Standard Specifications Model. How to Order. Mist spray unit. Recommended Equipment. Mixing valve

Transcription

1 Mist Spray Unit Series MU/ Intermittent spray to cutting and press gear chains, etc. Standard Specifications MU MU Inlet air Oil tank set range. MPa. to. MPa Oil tank capacity (cm ) Total capacity: Effective capacity: mbient and fluid temperature Solenoid valve voltage to C VC /Hz, VC /Hz, VDC Rc / Port size : T (ø tube) applicable OUT x Rc / : T (ø tube) applicable OW : T (ø tube) applicable Weight (kgf). 7. Control Circuit MU- Supply ON/OFF valve for oil mist Pressure gauge for supply Regulator for tank MU- Pressure gauge for supply ON/OFF valve for air blow Pressure gauge for tank Fixed orifice MU MU Oil tank ON/OFF valve for oil mist Pilot valve OW Pressure gauge for tank Pilot valve Mist spray unit ir blow circuit vailable Not available Rated voltage VC (/ Hz) VC (/ Hz) VDC Recommended Equipment Float switch None For the upper and lower limit control SW turns OFF when the float is on the upper side. SW turns ON when the float goes down. Contact capacity V C, W DC ( ) It is recommended to use each mist spray unit type with the mixing valves, magnet holders, branch pipes and nylon tubes listed in the table below. Mist spray unit This unit, with an oil tank and a spray ON/OFF control unit, sends oil and air to the mixing valve. Mixing valve This valve adjusts the amounts of oil and air from the mist spray unit using built-in oil and air needles, and also discharges oil mist from the nozzle. Magnet holder This magnet holder enables the mixing valve installed on the arm end to be freely attached to the iron and steel parts such as machining tools, etc. ranch pipe This pipe is used to separate oil and air from the mist spray unit when using several mixing valves. Nylon tube This tube is used for the air piping and oil piping between the mist spray unit and the mixing valve. Supply Regulator for tank pplication Examples Fixed orifice Oil tank MU- MU- MV- MV- MV- MV- Standing type machining center (Drilling center) MH MH MD- MD- Horizontal machining center T T OW T T T F T D MU IP 7

2 Series MU Construction/Working Principle MU- Oil Discharge Rate (Representative Value) Conditions Oil: Turbine oil class ISO VG Oil temperature: C Pressure gauge for supply ON/OFF valve for air blow ON/OFF valve for oil mist ir adjusting needle for mist Oil adjusting needle Mixing valve (MV - ) Diaphragm Double pipe nozzle Oil discharge rate cm /min. MPa Oil tank. MPa. MPa. MPa Regulator for tank Pressure gauge for tank Oil level gauge Fixed orifice Pilot valve ubrication plug Oil filler strainer 7 Strainer... Number of oil needle rotations (turns) ir flow rate (Representative Value) MU- Pressure gauge for supply Diaphragm ON/OFF valve for oil mist ir adjusting needle for mist Oil adjusting needle Mixing valve (MV - ) Double pipe nozzle ir flow rate l/min(nr). MPa. MPa. MPa. MPa.... Number of air needle rotations (turns) Regulator for tank Pressure gauge for tank Oil level gauge Fixed orifice Pilot valve ubrication plug Oil filler strainer 7 Strainer Working Principle Of the compressed air from the air source, part is directed to the regulator for tank setting (), while the rest is directed to the ON/OFF valve for oil mist (), which operates the ON/OFF valve for the air blow circuit () and the pilot valve for the mixing circuit (). Compressed air at a prescribed setting determined by the regulator for tank () passes through the fixed orifice () and gradually fills the oil tank (), applying to the surface. The in the tank passes through the strainer (7) and is drawn into the pilot valve (). Operating the ON/OFF valve for oil mist () at this point will cause operating signal to be conducted into the pilot valve (), pushing the diaphragm () downwards, and as a result the compressed air from pilot valve () and oil from the opened valve will flow through their respective conduits and be drawn into the mixing valve (). ir and oil are adjusted with varying quantities by the air for mist from the mixing valve () and oil adjustment needles () and (). With dual piping from the mixing valve () to the dual pipe nozzle (), compressed air passes through the outside while oil passes through the inside, and at the tip of the dual pipe nozzle () they are sprayed out as a fine mist by the discharged air. To remove cutting chips, operate the ON/OFF valve for air blow (), which will cause the supplied compressed air to be drawn directly into the mixing valve () and blown out as air through the external piping of the dual pipe nozzle (). To replenish oil, loosen the oil supply plug () to discharge the compressed air from inside the tank through the oil supply plug s side hole. Since it flows gradually from the fixed orifice () into the interior of the tank, it is easy to replenish oil from the oil supply hole. 7 Handling Precautions Mounting. e sure to mount an air filter corresponding to mm (equivalent to the F) on the side of the mist spray unit. djustment. fter loosening the tank s -setting handle (by rotating it to the left), introduce air from the air source. Use the tank s setting handle and set the range from. to. MPa, set each control valve to ON (manual operation or energized), and inspect carefully to make sure there is no looseness in the fittings at each connecting point. t this time, be sure the air and oil adjustment needles of the mixing valve are in a completely closed position (by rotating it to the right.) ubrication. Completely release air in the pipe. Even small amounts of air in the pipe will cause oil to dribble. Fully open the oil adjustment needle of the mixing valve, and turn the ON/OFF valve for oil mist generation to the ON position, or press and hold down the manual button to release all air from inside the pipe. If air buildup from use of branching pipes, etc. takes place inside the pipe, mount an air release valve at the highest position and let the air out. e sure to carry out this operation when replenishing the oil after the oil tank becomes empty.

3 Mist Spray Unit Series MU /Parts ist MU MU Pilot valve. Pilot valve OW R. O CK Regulator for tank ubrication plug ubrication plug ON/OFF valve for oil mist 7 ON/OFF valve for air blow Regulator for tank ON/OFF valve for oil mist Supply gauge R. Supply gauge. 7. RC RC 7 Tank gauge OW 7 OC K Tank gauge. 7. Main Parts ist Mist spray body Mist spray tank luminum die-casted luminum die-casted Note Spare Parts/Replacement Parts Part ody seal Element ubrication plug Filler seal 7 evel gauge Type C retaining ring for hole O-ring Pressure gauge Pressure gauge Pilot valve O-ring O-ring Regulator Solenoid valve 7 Solenoid valve O-ring NR ronze rass Hard glass Stainless steel FKM NR FKM NR Qty. Part no. MU MU JIS Nominal JIS P G-- G---X P JIS P JIS P IN--77 VO- G-X VO- G JIS P 7 F T D MU IP

4 Related Products Mixing Valve: Series MV MV MV Specifications Inlet air mbient and fluid temperature Port size OW MV Mixing valve vailable Not available Nozzle tubing construction Flexible tubing Copper tubing. MPa Max. to C T (ø tube) applicable T (ø tube) applicable T (ø tube) applicable Nozzle tubing length: mm mm mm mm Construction MV /With air blow circuit ir adjusting needle for mist Oil adjusting needle Mixing valve (MV - ) Double pipe nozzle MV - (7) ø Cross section () ø. ø... MV /Without air blow circuit ir adjusting needle for mist Oil adjusting needle.. OW. 7 (Max.) Cross section T (ø x ø) pplicable tubing T (ø x ø.) pplicable tubing T (ø x ø) pplicable tubing Dimension Symbol ength (mm) Mixing valve (MV - ) Double pipe nozzle MV - () C D. E x ø. 7 Main Parts ist Mixing valve body T (ø x ø) pplicable tubing 7(Max.) T (ø x ø.) pplicable tubing Cross section CDE luminum die-casted Note Dimension Symbol ength (mm) 7 Spare Parts/Replacement Parts Part Part no. Qty. MV MV Flexible nozzle assembly -- to Note ) Copper piping nozzle assembly -- to O-ring FKM - Note ) Numbers indicate nozzle lengths. : mm, : mm, : mm, : mm Note )

5 Related Products Magnet Holder: Series MH MH Magnet holder Symbol Construction vailable Not available pplicable mixing valve model MV MV MH MH MD MD ranch Pipe: Series MD ranch pipe MD vailable Not available of mixing valves MD x ø. x Rc/ n = Rc / MD- MD- MD- MD- MD- MD- n n: Stations l MD x ø. x ø. n x Rc/ x Rc/ MD- MD- MD- MD- MD- MD- n 7 7 n: Stations l F T D MU 7 IP