Assembly Instruction EL OCHITO WHITE CONTACTS 1000BASE-T/10GBASE-T TYPE I: PIN /SKT CABLE: S/FTP

Transcription

1 AI Assembly Instruction EL OCHITO WHITE CONTACTS 1000BASE-T/10GBASE-T TYPE I: PIN /SKT CABLE: S/FTP Revision History Rev Date Initiated By Approved 1 07/05/18 WLL GH 1.0 Tools Tools are to be suitable for the purpose intended and shall not cause damage to the parts. Examine all elements of tools and equipment. Glenair Proprietary AI Page 1 of 8

2 1.1 Related Tool and Equipment M22520/2-01 AFM8 Crimper & Positioner or Equivalent. M22520/5-01 Hex Crimp Tool w/ Y143 Die Figure & Alignment Tools Figure Insert Tool Figure 3 Cable Cutter, Exacto Knife, Tweezer, Wire Cutter, Caliper Hot Tweezers Figure 4 Figure 5 Figure6 Glenair Proprietary AI Page 2 of 8

3 Twisted Pair Color Orientation of Cable Cable Layout for Pin Contact Cable Layout for Socket Contact Figure 7 Pin Contact Part Number Grommet Follower Plastic Bushing Outer Insulators Socket Inner Contacts Crimp Bushing Inner Insulator & Plated Cross Shields Figure 8 Pin Outer Body Socket Contact Part Number Grommet Follower Plastic Bushing Outer Insulators Pin Inner Contacts Crimp Bushing Inner Insulator & Plated Cross Shields Socket Outer Body Figure 9 Glenair Proprietary AI Page 3 of 8

4 2.0 Procedure Step 1: Grommet Follower Slide grommet follower onto cable. Cable ends must be cut cleanly and at right angle to the cable axis with circular cable cutter. Figure 10 Step 2: Remove Cable Jacket for Pin Contact Part Number Identify cable twisted pair color orientation to match Figure 7 for Pin contact. Remove cable jacket (0.720 ) to expose the braid shield. Figure 11 Step 3: Remove Cable Jacket for Socket Contact Part Number Identify cable twisted pair color orientation to match Figure 7 for Socket contact. Remove cable jacket (0.590 ) to expose the braid shield. Figure 12 Glenair Proprietary AI Page 4 of 8

5 Step 4: Center Filler Removed Flare cable braid to expose the twisted pair wires with aluminum foil shields. Flare wire bundle with aluminum foil shields and trim the middle filler as close to the jacket as possible. Step 5: Crimp Conductors Figure 13 Identify cable twisted pair color orientation to match Figure 7 for Pin or Socket contacts. Unwrap foil around one pair. Remove insulation of the conductors to per Figure 14. Install inner contacts over conductor until fully seated. Make sure the conductor is visible through the inspection hole. Crimp the inner contacts per Figure 15 using crimp tool M22520/2-01 and positioner Daniels P/N K1906 (Glenair P/N ), Setting #3 for 26 AWG. Re-wrap foil tightly around the wire pair. Use Kapton tape to hold the foil in place. Trim excess tape and foil to expose wire insulator. No more than of insulator should be exposed. Ensure foil does not cover base of contact per Figure 16. Repeat Figures for all pairs. Figure 14 Figure 15 Figure 16 Figure 17 Glenair Proprietary AI Page 5 of 8

6 Step 6: Loading Contacts into Insulator for Pin Contact Part Number Identify the wire colors (See below for recommended color code as shown in Figure 18). Slide the inner insulator (with cross shields) into middle of inner contacts. Pay attention to the orientation of the wires. Snap the contacts in place of the insulator slot cavities. Note: The twisted pairs are essentially parallel to the axis of the bundle with no crossover. Figure 18 Figure 19 Step 7: Loading Contacts into Insulator for Socket Contact Part Number Identify the wire colors (See below for recommended color code as shown in Figure 20). Slide the inner insulator (with cross shields) into middle of inner contacts. Pay attention to the orientation of the wires. Snap the contacts in place of the insulator slot cavities. Note: The twisted pairs are essentially parallel to the axis of the bundle with no crossover. Figure 20 Figure 21 Glenair Proprietary AI Page 6 of 8

7 Step 8: Install Outer Insulator Slide outer insulator over inner insulator. Place the outer insulator such as its key is in orientation with color code as shown in Figure 18 & Figure 20. Push the outer insulator in until outer and inner tabs nest together. Step 9: Plastic Bushing Installed Figure 22 Slide plastic bushing over outer insulator. Squeeze the plastic bushing down below the 4 tabs of inner insulator. Push the crimp bushing forward such that the plastic bushing has a very tight space against the inner insulator and crimp bushing. Figure 23 Figure 24 Inspection step: the gap between the plastic bushing and the adjacent component shall be less than Glenair Proprietary AI Page 7 of 8

8 Step 10: Outer Body Installed Install outer shell body in tool or Ensure the male polarization key of the shell is engaged into the female key locator on the tool. Mate tool into cable assembly. Ensure the polarization key of the outer insulator is lined up with the polarization key of the shell body per Figure 25. Use insert tool to slide cable assembly into shell body using or as a guide. Ensure crimp bushing is fully seated per Figure 26. Key Figure 25 Step 11: Crimp Outer Body Figure 26 Use crimp tool Daniels HX4 M22520/5-01 with die Y143. Load contact assembly into side A. Locate the step at the back of the contact. Ensure the step is flush with the top face of the die, crimp contact. Step Figure 27 Glenair Proprietary AI Page 8 of 8