mounted connectors or printed circuit board connectors Glenair, Inc. GE ode a

43 Micro-D ccessories Micro-D Jackpost Kits For Solder up and Pigtail onnectors Jackposts for Rear-Mounted onnectors #2-56 Jackpost onnector Sizes 9.6 (4.0) DI.050 (1.3) #4-40 Jackpost onnector Size.187 (4.7) DI.050 (1.3).475 ±.0 (12.1 ± 0.4).188 ±.005 (4.8 ± 0.13).026 (0.7) MX.086 (2.2)-56 UN (3.0).086 (2.2)-56 UN ±.0 (12.1 ± 0.4).180 ±.005 (4.6 ± 0.13).0 (0.8) MX.112 (2.8)-40 UN (3.6) ±.003 (0.1).112 (2.8)-40 UN (1.8) MX LOKWSHER NUT.072 (1.8) MX LOKWSHER NUT.4 (3.9) HEX.187 (4.7) HEX Part Number Panel Thickness ±.003 (0.08) ±.003 (0.08) /32 (0.8).024 (0.6).050 (1.3) /64 (1.2).041 (1.0).050 (1.3) /16 (1.6).055 (1.4).050 (1.3) /32 (2.4).086 (2.2).050 (1.3) /8 (3.2).118 (3.0).030 (7.6) Part Number Panel Thickness ±.003 (0.08) ±.003 (0.08) /32 (0.8).024 (0.6).050 (1.3) /64 (1.2).041 (1.0).050 (1.3) /16 (1.6).055 (1.4).050 (1.3) /32 (2.4).086 (2.2).050 (1.3) /8 (3.2).118 (3.0).030 (7.6) 1. Material and Finish Jackpost and Nut: orrosion resistant steel in accordance with STM 484 and STM 582, passivated in accordance with STM 967. Lockwasher: orrosion resistant steel in accordance with STM 240, passivated in accordance with STM Torque #2-56 thread: 2.5 inch-pounds. #4-40 thread: 4.0 inch-pounds. imum recommended torque for installation and operation. 3. Standard Package Jackpost kits are packaged one kit per bag. One kit consists of two posts, two nuts and two lockwashers. 4. pplication Use # through (M833 size H). Not for use with printed circuit board connectors. Panel utout Dimensions.062 (1.6) RDIUS 4 PLES REOMMENDED PNEL UTOUT D Size ±.005 (0.13) ±.005 (0.13) (0.08) (0.03) D ±.005 (0.13) (14.4).406 (10.3).1 (3.18).6 (6.5).7 (18.2).556 (14.1).1 (3.18).6 (6.5).865 (22.0).706 (17.9).1 (3.18).6 (6.5).965 (24.5).806 (20.5).1 (3.18).6 (6.5) 1.1 (28.3).956 (24.3).1 (3.18).6 (6.5) (32.1) (28.1).1 (3.18).6 (6.5) 1.5 (30.9) (26.8).1 (3.18).300 (7.6) (45.7) (38.6).147 (3.73).406 (10.3) 2005 Glenair, Inc. GE ode b

44 Micro-D Jackpost Kits For Printed ircuit oard onnectors (Style S, R and R) Micro-D ccessories Jackposts for Rear-Mounted P onnectors #2-56 Jackpost onnector Sizes 9.6 (4.0) DI.050 (1.3) #4-40 Jackpost onnector Size.187 (4.7) DI.050 (1.3).188 ±.005 (4.8 ± 0.13).086 (2.2)-56 UN (3.0).086 (2.2)-56 UN ±.005 (4.6 ± 0.13).112 (2.8)-40 UN (3.6) ±.003 (0.1).112 (2.8)-40 UN-2 Part Number Panel Thickness onnector Style ±.0 (0.4) ±.003 (0.08) ±.003 (0.08) /32 (0.8) S, R.365 (9.3).024 (0.6).050 (1.3) /64 (1.2) S, R.365 (9.3).041 (1.0).050 (1.3) /16 (1.6) S, R.365 (9.3).055 (1.4).050 (1.3) /32 (2.4) S, R.365 (9.3).086 (2.2).050 (1.3) /8 (3.2) S, R.365 (9.3).118 (3.0).030 (7.6) /32 (0.8) R.398 (10.1).024 (0.6).050 (1.3) /64 (1.2) R.398 (10.1).041 (1.0).050 (1.3) /16 (1.6) R.398 (10.1).055 (1.4).050 (1.3) /32 (2.4) R.398 (10.1).086 (2.2).050 (1.3) /8 (3.2) R.398 (10.1).118 (3.0).030 (7.6) Part Number Panel onnector Thickness Style ±.0 (0.4) ±.003 (0.08) ±.003 (0.08) /32 (0.8) R, R.475 (12.1).024 (0.6).050 (1.3) /64 (1.2) R, R.475 (12.1).041 (1.0).050 (1.3) /16 (1.6) R, R.475 (12.1).055 (1.4).050 (1.3) /32 (2.4) R, R.475 (12.1).086 (2.2).050 (1.3) /8 (3.2) R, R.475 (12.1).118 (3.0).030 (7.6) D-4-2 1/32 (0.8) S.360 (9.1).024 (0.6).050 (1.3) D-4-3 3/64 (1.2) S.360 (9.1).041 (1.0).050 (1.3) D-4-4 1/16 (1.6) S.360 (9.1).055 (1.4).050 (1.3) D-4-5 3/32 (2.4) S.360 (9.1).086 (2.2).050 (1.3) D-4-6 1/8 (3.2) S.360 (9.1).118 (3.0).030 (7.6) 1. Material and Finish orrosion resistant steel in accordance with STM 484 and STM 582, passivated in accordance with STM Torque #2-56 thread: 2.5 inch-pounds. #4-40 thread: 4.0 inch-pounds. imum recommended torque for installation and operation. 3. Standard Package Jackpost kits are packaged one kit per bag. One kit consists of two posts. 4. pplication Panel utout Dimensions.062 (1.6) RDIUS 4 PLES Rear panel mo guarantee compatibility of these jackposts with connectors made by other manufacturers. REOMMENDED PNEL UTOUT D 2005 Glenair, Inc. GE ode c Size ±.005 (0.13) ±.005 (0.13) (0.08) (0.03) D ±.005 (0.13) (14.4).406 (10.3).1 (3.18).6 (6.5).7 (18.2).556 (14.1).1 (3.18).6 (6.5).865 (22.0).706 (17.9).1 (3.18).6 (6.5).965 (24.5).806 (20.5).1 (3.18).6 (6.5) 1.1 (28.3).956 (24.3).1 (3.18).6 (6.5) (32.1) (28.1).1 (3.18).6 (6.5) 1.5 (30.9) (26.8).1 (3.18).300 (7.6) (45.7) (38.6).147 (3.73).406 (10.3)

45 Micro-D ccessories Micro-D ccessories Jackscrew Kits JKSREW KITS (Kits consist of two screws and two e-rings) M Style Jackscrew Low Profile llen Head S Style Jackscrew Low Profile Slot Head M1 Style Jackscrew High Profile llen Head S1 Style Jackscrew High Profile Slot Head #2-56 FOR 9- POSITION ONNETORS.103 (2.6).8 (6.6).062 Hex Drive Part Number Mil Spec M833/ (2.2) UN Min. Perfect Thd..103 (2.6).8 (6.6) Part Number Mil Spec M833/ (2.2) UN Min. Perfect Thd..610 (.5).8 (6.6).062 Hex Drive.160 (4.1) Min.088 (2.2) Part Number Mil Spec M833/ UN Min. Perfect Thd. #4-40 FOR POSITION ONNETORS.610 (.5).8 (6.6).160 (4.1) Min.088 (2.2) Part Number Mil Spec M833/ UN Min. Perfect Thd..098 (2.5).292 (7.5) Part Number Mil Spec M833/ (2.2) UN Min. Perfect Thd..098 (2.5).292 (7.5) Part Number Mil Spec M833/ (2.2) UN Min. Perfect Thd..610 (.5).292 (7.5) Part Number Mil Spec M833/ (4.1) Min.088 (2.2) UN Min. Perfect Thd..610 (.5).292 (7.5) Part Number Mil Spec M833/ (4.1) Min.088 (2.2) UN Min. Perfect Thd. Metric dimensions (mm) are indicated in parentheses. - 4

46 Micro-D ccessories Dust aps and Interfacial Seals Micro-D ccessories MOLDED PLSTI DUST PS nti-static Micro-D dust caps are available to fit all sizes of Metal Micro-D connectors.these dust caps are injection-molded from a rugged plastic material that resists cracking and provides protection. Material: Polypropelyne, anti-static,color black. Layout 9P 9S P S P S P S P S P S P S P S Part Number Ref..5 (8.0).385 (9.8).465 (11.8).535 (13.6).6 (.6).685 (17.4).7 (18.2).785 (19.9).865 (22.0).935 (23.7) 1.0 (.8) (27.6).965 (24.5) (26.3) (34.6) 1.4 (36.5) Ref..184 (4.7).0 (6.4).184 (4.7).0 (6.4).184 (4.7).0 (6.4).184 (4.7).0 (6.4).184 (4.7).0 (6.4).184 (4.7).0 (6.4).227 (5.8).292 (7.4).270 (6.9).338 (8.6) MIRO-D INTERFIL SELS FOR MWDM SOKET ONNETORS Micro-D interfacial seals are available for metal shell socket connectors. Intended for use as field replacements for damaged seals, these seals are molded from flourosilicone elastomer and meet NS outgassing requirements. Material: lue flourosilicone per ZZ-R-765. Layout 9S S S S S S S S Part Number Ref..330 (8.4).480 (12.2).630 (16.0).730 (18.5).880 (22.4) (26.2).976 (24.8) (35.2) Ref..180 (4.6).180 (4.6).180 (4.6).180 (4.6).180 (4.6).180 (4.6).223 (5.7).270 (6.9) Metric dimensions (mm) are indicated in parentheses. - 5

47 Micro-D ccessories Micro-D ackshells and ccessories EMI Gasket For Micro ackshells learance Hole For #4-40 UN (2 Places).02 (.5) Ref. Material: Metalastic Size 9 Part Number (11.7).46 (11.7).46 (11.7).46 (11.7).46 (11.7).46 (11.7).50 (12.7).55 (14.0).90 (22.9) 1.05 (26.7) 1.20 (30.5) 1.30 (33.0) 1.48 (.6) 1.60 (40.6) 1.55 (39.4) 2.29 (58.2).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) Metric dimensions (mm) are indicated in parentheses. - 6

48 Micro-D ackshells and ccessories Shorting Plug Micro-D ccessories E Thread Size 9- = Size = 4-40 UN-2 Retaining lip ll ontacts are ussed Together Shorting ackshell ttachment Length F.186 (4.7).098 (2.5) D H Dia TLE I TLE II Size (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).333 (8.5).483 (12.3).633 (16.1).733 (18.6).883 (22.4) (26.2).983 (.0) (35.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D ±.003 (0.8).32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) E.36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4) F.185 (4.7).185 (4.7).185 (4.7).185 (4.7).185 (4.7).185 (4.7).228 (5.8).271 (6.9) Dash No H Dia.140 (3.6).182 (4.6).191 (4.9).197 (5.0).167 (4.2).1 (3.2) HOW TO ORDER Series- asic Part Number Size (Table I) ontact Type Plating Table III* Hardware Options * ttachment Type ttach. Length P Pin S Socket 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film (2) Male Fillister Head E (2) Extended Jackscrew H (2) Male Hex Socket F (2) Female Jackpost N No Hardware F Wire Rope, Nylon Jacket H Wire Rope, Teflon Jacket N No ttachment R Wire Rope, PV Jacket T Wire Rope, No Jacket In One Inch Increments Sample Part Number: P 1 H 6 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. - 7

49 Micro-D ccessories Micro-D ackshells and ccessories Standard EMI ackshell STYLE T - TOP ENTRY N STYLE S - SIDE ENTRY STYLE E - 45 ENTRY M.06 (1.5) E F L G K (Table I).44 (11.2) D.175 (4.4) Female Jackpost Hardware Option F J Thread Typ..188 (4.8) Retaining lip H Jackscrew Male Hex Socket Hardware Option H J Thread Typ. Jackscrew Male Fillister Head Hardware Option J Thread Typ. onnector Shown For Reference Only Note: It is easy to exceed the maximum allowable wire bundle diameter for the cable entry on these miniaturized backshells. Please see the table on -20 for assistance, or chose an elliptical backshell entry design instead. STYLE D - DUL 45 ENTRY L G HOW TO ORDER Series able Entry Style asic Part Number Plating * Size (Table I) Hardware Options * able Entry (Table II) Qwik-Ty Option and Option 500 T Top S Side E 45 D Dual lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold 09 E H F (2) male fillister head (2) extended jackscrew (2) male hex socket (2) female jackpost S (Omit for Standard).30 (7.6) and Supplied (Omit if Not Requred) Sample Part Number: 500 T 010 M 06 S * SEE PGE -2 FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. - 8

50 Micro-D ackshells and ccessories Standard EMI ackshell Micro-D ccessories Series EMI ackshells are intended for use on all standard metal shell Micro-D connectors conforming to MIL- DTL-833. Shield termination is fast and reliable using EMI bands and banding tools, ordered separately. TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D.32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) E.435 (11.0).440 (11.2).458 (11.6).483 (12.3).476 (12.1).478 (12.2).548 (13.9).687 (17.4) F.607 (.4).643 (16.3).677 (17.2).718 (18.2).726 (18.4).744 (18.9).829 (.1).984 (.0) SHELL SIZE 09 G.650 (16.5).700 (17.8).735 (18.7).800 (20.3).860 (.8).9 (23.5).975 (24.8) (26.7) H.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) J THRED 4-40 UN-2 K ±.03 (0.8).75 (19.1).88 (22.4) 1.00 (.4) 1.06 (26.9) 1.12 (28.4) 1.16 (29.5) 1.19 (30.2) 1. (.8) L MX 1.00 (.4) 1.03 (26.2) 1.05 (26.7) 1.09 (27.7) 1.13 (28.7) 1.23 (.3) 1. (.8) 1.32 (33.5) TLE II - DIMENSIONS able Entry Size 09 THRU 09 THRU 09 THRU 09 THRU 09 THRU THRU THRU ONLY ONLY M Entry Dia.1 (3.2).6 (4.0).188 (4.8).9 (5.6).0 (6.4).281 (7.1).2 (7.9).344 (8.7).5 (9.5) N Dia.281 (7.1).2 (7.9).344 (8.7).5 (9.5).406 (10.3).4 (11.1).469 (11.9).500 (12.7).5 (13.5) Metric dimensions (mm) are indicated in parentheses. - 9

51 Micro-D ccessories Micro-D ackshells Strain Relief ackshell STYLE T - TOP ENTRY M.38 (9.7) STYLE S - SIDE ENTRY M M STYLE E - 45 ENTRY K D E F L G Jackscrew Male Fillister Head Hardware Option J Thread Typ. H onnector Shown For Reference Only.175 (4.4) Retaining lip Jackscrew Male Hex Socket Hardware Option H J Thread Typ. Ty-Wrap or Lacing ord (ustomer Supplied) Metric dimensions (mm) are indicated in parentheses. HOW TO ORDER Series able Entry Style asic Part Number Plating * Size (Table I) Hardware Options * 500 T Top S Side E lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold 09 (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost Sample Part Number: 500 T 012 M * SEE PGE -2 FOR OMPLETE INFORMTION - 10

52 Micro-D ackshells Strain Relief ackshell Micro-D ccessories Machined aluminum strain relief backshells are intended for applications where shielding is not required. TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D.32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) E.435 (11.0).440 (11.2).458 (11.6).483 (12.3).476 (12.1).478 (12.2).548 (13.9).687 (17.4) F.607 (.4).643 (16.3).677 (17.2).718 (18.2).726 (18.4).744 (18.9).829 (.1).984 (.0) SHELL SIZE 09 G.650 (16.5).700 (17.8).735 (18.7).800 (20.3).860 (.8).9 (23.5).975 (24.8) (26.7) H.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) J THRED 4-40 UN-2 K ±.03 (0.8).70 (17.8).82 (20.8).94 (23.9) 1.00 (.4) 1.06 (26.9) 1.10 (27.9) 1.13 (28.7) 1.19 (30.2) L MX.90 (22.9).96 (24.4).99 (.1) 1.05 (26.7) 1.08 (27.4) 1.12 (.9) 1. (30.7) 1.28 (32.5) M Dia ±.005 (0.1).6 (4.0).188 (4.8).9 (5.6).0 (6.4).265 (6.7).281 (7.1).2 (7.9).5 (9.5) Metric dimensions (mm) are indicated in parentheses. - 11

53 Micro-D ccessories Micro-D ackshells EMI ackshell with Shield Sock STYLE T - TOP ENTRY L STYLE S - SIDE ENTRY STYLE E - 45 ENTRY Shield Sock: Single Layer K D E F G M Jackscrew Fillister Head Option J Thread onnector Shown for Reference H.175 (4.4) LENGTH Retaining Jackscrew Hex Metric dimensions (mm) are indicated in parentheses. HOW TO ORDER Series able Entry Style asic Part Number Plating Size (Table I) Hardware Options * able Entry (Table II) Shield Sock Length 500 T Top S Side E lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold 9 (2) Male Fillister Head Jackscrews H (2) Male Hex Socket F (2) Female Jackpost F (1) Female Jackpost nd (1) Male Jackpost FH (1) Female Jackpost and (1) Male Hex Socket Length in 1 inch increments (e.g. 6 = 6 inches) Sample Part Number: 500 T 011 M 06 6 * SEE PGE -2 FOR OMPLETE INFORMTION - 12

54 Micro-D ackshells EMI ackshell with Shield Sock Micro-D ccessories TLE I - DIMENSIONS Size (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D.32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) E.435 (11.0).440 (11.2).458 (11.6).483 (12.3).476 (12.1).478 (12.2).548 (13.9).687 (17.4) F.607 (.4).643 (16.3).677 (17.2).718 (18.2).726 (18.4).744 (18.9).829 (.1).984 (.0) Size 09 G.650 (16.5).700 (17.8).735 (18.7).800 (20.3).860 (.8).9 (23.5).975 (24.8) (26.7) H.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) J Thread 4-40 UN-2 K ±.03 (0.8).75 (19.1).88 (22.4) 1.00 (.4) 1.06 (26.9) 1.12 (28.4) 1.16 (29.5) 1.19 (30.2) 1. (.8) M 1.00 (.4) 1.03 (26.2) 1.05 (26.7) 1.09 (27.7) 1.13 (28.7) 1.16 (29.5) 1.19 (30.2) 1. (.8) Entry Table II TLE II - DIMENSIONS Dash No L Entry.1 (3.2).6 (4.0).188 (4.8).9 (5.6).0 (6.4).281 (7.1).2 (7.9).344 (8.7).5 (9.5) Metric dimensions (mm) are indicated in parentheses. - 13

55 Micro-D ccessories Micro-D ackshells Solid EMI Strain Relief ackshell HOW TO ORDER F asic Part Number Plating * Size (Table I) Hardware Options * onnector Shown For Reference Only D E G Thread lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold Sample Part Number: M 09 * SEE PGE -2 FOR OMPLETE INFORMTION Omit for (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost H TLE I - DIMENSIONS SHELL SIZE 09.9 (23.2) (27.1) 1.5 (30.9) 1.5 (33.4) (.2) 1.6 (41.0) (39.8) (58.5).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).495 (12.6).540 (13.7) ±.005 (0.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D ±.010 (0.3).530 (13.5).580 (14.7).630 (16.0).680 (17.3).720 (18.3).760 (19.3).840 (.3).910 (23.1) E ±.030 (.8).750 (19.1).800 (20.3).910 (23.1).960 (24.4) (.4) (26.4) (28.4) (30.2) F ±.005 (0.1).160 (4.1).190 (4.8).220 (5.6).260 (6.6).275 (7.0).285 (7.2).350 (8.9).490 (12.4) G THRED 4-40 UN-2 Metric dimensions (mm) are indicated in parentheses. - 14

56 Micro-D ackshells Split EMI ackshell Micro-D ccessories F D G Thread onnector Shown For Reference Only E asic Part Number Plating * lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold Sample Part Number: M HOW TO ORDER Size (Table I) 09 * SEE PGE -2 FOR OMPLETE INFORMTION Hardware Options * Omit for (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost H and Option and Supplied - (Omit if Not Requred) TLE I - DIMENSIONS SHELL SIZE 09.9 (23.2) (27.1) 1.5 (30.9) 1.5 (33.4) (.2) 1.6 (41.0) (39.8) (58.5).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).495 (12.6).540 (13.7) ±.005 (0.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D ±.010 (0.3).656 (16.7).718 (18.2).750 (19.1).812 (20.6).843 (.4).906 (23.0).968 (24.6) 1.0 (26.2) E ±.020 (.5).968 (24.6) 1.0 (26.2) (27.0) 1.1 (28.6) 1.6 (29.4) 1.8 (30.9) (32.5) (34.1) F ±.005 (0.1).160 (4.1).190 (4.8).220 (5.6).260 (6.6).275 (7.0).285 (7.2).350 (8.9).490 (12.4) G THRED 4-40 UN-2 Metric dimensions (mm) are indicated in parentheses. -

57 Micro-D ccessories Micro-D ackshells omposite EMI ackshell STYLE T - TOP ENTRY STYLE E - 45 ENTRY N Typ. M Typ. L G K Typ. (Table I).32 (8.1) D Jackscrew Male Hex Socket Hardware Option H J Thread Typ. H.175 (4.4) Jackscrew Male Fillister Head Hardware Option J Thread Typ. onnector Shown For Reference Only STYLE S - SIDE ENTRY G HOW TO ORDER Series able Entry Style asic Part No. Plating Size (Table I) Hardware Options * able Entry (Table II) Qwik-Ty Option and Option 507 T Top S Side E XM Electroless Nickel 9 (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost S (Omit for Standard).32 (8.1) and Supplied - (Omit if Not Requred) Sample Part Number: 507 T 088 XM 06 S * SEE PGE -2 FOR OMPLETE INFORMTION - 16

58 Micro-D ackshells omposite EMI ackshell Micro-D ccessories omposite shielded backshells offer over 40% weight savings compared to aluminum versions. vailable in a full range of sizes and options, composite backshells are designed for use with Glenair s EMI banding system for shield termination. These composite backshells meet the requirements of SE IR 4567 and MIL Material: High Grade Engineering Thermoplastic Finish: Electroless Nickel TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D.43 (10.9).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) G.650 (16.5).700 (17.8).735 (18.7).800 (20.3)..860 (.8).9 (23.5).975 (24.8) (26.7) SHELL SIZE 09 H.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) J THRED 4-40 UN-2 K ±.03 (0.8).75 (19.1).76 (19.3).88 (22.4).94 (23.9) 1.00 (.4) 1.04 (26.4) 1.07 (27.2) 1.13 (28.7) L MX 1.00 (.4) 1.03 (26.2) 1.05 (26.7) 1.09 (27.7) 1.13 (28.7) 1.16 (29.5) 1. (.8) 1.32 (33.5) TLE II - DIMENSIONS able Entry Size 09 THRU 09 THRU 09 THRU 09 THRU 09 THRU THRU THRU ONLY ONLY M Entry Dia.1 (3.2).6 (4.0).188 (4.8).9 (5.6).0 (6.4).281 (7.1).2 (7.9).344 (8.7).5 (9.5) N Dia.9 (5.6).0 (6.4).281 (7.1).3 (8.0).344 (8.7).5 (9.5).406 (10.3).438 (11.1).469 (11.9) Metric dimensions (mm) are indicated in parentheses. - 17

59 Micro-D ccessories Micro-D ackshells Elliptical Entry EMI ackshell Retaining lip K.175 (4.4) Jackscrew Male Fillister Head Hardware Option J Thread Typ. onnector Shown For Reference Only D M N H HOW TO ORDER Series asic Part Number Plating * Size (Table I) Hardware Options * and Option lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold 09 (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost and Supplied - (Omit if Not Requred) Sample Part Number: M * SEE PGE -2 FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. - 18

60 Micro-D ackshells Elliptical Entry EMI ackshell Micro-D ccessories Elliptical entry Micro-D backshells offer greater wire accomodation than round entry backshells. These rugged aluminum backshells are designed for use with Glenair s EMI bands for shield termination. Elliptical Entry for Increased Wire undle Size luminum lloy Supplied with Mounting Hardware TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).34 (8.6).34 (8.6).34 (8.6).34 (8.6).34 (8.6).34 (8.6).38 (9.7).43 (10.9).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D.32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) H.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) SHELL SIZE 09 J THRED 4-40 UN-2 K ±.03 (0.8).75 (19.1).88 (22.4) 1.00 (.4) 1.06 (26.9) 1.12 (28.4) 1.16 (29.5) 1.19 (30.2) 1. (.8) M.281 (7.1).281 (7.1).281 (7.1).281 (7.1).281 (7.1).281 (7.1).2 (7.9).360 (9.1) N.2 (7.9).420 (10.7).590 (.0).690 (17.5).820 (20.8).970 (24.6).920 (23.4) (32.8) Metric dimensions (mm) are indicated in parentheses. - 19

61 Micro-D ccessories Micro-D ackshells Elliptical Entry EMI Split anding ackshell J Thread Typ..1 (3.2) H F onnector Shown For Reference Only D E HOW TO ORDER Series asic Part Number Plating * Size (Table I) Dash No. (Table Il) Hardware Options * and Option lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost and Supplied - (Omit if Not Requred) Sample Part Number: M 05 * SEE PGE -2 FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. - 20

62 Micro-D ackshells Elliptical Entry EMI Split anding ackshell Micro-D ccessories Elliptical entry Micro-D backshells offer greater wire accomodation than round entry backshells. These rugged aluminum backshells are designed for use with Glenair s EMI bands for shield termination. Elliptical Entry for Increased Wire undle Size luminum lloy Supplied with Mounting Hardware TLE I - DIMENSIONS TLE II - DIMENSIONS SHELL SIZE 09 SHELL SIZE 09.9 (23.2) (27.1) 1.5 (30.9) 1.5 (33.4) (.2) 1.6 (41.0) (39.8) (58.5) E Dia ±.020 (.5).968 (24.6) 1.0 (26.2) (27.0) 1.1 (28.6) 1.6 (29.4) 1.8 (30.9) (32.5) (34.1) ±.005 (0.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) F Dia ±.010 (.3).160 (4.1).190 (4.8).220 (5.6).260 (6.6).275 (7.0).285 (7.2).350 (8.9).490 (12.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).450 (11.4).540 (13.7) G THRED 4-40 UN-2 D ±.010 (.3).656 (16.7).718 (18.2).750 (19.1).812 (20.6).843 (.4).906 (23.0).968 (24.6) 1.0 (26.2) MX DSH NO. (TLE II) DSH NO H.0 (6.4).2 (7.9).5 (9.5).4 (11.1).500 (12.7).562 (14.3).6 (.9).688 (17.5).750 (19.1).812 (20.6).875 (22.2).938 (23.8) (.4) Metric dimensions (mm) are indicated in parentheses. -

63 Micro-D ccessories Micro-D ackshells Dual Entry EMI ackshell Retaining lip.175 (4.4) E Typ D Typ. G onnector Shown For Reference Only F Jackscrew Male Fillister Head Hardware Option J Thread Typ. H Metric dimensions (mm) are indicated in parentheses. HOW TO ORDER Series asic Part Number Plating * Size (Table I) Hardware Options * and Option lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost Two ands Supplied (Omit if Not Requred) Sample Part Number: M * SEE PGE -2 FOR OMPLETE INFORMTION - 22

64 Micro-D ackshells Dual Entry EMI ackshell Micro-D ccessories Dual entry backshells provide two cable entries for branched cable assemblies and daisy chain applications. These backshells are designed for use with Glenair s EMI banding system. See Part Number 500D001 (Page -8) For Dual 45 Entry ackshells Two able Entries for Daisy hain EMI Shielded One-Piece Machined luminum onstruction Supplied with Mounting Hardware TLE I - DIMENSIONS SHELL SIZE (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).34 (8.6).34 (8.6).34 (8.6).34 (8.6).38 (9.7).43 (10.9) (.4) (26.9) (28.4) (29.5) (30.2) 1.0 (.8) D Dia.281 (7.1).344 (8.7).406 (10.3).500 (12.7).469 (11.9).688 (17.5) E Dia.1 (3.2).188 (4.8).0 (6.4).344 (8.7).2 (7.9).500 (12.7) SHELL SIZE F.560 (14.2).620 (.7).680 (17.3).720 (18.3).750 (19.1).810 (20.6) G.865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) H.438 (11.1).438 (11.1).438 (11.1).438 (11.1).438 (11.1).469 (11.9) J THRED 4-40 UN-2 Metric dimensions (mm) are indicated in parentheses. - 23

65 Micro-D ccessories Micro-D ackshells Protective over FEMLE THREDS: FOR USE WITH MIRO-D S WITH JKSREWS Gasket.06 (.2) Thick D Thread - Typ..280 (7.1) Length Jackscrew Option Symbol F G Dia MLE THREDS: FOR USE WITH MIRO-D S WITH JKPOSTS Gasket.06 (.2) Thick D Thread - Typ..380 (9.6).2 (7.9) onnector Shown For Reference Only Jackscrew Option Symbol M E F HOW TO ORDER Series- asic Part Number Plating * Size (Table I) Jackscrew Option ttachment Type ttach. Length Dash No. (Table II) lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold 09 M Fillister (slot) head MH llen (hex) head F Female threads F Wire Rope, Nylon Jacket H Wire Rope, Teflon Jacket N No ttachment R Wire Rope, PV Jacket T Wire Rope, No Jacket In One Inch Increments Sample Part Number: M M F 6 01 * SEE PGE -2 FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. - 24

66 Micro-D ackshells Protective over Micro-D ccessories TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D Thread 2-56 UN 2-56 UN 2-56 UN 2-56 UN 2-56 UN 2-56 UN 2-56 UN 4-40 UN E.453 (11.5).453 (11.5).453 (11.5).453 (11.5).453 (11.5).453 (11.5).496 (12.6).539 (13.7) F.930 (23.6) (27.4) (.2) (33.8) (.6) (41.4) (40.1) 2.5 (58.8) TLE II - DIMENSIONS Dash No G Dia.140 (3.6).182 (4.6).191 (4.9).197 (5.0).167 (4.2).1 (3.2) Metric dimensions (mm) are indicated in parentheses. -

67 Micro-D ccessories Micro-D ackshells Shorting ackshell Length F Dia Retaining lip D Jackscrew E Thread - Typ. onnector Shown For Reference Only TLE I - DIMENSIONS TLE II - DIMENSIONS SHELL SIZE 09 Series- asic Part Number.775 (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4) Plating *.565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) Size (Table I) D ±.003 (0.8).32 (8.1).44 (11.2).56 (14.2).62 (.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6) HOW TO ORDER Hardware Options * E Thread 4-40 UN-2 ttachment Type Dash No F Dia n/a.140 (3.6).182 (4.6).191 (4.9).197 (5.0).167 (4.2).1 (3.2) Metric dimensions (mm) are indicated in parentheses. ttach. Length Dash No. (Table II) lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z2 - Gold 09 (2) male fillister head E (2) extended jackscrew H (2) male hex socket F (2) female jackpost * * No Eyelet Supplied Sample Part Number: M F 6 01 * SEE PGE -2 FOR OMPLETE INFORMTION F Wire Rope, Nylon Jacket H Wire Rope, Teflon Jacket N No ttachment R Wire Rope, T PV Jacket Wire Rope, No Jacket In One Inch Increments

68 Micro-D ackshells Potting Micro-D ccessories Potting shells are designed to be used with solder cup Micro-D connectors. The potting shell is attached to the connector and filled with encapsulating compounds such as epoxy or RTV. The potting shell is supplied with integral jackscrews and provides a convenient way to protect the exposed solder cup contacts. The low profile shell requires minimal clearance and is made of machined aluminum. E.175 (4.4) Retaining lip Jackscrew G Thread - Typ. onnector Shown For Reference Only F.19 (4.8) D.035 (.9) Wall Ref. Metric dimensions (mm) are indicated in parentheses. TLE I - DIMENSIONS SHELL SIZE (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9).34 (8.6).34 (8.6).34 (8.6).34 (8.6).34 (8.6).34 (8.6).38 (9.7).43 (10.9).26 (6.6).26 (6.6).26 (6.6).26 (6.6).26 (6.6).26 (6.6).30 (7.6).36 (9.1) D. (7.9).48 (12.2).65 (16.5).75 (19.1).88 (22.4) 1.03 (26.2).98 (24.9) 1.35 (34.3) E.565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) F Ref.4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).4 (3.9).194 (4.9) G Thread 4-40 UN-2 HOW TO ORDER Series asic Part Number Plating * Size (Table I) Sample Part Number: 035 lack nodize E hem. Film J Gold Iridite Over admium Over Electroless Nickel M Electroless Nickel NF admium, Olive Drab Over Electroless Nickel Z 2 Gold M * SEE PGE -2 FOR OMPLETE INFORMTION 09

69 Micro-D ccessories Micro-D Sav-on onnector Savers Metal.0 (.6).050 (1.3).043 (1.1) D Thread Micro-D Uni-Savers are ideal for applications in need of a connector saver for protection of test equipment. The unique one piece design reduces space requirements and mechanical stress. Small Profile One-Piece luminum EMI-Protected 9 Through ontacts Jacking Hardware Included.500 (12.7) D Thread onn. Series MWDM Plating Table III* 1 admium 2 Nickel 4 lack nodize 5 Gold 6 hem Film Sample Part Number: MWDM 5 HOW TO ORDER Insert Material Table I* L LP (Liquid rystal Polymer) L No. of ontacts 9 onnector Type US (Uni-Saver) US * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Hardware P1 ombination Jackscrew and Jackpost (Provided Unassembled) P1 ontacts 9 ontacts 9 DIMENSIONS ±.010 (0.3).775 (19.7).9 (23.5) (27.3) (29.8) 1.3 (33.7) (.5) 1.4 (36.2) (54.9) ±.010 (0.3).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).298 (7.6).341 (8.7).384 (9.8) ±.003 (0.1).565 (14.4).7 (18.2).865 (22.0).965 (24.5) 1.1 (28.3) (32.1) 1.5 (30.9) (45.7) D Thread #2-56 UN #2-56 UN #2-56 UN #2-56 UN #2-56 UN #2-56 UN #2-56 UN #4-40 UN Metric dimensions (mm) are indicated in parentheses. - 28

70 Edgeoard onnectors General Information/Selection Guide Edgeoard onnectors Plug onnector with Insulated Wire PRODUT FETURES Right ngle Receptacle Daughter ard Surface Mount Receptacle Thru-Hole Plugs 92, 128, and 184 Position Two Row,.050-inch (1.3 mm) ontact Spacing Rugged luminum lloy Proven TwistPin ontact System 3 mp urrent Rating Environmentally Sealed Pre-Tinned Surface Mount Leads Motherboard Rugged, Miniaturized Performance for Motherboard/ Daughtercard pplications Proven Performance for Plug-to-oard and oard-to-oard Edgeboard pplications Glenair Edgeboard connectors are designed for use in motherboard/daughtercard applications requiring a rugged, high-performance miniaturized interconnect. The receptacle connector (socket contacts) features surface mount terminals for attachment to the edge of a double-sided daughtercard. The plug connector (pin contacts) features formed P tails for thru-hole mounting to the motherboard. vailable in three sizes: 92, 128 and 184 pin, MWE series connectors feature machined aluminum shells, potted terminations and interfacial seals. Optional keying and locking hardware is also available. lthough designed for board-to-board applications, Glenair Edgeboard connectors are also used for board-to-wire applications and can be ordered as insulated wire pigtails. Glenair Edgeboard connectors can be found in high-reliability avionics and satellite programs. D - 1

71 Edgeoard onnectors Edgeoard onnectors 128 Pin Motherboard Plug.0 (6.4) ±.010 (.3) (.3) ±.0 (0.4) (94.0) ±.0 (0.4).050 (1.27).096 (2.4).050 (1.27) ±.005 (.1).400 (10.2) ±.010 (.3) (7.6). Typ..019 (.5) Dia Typ..5 (9.5). Typ..075 (1.9) Typ..050 (1.27) (1.9) Typ. HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* Layout Termination Lead Length MWE 2 - Nickel 4 - lack nodize 5 - Gold L LP (Liquid rystal Polymer) 128P 5W4 - Gold Plated Leads.018 (.5) ±.002 (.1) Dia...5 Sample Part Number: MWE 2 L 128P 5W4.5 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. D - 2

72 Edgeoard onnectors 128 Pin Daughtercard Receptacle Edgeoard onnectors.0 (6.4) ±.010 (.3) (.3) ±.0 (0.4).400 (10.2) ±.010 (.3).050 (1.27).050 (1.27).096 (2.4) ±.005 (.1) (94.0) ±.0 (0.4).075 (1.9).075 Typ. (1.9) Typ..0 (3.8) Typ..019 (.5) Dia Typ..275 (7.0).050 (1.27). (2.54) HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* Layout Termination MWE 2 - Nickel 4 - lack nodize 5 - Gold L LP (Liquid rystal Polymer) 128S 4S3 - Pre-Tinned Surface Mount Leads 5R4 - Right ngle Thru-Hole Leads.018 (.5) ±.002 (.1) Diameter Sample Part Number: MWE 2 L 128S 4S3 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. D - 3

73 Edgeoard onnectors Edgeoard onnectors 184 Pin Motherboard Plug.0 (6.4) ±.010 (.3) (147.3) ±.010 (0.3) (141.0) ±.010 (0.3) (70.5).400 (10.2) ±.010 (.3).050 (1.27).096 (2.4) ±.005 (.1) 3 Places (7.6). Typ..019 (.5) Dia Typ..5 (9.5). Typ..075 (1.9) Typ..050 (1.27) (1.9) Typ. HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* Layout Termination Lead Length MWE 2 - Nickel 4 - lack nodize 5 - Gold L LP (Liquid rystal Polymer) 184NP 5W4 - Gold Plated Leads.018 ±.002 Dia...5 Sample Part Number: MWE 2 L 184NP 5W4.5 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. D - 4

74 Edgeoard onnectors 184 Pin Daughtercard Receptacle Edgeoard onnectors.0 (6.4) ±.010 (.3) (147.3) ±.010 (0.3) (141.0) ±.010 (0.3) (70.5).0 (6.4).700 (17.8).180 (4.6).0 (6.4) Ref..026 (.7). Typ..096 (2.4) ±.005 (.1) 3 Places ore (3.8) Min. Solder.030 (.8)..275 (7.0)..200 (5.1) HOW TO ORDER onn. Series Plating Table III* Insert Material Table I* Layout Termination MWE 2 - Nickel 4 - lack nodize 5 - Gold L LP (Liquid rystal Polymer) 184NS 4S3 - Pre-Tinned Surface Mount Leads (#24 WG) 5R4 - Right ngle Thru-Hole Leads.018 ±.002 Dia. Sample Part Number: MWE 2 L 184NS 4S3 D - 5 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses.

75 Edgeoard onnectors Edgeoard onnectors Insulated Wire Pigtails and Solder ups Edgeboard connectors are available with insulated Teflon stranded wire in gages ranging from #24 WG to #30 WG. HOW TO ORDER - INSULTED WIRE PIGTILS onn. Series Plating Table III* Insert Material Table I* Layout ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length MWE 2 Nickel 4 lack nodize 5 Gold L LP (Liquid rystal Polymer) N P Pin S Socket E - Std K - Mil J - Space 1 - White 2 - Yellow 7-10 olor Rep. Length in 1 Inch Increments Sample Part Number: MWE 2 L 128 P 6 E 7 18 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION HOW TO ORDER - SOLDER UPS onn. Series Plating Table III* Insert Material Table I* Layout ontact Type Termination MWE 2 Nickel 4 lack nodize 5 Gold L LP (Liquid rystal Polymer) N P Pin S Socket S Solder up Sample Part Number: MWE 2 L 128 S S * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION D - 6

76 Edgeoard onnectors Hardware Information Edgeoard onnectors POLRIZING KEY KITS Polarizing key kits use a half hex design to allow up to 36 keying combinations. ompatible with all standard MWE series connectors, these stainless steel posts are installed with a retaining pin, supplied with the kit. No special tooling is required for installation. Material: Finish: 303 Series Stainless Steel Passivated One kit consists of two keys and four retaining pins..187 (4.75) cross Flats.080 (2.03).093 (2.36) ).3 (8.26) Polarizing Kit Part Number (2.18) 1.06 (2.69) Metric dimensions (mm) are indicated in parentheses. D - 7

77 If "High-Pressure" describes your interconnect application......consider Glenair's capabilities in military standard and custom hermetic connectors O ur family of hermetically-sealed connector receptacles is unmatched in today s interconnect industry. Glenair offers complete in-house capabilities in compression glass sealed receptacle connectors for high-pressure/low-leakage applications in air, sea and space. Glenair is an innovator in the development of both military standard and custom-designed hermetic connectors. Our MIL Series III hermetic products are DS approved. In fact, all our hermetic solutions are manufactured in accordance with the highest standards and test protocols. Truly, when the requirement is High-Pressure, the choice is Glenair. MIL Series III Hermetic onnectors Microminiature TwistPin Hermetic onnectors Hermetic Feed-Through onnectors Series 80 Mighty Mouse Hermetic onnectors Special-Purpose Rectangular Hermetics Serries 22 Geo-Marine onnectors 11 ir Way Glendale, alifornia Telephone: Facsimilie: sales@glenair.com United States United Kingdom Germany Nordic France Italy Spain

78 Microircular onnectors General Information/Selection Guide Microircular onnectors Panel Mount Receptable (Pin onnector) able Plug (Socket onnector) Quick-Disconnect PRODUT FETURES.050 Inch ontact Spacing Rugged onstruction For Demanding pplications 7 and 19 ontacts 3 mp ontact urrent Rating High Temperature LP Insulator Material oupling Strength of 50 Pounds (222 N.) #24 Through #30 WG Wire ccomodation Glenair Microircular onnectors: a Perfect Marriage of Size, Weight and Performance Ideally Suited for Medical Equipment, attlefield Gear, Industrial Equipment, Test Equipment, Robotics and Geo- Physical Exploration The MWKQ series Microircular connector provides quick-disconnect I/O capability combined with a high performance contact system and rugged construction. These connectors are supplied as pigtail harnesses pre-terminated to insulated Teflon wire. Panel mount receptables can be specified with options including jam nut mounting, O-rings, and printed circuit board tails. Glenair s Microircular is just one part of our complete miniaturized circular connector solution which also includes our.0 spaced Nano Miniature circulars and our Series 80 Mighty Mouse circular connectors. Together these products present a complete solution for applications which require robust mechanical and environmental performance in a sub-miniature package. Please call our factory for complete information. E - 1

79 Microircular onnectors Microircular onnectors General Information ONTT RRNGEMENTS Face View - Socket ontacts Master Key (Typ.) Face View - Socket otacts Master Key (Typ.) ontacts 19 ontacts MTERILS ND FINISHES OMPONENT Pin ontact Socket ontact, ollar and Nut Spring lip Insulator Encapsulant Wire MTERIL eryllium opper per STM-194 Phosphor ronze per STM 139 rass per QQ--626 eryllium opper Per STM-194 Liquid rystal Polymer per MIL-M-249 Hysol Epoxy See Table IV, Inside ack over Fold Out For Standard Wire Information FINISH 50 minch Gold per STM-488 Type 3 over Nickel Underplate 50 minch Gold per STM-488 Type 3 over Nickel Underplate Electroless Nickel Plated per STM Electroless Nickel Plated per STM Metric dimensions (mm) are indicated in parentheses. E - 2

80 Microircular onnectors able Plugs Microircular onnectors.760 (19.3) Socket Layout/ Positions 7 19 DIMENSIONS.385 (9.8).5 (13.1).305 (7.7).405 (10.3) HOW TO ORDER LE PLUGS onn. Series Plating Table III* Insert Material Table I* Style Layout/ Positions ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length MWKQ 2 Nickel L LP (Liquid rystal Polymer) 6 - able Plug 7 19 S Socket E - Std K - Mil J - Space 1 - White 2 - Yellow 5 - Mil- STD-681 Striped Length in 1 Inch Increments Measured From Rear of Potting Well Sample Part Number: 7-10 olor Rep. MWKQ 2 L 6 7 S 6 K 5 24 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. E - 3

81 Microircular onnectors Microircular onnectors Panel Receptacles - Front Panel Mount Master Key.043 (1.09) ±.005 (.1) D Thread Dim. cross Flats.495 (12.7) DIMENSIONS ND SOLDER UP ORDERING INFORMTION Layout 7 Position 19 Position.0 (13.0).575 (14.6).245 (6.2).345 (8.8).359 (9.1).470 (11.9) D Thread 3/8-32 UNEF-2 1/2-28 UNEF-2 HOW TO ORDER PNEL REEPTLES onn. Series Plating Table III* Insert Material Table I* Style Layout/ Positions ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length MWKQ 2 Nickel L LP (Liquid rystal Polymer) 7 - Front Panel Recep 7 19 P Pin E - Std K - Mil J - Space 1 - White 2 - Yellow 5 - Mil- STD-681 Striped Length in 1 Inch Increments Measured From Rear of Potting Well 7-10 olor Rep. Sample Part Number: MWKQ 2 L 7 7 P 6 K 5 24 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Metric dimensions (mm) are indicated in parentheses. E - 4

82 MicroStrips General Information/Selection Guide MicroStrip onnectors Socket onnector Wire PRODUT FETURES.050 Inch (1.3 mm) ontact Spacing High Density Single Row High Temperature LP Insulator Material Up to 30 Positions Wire Pin onnector 3 mp ontact urrent Rating #24 Through #30 WG Wire ccomodation PGE REFERENES Performance Specifications I* Materials and Finishes I* * vailable on the Inside ack over Fold-Out Section Glenair High-Density oard-to-wire MicroStrip onnectors with Optional Guide Pin Polarization Ideally Suited for Medical Equipment, vionics, Instrumentation Satellites and Other Space pplications The MWS microstrip series provides a very high density packaging solution for applications demanding a high performance contact system and.050" spacing. Typically used for board-to-wire I/O applications, MicroStrips are available with up to 30 contacts. guide pin option allows polarizing. Two termination styles are available: pre-wired pigtails with either insulated or uninsulated stranded wire, and solder cups. F - 1

83 MicroStrip onnectors MicroStrips Solder up ssemblies SOKET ONNETOR DIMENSIONS PIN ONNETOR DIMENSIONS.075 (1.9) ±.005 (.12).075 (1.9) ±.005 (.12) (# of Position)-(1)X (1.27) (# of Position)-(1)X (7.54) ±.005 (.12).120 (3.0) ±.005 (.12) onn. Series Insert Material HOW TO ORDER MIROSTRIP SOLDER UP SSEMLIES No. of avities ontact Type Termination Guide Pin MWS L LP (Liquid rystal Polymer) 1 to 30 (Total number of cavities including guide pins - onsult factory if more cavities are needed) P Pin S Socket S - Solder up Omit for None P1 - Guide Pin Position 1 P2 - Guide Pin oth Ends PX - Guide Pin Per utomer Specification Sample Part Number: MWS L 11 P S P1 Metric dimensions (mm) are indicated in parentheses. F - 2

84 MicroStrips Pigtail ssemblies MicroStrip onnectors onn. Series Insert Material Table I* HOW TO ORDER - PIGTIL SSEMLY WITH INSULTED WIRE No. of avities ontact Type Wire Gage (WG) Wire Type Table IV* Wire olor Table IV* Wire Length Guide Pin MWS L LP (Liquid rystal Polymer) 1 to 30 (Total number of cavities including guide pins - onsult factory if more cavities are needed) P Pin S Socket E - Std K - Mil J - Space 1 - White 2 - Yellow 5 - Mil- STD-681 Striped 7-10 olor Rep. Length in 1 Inch Increments Sample Part Number: MWS L 16 P 6 E 7 18 P1 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Omit for None P1 - Guide Pin Position 1 P2 - Guide Pin oth Ends PX - Guide Pin Per ustomer Specification onn. Series Insert Material Table I* HOW TO ORDER - PIGTIL SSEMLY WITH UNINSULTED WIRE No. of avities ontact Type Wire Gage (WG) Wire Type Wire Finish Wire Length Guide Pin MWS L LP (Liquid rystal Polymer) 1 to 30 (Total number of cavities including guide pins - onsult factory if more cavities are needed) P Pin S Socket Solid opper QQ-S-343 Type S 4 - Gold Plated Length in Inches Example:.0 is 1/4 inch Sample Part Number: MWS L 8 P P1 * SEE INSIDE K OVER FOLD-OUT FOR OMPLETE INFORMTION Omit for None P1 - Guide Pin Position 1 P2 - Guide Pin oth Ends PX - Guide Pin Per ustomer Specification F - 3

85 Product rief Space Grade Micro-D onnectors pplications Glenair s Micro-D s have been deployed on many orbital and deep space vehicles. Micro-D connectors are covered by military specification MIL-DTL-833. This mil spec is the baseline document for space flight applications, and many orbital and deep space programs have successfully used standard M833 connectors. However, NS Goddard Space Flight enter has issued a supplemental specification, 1-INST-001 Revision, that contains important screening (inspection) information and application notes for a wide range of parts, including M833 connectors. This specification can be downloaded from Glenair recommends that customers obtain a copy of this spec prior to ordering connectors. re Micro-D s pproved for Space pplications? Yes military grade Micro-D connectors are preferred parts according to NS s 1-INST-001 specification. NS recommends that parts be specified per the MIL- DTL-833 document. If the part deviates from the mil spec, the user should generate a Source ontrol Drawing containing the screening and qualification requirements shown in 1-INST-001, Tables 2 and 3. Is Glenair pproved for Space Grade Micro-D s? Yes Glenair is approved for all MIL-DTL-833 configurations, including Space Grade versions. Glenair s Micro-D connectors are approved by NS, TRW, Hughes Space, Lockheed Martin, Orbital Sciences, and others. How do I order a Glenair Micro-D connector In ccordance With NS 1-INST-001? Glenair has assigned special modification codes to call for NS screening. Follow the steps below to select the right modification code: Step 1: Select the appropriate connector from the Glenair catalog. Note that electroless nickel shell plating and M22759/33 wire are recommended options for space flight. Step 2: hoose the appropriate NS screening level. Level 1: Highest reliability. Parts shall be selected and processed to this level for missions requiring the lowest acceptable level of risk. Level 1 is the most expensive screening level. Level 2: Higher reliability. Low to moderate level of risk balanced by cost constraints and mission objectives. Level 2 is the most typical level of screening. Level 3: Standard reliability. Parts shall be selected and processed to this level for missions where a moderate level of risk may be acceptable, as permitted by cost constraints. Level 3 screening does not require any special tests or inspections. Glenair s standard inspections conform to level 3. Step 3: Decide if special outgassing processing is necessary. Non-metallic materials such as rubber, plastic, adhesives, and potting compounds can give off gases when subjected to a vacuum. The standard Glenair Micro-D connector is able to meet NS s outgassing requirements without special processing. However, the NS spec provides for optional outgassing processing, which requires the parts be sent to a lab for thermal vacuum outgassing. This bakeout assures that all volatile materials are removed. Step 4: Find the ordering code from the table below and add it to the part number. This code will invoke the appropriate screening. Screening Level 1 (Highest reliability) 2 (High reliability) 3 (Standard reliability Glenair Suffix ode No Outgassing Processing (no code is required) Glenair Suffix ode With Outgassing processing Example: part number MWDM2L-9PS specifies a nickel-plated 9 pin Micro-D with solder cup contacts. To order this item screened to NS Level 1, add code 429. Finished part number MWDM2L-9PS-429. Glenair will perform the correct screening, and will supply a test data sheet certifying compliance to the NS requirement. 11 ir Way Glendale, alifornia Telephone: Fax: sales@glenair.com North merica United Kingdom Germany Nordic France Italy S p a i n

86 ustom Micro-D Interconnects and ssemblies ustom Products ustom high-density interconnects and assemblies for high-reliability applications Microminiature interconnect systems are typically highly customized, build to order products. Many customers chose our Glenair OTS Micro-D connectors because of the wide range of available options including platings, wire types and hardware. ut these types of modifications only scratch the surface of the range of customizations available from Glenair s Microway Systems and UK Ltd divisions. In fact, for customers faced with unique interconnect problems, such as those encountered in high-heat or space applications, our custom engineering and design team can provide a complete range of services from the fabrication of made to order interconnect cable assemblies, to the manufacture of unique, oneof-a-kind connectors. t Glenair, we realize one of the biggest challenges facing any application engineer is the miniaturization of an electrical interconnect system, and that often you are faced with situations in which no standard commercial product exists. The last thing you need is a run-around from a company with little or no in-house expertise in the design and manufacture of custom interconnect products. t Glenair, we have over 0 years of combined micro-engineering experience in our senior staff alone. We are leaders in the innovative use of new alloys, composites and polymers, and members of the research and development bodies which are writing the new standards for micro, circular and nano connectors. So, whenever you find the range of standard products and solutions does not meet your needs, we invite you to call Glenair. The following pages provide examples of the types and kinds of custom solutions available. ut this is by no means an exhaustive list of potential solutions. Please contact the factory for more information or visit our website at for the latest Glenair product development news. G - 1

87 ustom Products ustom Micro-D onnectors and ssemblies PRODUT FETURES Moisture Proofing Hermetic Sealing Power, Fiber, Signal nd oax Integration Special Metal lloys nd omposite Thermoplastic onstruction Unique Hardware, Mounting Plate nd O-Ring Modifications Individually Keyed s Made-to-Order ssemblies t Glenair, the Word ustom Means a it More Than Just Your hioce of Wire. Glenair excels in the rapid prototyping and development of custom microminiature connectors including solder cups, MicroStrips, back-to-back jumpers, Edgeoards, and other Micro-D style interconnects. From initial concept to finished parts, our factory is fully self-sufficient and can produce highly reliable, rugged interconnects in both machined metal and molded plastic and polymer versions. Our expertise extends to the design of high density interconnects for both coax and rack and panel devices in virtually any layout and termination style including wire to wire, wire to board and rear and front panel mounts. ll of our custom interconnects feature our TwistPin ontact System and are designed for both reduced size and weight as well as maximum reliability. nd most importantly, at Glenair we are happy to consider your limited quantity and prototype requirements. Unlike other manufacturers, Glenair is well positioned to service both low-quantity custom orders as well as highvolume production requirements. The assembly of made-to-order interconnect harnesses is also a major strength at Glenair s Microway Systems and UK Ltd. Divisions. From simple point-to-point to complex multiple branch harnesses, our engineers can quote price and delivery for your exact specifications faster than anyone else in the business. G - 2

88 ustom Micro-D Hermetic onnectors ustom Products PRODUT FETURES Kovar (lloy 42) s and ontacts ompression Glass Sealing ustom Weld Mount Flanges and Short Designs Standard and ustom ontact onfigurations P Terminations Integrated Manufacturing Including In- House Firing Micro Hermetics Meet Package Size Requirements in High-Pressure/Low-Leakage pplications Our custom hermetic micros are ideally suited for applications which must solve both size and weight problems as well as pressure and leakage requirements. Our engineers will commonly produce machined prototypes to provide the fastest turnaround possible on new designs. The tooling of connector components is also possible for larger quantity applications. Since the goal of many micro connector development efforts is to achieve space savings, we have focused our micro hermetic development on producing extremely short shells and terminations; a major advantage given the size and shape constraints of many hermetic applications. t Glenair, we approach every application as a total system, and are equally skilled in addressing hermeticity, electrical performance as well as mechanical design issues. nd Glenair s complete in-house manufacturing capabilities allow us to design and build hermetic solutions faster than anyone else in the business. G - 3

89 ustom Products ustom Microminiature ircular onnectors PRODUT FETURES Rapid Prototyping Metal and omposite Thermoplastic Versions Shielding and Jacketing Quick Disconnects Threaded ouplings Glass Hermetic Sealing ustom Layouts vailable Hybrid ontacts including oax and Fiber Glenair ustom Micro ircular onnectors are Ideally Suited for Reduced Package Size pplications Downsized electronic systems frequently do not have room for conventional circular connector systems. Size and weight limitations have led to a need for miniaturized circular interconnects which meet package-size constraints while still providing high levels of performance. Our design engineers have the expertise to create micro circular solutions to meet the most demanding applications including battlefield gear and geophysical exploration equipment. Our expertise with shielding, jacketing and conduit systems enables us to design high-reliability cable assemblies for virtually any application. Our expertise with the design of custom panel mount micro circular receptacles enables us to provide a complete system from the circuit board to the panel to the external cable assembly. G - 4

90 ustom Nanominiature onnectors and ssemblies ustom Products PRODUT FETURES Titanium and Stainless Steel Options Solid Gold Pin and Socket ontacts ustom Pin Outs and ontact Modifications Hermetic Sealing Hot Solder Dip Termination Surface and oard Mount (P) Designs High-Performance Materials Seperate Our Nano.0 Inch onnectors From the ompetition In the absence of applicable Military Standards, it is crucial to understand the form, fit and function of the application in order to engineer an appropriate design. In the design of nano connectors, the ability to wrap virtually any housing around any interface dimension is both a major strength as well as a potential danger especially if the quality of the housing design and the basic contact system are not equal to the challenge. Glenair s Microway Systems TwistPin ontact System provides superior electrical continuity under extreme conditions of shock and vibration a clear advantage in high speed digital applications, or in any situation in which the small size of the interconnect might compromise the continuity of the system. Our expertise in nano design and development extends from applications for battlefield gear to medical diagnostic equipment and geophysical exploration. Our advanced materials, including titanium shells and solid gold contacts, make glenair s ultraminiature nano connectors the most reliable in the industry. G - 5

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