EUGEN WOERNER GmbH & Co. KG Postfach 1661 DE Wertheim Hafenstrasse 2 DE Wertheim. Progressive distributor VPB
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1 Progressive distributor VPB Use: In progressive mode based central lubrication systems. The main features of WOERNER progressive distributors are as follows: Accurate proportioning volumes. different proportioning volumes selectable in accordance with the lubricant volume required. Extremely long service life due to refined sliding surfaces. Easy combination of opposing outlets Various options for monitoring Technical data: Proportioning volume per cycle: Distinctive colour green Distinctive colour yellow Distinctive colour red on request 0,09 cm³ 0, cm³ 0,0 cm³ 0,0 cm³ Lubrication point connections at max.: 0 Operating pressure at max.: 0 bar Throughput volume in case of: Oil at max.: 700 cm³/min Grease at max.: 70 cm³/min Delivery medium: Oil-viscosity: > cp Grease up to: NLGI category Material: Outer body: VPB-B: VPB-H: Internal parts: Aluminium anodised Bronze seawater-resistant Steel A = Mounting point at distributor ( for viewing indicator and electrical functionality check) B = Mounting point for viewing indicator at distributor (if point A is occupied) H = Input line Number of outlets 8 Length Weight [kg] "a" VPB-B VPB-H 7 0,8 0,8 90 0,7,0 Temperature range: C Lubricant: The intended lubricant must be suitable for use with centralized lubrication equipment. Mounting position: usually as needed K = Proportioning volume distinctive colours (see technical data) S = Note to proportioning volume distinctive colours X = Outlet screwing for pipe outer diameters or, connection hole in distributor for double-cone ring DIN 8 and ALL male fitting DIN 87 with thread M0x ,7,7 0,,7 0,7,9 8 0,8,89 7 0,9, 9,0, Note: In case of heavy vibration or shock load, install the distributor such that piston axes are situated vertically to the main direction of shock impact. The distributor must not be "distorted". Therefore, when mounting it, be careful that the supporting surface is flat. Progressive distributor VPB 0.00 Postfach DE-978 Wertheim Replaces No. Page of EN EN
2 Visual check "S" Functional checks: Visual check "S": In a translucent polyamide receptacle, a red pin being fixed to the piston shows the piston's movement. Receptacle material: Polyamide, translucent Ambient temperature: C Weight: 0,0 kg Mounting point at distributor: Aor B Version "M" Electrical check with initiator: A pin being connected with the piston attenuates an initiator once per cycle. Material: Holder: VPB-B: VPB-H: ) Aluminium Bronze Indicator pin:. On the functional checking device "M", the metering volume at the last point (opposite the initiator's side) decreases by % for design-related reasons. Version "M" ) Version initiator "M" with cable: Operating voltage: VDC Residual ripple: 0 % Output: Closer, plus switching PNP Load current at max.: 00 ma Protection system: IP7 Connection: Cable m Connection diagram: Version initiator "M" with -pin unit plug (M): (for matching cable jack see auxiliaries) Operating voltage: VDC Residual ripple: 0 % Output: Closer, plus switching PNP Load current at max.: 00 ma Protection system: IP Connection: Unit plug Connection diagram: Postfach DE-978 Wertheim Page of 7
3 Version "RK" Electrical check with reed contact: A magnet connected with the piston switches a reed contact once per cycle. Switching voltage: 0... VUC Switching current at max.: ma Switching power at max.: 0,9 VA Ambient temperature: C Version "RS" Version "RK" with cable: Material (receptacle): PA or.0 System of protection: IP Cable Length: 0 m Cross section: x0,7 mm² Material: Oelflex Connection diagram: Version "RS" with unit plug, -pin (M): (for matching cable jack see auxiliaries) Material (receptacle): PA or.0 Connection Diagram: Auxiliaries: Cable jack for functional check "RS" and initiator "M" (state purchase-no., please) Cable jack with LED and cable LED yellow = function display green = operating voltage Cable jack with terminal clamps Cable jack with LED and cable: Purchase-no.: Operating voltage: Cable Cross section: Length: System of protection: Cable jack with terminal clamps: (without LED) Purchase-no.: Connection type: Connection cross section: Cable diameter: System of protection: VDC x0, mm² m IP Screws at max. 0,7 mm²... mm IP7 Postfach DE-978 Wertheim Page of 7
4 Purchase-designation: Progressive distributor VPB- Material outer body Number of outlets Pipe screwing for outlet Visual check Functional check electrical control Prop. volume p. piston stroke and outlet [cm³] distinctive no. Gasket material Aluminium anodised B Bronze seawater resistant ) H... 0 increasing by outlets each without 0 Ø Ø without 0 with S without mount without initiator M0 Initiator with cable M Initiator with plug M Reed contact with cable RK Reed conact with plug RS 0,0 on request ) 0 0, , 0,0 0 NBR (Perbunan) FPM (Viton) Note: When a functionality checking device is to be mounted, the proportioning volume must be 0,0 cm³ at the last point! On the functional checking device "M", the metering volume at the last point (opposite the initiator's side) decreases by % for design-related reasons. Scheme Distributor view ) ) Informations regard leaflet-no. S078! only possible with... 0 outlets! Purchase-example: (for the distributor shown) yellow red green yellow red Progressive distributor VPB; outer body anodised; outlets; for pipe outer diameter ; without visual check; with reed contact (cable); Proportioning volume, 0, 0, 09, 09,, 0; gasket material viton. SideA(R) Centre Side B (L) Purchase-designation: VPB-B / / / 0 / RK / / 0 / 0 / 09 / 09 / / 0 / V Side A(R) : V O B B B B O Centre : K Z K K Z K K Side B (L) : O O V O O B B Postfach DE-978 Wertheim Page of 7
5 Combinaton of outlets, doubling the proportioning volume at an outlet: R Connect opposing outlets by removing the "Z" screw. Close any of the outlets by means of a screwed sealing plug. Without "Z" screw removal, no outlet must be locked. Z The "Z" screw can be loosened and removed by using a size allen key. Auxiliaries: Threaded components ALL Progressive distributor Bridge Lock screw Pipe screwing ALL Ø Pipe screwing ALL Ø VPB-B VPB-H Plug screw connections ) Material Brass nickelized Check valves ) Pipe AD straight screw-in union swivel equal-elbow-fitting Further informations: Leaflet-no. 0 Fastening torque max. Nm To be used with flexible pipes only. Material Pipe AD Outlet Order no. Further informations Cutting ring union Leaflet-no. 09 Steel galvanized ALL Leaflet-no. 070 ) Beneath monitoring elements, can be used only with extension 0.09-! Combination of outlets: opposing outlets are combined into one outlet by removing the "Z" screw and closing the outlets. Distinctive letters: O = open outlet V = Locking screw B = double bridge K = opposing outlets connected. Z = opposing outlets separated. SideA(R) Centre Side B (L) outlets are combined by means of bridges and removing two "Z" screws. Single outlet outlets are combined by one bridge and removing the "Z" screws. Postfach DE-978 Wertheim Page of 7
6 Main line Fig. Functional process fig.... : Monitoring of progressive distributors: Bypass line left-side I II Bypass line right-side The lubricant flows from the main line through the right-side ring groove of piston III as well as the bypass line (right) and to the left side of piston I and moves it into its home position. The lubricant displaced by piston I is ejected via the left bypass line through outlet no.. As for instance due to soiling, the flow through a lubricant point line may be prevented. This will cause a piston to get blocked. By virtue of the forced control as depicted in figures up to, the other pistons will be stopped as well. Due to this configuration, the proportioning at all outlets of the distributor can be monitored by means of a sensor at one piston only. III Fig. Mounting note: I Fig. After shifting of piston I, lubricant flows to the left side of piston II and pushes it into its right-side home position. The displaced lubricant is ejected via outlet no.. The pistons are provided with an extremely small fitting clearance. Therefore, the pistons, after the dismantling of a distributor, must never be interchanged. Formula for calculating the lubricant available per lubrication point: After shifting of piston II, lubricant flows to the left side of piston III and pushes it into its right-side home position. The displaced lubricant is ejected via outlet no.. A progressive distributor allocates the delivered lubricant to the individual lubrication points in forced order. Due to the functional process as described herein, a safe proportioning is ensured. II The lubricant q i delivered to a lubrication point i can be calculated as follows q i = K i (K +K +K...) Q Fig. After shifting of piston III, lubricant flows to the right side of piston I and pushes it into its left-side home position. The displaced lubricant is ejected via outlet no.. The continuation of that process is evidenced in the scheme described. Q = lubricant delivered to the distributor, K i = distinctive number of the outlet i III Postfach DE-978 Wertheim Page of 7
7 Important information on this publication Reproduction, also in extracts, only permitted with the approval of the firm of EUGEN WOERNER GmbH & Co. KG. All the information in this publication has been examined for correctness with great care. Nevertheless, WOERNER cannot assume any liability for losses or damage resulting directly or indirectly from the application of the information contained in this publication. All products from WOERNER may only be used as intended and corresponding to the information in this publication. For products supplied with operating instructions, the additional directives and information contained in them are to be complied with. Materials deviating from those mentioned in this publication and the technical documents which further apply may only be poured into and processed in the appliances and systems manufactured and supplied by WOERNER by following agreement with and written approval by WOERNER. The safety and danger information stated in the safety data sheets of the substances used must be taken into account at all costs. Transportation of gases, liquefied gases, gases under pressure, vapours and liquids, the vapour pressure of which is more than 0, bar above normal atmospheric pressure (0 mbar) at the maximum admissible temperature, of easy inflammable or explosive media as well as transportation of foodstuffs is forbidden. Information on EU Directive 00/9/EC (RoHS) With Directive 00/9/EC of January 7, 00, for the limitation of the use of certain hazardous substances in electrical and electronic devices (RoHS) material bans come into effect from July 00 for electrical and electronic devices newly placed on the market for lead, cadmium, hexavalent chromium, mercury and brominated flame retardants. In its controls and switching devices, WOERNER only uses materials which fulfil the criteria of EU Directive 00/9/EC. To the extent that hexavalent chromium has been used as corrosion protection in the parts which we produce ourselves, it has already been replaced by other environmentally tolerable protective measures. The mechanical devices supplied by WOERNER are not affected by EU Directive 00/9/EC as they are appliances added or installed on "large-scale stationary industrial tools" (cf. EU Directive 00/9/EC, Annex IA). But as WOERNER is conscious of its responsibility towards the environment, we shall also use materials fulfilling the requirements of the Directive for devices not covered by EU Directive 00/9/EC as soon as they are generally available and their use is technically possible. Technical documents also valid for this product: B0 Operating instructions VP Postfach DE-978 Wertheim Page 7 of 7
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