Goose-neck Holder. VB/VC Insert (Without Offset / With Offset) E30 VP Insert (Without Offset / With Offset) E32. External Sleeve Holder

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1 1~48 ummary of Turning / Advice on one point Identification ystem 2~10 11 Toololders for ack Turning 12~19 TKF (ack Turning, Goose-neck Holder) 12 TKF-A (ack Turning, Goose-neck Holder) 16 A (ack Turning) 17 AW (ack Turning) 18 Goose-neck Holder 20~21 DC (Goose-neck Holder) 20 VP (Goose-neck Holder) 21 Toololders for xternal Turning (ack Clamp / crew Clamp) 22~33 CC (Witout Offset / Wit Offset) 22 DC (Witout Offset / Wit Offset) 24 DP (Witout Offset) 28 TC/TP 29 V/VC (Witout Offset / Wit Offset) 30 VP (Witout Offset / Wit Offset) 32 xternal leeve Holder CC DC V/VC Toololders for mall Double ided Tooling (crew Clamp) 34~ ~39 CN U (Witout Offset) 38 DN U (Witout Offset) 38 TN U (Witout Offset) 39 Toololder for Double ided Tooling for Automatic Late (Lever Lock) 40~41 CN (Witout Offset) 40 TN (Witout Offset) 41 xternal Toololder (Top Clamp) P R/P N TP R/TP N Tecnical Information Recommended Cutting Conditions Alternative Toololder Reference Table for 42~ ~ ~48 1

2 ummary of Turning xternal / Copying ADJC-FF ack Clamp Witout Offset DJC-FF crew Clamp Witout Offset DJC crew Clamp DLC-FF DLP-FF crew Clamp Witout Offset DLN-FF crew Clamp Witout Offset DNC-F crew Clamp DNC crew Clamp , xternal / Facing xternal xternal leeve Holder ACLC-FF ack Clamp Witout Offset CLC-FF crew Clamp Witout Offset CLC crew Clamp CLN-FF crew Clamp Witout Offset TGC(P) crew Clamp TLN-FF crew Clamp Witout Offset DLC crew Clamp ank Dia. f12~f Tooling example (1) CNC Automatic late (Gang Type) Cut-Off (Capter H) ack Turning Grooving (Capter G) xternal Treading oring (Capter J) (Capter F) Tools installed on Gang Type Automatic Late 2

3 ack Turning AA-40F ack Clamp dge Widt: 2.8 ap: ~4.0 A-40F crew Clamp dge Widt: 2.8 ap: ~4.0 AAW-40F ack Clamp dge Widt: 4.7 ap: ~4.0 AW-40F crew Clamp dge Widt: 4.7 ap: ~4.0 AAW-50F ack Clamp dge Widt: 4.7 ap: ~5.0 AW-50F crew Clamp dge Widt: 4.7 ap: ~5.0 KTKF crew Clamp dge Widt: 1.5~3.8 Max. ap: 1.8~ xternal / Facing / Copying / Undercutting VP crew Clamp VPP-FF crew Clamp Witout Offset Tooling example (2) CNC Automatic late (Gang Type) olid nd Mill (Capter L) oring (Capter F) Drilling (Capter K) Cut-Off ack Grooving xternal xternal Treading (Capter H) Turning (Capter G) (Capter J) Tools installed on gang tool post + milling toololder 3

4 ummary of Turning For wiss tool automatic late (Gang type tool post) How to use Goose-neck older wiss tool automatic late (Guide bus system) Goose-neck older is applicable to automatic lates wose toololder does not move to longitudinal direction (Z-axis direction). In case of macining wit te conventional toololder (Z-axis direction) Movement of te workpiece Guide bus ar material (Workpiece) (X-axis direction) Toololder motion Goose-neck Holder is applicable to automatic late tat toololder does not move to longitudinal direction (Z-axis direction) ort distance (Close to guide bus) Problems of macining wit te conventional toololder Problems of macining wit a conventional toololder Problems of Toololder Installation <Case 1> During multiple passes, wen bar material returns into guide bus, te burr contacts and breaks guide bus. <Case 2> Te workpiece burr contacts te guide bus and causes dimensional variation. Wen using a conventional toololder, 1) Additional space is required for an adapter. 2) Toololder s andling is difficult due to limited space. 3) Necessary to buy an adapter. 4) An adapter may interfere wit te next toolpost. <Case 3> During multiple passes, wen bar material returns into guide bus, te cips contacts and breaks guide bus. Adapter Tool post <Case 4> ar material deviation from te guide bus disables macining. 4

5 Advantages of Goose-neck Holder Advantages of Using Goose-neck Holder Wen using Goose-neck o ec Holder 1) Macining precision improves by additional finising process. 2) Cips do not come into te guide bus. 3) etter cip control due to large cip evacuation space. Available for macining after rouging witout returning bar material into guide bus, preventing damages and improving precision. Available for rouging and finising wit one Goose-neck Holder. Pattern 2 Pattern 1 Rouging-Finising Rouging For better cip control Optimum cutting edge position and large space for efficient cip evacuation. Finising Treading * Wit conventional treading toololders, cip biting into guide bus can cause damages on treads. Advantages of Toololder installation Goose-neck Holder Tool post Wen using a Goose-neck older 1) Maximum number of toololders can be attaced. 2) No interference wit next toolpost. 5

6 ummary of Turning xternal leeve Holder More tools attacable to CNC Automatic Late! Limit to attacable tools at intricate part macining p p p Use xternal leeve Holder Tools CLC...DUC...DLC...VU(C) crew Clamp ank Dia. f12~f25.4 crew Clamp ank Dia f14~f25.4 crew Clamp ank Dia f12~f25.4 crew Clamp ank Dia f12~f25.4 Ref. to Page R34~R41 for Tooling Layout and Automatic Late List by Manufacturer. Finising by leeve Holder 1) Rouging by grooving toololder 2) Finising by leeve Holder improves cip control and reduces cutting time Tooling xample (3) CNC Automatic Late (Opposed Gang Type) xternal / Facing xternal / Copying Grooving Treading (Capter G) oring (Capter J) (Capter F) 6 Ref. to Page R34~R41 for Tooling Layout and Automatic Late List by Manufacturer.

7 Toololders for mall Double ided Tooling (crew Clamp) Applications xternal / Facing xternal / Up Facing xternal / Copying Cutting dge Angle crew Clamp (Witout Offset) CLN TLN DLN Ref. to Page Newly designed negative inserts (double-sided) enable ig productivity and stability by economical doubled insert edge numbers arp cutting equivalent to positive inserts (single-sided) Toololder for Double ided Tooling for Automatic Late (Lever Lock, Witout Offset) Applications xternal / Facing xternal / Up Facing Cutting dge Angle Lever Lock (Witout Offset) Te Lever lock type is available for small tools for external macining. Top Clamp (For witout Hole) PCLN-FF PTLN-FF Ref. to Page xternal / Facing / Applications xternal / Camfering xternal Facing Camfering Cutting dge Angle Top Clamp CDP CTTP CP CP CTGP CKP CTFP Ref. to Page Tooling xample (4) oring (Capter F) Drilling (Capter K) Cut-Off ack xternal xternal (Capter H) Turning Grooving (Capter G) Treading (Capter J) Ref. to Page R34~R41 for Tooling Layout and Automatic Late List by Manufacturer. 7

8 Advice on one point Cip control improvement at external macining 1) Coose a cipbreaker applicable for varying ap Cip Control Oriented 5 4 teel 5 4 tainless teel Applicable to ig precision cutting, sarp cutting due to peripery ground edge uperior surface finis due to anti-adesion polised edge ap(mm) GQ GF CF f(mm/rev) ap(mm) GQ GF CF f(mm/rev) Low Cutting Force ap(mm) teel CK General purpose ap(mm) tainless teel CK General purpose K Finising 1 K Finising f(mm/rev) f(mm/rev) 2) Improve cip control dividing tool passes into 2; rouging and finising Wen cip control is not good in 1 pass macining, _ Use Goose-neck Holders or leeve Holders Countermeasures (1) Finising by Goose-neck Holder Rouging and finising at one time by conventional toololder <Case> ad cip control After rouging Countermeasures (2) Finising: Move leeve Holder forward How to coose toololders to improve productivity in external turning Applications Tooling xample Toololder Advantages Workpiece Dia. Medium-rouging Medium-rouging + Finising CLN-FF DLN-FF TLN-FF PCLN-FF PTLN-FF Ref. to Page 9 Fig.1 Ref. to Page 9 Fig.2 Ref. to Page 9 Fig.3 mall Double ided Tooling (crew Clamp) Toololder for Double ided Tooling for Automatic Late (Lever Lock) + FP-TK Cipbreaker mall Double ided Tooling (crew Clamp) Goose-neck Holder (xternal leeve Holder) Toololder for Double ided Tooling for Automatic Late (Lever Lock) + FP-TK Cipbreaker Goose-neck Holder (xternal leeve Holder) Toololder for Grooving Goose-neck Holder (xternal leeve Holder) Medium-rouging of steel (Radial ap: mm) Cost reduction Over f6 ap=~2.5mm Cost reduction Over f16 ap=1.5~5mm Cost reduction Under f16 ap=~2.5mm Cip Control - - Cost reduction f16~f32 ap=1.5~5mm Cip Control - - Long curled cips are evacuated toward a fixed direction. f16~f32 ap=over 4mm Cip Control - - 8

9 xternal toololder selection for productivity improvement Guideline for rouging: ap=~2.5mm Improvement of Finising (1) Use Goose-neck Holder <Rouging> Use mall Double ided Tooling Improvement of Finising (2) Use xternal leeve Holder Fig.1 Guideline for rouging: ap=1.5~5mm Improvement of Finising (1) Use Goose-neck Holder <Rouging> Use FP-TK Cipbreaker (G-class negative insert) Improvement of Finising (2) Use xternal leeve Holder Fig.2 Guideline for rouging: ap= over 4mm Improvement of Finising (1) Use Goose-neck Holder <Rouging> Use grooving toololder Improvement of Finising (2) Use xternal leeve Holder Fig.3 9

10 ummary of Turning Cutting tool for small workpiece KTKF s for back turning TKF Ref. to Page 12 Ref. to Page 12 Molded Cipbreaker s and toololders are compatible mall Dia. Cut-Off ack Turning Treading (GQ Cipbreaker) Improved cip control Grades for teel Macining PR1425 Grades for tainless teel Macining PR1535 "TKF..L-AR" type is added in "TKF-A" PCD inserts NW GQ Cipbreaker TKF-A KTKF is applicable to back turning, treading and cut-off wit one toololder Tooling example of KTKF toololder olid nd Mill (Capter L) oring (Capter F) Drilling (Capter K) oring (Capter F) Drilling (Capter K) Cut-Off ack Grooving xternal xternal Treading (Capter H) Turning (Capter G) (Capter J) Cut-Off ack (Capter H) Turning xternal xternal Grooving (Capter G) Treading (Capter J) Details of cutting edge mall macining General purpose Large macining (2.6) (4.6) (6.3) Cutting dge Lengt Cutting dge Lengt Cutting dge Lengt TKF12R TKF12R TKF16R TKF TKF16L For small diameter and sort lengt For general purpose Large ap at one pass workpiece Good cip control table macining wit minimum overang 10

11 Identification ystem quare ank Identification ystem A: ack Clamp C: Top Clamp P: Lever Lock : crew Clamp C: 80 Rombic D: 55 Rombic : 90 quare T: 60 Triangle V: 35 Rombic R: Rigt-and L : Left-and N: Neutral ank Heigt (mm) ank Widt (mm) Manufacture's Option Optional Mark or Number e.g.) FF: Witout Offset Clamping ystem ape Hand of Tool ank Heigt ank Widt Oters C L C R JX 09 FF 90 A J K 75 Cutting dge Angle Relief Angle Toololder Lengt ize 95 D 45 L 95 F N G P : 5 Positive C: 7 Positive N: 0 Negative F: 80 (85) H: 100 (mm) JX: 120 K : 125 M: 150 L T L D V C L L 45 T 60 V P: 11 Positive 72.5 L ome back turning toololders are Kyocera's original products, terefore teir descriptions are not accordant wit international standards. xternal leeve Holder Identification ystem teel F: 80 (85) G: 90 H: 100 K: 125 (120) : crew Clamp C: 80 Rombic D: 55 Rombic V: 35 Rombic L: Left-and ank Toololder Lengt Clamping ystem ape Hand of Tool 20 K C L C L 09 ar Diameter Cutting dge Angle Relief Angle ize L U α C L L D : 5 Positive V C: 7 Positive L pecification may cange witout any prior notice. Due to te installation size contrains on te macine, te toololder lengt of some products may not matc wit te symbol. 11

12 Toololders for ack Turning (TKF ) crew Clamp KTKF / KTKF Goose-neck Holder T F2 60 T a KTKF 1616JX-..(F2=10mm) KTKF 2020JX-..(F2=12mm) sows above figure 2 Fig.1 KTKF sows above figure 2 KTKF 1010JX-.. sows above figure Rigt-and for Rigt-and Toololder, Left-and for Left-and Toololder. <Goose-neck Holder> Left-and sown T 1 T 8 T T KTKF620JX-12 sows above figure 1 Fig.2 Left-and for Left-and Toololder. td. R L = T Drawing pare Parts Clamp crew Wrenc Applicable s KTKF& 1010JX-12 N N JX-12 N N JX-12 N N TRWN LTW-10 TKF12& 2020JX-12 N N KTKF& 1010JX-16 N N Fig JX-16 N N TRWN LTW-10 TKF16& 1616JX-16 N N JX-16 N N KTKF& 1212F-12 N N TRWN LTW-10 TKF12& 1212F-16 N N 8 TKF16& KTKFL 1216JX-12 N JX-12 N Fig TRWN LTW-10 TKF12L Dimension T sows te distance from te Toololder to te cutting edge. Applicable s (Ref. to Page 80) Applicable s (Molded Cipbreaker, Ref. to Page 81) Poto sows Rigt-and Corner-R (rε) (mm) Corner-R (rε) (mm) TKF 12R15005M < 0.05 W 0.4 rε φd TKF 12R28005-GQ 0.05 W a r d T 12R28005M < θ 12R28015-GQ R28010M < 0.1 H TKF 16R38005-GQ 0.05 H TKF 16R38005M < R38015-GQ d H T r W a 4 60 d T H 16R38010M < 0.1 TKF MR < MR < 0.1 TKF 16L38005MR < 0.05 Recommended Cutting Conditions u Combination of Toololders and s Toololder Rigt-and R Toololder Rigt-and R Left-and L Left-and L 45 TKF12R Left-and sown 16L38010MR < 0.1 TKF12L Recommended Cutting Conditions N : td. Item

13 TKF type GQ Cipbreaker for back Turning olution for problems in te conventional back-turning tools Original 3D molded cipbreaker realizes excellent surface finis by smoot cip control Point1 Original double-function cipbreaker for improved cip control Function 1: Turning Preventing cip entanglement GQ Cipbreaker table cip control Competitor A (Ground Cipbreaker) Function 2: Grooving Preventing cip biting Good surface rougness GQ Cipbreaker Competitor A (Ground Cipbreaker) Point2 xcellent surface finis by preventing cip biting and clogging urface finis comparison Cutting Conditions : Vc=100m/min ap=3.0mm f=0.02mm/rev (Grooving), 0.05mm/rev (Turning) Workpiece material : 45C Wet TKF GQ Cipbreaker Competitor (Ground Cipbreaker) Facing xternal Facing xternal Workpiece surface xcellent surface Cip biting Rz=2.92µm Rz=3.85µm Rz=31.23µm Rz=7.67µm GQ Cipbreaker realizes excellent surface finis wit single pass. uitable for cycle time reduction. 13

14 Toololders for ack Turning (TKF ) Details of cutting edge and ow to select Details of cutting edge election mall macining General purpose Large macining (6.3) mall macining TKF12R15.. (2.6) (4.6) Cutting dge Lengt Cutting dge Lengt How to select back turning toololder and Cutting dge Lengt TKF12R TKF12R TKF16R TKF TKF16L For small diameter and sort lengt workpiece For general purpose Good cip control Large ap at one pass table macining wit minimum overang General purpose TKF12R28.. In case ap is same, if te insert wit narrower edge widt is used, overang lengt from te guide bus is sorter, wic enables better stability due to less workpiece deflection. _Hig precision macining Rigt-and Guide bus Macining near te guide bus is possible Narrow cutting edge widt of TKF12R15005M "Optimum for small parts and ig precision macining Left-and Te workpiece burr does not contact te guide bus. Guide bus burrs Macining wit a distance from guide bus Good cip control due to large space between te guide bus and te tool. "xcellent cip control in rouging and finising (plural passes) table accuracy of external diameter dimension: Wen burrs occur, if a Left-and toololder is used, it is not necessary to return workpiece into guide bus in finising. Also, Left-and toololders prevent guide bus wear caused by cip biting. Workpiece movement and tool and selection In rouging and finising Rouging Workpiece position after rouging Finising burrs burrs Rigt-and Guide bus burrs burrs Left-and Guide bus 14 * Good dimension accuracy: If a Left-and toololder is used, burrs on workpiece generated in rouging do not damage te guide bus in finising.

15 Cip control improvement in back turning Cip control improvement by tool pass canges I Rouging wit grooving tools (1) GMM MW (Grooving) Cip control improvement by tool pass canges II Pre-tage macining is processed wit solid end mill (1) 2FW (olid nd Mill) Rouging (1) Wen using TKF12R28010M (for back turning / rigt and) (1) Wen using TKF12R28010M (for back turning / rigt and) Finising (Countermeasures 1) Use Rigt-and toololder Advantages : Good surface rougness Disadvantages : If a macining pass is long, te guide bus can not support te workpiece. (2) Wen using TKF128010M (for back turning / left and) Advantages: 1. Minimal deflection in long macining passes 2. Cips are broken into small pieces, toug te workpiece material is sticky. Disadvantages: Te pre-stage macining may cause fractures, because of interrupted macining. (2) Wen using TKF128010M (for back turning / left and) Finising (Countermeasures 2) Use Left-and toololder Advantages: 1. Good surface rougness 2. Hig precision macining if te macined portion does not contact te guide bus. Disadvantages: If a macining pass is long, te guide bus can not support te workpiece. Advantages: 1. Minimal deflection in long macining passes 2. Cips are broken into small pieces, toug te workpiece material is sticky. 3. Hig precision macining if te macined portion does not contact te guide bus. Disadvantages: Te pre-stage macining may cause fractures, because of interrupted macining. Countermeasure against peeled surface in face back turning Wen peeled surface occurs on te workpiece face, please apply te countermeasures below. Countermeasures 1 Face finising Countermeasures 2 Face finising after grooving xternal xternal (1) (2) (1) (2) Plunging Face finising Macining by grooving toololder Face finising 15

16 T T xternal s [For KTKF Toololder] Poto sows Rigt-and W ± r r θ d W ±0.03 r r θ d H TK2& TK6& TK2L 200-A 250-A 250-A 200-AR 250-AR 1 T Wen using TKF-A type s Te KTKF toololder can be used as a multi-functional tooling for non-ferrous metals and non-metals wen combined wit a TKF-A insert. (Fig.1) xample of spool macining Applicable s (Ref. to Page C32) Fig.1 xample of te pass of KTKF toololder + TKF-A insert Applicable Range TK2-A/-AR ap (mm) f (mm/rev) *PCD s for turning and Grooving *Not recommended for cut-off TK6-A/-AR ap (mm) f (mm/rev) H Turning / Grooving and: Left-and / PCD edge and: Rigt-and W ± r r θ d H TK6L TK2& 250-AR 150-N 200-N 250-N u s Identification ystem TKF 12 R A TKF 12 L A R Type ize Hand R: Rigt-and L: Left-and Widt (dge Widt) Name of Cipbreaker A: A Cipbreaker N: Witout Cipbreaker PCD insert and Witout Indication: Te edge and is same as te insert and. R: Rigt-and Grooving (Turning is possible) 250-N4.5 Applicable Toololders 12 Recommended Cutting Conditions 45 Note 1) Te cutting edge of te TKF-A / -AR will be 1 mm lower tan te center line wen attaced to te KTKF toololder (Ref. to Fig.2). Adjust te eigt by making NC late parameter settings or inserting a plate. 2) If te 1 mm adjustment is not possible, use te TKF..-N. (Ref. to Fig.3) KTKF toololder 1 KTKF toololder Fig.2 Wen a TKF-A / -AR insert is attaced (Te cutting edge is 1mm lower tan te center line) Fig.3 Wen a TKF-N inserts is attaced 16

17 Toololders for ack Turning [A15 ] ack Clamp / crew Clamp AA-40F (dge Widt: 2.8mm, MAX. Dept: 4mm) 4.2 * Lock crew is operated from tis direction. 30 H2 A-40F (dge Widt: 2.8mm, MAX. Dept: 4mm) td. = H2 tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Clamp crew Wrenc AAR 1010JX-40F N LPA JX-40F N LPA-13 H4X8R - FH JX-40F N LPA-17 AR 1010JX-40F N JX-40F N TR FT JX-40F N AR 1212F -40F N K -40F N TR FT-10 Applicable s Corner-R (re) (mm) Ref. to Page 6 Applicable Range (teel) r 3.97 A15R R A15R4005M < R4015M < 0.15 Recommended Cutting Conditions 45 ap (mm) A f (mm/rev) 0.2 N : td. Item 17

18 Toololders for ack Turning [AW15 ] ack Clamp / crew Clamp AAW-40F (dge Widt: 4.7mm, MAX. Dept: 4mm) 4.2 * Lock crew is operated from tis direction. 45 H2 AW-40F (dge Widt: 4.7mm, MAX. Dept: 4mm) td. = H2 tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Clamp crew Wrenc AAWR 1010JX-40F N LPA JX-40F N LPA-13 H4X8R - FH JX-40F N LPA-17 AWR 1010JX-40F N JX-40F N TR FT JX-40F N AWR 2020K -40F N TR FT-10 Applicable s Corner-R (re) (mm) Ref. to Page 6 Applicable Range (teel) rε 3.97 AW15R R4015 AW 15R4005M 15R4015M < 0.05 < 0.15 Recommended Cutting Conditions ap (mm) A f (mm/rev) N : td. Item

19 Toololders for ack Turning [AW23 ] ack Clamp / crew Clamp AAW-50F (dge Widt: 4.7mm, MAX. Dept: 5mm) 8.2 * Lock crew is operated from tis direction. 40 H2 AW-50F (dge Widt: 4.7mm, MAX. Dept: 5mm) td. = H2 tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Clamp crew Wrenc AAWR 1010JX-50F N LPA JX-50F N LPA-13 H4X8R - FH JX-50F N LPA-17 AWR 1010JX-50F N JX-50F N TR FT JX-50F N AWR 2020K -50F N TR FT-10 Applicable s AW23R5005 AW23R5015 rε AW23R5005M AW23R5015M Corner-R (re) (mm) < 0.05 < 0.15 Recommended Cutting Conditions Ref. to Page ap (mm) AW f (mm/rev) Applicable Range (teel) 0.2 N : td. Item 19

20 Goose-neck Holder [DC ] crew Clamp DJC (xternal / Copying) DJCR1620JX-11-F05 sows above figure 70 F td. = F2 tandard Corner-R(rε) pare Parts Clamp crew Wrenc DJCR 1216JX-11-F05 N JX-11-5 N JX-11-F05 N JX-11-5 N TR FT-15 Applicable s Applications Minute ap Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Low Feed Ref. to Page CF GF PP GK GQ R-F R-FF (/F) R-U FR-UF (/F)R-J Toololder DJCR..-11-F.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. Applications Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 FR-JF XP XQ MQ Witout Cipbreaker AH R-A3 PCD CN Toololder DJCR..-11-F.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. Recommended Cutting Conditions 44 Goose-neck older is available for multiple passes at rouging and finising! <olution 1> Te workpiece burr does not contact te guide bus and no breakage will be caused! <olution 2> Longitudinal dimension will be stable. xternal diameter will be stable owing to multiple pass macining (rouging and finising). <olution 3> Large space for cip evacuation! etter and smoot cip control. 20 N : td. Item

21 Goose-neck Holder [VP ] crew Clamp VLP (xternal / Copying) F td. = F2 tandard Corner-R(rε) pare Parts Clamp crew Wrenc VLPR 1216JX-11-5 N JX-11-5 N TR FT-8 Applicable s Applications Minute ap Finising Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page CF CK GF R-FF FR-U FR-UF Toololder VLPR F.. VPGT VPGT VPGT VPT VPT VPT Recommended Cutting Conditions 44 One toololder for complex sape workpiece Toololder for VP type insert is available! Complex sape workpiece can be processed wit one toololder. It can be used for undercutting and external / face finising. N : td. Item 21

22 xternal Toololders [CC ] ack Clamp ACLC-FF (Witout Offset) (xternal / Facing) ACLC 1010JX-09FF sows above figure 0 5 * Lock crew is operated from tis direction. 95 H2 td. R L = H2 ACLC& 1010JX-06FF N N LPF JX-09FF N N LPF JX-09FF N N JX-09FF N N LPF-17 Lock crew: H4 8R for Rigt-and Toololder, H4 8L for Left-and Toololder. tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Wrenc H4X8& FH-2 Applicable s Applications Finising Finising-Medium Finising-Medium Low Feed tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page , C24 C14 GF GK GQ (/F)&-U MQ Witout Cipbreaker AH &-A3 PCD CN Toololder ACLC&...-06FF CCGT CCMT CCGT CCGT CCGW CCMT CCGW CCMW ACLC&...-09FF CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCMW09T3.. ack Clamp Holders Recommended Cutting Conditions 44 asy insert replacement, including wit gang-tooling 1. Te lock screw can be operated from te back side and allows simple insert replacement on wiss type automatic lates. (Fig.1) 2. imple insert replacement by sligtly turning te wrenc. 3. Rigid clamping wit ancor pin and lock screw. (Fig.2) Te lock screw can be operated from te back side. Conventional tool is not available for gang-tooling. Ancor Pin Lock crew (Fig.1) (Fig.2) 22 N : td. Item

23 xternal Toololders [CC ] crew Clamp CLC-FF (Witout Offset) (xternal / Facing) CLC 1010JX-09FF sows above figure td. R L = tandard Corner-R(rε) Clamp crew CLC& 0808F-06FF N N TR FT F-09FF N N TR FT-15 CLC& 1010JX-06FF N N TR FT JX-09FF N N JX-09FF N N TR FT JX-09FF N N CLC (xternal / Facing) CLC 1010F-09 sows above figure pare Parts Wrenc td. R L = tandard Corner-R(rε) pare Parts Clamp crew Wrenc Wrenc CLC& 1010F -06 N N TR FT F -09 N N H -09 N N H -09 N N TR FT K -09 N N M -09 N N H -12 N N K -12 N N TR - LTW M -12 N N Applicable s (CLC-FF / CLC) Applications Finising Finising-Medium Finising-Medium Low Feed tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page , C24 C14 GF GK GQ (/F) &-U MQ Witout Cipbreaker AH &-A3 PCD CN Toololder CLC&...-06FF/-06 CCGT CCMT CCGT CCGT CCGW CCMT CCGW CCMW CLC&...-09FF/-09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCMW09T3.. CLC& CCMT CCGT Recommended Cutting Conditions 44 N : td. Item 23

24 xternal Toololders [DC ] ack Clamp ADJC-FF (Witout Offset) (xternal / Copying) F * Lock crew is operated from tis direction ADJC 1010JX-11FF ADJC 1212JX-11FF sows above figure 0 H2 td. R L = H2 F2 ADJC& 1010JX-07FF N N LPF JX-11FF N N LPF JX-11FF N N JX-11FF N N LPF-17 Lock crew: H4 8R for Rigt-and Toololder, H4 8L for Left-and Toololder. Applicable s tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Wrenc H4X8& Applications Minute ap Finising Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page , CF GF CK PP GK GQ &-F &-FF (/F) &-U F&-UF FH-2 Toololder ADJC&...-07FF DCGT DCGT DCGT DCMT DCMT DCGT DCGT DCT DCGT DCT ADJC&...-11FF DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. Applications Low Feed Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 (/F)&-J F&-JF XP XQ MQ Witout Cipbreaker AH &-A3 PCD CN Toololder ADJC&...-07FF DCT DCMT DCMT DCGW DCMT DCMW ADJC&...-11FF DC_T11T3.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. Recommended Cutting Conditions N : td. Item

25 xternal Toololders [DC ] crew Clamp DJC-FF (Witout Offset) (xternal / Copying) F DJC 0808F-07FF DJC 1010JX-11FF DJC FF sows above figure 0 td. R L = F2 tandard Corner-R(rε) Clamp crew DJC& 0808F -07FF N N TR FT F -11FF N N TR FT-15 DJC& 1010JX-07FF N N TR FT JX-11FF N N JX-11FF N N TR FT JX-11FF N N pare Parts Wrenc DJC (xternal / Copying) td. R L = tandard Corner-R(rε) Clamp crew DJC& 1010F -07 N N TR FT-8 DJC& 1010F -11 N N H -11 N N H -11 N N TR FT K -11 N N M -11 N N Applicable s Toololder DJC&...-07FF/-07 DJC&...-11FF/-11 pare Parts Wrenc Applications Minute ap Finising Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page , CF GF CK PP GK GQ &-F &-FF (/F)&-U F&-UF DCGT DCGT DCGT DCMT DCMT DCGT DCGT DCT DCGT DCT DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. Applications Low Feed Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 (/F) &-J F&-JF XP XQ MQ Witout Cipbreaker AH &-A3 PCD CN Toololder DJC&...-07FF/-07 DCT DCMT DCMT DCGW DCMT DCMW DJC&...-11FF/-11 DC_T11T3.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. Recommended Cutting Conditions 44 N : td. Item 25

26 xternal Toololders [DC ] crew Clamp DLC-FF (Witout Offset) (xternal / Copying) F td. 95 DLC FF DLC FF sows above figure R L = F2 tandard Corner-R(rε) Clamp crew DLC& 1010JX-07FF N N JX-07FF N N TR FT JX-07FF N N DLC& 1010JX-11FF N N JX-11FF N N TR FT JX-11FF N N DLC& 1212F -07FF N N TR FT-8 DLC& 1010F -11FF N N F -11FF N N TR FT H -11FF N DXC (xternal / Facing / Copying) pare Parts Wrenc td. 4 Applicable s (DLC-FF / DXC) DXC 1010JX-11 sows above figure R L = tandard Corner-R(rε) Clamp crew DXC& 1010JX-07 N N TR FT JX-11 N N JX-11 N N TR FT JX-11 N N pare Parts Wrenc Applications Minute ap Finising Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page , CF GF CK PP GK GQ &-F &-FF (/F) &-U F&-UF Toololder DLC&...-07FF DXC& DCGT DCGT DCGT DCMT DCMT DCGT DCGT DCT DCGT DCT DLC&...-11FF DXC& DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. Applications Low Feed Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 (/F)&-J F&-JF XP XQ MQ Witout Cipbreaker AH &-A3 PCD CN Toololder DLC&...-07FF DXC& DLC&...-11FF DXC& DCT DCMT DCMT DCGW DCMT DCMW DC_T11T3.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. Recommended Cutting Conditions 44 N : td. Item

27 xternal Toololders [DC ] crew Clamp DNC-F (xternal / Copying) 62.5 F DNC (xternal / Copying) DNC& 1010JX-07F N N TR FT-8 DNCN 1010JX-07 N JX-07 N TR FT JX-11 N JX-11 N TR FT JX-11 N DNCN 0808F -07 N TR FT-8 DNCN 1010F -11 N F -11 N TR FT H -11 N Applicable s Applications Minute ap Finising Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page , CF GF CK PP GK GQ &-F &-FF (/F) &-U F&-UF td. R N L = F tandard Corner-R(rε) Clamp crew pare Parts Wrenc Toololder DNC&...-07F DCGT DCGT DCGT DCMT DCMT DCGT DCGT DCT DCGT DCT DNCN DNCN DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. Applications Low Feed Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 (/F)&-J F&-JF XP XQ MQ Witout Cipbreaker AH &-A3 PCD CN Toololder DNC&...-07F DCT DCMT DCMT DCGW DCMT DCMW DNCN DNCN DC_T11T3.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. Recommended Cutting Conditions 44 N : td. Item 27

28 xternal Toololders [DP ] crew Clamp DLP-FF (Witout Offset) (xternal / Copying) F Applicable s td. R L = F2 tandard Corner-R(rε) Clamp crew DLP& 0808F -07FF N N TR FT F -11FF N N TR FT-15 DLP& 1010JX-07FF N N TR FT JX-11FF N N JX-11FF N N TR FT JX-11FF N N Applications Finising / Precision Low Feed / Precision Ref. to Page &-FF F&-UF 95 DLP 0808F-07FF DLP 1212F-11FF DLP 1010JX-11FF DLP 1212JX-11FF sows above figure 0 95 pare Parts Wrenc Toololder DLP&...-07FF DPT DPT DLP&...-11FF DPT11T3.. DPT11T3.. Recommended Cutting Conditions N : td. Item

29 xternal Toololders [TC / TP ] crew Clamp TGC(P) (xternal) TGC(P) 1010F-11 sows above figure 0 91 td. R L = TGC& N N F -08 N N TGC& 1010F -11 N N H -11 N N H -11 N N K -11 N N M -11 N N TGP& N F -08 N N TGP& 1010F -11 N N H -11 N N H -11 N N tandard Corner-R(rε) pare Parts Clamp crew Wrenc TR FT TR FT TR FT TR FT-10 Applicable s (TGC) Toololder Applicable s (TGP) Applications Low Feed Low Feed / Precision Cast Iron Non-ferrous Metals Non-ferrous Metals Ref. to Page C26 (/F) &-U F&-UF Witout Cipbreaker &-A3 PCD TGC& TCGT TCT TCGW TCMT TGC& TCGT TCT TCGW TCGT TCMT TCGW Applications Minute ap Finising Finising-Medium Finising Finising / Precision Low Feed / Precision Medium oft teel / Finising oft teel / Finising-Medium Cast Iron Ref. to Page CF PP HQ & &-FF F&-UF &-H XP XQ Witout Cipbreaker Toololder TGP& TPGT TPGH TPT TPT TPG TGP& TPMT TPMT TPG103.. TPT TPT TPG103.. TPMT TPMT TPG Applications Non-ferrous Metals Hard Materials Ref. to Page C26 ~ C28 C16 PCD CN Toololder TGP& TGP& TPMH TPG TPG TPM103.. TPG TPG Recommended Cutting Conditions 44 N : td. Item 29

30 xternal Toololders [V / VC ] ack Clamp / crew Clamp AVJ-FF (Witout Offset) (xternal / Copying) 52 * Lock crew is operated from tis direction. VJ-FF (Witout Offset) (xternal / Copying) td. R L = tandard Corner-R(rε) pare Parts Ancor Pin Lock crew Clamp crew Wrenc AVJ& 1010JX-11FF N N LPF JX-11FF N N LPF-1113 H4X8& - FH JX-11FF N N LPF-1117 VJ& 1010JX-11FF N N JX-11FF N N TR FT JX-11FF N N Lock crew: H4 8R for Rigt-and Toololder, H4 8L for Left-and Toololder. VJ (xternal / Copying) 3 52 td. R L = VJ& 2020K-11 N N M-11 N N VJ& 2020K-16N N N M-16N N N Applicable s (AVJ-FF / VJ-FF / VJ) tandard Corner-R(rε) pare Parts Clamp crew Wrenc im im crew Wrenc TR FT TRN FT-15 VN-32N -4N LW-4 Applications Finising Finising Finising-Medium Finising Finising / Precision Finising-Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C28 C17 GP VF HQ &-F &-FF &-Y AH &-A3 PCD CN Toololder VJ&...-11FF/-11 VMT VMT VMT VGT VT VGT VMT VGW VJ& N VMT VMT VMT VGT VCGT VCGT VMT VGW Recommended Cutting Conditions N : td. Item

31 xternal Toololders [V / VC ] VP (xternal / Facing / Copying / Undercutting) Undercutting diameter of VP crew Clamp Corner-R(r ) ap ap D (MIN.) Corner-R (re) ap ϕd (MIN.) ϕ25 ϕ30 ϕ45 ϕ55 td. R L = tandard Corner-R(rε) pare Parts Clamp crew Wrenc im im crew Wrenc VP& 1010JX-11 N N JX-11 N N TR FT JX-11 N N VP& 2020K-11 N N M-11 N N TR FT VP& 2020K-16N N N M-16N N N TRN FT-15 VN-32N -4N LW-4 VV (xternal / Copying) td. = ÍVVN 1212F-11 N VVN 1010JX-11 N JX-11 N JX-11 N VVN 1010F-11 N H-11 N K-11 N M-11 N VVN 2020K-16N N M-16N N Applicable s (VP / VV) tandard Corner-R(rε) pare Parts Clamp crew Wrenc im im crew Wrenc TR FT TR FT TRN FT-15 VN-32N -4N LW-4 Applications Finising Finising Finising-Medium Finising Finising / Precision Finising-Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C28 C17 GP VF HQ &-F &-FF &-Y AH &-A3 PCD CN Toololder VP& VVN VP&...-16N VVN...-16N VMT VMT VMT VGT VT VGT VMT VGW VMT VMT VMT VGT VCGT VCGT VMT VGW Recommended Cutting Conditions 44 N : td. Item 31

32 xternal Toololders [VP ] crew Clamp VJP-FF (Witout Offset) (xternal / Copying) VLP-FF (Witout Offset) (xternal / Copying) Applicable s Applications Minute ap Finising Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page CF CK GF &-FF F&-U F&-UF td. R L = L3 tandard Corner-R(rε) Clamp crew VJP& 1212F -11FF N N JX -11FF N N TR FT JX -11FF N N VLP& 1010JX -08FF N N JX -08FF N N TR FT JX -08FF N N VLP& 1212JX -11FF N N JX -11FF N N TR FT-8 VLP& 1212F -08FF N N TR FT F -11FF N N TR FT-8 pare Parts Wrenc Toololder VLP&...-08FF - VPGT VPT VPT V P&...-11FF VPGT VPGT VPGT VPT VPT VPT Recommended Cutting Conditions N : td. Item

33 crew Clamp VPP-FF (Witout Offset) (xternal / Facing / Copying / Undercutting) 27.5 L F2 VPPR FF sows above figure td. = L3 F2 tandard Corner-R(rε) Clamp crew VPPR 1010JX-08FF N JX-08FF N TR FT JX-08FF N VPPR 1010JX-11FF N JX-11FF N TR FT JX-11FF N VPPR 1212F -08FF N TR FT F -11FF N TR FT-8 pare Parts Wrenc Applicable s Applications Minute ap Finising Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page CF CK GF &-FF F&-U F&-UF Toololder VPPR...-08FF - VPGT VPT VPT VPPR...-11FF VPGT VPGT VPGT VPT VPT VPT Recommended Cutting Conditions 44 Undercutting diameter of VPP-FF Corner-R(rε) ap ap φd (MIN.) Corner-R (rε) 0.2 ap fd (MIN.) 0.5 f20 1 f25 N : td. Item 33

34 xternal leeve Holders [CC ] crew Clamp...CLC (xternal / Facing) 16 H Left-and sown 5 d1 D Rigt-and for Left-and Toololder. td. φd φd1 =H2 12F -CLCL06 N H -CLCL06 N F -CLCL06 N F -CLCL06 N G -CLCL06 N K -CLCL06 N G -CLCL06 N K -CLCL06 N G -CLCL09 N K -CLCL09 N G -CLCL09 N K -CLCL09 N H-CLCL09 N K -CLCL09 N tandard Corner-R(rε) 0.4 pare Parts Clamp crew Wrenc -2560TR FT TR TR FT-15 Applicable s Applications Finising Finising-Medium Finising-Medium Low Feed tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page , C24 C14 GF GK GQ (/F)R-U MQ Witout Cipbreaker AH R-A3 PCD CN Toololder...CLCL06 CCGT CCMT CCGT CCGT CCGW CCMT CCMW CCGW CLCL09 CCGT09T3.. CCMT09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCMW09T3.. Recommended Cutting Conditions 44 Finising by leeve Holder 1) Rouging by grooving toololder 2) Finising by leeve Holder improves cip control and reduces cutting time 34 N : td. Item

35 xternal leeve Holder [DC ] crew Clamp...DUC (xternal / Copying) /...DLC (xternal / Copying) 16 H2 θ θ 93...DUC θ 95...DLC Left-and sown (...DUC) (...DLC) 3 5 d1 D Rigt-and for Left-and Toololder. Applicable s Applications Minute ap Finising Finising Finising Finising-Medium Finising-Medium Finising Finising / Precision Low Feed Low Feed / Precision Ref. to Page , CF GF CK PP GK GQ R-F R-FF (/F) R-U FR-UF td. φd φd1 =H2 14H -DUCL07 N F -DUCL07 N G -DUCL07 N K -DUCL07 N G -DUCL07 N K -DUCL07 N G -DUC1 N K -DUC1 N G -DUC1 N K -DUC1 N K -DUC1 N H-DUC1 N K -DUC1 N F -DLCL07 N H -DLCL07 N F -DLCL07 N F -DLCL07 N G -DLCL07 N K -DLCL07 N G -DLCL07 N K -DLCL07 N G -DLC1 N K -DLC1 N G -DLC1 N K -DLC1 N K -DLC1 N H-DLC1 N K -DLC1 N tandard Corner-R(rε) Clamp crew pare Parts Wrenc TR FT TR FT TR FT TR FT-15 Toololder...D CL07 DCGT DCGT DCGT DCMT DCMT DCGT DCGT DCT DCGT DCT D C1 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCT11T3.. DCGT11T3.. DCT11T3.. Applications Low Feed Low Feed / Precision oft teel / Finising oft teel / Finising-Medium tainless teel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Ref. to Page C25 C15 (/F)R-J FR-JF XP XQ MQ Witout Cipbreaker AH R-A3 PCD CN Toololder...D CL07 DCT DCMT DCMT DCGW DCMT DCMW D C1 DC_T11T3.. DCT11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3.. N : td. Item Recommended Cutting Conditions 44 35

36 xternal leeve Holder [V / VC ] crew Clamp...VU(C) (xternal / Copying) 16 H d1 D Left-and sown Rigt-and for Left-and Toololder. td. φd φd1 =H2 12F -VUCL08 N H -VUCL08 N F -VUCL08 N F -VUCL08 N G -VU1 N K -VU1 N G -VU1 N K -VU1 N H-VU1 N K -VU1 N Applicable s tandard Corner-R(rε) Clamp crew TR FT TR FT-8 pare Parts Wrenc Applications Finising Finising Finising-Medium Finising Finising / Precision Finising-Medium Non-ferrous Metals Hard Materials Ref. to Page 73 73, 75 73, C28 C17 GP VF HQ R-F R-FF R-Y PCD CN Toololder...VUCL08 VCMT VCMT VCMT VCGW VU1 VMT VMT VMT VGT VT VGT VMT VGW Recommended Cutting Conditions N : td. Item

37 Toololders for Automatic Late mall Double ided Tooling for Automatic Late (crew Clamp, Witout off-set) pecially designed negative inserts (double-sided) for small workpieces enables sarp cutting equivalent to positive inserts, acieving ig productivity due to economical doubled insert edge numbers. Designed small negative insert TNGU09 Type TNGG16 Type No constraint of tool position against tool post into te newly designed small negative insert. Te conventional toololders for negative insert possibly interferes wit sub spindle. Main pindle mall Negative Negative ub pindle No interference wit sub spindle Toololder for Double ided Tooling for Automatic Late (Witout off-set, Lever Lock) For medium to large ap in automatic lates (Wen macining workpieces of medium to large dia.) Lever Lock Punc (To install im Pin) im Pin Lock crew im Lever arp cutting oriented FP-K/TK Cipbreaker wit polised and sarp edge preparation. Applicable Cipbreaker Range ap (mm) FP -TK teel FP-K ap (mm) f (mm/rev) f (mm/rev) tainless teel FP -TK FP-K FP-K FP-TK Design Advantages 2-step dot design provides reliable cip control at various ap. Polised cipbreaker. moot cip control and less adesion. 37

38 Toololders for mall Double ided Tooling crew Clamp CLN (Witout Offset) (xternal / Facing) 5 ide Rake Angle: -6 Angle of Inclination: pare Parts Clamp crew Wrenc td. = CLNR 1010K-07FF N F-07FF N TR LTW K-07FF N K-07FF N Applicable s Applications Finising-Medium Medium-Rouging Finising Low Feed Ref. to Page K GK FR-F (F/)R-U Toololder CLNR...-07FF CNGU CNMU CNGU CNGU tandard Corner-R(rε) Applicable s CNGU CNMU DLN (Witout Offset) (xternal / Copying) 30 ide Rake Angle: -6 Angle of Inclination: pare Parts Clamp crew Wrenc td. = DLNR 1010K-08FF N F-08FF N TR LTW K-08FF N K-08FF N Applicable s tandard Corner-R(rε) Applicable s DNGU DNMU Applications Finising-Medium Medium-Rouging Finising Low Feed Ref. to Page K GK FR-F (F/)R-U Toololder DLNR...-08FF DNGU DNMU DNGU DNGU N : td. Item

39 crew Clamp TLN (Witout Off-set) (xternal / Up Facing) 5 ide Rake Angle: -6 Angle of Inclination: td. = TLNR 1010K-09FF N F-09FF N K-09FF N K-09FF N Applicable s Applications Finising Low Feed Ref. to Page FR-F (/F)R-U tandard Corner-R(rε) pare Parts Clamp crew Wrenc Applicable s TR LTW-8 TNGU Toololder TLNR...-09FF TNGU TNGU Double-sided design allows all edges to be used. Compared to te positive type, te double-sided design offers less cost per insert and more stability. Comparison of surface finis (arp edge) urface Rougness Ra(μm) Negative DNGU080302MFR-U (PR1025) Positive DCGT11T302MFR-U (PR1025) Cutting Time (min) <Cutting Conditions> Workpiece Material: 45C Vc=100m/min, ap=1.5mm, f=0.03mm/rev, WT (Internal evaluation) Case tudies pool <Dia. 6mm portion> Vc=66m/min ap=1.25mm f=0.025mm/rev WT <Dia. 8mm portion> Vc=130m/min ap=0.25mm f=0.025mm/rev WT DNGU080302MF-K (PR1025) Competitor D (DCGT type) U303 φ8 48 φ6 Required urface Rougness 0.8μmRa 60,000pcs/insert (4 edges) 20,000 pcs/insert (2 edges) Competitor D (DCGT type) macined 10,000 pcs/edge. PR1025 macined 15,000 pcs./edge resulting in 3 times longer tool life per insert. (valuation by te user) Recommended Cutting Conditions Workpiece Material Grades PR1005 PR1025 PR1225 PR1425 Free-cutting steel Carbon steel / Alloy steel Vc=100m/min (60~150) Vc=100m/min (60~150) Vc=100m/min (60~150) tainless teel - Vc=100m/min (60~150) Vc=100m/min (60~150) Vc=80m/min (50~150) Vc=120m/min (60~200) Vc=100m/min (80~150) :Continuous to Ligt interruption / 1st Recommendation :Continuous to Ligt interruption / 2nd Recommendation :Continuous / 1st Recommendation :Continuous / 2nd Recommendation N : td. Item 39

40 Toololder for Double ided Tooling for Automatic Late Lever Lock PCLN-FF (Witout Offset)(xternal / Facing) 5 ide Rake Angle: -6 Angle of Inclination: td. = tandard Corner-R(rε) pare Parts Lever Lock crew im im Pin Punc Wrenc PCLNR 1620JX-12FF N JX-12FF N LL-2N L-2N LC-42N LP-2 PC-2 LW-3 Applicable s (1st Coice) Applications Finising-Medium Medium-Rouging Ref. to Page FP-K FP-TK Toololder PCLNR...-12FF CNGG1204..FP-K CNGG1204..FP-TK Recommended Cutting Conditions 39 Applicable s (Optional) Applications Finising Finising-Medium Finising Finising-Medium Finising-Medium Finising-Medium Medium-Rouging Medium-Rouging WP (Wiper) WQ (Wiper) PP PQ CQ CJ G PG ize Page Applications Medium-Rouging Medium-Rouging Medium-Rouging / Hig Feed Rate Rouging Rouging ingle ided / Rouging / Hig Feed Rate Medium Medium-Rouging / Low Cutting Force P H PT tandard PH PX R R-25R ize Page Applications oft teel / mall ap oft teel / Finising oft teel / Medium oft teel / Rouging tainless teel / Finising tainless teel / Medium-Rouging tainless teel / Medium-Rouging Cast Iron XF XP XQ X MQ M MU C ize Page Applications Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials Z GC Witout Cipbreaker Ceramic AH A3 PCD CN ize Page C23 C6, C7 40 N : td. Item

41 Toololder for Double ided Tooling for Automatic Late PTLN-FF (Witout Offset)(xternal / Up Facing) Lever Lock ide Rake Angle: -6 Angle of Inclination: td. = tandard Corner-R(rε) pare Parts Lever Lock crew im im Pin Punc Wrenc PTLNR 1620JX-16FF N JX-16FF N LL-1N L-1N LT-32N *LT-32N-20 LP-1 PC-1 FH-2.5 Wen using inserts wose corner-r(re) is greater tan 1.6mm, please purcase a sim wit * mark and use it in order to prevent workpiece and sim from interfering eac oter. Applicable s (1st Coice) Applications Finising-Medium Medium-Rouging Ref. to Page FP-K FP-TK Toololder PTLNR...-16FF TNGG1604..FP-K TNGG1604..FP-TK Recommended Cutting Conditions 39 Applicable s (Optional) Applications Finising Finising-Medium Finising-Medium Medium-Rouging Medium-Rouging Medium-Rouging Medium-Rouging / Hig Feed Rate PP PQ CQ G PG P PT GT Medium-Rouging / Hig Feed Rate Rouging PH ize Page Applications ingle ided / Rouging / Hig Feed Rate PX Rouging Finising Finising-Rouging Medium-Rouging / Low Cutting Force tandard R- R- U R-25R oft teel / mall ap XF oft teel / Finising XP oft teel / Medium XQ oft teel / Rouging X ize Page Applications tainless teel / Finising MQ tainless teel / Medium-Rouging M tainless teel / Medium-Rouging MU Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron C Z GC Witout Cipbreaker Ceramic AH Non-ferrous Metals ize Page Applications Non-ferrous Metals R-A3 Non-ferrous Metals PCD Hard Materials CN ize Page 37 C23 C11 N : td. Item 41