Manifold Nozzles, Sliding Fit Ø8-20. Company. Products. Technology. Application

Transcription

1 eries R0 Hot Runner Nozzle Manifold Nozzles, liding Fit Ø8-0 ompany roducts ecnology pplication

2 roduct type eries R0 Manifold nozzles, sliding fit, open / closed / valve gate Hot runner nozzle, R (support ring) èmanifold nozzle sliding fit èutilizes eat pipe tecnology to ensure uniform temperature èatented seal tecnology èreplaceable treaded tips vailable wit ten ontrolled Vestige (V) tip options including valve gates for zero vestige applications. ee table at rigt. Gate t 1 vailable gating types èfull flow èone point: V11M & V1M developed for and B èvalve gate: VG1 & VG3 tapered gate VG1 & VG3 traigt gate L1 vailable tip styles for R0 Nozzles Gating of nozzle tip Z Major imensions (mm) Nozzle lengt Nozzle flow bore 8-0Ø band/elical Ø50/65Ø 1 band/elical Ø8/70Ø t Ø6 Z 6 L1 80 (single eater) 145 (installed spare) Witness Mark Full flow termal gate V-10 Gate:.0-7.0Ø t:6ø 5 one point termal gate V-11 Gate:.0-4.0Ø t:6ø VG-11M Gate: Ø t:6ø 7 9 Valve Gate VG-1 Gate:3.9Ø t:6ø VG-1 Gate:5.0Ø t:6ø pplication èuitable for all filled and unfilled materials V-0 Gate:.0-7.0Ø t:6ø 11 V-1 Gate:.0-4.0Ø t:6ø 13 VG-3 Gate:3.9Ø t:6ø 19 8 page no. of related data seets No Witness Mark VG-1M Gate: Ø t:6ø 15 VG-3 Gate:5.0Ø t:6ø ll rigts reserved. rrors and omissions excepted. 1 / 0

3 eries R0 Heater Options Band Heater èxternally eated, 40V/500W and 600W èwit te exception of te M style tips one eater is required for operation. Wen using te M style tips te Ø8 eater clearance ole dept increases, eliminating te Ø50 clearance ole è minimum = 106 è maximum = 380 èinstalled spare eater and wen space permits ( ) èl1 = 80 for single eater 145 for installed spare eater Ø50 Ø8 Ø114 H6 Ø8-0 L1 Ø6 H6 x1 deep 14 Helical Heater èxternally eated, 40V/750W, one or two eaters èwen is greater tan 380 two eaters are required for operation è minimum = 195 è Maximum = 500 èfor , L1= , L1=/ 10 Ø114 H6 Ø8-0 ±0.03 Ø65 53 Ø76 L1 Ø6 H6 x1 deep 14 ± ll rigts reserved. rrors and omissions excepted. / 0

4 1. ut out for te nozzle Lengt from back of cavity plate to Gate location General tolerances: urfaces: IN IO 768-mK ( ) 1 * drawn offset ** to all oter pocket surfaces eries R0 ut out in mould plate for nozzle and connections Values of te dimension can be found in te data seet for te selected nozzle type. 1.6 Ø114 H6 t H6. ut out for connections 3 àelectrical power àtermocouple 14 ±0.05 ± lignment pin e alignment pin prevents te nozzle from rotating ** ut out for te nozzle tip ) b) roug bore nozzle tip (V10, V11, V11M, VG1 and VG1 Blind bore nozzle tip (V0, V1,V1M, VG3 & VG3) 3 53 H6 6 1 break all sarp edges t H ip Ø Hot runner gate Ø epending on te selected nozzle type, different cut outs are required for te nozzle tip. e dimensions of te cut out for te nozzle tip used can be found in te nozzle data seet. 1) pplies to valve gate nozzles ll rigts reserved. rrors and omissions excepted. 3/ 0

5 R0 eries eries R0 Manifold integration R0 manifold criteria: R0 ot runner systems are designed wit preload between te trust pads and te mold plates in te cold condition. s te manifold eats an additional sealing force is created rust pads are made of a low conductivity material and sould only be replaced wit an equivalent ynventive part xcessive contact wit te mold will cause eat sinks and affect system performance. ontact wit te mold must be limited to specified areas. upport ring nozzles do not line up wit sub-runners in te manifold in te cold condition. s te manifold eats up te manifold sub-runner locations expand to te correct location. Minimum rail eigt: - 81 (termal gates) - 93 (valve gates) : = Rail eigt (termal Gate) = (Valve Gate) Minimum (termal gates) = 10 X 6 rail eigt 65 support pad preload cold crus ring H6 Ø16 Lengt code center locator (Watt) Variable escription op ir Gap ept to Zero xtension ept to arting Line op lamp late X xtension ll rigts reserved. rrors and omissions excepted. 4 / 0

6 eries R0 V10 Manifold nozzle, sliding fit, full flow R0 V10 General: èfilled and unfilled materials èasy orifice canges by straigt reaming èheat pipes for isotermal operation Nozzle riteria: è Ø è lengt èopen flow bore èatented seal 1 L1 Z Ø-7 Information regarding H6 Ø6 10 àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page band eater 30.3 elical eater Ref. ut out in mould plate for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) ll rigts reserved. rrors and omissions excepted. 5 / 0

7 eries R0 V10 ngled mold contour & Recessed gates R0 V10 R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a 1.3 minimum wall tickness Land L θ 8 ; θ >8 ; K=0 =13Nθ L=-(Ø /)*Nθ K=4.75Nθ+1.3/Oθ- =K+13Nθ L=+K-(Ø /)*Nθ K θ 3 Min contact 1.3 Min (Watt) R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface èfor most materials V10 vestige eigt is equal to + (orifice Ø /). If te vestige eigt, relative to te possible gate recess dept (), is too great, use of a V11 tip is recommended.0 + orifice orifice R5 imple ia. ngled Mold ontour Land Min contact perical Recess H (recess dept) ll rigts reserved. rrors and omissions excepted. 6 / 0

8 eries R0 V11 Manifold nozzle, sliding fit, cone point R0 V11 General: èfilled and unfilled materials èmore eat in gate area for semi-crystalline materials èheat pipes for isotermal operation Nozzle riteria: è Ø è lengt èatented seal 1 L1 Z Ø-4 Information regarding H6 Ø6 10 àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin Ø-4 Ref band eater Ref please see page 3 Heater ut zones out in mould power plate (Watt) for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) ll rigts reserved. rrors and omissions excepted. 7 / 0

9 eries R0 V11 ngled mold contour & recessed gates R0 V11 R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a land and/or 1.3 minimum wall tickness L θ 9 ; K=(Ø /)*Nθ =(6+Ø /)*Nθ L= 9 <θ 13 ; K=4.75Nθ+1.3/Oθ+ (Ø -)/*Nθ- =K+13Nθ L=+K-(Ø /)*Nθ θ>13 ; K=K=4.75Nθ+1.3/Oθ- =K+13Nθ L=+K-(Ø /)Nθ K θ 3 Min contact 1.3 Min R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface 3 Min contact Recess ngled Mold ontour H (recess dept) R5 imple ia. d d ll rigts reserved. rrors and omissions excepted. H H d 8 / 0 perical Recess perical Recess

10 R0 V11M General: èfilled and unfilled materials èeveloped for and B èheat pipes for isotermal operation Nozzle riteria: è Ø è lengt èatented seal eries R0 V11M Manifold nozzle, sliding fit, cone point 1 0 Z Information regarding H6 Ø3-4 àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin Ø6 10 please see page 3 ut out in mould plate for nozzle and connections Ø3-4 land ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK 6 band eater 30.3 elical eater Ref Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) ll rigts reserved. rrors and omissions excepted. 9 / 0

11 eries R0 V11M ngled mold contour & recessed gates R0 V11M R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a land and/or 1.3 minimum wall tickness L θ 9 ; K=(Ø /)*Nθ =(6+Ø /)*Nθ L= 9 <θ 13 ; K=4.75Nθ+1.3/Oθ+ (Ø -)/*Nθ- =K+13Nθ L=+K-(Ø /)*Nθ θ>13 ; K=K=4.75Nθ+1.3/Oθ- =K+13Nθ L=+K-(Ø /)Nθ K θ 3 Min contact 1.3 Min R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface 3 Min contact Recess ngled Mold ontour H (recess dept) imple ia. d R5 perical Recess ll rigts reserved. rrors and omissions excepted H d /

12 eries R0 V0 Manifold nozzle, sliding fit, full flow R0 V0 General: èfilled and unfilled materials èasy orifice canges by straigt reaming èheat pipes for isotermal operation èno witness mark on part èasier removal of frozen material around tip for color cange 1 Nozzle riteria: è Ø è lengt èopen flow bore èatented seal L1 Z R1.5 Ø13.3 Ø9.5 Ø-7 Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin Ø6 H6 10 please see page 3 Heater ut zones out in mould power plate (Watt) for nozzle and connections 6 band eater 30.3 elical eater Ref ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain 1.3 minimum wall tickness θ 8 ; θ>18 ; K=0 L=-(Ø -)*Nθ K=4.75Nθ+1.3/Oθ- L=+K-(Ø /)*Nθ Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) K θ Land L 1.3 Min ngled Mold ontour ll rigts reserved. rrors and omissions excepted. 11 / 0

13 eries R0 V0 Recessed gates R0 V0 R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface èfor most materials V0 vestige eigt is equal to + (orifice Ø /). If te vestige eigt, relative to te possible gate recess dept (), is too great, use of a V1 tip is recommended imple ia. Ø orifice orifice Recess Lengt code (recess dept) onical Recess (Watt) H (recess dept) imple ia. R5 Recess Land perical Recess (recess dept) ll rigts reserved. rrors and omissions excepted. 1 / 0

14 eries R0 V1 Manifold nozzle, sliding fit, con point R0 V1 General: èfilled and unfilled materials èmore eat in gate area for semi-crystaline materials èheat pipes for isotermal operation èno witness mark on part èasier removal of frozen material around tip for color cange 1 Nozzle riteria: è Ø è lengt èatented seal R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain 1.3 minimum wall tickness θ 9 ; K=(Ø /)*Nθ L= 9 <θ 13 ; K=4.75Nθ+1.3/Oθ+ (Ø -)/*Nθ- L=+K-(Ø /)*Nθ θ>13 ; K=K=4.75Nθ+1.3/Oθ- L=+K-(Ø /)Nθ Ø-4 6 band eater 30.3 elical eater Ref H6 Ø6 land Ø13.3 Ø9.5 Ø-4 R Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 Heater ut zones out in mould power plate (Watt) for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) K θ L 19.4 L1 10 Z 1.3 Min ngled Mold ontour ll rigts reserved. rrors and omissions excepted. 13 / 0

15 eries R0 V1 Recessed gates R0 V1 R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface èmaintain land wen macining gate orifice imple ia. Ø14 Recess onical Recess H (recess dept) Recess imple ia. d R5 d ll rigts reserved. rrors and omissions excepted. d perical Recess 14 / 0 perical Recess

16 R0 V1M General: èfilled and unfilled materials èeveloped for and B èheat pipes for isotermal operation èno witness mark on part èasier removal of frozen material around tip for color cange eries R0 V1M Manifold nozzle, sliding fit, cone point 1 Nozzle riteria: è Ø è lengt èatented seal R0 contour criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain 1.3 minimum wall tickness θ 9 ; K=(Ø /)*Nθ L= 9 <θ 13 ; K=4.75Nθ+1.3/Oθ+ (Ø -)/*Nθ- L=+K-(Ø /)*Nθ θ>13 ; K=K=4.75Nθ+1.3/Oθ- L=+K-(Ø /)Nθ Ø3-4 H6 Ø6 land Ø13.3 Ø9.5 Ø R band eater Ref Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 Heater ut zones out in mould power plate (Watt) for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) K θ L Z 1.3 Min ngled Mold ontour ll rigts reserved. rrors and omissions excepted. 15 / 0

17 eries R0 V1M Recessed gates R0 V1M R0 recess criteria: èvalues in tables are for materials not aving glass fibers. onsult ynventive for vestige eigt wen using glass fillers èrecessed gates are used to reduce vestige eigt above te part surface or keep te vestige below te part surface èmaintain land wen macining gate recess or contour imple ia. Ø14 Recess onical Recess Lengt code (recess dept) 3.0 Heater 3.5 zones 4.0 power (Watt) Recess H (recess dept) imple ia. d R5 perical Recess d ll rigts reserved. rrors and omissions excepted / 0 perical Recess

18 eries R0 VG1 apered Manifold nozzle, sliding fit, valve gate R0 VG1 General: èfilled and unfilled materials èapered valve pin to eliminate gate flas èheat pipes for isotermal operation Nozzle riteria: è Ø3.9 è lengt èatented seal 1 L1 Max R0 recess criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a 1.3 minimum wall tickness Ø6 H6 15 Ø band eater 30.3 elical eater Ref. Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 e front of te nozzle tip must always be against plastic. (Watt) Heater tyle Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) 10 Z ut out in mould plate for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip General tolerances according to IN IO 768-mK θ 8 ; θ >8 ; K=0 =13Nθ K=4.75Nθ+1.3/Oθ- L=K+13Nθ Ø3.9 θ Land 15 K ll rigts reserved. rrors and omissions excepted. 3 Min contact 17 / Min ngled Mold ontour

19 eries R0 VG1 traigt Manifold nozzle, sliding fit, valve gate R0 VG1 General: èfilled and unfilled materials ètraigt valve pin for non-adjustable actuators and glass filled materials èheat pipes for isotermal operation Nozzle riteria: è Ø5 è lengt èatented seal 1 L1 R0 recess criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a 1.3 minimum wall tickness Ø6 H6 Ø5.000 Ø band eater 30.3 elical eater Ref. Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 ut out in mould plate for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Heater Qty Watts/Volts 10 Band Band (one spare) 750W/40 (eac) Helical Helical (eac) Z θ 8 ; θ >8 ; K=0 =13Nθ K=4.75Nθ+1.3/Oθ- L=K+13Nθ Ø4.999 Ø5.009 Land θ ll rigts reserved. rrors and omissions excepted. K 3 Min contact 1.3 Min 18 / 0 ngled Mold ontour

20 R0 VG3 eries R0 VG3 apered Manifold nozzle, sliding fit, valve gate 1 General: èfilled and unfilled materials èapered valve pin to eliminate gate flas èheat pipes for isotermal operation èno witness mark on part Nozzle riteria: è Ø3.9 è lengt èatented seal R0 recess criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a 1.3 minimum wall tickness 15 Ø6 H6 Ø9.5 Ø13.3 R1.5 Ø3.9 Land band eater 30.3 elical eater Ref Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 ut out in mould plate for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Min Max Heater Qty Watts/Volts. Band Band (one spare) 750W/40 (eac) Helical Helical (eac) L1 10 Z θ 8 ; θ >8 ; K=0 K=4.75Nθ+1.3/Oθ- Ø3.9 Land 15 θ K 1.3 Min ngled Mold ontour ll rigts reserved. rrors and omissions excepted. 19 / 0

21 eries R0 VG3 traigt Manifold nozzle, sliding fit, valve gate R0 VG3 General: èfilled and unfilled materials ètraigt valve pin for non-adjustable actuators and glass filled materials èheat pipes for isotermal operation èno witness mark on part Nozzle riteria: è Ø5.0 è lengt èatented seal 1 L1 R0 recess criteria: èwen gating on an angled mold contour te vestige eigt may be increased depending on te angle èk is te increase in land required to maintain a 1.3 minimum wall tickness θ 8 ; θ >8 ; K=0 K=4.75Nθ+1.3/Oθ- 6 band eater 30.3 elical eater Ref Information regarding àtolerances and surfaces àsape and position tolerances àcut out for connections àgroove/bore for locking pin please see page 3 ut out in mould plate for nozzle and connections ooling required àaround te nozzle tip àopposite to te nozzle tip e front of te nozzle tip must always be against plastic. (Watt) General tolerances according to IN IO 768-mK Heater tyle Min Max Heater Qty Watts/Volts Band Band (one spare) 750W/40 (eac) Helical Helical (eac) Ø6 H6 Ø4.999 Ø5.009 Ø13.3 Ø9.5 Ø5.000 Land K R1.5 θ Ø Land. 10 Z 1.3 Min ngled Mold ontour ll rigts reserved. rrors and omissions excepted. 0 / 0

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