Electronic Circuit Breaker ESS20-0..

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1 Electronic Circuit Breaker ES-0.. Description Electronic circuit breaker type ES-0.. is designed to ensure selective disconnection of individual loads in systems which are powered by a DC 4 V switch-mode power supply. DC 4 V power supplies, which are widely used in industry today, will shut down the output in the event of an overload with the result that one faulty load in the system can lead to complete disconnection of all loads. As well as an unidentified failure this also means stoppage of the whole system. Through selective disconnection the ES-0.. responds much faster to overload or short circuit conditions than the switch-mode power supply. This is achieved by a combination of active current limitation and well-proven circuit breaker technology including physical isolation. The ES-0.. limits the highest possible current to.8 or. times the selected rated current of the circuit breaker. Thus it is possible to switch on capacitive loads of up to 0,000 μf lamp loads, but they are disconnected only in the event of an overload or short circuit. For optimal adjustment to the application conditions the current rating of the ES-0.. can be selected in fixed values from 0. A... A and in adjustable variants A/ A or 3 A/6 A. Failure and status indication are provided by a bicolour LED and an integral signal contact. The ES-0.. features a width of only. mm and can be plugged into the E-T-A power distribution socket Module 7plus and SV/ SV4 (for ES-003) ensuring ease of installation and saving space in control cabinets. Features Selective load protection with physical isolation in the event of a fault. All types of loads can be connected (small DC motors etc. on request). Active current limitation (.8 or. times rated current I N = 8 A or A) for safe connection of capacitive loads up to 0,000 μf and on overload/short circuit. Electronic trip characteristic. Reliable overload disconnection with. x I N plus, even with long load lines or small cable cross sections (see table ). Selectable current ratings (fixed values 0. A... A or two steps: A/ A or 3 A/6 A). Manual ON/OFF button (push-push actuation). Clear status and failure indication. Width per unit only. mm. Plug-in mounting utilising power distribution system Module 7plus or SV/SV4 ( for ES-003), see product group 7. Approvals Authority Voltage rating Current ratings UL 77 DC 4 V 0... A Attention: the user has to make sure that the cable cross sections of the relevant load circuit are suitable for the current rating of the ES used. ES-0.. Technical data (T ambient = C, operating voltage U S = DC 4 V) Operating data Operating voltage U S DC 4 V (8...3 V) Current rating I N fixed current ratings: 0. A, A, A, 3 A, 4 A, 6 A, 8 A, A switchable: A/ A or 3 A/6 A Power consumption typically 3 ma Trip current (bimetal) typically 0.3 A (only in the event of a failure, before physical isolation) Status indication bicolour LED: by means of GREEN: unit is ON, power-mosfet is switched on ORANGE: in the event of overload or short circuit until physical isolation LED not lighted: push button in OFF position potential-free signal contact (changeover contact) OFF-position of push button Reverse polarity internal bimetal (fail-safe element) trips, protection of U S push button moves into OFF position Load circuit Load output Power-MOSFET switching output (high side switch) Max. data of load with side-by-side mounting see table Voltage drop at I N see table Overload disconnection typically. x I N ( x I N ) Short-circuit current I K typically.8 x I N / active current limitation Trip time see time/current characteristics for physical isolation typically sec at I load >. x I N for electronic disconnection typically sec...0 ms at I load >.8 x I N or. x I N Temperature disconnection internal temperature monitoring with physical isolation Low voltage monitoring load output Starting delay t start ON at U S >6 V OFF at U S < 8 V typically 0.3 sec after every switch-on and after applying U S Disconnection of load circuit single pole (switch contact) - by push-push actuation of the blue push button - upon electronic fault disconnection (overload, short circuit) - with reverse polarity Free-wheeling circuit external free-wheeling diode recommended with inductive load Several load outputs must not be connected in parallel. Issue B(008) -

2 Electronic Circuit Breaker ES-0.. Technical data (T ambient = C, operating voltage U S = DC 4 V) Fault indication, signal output Fault indications potential-free auxiliary contact change-over (-SO / -) simultaneously with physical isolation max. DC 30 V / 0. A, min. V / ma Signal output ES-00 blue push button in ON position: (single signalisation N/O) signal contact - is closed blue push button in OFF position: signal contact - is open Signal output ES-003 blue push button in ON position: (group signalisation N/C) signal contact -SO is closed (- is copen) blue push button in OFF position: signal contact -SO is open (- is closed) Visual indication LED lighted in ORANGE (until physical isolation) General data Backup fuse for ES-0.. not required because of the integral redundant fail-safe element (thermal E T A circuit breaker) push button in OFF position when fail-safe element has tripped. Blade terminals 6.3 mm to DIN 4644-A Housing material plastics material Mounting of housing plug-in mounting utilising power distribution system Module 7plus or SV Ambient temperature C (without condensation, see EN 6004-) Storage temperature C Humidity 96 hrs/9 % RH/40 C to IEC , test Cab. climate class 3K3 to EN 607 Vibration 3 g, test to IEC test Fc Degree of protection housing: IP30 DIN 4000 terminals: IP00 DIN 4000 EMC emission: EN 008- (EMC directive, CE logo) susceptibility: EN Insulation co-ordination 0. kv/ pollution degree (IEC 60934) re-inforced insulation in operating area Dielectric strength (see dimensions) operating area test voltage AC 00 V installation area test voltage AC 00 V load circuit-signal contact test voltage AC 00 V Insulation resistance > 0 MΩ (DC 00 V) (OFF condition) [ LOAD (+)] Approvals UL 77, File E6730 Supplementary Protectors for use in Electrical Equipment CE logo Dimensions (W x H x D). x x 60 mm Mass approx. 6 g Ordering information Type No. ES Electronic Circuit Breaker with current limitation (e.g. typically.8 times rated current or. x I N, see table ) Version 0 with physical isolation in the event of a failure Control input 0 without control input Signal output signal contact N/O (single signalisation) signal contact N/C (single signalisation) 3 signal contact changeover (group signalisation) Operating voltage DC 4 V rated voltage DC 4 V Current rating 0. A A A 3 A 4 A 6 A 8 A A A/ A (selectable) 3 A/6 A (selectable) ES DC 4 V - 3 A/6 A ordering example (recommended type) Attention: the user has to make sure that the cable cross sections of the relevant load circuit are suitable for the current rating of the ES used. Dimensions GERMANY ON 4.0 OFF 4.3 operating area mounting area Table : voltage drop, current limitation, max. load current current rating typically voltage drop active current max. load current at 0 % ON duty I N U ON at I N limitation (typically) T U = 40 C T U = 0 C 0. A 0 mv.8 x I N 0. A 0. A A 0 mv.8 x I N A A A 80 mv.8 x I N A A 3 A 0 mv.8 x I N 3 A 3 A 4 A 90 mv.8 x I N 4 A 4 A 6 A 80 mv.8 x I N 6 A A 8 A 0 mv. x I N 8 A 7 A A 80 mv. x I N A 9 A A/ A 0 mv/80 mv.8 x I N A/ A A/ A 3 A/6 A 0 mv/80 mv.8 x I N 3 A/6 A 3 A/ A Attention: when mounted side-by-side without convection the ES-0.. should not carry more than 80 % of its rated load with 0 % ON duty because of the integral thermal circuit breaker A x 6.8 = x.68 = A OK 9.. reverse plug-in protection blade terminals DIN This is a metric design and millimeter dimensions take precedence ( mm ) inch 3A 3A 3A 6A 6A 6A OK OK OK Issue B(008)

3 Electronic Circuit Breaker ES-0.. Terminal wiring diagrams (e. g. adjustable 3 A/6 A) Basic circuit diagrams (e. g. adjustable 3 A/6 A) ES-00- ES (single signalisation N/O) 00-DC 4 V-3 A/6 A LOAD (+) DC 4 V ON / OFF status indication green / orange rated current I N 3 A 6 A R sense control short circuit / overload current measurement electronic control unit SO LOAD (+) signal output load output (-) ES-00- ES (single signalisation N/C) ES DC 4 V-3 A/6 A 00-DC 4 V-3 A/6 A LOAD (+) LOAD (+) DC 4 V ON / OFF status indication green / orange rated current I N ON / OFF status indication green / orange rated current I N SO LOAD (+) signal output load output ES (group signalisation with change over) DC 4 V 3 A 6 A 3 A 6 A R sense R sense control short circuit / overload current measurement control short circuit / overload current measurement electronic control unit (-) electronic control unit SO LOAD (+) signal output load output (-) Issue B(008) - 7

4 Electronic Circuit Breaker ES-0.. Time/Current characteristic curve (T A = C) trip time in seconds disconnection typically. x I N.8 x I N *) current limitation typically.8 x I N *) 3 4 IK...times rated current *) current limitation typically.8 x I N times rated current at I N = 0. A...6 A current limitation typically. x I N times rated current at I N = 8 A... A The trip time is typically s in the range between. and.8 x I N *). Electronic current limitation starts at typically.8 x I N *) which means that under all overload conditions (independent of the power supply and the resistance of the load circuit) the max. overload until disconnection will not exceed.8 x I N *) times the current rating. Trip time is between 0 ms (short circuit current I K ) and sec (at overload with high line attenuation). Without the current limitation activated at typically.8 x I N *) a considerably higher overload current would flow in the event of an overload or short circuit. After detection of an overload or short circuit the LED changes colour from GREEN to ORANGE. The LED will no longer be lighted after the circuit breaker has tripped. Resetting the circuit breaker is not possible before the integral bimetal has cooled down (approx. sec). Table : Reliable trip of ES Reliable trip of ES with different cable lengths and cross sections Resistivity of copper ρ 0 = (Ohm x mm ) / m U S = DC 9. V (= 80 % v. 4 V) voltage drop of ES and tolerance of trip point (typically. x I N = x I N ) have been taken into account. ES-selected rating I N (in A) 3 6 e. g. trip current I ab =. x I N (in A) ES trips after 3... s R max in Ohm = (U S / I ab ) The ES reliably trips from 0 Ohm to max. circuitry resistance R max Cable cross section A in mm cable length L in meter cable resistance in Ohm = (R 0 x x L) / A (= single length) Example : max. length at. mm and 3 A m Example : max. length at. mm and 6 A 6 m Example 3: mixed wiring: R = 40 m in. mm and R = m in 0. mm : (Control cabinet sensor/actuator level) R = 0.9 Ohm, R = 0.7 Ohm Total (R + R) =.66 Ohm - 8 Issue B(008)

5 ES Accessories: Module 7plus Accessories for ES-0.. Description Module 7plus is a power distribution system for use with electronic circuit breaker ES-0... Each module accommodates two breakers with an individual housing width of only. mm and fits onto all industry standard mounting rails. The two-way modules can be interconnected to provide as many ways as required with a terminal block fitted at each end for connection of signalling circuits. A distribution busbar can be fitted on the supply side of the modules (positive pole) though each pole of multipole circuit breakers must be individually connected. Electrical connections are by means of spring-loaded terminals. The reference potential for the ES-0.. (Gnd pin ) is also looped through and connected to the terminals at the sides. The integral make contact of the ES-00 (-) can be tapped at terminal of the relevant channel (individual signalisation). The integral make contact of the ES-00 (-) can be tapped at terminal of the relevant channel (individual signalisation). The ES-003 has an integral signal contact (change-over contact). The contact -SO is used for group fault signalisation. For this purpose the contacts for signalisation are connected in series in the Module 7plus and are connected to the terminal blocks via two terminals (3,). It is possible with a test probe to contact the series connection in each module and detect possible interruptions. All internal wirings for the ground potential and the group signal are established by the modular mounting of the individual Modules 7plus. Ordering information 7PLUS-Q0-00 7PLUS-QA0-LR Module 7plus, centre piece, two-way one each left- and right-side terminal block for supply feed from the side by means of screw terminal, connection of signalisation etc. Pin configuration, fitted with ES-0.. Approvals ES-0.. Module 7 plus () () (3) () () LOAD (+) () Authority Voltage ratings Current ratings UL 6090 AC 0 V; DC 80 V 0 A Technical data Connection 7plus Spring-loaded terminals for solid conductors and stranded cables with and without wire end ferrules. Please use appropriate screw driver size (SD) for removing the spring loaded terminals. cable cross section of screw driver stripped connecting cable length Line feed ().- mm 3 (.0 x.) mm Load output () 0.-4 mm (0.6 x 3.) mm Signalisation 0.-. mm (0,6 x 3.) mm terminals (, 3, ) Signalisation 0.-. mm 0 (0.4 x.) 9 mm terminal () Test probe for testing the group signal for line interruption: mm ø Voltage rating (without ES-0..): AC 0 V; 3 AC 433 V; DC 6 V Current rating (without ES-0..) LINE feed () 0 A LOAD output () A Reference potential Gnd () A Individual signal () A (with ES-0..: 0. A) Group signal /(3-) A (with ES-0..: 0. A) Internal resistance values (without ES-0..) LINE-LOAD (-) mω Group signal (3-) per module 8 mω per pole + mω for each additional module Vibration g (7-00 Hz) ± 0.38 mm (-7 Hz), to IEC , test Fc, frequency cycles/axis Shock g ( ms) to IEC , test Ea ms half sine Corrosion 96 hours at % salt mist, to IEC , test Ka Humidity 40 hours at 9 % RH to IEC , test Cab Dielectric strength of Module 7plus (without ES-0..) between main circuits (without busbar):,00 V main circuit to auxiliary circuit:,00 V between auxiliary circuits:,00 V Mass: Module 7plus (centre piece) approx. 8 g terminal blocks (pair) approx. 30 g Issue B(008) - 9

6 ES Accessories: Module 7plus Dimensions slot for fitting labels from Phoenix, Weidmüller, Wieland 003-DC 4 V-3 A/6 A () 4.0 (4.3) 003-DC 4 V-3 A/6 A Installation example 4 6 LOAD (+) LINE LINE plus LOAD (+) 7.4 LINE LINE LOAD LOAD LOAD 3 3 LOAD G-profile EN 003-G3 symmetrical rail EN 00-3x Modul 7 plus GERMANY 3 slot for busbar Line Line module right-side terminal block left-side terminal block Installation: Clip modules onto DIN rails Push modules together (side-by-side). 3 Snap on right-side and left-side terminal blocks. 4 Cut busbar to required length and fit on supply side of the modules. Connect line feed with spring-loaded terminals. 6 Plug in ES-0.. Line Line This is a metric design and millimeter dimensions take precedence ( mm ) inch Line Line SD 3 SD Connection diagram for ES-00 module module 3 SD 3 Supply LINE LINE LINE LINE busbar SD 0 3 LOAD LOAD LOAD LOAD test socket ES-00 test socket jumper left-side terminal block right-side terminal block Connection and disconnection of cables with screw driver Connection diagram for ES-003 module module Supply LINE LINE LINE LINE busbar terminal for single signalisation per channel 3, feed for single signalisation 3 LOAD LOAD LOAD LOAD test socket ES-003 test socket jumper left-side terminal block right-side terminal block 3, terminal for group signalisation - 0 Issue B(008)

7 ES Accessories: Module 7plus Accessories Accessories for ES-0.. Busbar 3 A X 00 0 blue insulation, 00 mm/9.68 in. X 00 0 red insulation, 00 mm/9.68 in. X grey insulation, 00 mm/9.68 in. up to 3 A continuous load Retaining clip Y Busbar 0 A Y non-insulated, 00 mm/9.68 in. up to 0 A continuous load; plugged in completely, protected against brush contact Busbar 0 A Y non-insulated, 00 mm/9.68 in. up to 0 A continuous load.079 Mounting of retaining clip End bracket X Width mm Screw terminal for busbar X 6 0 non insulated ES with retaining clip Y for power distribution system module 7plus Jumper SB-S-P-0--A Germany Signalbrücke Signal loop SB-S-P-0--A top view GERMANY xxxx AC 40 V / DC 6 V, A 3 Signalbrücke Signal loop Removal of retaining clip Y terminals 3+ bridged blade terminals DIN 4644-A Labels marking area 6 x mm (packing unit pcs = strip part. no. Y GERMANY This is a metric design and millimeter dimensions take precedence ( mm ) inch Issue B(008) -

8 ES Accessories: Module 7plus Accessories for ES-0.. Single mounting sockets (up to 6 A max. load) 7-P-Si 7-P70-Si (with adapter) 7-P-Si-00 7-P70-Si-00 -way mounting socket 6-way mounting socket 3-P-Si 63-P-Si (retaining clip Y available on request) polarized blade terminal DIN 4644-A (QC.0) -P blade terminal DIN 4644 part C profile (xa.8-0.8) (QC x.0) -P polarized blade terminals DIN 4644-A (QC.0) slot for fitting labels from Phoenix, Weidmüller x 6.8 = x.68 = polarization recess depth mm ( in.) symmetrical rail EN 00-3x7. adapter X G-profile EN 003-G3 Phoenix terminal AKG 3 max.cross section 3 mm (AWG ) cylinder head screw washer M4x4 ISO7 A 4.3 DIN nickel plated nickel plated Pin selection, fitted with ES Insulating sleeving for busbar (-way) Y (k) 4 (i) (k) 4 (i) polarized recess max. 30 max..8 Connector bus links -P X 88 0/. mm, (AWG 6), brown (up to 3 A max. load) X 88 0/. mm, (AWG ), black (up to 0 A max. load) X 88 03/. mm, (AWG ), red (up to 0 A max. load) X 88 04/. mm, (AWG ), blue (up to 0 A max. load) 3. Busbar (-way) (supplied as a complete package) for type 7 socket (for max. 0 A continuous load), more positions available on request X 7 0 with terminal X 7 0 without terminal.079 M4 female connector Cu rail, tin-plated ~70 ~.76 0 quick-connect tabs 6.3 (.0) DIN 4647 tinned brass, insulated ES P-Si pressure-relief joint (.mm (.043 in.) thick constriction LOAD (+) [(k)] [] [4] [(i)] [3] [] [] This is a metric design and millimeter dimensions take precedence ( mm ) inch All dimensions without tolerances are for reference only. In the interest of improved design, performance and cost effectiveness the right to make changes in these specifications without notice is reserved. Product markings may not be exactly as the ordering codes. Errors and omissions excepted. - Issue B(008)

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