RBR circuit breaker - Remote operated

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1 - Remote operated Datasheet Features ON-OFF and trip indication Load shedding Energy management Compact size Automatic reset capable Choice of interface styles Panel or 35 mm rail mounting Manual operation override Fits into industry standard cut-out Railway compliancy Description Remote operated hydraulic/magnetic circuit breakers consist of a custom designed remote operator module (housed within a circuit breaker molding), coupled to a CR hydraulic/magnetic circuit breaker. The complete package can be easily mounted into existing panel designs. All our circuit breakers are designed according to the railway regulations: IEC /2/3/4 NF F /2/3 NF F16-101/102 EN EN EN EN IEC IEC NF F MIL method 107D, condition A MIL-STD-202G, method 204C 1

2 Technical specifications General description The Mors Smitt remote operated circuit breaker combines the convenience of remote ON, OFF and reset capability, with the safety and accuracy of a standard magnetic current sensing device, thus allowing operation of the breaker from various locations in a system, facility or site (while not sacrificing the ability to manually operate the breaker if required). With the RBR, service, diagnostics, load shedding and power distribution control functions can now be performed in areas that were previously unattended, inaccessible or unsafe. The RBR module allows remote operation of the CR panel mount breaker, 35 mm rail mount breaker (up to 3 poles) through hard wiring with a single pole, double throw switch connected to a standard power source, or more sophisticated relay and modem networks. The RBR module can be mounted to either side of the host breaker, while occupying only the width of a standard CR circuit breaker pole. Several interface methods are available. Remote physical actuation of the host circuit breaker is achieved by connecting the RBR module s handle with the breakers. Being based on the CR-circuit breaker, the RBR allows easy adaptation into existing panel designs. In addition, its compact size allows efficient use of space for new design applications. With the RBR, Mors Smitt has designed a versatile, compact and reliable solution in a hydraulic/magnetic circuit breaker or switch only device that can be operated both manually and remotely. RBR motor specifications Voltage input Start current Switching time Operating temperature 12 VDC...80 VDC < 1A < 2 s -50 C C 2

3 Form & fit drawings All dimensions in inches and [mm] 3

4 Wiring diagram VDC & VDC versions: 4

5 Wiring diagram 12VDC version: Catalog interface option 1 (Flying Leads) Wiring instructions Customer Interface Catalog interface option 2 (Integral Connector) Wiring instructions Customer Interface Catalog interface option 3 (Flying leads with 4 pin dual row connector) Wiring instructions Customer Interface 5

6 Operation diagram I. Breaker Off to breaker On Closed Switch closure: C-ON Open Closed(On) Breaker contacts T~1 s T>2 s - At least 2 seconds is required to allow the motor to switch the breaker ON - After approximately 1 second the breaker will be switched ON - After switching the breaker ON the C-ON connection can be left in this status or be opened again, this doesn t effect the status of the breaker - For the description of the C-ON mode off the remote switch see previous pages Open(Off) II. Breaker On to breaker Off Closed Switch closure: C-Off Open Closed(On) Breaker contacts T>2 s - At least 2 seconds is required to allow the motor to switch the breaker to OFF - After approximately 1 second the breaker will be switched off - After switching the breaker OFF the C-OFF connection can be left in this status or be opened again, tis doesn t effect the status of the breaker - For the description of the C-OFF mode off the remote switch see previous pages Open(Off) T<1 s III. Breaker tripped to reset Closed Switch closure: C-Off Open Closed Switch closure: C-On T>2 s T>0 s - To reset a tripped breaker the breaker needs to be shut off first by making the ON to OFF operation (operation II) - After the ON to OFF operation the OFF to ON operation has to be performed (operation I) - After the OFF to OFF operation the remote switch contact may be opened, this doesn t effect the status of the breaker Open T>2 s T~1 s Closed(On/reset) Breaker contacts Open (Off/tripped) 6

7 External interface date VDC & 40-80V DC versions: Original change over circuit Two switch circuit for external interface Orange Off C Blue Orange Off A C Blue Red On Red On B 12 VDC versions: Original change over circuit Two switch circuit for external interface Black Off C Blue Black Off A C Blue Red On Red On B Functional schema of two switch external interface applicable for all voltage range versions Switch A status Switch B status Function Open Open Neutral state Open Closed Switch breaker from Off to On Closed Open Switch breaker from On to Off Closed Closed Malfunction (do not aply this status of both switches, this will cause a fault) 7

8 Ordering scheme To order a remote operated circuit breaker, add / plus the remote module part number to the end of the CR-circuit breaker catalog number. Example : CR B-B B-2 / BRB106U112. Match color & mounting of breaker with the module. / BR B 1 06 U Series BR Series Voltage rating Interface Lead length Actuator Mounting Mounting Approval colour position inserts 2 Voltage rating A B C 12 VDC VDC VDC 3 Interface 4 1 Flying leads (no connector) 2 Integral connector 3 Flying leads with 4 pin dual row connector (female) 4 Flying leads with 4 pin dual row connector (male) 4 Lead length 0 Nno lead 01 1 (25.4 mm) 02 2 (50.8 mm) 03 3 (76.2 mm) 04 4 (102 mm) 05 5 (127 mm) 06 6 (152 mm) 07 7 (178 mm) 08 8 (203 mm) 09 9 (229 mm) (254 mm) (279 mm) (305 mm) (330 mm) (356 mm) (381 mm) (406 mm) (432 mm) (457 mm) (483 mm) (508 mm) (533 mm) (559 mm) (584 mm) (610 mm) (635 mm) (660 mm) (686 mm) (711 mm) (737 mm) (762 mm) 8

9 Ordering scheme 5 Actuator color & legend Actuator color White Black Red Yellow No legend T U V W Note: Handle colour must be the same as the handle colour for the breaker. 6 Mounting position As viewed from back of the breaker, line side up, pole 1 left. 0 n/a - ordered seperate from the breaker 1 Left side 2 Right side 7 Mounting inserts x inch 2 ISO M3 x 5mm 8 Agency approvals 5,6 1 UL recognized, CSA, TUV to EN and NF F UL-Listed, CSA, TUV to EN60077 and NF F NOTES: 1. Handle color to match handle of CR-circuit breaker 2. Mounting inserts should match CR-circuit breaker 3. Available with integral connector only 4. Integral or 4 pin dual row connectors not available with agency approval UL-Listed construction 5. It is not necessary that the remote modules and host circuit breaker have the same agency approvals 6. Preliminary test results showed that the breakers comply to the EN60077 and NF F Certificates for UL-Recognized & CSA and UL-Listed & CSA are available on request For the EN60077 and NF F the certificates will be available in short notice 9

10 CR circuit breakers Ordering scheme CR B - B B Series 2. Poles 3. Current rating 4. Frequency 5. Circuit 6. Actuator 7. Actuator 8. Auxiliary 9. Terminal 10. Mounting 11. Max. 12. Agency & delay colour & switch & barriers application approval legend rating 1 Series CR 2 Poles 1 1 One 4 Four 2 Two 5 Five 3 Three 6 Six 3 Current rating (amperes) Frequency & delay 03 4 DC, 50/60 Hz, switch only 10 DC instantaneous 11 DC ultra short 12 DC short 14 DC medium 16 DC long 20 50/60 Hz instantaneous 21 50/60 Hz ultra short 22 50/60 Hz short 24 50/60 Hz medium 26 50/60 Hz long /60 Hz short, hi-inrush /60 Hz medium, hi-inrush /60 Hz long, hi-inrush 52 5 DC, short, hi-inrush 54 5 DC, medium, hi-inrush 56 5 DC, long, hi-inrush 5 Circuit A 4 Switch only (no coil) B Series trip (current) C Series trip (voltage) D 6 Shunt trip (current) E 6 Shunt trip (voltage) F 6 Relay trip (current) G 6 Relay trip (voltage) 6 Actuator 7 or voltage coil (nominal rated voltage) 3 A06 6 DC A32 32 DC J12 12 AC A1212 DC A48 48 DC J18 18 AC A1818 DC A65 65 DC J24 24 AC A2424 DC J06 6 AC J48 48 AC J65 65 AC K AC L AC A B S T Handle, one per pole Handle, one per multipole unit Mid-trip handle, one per pole Mid-trip handle, one per pole & alarm switch Other values on request 7 Actuator colour & legend Actuator colour I-O ON-OFF Dual Legend colour White A B 1 Black Black C D 2 White Red F G 3 White Green H J 4 White Blue K L 5 White Yellow M N 6 Black Grey P Q 7 Black Orange R S 8 Black White (short handle) 16 V W 0 Black 10

11 CR circuit breakers Ordering scheme 8 Auxiliary switch 8 0 Without auxiliary switch 2 SPDT, QC term. 3 SPDT, solder lug 4 SPDT, QC term. (gold contacts) 9 SPDT, QC term. A SPDT, QC term. with mounted cover B SPDT, QC term. (gold contacts) with mounted cover 9 Terminal 1 9 Stud 10-32, threaded long 2 10 Screw w/saddle & washer clamps 3 11 Stud 1/4-20, threaded long 4 10 Stud M5 x 0.8, threaded16 mm long R 10 Stud M5 x 0.8, threaded 16 mm long with NFF washers and lockable nut T 10 Stud M5 x 0.8, threaded 16mm long, with shrouds U 10 Stud M5 x 0.8, threaded 16mm long with NFF washers and lockable nut, with shrouds 5 10 Screw M5 x 0.8 w/saddle & washer clamp 6 11 Stud M6 threaded, 17 mm long (special housing) S 11 Stud M6 threaded 17 mm long with NFF washers and lockable nut (special housing) V 11 Stud M6 threaded, 17mm long, with shrouds W 11 Stud M6 threaded 17mm long with NFF washers and lockable nut, with shrouds 7 12 Double quick terminal connection 0.25 /6.3 mm 10 Mounting & barriers Mounting style Barriers Threaded insert x inch Yes, between poles only (multi pole) A 6-32 x inch Yes, between poles and at right side viewed from back (multi pole) x inch Yes, barrier at right side viewed from back (single pole) x inch No 2 ISO M3 x 5 mm Yes, between poles only (multi pole) F ISO M3 x 5 mm Yes, between poles and at right side viewed from back (multi pole) 7 ISO M3 x 5 mm Yes, barrier at right side viewed from back (single pole) 4 ISO M3 x 5 mm No 11 Maximum application rating B 125 VDC C /240 VAC D VAC J VAC 12 Agency approval 2 TUV certified, UL recognized 17 Notes: 1. Standard multipole units have all poles identical except when specifying auxilary switch, mixed poles on request 2. Current rating 60 A A are available with circuit codes A & B only. Current ratings 80 A A are available up to 2 poles maximum 3. Voltage coils not rated for continuous duty. Available only with delay codes 10 and For 0.02 to 30 A, select current code 630 For A, select current code 650 For A, select current code 670 For A, select current code 810 Maximum number of poles on request 5. Available with circuit codes B & D only, and up to 50 A maximum 6. Circuit codes D, E, F & G available with terminal codes 1,2,4 & 5 only. Circuit codes D available up to 50 A maximum current rating 7. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker, available with all circuit codes except switch only T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker, available with circuit codes B & C 8. Auxiliary switch available with series trip and switch only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole (rear view) 9. Available to 60 A maximum 10. Available to 50 A maximum 11. Available to 100 A maximum 12. Available to 25 A maximum & 3 pole circuit breakers required for 120/240 VAC applications, terminal barrier is required. Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & Code only applicable for single pole. For multiple poles select code C 15. Multiple pole only 16. Single pole only 17. TUV certified: not for switch only circuit and not for actuator legend ON-OFF UL recognized: for most applications, not for all UL listed: possible on request 11

12 DS-RBR circuit breaker V3.4 Dec 2014 Mors Smitt France SAS Tour Rosny 2, Avenue du Général de Gaulle, F Rosny-sous-Bois Cedex, FRANCE T +33 (0) , F +33 (0) E sales.msf@wabtec.com Mors Smitt Asia Ltd. # 807, Billion Trade Centre, 31 Hung To Road Kwun Tong, Kowloon, HONG KONG SAR T , F E info@morssmitt.hk Mors Smitt B.V. Vrieslantlaan 6, 3526 AA Utrecht, NETHERLANDS T +31 (0) , F +31 (0) E sales.msbv@wabtec.com Mors Smitt Technologies Inc Johnson Drive, Buffalo Grove, IL , USA T , F E salesmst@wabtec.com Mors Smitt UK Ltd. Graycar Business Park, Barton under Needwood, Burton on Trent, Staffordshire, DE13 8EN, UK T +44 (0) F +44 (0) E sales.msuk@wabtec.com (c) Copyright 2014 All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Mors Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Mors Smitt reserves the right to alter the equipment specification and description outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract. Mors Smitt does not warrant that any of the information contained herein is complete, accurate, free from potential errors, or fit for any particular purpose. Mors Smitt does not accept any responsibility arising from any party s use of the information in this document.

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