PDR circuit breaker - Ground fault Datasheet
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1 - Ground fault Datasheet protection device Features Blue housing 1-3 poles plus neutral 7-100mA Preciese, temperature independent operation Choise of time delays, terminals and actuator colours Application Under strained or heavy use, a motor and/or another load-generating component within the equipment will draw additional current from the power source; when this happens, the equipment s wires or components will overheat and may ultimately burn up. In addition to protecting the equipment, the entire electrical system including the control switches, wires, and power source must be protected from faults. A circuit protection device should be employed at any point where a conductor size changes. Many electronic circuits and components like transformers have a lower overload withstand threshold level than conductors such as wires and cables. These components require circuit protection devices featuring very fast overload sensing and opening capabilities. Description The PDR is an equipment ground fault protection device that combines hydraulic/magnetic circuit breaker and overload and short circuit protection and ground fault protection. This breaker senses and guards against faults to ground using a state of the art integrated circuit. This technology detects faults and when a fault occurs, the breaker trips and an LED illuminates. The LED gives a clear indication that the trip occurred as a result of leakage. This protection helps prevent serious equipment damage and fire. Railway compliancy All our circuit breakers are designed according: IEC /2/3/4 NF F /2/3 NF F16-101/102 EN EN EN EN IEC IEC NF F MIL Method 107D, condition A MIL-STD-202G, method 204C 1
2 Technical specifications Electrical characteristics Maximum voltage Current ratings Insulation resistance Dielectric strength Resistance, impedance AC, 480 WYE/277 VAC, 50/60 Hz 1, 2,5, 5, 7,5, 10, 15, 20, 25, 30, 35, 40 & 50A. For other ratings, consult factory. Minimum: 100MΩ at 500VDC 1960 VAC, 60Hz for one minute between all electrically isolated terminals. From line to load terminal (values based on series trip circuit breaker) Leakage to ground Standard must trip leakage current ratings Trip time Test button Leakage trip indicator 7, 10, 15, 30, 50 & 100 milliamps. For other ratings, consult factory. 300 ms 100%, 40ms 500% of must trip leakage current. On breaker face above actuator. Red LED on breaker face above actuator. 2
3 Technical specifications Physical characteristics Number of poles Length Width Depth Weight Standard colours Mounting Termination 2, 3 & 4 poles mm (4.2 inches) (included switched or unswitched neutral) 2-pole: 76.2 mm (3.0 inches) 3-pole: 95.3 mm (3.75 inches) 4-pole: mm (4.5 inches) 63.5mm (2.5 inches) 2-pole: g (16,0 oz.) 3-pole: g (21,4 oz,) 4-pole: g (26,9 oz.) Housing - blue; Actuator - black, red, or white Front panel or standard 35 mm rail (35 x 7.5 or 35 x 15 mm per DIN EN5002). Box lug Mechanical characteristics Endurance Trip free ON-OFF 6 per minute; with rated current & voltage. All PDR equipment leakeage circuit breakers will trip on overload or leakage to ground, even when actuator is forcibly held in the ON position. Environmental characteristics Operating temperature -10 C C Vibration, functional IEC 61373, Section 8, Table 1, Category 1, Class B, Body Mounted: Random vibration test for 30 minutes in each of the 3 mutually perpendicular axes. Total vibration time of 90 minutes. During the test the circuit breakers were subjected to tripping time measurements at 200% of rated current. MIL-STD-202G Method 204C: Withstands 0,060 inches excursion from 10-55Hz, and 10Gs Hz, at rated current. Instantaneous and ultrashort curves 90% of rated current. Shock NF F , Par : The circuit breakers were monitored for discontinuities (open and closed position) and powered at 100% of their rated current. The circuit breakers were subjected to a total of 18 shock pulses of 1/2 sine wave with a nominal time duration of 18 msec. and a peak acceleration of 30g s, 3 pulses in each direction of the 3 mutually perpendicular axes. IEC 61373, Par. 10, Table 3, Category 1, Classes A & B, Body Mounted: The circuit breakers were monitored for discontinuities (open and closed position), powered at 100% of their rated current and subjected to a total of 18 shock pulses of 1/2 sine wave with a nominal duration of 30msec and magnitude of 3g. (vertical and transverse) or 5g. (longitudinal), 3 pulses in each direction of the 3 mutually perpendicular axes. MIL-STD-202G: Withstands 100Gs, 6ms, sawtooth while carrying rated current. Instantaneous and ultra-short curves 90% of rated current. 3
4 Technical specifications Environmental characteristics Salt spray IEC , Severity Level 3: four (4) Salt Spray periods of two (2) hours each, at a temperature between +15 C, and +35 C and a 5% salt solution. Each 2-Hour Salt Spray period was followed by a Hour period in the humidity chamber at +40 C and 93% R.H. At the completion of he Fourth Salt Spray/ Humidity Period the Circuit Breakers were immediately subjected to a storage drying period of three (3) Days at +23 C and 45% - 50% R.H. The total test time for the entire Salt Mist Test was seven (7) days. Thermal shock MIL Method 107D, Condition A: Five cycles@ -55 ºC ºC...+85ºC ºC Damp heat IEC , Test Method Db, Variant 1, with the following details: Test stated at ambient temperature and uncontrolled humidity. The following 24-hour temperature humidity cycle: Temperature was raised to +55 C and the relative humidity to 95% over a period of 3 hours. The conditions of a 55 C and 95% RH were maintained for 9 hours. The conditions were reduced from +55 C and 95% RH to +25 C and 95% R.H. over a period of 1.5 hours. The conditions of +25 C and 95% RH were maintained for 10.5 hours. The above steps were repeated for six (6) cycles, 144 hours operating. Fire and smoke NF F /102: Material of the circuit breakers is tested regarding the fire and smoke behaviour for material selection and application for electrical equipment. Classification I0/F0 (RATP test report number ). Response time at different temperatures Protection level NF F , paragraph /11.3.4/11.3.5: Response times comply with the following test method: Measure and record time delay trip values at 1.25, 3, 5 and 10 x In at 22 C after operating at 1.05 x Inom for 1 hour. Measure and record time delay tip values at 1.25, 3, 5 and 10 x In at -25 C after temperature stabilisation. Measure and record time delay tip values at 1.25, 3, 5 and 10 x In at 70 C after temperature stabilisation and operation at 0.86 In for 1 hour. Measure and record time delay trip values at 3 and 5 x In, 5 times at 22 C with 5 min between readings IP40 when mounted in a panel Table of time delay values NOTES: Delay curves 22, 24, 26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay curves 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All curves: Curve data shown represents breaker response at ambient temperature of 25 C (77 F) with no preloading. Breakers are mounted in standard wall-mount position. On 50A and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60Hz 1/2 cycle, 8,33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads. 4
5 Time delay values AC Instantaneous /60 Hz INSTANTANEOUS CURVE NO. 20 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT Short /60 Hz SHORT DELAY CURVE NO. 22 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT 150 Medium /60 Hz MEDIUM DELAY CURVE NO. 24 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT 150 Long /60 Hz LONG DELAY CURVE NO. 26 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT 150 5
6 Circuit & terminal diagrams 6
7 Form & fit drawings 7
8 Ordering scheme PDR B B - B - B Series Voltage/ Current Rating Frequency Equipment Circuit Actuator Actuator Terminal Mounting Agency Poles & Delay leakage Color Approval trip current 1 Series PDR 2 System voltage / poles 1 System voltage Poles A 120 VAC 1Ø 1 + unswitched neutral B 120/240 VAC 1Ø 2 C 120/208 VAC 1Ø, 120/240 VAC 1Ø 2 + unswitched neutral D 120/208 VAC 1Ø, 120/240 VAC 1Ø 2 + plus switched neutral E 208/240 VAC 3Ø 3 F 208/240 VAC 3Ø 3 + unswitched neutral G 208/240 VAC 3Ø 3 + switched neutral P 480Y VAC 3Ø 3 Q 480Y VAC 3Ø 3 + unswitched neutral R 480Y VAC 3Ø 3 + switched neutral 3 Current rating (amperes) * Other values on request 4 Frequency & delay 20 50/60Hz instantaneous 22 50/60Hz short 24 50/60Hz medium 26 50/60Hz long 8
9 Ordering scheme 5 Equipment leakage - trip current (milliamps) 2 B 7 C 10 D 15 E 30 F 50 G Circuit B Series trip (current) 7 Actuator A B Handle Handle with handleguard 8 Actuator color & legend Actuator color I-O ON-OFF Dual Legend color White A B 1 Black Black C D 2 White Red E F 3 White 9 Terminal 2 Front connected screw terminal 10 Mounting 3 1 Threaded insert 6-32 x inches 2 Threaded insert ISO M3 x 6.5 mm 11 Agency approvals 4 1 UL recognized, CSA, TUV to EN and NF F Notes: 1 Units with a switched or unswitched neutral connection are the same size as a unit with an additional breaker pole (e.g. a 2-pole unit with a switched or unswitched neutral is the same physical size as a 3-pole unit.) Switched neutral poles contain the same overcurrent protection as the other poles. 2 The leakage currents shown will cause the breaker to trip (must-trip current). The must-hold current is 67% of the must-trip current. 3 All breakers are front panel mountable using screw size shown. Breakers may also be mounted on either 35 mm x 7.5 mm or 35 mm x 15 mm symmetrical 35 mm rail. 4 Preliminary test results showed that the breakers comply to EN60077 and NF F Certificates for UL-Recognized and CSA are available on request. For the EN60077and NF F the certificates will be available in short notice. 9
10 DS-PDR circuit breakers V1.5 March 2013 Mors Smitt France SAS Tour Rosny 2, Avenue du Général de Gaulle, F Rosny-sous-Bois Cedex, FRANCE T +33 (0) , F +33 (0) E sales@msrelais.com Mors Smitt Asia Ltd. # 807, Billion Trade Centre, 31 Hung To Road Kwun Tong, Kowloon, HONG KONG SAR T , F E info@morssmitt.hk Mors Smitt B.V. Vrieslantlaan 6, 3526 AA Utrecht, NETHERLANDS T +31 (0) , F +31 (0) E sales@nieaf-smitt.nl Mors Smitt Technologies Inc. 420 Sackett Point Road North Haven, CT 06473, USA T +1 (203) , F +1 (888) E mstechnologies@msrelais.com Mors Smitt UK Ltd. Doulton Road, Cradley Heath West Midlands, B64 5QB, UK T +44 (0) , F +44 (0) E info@morssmitt.co.uk (c) Copyright 2013 All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Mors Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Mors Smitt reserves the right to alter the equipment specification and description outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract.
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