Electronic circuit breaker EBU10-T
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- Kristopher Ray
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1 Description The electronic circuit protector type EBU10-T (Electronic Breaker Unit) provides selective overcurrent protection in AC 230 V UPS systems. It consists of an MCB approved for short circuit interruptions up to 10 ka and of an add-on electronic circuitry, taking over measuring and evaluation tasks. The product is available with the typical MCB ratings A, A, 10 A and 1 A with B and C characteristics and is directly operated at the output of the corresponding UPS. UPS units often do not supply sufficient power in the event of a short circuit to trip standard MCBs. The electronic AC circuit breaker can individually be adjusted to the UPS unit and will therefore reliably trip in the event of a short circuit. Optimal adjustment of the load s current rating allows detection and disconnection of an overload in the load circuit. This helps exclude the fatal disconnection of the entire output voltage of the UPS unit. The Electronic Breaker Unit EBU10-T allows a reduction in size of one third for UPS units because power reserves do no longer have to be kept available for tripping. The EBU10-T increases system availability, reduces overall costs and simplifies electrical planning. Typical applications Electronic overcurrent protection by means of electronic AC circuit breakers is ideally suited to the selective protection of uninterruptible power supplies (UPS) in industrial plants. EBU10-T ensures the power safety provided by AC UPS systems. Benefits l Enhanced system availability through effective protection l Reduction of overall costs by a 1/3 more efficient rating l Easy planning with a variable overcurrent protection Order numbering code Type o. EBU10 Electronic circuit breaker for AC UPS applications Mounting method T rail mounting Design A adjustability I UPS + I load umber of poles 1 1-pole, 1-pole protected electronically 2 2-pole, 1-pole protected electronically Version 0 with physical isolation by means of MCB 230-T Signal input 0 without signal input Signal output 3 auxiliary change-over contact Operating voltage AC 230 V voltage rating AC 230 V Characteristic curve B thermal I ; magnetic I C thermal I ; magnetic. 9. I Current rating range A (only Characteristic curve C) A 10 A 1 A EBU10 - T A AC 230 V - C - 10 A ordering example Preferred types Characteristic curve C Technical data Rated voltage U AC 230 V ±10% Current ratings I A, A, 10 A, 1 A Frequency 50 Hz Rated insulation voltage AC 250 V Rated voltage and current rating range of the auxiliary contact Min. load of aux. contact (valid for standard industrial surroundings, no aggressive gases) DC 110 V / 0.3 A 33 W DC 30 V / 1.1 A 33 W AC 1 V / 0.5 A 0 VA AC V / 0.25 A 0 VA 3 ma at 2 V Reference ambient -35 C...+0 C temperature Method of operation S-type Mode of trip / degree mechatronic / trip free of trip-free behaviour (positively trip-free) Max.* cable length (outgoing wire) from generator to EBU10-T B B10 B1 C C C10 C1 31 m/ 19 m/ 12 m/ 2 m/ 17 m/ 10 m/ m/ mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 Typical electrical operational values Voltage drop in V at 1 x I I (A) 10 1 V 0,77 0,53 0,35 0,3 Insulation co-ordination (except signalling) Insulation co-ordination of the signalling Rated impulse voltage kv; overvoltage category III; pollution degree 2; reinforced insulation in the actuating area Rated impulse voltage: 2.5 kv ote: The Si contacts are not suitable for connection to SEV control voltage. Insulation resistance > 100 MOhm (DC 500 V) Degree of protection II Endurance mechanical (contacts) electronic potentiometer,000 cycles > 15 years within specification min steps 1
2 Technical data Operating behaviour (endurance) IEC Rated service shortcircuit rupture capacity (Ics) to IEC Rated ultimate shortcircuit rupture capacity (Icu) IEC Signalling Auxiliary contacts 1500 cycles; U (AC); 1*I ; cos phi= cycles mechanically + 12 cycles; U (AC); *I ; cos phi= cycles (O-CO-CO); U (AC); 7500 A; cos phi = cycles (O-CO); U (AC); 10,000 A; cos phi = change over contact (terminals 11, 12, 1) terminals closed in OFF or error condition terminals 11-1 open in OFF or error condition ED status indication normal condition green after adjusting orange blinking for 5 s MCB OFF/ electronic trip red device not connected to power or error off device error red blinking Mounting values Mounting method symmetrical rail Mounting position any Technical data Terminals - screw terminals input side (cage clamps) horizontal busbar connection possible with comb busbars - push-in terminal on output side and on aux. contacts Cable cross section ine oad Si 1 25 mm² 1 10 mm² 0.5 mm² mm² Tightening torque 2 m max. Mass approx. 230 g 1-pole approx. 330 g 2-pole Environmental tests (typical values) Vibration (sinusoidal) test to IEC , test Fc Shock test to IEC , test Ea Humidity test to IEC , test Cab ± 0.38 mm (10 57 Hz), 5 g ( Hz) 10 frequency cycles per axis 30 g (11 ms) 8 hours at 95% RH, temperature +0 C Degree of protection operating area IP 0 terminal area IP00 Storage temperature -0 C C Max. operating currents depending on ambient temperature Rated current I (A) Max. operating currents depending on ambient temperature T (A) -35 C -30 C -25 C - C -15 C -10 C -5 C 0 C +5 C +10 C Rated current I (A) Max. operating currents depending on ambient temperature T (A) +15 C + C +25 C +30 C +35 C +0 C +5 C +50 C +55 C +0 C All dimensions without tolerances are for reference only. E-T-A reserves the right change specifications at any time in the interest of improved design, performance and cost effectiveness, the right to make changes in these specifications without notice is reserved. Product markings may not be exactly as the ordering codes. Errors and omissions excepted. 2
3 Dimensions Installation drawing EBU10-T 1 pole 52,8 mounting area operating area 5,7 9 ± 2 (max. 72 mm) rail E x 7,5 5.3 Schematic diagram 95 5 ± 0.5 O / OFF ine abel I UPS Status indication green / orange / red I oad electronic control unit control current / voltage measurement signalling I > I > EBU10-T 2 pole 70, oad EBU10-TA1-... EBU10-TA ,7 Connection and operating elements rail E x 7,5 70 ± 2 (max. 7 mm) Toggle MCB 2 Status indication MCB 3 Adjustment of operating range UPS (I UPS in [A]) Adjustment of trip range load (I load in [A]) 5 ED status indication of EBU10-T Screw terminal line (1) 7 Screw terminal neutral conductor () 8 Push-in terminal load (2.1/2.2) 9 Push-in terminal signalling (change over contact) (11/12/1) ± abel 8 3
4 Time/current characteristics Curve B Curve C trip time in seconds 10 trip time in seconds ,1 0,1 0,01 0, times rated current 0,01 0, times rated current Ambient temperature 30 C Ambient temperature 30 C Electronic trip curve: thermal magnetic electronically variable Type B I I I (t > 100 s) = 1.05 x I, load I (t > 10 s) = 1. x I, load I (t > 1 s) = 2.7 x I, load I (t < ms) = 1,5 x I, UPS Type C I I I (t > 300 s) = 1.05 x I, load I (t > 30 s) = 1.3 x I, load I (t > 3 s) = 2.3 x I, load Tolerance of electronic trip curve (at 23 C) I (t > 0.3 s) = 5.2 x I, load I (t < ms) = 1,5 x I, UPS t > 100 s t < ms Type B 1,05 1,17 I oad 1,33 1,5 I,UPS t > 300 s t < ms Type C 1,05 1,17 I oad 1,31 1,5 I,UPS
5 Adjustment of electronic time-current characteristics (example) Step 1: selection of EBU10-T uninterruptible power supply / UPS current rating = 12 A Selection of trip characteristic and current rating: Characteristic curve C inrush current SMPS Current rating: 10 A cable protection for cable cross section 1.5mm² EBU10-TA1-003-AC230V-C-10A UPS current rating =12 A oad SMPS DC 2 V: I = 3 A Step 2: adjustment of EBU10-T to UPS rating Step 3: adjustment of EBU10-T to load EBU10-T I UPS: adjustment to 12 A rated current UPS = 12 A EBU10-T I UPS: adjustment to 3 A rated current load = 3 A Setting options: I, UPS: single phase rated current of the UPS unit at cont. load I, load: rated current of the connected load Recommendation: I, UPS: smaller or equal to the determined value I, load: higher or equal to the determined value Setting parameters: B B10 B1 C C C10 C1 I, UPS I, load I, UPS I, load I, UPS I, load I, UPS I, load I, UPS I, load I, UPS I, load I, UPS I, load 7 OFF 11 OFF 17 OFF.3 OFF 7 OFF 11 OFF 17 OFF In the OFF condition the electronic trip curve only takes effect in the short circuit range 5
6 Electronic circuit breaker EBU10-T Accessories Busbar EBU10-Tx1 1mm² 80 A / 250 V AC (1-pole devices) Screw Screw terminal terminal mm² mm² connection connection from from the the side, side, x x mm mm Y Y Y ,75 8,75 32,25 32, ,2 7,5 52,8 15,9 33,3 Screw Screw terminal terminal mm² mm² connection connection from from above, above, x x mm mm Y Y Busbar EBU10-Tx2 1 mm² 80 A / 250 V AC (2-pole devices) 1,5 1,5 Y ,2 52,8 70, Mounting examples 1 52,5 52,5 10 7,5 Mounting examples examples (1-pole; (1-pole; end end caps caps not not shown) shown) Mounting 15,9 33,3 End cap for busbars, 2-/3-pole Y abel, packing unit 50 pcs X Mounting Mounting examples examples (2-pole; (2-pole; end end caps caps not not shown) shown)
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