55F Fork Positioner ARTS MANUAL. cascade Cascade is a Registered Trademark of Cascade Corporation. Manual Number R-0

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1 P ARTS MANUAL Fork Positioner Product I. D. Numbers -HB-002 through 55E-HB-006 -HS-001 through -HS-021 Special Engineered Options Not Included Manual Number R-0 Cascade is a Registered Trademark of Cascade Corporation

2 About This Manual Introduction This manual shows the parts breakdown for specific Fork Positioner serial numbers. To find the correct pages for your attachment, locate the nameplate attached to the back of the frame on the left side. If the nameplate is missing all necessary information is stamped into the frame at the same location. Locate your serial number on the following pages. To the right of the serial number you will find the page numbers that apply to your attachment. Nameplate Patent Plate FP0032.eps Ordering Parts Customers - Cascade parts, service literature and videos are available through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts, service literature or videos contact: Cascade Parts Depot 2501 Sheridan Avenue Springfield, Ohio 5505 Telephone: Telex: FAX: WARNING: For the safety of yourself and others, DO NOT install any parts, unless you have thoroughly reviewed the appropriate installation and service manuals. For additional information, call CAS-CADE ( )

3 Serial Number Index Mounting Hydraulic Fork Positioner Non-Flow & Installation Sequence Solenoid Back- Serial Group Group Cylinders Flow Divider Group Valve Group Valve Group rest Number Page Page Page Page Page Page Page Page -HB , HB , HB , HB , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , HS , i

4 Cascade is a Registered Trademark of Cascade Corporation Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: Cascade Corporation P.O. Box 360 Springfield, Ohio 5501 Master Service Manual Part No Includes all Service manuals listed in a 3-ring binder for $ O PERATOR S GUIDE cascade GA0006.eps PART NO. DESCRIPTION Parts Manual Service Manual Operators Guide Installation Instructions Servicing Cascade Cylinders-VHS Tool Catalog Literature Index Order Form Safety Decals Part No (5) Places FP0033.eps ii

5 Mounting Group Non-Sideshifting FP0039.eps Reference: BC-101 SK Non-Sideshifting Mounting 37" Non-Sideshifting Mounting 1" Non-Sideshifting Mounting 9" Frame 37" Frame 1" Frame 9" Anchor Bracket 37" Anchor Bracket 1" Anchor Bracket 9" Carriage width. Includes items 2 through Center Bearing 9" only Lower Hook Capscrew, M16x2,0x Washer Nut Lower Bearing Upper Bearing 1

6 Mounting Group Sideshifting 1 2 ^ $ 6 0 % # * & Reference: BC-101 SK S ! FP0030.eps Sideshifting Mounting 37" Sideshifting Mounting 1" Sideshifting Mounting 9" Frame 37" Frame 1" Frame 9" Anchor Bracket 37" Anchor Bracket 1" Anchor Bracket 9" Fitting, Center Bearing 9" only Clevis Pin Hairpin Cotter Carriage width. Includes items 2 through 17. See page 3 for parts breakdown Cylinder Assembly Washer (orifice.085) Lower Hook Capscrew, M16x2,0x Washer Nut Lug Spacer Lockwasher Upper Bearing Lower Bearing Hose 2

7 Sideshift Cylinder ! 9 0 # FP0029.eps Cylinder Assembly Nut Seal Piston Wiper Back-up Ring Washer (orifice.085) Shell Rod O-Ring Back-up Ring Retainer Retaining Ring Snap Ring Seal Service Kit Included in Service Kit

8 Hydraulic/Fork Group fl fi # ^ &! Reference: BC-101 SK-5981 % * 9 78 ( ) FP0031.eps Hydraulic Group 37" Hydraulic Group 1" Hydraulic Group 9" Fork Group Cylinder Assembly L. H. 37" Cylinder Assembly L. H. 1" Cylinder Assembly L. H. 9" Cylinder Assembly R. H. 37" Cylinder Assembly R. H. 1" Cylinder Assembly R. H. 9" Hose 37" Hose 1" Hose 9" Hose 37" Hose 1" Hose 9" Hose Hose 37" Hose 1" Hose 9" Carriage width. See page 5 for parts breakdown. See page 6 for parts breakdown Fork Carrier Lug Bearing Capscrew Lockwasher Eyebolt Capscrew Lockwasher Capscrew Pin Block Grommet Clevis Pin Hairpin Cotter Capscrew Grease Fitting Setscrew Jam Nut Cable Tie Fitting, - Includes items 1 through 6. Includes items 7 through 26.

9 Left Hand Cylinder $% FP001.eps Cylinder Assembly 37" 5839 Cylinder Assembly 1" Cylinder Assembly 9" Shell 37" Shell 1" Shell 9" Rod 37" Rod 1" Rod 9" Retainer Piston Rod End Nut Rod Wiper Rod Seal O Ring Back up Ring O Ring Piston Seal Piston Nut Retaining Ring Snap Ring Service Kit Carriage width. Included in Service Kit

10 Right Hand Cylinder $ % FP0028.eps Cylinder Assembly 37" Cylinder Assembly 1" Cylinder Assembly 9" Shell 37" Shell 1" Shell 9" Rod 37" Rod 1" Rod 9" Retainer Piston Rod End Nut Rod Wiper Rod Seal O Ring Back up Ring O Ring Piston Seal Piston Nut Retaining Ring Snap Ring Service Kit Carriage width. Included in Service Kit

11 Non-Flow Divider Group Non-Flow Divider Group Valve Valve Body Fitting, Fitting, O-Ring Capscrew Lockwasher Fitting, Fitting, Fitting, Includes items 1 through. FP003.eps Flow Divider Group # Flow Divider Group Valve Valve Body Cartridge-Combiner Fitting, Fitting, Fitting, Service Kit Capscrew Lockwasher O-Ring Fitting, Fitting, Fitting, Fitting, - Includes items 1 through 7. 0! FP0035.eps 7

12 Sideshifting Installation Group FP0036.eps Installation Group Bracket Capscrew, M10X Lockwasher 2 25 Fitting, Hose 8

13 Sequence Valve Group %! $ # ^ & 3 7 FP0037.eps Sequence Valve Group Sequence Valve Valve Body Fitting, Fitting, Cartridge Check Valve Cartridge Sequence Valve Fitting, Fitting, Service Kit Service Kit Capscrew, M8x1,25x Lock Nut Capscrew Lockwasher Bracket Tube Tube Hose Includes items 1 through 9. 9

14 Solenoid Valve Group $ % & * # 8 3 ^ FP0038.eps Solenoid Valve Group Solenoid Valve Valve Body Solenoid Cartridge Coil 12V Coil 2V Coil 36V Coil 8V Coil 72V Fitting, Fitting, Fitting, Service Kit Capscrew, M8x1,25x Lock Nut Capscrew Lockwasher Bracket Tube Tube Diode Fitting, Hose Includes items 1 through 8. 10

15 Backrests FP000.eps Backrest 37"x36" Backrest 37"x8" Backrest 37"x60" Backrest 1"x36" Backrest 1"x8" Backrest 1"x60" Backrest 9"x36" Backrest 9"x8" Backrest 9"x60" Lockwasher Capscrew Width by Height. 11

16 PART NUMBER Recommended Spare Parts List Fork Positioner ATTACHMENTS SERVICED MOUNTING GROUP Upper Bearing Lower Bearing Center Bearing (9" carriage width only) Lower Hook Clevis Pin (sideshifting only) SIDESHIFT CYLINDER Cylinder Assembly Service Kit 1 2 HYDRAULIC / FORK GROUP Hose Hose (item 3 page ) Hose (item page ) Hose (item 5 page ) Hose (item 6 page ) Grommet Clevis Pin Fork Carrier Eyebolt Pin Bearing 2 8 FORK POSITIONER CYLINDER Cylinder Assembly R. H Cylinder Assembly L. H Service Kit 2 8 FLOW DIVIDER VALVE Valve Assembly Service Kit Cartridge O-Ring 2 6 SEQUENCE VALVE (optional) Sequence Valve Assembly Tube (rod end) Tube (head end) Hose Cartridge - Relief Valve Service Kit Cartridge - Check Valve Service Kit SOLENOID VALVE (optional) Solenoid Valve Assembly Tube (rod end) Tube (head end) Hose Cartridge Service Kit Diode PAINT oz. Aerosol Cascade Black PUBLICATIONS Parts Manual Service Manual Installation Instruction Operator's Guide Tool Catalog Literature Index Order Form VIDEOS Servicing Cascade Cylinders See specific parts page. DESCRIPTION 12

17 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO QTY PART NO PART NO DESCRIPTION PRICE GA0061.eps

18 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 2501 Sheridan Avenue Springfield, Ohio 5505 Tel: Telex: FAX: Cascade Hydraulics Ltd Timberlea Blvd. Mississauga, Ontario Canada LW-M6 Tel: Telex: FAX: Cascade GmbH Klosterhofweg Monchengladbach 3 B.R. Deutschland Tel: Telex: casc d FAX: Cascade N.V. Ruukinkatu Kotka Finland Tel: Telex: casfi sf FAX: Cascade N.V. European Headquarters P.O. Box AB Almere-Haven Achterwerf CB Almere-Haven The Netherlands Tel: Telex: 0838 case nl FAX: Cascade N.V. Benelux Sales and Service P.O. Box AD Diemen Weesperstraat AP Diemen The Netherlands Tel: Telex: 195 casc nl FAX: Cascade (UK) Ltd. 15, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S13 9NQ England Tel: /5/6/7 Telex: 5725 cascsh g FAX: Cascade Italia s.r.l. Via Tolstoi 39 Ind. Fraz. Zivido S. Giuliano Milanese Milano Italy Tel: Telex: casc it FAX: Cascade Scandinavia Hydraulik A.B. Muskötgatan 17-(E.8-9) Helsingborg Sweden Tel: Telex: casc hbgs FAX: Cascade France S.A.R.L. 11, Rue Jean Charcot Zone Industrielle Sud B.P Morangis Cedex France Tel: (1) Telex: cascade f FAX: (1) Cascade Hispania S.A. Avenida De La Fabregada, 7 Hospitalet De Llobregat Barcelona Spain Tel: Telex: 5018 casc e FAX: Cascade Japan Ltd , Torikai Kami Settsu, Osaka Japan, 566 Tel: Telex: CASCFE FAX: Cascade Materials Handling (Aust.) Pty. Ltd. (Incorporated in N.S.W.) 121 Long Street Smithfield, N.S.W. 216 Australia Tel: Te/Ac: Cable: Cascaus FAX: Cascade Materials Handling (Aust.) Pty. Ltd. E Winterton Road Clayton, Victoria 3168 Australia Tel: Cable: Casmel Cascade (Africa) Pty. Ltd. P.O. Box 625, Isando A Steel Road, Sparton, Kempton Park South Africa Tel: /2/3//5 Telex: S.A. c Cascade Corporation Part Number