Non-Contact Sensor for Workpiece Placement Verification

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1 ir Catch Sensor Series 2 Non-Contact Sensor for Workpiece Placement Verification Stable detection of. to. mm clearance Due to the pneumatic bridge circuit and semiconductor pressure sensor, the non-contact type sensor is hardly affected by fluctuations in the supply pressure. Plug connectors (Centralized wiring) Requires less man hours to wire. Easy to add and remove manifold stations. Terminal block box Check optimum position at a glance. LED level meter bove set position Set position Below set position Red Green Green Modular construction Requires less man hours to wire. With regulator + 2 port solenoid valve Easy-to-operate large dial With 2 port solenoid valve ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Extraneous material W W W Scale provides guidelines for set position. Individual wiring 2 wiring methods Centralized Wiring Minimum operating pressure kpa (2-G) Energy consumption can be reduced compared with the conventional models (Conventional models: kpa) Position of supply port: Either right side or left side is available. 8

2 ir Catch Sensor Series 2 How to Order Manifold Without control unit With control unit C V SR SL PR PL I2 I2 N Control unit With regulator + 2 port solenoid valve With 2 port solenoid valve Electrical entry and supply port position PL Centralized wiring with supply port on the right Centralized wiring with supply port on the left Individual wiring with supply port on the right Individual wiring with supply port on the left Note) The supply port position is the one when the switch is viewed from the front. Stations station 2 2 stations stations 4 4 stations stations stations B C SL B D E2 Pressure gauge of regulator Note ) Without pressure gauge Note 2) E2 single notation.2 Square embedded Z2 pressure gauge psi single notation E4 single notation.4 Z4 psi single notation G2 single notation.2 Round pressure gauge -psi double notation single notation.4 -psi double notation Note ) Due to new Japanese weight and measurement legislation, psi notation type cannot be sold or used in Japan. Note 2) The pressure gauge port is Rc /8. Produced upon receipt of order P2 G4 P4 Throttle/Manual lock of 2 port solenoid valve Nil C W M Without throttle, without manual lock With throttle, without manual lock Without throttle, with manual lock With throttle, with manual lock Throttle Option Nil Without bracket B With bracket With mounting D bracket for DIN rail Note) DIN rail must be ordered separately. (Refer to page 87.) Voltage of 2 port solenoid valve 2 4 VC 2 VC VC 22 VC 24 VDC 2 VDC 2 VC Manual lock Electrical entry of 2 port solenoid valve D : DIN connector D: DIN connector T : Conduit terminal DL: DIN connector (Without connector) TL: Conduit terminal (With indicator light) (With indicator light) 8

3 SMC SMC SMC SMC SMC ir Catch Sensor Series 2 How to Order For single and double notation type and additional stations ir catch sensor Detection distance G H. to.2 mm. to. mm Ordering Example Without control unit Centralized wiring Terminal block box E2 P2 G4 P4 2 G E2 Piping specifications Nil N F Rc /8 NPT /8 G /8 Produced upon receipt of order ccording to O228- Pressure gauge Note ) Without pressure gauge Note 2) single notation.2 Square embedded pressure gauge Z2 psi single notation E4 single notation.4 Z4 psi single notation G2 single notation.2 Round pressure gauge -psi double notation single notation.4 -psi double notation Note ) Due to new Japanese weight and measurement legislation, psi notation type cannot be sold or used in Japan. Note 2) The pressure gauge port is Rc /8. Produced upon receipt of order Centralized wiring air catch sensor 2-GE4P Individual wiring Output specifications Individual wiring air catch sensor 2-GE4N NPN output PNP output Individual wiring Centralized wiring Electrical entry Nil L N P Straight Right angle RoHS Without lead wire Terminal block box Produced upon receipt of order Centralized wiring/supply port right Terminal block box Centralized wiring air catch sensor 2-HE4P ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Stations I2NSR-B set ( station manifold part number) 2-GE4P set (ir catch sensor part number) Prefix the part number of the air catch sensor with an asterisk ( ). With control unit Centralized wiring/supply port left Centralized wiring air catch sensor 2 port solenoid valve 2-HE4P Supply port IN Left Regulator Supply port IN Right Bracket Supply port IN Left DIN rail mounting bracket Stations I2NPL-D set ( station manifold part number) 2-GE4N set (ir catch sensor part number) Prefix the part number of the air catch sensor with an asterisk ( ). Terminal block box 2 TERMINL BOX Bracket Individual wiring/supply port right Individual wiring air catch sensor 2-GE4 PUL L PUL L DIN rail mounting bracket Stations 2 I2NSR-D set ( stations manifold part number) 2-HE4P sets (ir catch sensor part number) Prefix the part number of the air catch sensor with an asterisk ( ). Bracket 2 port solenoid valve Supply port IN Right PUL L Supply port IN Right Stations 2 Stations 2 I2CSL-BDLCE2 set ( stations manifold part number) 2-HE4P sets (ir catch sensor part number) Prefix the part number of the air catch sensor with an asterisk ( ). I2VPR-BDLC set ( stations manifold part number) 2-GE4 sets (ir catch sensor part number) Prefix the part number of the air catch sensor with an asterisk ( ). 87

4 Series 2 Specifications For details about the Pressure Switch Precautions, refer to pages 7 and 74. For details about the Specific Product Precautions, refer to the Operation Manual at SMC website. Model Detection distance Fluid Operating pressure range Recommended detection nozzle Consumption flow rate L/min (NR) Supply pressure Power supply voltage Current consumption Switch output Hysteresis Note ) Indicator light Environment kpa kpa 2 kpa Repeatability (Including temperature characteristics) Insulation resistance Port size Lead wire with connector (Individual wiring type) Terminal block box (Centralized wiring type) Weight Standards Maximum load current Maximum load voltage Residual voltage Output protection Enclosure Operating temperature range Operating humidity range Withstand voltage 2-G 2-G 2-H 2-H. to.2 mm. to. mm Dry air (filtered to µm) NPN open collector: output to 2 kpa ø. or less 8 or less 2 or less PNP open collector: output. mm or less (Detection distance range. to. mm, supply pressure to 2 kpa) NPN open collector: output to 2 kpa ø2. or less or less 22 or less 2 to 24 VDC ±%, Ripple (p-p) % or less (With power supply polarity protection) m or less 8 m VDC (at NPN output). V or less (at 8 m) Yes PNP open collector: output. mm or less (Detection distance range. to. mm, supply pressure to 2 kpa). mm or less (Detection distance range. to. mm). mm or less (Detection distance range. to. mm) LED level meter Note 2) with red, 2 green (Set value < detection distance: red, Set value = detection distance: green, Set value > detection distance: green + green 2) IP: without pressure gauge IP4: with pressure gauge Operating: to C, Stored: 2 to 7 C (No condensation or freezing) Operating/stored: to 8%RH (No condensation) VC (in / Hz) for minute between terminals and housing 2 MΩ or more ( VDC measured via megohmmeter) between terminals and housing Nil: Rc /8, N type: NPT /8, F type: G /8 4 cores, oil-resistant cable (ø, m) with M2 4-pin pre-wired connector, Conductor O.D.:. mm, Insulator O.D.:.72 mm Front wiring (Electrical entry ø2) Individual wiring type (body only): 2 g, common wiring type (body only): 2 g, Terminal block box: 2 g, lead wire: 278 g, connecting bracket with sealing for additional station: 4 g CE, RoHS Note ) Refer to Relation between Nozzle Diameter and Detection Distance (page 87) for hysteresis. Note 2) Refer to Setting Procedure (page 872) for LED level meter. Working Principle P S S Sensor S2 S4 P2 Detection port S, S2: Fix orifice S: Variable orifice (adjusted by setting dial) S4: Detection nozzle In a bridge circuit as in the left figure, a detection gap is applied to the detection nozzle (S4) while the setting dial S is adjusted to balance the pressure applied to the pressure sensor (P = P2). The pressure sensor detects the differential pressure generated when the detection nozzle (S4) is released. When the work piece comes close to the detection nozzle, the back pressure P2 increases until it is larger than P (P2 P). Then the switch output turns on to notify that the pressure is below the detection gap. 88

5 ir Catch Sensor Series 2 Wiring Individual wiring : Blue 2: NC : Brown 4: Black Lead wire with connector Brown DC (+) 2 4 Brown Blue Black Knurl DC (+) NC DC ( ) OUT. Insert the connector of the lead wire with its key groove at the proper position. 2. Hold the knurl with 2 fingers and rotate it clockwise. Do not use tools.. Connect the colored wires coming from the cable terminal. Refer to the circuit diagram and table above to avoid mistakes. Internal Circuits and Wiring Examples NPN ( output) Centralized wiring Terminal block Seal conduit entry (ø2) Brown DC (+) OUT DC ( ) OUT 2 DC (+) OUT NC OUT 4 OUT OUT. Mount the seal conduit on the terminal block box. For mounting procedure, refer to the catalog and operation manual provided by the manufacturer of the seal conduit. 2. Thread the cable through the seal conduit and arrange wiring according to the polarity of the terminal block illustrated above.. Fasten the seal conduit with a tightening torque not greater than N m. Do not hold the terminal block box or the switch. PNP ( output) ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Main circuit Black OUT Blue DC ( ) Load + 2 to 24 VDC Main circuit Black OUT Blue DC ( ) Load + 2 to 24 VDC 8

6 Series 2 Relation between Detection Distance and Hysteresis (Typical example) The data in the following charts are characteristics of hysteresis at the detection distance. The smaller the hysteresis, the better the sensitivity. In cases where the hysteresis exceeds. mm, the air catch sensor should be used to check the presence of the workpiece. 2-G 2-H Detection nozzle: ø. Detection side piping: ø x ø4 tubing m Hysteresis (mm)..2. Supply pressure kpa kpa 2 kpa Detection nozzle: ø2. Detection side piping: ø x ø4 tubing m Hysteresis (mm) Supply pressure kpa kpa 2 kpa Supply Pressure Dependence (Typical example) The charts illustrate changes in the detection distance with fluctuations in the supply pressure. 2-G 2-H Standard pressure: kpa Detection nozzle: ø. Detection side piping: ø x ø4 tubing m Standard pressure.2 mm. mm. mm 2 2 Standard pressure: kpa Detection nozzle: ø2. Detection side piping: ø x ø4 tubing m Standard pressure. mm. mm. mm 2 2 Supply pressure (kpa) Supply pressure (kpa) 87

7 ir Catch Sensor Series 2 Response Time (Typical example) Response time changes with detection distance and piping length. While all graphs assume a fixed set distance with changes in the detection distance, the upper charts show responses at various set values and the lower charts show responses at various piping lengths. The response time becomes quicker as the set value becomes larger. dditionally, the response time becomes quicker as the piping length becomes shorter. 2-G Detection nozzle: ø. Supply pressure: kpa Detection side piping: ø ø4 tubing m Response time (sec).. Set value. mm. mm Detection distance Response time characteristics Detection nozzle: ø. Detection side piping: ø ø4 Response time (sec) mm.2 mm Supply pressure: kpa Set distance:. mm Piping tubing length m 8 m m m m 2-H Detection nozzle: ø2. Supply pressure: kpa Detection side piping: ø ø4 tubing m Response time (sec).. Set value. mm. mm. mm Detection distance Response time characteristics Detection nozzle: ø2. Detection side piping: ø ø4 Response time (sec) mm. mm Supply pressure: kpa Set distance:. mm Piping tubing length m 8 m m m ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Piping tubing length Response time Nozzle Shape Piping tubing length Response time Please keep the nozzle shape as illustrated below. Take every caution against chamfer on the detection surface and/or nozzle hole, which could affect the characteristics as illustrated in Figure (). ø ø. ø2 Figure () Detection surface Chamfer is not allowed. 2 or more 2 or more 2 or more ø or more ø or more ø or more 87

8 Series 2 Setting Procedure The detection distance is set with the LED level meter and setting dial. Keep the setting dial pulled out while in use. If released, it will return to its original position and become unable to rotate.. For accuracy in setting, apply a clearance gauge to the detection nozzle to replicate the set condition in advance. 2. Confirm that the set pressure is applied. If the setting dial is fully open, the LED level meter appears as (Light OFF).. Pull the setting dial and rotate it in the positive direction. The lights will turn on in the order shown below. Light OFF Rotate in the positive direction. Before pulling out Pull out Red Green Green 2 Pulled out Handling and setting of 2 port solenoid valve Throttle setting for blowing to prevent water and cutting oil from entering the nozzle. (Clockwise: Close throttle; Counterclockwise: Open throttle) The setting is not applicable to valves without throttle.. Power off the valve. 2. Rotate the throttle clockwise for adjustment so that the detection nozzle will not suck up water or cutting oil. 4. The sensor output comes on when the lights on the LED level meter turn on as. Complete the setting when this condition is observed.. pply the clearance gauge again to confirm that the lights turn on as. Handling and setting of limit gauge indicator. Removal of cover Hook the finger on the front cover ridge and rotate it in the direction of the OPEN arrow until it stops ( ). Then pull out and remove the cover. OPEN arrow 2. Setting the installation needle The installation needle should be moved by the fingertip. Set the 2 green installation needles at the maximum and minimum limits of pressure. IN Rotate clockwise Example Maximum.24 Minimum. Throttle Solenoid. Installation of cover fter setting the installation needles, locate the OPEN arrow at the top right position and insert the claws on the cover into the grooves on the case (indicated by in the expanded view of part). Rotate the cover clockwise until it stops. Confirm that the cover is firmly secured.. Power on the valve, then off again. Confirm that the detection nozzle does not suck up water or cutting oil. Note) Do not rotate the throttle more than turns or it will fall out. Expanded view of part Finger 872

9 ir Catch Sensor Series 2 Relation between Dial Scale and Detection Distance (Typical example) Test procedure and conditions Dial scales when the detection nozzle is under the following conditions; Supplied pressure: kpa Piping: ø x ø4 tubing, m in length. Detection nozzle: 2-G ø. 2-H ø2. Note ) Results of measurement Relation between the detection distance and set dial scales Note 2) (Scale numbers) 2-G 2-H Detection distance. mm. mm. mm.2 mm.2 mm Set dial scales.2 to. 2. to.. to 4.. to.. to 7.7 verage variation per scale (Detection distance [mm]) 2-G (Detection nozzle: ø.) verage variation (mm) mm.2 mm. mm.4 mm. mm Set dial scales 2. to.7. to. 7.8 to.. to.. to. 2-H (Detection nozzle: ø2.) verage variation (mm) Detection distance... ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Note ) This data provides reference values as a guide only, this should not be viewed as a guarantee of our products performance. Note 2) Set dial scales are as follows;.2 Scale scale Between each major scales, it is sub divided into ten smaller settings (for example, between 2. to.2., 2.2, 2., etc.), settings are possible at. scale. 87

10 Series 2 Dimensions: Centralized Wiring Type When the is on the left, the stations are sequentially numbered from the side of the terminal block box. With bracket L Terminal block box 8 L2 8 LED level meter End plate L End plate R 8 Setting dial Pressure gauge 2 OUT OUT 2 OUT 4 OUT OUT DC ( ) OUT DC (+) Terminal block box wiring diagram With DIN rail 2 2. (Max. ) 4 7 Terminal block box Seal conduit entry (ø2). 24 L L Left Right Stations n Detection port Rc, NPT, G /8 8 L2 8 Bracket Rc, NPT, G /8 Stations L L2 L M4 x 8 (With HW, SW) LED level meter For the bracket mounting position, refer to page 877. End plate L End plate R OUT 2 OUT DC ( ). OUT OUT 4 OUT OUT (Max. ) 4 DC (+) Terminal block box wiring diagram Pressure gauge.2 Seal conduit entry (ø2) L4 L DIN rail mounting bracket L Left Right Stations n Detection port Rc, NPT, G /8 Rc, NPT, G /8 Stations L L2 L L4 L DIN rail center

11 ir Catch Sensor Series 2 Dimensions: Individual Wiring Type With bracket 2 24 Rc, NPT, G /8 LED level meter 8 End plate L (Max. ) L L L Left Right Stations n Lead wire connector End plate R Setting dial Bracket Pressure gauge Stations L L2 L Plug ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E 7 M4 x 8 (With HW, SW) Detection port Rc, NPT, G /8 For the bracket mounting position, refer to page 877. G ZSM With DIN rail L LED level meter 8 L2 8 Lead wire connector End plate L End plate R DIN rail center Rc, NPT, G / Pressure gauge.2 PUL L PUL L PUL L DIN rail mounting bracket L L4 L Setting dial Plug Electrical entry dimensions Straight union Right angle Left Right Stations n (Max. ) 4 7 The direction of a right angle connector cannot be changed..8 Detection port Rc, NPT, G /8 Stations L L2 L L4 L

12 Series 2 Dimensions: With Control Unit on the left Rc, NPT, G /4 8 Throttle needle Rc, NPT, G / MP. DIN connector Manual lock 2 DIN connector 82 7 Conduit terminal Conduit terminal With regulator + 2 port solenoid valve With 2 port solenoid valve on the right Conduit terminal 7 82 Conduit terminal DIN connector DIN connector Rc, NPT, G /4 Throttle needle Rc, NPT, G / With regulator + 2 port solenoid valve With 2 port solenoid valve Lead wire with connector -8- Brown White Blue Black 8. ø Lead wire with connector -8-B Brown White Blue Black ø

13 ir Catch Sensor Series 2 Bracket Mounting Position With 2 stations, the bracket is mounted on the second sensor from the left. Left ddition of Manifold Stations With n stations, the bracket is mounted on the first and n th sensor from the left.. Disassembly 2 Right 2 2 n 2. Loosen the screws and remove the 2 mounting brackets on the front and back side. 2. Disassemble the switch carefully so that the O-ring on the SUP port will not be detached. End plate removal Slot for removal ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 E G ZSM Existing joint brackets Hook the fingers on the top and bottom removal grooves to pull out the plate. It can be removed by pulling horizontally. 2. Insertion Recess Existing joint brackets. ssembly Protrusion Joint brackets (--) The switch for adding stations. Fit seal for additional station (-7-B) to the recess of the of the additional switch. 2. Fit the protrusion of the additional switch into the existing switch.. Mount joint brackets (--) at 2 positions. Note) Perform temporary tightening of screws. 4. Confirm that the recess of the of the existing switch has seal for additional station attached.. Fit the protrusion of the existing switch into the recess of the additional switch.. Mount the existing joint bracket. Note) Perform temporary tightening of screws.. Tighten the joint brackets with the prescribed tightening torque of.2 N m. 2. rrange pneumatic piping and confirm that there is no air leakage from new joints. 877

14 Series 2 Parts List End plate R --B Terminal block box Regulator IN Seal for additional station -7-B Throttle 2 port solenoid valve Spacer Y2- End plate L -- Switch mounting bracket -- Terminal block box --L (Centralized wiring/supply port left) --R (Centralized wiring/supply port right) Left Right Spacer Y2- Seal for additional station -7-B When 2 air catch sensors are connected or when a 2 port solenoid valve is connected to the left: -7- When a 2 port solenoid valve is connected to the right: End plate L -- End plate R --B Joint bracket -- pair consists set. Lead wire with connector (Individual wiring type) B Straight, m Right angle, m Bracket -4- DIN rail mounting bracket -- With mounting screw 2 pcs. 878

15 ir Catch Sensor Series 2 DIN Rail Pressure Gauge for ir Catch Sensor L Square embedded pressure gauge Round pressure gauge GC 4 S G 4 Maximum Notation Maximum pressure Notation pressure specifications indication specifications indication Nil single notation 2.2 Nil single notation 2.2 -psi P Note) 4.4 P psi single notation 4.4 double notation Regulator R 2 2 B Thread type Nil Rc N NPT F G Semi-standard specification Nil None R Flow direction: Right to left Max. display pressure of the pressure gauge Nil.4 -X2.2 Option (The shape of pressure gauge) Nil Without pressure gauge E Square embedded pressure gauge (With limit indicator, single notation) G Note) Round pressure gauge (With limit indicator, single notation) P Note) Round pressure gauge (With limit indicator, -psi double notation) Note) The pressure gauge port is /8. The pressure gauge is included in the package (not assembled). When a regulator with square embedded pressure gauge (psi single notation) is required, change the part number suffix to -X27. Example) R2-2E--B-X27 Under the New Measurement Law, this type is only sold outside Japan. (The SI unit is used inside Japan.) Standard Specifications Model Port size Gauge port size Note) Fluid mbient and fluid temperature Proof pressure Maximum operating pressure Set pressure range Construction Weight (kg) R2-B (-X2) /4 /8 ir to C (No freezing)...2 to.2 Relieving type. Note) The type with square embedded pressure gauge does not have connection. 7. Part no Port Solenoid Valve VC Voltage VC 2 VC VC 22 VC 24 VDC 2 VDC 2 VC Standard Specifications Valve specifications Coil specifications Valve type Fluid Withstand pressure Body material Seal material mbient temperature C Fluid temperature C Enclosure tmosphere Valve leakage cm /min (NR) Mounting orientation Vibration resistance/impact resistance m/s 2 Note 2) Rated voltage llowable voltage fluctuation Type of coil insulation Power consumption DC pparent Note ) Hz power C Hz L Individual wiring type I2 P - I2 P -2 I2 P - I2 P -4 I2 P - I2 P - Connection thread Nil P DL S 4 2 Q 2 2N 2F Port size Throttle Rc /4 NPT /4 G /4 Electrical entry D DIN connector DL DIN connector (With light) D DIN connector (Without connector) T Conduit terminal TL Conduit terminal (With light) Direct operation poppet ir, Inert gas 2. l HNBR 2 to to (No freezing) Dustproof and jetproof (Equivalent to IP) Environment with no corrosive or explosive gas.2 or less Free / or less 24/2 VDC, //2/22 VC (/ Hz) ±% rated voltage B type VC2:. W VC2: 7. V CE compliant Note ) Since the C specifications include a rectifying device, there is no difference between the apparent power required for starting and holding. Note 2) Vibration resistance: No malfunction resulted in a one-sweep test in a to Hz range in the axial and right angle directions of the main valve and armature, for both energized and de-energized states. Shock resistance: No malfunction resulted in an impact test using a drop impact tester. The test was performed in the axial and right angle directions of the main valve and armature, for both energized and de-energized states. Nil S B K pplicable models R /8 NPT /8 Note) For double notation of and psi, add -X at the end of part number. Example) G-P4--X Centralized wiring type I2 S - I2 S -2 I2 S - I2 S -4 I2 S - I2 S - Without throttle and manual lock With throttle With manual lock With manual lock and throttle 87 ZSE E ZSE4 E4 ZSE E E7 ZSE8 E8 E 2 B E G ZSM

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