T SERIES IP 68 PUSH-PULL CONNECTORS

Transcription

1 T SERIES IP 68 PUSH-PU COECTORS

2 T series T series connectors have been specifically designed for outdoor applications. They include an inner sleeve and seals to prevent penetration of solids or liquids.this series is watertight when mated to give a protection index of IP68 as per IEC standard and have the following main features: - IP68 mated - Push-Pull self-latching system - Mechanical key () with multiple keys to avoid cross-mating - High packing density for space savings shielding for full EMC shielding - Compatible with existing B sockets - Same mounting hole as B sockets - Black-chrome plated brass and plastic outershell available - Multipole types 2 to 32 contacts - For cables 1.0 up to 10.5 mm - Solder, crimp or print contacts Technical Characteristics Mechanical and Climatical Value Standard Endurance > 5000 cycles IEC test 9a Humidity up to 95% at 60 C Temperature range -55 C, +200 C Resistance to vibration Hz, 15 g IEC test 6d Shock resistance 100 g, 6 ms IEC test 6c Salt spray corrosion test > 1000 h IEC test 11f Protection index (mated) IP68 IEC atching retention force > 100 Electrical Value Standard Shielding efficiency at 10 MHz > 75 db IEC Shielding efficiency at 1 GHz > 40 db IEC Material and Treatments Outershell and collet nut atch sleeve/earthing crown Other metallic components Material Surface treatment Material Surface treatment Material Surface treatment Brass Chrome Brass/Bronze ickel Brass ickel Brass Black chrome Brass/Bronze ickel Brass ickel POM Brass/Bronze ickel Brass ickel Contacts Insulators Material Contact type Material Contact type Brass (US C 34500) Male contact PEEK Crimp, solder or print Bronze (US C 54400) Female contact Part Section Showing Internal Components Fixed socket outer shell earthing crown hexagonal nut insulator female contact o-ring locking washer Straight plug outer shell latch sleeve inner shell insulator male contact split insert carrier earthing cone gasket collet collet nut

3 Interconnections Chrome-plated housing models Straight plugs Fixed sockets Free sockets EGG PHG FFG EEG PHG Plastic housing models Straight plug Fixed socket Watertight or vacuumtight models Fixed sockets EGG HGG HEG HMG Part umbering System Plug and free socket F G G. 1 T C A C 4 0 Z Variant Model Alignment key Insert configuration Housing: C = Chrome plated brass K = Black Chrome plated brass B = POM Cable ø Collet type Contact: A = male solder = female solder C = male crimp M = female crimp Insulator: PEEK = for solder contact Y = for crimp contact..306.cac40z = Straight plug with key (G) and cable collet for bend relief, series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator, male solder contacts, C type collet for 4.0 mm diameter cable and nut for fitting a bend relief. Fixed socket E G G. 1 T C Model Alignment key Insert configuration Housing: C = Chrome plated brass K = Black Chrome plated brass B = POM Contact: = female solder M = female crimp = female print V = fem. elbow print Insulator: PEEK = for solder contact Y = for crimp contact EGG..306.C = fixed socket, nut fixing, with key (G), series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator, female solder contacts. 1

4 Chrome-plated housing models Straight plug, cable collet Cable ø ~M ~ Model A M min. max Straight plug, cable collet and nut for fitting a bend relief Cable ø ~M ~ Model A M min. max FFG Straight plug, non latching, cable collet Cable ø ~M ~ Model FFG FFG A M min. max FFG FFG FFG

5 EGG Fixed socket, nut fixing e maxi ø C Model EGG A e E M 10.0 M7x Panel cut-out B C E maxi M B EGG EGG 12.0 M9x M12x EGG 18.5 M15x Panel cut-out EGG 23.5 M18x EEG Fixed socket, nut fixing, back panel mounting maxi Model A e E Panel cut-out B C E maxi e ø C B EEG EEG EEG 10.0 M7x M9x M12x EEG 18.5 M15x Panel cut-out EEG 23.5 M18x PHG Free socket, cable collet Dim. (mm) Cable ø ~ Model A min. max. PHG PHG PHG PHG PHG PHG Free socket, cable collet and nut for fitting a bend relief Dim. (mm) Cable ø ~ Model A min. max. PHG PHG PHG PHG PHG

6 Watertight or vacuumtight models HGG Fixed socket, nut fixing, watertight or vacuumtight maxi e ø C Model A e E M Panel cut-out B C E maxi M B HGG HGG 12.0 M9x M12x Panel cut-out HGG 18.5 M15x ote: temperature range -20 C / +100 C HEG Fixed socket, nut fixing, watertight or vacuumtight, back panel mounting maxi Panel cut-out E maxi e ø C B Model HEG HEG A e E 12.0 M9x M12x B C Panel cut-out HEG 18.5 M15x ote: temperature range -20 C / +100 C HMG Fixed socket, nut fixing, watertight or vacuumtight, back panel mounting maxi Panel cut-out E maxi e ø C B Model HMG HMG A e E 12.0 M9x M12x B C Panel cut-out HMG 18.5 M15x ote: temperature range -20 C / +100 C

7 Plastic housing models Straight plug, cable collet and nut for fitting a bend relief, POM outer shell ~M ~ Cable ø Model A M min. max EGG Fixed socket, nut fixing, POM outer shell maxi e E maxi M ø C B Model A e E M Panel cut-out B C EGG 12.0 M9x Panel cut-out EGG 15.5 M12x Alignment Key Key Contact type Plug Socket G B G male female A J A male female B male female J female male 5

8 Insert configurations Multipole Solder contacts Contact type AWG Crimp Crimp contacts Contact ø (mm) Solder Crimp Print (straight) Print (elbow) Solder (max.) min. max. Test voltage (kv rms) Test voltage (kv dc) Rated current (A) ) ote: 1) available only for connectors fitted with male contacts. 6

9 Multipole Solder contacts Contact type AWG Crimp Crimp contacts Contact ø (mm) Solder Crimp Print (straight) Print (elbow) Solder (max.) min. max. Test voltage (kv rms) Test voltage (kv dc) Rated current (A) ) ) 28 8x x ) ote: 1) available only for connectors fitted with male contacts. 7

10 Multipole Solder contacts Contact type AWG Crimp Crimp contacts Contact ø (mm) Solder Crimp Print (straight) Print (elbow) Solder (max.) min. max. Test voltage (kv rms) Test voltage (kv dc) Rated current (A)

11 Multipole Solder contacts Contact type AWG Crimp Crimp contacts Contact ø (mm) Solder Crimp Print (straight) Print (elbow) Solder (max.) min. max. Test voltage (kv rms) Test voltage (kv dc) Rated current (A)

12 Collets Type Cable ø (mm) min. max. Type Cable ø (mm) min. max. Type Cable ø (mm) min. max. Type Cable ø (mm) min. max. C27 C C15 C C15 C C30 C C10 C C25 C C25 C C40 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

13 Spare parts -EGG Insulators for crimp contacts male female Type Male contact Insulator part number Female contact Type Male contact Insulator part number Female contact.00..y.00..y EGG Y EGG Y B.310.Y.2B.312.Y EGG.2B.410.Y EGG.2B.412.Y Y EGG Y 314.2B.314.Y EGG.2B.414.Y.0B..Y.0B..Y EGG.0B.402.Y EGG.0B.403.Y B.316.Y.2B.318.Y EGG.2B.416.Y EGG.2B.418.Y 304.0B.304.Y EGG.0B.404.Y 319.2B.319.Y EGG.2B.419.Y B.305.Y EGG.0B.405.Y.0B.306.Y.3B..Y.3B..Y EGG.3B.402.Y EGG.3B.403.Y 307.0B.307.Y 304.3B.304.Y EGG.3B.404.Y 309.0B.309.Y 305.3B.305.Y EGG.3B.405.Y.1B..Y.1B..Y EGG.1B.402.Y EGG.1B.403.Y B.306.Y.3B.307.Y EGG.3B.406.Y EGG.3B.407.Y 304.1B.304.Y EGG.1B.404.Y 308.3B.308.Y EGG.3B.408.Y 305.1B.305.Y EGG.1B.405.Y 309.3B.309.M EGG.3B.409.M 306.1B.306.Y EGG.1B.406.Y 310.3B.310.Y EGG.3B.410.Y 307.1B.307.Y EGG.1B.407.Y 312.3B.312.Y EGG.3B.412.Y 308.1B.308.Y EGG.1B.408.Y 314.3B.314.Y EGG.3B.414.Y 310.1B.310.Y 316.3B.316.Y EGG.3B.416.Y 314.1B.314.Y 318.3B.318.Y EGG.3B.418.Y 316.1B.316.Y 320.3B.320.Y EGG.3B.420.Y B..Y.2B..Y.2B.304.Y.2B.305.Y EGG.2B.402.Y EGG.2B.403.Y EGG.2B.404.Y EGG.2B.405.Y B.322.Y.3B.324.Y.3B.326.Y.3B.330.Y EGG.3B.422.Y EGG.3B.424.Y EGG.3B.426.Y EGG.3B.430.Y B.306.Y.2B.307.Y EGG.2B.406.Y EGG.2B.407.Y ote: each insulator can be used both for crimp contacts of normal shape (fig. 1) or with reduced solder cups (fig. 2) as shown on page B.308.Y EGG.2B.408.Y 11

14 -EGG Crimp contacts Fig. 1 Fig. 2 ø C ø C ø C ø C Types ø (mm) A C Contact part number Male Female Types ø (mm) A C Contact part number Male Female ZZC EGG ZZM ZZC EGG ZZM / / B.561.ZZC EGG.0B.661.ZZM.0B.562.ZZC EGG.0B.662.ZZM ZZC EGG ZZM B.556.ZZC EGG.0B.656.ZZM / B.560.ZZC EGG.0B.660.ZZM.0B.555.ZZC EGG.0B.655.ZZM / B.566.ZZC EGG.1B.666.ZZM.1B.561.ZZC EGG.1B.661.ZZM 306/307/ B.554.ZZC 306/307/ B.556.ZZC EGG.1B.656.ZZM / B.565.ZZC EGG.1B.665.ZZM.1B.560.ZZC EGG.1B.660.ZZM B.576.ZZC EGG.2B.676.ZZM.2B.571.ZZC EGG.2B.671.ZZM 306/307/ B.555.ZZC EGG.1B.655.ZZM B.566.ZZC EGG.2B.666.ZZM 310/314/ B.554.ZZC 306/ B.566.ZZC EGG.2B.666.ZZM B.575.ZZC EGG.2B.675.ZZM.2B.570.ZZC EGG.2B.670.ZZM 306/ B.567.ZZC EGG.2B.667.ZZM.2B.567.ZZC EGG.2B.667.ZZM B.565.ZZC EGG.2B.665.ZZM 308/ B.561.ZZC EGG.2B.661.ZZM 306/ B.565.ZZC EGG.2B.665.ZZM 308/ B.562.ZZC EGG.2B.662.ZZM 308/ B.560.ZZC EGG.2B.660.ZZM 312/314/ B.556.ZZC EGG.2B.656.ZZM 312/314/ B.555.ZZC EGG.2B.655.ZZM 318/ B.556.ZZC EGG.2B.656.ZZM 318/319 /304/ B.555.ZZC EGG.2B.655.ZZM.3B.580.ZZC EGG.3B.680.ZZM.3B.575.ZZC EGG.3B.675.ZZM /304/ /306/ /309/ B.576.ZZC EGG.3B.676.ZZM.3B.571.ZZC EGG.3B.671.ZZM.3B.566.ZZC EGG.3B.666.ZZM 305/306/ B.570.ZZC EGG.3B.670.ZZM 312/ B.561.ZZC EGG.3B.661.ZZM 308/309/ B.565.ZZC EGG.3B.665.ZZM 316/ B.561.ZZC EGG.3B.661.ZZM 312/ B.560.ZZC EGG.3B.660.ZZM 316/ B.562.ZZC EGG.3B.662.ZZM 316/ B.560.ZZC EGG.3B.660.ZZM 320/322/ B.556.ZZC EGG.3B.656.ZZM 320/322/ B.555.ZZC EGG.3B.655.ZZM 326/ B.556.ZZC EGG.3B.656.ZZM 326/ B.555.ZZC EGG.3B.655.ZZM 12

15 GBA ocking washers ø C GBA F A C GBA.0S.250.F GBA.1S.250.F GBA.2S.250.F GBA.3S.250.F Material: ickel-plated bronze (3 μm) ote: to order this accessory separately, use the above part numbers. GEA Hexagonal nuts A B e A e GEA GEA.0S M7 x M9 x GEA.1S M12 x øb GEA.2S M15 x GEA.3S M18 x ote: to order this part separately, use the above part numbers. The last letters of the part number refer to the nut material and treatment. If a nut in aluminium alloy or stainless steel is desired, replace the last letters of the part number by «PT» or «AZ» respectively. Material: ickel-plated brass (3 μm), atural anodized aluminium alloy, Stainless steel GEG otched nuts e Model 1 A B e Model GEG C M7 x e GEG.0S.240.C M9 x GEG.1S.240.C M12 x GEG.2S.240.C M15 x Model 2 Material: Chrome-plated brass (i 3 μm + Cr 0.3 μm) ote:,, and series fixed and free sockets for back panel mounting are always delivered with this notched nut. To order this accessory separately, use the above part numbers. 13

16 GEC Conical nuts A B e A e GEC C GEC.0S.240.C 8 10 M7 x M9 x GEC.1S.240.C M12 x GEC.2S.240.C M15 x GEC.3S.240.C M18 x Material: Chrome-plated brass (i 3 μm + Cr 0.3 μm) ote: series fixed and free sockets for back panel mounting are always delivered with a conical nut. To order this accessory separately, use the part numbers in the adjacent table. Accessories BFG Blanking caps for plugs B BFG..100.CAS A B BFG..100.CAS BFG..100.CAS BFG..100.CAS BFG..100.CAS sliding loop Body material: Chrome-plated brass (i 3 μm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135 C Watertightness: IP68 according to IEC BHG Blanking caps for fixed plugs B BHG..100.CAS A B BHG..100.CAS BHG..100.CAS BHG..100.CAS BHG..100.CAS ø 3.5 Body material: Chrome-plated brass (i 3 μm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135 C Watertightness: IP68 according to IEC

17 BRF Blanking caps for free sockets B BRF..200.CAZ A B M BRF..200.CAZ BRF..200.CAZ M BRF..200.CAZ BRF..200.CAZ sliding loop Body material: Chrome-plated brass (i 3 μm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin Maximum operating temperature: 135 C Watertightness: IP68 according to IEC BRE Blanking caps for sockets B BRE..200.CAZ A B M BRE..200.CAZ BRE..200.CAZ M BRE..200.CAZ BRE..200.CAZ ø 3.5 Body material: Chrome-plated brass (i 3 μm) anyard material: Stainless steel Crimp ferrule material: ickel-plated brass + polyolefin Maximum operating temperature: 135 C Watertightness: IP68 according to IEC GCA Earthing washers A B GCA T GCA.0S.255.T GCA.1S.255.T GCA.2S.255.T GCA.3S.255.T Material: CuSnZn plated brass (2 μm) 15

18 Bend relief Bend relief Cable ø A min. max. Bend relief Cable ø A min. max. GMA DG GMA DG GMA.2B.040.DG GMA.2B.045.DG GMA DG GMA.2B.050.DG GMA DG GMA.2B.060.DG GMA DG GMA.2B.070.DG GMD DG GMA.2B.080.DG GMD DG GMD DG GMA.3B.050.DG GMA.3B.060.DG GMA.0B.025.DG GMA.0B.030.DG GMA.3B.070.DG GMA.3B.080.DG GMA.0B.035.DG GMA.3B.090.DG GMA.0B.040.DG GMA.0B.045.DG ote: all dimensions are in millimetres. GMA.1B.025.DG GMA.1B.030.DG GMA.1B.035.DG GMA.1B.040.DG GMA.1B.045.DG GMA.1B.054.DG GMA.1B.065.DG Ref. Colour Ref. Colour Ref. Colour A blue J yellow R red B G white grey M brown black S V orange green ote: the last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table above and replace the letter «G» by the letter of the required colour. 16

19 Tooling DCG Spanners for hexagonal nuts B of the nut DCG GEA DCG GEA.0S.240. DCG T GEA.1S.240. DCG T GEA.2S.240. DCG GEA.3S.240. Material: blackened steel DCA Spanners for hexagonal nuts with locator for flats on socket thread B of the nut max DCA DCA GEA GEA.0S.240. DCA T GEA.1S.240. DCA T GEA.2S.240. DCA GEA.3S.240. Material: blackened steel DCH Spanners for conical nuts A B of the nut DCH P DCH P DCH P DCH P Material: dark grey polyurethane GEC C GEC.0S.240.C GEC.1S.240.C GEC.2S.240.C 17

20 S1 DCP Flat spanners for collet nut M M S1 S1 DCP TC DCP TC DCP TC Material: chrome-plated steel DCH Spanners for notched nuts A B of the nut DCH PA GEG C DCH PA GEG.0S.240.C DCH PA GEG.1S.240.C DCH PA GEG.2S.240.C Material: blue polyurethane DCP Set of flat spanners for collet nuts S1 S2 M M S1 S2 DCP..110.T DCP..110.T DCP..110.T DCP..110.T Material: blackened steel 18

21 Crimping tools for electrical contacts Manual crimping tools Fig. A Fig. B contact ø contact ø contact ø (Fig. A) (Fig. B) (Fig. B) DPC V 1) DPC A 2) DPC V MH860 1) AF8 2) M300BT ) ) 1) According to specification MI-C-22520/ ) According to specification MI-C-22520/1-01. Supplier EMO DAIES ASTRO Pneumatic crimping tools Supplier DPC C EMO BAMAR BUCHAA According to specification MI-C-22520/7-01. For EMO contacts ø mm DCK Retention testing tools for crimp contacts and 1.3 mm diameter Testing tool part number For male For female contact contact Contact Test force () F DCK RC DCK RC DCK RM DCK RM DCK RC DCK RM DCK RC DCK RM

22 DCE Positioners for crimp contacts ø and 1.3 mm Types ø (mm) A C Fig. Conductor AWG Positioners part number For male For female contact contact DCE VC DCE VM DCE VC DCE VM male female These positioners are suitable for use with both manual and pneumatic crimping tools according to the MI-C-22520/7-01 standard. 304 / / / DCE VC DCE VM DCE BVC DCE BVM DCE BVC DCE BVM DCE AVC DCE AVM Fig. 1 ø C 306/307/ DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM ø C / / DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM Fig. 2 ø C 306/307/ /307/ /314/ DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM ø C /306/307 /306/ DCE BVC DCE BVM DCE BVC DCE BVM /306/ DCE CVC DCE CVM 308/ DCE BVC DCE BVM 308/ DCE BVC DCE BVM ote: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MI-C-22520/1-01 or /7-01. Our technical department is at your disposal to study and propose a solution to all your applications. 308/ /314/316/318/ /314/316/318/ /309/ /309/ DCE AVC DCE AVM DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM DCE BVC DCE BVM 312/314/316/ DCE BVC DCE BVM 312/314/316/ DCE BVC DCE BVM 320/322/324/326/ DCE BVC DCE BVM 320/322/324/326/ DCE BVC DCE BVM 20

23 DCE Turret for crimp contacts and 4.0 mm diameter Types ø (mm) A C Fig. Conductor AWG Positioners part number DCE BVCM DCE BVCM DCE BVCM DCE BVCM ote: these turrets can be used with manual crimping tool according to MI- C-22520/1-01 standard. /304/ DCE.91..BVCM DCE BVCM /304/ DCE BVCM 305/306/ DCE BVCM 305/306/ DCE BVCM DCF Automatic extraction tools for crimp contacts Types Contact (mm) Extractors part number for male and female contacts DCF T DCF T DCF T / DCF T DCF T 306/307/ DCF T / DCF T DCF T 306/307/ DCF T 310/314/ DCF T DCC A 1) DCF T /306/ DCF T 308/ DCF T 312/314/316/318/ DCF T /304/ DCF.91..5T DCC A 1) 305/306/ DCF T 308/309/ DCF T 312/314/316/ DCF T 320/322/324/326/ DCF T ote: 1) this model is thumb-operated. 21

24 PCB drilling pattern Fixed socket with straight print contact A B A B C A B C A B C A B C 306 A B C A B C 308 A B C A B C A B C D H A B C D H D ø H A B C D H ote: all views are from the side of the socket. 22

25 ø 0.6 ø A B C H I 316 D A B D H H ø H I D E A B D E H D E A B C D E H ø H ø H D E ø H A B C D E H ø 0.6 D ø H B C D H D E ø H ø 8.8 C D E H D ø H B C D E H ø 0.6 ø 0.6 ø E ' ø 1.6 ø 4.2 ø ' ø 2.1 ø 5.6 ø ' ' 2.2 ø 5.7 ø ø ø 7 ø 0.6 ø ' ote: all views are from the side of the socket. 23

26 Cable assembly T S ø contact (mm) Cable stripping lengths (mm) Solder Crimp S T S T 304 / 306/307/ / 306/307/ /314/316 /306/ / /314/316/318/ /332 / /306/ / /314/316/ /322/324/326/

27 Product safety notice PEASE READ AD FOOW A ISTUCTIOS CAREFUY AD COSUT A REEVET ATIOA AD ITERATIOA SAFETY REGUATIOS FOR YOUR APPICATIO. IMPROPER HADIG, CABE ASSEMBY, OR WROG USE OF COECTORS CA RESUT I HAZARDOUS SITUATIOS. 1. SHOCK AD FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HADIG Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AD OPERATIG VOTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute. 5. CE MARKIG CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMETS The EMO Group reserves the right to modify and improve to our products or specifications without providing prior notification. Data subject to change o reproduction or use without express permission of editorial or pictorial content, in any manner. EMO reserve the right at all times to modify and improve specifications without any notification. 25

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