M SERIES CONNECTORS RATCHET COUPLING

Transcription

1 SERIES COECTORS RATCHET COULIG

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3 Introduction This catalogue gives the complete description of LEO series connectors. series connectors are lightweight triplestart ratchet coupling type connectors designed for avionics, aerospace, military, security, motorsport and heavy duty applications. The LEO manufacturing programme has been extended to almost 4 series divided into 7 product families with specific mating and environmental characteristics. Each series includes a wide variety of plug, socket and coupler models, available in contact configurations adapted to all round cables. Watertight models are also available. Since LEO connectors are perfectly screened and designed to guarantee very low resistance to shell electrical continuity, they are particularly adapted to applications where electromagnetic compatibility (EC) is important. Technical Characteristics aterials and Treatments Outer shell Conical nut Earthing crown Coupling nut Ratchet Hexagonal nut Component ale crimp contact Female crimp contact Clips Insulator O-ring Sealing resin Cable rear seal Spring Shell material code aterial (Standard) C rass (US C 385) Aluminium alloy (AA 66A or AA 63) rass (US C 385) Aluminium alloy (AA 66A or AA 63) ronze (US C 544) or special brass rass (US C 385) Aluminium alloy (AA 66A or AA 63) Special EEK rass (US C 385) Aluminium alloy (AA 66A or AA 63) rass (US C 345) ronze (US C 544) Cu-e or special steel EEK Silicone F/FK (Viton ) Epoxy (Araldite or Stycast ) Fluorosilicone Stainless steel Surface treatment (µm) chrome nickel gold otes Cu i Cr Cu i Cu i Au ) ) without treatment otes: standards for surface treatment are as follows: chrome-plated FS QQ-C-3; nickel-plated FS QQ--9A or IL DTL 3119; gold-plated ISO ) anthracite colour. Environmental performance Characteristics Value IEC international IL-spec tests Operating temperature (mated) Ingress protection index Fungus Flammability Fluid contamination 1) Sand and dust ) Lightning strike Altitude-low temp 3) Salt fog 4) Thermal shock Altitude immersion Air leakage 5) Humidity - 55 C/+ C I 68 (at m, 15Hr) IEC 659 Satisfied - by material analysis IL-STD 81F sec. front and back face EIA A Fuels, gasoline, hydraulic oils, solvents, de-icing IL-STD-81F method 54 6 hr, 55 C, blowing < 15 µm dust IL-STD 81F K amps - 6 times EIA C; 4 feet and 4 VAC EIA A Alum. shell (slight pitting after 48Hr), rass shell (5Hr) IEC test 11f EIA cycles: -65 C to +15 C IEC EIA test condition IV o moisture on contacts EIA < 1-7 mbar. l/sec (Helium) IEC b IL-STD-1344 method days at 95% IEC 668- EIA method IV ote: 1) Connectors immersed at both 7 C and 5 C according to specification. Connectors are then inspected, no visual signs of damage seen. Fuels: Kerosene, J4, (ato F4) at 7 C +/- C. Gasoline: AS Hydraulic oils: ineral oil based IL-H-566. Solvents: Isopropanol. De-icing fluids: 5% ethylene glycol. ) o signs of damage, connectors opened and closed without difficulty. Dust or sand was not inside connector. 3) Wired mated connectors = no voltage breakdown, shell to all contacts (connected together) w/4 VAC after 1 hour at 65 C at 4 feet altitude. 4) Corrosion resistance. Inspection: salt deposits shall be removed by gentle wash in running water with light brushing using soft brush. Aluminium Shell (material code: ) max: 96 hours. rass shell (material code: C) over 5 hours. 5) Only for vacuumtight model (HE ) 1

4 Electrical performance Characteristics Value IEC international IL-spec tests Insulation resist. (at ambient temp.) 6) Dielectric withstanding volt. (sea level) Contact resistance Current rating Shell to shell conductivity Shielding effectiveness, low frequency Shielding effectiveness, high frequency > 1 1 Ω, > 1 1 Ω (after humidity) IEC 651- test 3a EIA See table page IEC 651- test 4a EIA-364- See table below 7) IEC 651- test a EIA See insulator configuration page IEC test 5a < 1.5mΩ IEC EIA d up to 1GHz EIA d (3GHz), 58 d (6GHz), 4 d (1GHz) EIA ote: 6) After humidity test: 1 days at 95% RH according to IEC Insulation resistance measured between the contacts and contact/shell. Contact resistance 7) IEC 651- test a Value (mm) mω otes: 7) after 5 mating cycles and the salt spray test according to IEC test 11 f. echanical performance Characteristics Value IEC international IL-spec tests Endurance Gunfire vibration Vibration-Sine 8) Vibration-Random Shock Acceleration Contact retention Torque 3 cycles IEC test 9a EIA to Hz, 3 axis (Apache helicopter) IL-STD-81F method g, 3 axis, 1 hr IL-STD- method 4-G 5- Hz, 37.8 g rms-3 axes; 4h amb IEC EIA test cond. V letter I 3 g - 3 msec IEC EIA condition D 5 g acceleration IL-STD , A > (ø.7mm), > 3 (ø.9 mm) IEC test 15a See table below ote: 8) Amplitude: 3G. Frequency: 1 to Hz. Time per axis: 4 hours (, Y, Z). o signal discontinuity above 1 µs. Coupling torque tightning (.cm) Coupling torque untightning (.cm) Coupling torque tightning (.cm) Coupling torque untightning (.cm) ) ) 54 ote: 9) Higher contact density = larger torque force.

5 The connector offers a new innovative design for avionics, aerospace, military, security, motorsport and heavy duty applications. ade of high-strength aluminium, this connector is one of the lightest and most compact of the LEO product line. A one-grip ratchet screw system enables quick and secure coupling of the connectors. The arctic grip makes it easy to manipulate the connector while wearing gloves or when the connector is located in a difficult to access area. Features Ratchet-coupling mechanism Quick mating: less than 3/4 turn to seat Compact design for space savings Lightweight Oil and fuel resistant High vibration and shock resistance 36 screening for full EC shielding Sealed to I68 when mated Colour coding / keying Reverse sex configuration Scoop proof in configuration from to 114 contacts Threaded for IL-DTL-38999L backshell etal housing models (page 5) Straight plugs Fixed sockets Free sockets F EG V F EG V F EC V H FG EC F H FG ED E F FG ED US models Watertight model (unmated) Straight plugs Fixed sockets Fixed socket F FG EG EG HE 3

6 art umbering System lug F L C FG L C Free socket L T Fixed socket HE L : (page 5) Alignment key: (page 15) : (page 5) Insert configuration: (page 16) Variant: T = old stop =otted =IL-DTL-38999L shell thread Contact: (page 18) Insulator: L = EEK Housing: (page 17) art umber Example Straight plug: F..35.LC = straight plug with key (), series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, EEK insulator, male crimp contacts. Straight plug: FG..35.LC = straight plug with key (), arctic grip, series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, EEK insulator, male crimp contacts and with IL-DTL-38999L thread for additional backshell (not supplied). Free socket:..35.t = free socket with key (), series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, EEK insulator, female crimp contacts and mold stop. Fixed socket: HE..35.L = fixed socket, nut fixing, with key (), series, multipole type with 5 contacts, outer shell in anthracite nickel-plated aluminium alloy, EEK insulator, female print contacts, watertight. art Section Showing Internal Components Fixed socket Straight plug outer shell o-ring hexagonal nut insulator female contact earthing crown outer shell insulator male contact rear seal tightening screw ratchet mechanism spring 4

7 etal housing models F Straight plug, key () or keys (, R, S, T, U, V, W and ) with knurled grip A C D Ls Lr ø D F F F F F F F F art number example: F..35.LC ote: Ls = standard gender, Lr = reverse gender F Straight plug, key () or keys (, R, S, T, U, V, W and ) with knurled grip and mold stop A C D F Ls Lr ø F ø D 1.5 F F F F F F F F art number example: F..35.LCT ote: Ls = standard gender, Lr = reverse gender F Straight plug, key () or keys (, R, S, T, U, V, W and ) with knurled grip and IL-DTL-38999L shell thread A C e Ls Lr Code 1) e 9 F F F F F F F x A x x C.5. 18x C x D x E x G art number example: F..35.LC ote: Ls = standard gender, Lr = reverse gender. 1) IL-DTL-38999L shell size code (backshell not supplied) 5

8 FG Straight plug, key () or keys (, R, S, T, U, V, W and ) with arctic grip A C D Ls Lr ø D FG FG FG FG FG FG FG FG art number example: FG..35.LC ote: Ls = standard gender, Lr = reverse gender FG Straight plug, key () or keys (, R, S, T, U, V, W and ) with arctic grip and mold stop A C D F Ls Lr ø F ø D FG FG FG FG FG FG FG FG art number example: FG..35.LCT ote: Ls = standard gender, Lr = reverse gender FG Straight plug, key () or keys (, R, S, T, U, V, W and ) with arctic grip and IL-DTL-38999L shell thread A C e Ls Lr Code 1) e 9 FG FG FG FG FG FG FG x A x x C x C x D x E x G art number example: FG..35.LC ote: Ls = standard gender, Lr = reverse gender. 1) IL-DTL-38999L shell size code (backshell not supplied) 6

9 EG Fixed socket, nut fixing, key () or keys (, R, S, T, U, V, W and ) C D e E Ls Lr S1 S S 1 e EG EG EG EG EG EG EG EG x x x x x x x x S E maxi D art number example: EG..35. anel cut-out (page 3). ote: Ls = standard gender, Lr = reverse gender EG Fixed socket, nut fixing, key () or keys (, R, S, T, U, V, W and ) for printed circuit C D e E G Ls Lr S1 S e S 1 S G EG EG EG EG EG EG EG EG x x x x x x x x D E maxi art number example: EG..35.L anel cut-out (page 3). C drilling pattern (page 4). ote: Ls = standard gender, Lr = reverse gender EC Fixed socket with two nuts, key () or keys (, R, S, T, U, V, W and ) A C E e G Ls Lr S1 S S3 S 3 S 1 e EC EC EC EC EC EC EC EC x x x x x x x x E maxi G S art number example: EC..35. anel cut-out (page 3). ote: Ls = standard gender, Lr = reverse gender. This model is not I68 (no panel sealing). 7

10 EC Fixed socket with two nuts, key () or keys (, R, S, T, U, V, W and ) for printed circuit A C E e G Ls Lr S1 S S3 5.6 S 3 S 1 e EC EC EC EC EC EC EC EC x x x x x x x x E maxi S art number example: EC..35.L G anel cut-out (page 3). C drilling pattern (page 4). ote: Ls = standard gender, Lr = reverse gender ED Fixed socket with square flange, key () or keys (, R, S, T, U, V, W and ) A C G H K Ls Lr V K ED ED ED ED ED ED ED ED H ø V G art number example: ED..35. anel cut-out (page 3). ote: Ls = standard gender, Lr = reverse gender ED Fixed socket with square flange, key () or keys (, R, S, T, U, V, W and ) for printed circuit A C G H K Ls Lr V 5.6 K ED ED ED ED ED ED ED ED H ø V 4.5 G art number example: ED..35.L anel cut-out (page 3). C drilling pattern (page 4). ote: Ls = standard gender, Lr = reverse gender 8

11 E Fixed socket, nut fixing, key () or keys (, R, S, T, U, V, W and ) with mold stop (back panel mounting) A C D E e Ls Lr R S1 S ø F ø D L S 1 e E E E E E E E E x x x x x x x x E maxi S R art number example: E..35.T anel cut-out (page 3). ote: this model is only available with mold stop. The dimensions «F» and are the same as the models. Ls = standard gender, Lr = reverse gender. F Fixed socket with square flange, key () or keys (, R, S, T, U, V, W and ) with mold stop A C D E F G H K Ss Sr V ø E ø F ø D Ss/Sr K G F F F F F F F F art number example: F..35.T H ø V 1.5 anel cut-out (page 3). ote: this model is only available with mold stop. The dimensions, and are the same as the models. Ss = standard gender, Sr = reverse gender. F Fixed socket with square flange, key () or keys (, R, S, T, U, V, W and ) with IL-DTL-38999L shell thread A C e E G H K Ss Sr Code 1) ø E e Ss/Sr 9 K G F F F F F F F x A x x C x C x D x E x G H ø 3.3 art number example: F..35. anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender. 1) IL-DTL-38999L shell size code (backshell not supplied) 9

12 Fixed socket with antivibration flange, key () or keys (, R, S, T, U, V, W and ), holes fixing A C D G H Ss Sr H Ss/Sr ø D A G art number example:..35. anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender Fixed socket with antivibration flange, key () or keys (, R, S, T, U, V, W and ), holes fixing with mold stop A C D F G H Ss Sr H ø F ø D Ss/Sr A G art number example:..35.t anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender Fixed socket with antivibration flange, key () or keys (, R, S, T, U, V, W and ), holes fixing with IL-DTL-38999L shell thread A C e G H Ss Sr Code 1) H e 9 Ss/Sr A x A x x C x C x D x E x G 3.3 G art number example:..35. anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender. 1) IL-DTL-38999L shell size code (backshell not supplied) 1

13 V Fixed socket with antivibration square flange, key () or keys (, R, S, T, U, V, W and ) A C D G H Ss Sr V ø D Ss/Sr V V V V V V V V art number example: V..35. H ø V G anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender V Fixed socket with antivibration square flange, key () or keys (, R, S, T, U, V, W and ) with mold stop A C D F G H Ss Sr ø F ø D Ss/Sr V V V V V V V V art number example: V..35.T H ø V 1.5 G anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender. The dimension «V» is the same as the V models without mold stop. V Fixed socket with antivibration square flange, key () or keys (, R, S, T, U, V, W and ) with IL-DTL-38999L shell thread A C e G H Ss Sr V Code 1) e 9 Ss/Sr V V V V V V V x A x x C x C x D x E x G art number example: V..35. H ø V G anel cut-out (page 3). ote: Ss = standard gender, Sr = reverse gender. 1) IL-DTL-38999L shell size code (backshell not supplied) 11

14 Free socket, key () or keys (, R, S, T, U, V, W and ) with knurled grip A C D Ls Lr ø D art number example:..35. ote: Ls = standard gender, Lr = reverse gender Free socket, key () or keys (, R, S, T, U, V, W and ) with knurled grip and mold stop A C D F Ls Lr ø F ø D art number example:..35.t ote: Ls = standard gender, Lr = reverse gender H Free socket, key () or keys (, R, S, T, U, V, W and ) with arctic grip A C D Ls Lr ø D H H H H H H H H art number example: H..35. ote: Ls = standard gender, Lr = reverse gender 1

15 H Free socket, key () or keys (, R, S, T, U, V, W and ) with arctic grip and mold stop A C D F Ls Lr ø F ø D H H H H H H H H art number example: H..35.T ote: Ls = standard gender, Lr = reverse gender Watertight model (unmated) HE Fixed socket, nut fixing, key () or keys (, R, S, T, U, V, W and ) for printed circuit, watertight (back panel mounting) A C e E H Ls Lr R S1 S S 1 H 3 e HE HE HE HE HE HE HE HE x x x x x x x x E maxi R S art number example: HE..35.L anel cut-out (page 3). C drilling pattern (page 4). ote: Ls = standard gender, Lr = reverse gender 13

16 US models F Straight plug, key (W) or key (R) with knurled grip and mold stop art number F..UA.AT FG Straight plug, key (W) or key (R) with arctic grip and mold stop art number FG..UA.AT ø 5.8 ø 3.9 ø.7 ø 8 ø EG Fixed socket, female to female, nut fixing, key (W) or key (R) S art number EG..UA. 4 x 1 ø 8 ø 5.8 ø 3.9 ø.7 ø 8 ø S 3 4 maxi

17 β EG Fixed socket, nut fixing, key (W) or key (R) S art number EG..UA.L Alignment Key Alignment Key and olarized Keying System series connector model part numbers are composed of three letters. The LAST LETTER indicates the keys corresponding to a particular contact type. For example, straight plugs with,, R, U or W keys, are fitted with male contacts; whereas with S, T, V or keys, plugs are fitted with female contacts. Sockets with,, R, U or W keys, are fitted with female contacts; whereas with S, T, V or keys, sockets are fitted with male contacts. to 4 x 1 to ø 8 S 3 4 maxi 9.4 Front view of a socket γ Front view of a socket γ α β δ U S T W R V b of keys 3 b of keys 5 β Angles Angles α β γ δ γ Colour code blue yellow green red orange Colour code blue yellow red orange Contact type lug Socket male female female male Contact type lug Socket male female female male 15

18 Insert configuration ultipole AWG Test voltage (kv rms)1) Contact-contact Test voltage (kv rms)1) Contact-shell Rated current (A)1) Contact type rint (straight)) Crimp 3 (mm) 1 umber of contacts tbd tbd tbd øa 1 ale crimp contacts for plug Female crimp contacts for sockets ote: 1) Test voltage according to IEC 651- test 4a. ) For EG, EC, ED, HE socket. 16

19 ultipole AWG Test voltage (kv rms)1) Contact-contact Test voltage (kv rms)1) Contact-shell Rated current (A)1) Contact type rint (straight)) Crimp 3 (mm) 1 3 umber of contacts tbd tbd tbd UA n.a øa 1 ale crimp contacts for plug Female crimp contacts for sockets 3) 3) Solder ote: 1) Test voltage according to IEC 651- test 4a. ) For EG, EC, ED, HE socket. 3) Front view. Housings Outer shell Ref. C aterial Surface treatment rass Aluminium alloy Chrome ickel1) ote: 1) anthracite colour. 17

20 Contacts Crimp contacts for plugs, free or fixed sockets There are forms of crimp barrels: per fig. 1, the standard design per fig., with reduced crimp barrel for small conductors. Fig. 1 Fig. Ref. Contact type Ref. Contact type C D ale crimp (fig. 1) ale crimp (fig. ) ale straight print Female crimp (fig. 1) Female crimp (fig. ) Female straight print Dimension of crimp barrels Type Contact Form (mm) (mm) per fig. Ref. contact type ale Female Conductor AWG Section (mm ) min. max. min. max. art number For male contacts For female contacts C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EG..66.ZZ EG..661.ZZ EG..655.ZZ EG..656.ZZ C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EG..66.ZZ EG..661.ZZ EG..655.ZZ EG..656.ZZ C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EG..66.ZZ EG..661.ZZ EG..655.ZZ EG..656.ZZ C FG..555.ZZC FG..556.ZZC EG..655.ZZ EG..656.ZZ C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EGW..66.ZZ EGW..661.ZZ EGW..655.ZZ EGW..656.ZZ C FG..555.ZZC FG..556.ZZC EGW..655.ZZ EGW..656.ZZ C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EGW..66.ZZ EGW..661.ZZ EGW..655.ZZ EGW..656.ZZ C C FG..56.ZZC FG..561.ZZC FG..555.ZZC FG..556.ZZC EGW..66.ZZ EGW..661.ZZ EGW..655.ZZ EGW..656.ZZ ote: according to IEC 635- standard, it is strongly not recommended to crimp monostrand cables. 18

21 Accessories F lanking caps for plugs sliding loop L art number F..1. AV F..1. AV F..1. AV F..1. AV F..1. AV F..1. AV F..1. AV F..1. AV A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page 17. GF lanking caps for plugs sliding loop L art number GF..1. AV GF..1. AV GF..1. AV GF..1. AV GF..1. AV GF..1. AV GF..1. AV GF..1. AV A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page 17. E lanking caps for fixed sockets ø 3.5 L art number E... AZ E... AZ E... AZ E... AZ E... AZ E... AZ E... AZ E... AZ A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page

22 F lanking caps for free sockets sliding loop L art number F... AZ F... AZ F... AZ F... AZ F... AZ F... AZ F... AZ F... AZ A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page 17. GE lanking caps for fixed sockets ø 3.5 L art number GE... AZ GE... AZ GE... AZ GE... AZ GE... AZ GE... AZ GE... AZ GE... AZ A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page 17. GF lanking caps for free sockets sliding loop L art number GF... AZ GF... AZ GF... AZ GF... AZ GF... AZ GF... AZ GF... AZ GF... AZ A C L ote: this cap is suitable for use with any alignment key configuration. The position of the part number indicates the housing material. See page 17.

23 GEA Hexagonal nuts for EC model art number A e L A e ø L GEA..41.RL GEA.E.4.RL GEA..41.RL GEA..41.RL GEA..41.RL GEA..41.RL GEA..41.RL GEA..41.RL x x x x x x x x1. 3. aterial: ickel-plated aluminium alloy (anthracite colour) GEA Hexagonal nuts for EG model A art number A e L e ø L GEA.S.4.RL GEA..4.RL GEA.E.4.RL GEA.1E.4.RL GEA.3S.4.RL GEA..4.RL GEA.3E.4.RL GEA..4.RL x x x x x x x x1. 5. aterial: ickel-plated aluminium alloy (anthracite colour) GEC Conical nut for models HE, EC, E art number A e L A e L GEC..4.R GEC.E.4.R GEC..4.R GEC..4.R GEC..4.R GEC..4.R GEC..4.R GEC..4.R x x x x x x x x1. 5. aterial: ickel-plated aluminium alloy (anthracite colour) Straight boot Elbow boot Heatshrink boot EFORE HEATIG EFORE HEATIG Supplier art number Straight Elbow 9 Cable ø min. (mm) AFTER HEATIG AFTER HEATIG Raychem A111-5/86 A11-5/86 A14-5/86 A111-5/86 A11-5/86 A14-5/ ote: request modified elastomer resistant to fluids with hot melt sealant. 1

24 Tooling DCE ositioners for crimp contacts Type Contact Form (mm) (mm) per fig. ositioners part number For male contacts For female contacts male female These positioners are suitable for use with both manual and pneumatic crimping tools according to the IL-C-5/7-1 standard. Fig. 1 Fig DCE.91.9.VC DCE.91.9.V DCE.91.7.VC DCE.91.7.V DCE.91.9.VC DCE.91.9.V DCE.91.7.VC DCE.91.7.V DCE.91.9.VC DCE.91.9.V DCE.91.7.VC DCE.91.7.V DCE.91.7.VC DCE.91.7.V DCE.91.9.VC DCE.91.9T.V DCE.91.7.VC DCE.91.7T.V DCE.91.7.VC DCE.91.7T.V DCE.91.9.VC DCE.91.9T.V DCE.91.7.VC DCE.91.7T.V DCE.91.9.VC DCE.91.9T.V DCE.91.7.VC DCE.91.7T.V ote: a wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either IL-C-5/1-1 or /7-1. Our technical department is at your disposal to study and propose a solution to all your applications. DCF Extractors for crimp contacts Contact ø.9.7 art number DCF LT DCF LT ote: this model is used for male and female contacts.

25 anel Cut-out Cut-outs ounting nut torque (on panel) EG-EC-HE-E EG EC/HE/E Torque (m) Cut-outs ED-V-F H +.1 ED V F H H H H Cut-outs H H

26 C drilling pattern Fixed socket with straight print contact For HE models For EG, EC and ED models +.1 4xø xø ø ø ø xø xø ø.5 4xø x ø.8 ø ' x ø x ø.8 8 x ø xø1 +.1 ø x ø xø ' +.1 4xø ' ø ø ø9 ø 5.7 4xø ø5 ø ' xø1 +.1 ø ' 1 5' ø 6. 1 x ø.8.3 3' 4 x ø 1 ø xø ø x ø ' 4 x ø xø x ø xø1 3 6 ø xø x ø.8 ø x ø.8 ø ø 3.8 x ø.8 x ø.8 3 x ø x ø '55'' 4 x ø '' ' ø x ø.8 4 ø ø 1.9 3' ø ø ' x ø.8 4xø1 1 6' ø '' ø ' ø 1. '' 4xø1 ø 4.4 ø

27 ø.8 4 x ø ø 6.9 ø11.1 ø ø x ø x ø ' 13 51' 6 55'3'' ø x ø x ø ø 1.8 ø14.96 ø ø.7 ø 6.3 ø 9.9 ø 13.5 ø ø 8 ø11.75 ø x ø '3'' 66 x ø ' x ø

28 Assembly instructions for plugs and sockets 1 FG H 1 L ±.5 T ± Cable preparation First place the heatshrink boot ➀ over the cable. Strip the cable accor ding to dimensions of the table, then widen the shield. L S T to ote: dimensions are in mm. S ±.5. Cable termination Crimp Crimp.1 With shielded cables, widen and pull the shield all the way to the back. Fix the appropriate positioner onto the crimping tool and set the selector to the number corresponding to the AWG of the conductor used as indicated on the positioner label. Fit the conductor into the contact ➁; make sure it is visible through the contact s inspection hole. Slide the conductor-contact assembly into the open crimping tool; make sure that the contact is pushed fully into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole.. Arrange the conductor-contact assemblies according to the markings, into the rear cable seal. ush them deeply into the insulator, using tweezers if necessary; check that all the contacts are correctly located in the insulator: 1) by verifying the alignment of the contacts at the front of the insulator and ) by gently pulling on each conductor. Verification should also be made using the appropriate retention testing tool. Steel tie-wrap band (~3 mm wide).3 ring the shield around the rear of connector. Secure it with a band-it tie-wrap (not furnished) to fix the shield in place. Cut off the possible shield surplus. Steel tie-wrap band (~3 mm wide) Heat Heat.4 ut the heatshrink boot in place and heat gently until it retracts. 6

29 Assembly instructions for plugs and sockets (with optional mold stop) 1 FG H 1 L ±.5 T ±. 1. Cable preparation Strip the cable accor ding to dimensions of the table, then widen the shield. L S T to ote: dimensions are in mm. S ±.5. Cable termination 1 1 Crimp Crimp.1 With shielded cables, widen and pull the shield all the way to the back. Fix the appropriate positioner onto the crimping tool and set the selector to the number corresponding to the AWG of the conductor used as indicated on the positioner label. Fit the conductor into the contact ➀; make sure it is visible through the contact s inspection hole. Slide the conductor-contact assembly into the open crimping tool; make sure that the contact is pushed fully into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole.. Arrange the conductor-contact assemblies according to the markings, into the rear cable seal. ush them deeply into the insulator, using tweezers if necessary; check that all the contacts are correctly located in the insulator: 1) by verifying the alignment of the contacts at the front of the insulator and ) by gently pulling on each conductor. Verification should also be made using the appropriate retention testing tool. Steel tie-wrap band (~3 mm wide).3 ring the shield around the rear of connector until the mold stop. Secure it with a band-it tie-wrap (not furnished) to fix the shield in place. Cut off the possible shield surplus. Steel tie-wrap band (~3 mm wide) Overmolding.4 Custom overmold cable assembly. Overmolding 7

30 otes 8

31 roduct safety notice LEASE READ AD FOLLOW ALL ISTUCTIOS CAREFULLY AD COSULT ALL RELEVET ATIOAL AD ITERATIOAL SAFETY REGULATIOS FOR YOUR ALICATIO. IROER HADLIG, CALE ASSELY, OR WROG USE OF COECTORS CA RESULT I HAZARDOUS SITUATIOS. 1. SHOCK AD FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. ated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components.. HADLIG Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. roper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 3 VAC and 4 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AD OERATIG VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by C board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 5 V/s and the test duration is 1 minute. 5. CE ARKIG CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. RODUCT IROVEETS The LEO Group reserves the right to modify and improve to our products or specifications without providing prior notification. Data subject to change o reproduction or use without express permission of editorial or pictorial content, in any manner. LEO reserve the right at all times to modify and improve specifications without any notification. 9

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