DT Series Technical Manual

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1 Deutsch Industrial UK Stanier Road St. Leonards On Sea East Sussex TN 9RF England Ph. (0) 7 Fax (0) 979 industrialuk@deutsch.net Deutsch Industrial Europe Fraunhoferstrasse b Martinsried Germany Ph. +9 (0) Fax +9 (0) 9 7 info.eu@deutsch.net INDUSTRIAL Deutsch Industrial US 0 Industrial Ave. Hemet, CA 9 USA Ph. + (9) 7- Fax + (9) 7- insidesales-ipd@deutsch.net Deutsch Industrial Japan NIHON Deutsch Ltd. -0, Ohyamakanai-cho Itabashi-ku, Tokyo 7-00 Japan Ph Fax rtakemura@nihon-deutsch.co.jp INDUSTRIAL 0 Industrial Avenue, Hemet, California 9 Tel.: (9) 7- - Fax: (9) 7- Web: - Edition 07

Table of Contents Introduction, Contact Retention System 0 Features & Benefits Assembly Contact Insertion / Removal Product Line Overview Material Specifications Shrink Boot Adaptor General

Deutsch DTP Series Deutsch s DTP Series connectors are the answer to all of your most demanding power application requirements.

Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination.

The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral Vee-Groove to accept mounting, clips, brackets and flanges.

2 Table of Contents Introduction, Contact Retention System 0 Features & Benefits Assembly Contact Insertion / Removal Product Line Overview Material Specifications Shrink Boot Adaptor General Specifications Ordering Information Insert Arrangements Contacts & Application Data 7, 9 Removal Tools / Sealing Plugs DT Mounting Clips Back Shells Environmentally-Sealed Transportation Connectors, Deutsch DTP Series Deutsch s DTP Series connectors are the answer to all of your most demanding power application requirements. DTP Series connectors offer the proven reliability and quality of Deutsch s DT Series, combined with the added flexibilty of using power contacts. Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. The plug features an integral coupling latch that provides tactile and audible feedback during coupling. The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral Vee-Groove to accept mounting, clips, brackets and flanges. Features Benefits Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch DT Series. The DTM is the connector to be used in harsh environmental application where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. Deutsch DT Series An environmentally-sealed connector designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. On signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Deutsch DT Bussed Series Utilizing the Deutsch DT receptacle shell, Deutsch has combined the rugged characteristics of the DT product line with a bussing device allowing the elimination of various harness splices. By using internal stamped bussed contacts this product can be configured in whatever arrangement meets your individual needs in the DT shell size that matches your requirements. Complete bussing flexibility in a compact, economical package. Integral Connector Latch Rugged Thermoplastic Housing - o C to + o C Operating Temperature Available Configurations: DTM/DT,,,, & - Size / DTP & - Size DTHD - Size, & Silicone Seals: DTM: Accepts AWG - wire DT: Accepts AWG - wire DTP: Accepts AWG - 0 wire DTHD: Accepts AWG - wire Crimp Contacts with Option of Gold or Nickel Finish, Solid or Stamped Construction Current rating all 0 C no derating DTM - 7. Amps DT - Amps DTP - Amps DTHD - to 00 Amps Fail-Safe Secondary Locks All (Except DTHD) Hand Insertable/Removable Contacts Budget Minded Tactile and Audible Assembly Feedback Field Proven Long Service Life Engine Compartment Rated Meets Most Harness Design Requirements Superior Environmental Seal Seals on.0 to.0 dia.(.mm to.0mm) Seals on.0 to. dia.(.mm to. mm) Seals on.097 to.70 dia.(.mm to.mm) Seals on. to.9 dia. (.0mm to 7.mm) Low Costs, High Reliability Terminals for Data & Signal Transmission Meets Most Signal Requirements Positive Contact Retention No Special Tools Required (Except DTHD) Low Installation Costs

Product Line Overview Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch DT Series.

Typical applications include on or around the engine, the transmission and under the hood.

The low cost, size contacts terminate AWG to gauge wire (0.mm to.mm ). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood.

Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids.

The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple gauge contacts, each with a amp continuous capacity, within a single shell.

3 Product Line Overview Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch DT Series. The DTM is the connector to be used in harsh environmental applications where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. In fact, everywhere data signals or critical electronic circuits go, the field proven Deutsch design of the DTM will provide reliable peak connector performance. The low cost, size contacts terminate AWG to gauge wire (0.mm to.mm ). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood. This allows for positive axial alignment while mating and prevents probe damage during testing. Thermoplastic housings offer a wide operating temperature range (- 0 C to + 0 C). Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids. Deutsch DT Series Deutsch DTP Series Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin, inexpensive connectors. The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple gauge contacts, each with a amp continuous capacity, within a single shell. Based on the DTM overall design, it offers the protected interfacial seal located within the receptacle shell. Standard multi-seal grommet is used in both the plug and receptacle. Currently available in two and four pin configurations. Deutsch DT Bussed Series These standard DT receptacle shells feature internal pin type contact buss bar arrangements that allow common connections from to size contacts. Buss bars are available in standard nickel or gold to match common Deutsch Industrial contacts. Other features include the use of standard DT plugs to mate with these environmental receptacles. Plugs with any Deutsch modification are intermatable. Deutsch DTHD Series MATERIAL SPECIFICATIONS Plug/Receptacle Shell: Thermoplastic Wedge: Thermoplastic Grommet: Silicone Rubber Contacts Pin: Socket: Finish: Sealing Plugs Thermoplastic: (All sizes) Copper Alloy Copper Alloy Nickel (optional - gold) Plated GENERAL SPECIFICATIONS Dielectric Withstanding Voltage Current leakage less than milliamps at 00 VAC Insulation Resistance: 000 megohms minimum at 0 C. Current Rating (Contact current 0 C (continuous) Size : 7. amps Size : amps Size : amps Size : 0 amps Size : 00 amps Thermal Cycle: No cracking, chipping or leaking after test cycles from - 0 C to + 0 C. Durability: No electrical or mechanical defects after 00 cycles of engagement and disengagement. CONTACT CONTACT RESISTANCE WIRE GAUGE AWG(mm ) (.0) (.0) (.0) (.0) (.0) Test Current (Amps) Resistance (mv) Solids Resistance (mv) Stamped & Formed (.0) 0 00 (.0) 0 00 (.0) 0 00 (.0) (.0) 0 (.0) N/A 0 N/A (.0) 00 0 N/A Deutsch DT Series of environmentally-sealed, connectors are designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. Where signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Thermoplastic (- 0 C to + 0 C rated) housings and silicone seals are used to allow the connector to withstand conditions of extreme temperature and moisture. The connector may be employed with either solid-copper crimp type contacts for critical circuits or budget-minded stamped and formed contacts. In either selection, the spring action is designed in the socket and shrouded by a stainless steel hood that provides closed entry for positive axial alignment during mating, and eliminates probe damage from occurring. Contact insertion and withdrawal require no special tools and are retained in locked position by dielectic fingers, molded as an integral part of the housing. Secondary locks are assembled at the mating interfaces. If by chance the secondary locks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. DTHD plugs and receptacles can be permanently assembled with thermoplastic end caps that prevent removal of the silicone wire seal grommets. Designed for diesel engine, electronic fuel injectors, automatic transmissions, ABS brakes and other applications that involve fuel and oil exposure. These end caps provide the additional reliability required for critical wiring circuits. Submersion: Properly wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Fluid Resistance: Connectors show no damage when exposed to most fluids used in industrial applications. Vibration: No unlocking or unmating and exhibits no mechanical or physical damage after sinusoidal vibration levels of G s at 0 to 00 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than microsecond. Temperature: Operative at temperatures from - 0 C to + 0 C. Continuous at rated current. Contact Retention: Contacts withstand a minimum load of: lbs (9N) for size lbs (N) for size 0 lbs (N) for size lbs (N) for size lbs (N) for size CONTACT # # # # # WIRE SEALING RANGE RECOMMENDED WIRE INSULATION O.D. N-SEAL.0-.0 (.-.0).0-. (.-.).-.70 (.0-.).90-. (.-.0).0-.9 (7.-7.) E-SEAL N/A.0-.0 (.-.0) (.-.0) N/A N/A

4 PART NUMBERING SYSTEM (DTM) DTM 0 - S * - **** DTM Series Size Contacts 0 = Receptacle 0 = Plug Number of Contacts Polarizing Position (If Applicable) 0 + Only Contact Type size size size PART NUMBERING SYSTEM (DT & DT Bussed) DT 0 - S * - **** 0 = Receptacle 0 = Plug Number of Contacts Polarizing Position (If Applicable) Contact Type PART NUMBERING SYSTEM (DTP) DTP 0 - S * - **** size size size DT & DT BUSSED Series Size Contacts size size size Polarizing Position 0 = Receptacle (If Applicable) 0 = Plug Number of Contacts Contact Type size size size PART NUMBERING SYSTEM (DTHD) DTHD S - **** DTP Series Size Contacts 0 = Receptacle 0 = Plug size size Single Terminal Contact Size = Size = Size Contact Style DTHD Series Size, & = Size 7 size size size

5 DT Series BUSSED Arrangements Standard DT Receptacles Bussed to Customer Specifications PIN PIN PIN PIN PIN PIN CONTACTS AND APPLICATION DATA Solid Contacts * See Envelope Print Consult factory for alternate finishes. Socket PIN SOLID CONTACT PART NUMBERS SOCKET 00--** 0--** 00--** 0--** 00--** 0-9-** 00--** 0--** 00--0** 0--0** 00--0** 0--0** Solid Contacts INSPECTION HOLE WIRE AWG (mm ) (0.0) - (.0-0.0) (.0) - (.0 -.0) -0 (.0 -.0) (.0) RECOMMENDED STRIP LENGTH INCHES (mm).-. (.9 -.).0 -. ( ).0 -. ( ). -. (. - 7.) ( ).0-.9 (0.9-.0) MIN CONTACT RETENTION Stamped and Formed Contacts Pin (9) 0 () () () REF CRIMP TENSILE 00 () MAX RATED AMPS AT 0 C CONTINUOUS 7. (9) - (-9) 70 () 7-70 ( - ) -90 (-00) 0 Socket Pin INSPECTION HOLE PIN PIN PIN Arrangements shown are currently available. For additional arrangements contact factory. ALL PART NUMBERS ARE FOR BLACK MAX CURRENT RATINGS PIN = AMPS PIN = 9 AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = 7 AMPS PIN = 9 AMPS PIN = AMPS NICKEL BUSS P/N DT0-P-EP DT0-P-EP DT0-P-EP DT-PB-P0 DT0-PB-PO DT0-PB-P0 DT0-P-*** DT0-PB-P0 DT0-PB-P0 DT0-PB-P00 GOLD BUSS P/N DT0-P-EP DT0-P-EP DT0-P-EP DT0-PB-P0 DT0-PB-PO9 DT0-PB-P07 DT0-P-*** DT0-PB-P0 DT0-PB-P07 DT0-PB-P0 PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING MATING PLUG P/N DT0-S-**** DT0-S-**** DT0-S-**** DT0-0SB-**** DT0-0SB-**** DT0-0SB-**** DT0-S-**** DT0-SB-**** DT0-SB-**** DT0-SB-**** Stamped & Formed Contacts STAMPED & FORMED CONTACT PART NUMBERS PIN SOCKET 00--0** 0--0** 00--0** 0--0** N/A 0--0** 00--0** 0--0** 00--0** 0--0** 00--0** 0--0** 00--0** 0--0** ** 0--07** ** 0--09** 00--** 0--** N/A 0--** 00--0** 0--0** 00--0** 0--0** CARRIER STRIP IDENTIFICATION WIRE AWG (mm) - (.0-0.) - (.0-0.) - (.0-0.) - (.0 -.7) - (.0 -.7) - (.0 -.7) - (.0-0.0) - (.0 -.7) - (.0 -.7) - (. -.0) - (. -.0) - (.0 -.0) 0 - (.0 -.0) WIRE INSULATION O.D. RANGE (.9 -.) (.0 -.) (.9 -.) (. -.) (. -.) (.9 -.) (.0 -.) (.9 -.) (.9 -.) (.9 -.) (.9 -.). -.7 (.7 -.7).0 -. (. -.) RECOMMENDED STRIP LENGTH INCHES (mm) (. -.0) (. -.0) (. -.0) (. -.0) (. -.0) (. -.0) (. -.0) (. -.0) (. -.0).7 -. (. -.7).7 -. (. -.7). -.7 ( ). -.7 ( ) MIN CONT. RETENTION ** For proper dies and stamped & formed crimp dimensions - See Envelope Size Consult factory for alternate finishes Size Size , Size Size Size (9) (9) (9) 0 () 0 () REF CRIMP TENSILE - 0 (9 - ) - 0 (9 - ) - 0 (9 - ) - ( - 7) 70 () 70 () MAX RATED AMPS AT 0 C CONTINUOUS

LOCKING FINGERS CONTACT Contact Retention System (DTHD) Rquired Removal Tool (See page ) Assembly Contact Insertion (DTM, DT, DTP) UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED POSITION Contact

. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. Contact Insertion System (DTM/DT/DTP).

CONTACT NOTE: The receptacle is shown - use the same procedure for plug.

6 LOCKING FINGERS CONTACT Contact Retention System (DTHD) Rquired Removal Tool (See page ) Assembly Contact Insertion (DTM, DT, DTP) UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED POSITION Contact Insertion Procedure TOOL INSERTED TO UNLOCK CONTACT TOOL AND CONTACT REMOVED. Grasp crimped contact approximately.0 (.mm) behind the contact barrel.. Hold connector with rear grommet facing you.. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. Contact Insertion System (DTM/DT/DTP). Once all contacts are in place, insert orange wedge: receptacles - with half holes aligning with contacts. Plugs - with contacts aligning behind full holes. The orange wedge will snap into place. CONTACT NOTE: The receptacle is shown - use the same procedure for plug. LOCKING FINGER UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED IN POSITION Contact Removal Contact Removal Procedure (DTM/DT/DTP) SCREW DRIVER INSERTED TO UNLOCK CONTACT CONTACT REMOVED. Remove orange wedge using needlenose pliers to pull wedge straight out.. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver.. Hold the rear seal in place, as removing the contact will displace the seal. 0

7 DT Mounting Clips Metal Mounting Clips To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Shrink Boot Adaptor Modification Numbers Part Number - Plugs Part Number - Receptacles Number of Ways Basic Part Number Grey Std. Thin Std. Black Thin Number of Ways Basic Part Number Grey Thin Std. Std. Black Thin PART NO DT0-S DT0-S DT0-S DT0-S DT0-SA DT0-SA NORMAL WIRE SEALS (N) -CE0 -CE0 -CE0 -CE0 -CE0 -CE0 DTHD Removal Tools WIRE RANGE AWG EP -EP -EP -EP -EP -EP EXTRA THIN WALL WIRE SEALS (E) PART NO. -CE -CE -CE -CE -CD -CD DT0-P DT0-P DT0-P DT0-P DT0-PA DT0-PA WIRE RANGE AWG - -0 CONTACT - -CE0 -CE0 -CE0 -CE0 -CE0 -CE0 -EE -EE -EE -EE -EE -EE Sealing Plugs SEALING PLUG PART NO Wire Sealing Range: Standard -.mm -.mm wire insulation diameter Thin wall -.mm -.0mm wire insulation diameter (Thru Hole) (Thru Hole) Metal Mounting Clips Part Number Used On Material DT,,,, DT,,,, DT,,,, DT cavity only DT cavity only w/zinc Plating w/zinc Plating Hole O.D. in. (mm). (.0). (.0). (.0). (.0). (.) (Snap Fit) Part Number Plastic Mounting Clips DT,,,, DT Cavity Only DT,,,, (W/Self Mounting Stud) Used On Material Color Plastic Plastic Plastic Gray Gray Black

DTP Series : Contacts (Open Barrel) Type Barrel Type GA Size

DTP Series : Contacts (Open Barrel) Type Barrel Type GA Size Deutsch Connectors DTP Series Deutsch s DTP Series connectors are the solution for your power application requirements. Building on both the DT and DTM design strengths, the DTP connector line was developed