T-nuts, jaw blanks 54 SMW-AUTOBLOK

Transcription

1 T-nuts, jaw blanks 54 SMW-AUTOBLOK

2 T-nuts grippers SMW-AUTOBLOK Berg Forkardt owa Kitagawa Röm Scunk ST T-nuts for cucks ST IC serration 1/16 x 90 or 3/32 x 90 Page 56 STE double T-nuts for cucks STE IC serration 1/16 x 90 or 3/32 x 90 Page 60 STE-M double T-nuts for cucks STE-M METRIC serration 1,5 x 60 Page 62 TS T-nut bolts only for Berg-cucks type K TM slotted nuts TS, TM T-nuts grippers Page 64 SO special T-nuts to customer request SO Page 65 UE 10 jaw blanks ardened steel UE 10 UE 20/21 UE 20 jaw blanks ardened steel UE 21 jaw blanks ardened steel wit one row of teet UE 30 jaw blanks solid carbide M clamping points SS UE 30 Page 66 Page 66 M DS-R jaw blanks round/solid carbide DS-Q jaw blanks square/solid carbide DS-R Page 67 Page 67 DS-Q Page 68 Page 68 i precision gripper inserts SS ligt duty pull down eavy duty pull down ligt duty pull down eavy duty pull down safety advise: Top jaws are safety components, wic can unter ig load depending on teir use. Max grip forces and speeds must not be exceeded at any time. For safety reasons all jaws as well as all T-nuts and bolts must be cecked regularly for damage and cracks. Page 69 SMW-AUTOBLOK 55

3 T-nuts ST quenced and ground incl. screw DI version 1 version 2 Type vers. screw torque SMW-AUTOBLOK SMW Autoblok DI 912 Md max. (m) ST ,5 7,5 M8 M8 x SP 125 STP 125 STWP 125 ST M8 M8 x KDV 130 ST ,5 7,5 M8 M8 x SP 125/98 STP 125 ST ,5 9,5 M10 M10 x SP 160 STP 165 SP 160 STP 160 STWP 160 ST ,5 M10 M10 x OD 170 DB 170 ODL 170 D 170 DL 170 D 165 D/FC 165 ST ,5 6,5 M10 M10 x FK-D 165 A-D 165 AL-D 165 B-D 165 BD-FC 165 BB-D 175 B-D 165 PB-D 165 AP/T-D 170 PBI-D 165 YD-S 180 ST ,5 6,5 M12 M12 x FK-D 165 ST M12 M12 x FK 160/200 FKS 160/200 KDV 160/200/250 KDV 160/200/250 KFV 160/200 KFMF 160/200 ST ,3 8,3 M12 M12 x OD 200 OD 220 ODL 200 DB 200 D 200 D 220 DL 200 D 210 CD 200 D/FC 210 ST ,5 7,5 M12 M12 x FK-D 210 A-D 210 AL.-D 210 B-D 210 BD-FC 210 BB-D 210 ST /1420,5 7,5 M12 M12 x B-D 210 PB-D 210 PBI-D 210 AP/APL/T-D215/260 RC-D210 YD-S 210/226 ST ,5 9 M12 M12 x ST ,5 9,5 M12 M12 x SP 200 SP 240 SP 200 STP 200 STP 240 CC 240 Z STWP 200 LP 205 ST M16 M16 x FK 250/270/315 FKS 250/315 ST 21/ / M12 M12 x KDV 315/400 KDV 315/400 KZF-ES 200 KZF 200 KFV 250/315 KFMF 250/ SMW-AUTOBLOK

4 version 3 1 iplease observe! Always tigten T-nuts wit a torque wrenc. Forkardt Röm Scunk 3 KT KT KFD 130 KF 140 LVE 125 KFD-S 160 TP 125 ROTA TP 125 ROTA CD 165 TP 160 ROTA TP 160 ROTA CK Plus 165 ROTA CF 185 ROTA C / CF Plus 185 2BLE-PS 160/200 2BLEF 200 KL/KT/KT/KT/KS-PS 160/200 KSF 175/200 KS/KL 250 Mo K/KF/KT 160/175/200 KS 160/200/250 K/KP 200 /F 160/175/200 QLK/QLC 160/175/200 QLK/QLC-KS 200/250 QLK/QLC-LS 160/200 QLC-A 200 UVE 160/200/250 T/TF/SL 165/210 ROTA CD 210 ROTA C / ROTA CF Plus 165 T-nuts grippers ROTA 2 B 160 ROTA CD 185 ROTA C / CF 165/210 ROTA CO 210 ROTA C / CF Plus 215 KFD 160/200 KFD-AF 160/200 KFD-F 160/200 KF-F 160/200 KF- 160/200 KF-C 160/200 SPD 160/200 LVE 160/200 S 200/ /315 3 F 250/315 KT 250/315 KS 250/315 KSF 250/315 3 KTF 250/315 K 250/315 KP KLC 250/315 KL 250 KSPS 250/300 3 F 290 KS 315/400 KS 400 KSF 400 UVE F 400 (Index) 2 BLE BLE 250 Mo 2 BL 200 QLC 250/315 E 250 Mo QLK/QLC-KS 315/400 QLK/QLC-LS 250/315 QLC-A 250/315 TP 200 ROTA TP 200 ROTA C-D 250 SL 250 T 250 TF 250 S 315 SL 315 ROTA C-D 315 T 315 TF 315 ROTA CF 315 SMW-AUTOBLOK 57

5 T-nuts ST quenced and ground incl. screw DI version 1 version 2 Type vers. screw torque SMW-AUTOBLOK SMW Autoblok DI 912 Md max. (m) ST ,5 11 M16 M16 x D 400 OD M 400 ODL RC-D 400 D RC-M 400 DL D D/FC CD 250/315 DB CLD 200 US-2 CLD 200 ST M16 M16 x SP 250/98 SP 250/315 SP 350 LP 250/305 STP 250/98 STP 280 STP 250/315 SP 280/350 STWP 250/315 ST ,5 10 M16 M16 x FK-D 260/315 A-D 250/315 ST 21/ /1726,5 10 M12 M12 x AL-D 250/315 A-M 315 AL-M 315 B-D 250/315 T-D 315 T-M 315 AP-D 315 AP-M 315 APL-D 315 APL-M 315 B-D 250/315 BD-FC 250/315 B-M 315 BB-M 315 PB-D 250/315 BB-D 250/315 RC-D 250/305 BM-FC 315 RC-M 305 PBI-D 250/315 YD-S 250/315 ST , M20 M20 x FK-D 400 FK 400/500 FK-D 500 FKS 400/500 KDV 500 KDV 500 KDS 630 KZF 250 KZF 315/400 KZF-ES 315/400 KFV 400/500 KFV 630/800 ST ,534,5 14,5M18 M18 x STP 400/500 LP 380/460/500 BB 400/500 BB 400/500-ES ST , M20 M20 x A/AL-D CLD 250/315 BB- 400/460/500/600 US-2 CLD 250/315 BB- ES 400/460/500/600 B-D 400/450/500/630/800 BD-FC 400/450/500/630/800 CL-D 250/315 YD-S 400 ST , ,5M20 M20 x D 610/640/800 YDL-S 800 I-D 500/630/800 IL-D 500/630/800 ST , M20 M20 x BB-AZ 590 BB-SC 600 ST M24 M24 x ST M24 M24 x FKS 630/800 ST M24 M24 x ST M24 M24 x BB- 630/800/1000 STP 630/800 BB- ES 630/800/1000 BB 630/800/1000 I-D 1000/1250 BB-ES 630/850/1000 BBU-AZ 630/ SMW-AUTOBLOK

6 iplease observe! Always tigten T-nuts wit a torque wrenc. Forkardt Röm Scunk KFD/KFD-F 250/315 KF/KF-F/KF-/KF-C 250/315 KFD-AF 250/315 KFD-E 254/315 KFL 315/400 KFA 200 LVE 250/305/315 TP 205/315 ROTA TP 250/315 ROTA CO 260/315 ROTA C 250 ROTA CF 250 ROTA 2B 200 ROTA C Plus 260/315 ROTA CK Plus 315 ROTA CF Plus 260/315 T-nuts grippers 3 400/500/630 QLC 400 QLK F 400/500/630 3 KTF 400/500 UVE 400/500/630/800 KT 400/500 K 400/500 KL 400/500 KLC 400/500 KP 400 KS 500/630 KS 500 KSL 630 KSF 630 KL 300 KSF BLE BLE BLE-PS BLE-PS BLE BLE BLE-PS 400/500 2 BL 250/315/400 KF 400 KFD 400 LVE 400 KF 500 KFD 500 LVE 500 KFD-E 400 KFD-F 400 KFD 630 LVE 630 KFD-F 500 KFD 800 LVE 1000 KFD-S 400 KFL 500 KFA 250 KFD-S 500 KFL 600 KFA 315 KF-F 400/500 KF- 400/500 KF-C 400/500 SL 400 ROTA C-D 400/600 ROTA C 400 ROTA CF 400 T 400 TF 400 T 500 TF 500 ROTA 2B 250/315/400 TB 400 TB 500 ROTA TB 400/500/610 ROTA EP 380/460 ROTA TB-L 400/500/610 S 400 S 500 ROTA CO 400/500 KS 800/1000 KSF 1000 KFD 1000/1250 ROTA CD 1000 ROTA C 1000 ROTA TB 800/850/1000/1200 ROTA TB-L 800/850/1000 ROTA C 630 ROTA TB 630 ROTA TB-L T 630 SMW-AUTOBLOK 59

7 double T-nuts STE b quenced and ground incl. screw DI version 2 Type vers. b screw torque SMW-AUTOBLOK DI 912 Md max. (m) STE , M6 M6 x FK-D 110 STE ,5 16 M8 M8 x B-D 130 PB-D 130 B-D 130 BB-D 140 STE ,5 16 M8 M8 x A-D 125 AL-D 125 STE ,5 6,5 16,5 M10 M10 x FK-D 165 A/AL/B/B-D 165 BD-FC 165 PB/PBI/RC-D 165 AP/T-D 170 BB-D 175 YD-S 180 STE M12 M12 x STE , M12 M12 x 30 STE ,5 7,5 23 M12 M12 x FK-D 210 A-D 210 AL-D 210 B-D 210 BD-FC 210 RC-D 210 BB-D 210 PB-D 210 PBI-D 210 B-D 210 YD-S 210/226 AP-D 215 T-D 215 STE ,5 7,5 30 M12 M12 x AP/T-D260 STE M16 M16 x STE , M16 M16 x FK-D 260/315 FK-M 315 A/AL/B/BB/B/PB/PBI-D 250/315 STE , M16 M16 x A/AL/B/BB/PB/PBI-M 315 AP/APL/T-D 315 AP/APL/T-M 315 YD-S 250/315 RC-D 250/305 RC-M 305 BD-FC 250/315 BM-FC 315 STE 25, , M20 M20 x FK-D 400 FK-M 400 STE 25, , ,5 38 M20 M20 x RC-D 500 AP-D 400 APL-D 400 T-D SMW-AUTOBLOK

8 b version 1 iplease observe! Always tigten T-nuts wit a torque wrenc. SMW Forkardt Scunk FK 160/200 FKS 160/200 KDV 160/200 KDV 250 KDV 160/200 KDV 250 KFV 160/200 KFMF 160/200 2 BLE-PS 160/200 2 BLEF 200 KL/KT/KT/KT/KS-PS 160/200 KSF 175/200 KSKL 250 Mo K/KF/KT 160/175/200 KS 160/200/250 K/KP 200 /F 160/175/200 QLK/QLC 160/175/200 QLK/QLC-KS 200/250 QLK/QLC-LS 160/200 QLC-A 200 UVE 160/200/250 SL 165/210 T 165/210 TF 165/210 ROTA C-D 200 S 200 S 250 ROTA C/CF Plus 165 T-nuts grippers ROTA C/CF Plus 215 ROTA CO 210 ROTA CD 185 ROTA CK Plus 210/250 ROTA CF 165/210 ROTA C 165/210 ROTA 2B 160 FK 250/270 FK 315 FKS 250/315 KDV 315/400 KDV 315/400 KZF 200 KZF-ES 200 KFMF 250/315 KFV 250/ F KT KS KSF KTF K KP KLC KL 250 KSPS F 290 KS KS 400 KSF 400 UVE D 400 (Index) 2 BLE BLE 250 Mo QLK/QLC 250/315 QLK/QLC-KS 315/400 QLK/QLC-LS 250/315 QLC-A 250/315 SL 250/315 ROTA C-D 250 ROTA C-O 250 T 250/315 TF 250/315 S 315 ROTA C-D 315 ROTA C-O 315 ROTA CF 315 ROTA C 315 ROTA CO 260/315 ROTA 2B 200 ROTA C 250 ROTA CF 250 ROTA C Plus 260/315 ROTA CK Plus 315 ROTA CF Plus 260/315 SL 400 ROTA C-D 400/500 ROTA C-F 400/500 T 400/500 TF 400/500 ROTA 2B 250/315/400 FK 400/500 FKS 400/500 KDV 500 KDV 500 KDS 630 KZF 250 KZF-ES 250 KZF 315 KZF-ES 315 KZF 400 KZF F KTF UVE KT K KL KLC KP 400 KS KS 500 KSL 630 KSF 630 KL 300 KSF BLE BLE BLE-PS BLE-PS BLE BLE BLE-PS QLC 400 QLK 400 SMW-AUTOBLOK 61

9 double T-nuts STE-M for base jaws wit METRIC serration K b quenced and ground incl. screw DI version 1 Type vers. b screw torque SMW-AUTOBLOK DI 912 Md max. (m) STE-M M8 M8 x STE ,5 16 M8 M8 x A-M 125 AL-M 125 STE ,5 16 M8 M8 x B-M 130 BB-M 140 B/PB-M 130 STE-M ,5 6,5 20 M10 M10 x A-M 165 AL-M 165 B-M 165 BM-FC 165 RC-M 165 PB-M 165 PBI-M 165 B-M 165 BB-M 175 AP/T-M 170 STE-M M10 M10 x STE-M ,5 7,5 20 M10 M10 x STE-M ,5 7,5 25 M12 M12 x A-M 210 AL-M 210 B-M 210 BM-FC 210 RC-M 210 PB-M 210 PBI-M 210 B-M 210 BB-M 210 AP/T-M 215 APL-M 215 STE-M ,5 8,5 25 M12 M12 x STE-M ,5 8,5 25 M12 M12 x STE-M , M12 M12 x A-M 250 AL-M 250 B-M 250 BM-FC 250 RC-M 250 PB-M 250 PBI-M 250 B-M 250 BB-M 250 STE-M /16 20,5 7,5 30 M12 M12 x AP/APL-M 260 T-M 260 STE-M ,5 8,5 30 M12 M12 x STE-M M12 M12 x STE-M ,5 8,5 30 M12 M12 x STE-M ,5 8,5 25 M12 M12 x STE-M ,5 13,5 30 M14 M14 x STE-M ,5 9,5 30 M14 M14 x STE , M16 M16 x A/AL/AP/APL/T/B/BB-M 315 PP/B/PBI-M 315 BM-FC 315 RC-M 305 STE-M ,5 38 M20 M20 x AP/APL/T-M 400 BM -FC 400 STE-M ,5 30 M16 M16 x STE-M ,5 30 M16 M16 x STE-M /24 45,5 16,5 43 M20 M20 x STE-M ,5/2234,5 15 M20 M20 x A-M 400 AL-M 400 B-M 400/ SMW-AUTOBLOK

10 b b version 2 version 3 1 owa Kitagawa Scunk B204 B205 O 1 MA 6 O 7 MA 6 O 24 M 6 O 27 M 6 JA 5-6 O OS 6 O SL 165 (1,5 x 60 ) O 15 M 6 O 22 M 6 O 47 M 6 O 37 M 6 B B-160 OB 6 AS 165 O-160 ROTA C/CF 165 B-206 B 06 B 106 B 07 O 106 O 06 ROTA CK 165 ROTA CK Plus 165 BB 06 BB 206 O 206 O 1 MA 8 O 2 MA 8 O 23 M 8 O 7 M 8 JA 6-8 O 8 O OS 8 B 08 SL 210 (1,5 x 60 ) O 15 M 8 B-200 OB 8 AS 210 O ROTA C/CF 210 B-208 B 108 O 108 O 208 B 208 BB 208 BB 08 T-nuts grippers B-250 AS 250 OS 10 B 10 AS 250 SL 250 (1,5 x 60 ) OB-10 O-10 JA 8-10 O ROTA C/F 250 O 1 MA 10 O 2 M 10 B-110 O 110 B-210 O 210 BB 210 BB 10 ROTA CK 250 ROTA CK Plus 250 O 7 MA 10 O 15 M 10 O 22 M 8 O 47 M 8 O 23 M 10 O 27 M 8 O 24 M 8 O 37 M 8 O 1 MA 12 O 2 M 12 B-300 O-12 O-300 OS 12 B ROTA C/CF 315 O OB 12 LA 6-12 LA 6-15 LA 8-12 JA 8-15 O 7 MA 12 O 22 M 10 O 23 M 12 SL 315 O 37 M 10 O 27 M 10 O 24 M 10 O 15 M 12 O 47 M 10 B 212 O 212 B-112 O 112 ROTA CK 315 ROTA CK Plus 315 ROTA CD 315 ROTA C/CF Plus 315 BB 212 B-380 B-15 B-18 B-450 O 380 SL 400 O-18 OB-15 OB 18 O 15 ROTA C/CF 400 iplease observe! Always tigten T-nuts wit a torque wrenc. SMW-AUTOBLOK 63

11 T-nuts Berg TS - T-nut bolts SW TM - slotted nuts Type SW torque cuck Md max. (m) TS ,3 9,3 M10-60 K 140 TM M10 8,1 60 K 160 TS ,2 9 M K 175 TM M12 10,1 100 K 200 TS ,7 12 M K 250 TM M16 14,1 250 K 315 iplease observe! Always tigten T-nuts wit a torque wrenc. 64 SMW-AUTOBLOK

12 Dataseet / order form special T-nuts Existing top jaws can be adapted to different cucks by using stepped T-nuts. Fill in te requested data and send wit te inquiry or te PO. T-nuts type SO 10 Simply copy and fax to 07542/3886 or fill in at A B 1 T T-nuts type SO 20 A B T-nuts grippers 1 T T-nuts type SO 30 A B 1 T SMW-AUTOBLOK 65

13 Part Ø D grippers UE M DS UE F, special steel ardened Te universal gripper wit unique features (patented): For flat and round clamping surfaces For external and internal gripping Front mounting of bolts ripper seat, round or flat, and tread is easy to produce ardening of gripper seat necessary Torx screw driver Id. o Torx screw M4 x 13.5 Id. o Parts included: ripper wit Torx screw Mounting instruction: 1. Part Ø D + 6 mm (0.23 inc) + workstop + slot as to be turned or milled. Please note corrected dimensions according to sketc. 2. Drill and tap 3. arden jaw D ,1 +0,1 +0,5 UE , special steel ardened UE (grip insert wit one row of teet) Te gripper wit te unique sape (patented): Pull-down effect by wedge sape design Can be used for self-centering or swivelling ripper seat: Milling, drilling and tapping can easily be macined wit te inclined milling tool o ardening of jaws necessary For external or internal clamping ead socket screw M4 x 12 DI 912, Id. o Parts included: ripper wit ead socket screw M4 x 12 DI 912 Mounting instruction: 1. Part Ø D + 4 mm (0.16 inc) + workstop turning or milling 2. Milling of pocket + drilling and tapping ,1 10 Inclined milling tool SS Inclined milling tool Solid Carbide M4 ø 16 Clamping Ø D D ød+4 ød+11 ød D+4 66 SMW-AUTOBLOK

14 Te economical solution: Rouging jaws wit excangeable grippers: Made from standard SMW-AUTOBLOK jaws. Economical, because only te worn out gripper is canged in seconds. Extended life compared to standard rouging jaws. Features: Safe gripping of roug material/forgings/castings made from standard or ig tensile strengt material. Increased gripping allows eavier cuts. Fast cange of worn out grippers. UE , Solid Carbide Parts included: ripper wit Torx screw ripper for prism jaws and fixtures (patented): For external and internal gripping of rectangular parts For cuck jaws, fixture jaws and fixtures Front mounting of bolt ripper seat: drilling and tapping can easily be done. Bottom of seat can be eiter 120 (standard drill tool) or flat For ig production ardening of gripper pocket recommended Torx screw driver Id. o Torx-screw M4 x 13, Mounting instruction 1. Drilling 12.7 Ø bottom of seat 120 or flat 2. Tapping of tread prism jaws vice optional T-nuts grippers M, SS ardened Clamping points for jaws For external and internal gripping Increasing gripping allows for eavier cuts Rear mounting of bolts Point seat can easily be macined: drilling only Parts included: ardened point witout screw Mounting instruction: Type M 6 M 8 M 10 M D mm L mm mm M3 M4 M5 M6 A mm B mm C mm T mm R mm screw DI 912M3 x 14 M4 x 14 M5 x 14 M6 x 16 C *T±0,1 *equal per set witin 0,1 mm R max. ØA soft jaws Ø D ard jaws Ø D ØB +0, ,07 0,02 SMW-AUTOBLOK 67

15 rippers UE M DS DS-R Solid Carbide soldered in ød rippers for jaws, fixtures and so on For o.d. gripping Increase of te transmittable torque on raw or macined work pieces Rear mounting treads or side gaces for locking Te pocket can easily be macined DS-Q Solid Carbide soldered in D D Type Id.-r. D max. Einbauempfelung rec. mounting Belastungskraft load force F 1) F 1) Borungs-Ø bore-ø + 0,05 + 0,05 Borungstiefe bore dept DS-R M5 800 da 10 9,0 DS-R ,7 9,5 M da 12,7 8,5 DS-R ,7 12,7 M da 12,7 11,5 DS-R ,8 9,5 M da 15,8 8,5 DS-R ,5 M da 19 8,5 DS-Q ,7 9,5 M da 1 ) Values valid only if all tips are engaged. 68 SMW-AUTOBLOK

16 Precision gripper inserts 14 und 25 wit pull down gripper caracteristics Type grippers ave a stop surface for a controlled penetration of te grip toot Te workpiece is clamped concentric on te stop surface, so tat te clamping dia. and te macining dia. are concentric of te grip toot Te ig precision of te gripper guarantees concentricity even after replacing worn out grippers igest torque transmission is guaranteed wit te combination of friction and positive drive Te geometry of te gripper creates a pull down effect on te workpiece TI coated ig speed steel for long life Stop surface You can select te corresponding gripper for all applications according to te grindstock allowance ripper wit controlled penetration mm are standard Special grippers are available on request 14 (ligt duty version) material: SS 14 t Mounting dimension Dimension to be witin + 0,01 to tongue and groove/fine serration T-nuts grippers Measured into sarp corner ripper 14 fitted witout clearance SMW-AUTOBLOK Type ø11 carbide milling tool ø12 25 (eavy duty version) material: SS 19.3 t Mounting dimension Dimension to be witin + 0,01 to tongue and groove/fine serration Measured into sarp corner ripper 25 fitted witout clearance SMW-AUTOBLOK Type ø15,6 carbide milling tool ø16 SMW-AUTOBLOK 69

17 Precision gripper inserts 15 und 30 for igest torque transmission gripper caracteristics Type grippers ave a stop surface for a controlled penetration of te grip toot Te workpiece is clamped concentric on te stop surface, so tat te clamping dia. and te macining dia. are concentric Te ig precision of te gripper guarantees concentricity even after replacing worn out grippers igest torque transmission is guaranteed wit te combination of friction and positive drive TI coated ig speed steel for long life t You can select te corresponding gripper for all applications according to te grindstock allowance Ø d ripper wit controlled penetration mm are standard Special grippers are available on request 15 (ligt duty version) material: SS t Mounting dimension Dimension to be witin + 0,01 to tongue and groove/fine serration Measured into sarp corner ripper 15 fitted witout clearance ø11 carbide milling tool ø12 70 SMW-AUTOBLOK

18 Precision gripper inserts 30 for igest torque transmission 30 (eavy duty version) material: SS R M (19.3) t Mounting dimension Ø d t Dimension to be witin + 0,01 to tongue and groove/fine serration T-nuts grippers0 Measured into sarp corner (16.2) ripper 30 fitted witout clearance (0.6) ø15,6 carbide milling tool ø SMW-AUTOBLOK 71