COYOTE LCC (Low Count Closure)

Transcription

1 PLP Feature Focus 2009 Preformed Line Products OCTOBER 2012 Film available at COYOTE LCC (Low Count Closure) Be sure to read and completely understand this procedure before applying product. Be sure to select the proper PREFORMED product before application. 3 NOMENCLATURE 1. Closure Cover (1) 2. Closure Base (1) 3. Small Parts Bag 4. Bobbin Kit 5. Grommets (2) per specification Catalog No. COYOTE LCC & COYOTE LCC Flame Retardant Closure Kits for Fiber* COYLCC-F001 For Single Fusion. Includes: (1) 7-Hole Grommet: Cat. # and (1) 12-Hole Grommet: Cat. # COYLCC-F002 For Single Fusion. Includes: (1) Bobbin Kit, (1) 7-Hole Grommet: Cat. # , and (1) 12-Hole Grommet: Cat. # COYLCC-F003 For Ribbon. Includes: (2) 2-Hole Grommets: Cat. # COYLCC-F004 For Single Fusion. Includes: (2) 7-Hole Grommets: Cat. # COYLCC-F005 For Single Fusion. Includes: (2) 2-Hole Grommets: Cat. # COYLCC-F006 For Single Fusion. Includes: (2) 4-Hole Grommets: Cat. # COYLCC-F007 For Single Fusion. Includes: (1) 7-Hole Grommet: Cat. # and (1) 8-Hole Grommet: Cat. # COYLCC-F008 For Single Fusion. Includes: (1) 1-Hole Grommet: Cat. # and (1) 8-Hole Grommet: Cat. # COYLCC-F009 For Single Fusion. Includes: (2) 12-Hole Grommets: Cat. # COYLCC-F010 For Single Fusion. Includes: (1) Bobbin Kit, (1) 1-Hole Grommet: Cat. # and (1) 12-Hole Grommet: Cat. # All Fiber Kits Include: (2) Grommets, (3) LITE-GRIP Splice Blocks, (1) Splice Platform, (1) Dual Strength Member Bracket, (1) L Bracket, Fiber Management Clips and Misc. Hardware *For the COYOTE LCC Flame Retardant catalog numbers, insert FR into the catalog number code. Ex.: COYLCCFR-F001 Catalog No. COYOTE LCC for Fiber Copper COYLCC-C001 For Copper. Includes: (2) 1-Hole Grommets: Cat. # COYLCC-C002 For Copper. Includes: (2) 1-Hole Grommets: Cat. # COYLCC-C003 For Copper. Includes: (2) 1-Hole Grommets: Cat. # COYLCC-C004 For Copper. Includes: (1) 1-Hole Grommet: Cat. # and (1) 2-Hole Grommet: Cat. # COYLCC-C005 For Copper. Includes: (2) 4-Hole Grommets: Cat. # All Copper Kits Include: (2) Grommets, (2) Mini-Moray TM Shield Connectors and (1) Bonding Strap 2012 Preformed Line Products Company. All rights reserved Catalog No. COYOTE LCC Accessories Strength Member Bobbin Kit Dual Strength Member Bracket Kit Strength Member L Bracket Kit Mounting Hardware Splice Platform Kit for Single Fusion - includes 3 splice blocks Splice Platform Kit for Ribbon - includes 3 splice blocks See Mounting Options, Step 42 thru 50. 1

2 COYOTE Grommet Chart PLP Catalog Number Cable Range Inches (mm) Description Splitting Location (11-15) 1-entry grommet (15-22) 1-entry grommet (22-25) 1-entry grommet (11-15) 2-entry grommet (8-11) 4-entry grommet ( ) ( ) and flat drop 4-entry grommet Flat Drop Only 4-entry grommet (3-6) 6-entry grommet (11-15) (3-6) 7-entry grommet (3-6) 8-entry grommet (3-6) 12-entry grommet NOTE: Grommet Kit contains (1) Grommet, (1) Cable Measure Tape, (2) Silicone Lubricant Packs, (1) Set of Plugs and (1) Glove Step #1 Remove cover from base. Step #2 Measure cable to determine diameter and select the proper grommet. 2

3 Step #3 Insert cable(s) through grommet. Dual Strength Member Bracket Installation Step #6 Mark and remove buffer tube at 2-1/4". Mark here Step #4 Remove the cable sheath per your accepted company practices. Leave 3" (76 mm) of the strength member to trim later. Step #7 Align the strength member with the edge of the bracket (about 3/4") and trim. 35" (889 mm) Sheath 3" (76 mm) Configuration Cut Cable Sheath Opening Min of 35" (889 mm) Step #8 Attach cap and thread on nut, securing strength member. Step #5 For buffer tube applications, mark the buffer tube 3" (76 mm) from the cable sheath opening. For ribbon applications, mark the central tube 1 (25 mm) from the cable sheath opening. Remove buffer tube or central tube per your accepted company practices. 3" (76 mm) Buffer Tube Central Tube Step #9 Screw bracket into the base. 1" (25 mm) 3

4 Cable Installation Using L Bracket Step #13 Insert grommet into closure base and insert strength member of cable through the slot of the L bracket. Step #10 Apply a small piece of blue felt to the edge of the L bracket facing the splice platform. Step #11 Install L Bracket into the base of the closure with a screw. Step #14 Crimp L bracket with side cutters to secure strength member. Step #12 Apply a thin layer of silicone lubricant to the outer surface of the grommet. Step #15 Trim strength member flush with edge of L bracket. 4

5 Flat Drop Cable Installation Using Bobbin Step #19 While cap is loose, insert all strength members under cap. Step #16 Trim strength members to 1". 1" (25 mm) Step #20 Secure cable with hose clamp. Step #17 Mark and remove buffer tube at 2-1/4". Mark here Step #18 Insert flat drop cables through outside ports of grommet. Insert plugs into the inner ports. Step #21 Tighten cap. 5

6 Step #22 Apply a thin layer of silicone lubricant to the outer surface of grommet. Installation of Routing Clips Step #25 Push routing clip onto post in this orientation, as detailed below. There are 4 routing clips and 4 posts. Post Step #23 Align leg of bobbin with the channel in base. Step #26 Orientation after installation of all clips, shown below. Bobbin Leg Base Channel Step #24 Push down, making sure leg is fully seated in channel. Installation of Splice Tray Step #27 Squeeze both tabs of splice tray while pushing down and into place. Tabs 6

7 Step #28 Slide in yellow splice blocks from the side. Step #31 Route OUTGOING fibers 1 through 6. Step #32 Route OUTGOing fibers 7 through 12. Routing for In-Line Splice Applications Step #29 Route INCOMING fibers 1 through 6. Routing for Butt Splice Applications Step #33 Route INCOMING fibers 1 through 6. Step #30 Route INCOMING fibers 7 through 12. Step #34 Route incoming fibers 7 through 12. 7

8 Step #35 Route OUTGOING fibers 1 through 6. Cross-Connect Application Step #38 Measure and mark pigtails. Remove the pigtail jacket and Kevlar yarn beyond this mark. Step #36 Route outgoing fibers 7 through " (356 mm) from connector edge Step #39 Splice incoming and outgoing fibers to pigtails per your accepted company practice. Step #40 Route and connect incoming pigtails to adapters. Inserting Capture Tabs Step #37 Insert the 6 capture tabs into the channels. Tabs Tabs 8 Kevlar is a registered trademark of DuPont.

9 Step #41 Route and connect outgoing pigtails to adapters. Step #43 Install connectors into adapters. Step #42 Install bulkhead into middle capture tab slots in the base. Installing Cover Capture Tab Slot Step #44 Apply a thin layer of silicone lubricant to all sealing surfaces of base and cover. Lubricate all sealing surfaces of both closure components. 9

10 Step #45 Tighten the 8 bolts by hand using a can wrench or nut driver. Step #48 Thread bolts through base only, attaching it to the mount. Then attach cover. Step #46 Cover and base surfaces will touch when fully assembled. Sealing surfaces will bulge out as material is compressed. Step #49 Pole/Wall Mount - Bolted Bracket Kit PN: Secure bracket using bolts. Surfaces are touching Mounting Options Step #47 Pole/Wall Mount - Strapped Bracket Kit PN: Loop strap through the slots. Slots Bolts (securing base) 10

11 Step #50 COYOTE Universal Mounting Hanger Bracket for Aerial Applications for Strand Mount PN: For ADSS PN: Secure the hanger brackets to the back side of the tabs on the base using nuts and bolts. Step #53 COYOTE Universal Mounting Bracket for Hand Hole Applications. Bracket Kit PN: Secure the hanger brackets to the back side of the tabs on the base using nuts and bolts. Step #51 Attach and tighten cover to base. Step #54 Attach and tighten cover to base. Step #52 Secure the closure to the strand by tightening the bug nuts. Step #55 Slide hanger brackets into the proper slots of the hand hole bracket and snap the hinged lid into place. 11

12 safety considerations This application procedure is not intended to supersede any company construction or safety standards. This procedure is offered only to illustrate safe application for the individual. Failure to follow these procedures may result in personal injury or death. Do not modify this product under any circumstances. This product is intended for use by trained technicians only. This product should not be used by anyone who is not familiar with, and not trained to use it. When working in the area of energized lines, extra care should be taken to prevent accidental electrical contact. For proper performance and personal safety, be sure to select the proper size PREFORMED product before application. Preformed products are precision devices. To insure proper performance, they should be stored in cartons under cover and handled carefully. P.O. Box 91129, Cleveland, Ohio SP