10.6 Single Valve Gate Nozzle 16S01_V

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Single Valve Gate Nozzle 16S01_V 10.6 Single Valve Gate Nozzle 16S01_V 10.6.1 echnical Data - Single Valve Gate Nozzle 16S01_V Doc003304.

1 Single Valve Gate Nozzle 16S01_V 10.6 Single Valve Gate Nozzle 16S01_V echnical Data - Single Valve Gate Nozzle 16S01_V Doc png Single Valve Gate Nozzle including ctuator HY2314S01 Valve pin operation Operation medium Operating pressure ressure range Valve pin stroke djustment Flow rate Reaction time losing force Opening force onnections Valve pin Valve pin diameter ttachment hydraulic 40 bar (580 psi) bar ( psi) for operating pressure > 40 bar (580 psi) please consult Synventive 14 mm ± 1 mm via adjustment threads from outside 2.5 l/min ~0.5 s 4984 N / 40 bar (580 psi) 4043 N / 40 bar (580 psi) M 12 x 1,5 (8-L) Ø 8 mm Quick coupling, anti-rotation o ensure long life and continued flawless operation of the actuator, we recommend using a service medium that complies with the requirements of classification 21/18/13 pursuant to ISO Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

Single Valve Gate Nozzle 16S01_V 10.6.2 echnical Data - ooling Unit U16SVH01 If the mold temperature is 80 (176 F) or more, the ooling Unit U16SVH01 is required.

oupling 06 2 SR08LX utting Ring 07 2 M08LFX Nut Doc003306.png osition of the cooling unit on the nozzle head. 08 3 DIN912-M6x130-12.

2 Single Valve Gate Nozzle 16S01_V echnical Data - ooling Unit U16SVH01 If the mold temperature is 80 (176 F) or more, the ooling Unit U16SVH01 is required. echnical Data U16SVH01 Method: ooling water emperature: min. 30 / max. 60 emp. difference IN/OU max. 5 Flow rate per unit: ressure: onnections: 4 l/min max. 8 bar (116 psi) M14x1.5 (10-L) os. Qty. art Number Description 01 2 U16SVHS01 ooling Sleeve 02 1 U16SVH01 onnecting ube 03 2 Z942/6 Sealing lug 04 4 GE08LMEDVIOMDF Straight oupling 05 2 EW08LVIOMDF Elbow oupling 06 2 SR08LX utting Ring 07 2 M08LFX Nut Doc png osition of the cooling unit on the nozzle head DIN912-M6x Hexagon Socket ap Screw 09 2 X Straight oupling X18X1.5USSFM Bonded Seal U16SV01 mounted on Single Valve Gate Nozzle 16S01_V Doc png Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

3 Single Valve Gate Nozzle 16S01_V Mold ut-out Mold ut-out without ooling Unit U16SVH01 Doc png L ±0,05 L1 L ±0,05 L1 L ±0,05 L1 L ±0,05 L1 L ±0,05 L Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

Single Valve Gate Nozzle 16S01_V 10.6.3.2 Mold ut-out with ooling Unit U16SVH01 Doc003322.

4 Single Valve Gate Nozzle 16S01_V Mold ut-out with ooling Unit U16SVH01 Doc png L ±0,05 L1 L ±0,05 L1 L ±0,05 L Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.4 Single Valve Gate Nozzle 16S01_V / ctuator HY2314S01 arts List 10.6.4.1 Locations of the Single Valve Gate Nozzle 16S01_V arts In this section the nozzle parts are identified with the numbers indicated in the following figure.

5 Single Valve Gate Nozzle 16S01_V / ctuator HY2314S01 arts List Locations of the Single Valve Gate Nozzle 16S01_V arts In this section the nozzle parts are identified with the numbers indicated in the following figure. lways tighten the screws to the torque specified in the respective table in section 13. os. Qty. Description art Number B Hydraulic access LOSED Hydraulic access O N1 1 Isolation nut GBN0010S N2 1 Isolation ring GBN0020S N3 1 Nozzle head top GBN0031S#### (varied) N4 1 Hexagon socket cap screw DIN912-M3X N5 1 lamping device GN0170S N6 1 ooling bar GBN0060S N7 1 Nozzle head bottom N8 1 Hydraulic cylinder complete GBN0070S HY2314S01 N9 1 Guide sleeve GBN0120S N10 1 Shutoff nozzle tip (varied) N11 1 Shutoff valve pin (varied) N12 1 Heater band HB N13 1 Hexagon socket cap screw N14 1 GBN J16 Nozzle body complete N15 1 oil heater - Nozzle body complete N16 1 Hexagon socket set screw DIN912-M4X (varied) (varied) DIN915-M6X10-45H N17 1 hermocouple X Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.4.2 ctuator HY2314S01 arts List Doc003305.png os. Qty.

6 ctuator HY2314S01 arts List Doc png os. Qty. Description art Number 01 1 ctuator housing HY2314H iston D23 HY2314I Gasket locator HY2314GL Gasket locator cover HY2314G Suspension ring HY2314SR djustment bushing HY2314B rotection ring HY2314R Seal kit complete HY2314SK Back up ring 10x15x2 Y21015S Rod seal V O-ring seal VIOR20.29X2.62FM iston seal (ompact sealing ring consist of an O-ring and a sealing element). 2G0-23X17X Guiding element FB L Sealing plug MB Hexagon socket cap screw DIN912-M4X Hexagon socket cap screw DIN912-M4X Set screw DIN915-M4X6-45H 13 3 arallel pin DIN6325-4M6X28 Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

7 ools for ssembling and Disassembling the ctuator - YL11 he following overview contains a list of special tools needed for the assembly and disassembly of the actuator. In this section the parts of the assembly and disassembly tools are identified as shown in this figure, which shows the components. ssembly and Disassembly ools - YL11 (1) alibration sleeve YL1101 (2) (3) (4) (5) Mounting tool YL1002 Installation cone YL1102 Spread tube YL1103 Wrench complete YL1005 Doc png hese tools are not included with the Hot Runner System and must be ordered from Synventive separately. Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

Safety Instructions for the Service at the Single Valve Gate Nozzle 16S01_V Hot Surfaces Hazard ontact between the skin and hot

Use personal protective equipment, such as gloves, apron, sleeves and face protection, to guard against burns.

damage. Use personal protective equipment: Face protection, hearing protection and gloves.

ny impact against the nozzle tip may result in its damage. Never hammer or impact the nozzle tip from the front (i.e. from the side of the mold).

8 Safety Instructions for the Service at the Single Valve Gate Nozzle 16S01_V Hot Surfaces Hazard ontact between the skin and hot surfaces could result in burns. Use personal protective equipment, such as gloves, apron, sleeves and face protection, to guard against burns. When servicing or handling the hot runner system outside the manifold plates or the injection molding machine, care must be taken to heed the hot surface exposure warnings. Hazard of ressurized ir ressurized air blow can result in hot plastic parts or foreign bodies entering the eyes, causing vision damage. Use personal protective equipment: Face protection, hearing protection and gloves. Hazard of Material Damage Without consulting Synventive it is not permitted to do modifications to the hot runner system e.g. geometrical changes to the nozzle tip, except the part shape adjustment in the area of material allowance. ny impact against the nozzle tip may result in its damage. Never hammer or impact the nozzle tip from the front (i.e. from the side of the mold). wisting could damage the nozzle tip. When replacing the nozzles, the sealing rings must always be replaced. Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.5 Dismounting the ylinder Housing HY2314S01 and the Seal Kit 1) Remove the socket head cap screw (N13). Doc003324.png 2) Remove the 3 socket head set screw (12, art of HY2314S01).

9 Dismounting the ylinder Housing HY2314S01 and the Seal Kit 1) Remove the socket head cap screw (N13). Doc png 2) Remove the 3 socket head set screw (12, art of HY2314S01). 3) Remove the 3 parallel pins (13, art of HY2314S01) with a punch out of the suspension ring (05, art of HY2314S01). Doc png 4) Remove the isolation nut (N1). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

5) Lift the cylinder housing (01, art of HY2314S01) from the suspension ring (05, art of HY2314S01). Doc003327.

7) Remove the protection ring (07, art of HY2314S01) from the cylinder housing (01, art of HY2314S01). Doc003328.

9) ull the pistons (02) out of the cylinder housing (01). Doc003329.png 10) Dismount the seals from the gasket locators (03). 8.

10 5) Lift the cylinder housing (01, art of HY2314S01) from the suspension ring (05, art of HY2314S01). Doc png 6) Loosen and remove the socket cap screws (10, art of HY2314S01) and (11, art of HY2314S01). 7) Remove the protection ring (07, art of HY2314S01) from the cylinder housing (01, art of HY2314S01). Doc png 8) t the 3 pistons (02) loosen and remove the gasket locators (03) with the wrench YL1005 (5). 9) ull the pistons (02) out of the cylinder housing (01). Doc png 10) Dismount the seals from the gasket locators (03). 8.1 Back up ring 8.2 Rod seal 8.3 O-ring seal Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

11) Dismount the guiding elements (8.5) out of the inner groove of the gasket locator covers (04). Doc003330.png 12) Dismount the piston seals (8.

6 ssembly of the ylinder Housing HY2314S01 on the Nozzle 10.6.6.1 ssembly of the istons into the ctuator HY2314S01 fter disassembly of the sealing elements, the original seals should be replaced as required by Synventive.

11 11) Dismount the guiding elements (8.5) out of the inner groove of the gasket locator covers (04). Doc png 12) Dismount the piston seals (8.4) out of the inner grooves at the pistons (02). he piston seal is a compact seal consisting of: O-ring (a) Sealing element (b) Doc png ssembly of the ylinder Housing HY2314S01 on the Nozzle ssembly of the istons into the ctuator HY2314S01 fter disassembly of the sealing elements, the original seals should be replaced as required by Synventive. 1) Fit the mounting cone (3) on the piston (02). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

2) Lubricate the piston seal elements (8.4) with hydraulic oil or white grease. O-ring (8.4) (a) Sealing element (8.4) (b) 3) Mount the O-ring (8.

4) (b) into the seal groove of the piston (02). In the seal groove of the piston (02) the sealing element (8.4) (b) is placed above the O-ring (8.4) (a). Doc003316.

7) Insert the piston (02) with the mounting tool (2) through the calibration sleeve (1) into the cylinder housing (01). Doc003317.png 8) Insert the guiding element (8.

12 2) Lubricate the piston seal elements (8.4) with hydraulic oil or white grease. O-ring (8.4) (a) Sealing element (8.4) (b) 3) Mount the O-ring (8.4) (a) into the seal groove of the piston (02). 4) Using the spreader sleeve (4) and the mounting cone (3) to push the sealing element (8.4) (b) into the seal groove of the piston (02). In the seal groove of the piston (02) the sealing element (8.4) (b) is placed above the O-ring (8.4) (a). Doc png 5) Fit the shaft of the piston (02) into the mounting tool (2). 6) lace the calibration sleeve (1) into the bore in the cylinder housing (01). 7) Insert the piston (02) with the mounting tool (2) through the calibration sleeve (1) into the cylinder housing (01). Doc png 8) Insert the guiding element (8.5) into the groove of the gasket locator cover (4). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

9) Install the seals of the gasket locators (03). 8.1 Back up ring 8.2 Rod seal 8.3 O-ring seal Doc003338.png 10) Install the gasket locator covers (04) into the gasket locators (03). Doc003335.

13 9) Install the seals of the gasket locators (03). 8.1 Back up ring 8.2 Rod seal 8.3 O-ring seal Doc png 10) Install the gasket locator covers (04) into the gasket locators (03). Doc png 11) lace the gasket locator (03) (04) on the shaft of the piston (02). 12) urn the gasket locator (03) into the cylinder housing (01) thread with the wrench YL1005 (5) up to the mechanical stop. he top of the gasket locator (03) must not exceed (01) the lower edge of the cylinder housing. Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

13) ull the piston (02) until it reaches the gasket locator cover (04). In this position, the top of the piston shaft protrudes 24 mm above the cylinder housing (01). Doc003332.

rotection ring (10) Hexagon socket cap screw DIN912-M4X16-12.9 (11) Hexagon socket cap screw DIN912-M4X25-12.

14 13) ull the piston (02) until it reaches the gasket locator cover (04). In this position, the top of the piston shaft protrudes 24 mm above the cylinder housing (01). Doc png 14) he following components are provided for mounting on the nozzle (not screwed together): (1) ylinder housing (pre assembled) (5) Suspension ring (6) djustment bushing (7) rotection ring (10) Hexagon socket cap screw DIN912-M4X (11) Hexagon socket cap screw DIN912-M4X (12) Set screw DIN915-M4X6-45H (13) arallel pin DIN6325-4m6X28 Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.6.2 Mounting the ctuator Housing HY2314S01 on the Single Valve Gate Nozzle 16S01_V 1) Mount the actuator housing (1, part of HY2314S01) with the pistons (2, part of HY2314S01) into the related

2) urn the pistons (2, part of HY2314S01) to align the holes (a) at the pistons ( 2, part of HY2314S01) regarding the holes at the suspension ring (5, part of HY2314S01).

png 4) ttach the rotection ring (07, part of HY2314S01) with hexagon socket cap screws (10 and 11, part of HY2314S01) at the actuator housing (01, art of HY2314S01).

15 Mounting the ctuator Housing HY2314S01 on the Single Valve Gate Nozzle 16S01_V 1) Mount the actuator housing (1, part of HY2314S01) with the pistons (2, part of HY2314S01) into the related holes of the suspension ring (5, part of HY2314S01). 2) urn the pistons (2, part of HY2314S01) to align the holes (a) at the pistons ( 2, part of HY2314S01) regarding the holes at the suspension ring (5, part of HY2314S01). 3) ake the actuator housing (1, part of HY2314S01) away from the suspension ring (5, part of HY2314S01). Doc png 4) ttach the rotection ring (07, part of HY2314S01) with hexagon socket cap screws (10 and 11, part of HY2314S01) at the actuator housing (01, art of HY2314S01). 5) heck if the isolation ring (N2) is placed in the correct position. 6) heck the fit of the adjustment bushing (06, art of HY2314S01). he adjustment bushing (06, art of HY2314S01) has to be positioned 20 mm to the upper edge of the guide sleeve (N9) and fixed with the hexagon socket set screw (N16). he inside thread of the suspension ring (5, art of HY2314S01) is a left-hand thread. 7) heck the fit of the suspension ring (05, art of HY2314S01). he suspension ring (05, art of HY2314S01) has to be positioned 44 mm to the upper edge of the guide sleeve (N9). Doc png Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

8) For fine tuning, turn the suspension ring (5 part of HY2314S01) into the shown position at the cooling bar (N6). he recess must be aligned to the cooling bar (N6). Doc003299.

10) ttach the actuator (01, art of HY2314S01) at the suspension ring (05, part of HY2314S01) at the nozzle.

16 8) For fine tuning, turn the suspension ring (5 part of HY2314S01) into the shown position at the cooling bar (N6). he recess must be aligned to the cooling bar (N6). Doc png 9) Mount the pre assembled cylinder housing (01, art of HY2314S01) on the suspension ring (05, art of HY2314S01). 10) ttach the actuator (01, art of HY2314S01) at the suspension ring (05, part of HY2314S01) at the nozzle. he pistons (02, part of HY2314S01), which have been pre adjusted, need to be inserted into the designated holes (a) in the suspension ring (05, part of HY2314S01). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

Doc003302.png 11) heck the movement of the cooling bar (N6). If the movement of the cooling bar (N6) is restricted, contact Synventive customer service.

he bore of the cooling bar (N6) must be coincident with the bore in the protection ring (07, part of HY2314S01).

17 Doc png 11) heck the movement of the cooling bar (N6). If the movement of the cooling bar (N6) is restricted, contact Synventive customer service. 12) Screw in the isolation nut (N1) at the nozzle head top (N3). orque value - 40 Nm 13) heck the position of the cooling bar (N6) on the protection ring (07, art of HY2314S01). he bore of the cooling bar (N6) must be coincident with the bore in the protection ring (07, part of HY2314S01). 14) Fix with the 3 parallel pins (13, art of HY2314S01) the pistons (02, art of HY2314S01) in the suspension ring (05, art of HY2314S01). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

Doc003310.png 15) heck the position of the cooling bar (N6) on the protection ring (07, art of HY2314S01).

16) Fix with the Hexagon socket cap screw (N13) the cooling bar (N6) on the protection ring (07, part of HY2314S01). 10.6.7 Dismounting and Mounting of the hermocouple 10.6.7.1 Dismounting of the hermocouple 1) Loosen the hexagon socket cap screw (N4).

18 Doc png 15) heck the position of the cooling bar (N6) on the protection ring (07, art of HY2314S01). he cooling bar (N6) must be easily movable to be positioned on the protection ring (07, part of HY2314S01). If this is not possible, contact Synventive customer service. 16) Fix with the Hexagon socket cap screw (N13) the cooling bar (N6) on the protection ring (07, part of HY2314S01) Dismounting and Mounting of the hermocouple Dismounting of the hermocouple 1) Loosen the hexagon socket cap screw (N4). 2) Move the terminal (N5) to the side, away from the thermocouple (N17). Doc png 3) ull the thermocouple (N17) out of the bore of the heater band (N12) and the nozzle head (N7). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

thermocouple hole on the nozzle head (N7). Doc003285.

19 Mounting of the hermocouple 1) Guide the thermocouple (N17) through the heater band (N12) into the thermocouple hole on the nozzle head (N7). Doc png 2) Bring the clamping device (N5) to vertical position and fix the thermocouple (N17) with the hexagon socket cap screw (N4). Doc png 3) lign the thermocouple (N17) in the nozzle heater (N15) direction and fix it with heat resistant adhesive tape at the outlet of the nozzle heater (N15). Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.8 Valve in Height djustment 1) Drive valve pin in closed position with reduced pressurized air of approx. 2.76 bar (40 psi). 2) Unscrew the hexagon socket cap screw (N16).

20 Valve in Height djustment 1) Drive valve pin in closed position with reduced pressurized air of approx bar (40 psi). 2) Unscrew the hexagon socket cap screw (N16). 3) Drive valve pin in closed position with reduced pressurized air of approx bar (40 psi). 4) djust valve pin position with an pin Ø4 mm in holes of the adjustment bushing. urning one hole forward results in a height adjustment of 0,25mm at the valve pin. 5) ighten hexagon socket cap screw (N16) - screw up to stop and then turn 90 degree to tying up. (a) Valve gate pin forward (b) Valve gate pin backward Doc png Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.6.9 Disassembling the Single Valve Gate Nozzle out of the Mold he Single Valve Gate Nozzle is located on the fit diameters of the nozzle tip and the lower part of the cylinder housing in the mold.

21 Disassembling the Single Valve Gate Nozzle out of the Mold he Single Valve Gate Nozzle is located on the fit diameters of the nozzle tip and the lower part of the cylinder housing in the mold. N1 01 N10 Isolation nut ylinder housing Nozzle tip Doc png Disassembling the Single Valve Gate Nozzle inclusive of actuator out of the Mold he Single Valve Gate Nozzle and the mold need to cool down to room temperature. Lift the Single Valve Gate Nozzle inclusive of actuator out of the mold. If it is not possible to lift the Single Valve Gate Nozzle inclusive of actuator out of the mold, please contact the Synventive ustomer Service or echnical Support. Master Language is English Hot Runner System Instruction Manual SV _-Rev03 RESRIED: roperty of Synventive ll rights reserved. Errors and omissions excepted

10.7 Single Valve Gate Nozzle GAN...S01

Single Valve Gate Nozzle GN...S01 10.7 Single Valve Gate Nozzle GN...S01 10.7.1 echnical Data - Single Valve Gate Nozzle GN...S01 Doc003429.png Single Valve Gate Nozzle Valve pin operation Operation medium