HYDRO-PNEUMATICS. 1) Hydro-Pneumatic Tool De-Clamp Cylinders PCS Series ) Hydro-Pneumatic Intensifiers for Machining Centers... 1.

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2 HYDRO-PNEUMATICS 1) Hydro-Pneumatic Tool De-Clamp Cylinders PCS Series ) Hydro-Pneumatic Intensifiers for Machining Centers HYDRAULIC CYLINDERS 1) LH7 Series /1 Std. Mounting (Front Flange, Rear Flange & Intermediate Trunnion) /2 Std. Mounting (Rear Clevis, Rear Eye & Foot Lug) /3 Technical Data & Ordering Details /4 Piston Rod Eye & Piston Rod Fork for LH /5 2) HH16 Series /1 Std. Mounting (Front Flange, Rear Flange & Intermediate Trunnion) /2 Std. Mounting (Rear Clevis, Rear Eye & Foot Lug) /3 Technical Data & Ordering Details /4 Piston Rod Eye & Piston Rod Fork for HH /5 3) HH21 Series /1 Std. Mounting (Head Flange, Cap Flange & Ext. Tie Rod Head) /2 Std. Mounting (Intermediate Trunnion, Head Trunnion & Ext. Tie Rod Cap End) /3 Std. Mounting (Cap Clevis, Cap Eye & Foot Lug) /4 Technical Data & Ordering Details /5 Piston Rod Eye & Piston Rod Fork for HH /6

3 4) WH21 Series /1 Std. Mounting (Front Flange, Rear Flange & Intermediate Trunnion) /2 Std. Mounting (Rear Clevis, Rear Eye & Foot Lug) /3 Rectangular Flange Details /4 Technical Data & Ordering Details /5 Piston Rod Eye & Piston Rod Fork for WH /6 5.1) NH16 Series /1 Std. Mounting (Front Flange, Rear Flange & Intermediate Trunnion) /2 Std. Mounting (Rear Eye with Spherical Bearing & Foot Lug) /3 Technical Data & Ordering Details /4 5.2) NH25 Series /1 Std. Mtg. (Front Flange, Rear Flange & Intermediate Trunnion, Rear Eye with Spherical Bearing) /2 Technical Data & Ordering Details /3 6) CH16 Series /1 Std. Mounting (Front Flange, Intermediate Flange & Intermediate Trunnion) /2 Std. Mounting (Rear Clevis, Rear Eye & Foot Lug) /3 Technical Data & Ordering Details /4 7) Installation Procedure for Rod Seal /1 Installation Procedure for Piston Seal /2

4 HYDRO-PNEUMATICS Hydro-Pneumatic Tool De-Clamp Cylinders PCS Series for Machining Centres (VMC & HMC) 1/2" BSP Application To provide high thrust over a short stroke using compressed air. Ideal for use where hydraulics is not used or cannot be used. Widely used in machining centers (VMC & HMC). Priming Pressurize chambers C2 & C4. Open the bleed port & pour oil into the reservoir. When oil starts to flow out of bleed port, plug it. The system is primed & ready to use. Working Principle Compressed air in chamber C1 forces the piston rod into chamber C3 which is primed with oil from the reservoir. As the rod progresses into the sealed area of chamber C3 the oil gets pressurized proportionate to the intensification ratio & this moves the piston rod over the required high pressure stroke. Compressed air is then supplied to chambers C2 & C4 to return both pistons to their original position. Maintenance This unit can operate on dry & filtered air. It is advisable to use lubricated air for longer life. Once lubricated air is used, the unit should not be operated on dry air. Oil level in the reservoir should be maintained as marked. If excess oil is observed through the valve exhaust ports or oil level in the reservoir drops quickly, there may be a seal failure. If so, replace entire seal kit. Note 1. For horizontal mounting replace V by H in Part number. 2. Fully loaded version with valves, limit switches & Air blast can be offered on request L max B 1/4" BSP 1/4" BSP = 30 ±0.2 = D Ø45 Ø C A 32 1/4" BSP BLEED AIR BREATHER F 5 M6x1, 15dp, 2 Nos ØE THRU, 4Nos SUPPLY SPECIFICATION Sl. No. THEORETICAL THRUST in kgf at 4 kg/cm 2 at 5 kg/cm 2 at 6 kg/cm 2 STROKE in mm PART No. L A B C D E F PCS VC PCS VC PCS VC PCS VC PCS VC PCS VC PCS VC PCS VC PCS VC

5 HYDRO-PNEUMATICS Hydro-Pneumatic Intensifiers for Machining Centres (VMC & HMC) 1/2" BSP AIR BREATHER Description The Hydro-Pneumatic Intensifier consists of a double acting Pneumatic cylinder & a hydraulic high pressure chamber. The Pneumatic cylinder piston rod is forced into the hydraulic chamber resulting in high pressure oil displacement. Application For actuating the Tool De-clamping cylinders in machining centers. Operation When compressed air is allowed into the positive chamber of the Pneumatic cylinder oil in the hydraulic side gets pressurized and is forced out. This oil operates the clamping cylinders. After changing the direction of air the pneumatic piston returns and the job gets de-clamped. 1/2" BSP HYD O/L 1/4" BSP 1/4" BSP FOR AIR BLEED L max Important Notes 2 Output pressure should not exceed 175kg/cm This can be used to operate only single acting cylinders. For seal kits, add Prefix SK to part No. All dimensions are in mm. Overall dimensional tolerance ±0.5mm. 27 SQ A SQ B ØMH THRU, 4 Nos SUPPLY SPECIFICATION Sl. No. PART No. INTENSIFICATION OIL OUTPUT RATIO in cc L A B MH OUTPUT 4 kg/cm2 AIR PRESSURE : : : : : :

6 HYDRAULIC CYLINDERS Hydraulic Cylinders - LH7 Series 2 Rated Pressure 50 kg/cm 2 Peak Pressure 70 kg/cm Cylinder bore diameters up to 350mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) 2.110/1 BASIC CYLINDER SPECIFICATION OF MATERIALS EP PP+STROKE PL TL PS TR RT ØPR NP OL+STROKE SQ TC SQ ES BORE DIA PR DIA ES (Sq) RT PS (BSP) OL PL TL PP TR NP EP TC M10x1.25 1/4" M6x M12x1.25 3/8" M8x M14x1.5 3/8" M8x M20x1.5 3/8" M10x M22x1.5 1/2" M12x M27x2 1/2" M12x M36x2 1/2" M16x M42x2 3/4" M16x

7 HYDRAULIC CYLINDERS 2.110/2 Standard Mountings LH7 Series Front Flange (FF) FT SP ØMH THRU, 4 Nos ØSD f8 BB FP CC FL Rear Flange (RF) ØMH THRU, 4 Nos SP BB ØSD f8 CC FL FT RP+STROKE Intermediate Trunnion (IT) TP ØDL f8 SQ ST TD WT DIMENSIONAL DETAILS BORE BB CC FL SD SP MH FT FP RP WT TD ST DL TP TO BE SPECIFIED BY CUSTOMER

8 HYDRAULIC CYLINDERS 2.110/3 Standard Mountings LH7 Series Rear Eye (RE) CE ØED H11 CB h9 EP+STROKE Rear Clevis (RC) CE ØED H11 TT CB H9 TT EP+STROKE Foot Lug (FL) ØFH LT LF FC LL LE LI LI LE LC+ STROKE LP DIMENSIONAL DETAILS BORE CB TT ED CE EP LC LL FC LI LE LT LF FH LP

9 HYDRAULIC CYLINDERS 2.110/4 Technical Data & Ordering Details for LH7 Series TECHNICAL DETAILS Bore Dia (mm) Rod Dia (mm) Piston Area Action Force at Pressure in kgf (cm 2 ) 30 kg/cm 2 50 kg/cm 2 Piston velocity in m/s at flow= 1 ltr/min Requisite flow in ltr/min for velocity = 0.1 m/s Model Code Indication L H / F F C B - ( X ) - F C / S S 8 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code LH7 Rated Hydraulic Pressure of 50kg/cm 2 Ø25-350mm (12 Std. sizes) To be specified in mm FF - Front Flange RF - Rear Flange RC - Rear Clevis RE - Rear Eye FL - Foot Lug IT - Intermediate Trunnion ET - Extended Tie Rod Ø12-140mm (12 Std. sizes) CB - Cushioned at both ends CR - Cushioned at Rear end CF - Cushioned at Front end NC - Non Cushioned PRE - Rod Eye PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS8 (Std.) for alternatives contact us. NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

10 Piston Rod Eye & Piston Rod Fork for LH7 Series HYDRAULIC CYLINDERS 2.110/5 Piston Rod Eye (PRE) Piston Rod Fork (PRF) TL ØED [H11] TL ØED [H11] 2ED RT 2ED RT CR ED CR ED TT CB [h9] CE CB [H9] Ordering Code TT For Piston Rod Eye :- LH7-PRE-** where ** - Piston Rod Dia For Piston Rod Fork :- LH7-PRF-** where ** - Piston Rod Dia SPECIFICATION & DIMENSIONAL DETAILS ROD DIA RT TL CR ED CB TT CE 12 M10x M12x M14x M20x M22x M27x M36x M42x

11 HYDRAULIC CYLINDERS Hydraulic Cylinders - HH16 Series 2 Rated Pressure 160 kg/cm 2 Peak Pressure 240 kg/cm Cylinder bore diameters up to 350mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) 2.210/1 BASIC CYLINDER SPECIFICATION OF MATERIALS EP PP+STROKE PL TL PS TR RT ØPR NP OL+STROKE SQ TC SQ ES BORE DIA PR DIA ES (Sq) RT PS (BSP) OL PL TL PP TR NP EP TC M12x1.25 3/8" M8x M14x1.5 1/2" M10x M20x1.5 1/2" M12x M22x1.5 1/2" M12x M27x2 3/4" M16x M33x2 3/4" M16x M42x2 3/4" M24x M48x2 1" M30x M64x3 1 1/4" M30x

12 HYDRAULIC CYLINDERS 2.210/2 Standard Mountings HH16 Series Front Flange (FF) FT SP ØMH THRU, 4 Nos ØSD f8 BB FP CC FL Rear Flange (RF) ØMH THRU, 4 Nos SP BB ØSD f8 CC FL FT RP+STROKE Intermediate Trunnion (IT) TP ØDL f8 SQ ST TD WT DIMENSIONAL DETAILS BORE BB CC FL SD SP MH FT FP RP WT TD ST DL TP TO BE SPECIFIED BY CUSTOMER

13 HYDRAULIC CYLINDERS 2.210/3 Standard Mountings HH16 Series Rear Eye (RE) CE ØED H11 CB h9 EP+STROKE Rear Clevis (RC) CE ØED H11 TT CB H9 TT EP+STROKE Foot Lug (FL) ØFH LT LF FC LL LE LI LI LE LC+ STROKE LP DIMENSIONAL DETAILS BORE CB TT ED CE EP LC LL FC LI LE LT LF FH LP

14 Technical Data & Ordering Details for HH16 Series HYDRAULIC CYLINDERS 2.210/4 TECHNICAL DETAILS Bore Dia (mm) Rod Dia (mm) Piston Area Action Force at Pressure in kgf Piston velocity in m/s at (cm 2 ) 100 kg/cm kg/cm 2 flow= 1 ltr/min Requisite flow in ltr/min for velocity = 0.1 m/s Model Code Indication H H / F F C B - ( X ) - F C / S S 4 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code HH16 Rated Hydraulic Pressure of 160kg/cm 2 Ø25-350mm (12 Std. sizes) To be specified in mm FF - Front Flange RF - Rear Flange RC - Rear Clevis RE - Rear Eye FL - Foot Lug IT - Intermediate Trunnion Ø12-170mm (12 Std. sizes) CB - Cushioned at both ends CR - Cushioned at Rear end CF - Cushioned at Front end NC - Non Cushioned PRE - Rod Eye PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS4 (Std.) for alternatives contact us. NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

15 Piston Rod Eye & Piston Rod Fork for HH16 Series HYDRAULIC CYLINDERS 2.210/5 Piston Rod Eye (PRE) Piston Rod Fork (PRF) TL ØED [H11] TL ØED [H11] 2ED RT 2ED RT CR ED CR ED TT CB [h9] CE CB [H9] Ordering Code TT For Piston Rod Eye :- HH16-PRE-** where ** - Piston Rod Dia For Piston Rod Fork :- HH16-PRF-** where ** - Piston Rod Dia SPECIFICATION & DIMENSIONAL DETAILS ROD DIA RT TL CR ED CB TT CE 16 M12x M14x M20x M22x M27x M33x M42x M48x M64x M90x

16 HYDRAULIC CYLINDERS Hydraulic Cylinders - HH21 Series AS PER ISO 6020/2 2 Rated Pressure 210 kg/cm 2 Peak Pressure 315 kg/cm Cylinder bore diameters up to 200mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) 2.310/1 PP+STROKE Y TR PL TL PS RT ØPR NP L+STROKE W SQ ES BORE DIA PR DIA ES (Sq) RT PS (BSP) L PL TL PP TR W Y M10x1.25 1/4" M5x M12x /4" M16x M14x /8" M8x1 28 M20x M16x M27x2 1/2" M20x M20x M33x2 1/2" M27x M27x M42x2 3/4" M33x M33x M48x2 3/4" M16x M42x M42x M64x3 1" M48x M48x M80x3 1" M64x M64x M100x3 1¼" M80x M12x M22x NP (max) M6x M12x M16x M27x M30x Note: Head end cushioning will not be provided for larger sized piston rods.

17 HYDRAULIC CYLINDERS 2.310/2 Standard Mountings HH21 Series Head Flange (ME5) ØMH THRU, 4 Nos ØSD f8 BB FFT FP SP CC FL Cap Flange (ME6) ØMH THRU, 4 Nos RFT BB CC FL RP+STROKE Extended Tie Rod Head End (MX3) DD TR SQ TC DIMENSIONAL DETAILS BORE ROD BB CC FL SD SP MH FFT RFT FP RP DD TC TR M5 M6 x 1 M8 x 1 M12 x 1.25 M12 x 1.25 M16 x 1.5 M16 x 1.5 M22 x 1.5 M27 x 2 M30 x 2

18 HYDRAULIC CYLINDERS 2.310/3 Standard Mountings HH21 Series Intermediate Trunnion (MT4) TP ØDL f8 TX TM TX WT Head Trunnion (MT1) ØDL f8 XG TX ES TX Extended Tie Rod Cap End (MX2) TR SQ TC DD D I M E N S I O N A L D E T A I L S BORE ROD WT TM TX DL XG 44 TP T O B E S P E C I F I E D B Y C U S T O M E R DD 19 TC TR M5 M6 x 1 M8 x 1 M12 x 1.25 M12 x 1.25 M16 x 1.5 M16 x 1.5 M22 x 1.5 M27 x 2 M30 x 2

19 HYDRAULIC CYLINDERS 2.310/4 Standard Mountings HH21 Series Cap Clevis (MP1) CE ØED H11 TT CB H9 TT EP+STROKE Cap Eye (MP3) CE ØED H11 CB h9 EP+STROKE Foot Lug (MS2) ØFH THRU, 4 Nos LT LF FC LL LC+ STROKE LP DIMENSIONAL DETAILS BORE ROD ED TT CB CE EP ES CF FH LT FC LL 72 LP LC

20 Technical Data & Ordering Details for HH21 Series HYDRAULIC CYLINDERS 2.310/5 Bore Dia (mm) Rod Dia (mm) TECHNICAL DETAILS Piston Area Action Force at Pressure in kgf Piston velocity in m/s at (cm 2 ) 140 kg/cm kg/cm 2 flow= 1 ltr/min Requisite flow in ltr/min for velocity = 0.1 m/s Model Code Indication H H / M E C B - ( X ) - F C / S S 1 2 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code HH21 Rated Hydraulic Pressure of 210kg/cm 2 Ø25-200mm (10 Std. sizes) To be specified in mm ME5 - Head Flange ME6 - Cap Flange MX2 - Extended Tie Rod-Cap End MX3 - Extended Tie Rod-Cap End MT1 - Head Trunnion MT4 - Intermediate Trunnion MP1 - Cap Clevis MP3 - Cap Eye MS2 - Foot Lug Ø12-140mm (26 Std. sizes) CB - Cushioned at both ends CR - Cushioned at Rear end CF - Cushioned at Front end NC - Non Cushioned NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST PRE - Rod Eye PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS12 (Std.) for alternatives contact us.

21 Piston Rod Eye & Piston Rod Fork for HH21 Series HYDRAULIC CYLINDERS 2.310/6 Piston Rod Eye (PRE) Piston Rod Fork (PRF) TL ØED [H11] TL ØED [H11] 2ED RT 2ED RT CR ED CR ED TT CB [h9] CE CB [H9] Ordering Code TT For Piston Rod Eye :- HH21-PRE-** where ** - Piston Rod Dia For Piston Rod Fork :- HH21-PRF-** where ** - Piston Rod Dia SPECIFICATION & DIMENSIONAL DETAILS ROD DIA RT TL CR ED CB TT CE 12 M10x M12x M14x M16x M20x M27x M33x M 42x M48x M64x

22 HYDRAULIC CYLINDERS Hydraulic Cylinders - WH21 Series 2.410/1 2 Rated Pressure 210 kg/cm 2 Peak Pressure 315 kg/cm Cylinder bore diameters up to 400mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) BASIC CYLINDER EP PS XP PL TL ØD RT ØPR A/F OL+STROKE BORE PR D RT PS OL PL TL EP AF XP M16X1.5 3/8 BSP M18X M18X1.5 3/8 BSP M24X M24X2 3/8 BSP M24X M27X2 1/2 BSP M30X M30X2 1/2 BSP M56X M56X2 3/4 BSP M64X M56X2 3/4 BSP M80X M64X2 3/4 BSP M80X M70X2 1 BSP M110X M90X2 1 BSP M105X

23 HYDRAULIC CYLINDERS 2.410/2 Standard Mountings WH21 Series Front Flange (FF) FT OS ØMH ØCC 60 [TYP] ØSD f8 ØFR OL+STROKE FP Rear Flange (RF) FT ØMH 60 [TYP] ØCC ØFR OL+STROKE Intermediate Trunnion (IT) WT ØDL f8 TR TP PT TD DIMENSIONAL DETAILS BORE FP FT SD OS FR CC MH WT TD TR TP DL PT TO BE SPECIFIED BY CUSTOMER

24 HYDRAULIC CYLINDERS 2.410/3 Standard Mountings WH21 Series Rear Eye (RE) ØED H11 CB h9 BE CE EL+STROKE Rear Clevis (RC) ØED H11 CD H9 HE BE CE EL+STROKE Foot Lug (FL) ØFH LW LW LT LF FC LL LR LP DIMENSIONAL DETAILS BORE ED BE CB CD CE EL HE LW LP FH FC LL LT LF LR

25 Rectangular Flange Mounting for WH21 Series HYDRAULIC CYLINDERS 2.410/4 Front Flange Rectangular (FFR) FT OS ØAP AS ØSD f8 AT AU AS AQ OL+STROKE FP AR Rear Flange Rectangular (RFR) ØAP OS AS AT AU ØSD f8 AS AQ AR U1 OL+STROKE BORE U 1 ØAP AQ AR AS AT AU NOTE: REFER PAGE NO /1 FOR UNSPECIFIED DETAILS

26 Technical Data & Ordering Details for WH21 Series HYDRAULIC CYLINDERS 2.410/5 TECHNICAL DETAILS Bore Dia (mm) Rod Dia Piston Area Action Force at Pressure in kgf Piston velocity Requisite flow in m/s at in ltr/min for (mm) (cm 2 ) 100 kg/cm kg/cm 2 flow= 1 ltr/min velocity = 0.1 m/s Model Code Indication W H / F F C B - ( X ) - F C / S S 4 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code WH21 Rated Hydraulic Pressure of 210kg/cm 2 Ø40-400mm (for 250 & above, consult factory) To be specified in mm FF - Front Flange RF - Rear Flange RC - Rear Clevis RE - Rear Eye FL - Foot Lug IT - Intermediate Trunnion Ø20-140mm (larger Sizes Available) NC - Non Cushioned PRE - Rod Eye PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS4 (Std.) for alternatives contact us. NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

27 Piston Rod Eye & Piston Rod Fork for WH21 Series HYDRAULIC CYLINDERS 2.410/6 Piston Rod Eye (PRE) Piston Rod Fork (PRF) TL ØED [H11] TL ØED [H11] 2ED RT 2ED RT CR ED CR ED TT CB [h9] CE CB [H9] Ordering Code TT For Piston Rod Eye :- WH21-PRE-** where ** - Piston Rod Dia For Piston Rod Fork :- WH21-PRF-** where ** - Piston Rod Dia SPECIFICATION & DIMENSIONAL DETAILS ROD DIA RT TL CR ED CB TT CE 20 M16 x M18 x M2 4x M2 4x M2 7x M3 0x M5 6x M6 4x M7 0x M9 0x

28 HYDRAULIC CYLINDERS Hydraulic Cylinders - NH16 Series (Mill Duty Cylinders as per ISO 6020/1) 2 Rated Pressure 160 kg/cm 2 Peak Pressure 240 kg/cm Cylinder bore diameters up to 250mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) 2.510/1 BASIC CYLINDER EP Y PS ØEC RT ØPR OL+STROKE PL TL BORE PR EC PS RT DIA DIA DIA (BSP) OL PL TL EP Y M14x1.5 3/8" M16x M16x1.5 1/2" M20x M20x1.5 1/2" M27x M27x2 3/4" M33x M33x2 3/4" M42x M42x2 1" M48x M48x M64x M64x3 1¼ " M80x M80x3 1¼ " M100x M100x3 1½ " M125x4 125

29 22.5 HYDRAULIC CYLINDERS 2.510/2 Standard Mountings NH16 Series Front Flange (FF) SP ØMH, THRU 8 Nos ON ØPC ØFR ØSD f8 FT FP Rear Flange (RF) 22.5 ØMH, THRU 8 Nos ON ØPC ØFR FT RP+STROKE Intermediate Trunnion (IT) TP ØDL f8 WT ST TD DIMENSIONAL DETAILS BORE FR PC MH FT SP SD FP RP WT TD ST DL TP TO BE SPECIFIED BY CUSTOMER

30 HYDRAULIC CYLINDERS 2.510/3 Standard Mountings NH16 Series Foot Lug (FL) ØFH, THRU 4Nos LW LW LT LF LC+STROKE LP FC LL Rear Eye with Spherical Bearing (RES) ØED GE-ED-ES 2RS CB -0.2 CE min EP+STROKE DIMENSIONAL DETAILS BORE CB ED CE EP LC LL FC LW LT LF FH LP

31 Technical Data & Ordering Details for NH16 Series HYDRAULIC CYLINDERS 2.510/4 TECHNICAL DETAILS Bore Dia (mm) Rod Dia (mm) Piston Area (cm 2 ) Action Force at Pressure in kgf 100 kg/cm kg/cm 2 Piston Velocity in m/s at flow=1 ltr/min Requisite flow in ltr/min for Velocity=0.1 m/s Model Code Indication N H / F F C B - ( X ) - F C / S S 4 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code NH16 Rated Hydraulic Pressure of 160kg/cm 2 Ø32-250mm (10 Std. sizes) To be specified in mm FF - Front Flange RF - Rear Flange RES - Rear Eye with Spherical Bearing FL - Foot Lug IT - Intermediate Trunnion Ø18-180mm (11 Std. sizes) CB - Cushioned at both ends CR - Cushioned at Rear end CF - Cushioned at Front end NC - Non Cushioned PRES - Rod Eye with Spherical Bearing PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS4 (Std.) for alternatives contact us. NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

32 HYDRAULIC CYLINDERS Hydraulic Cylinders - NH25 Series 2.520/1 2 Rated Pressure 250 kg/cm 2 Peak Pressure 375 kg/cm Cylinder bore diameters up to 200mm Temperature range:- -20º C to 90º C. (optional seals for temp. up to 180º C) BASIC CYLINDER EP Y PS ØEC RT ØPR OL+STROKE PL TL BORE DIA PR DIA EC DIA RT PS (BSP) OL PL TL EP Y M27x2 1/2" M33x2 3/4" M42x2 3/4" M48x2 1" M64x3 1" M80x3 1 ¼" M100x3 1 ¼"

33 22.5 HYDRAULIC CYLINDERS 2.520/2 Standard Mountings NH25 Series Front Flange (FF) SP ØMH, THRU 8 Nos ON ØPC ØFR ØSD f8 FT FP Rear Flange (RF) 22.5 ØMH, THRU 8 Nos ON ØPC ØFR FT RP+STROKE Intermediate Trunnion (IT) TP ØDL f8 WT ST TD Rear Eye with Spherical Bearing (RES) ØFH, THRU 4Nos LW LW LT LF LC+STROKE LP FC LL BORE FR PC MH FT SP SD FP RP CB ED CE EP WT TD ST DL TP DIMENSIONAL DETAILS TO BE SPECIFIED BY CUSTOMER

34 HYDRAULIC CYLINDERS 2.520/3 Technical Data & Ordering Details for NH25 Series TECHNICAL DETAILS Bore Dia (mm) Rod Dia (mm) Piston Area Action Force at Pressure in kgf (cm 2 ) 160 kg/cm kg/cm 2 Piston velocity in m/s at flow= 1 ltr/min Requisite flow in ltr/min for velocity = 0.1 m/s Model Code Indication N H / F F C B - ( X ) - F C / S S 4 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code NH25 Rated Hydraulic Pressure of 250kg/cm 2 Ø50-200mm (7 Std. sizes) To be specified in mm FF - Front Flange RF - Rear Flange RES - Rear Eye with Spherical Bearing IT - Intermediate Trunnion Ø36-140mm (7 Std. sizes) CB - Cushioned at both ends CR - Cushioned at Rear end CF - Cushioned at Front end NC - Non Cushioned PRES - Rod Eye with Spherical Bearing PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS4 (Std.) for alternatives contact us. NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

35 Hydraulic Cylinders - CH16 Series for Counter Balance Apllications 2 Rated Pressure 160 kg/cm 2 Peak Pressure 240 kg/cm Speed up to 60m/min Temperature range:- -20º C to 90º C.(alternatives available). HYDRAULIC CYLINDERS 2.610/1 BASIC CYLINDER EP PP+STROKE PL TL PS TR RT ØPR NP OL+STROKE SQ TC SQ ES BORE PR ES PS RT OL PL TL PP TR DIA DIA (Sq) (BSP) NP EP TC M16x1.5 1/2" M8x M16x1.5 1/2" M8x M20x1.5 3/4" M12x M27x2 3/4" M12x M33x2 3/4" M16 x

36 HYDRAULIC CYLINDERS 2.610/2 Standard Mountings CH16 Series Front Flange (FF) FT SP ØMH THRU, 4 Nos ØSD f8 BB FP CC FL Intermediate Flange (IF) ØKK THRU, 4 Nos Intermediate Trunnion (IT) TP ØDL f8 FH HH HW FW TF TP SQ ST TD WT DIMENSIONAL DETAILS BORE BB CC FL SD SP MH FT FP TF HW HH FW FH KK WT TD ST DL TP TO BE SPECIFIED BY CUSTOMER

37 HYDRAULIC CYLINDERS 2.610/3 Standard Mountings CH16 Series Rear Eye (RE) CE ØED H11 CB h9 EP+STROKE Rear Clevis (RC) CE ØED H11 TT CB H9 TT EP+STROKE Foot Lug (FL) ØFH LT LF FC LL LE LI LI LE LC+ STROKE LP DIMENSIONAL DETAILS BORE CB TT ED CE EP LC LL FC LI LE LT LF FH LP

38 Technical Data & Ordering Details for CH16 Series HYDRAULIC CYLINDERS 2.610/3 TECHNICAL DETAILS Bore Dia (mm) Rod Dia (mm) Piston Area Action Force at Pressure in kgf Piston velocity in m/s at (cm 2 ) 50 kg/cm 2 75 kg/cm 2 flow= 1 ltr/min Requisite flow in ltr/min for velocity = 0.1 m/s Model Code Indication C H / F F C B - ( X ) - F C / S S 8 Series Bore sizes Stroke Mountings Piston Rod sizes Cushioning Accessories & Special features Sealing System Code CH16 Rated Hydraulic Pressure of 160kg/cm 2 Ø32-80mm (5 Std. sizes) To be specified in mm FF - Front Flange RF - Rear Flange RC - Rear Clevis RE - Rear Eye FL - Foot Lug IT - Intermediate Trunnion Ø20-45mm (4 Std. sizes) NC - Non Cushioned PRE - Rod Eye PRF - Rod Fork SA - Single Acting DE - Double Ended etc... FC/SS8 for 30 m/min, FC/SS85 for 48 m/min, FC/SS71 for 60 m/min NOTE:- The right of modification for technical improvement is reserved. All dimensions are in mm unless otherwise specified CUSTOM BUILT CYLINDERS CAN ALSO BE OFFERED ON REQUEST

39 3.110/1 Installation Procedure for Rod Seal Before you begin: It is essential that the cylinder tube & piston rod are chamfered. Sharp edges must be deburred & filleted or chamfered. The crests of threads must be covered. Any dust, splinters or other foreign particles must be carefully removed. Do not use tools with sharp edges. Before assembly, the cylinder, piston rod & seals must be oiled. (Oil used for lubrication must not contain any solid additives) Turcon rings can be expanded easily. Resizing the tool as per the drawing is recommended. Resizing Tool 1. Rod step seal installation data (RSSN-XXX) Step 1: Step 2: Step 3: Step 4: Clean & Lubricate all cylinder parts, seal components & the resizing rod (as noted above) Place O Ring into groove. The O Ring must be seated correctly without twisting. Collapse the Turcon seal to a kidney shape, ensuring the Turcon seal ring is not creased. Place into groove as shown. If possible use fingers to smooth out the I.D of the Turcon seal ring after installation. Twist and push the resizing tool into the bore. Remove the resizing tool from the bore after one minute. Resizing Tool 2. Rod U-Cup seal installation data (RUCP-XXX) The snap-in fitting, in single piece housings (Installation recommendation I), can be made easier through suitable fitting tools. U-Packing of 35mm diameter (profile thickness 5mm) up to nominal diameter 80mm (profile thickness 10mm) are snapped into the nonsplit grooves. For this, the ring is formed into a kidney shape & pushed into the rod guide. The tool is withdrawn after the seal snaps into the groove. A further possibility for snap-in fitting of rod seals, exists in the application of a suitable plug and a rod. Here, the seal is first positioned by hand to one side of the groove and then pushed with a rod until it snaps into the groove. Installation Recommendation I Snap-in fitting into a non-split housing Installation Recommendation II Snap-in fitting into a split housing RUCP Near Gujarat Otolift, AHMEDABAD

40 3.110/2 Installation Procedure for Piston Seal The following installation procedure is for piston seals. Installation tools, as per drawing, are recommended for one piece glands. Step 1 : Step 2 : Step 3 : Step 4 : Step 5 : Step 6 : Step 7 : Clean and lubricate the cylinder parts, hardware & seals. Place O Ring (elastomer) into groove as per drawing. The O Ring must be seated correctly without twisting. Place the loading mandrel onto the piston. Place Turcon seal ring on loading mandrel as per drawing. Push Turcon seal ring up the loading mandrel and into the groove. Remove the loading mandrel from the piston. Push, while twisting, the resizing tool onto the seal assembly. Remove after one minute. Near Gujarat Otolift, AHMEDABAD

41

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