High Pressure Coolant Tool

Transcription

1 1/14 Hig Pressure Coolant Tool

2 2/14 Hig Pressure Coolant Tool Taegutec is pleased to introduce, T-BURST, a new tool older system or turning application tat is capale o delivering ig pressure coolant directly to te cutting edge. Te T-BURST tool older incorporates dual s and an adjustale nozzle making it possile or ig pressure coolant to e streamed exactly in te cutting zone etween metal cip and te insert s rake ace. Tis accurate and eective coolant jet produced y te T-BURST system acilitates optimum cip control, sort cip ormation, extended tool lie as well as increased productivity troug iger cutting speeds and eed rates. Te T-BURST system is capale o andling coolant pressure upto 300 ars maximum. Moreover, a retractale nozzle design makes it possile to cange or index cutting insert on te macines witout aving to detac te nozzle ousing. Te T-BURST tool older is ideally suited or macining diicult-to-cut materials suc as titanium, inconel and oter eat resistant alloys. FEATURES Up to 300 ar pressure -Excellent cip control -Eective cooling o te insert s cutting edge due to dual troug ole coolant design Under same conditions: over 50% tool lie increase - Increased tool lie on diicult-to-cut materials like titanium and oter eat resistant alloys, stainless and alloy steel due to accurate coolant low to te inserts cutting edge Over 20% cutting speed increase is possile on diicult-to-cut materials - Reduced macining time due to iger productivity in ig speed, ig eed macining conditions on diicult-to-cut materials suc as titanium and eat resistant super alloys

3 3/14 T-BURST advantage Te T-BURST is designed wit a unique ig pressure coolant pump system designed wit a static ousing and nozzle tue to direct te coolant to te insert s cutting edge. Te nozzle tue located in te ousing can e swiveled ot rigt and let (4 ) depending on need. Anoter advantage is it eliminates te need to detac te tool s ousing rom te ody wen indexing inserts terey reducing set-up time. 4 (CCW) 4 (CW) Indexing an insert: 1) 2) 3) 4) 1) & 2) Pus te nozzle tue ackward 3) Using te screwdriver, turn counter clockwise to loosen te lever screw 4) Take out te insert

4 4/14 Hig pressure older component designation (PCLNR M12-TB) Housing plug screw Nozzle tue Housing mounting screw Unit nozzle ousing O-ring Hole locking screw coolant cannel on/o screw Eective cooling o ot te insert s rake and clearance aces is made possile y te dual troug ole design; a nozzle located eind te rake ace and rontal s under te insert s seat or coolant low to ot te rake angle and clearance aces or proper cooling o te insert s eat zone. Additionally, te coolant s low rate is controlled y an on /o screw.

5 5/14 Tool lie test etween Normal pressure & T-BURST Workpiece material Inconel 718 Feed rate() 0.2 mm/rev Dept o cut(ap) 2.0 mm Tool lie(min.) Normal T-BURST Operation Ext, Wet 20 TaeguTec CNMG MP TT Test coolant pressure 69 ar V(m/min.) Cip reaking test etween Normal pressure & T-BURST V=60m/min. ap (mm) (mm/rev) Normal pressure T-BURST Demostration Video ttps://youtue.googleapis.com/v/joueikuu&list=pln4ammlkryywrix44xskuxpxnt_gxiq

6 6/14 Tool lie test etween Normal pressure & T-BURST Workpiece material Feed rate() Dept o cut(ap) Operation TaeguTec Test coolant pressure Ti-6Al-4V 0.15 mm/rev 1.0 mm Ext, Wet CNMG MP K10 69 ar Tool lie(min.) V(m/min.) Normal T-BURST Cip reaking test etween Normal pressure & T-BURST V=100m/min. ap (mm) (mm/rev) Normal pressure T-BURST Demostration Video ttps://youtue.googleapis.com/v/xxcrmv_qe1o

7 7/14 Tool lie test etween Normal pressure & T-BURST Workpiece material Feed rate() Dept o cut(ap) Stainless steel 0.35 mm/rev 3.0 mm Tool lie(min.) Normal T-BURST Operation Ext, Wet 40 TaeguTec CNMG MP TT Test coolant pressure 69 ar V(m/min.) Cip reaking test etween Normal pressure & T-BURST V=200m/min. ap (mm) (mm/rev) Normal pressure T-BURST

8 8/14 PCLNR/L-TB coolant on/o screw PCLNR/L-TB Approac angle 95 M12-TB P12-TB PCLNR/L l1 l Insert CN coolant on/o screw 44 max. 93 No rontal Spare parts Lever Screw Sim Sim pin 44 direction max. Central coolant O-ring Plug Wrenc1 Wrenc2 Wrenc3 ID 6.4x0.9 SS M4x0.7x4-NL L-W 2 L-W 3 T8 LCL 4 PCLNR/L...TB Oil-supply unit LCS 4 LSC 42 LSP 4 CU-CW-TB coolant on/o screw coolant

9 4 9/14 coolant on/o screw PWLNR/L-TB 4 4 coolant on/o screw PWLNR/L-TB Approac angle 95 M08-TB P08-TB PWLNR/L l1 l Insert WNM max. 93 No rontal coolant on/o screw 44 max. Spare parts PWLNR/L...TB Lever Screw Sim Sim pin Oil-supply unit O-ring Plug Wrenc1 Wrenc2 Wrenc3 4 LCL LCS 4 TWN 423(T) LSP 4 CU-CW-TB ID 6.4x0.9 SS M4x0.7x4-NL L-W 2 L-W 3 T8 coolant on/o screw

10 4 44 max. on/o screw 10/14 PDJNR/L-TB coolant on/o screw PDJNR/L-TB Approac angle 93 PDJNR/L M1504-TB M1506-TB l1 l Insert DN DN Spare parts Lever Screw Sim Sim pin Oil-supply unit O-ring...M1504 LCL 4A LCS 4 LSD 42 LSP 4 CU-D-TB ID 6.4x0.9...M1506 LCL 4A LCS 4 LSD 43 LSP 4 CU-D-TB ID 6.4x0.9 Plug SS M4x0.7x4-NL SS M4x0.7x4-NL Wrenc1 Wrenc2 Wrenc3 L-W 2 L-W 3 T8 L-W 2 L-W 3 T8

11 le coolant on/o screw 11/14 SVJBR/L-TB 44 max. e 93 Approac angle 93 No rontal SVJBR/L-TB SVJBR/L M16-TB 44 max. l1 l coolant on/o screw Insert VB...T ole e coolant on/o screw Spare parts SVJBR/L...TB Screw Sim SO 35124I SSV Sim screw Oil-supply unit O-ring Wrenc1 Wrenc2 Wrenc3 TS S CU-V-TB ID 6.4x0.9 L-W 3.5 T8 T 15

12 93 12/14 No rontal SRGCR/L-TB 44 max. 4 e 4 coolant on/o screw SRGCR/L-TB Approac angle 90 M12-TB SRGCR/L l1 l RC...T Insert coolant on/o screw Spare parts SRGCR/L...TB Screw Sim Sim screw TS TS SSR 35110I S Oil-supply unit O-ring Plug Wrenc1 Wrenc2 Wrenc3 Wrenc4 CU-R-TB ID 6.4x0.9 SS M4x0.7x4-NL L-W 2 L-W 3.5 T8 T 15

13 13/14 Accessories Hose BS T L BB Fig.1 T1 L Fig.2 L(mm) T T1 Max. pressure(bar) Fig. TB HOSE G1/ BS 200 G1/8"-28 BSPP 7/16"-20 UNF (Flare 37 ) G1/8-7/16-0BS 0 G1/8"-28 BSPP 7/16"-20 UNF (Flare 37 ) G1/8-G1/8-200BB 200 G1/8"-28 BSPP G1/8"-28 BSPP G1/8-G1/8-0BB 0 G1/8"-28 BSPP G1/8"-28 BSPP /16-7/16-200BS 200 5/16"-24 UNF 7/16"-20 UNF (Flare 37 ) /16-G1/8-200BS 200 5/16"-24 UNF G1/8"-28 BSPP Hose is ordered separately Adapter HEX 9/16" G1/8"-28 BSPP 7/16"-20UNF (Flare 37º) 37º Adapter is ordered separately TB NIPPLE G1/8-7/16 UNF

14 14/14 Accessories Seal waser D d w D d w TB COPPER SEAL 1/8" SEAL 5/16" Seal waser is ordered separately Connector "-24UNF SW G1/8"-28 BSPP 4 11 ØD D SW TB CONECTOR 5/16"-G1/8" /16"-G1/8" Connector is ordered separately